GEA Tuchenhagen Rotating Equipment - Tri-Canada

VARIPURE Rotating Cleaner
for tank and vessel cleaning
Made by GEA Tuchenhagen
ATEX exempt
Process Equipment
GEA Tuchenhagen

VARIPURE ® rotating Cleaner
GEA Tuchenhagen offers a comprehensive product range for almost all cleaning tasks.
All VARIPURE cleaner are to the latest state-of-the-art designed and manufactured. The devices meet your
high hygiene claims considered by the geometrical shape and the best surface texture. These parameters
proven best meet the requirements to use our cleaners in the brewing and beverage industries, in the
cosmetic and pharmaceutical, chemical, paint and coatings as well as in the biotechnology industry.
The new GEA Tuchenhagen VARIPURE cleaners - that is where environmental protection
starts!
In hygienic processes, tank cleaning priorities have
changed during the past years. In the past, the
most important task was to have a clean tank after
being subjected to a certain cleaning method, but
today a higher awareness of environmental as well
as economical issues do play a decisive role also.
The new VARIPURE cleaners for tank and vessel
cleaning as well as for special applications can help
you to make an important contribution to protecting
the environment and also to save on investment
costs.
Carefully designed cleaners by GEA Tuchenhagen
do need a minimum of cleaning medium and still
achieve an optimal cleaning result - due to a
strong, mechanical spray pattern.
The savings as well as the benefit for the environment
are obvious:
Due to the considerably reduced volumes of
cleaning media smaller quantities of chemicals will
be required. And there is less need of heating energy
during the cleaning process.
Supply and return pumps as well as the necessary
piping can also be smaller. All this together reduces
energy consumption and minimizes investment
costs.
The amount of expensive waste water is considerably
reduced, too.
GEA Tuchenhagen offers a comprehensive
VARIPURE cleaner program – static cleaners,
rotating cleaners and orbital cleaners, each tailored
to the specific cleaning task.
ATEX and FDA certification is possible for almost all
cleaners.
The field of application thus extends to use our
cleaners in hygienic and potentially explosive areas
in all industries. The cleaners are driven entirely by
the cleaning fluid without external energy.
A special sensor system developed by GEA
Tuchenhagen is integrated in the tank when orbital
cleaning heads are used to verify the cleaning process.
In this system the medium jet hits the sensor
at regular intervals. The signals issued by the sensor
can be used to monitor the function of the cleaner
electronically and to document the successful
cleaning process.
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VARIPURE ® rotating Cleaner
Sanitor … compact, ultra-hygienic
• Slow, constant rotation
• Ball bearing free-increased service life
• Large operating pressure range
• Hydrodynamic bearing
- FDA conform and ATEX exempt
- Maintenance-free and durable
- Working pressure 2 - 20 bar
- Cleaning diameter up to 4.8 m
- Flow rate 1.5 – 4.8 m 3 /h
- Spray pattern 360°
- Operation temperature 95 °C max.
- Ambient temperature 140 °C max.
- SIP through the nozzle possible
- Insertion Ø 32 mm min.
- Materials: Stainless Steel 316L (1.4404)
- Pipe connection: 3/8“ BSP Female
Prefered mounting position: vertical down
FDA conform and ATEX exempt
3

VARIPURE rotating Cleaner
Turbo SSB … constant rotation speed at different pressure
• Slow, constant rotation
• Ball bearing free-increased service life
• Economic flow rates
• High efficiency fan jets
- FDA conform or ATEX exempt
- Working pressure 2 - 20 bar
- Cleaning diameter up to 4.6 m
- Flow rate 2.4 – 6 m 3 /h
- Spray pattern 360°, optional 180°
- Operation temperature 95 °C max.
- Ambient temperature 140 °C max.
- SIP through the nozzle possible
- Insertion Ø 50 mm min.
- Materials:
Stainless Steel 316L (1.4404), P-PTFE or C-PTFE
- Pipe connection:
3/4“ BSP Female, optional Pin Fix
Prefered mounting position: vertical down
4

