2005 - Z1 FR 3 ETA

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© Marzocchi Suspension 2005 - Z1 FR 3 ETA Tightening torques Components Tightening torque (Nm) Z1 FR 3 150 + ETA TA - Oil levels Position Oil type Quantity (cc) Right fork leg SAE 7,5 - 550013 155 Left fork leg SAE 7,5 - 550013 155
© Marzocchi Suspension 2005 - Z1 FR 3 ETA Diagnostics Finding the problem Finding the possible cause Possible solutions proposed Fork doesn't get full travel Oil level too high Check oil levels Fork doesn't get full travel Spring rate too stiff Change to softer spring rate Fork extends too quickly; harsh top-out after impacts Fork extends too quickly; harsh top-out after impacts Rebound damping is not enough Rebound damping is not enough Increase rebound damping Fork has too much sag Oil is too fluid Check oil levels Replace the oil (SAE 7.5) with one of higher viscosity index Fork has too much sag Spring rate too soft Change to stiffer spring rate Fork has too much sag Spring rate too soft Increase spring preload by replacing the preload tube Fork is “sticky”; fork does not perform as new Fork is too soft, but the sag is the one recommended Fork is too soft, needs more than the maximum preload Fork is too soft, needs more than the maximum preload Fork reaches travel end too easily Fork stays down or "packs up" during multiple impacts Front wheel tends to tuck under while turning left or right Front wheel tends to tuck under while turning left or right Heavy amount of oil on stanchions; oil dripping down legs Heavy amount of oil on stanchions; oil dripping down legs Knocking sound during rebound, but no harsh top-out Dirty sealing rings; fork needs to be serviced Compression damping is not enough Oil is too fluid Spring rate too soft Compression damping is not enough Rebound damping is too high Rebound damping is too high Spring rate too soft Sealing rings damaged The stanchion tubes could be damaged Rebound damping is too high Renew all seals Increase compression damping by changing oil volumes Check oil levels Change to stiffer spring rate Increase compression damping at travel end with the relevant register Decrease rebound damping with the relevant register Decrease rebound damping with the relevant register Change to stiffer spring rate Renew all seals Loss of sensitivity Old oil Change the oil Have the stanchions be checked Loss of sensitivity Sliding bushes worn Renew the sliding bushes Oil leaking from the bottom of the fork leg Bottom nut/screw loose Tighten the nut or screw Oil ring on stanchions Sealing rings dirty Renew all seals Decrease rebound damping with the relevant register
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2005 - Z1 FR 3 ETA

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