VARIPURE rotating Cleaner
Torus 50 / 75 … ideal for low pressure applications with small amounts of cleaning agents
• Hygienic design
• Economic flow rates
• Ball bearing free-increased service life
• Low operating pressure
- FDA conform or ATEX exempt
- Versatile range of applications
- Pressure 0.5 - 4 bar
- Cleaning diameter up to 3.2 m
- Flow rate 0.5 – 3,9 m 3 /h
- Spray pattern 360°, optional 180°
- Operation temperature 95 °C max.
- Ambient temperature 140 °C max.
- Insertion Ø 42 mm or 52 mm min.
- Materials:
Stainless Steel 316L (1.4404), PTFE or C-PTFE,
optional Hastelloy
- Option: CHEMITORUS complete PTFE or C-PTFE
- Pipe connection: 3/8“ resp. 1/2“ BSP Female,
optional Pin Fix
Prefered mounting position: any
5

VARIPURE rotating Cleaners
Torus 100 … ideal for low pressure applications with small amounts of cleaning agents
• Hygienic design
• Economic flow rates
• Ball bearing free-increased service life
• Powerful fan jets
- FDA conform or ATEX exempt
- Versatile range of applications
- Working Pressure 1 - 6 bar
- Cleaning diameter up to 5 m
- Flow rate 3 – 7.2 m 3 /h
- Spray pattern 360°, optional 180°
- Operation temperature 95 °C max.
- Ambient temperature 140 °C max.
- Insertion Ø 70 mm min.
- Materials:
Stainless Steel 316L (1.4404),
PTFE or C-PTFE, optional Hastelloy
- Option: CHEMITORUS complete PTFE
or C-PTFE
- Pipe connection:
Pin Fix to suit 1” OD tube (25.4x1.6 mm)
Prefered mounting position: any
6

VARIPURE rotating Cleaners
Troll Ball 2 Zoll … the economic alternative to the spray ball
• Economic flow rates
• Ball bearing free-increased service life
• Slow, constant rotation
• Powerful round jets
- FDA conform or ATEX exempt
- Working pressure 3 – 12 bar
- Cleaning diameter up to 4.4 m
- Flow rate 3 – 6 m 3 /h
- Spray pattern 360°, optional 180°
- Operation temperature 120 °C max.
- Ambient temperature 140 °C max.
- Insertion Ø 60 mm min.
- Materials:
Stainless Steel 316L (1.4404), PTFE or C-PTFE
- Pipe connection:
3/4“ BSPT Female
- Weight 1 kg
Prefered mounting position: vertical down
7

VARIPURE rotating Cleaners
Troll Ball 3 Zoll … ideal for cleaning at high temperatures
• Economic flow rates
• Ball bearing free-increased service life
• Slow, constant rotation
• Powerful round jets
- FDA conform or ATEX exempt
- Working pressure 3 – 12 bar
- Cleaning diameter up to 6.4 m
- Flow rate 8.1 – 16.2 m 3 /h
- Spray pattern 360°, optional 180°
- Operation temperature 120 °C max.
- Ambient temperature 140 °C, max.
- Insertion Ø 90 mm min.
- Materials:
Stainless Steel 316L (1.4404), PTFE or C-PTFE
- Pipe connection:
11/2“ BSPT Female
- Weight 2.3 kg
Prefered mounting position: vertical down
8

VARIPURE rotating Cleaners
Turbodisc TD25 / TD75 / TD100 / TD150 … one of the strongest in its class
• Economic flow rates
• Ball bearing free-increased service life
• Maintenance free
• Hydrodynamic bearing
• Insensitive to blockage
- FDA conform or ATEX exempt
- Working pressure 2 - 4 bar
- Cleaning diameter up to 4.8 m
- Flow rate 2.7 - 14.7 m 3 /h
- Spray pattern 360°, optional 180°
- Operation temperature 95 °C max.
- Ambient temperature 140 °C max.
- SIP through the nozzle possible
- Insertion Ø 31 mm, 41 mm, 55 mm, 75 mm
- Materials:
Stainless Steel 316L (1.4404), PTFE or C-PTFE,
optional Hastelloy
- Pipe connection:
1/4” BSP Male, 3/4”, 1”, 11/2” BSP Female
Prefered mounting position: any
ATEX exempt
9

VARIPURE rotating Cleaners
Rotating Jet Cleaner Type 2E for hanging in tanks … in levels circulating fan jets
• Interval flushing by slowly rotating fan jets
• Multiple increased swell compared with
a spray ball
• Various spray pattern by different nozzle
arrangements
• Driven by liquid flow gear
Type No. of Flow rate Pressure Spraying circle
nozzles m 3 /h bar 1/min dia. m
A 1 13 – 14 2.7 8 – 12 4
B 2 23 – 24 3.7 4 – 6 7
B1 2 18 – 19 3.0 3 – 4 6
C1 2 23 – 24 3.7 4 – 6 10
C2 3 28 – 29 4.3 5 – 8 10
C4 3 24 – 25 3.9 5 – 7 6
D1 2 24 – 25 3.8 4 – 6 4.2
D2 2 14 – 15 2.8 3 – 4 3.8
D3 2 19 – 20 3.4 4 – 5 4
E 2 22 – 23 3.6 4 – 6 8
E1 2 23 – 24 3.7 4 – 6 8.5
F2 3 17 – 18 2.8 3 – 5 3.5
F3 3 20 – 21 3.2 3 – 5 4
F4 3 20 – 21 3.2 4 – 6 4
F5 3 11 – 12 2.6 6 – 10 3
F6 3 7 – 8 2.3 4 – 6 2
F8 3 11 – 12 2.6 6 – 10 3
- Rotation Monitoring
by Proximity Switch (optional)
- Working pressure 2.3 – 4.3 bar
- Flow rate 7 – 29 m 3 /h
- Cleaning diameter 2 – 10 m
- Operating temperature 80 °C max, optional 100 °C
- Ambient temperature 130 °C max.
(with PTFE design)
- Insertion Ø 100 mm min.
- Materials:
Stainless steel 1.4571/ PP at 80 °C
Stainless steel 1.4571/ PTFE at 100 °C
- Various opportunities for pressure tank connection
Prefered mounting position: vertical down
10

VARIPURE rotating Cleaners
Rotating Jet Cleaner, Type 2B … to be placed into the tank
• Interval flushing by slowly rotating fan jets
• Multiple increased swell compared with
a spray ball
• Various spray pattern by different nozzle
arrangements
• Driven by liquid flow gear
- Rotation Monitoring
by Proximity Switch (optional)
- Working pressure 2.3 – 3.2 bar
- Flow rate 10 – 22 m 3 /h
- Cleaning diameter 2 – 10 m
- Operating temperature 80 °C max, optional 100 °C
- Ambient temperature 130 °C max.
(with PTFE design)
- Installation sleeve 440 mm suitable for oval
manholes 330/440mm
- Materials:
Stainless steel 1.4571/ PP at 80 °C
Stainless steel 1.4571/ PTFE at 100 °C
- Various opportunities for pressure tank connection
Prefered mounting position: vertical up
Type No. of Flow rate Pressure Spraying circle
nozzles m 3 /h bar 1/min dia. m
A 1 13 – 14 2.7 8 – 12 4
G 1 10 – 11 2.3 7 – 10 3
H 2 21 – 22 3.2 4 – 6 3
M 1 11 – 12 2.4 7 – 10 3 – 4
N1 2 21 – 22 3.2 4 – 6 6
N2 2 21 – 22 3.2 4 – 6 6
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Process Equipment
GEA Tuchenhagen GmbH
Am Industriepark 2-10, 21514 Büchen, Germany
Phone +49-4155 49-0, Fax +49-4155 49-2423
sales.geatuchenhagen@geagroup.com, www.tuchenhagen.com
Fa 613e-05/09