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Environmental Sustainable Growth - UMC

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Contents<br />

<strong>Environmental</strong> <strong>Sustainable</strong> <strong>Growth</strong><br />

Cleaner Production 16<br />

<strong>Environmental</strong> Management 24<br />

Climate Change and Global Warming 28<br />

2006 Corporate Social Responsibility Report - 15


<strong>Environmental</strong> <strong>Sustainable</strong> <strong>Growth</strong><br />

Various international protocols and regional<br />

conventions on environmental protection<br />

have been conducted over the years to<br />

seek answers for common problems that<br />

the global community has faced. To follow<br />

international trends and the demands of<br />

the industry, <strong>UMC</strong> follows all government<br />

environmental protection laws with the aim<br />

of exceeding the requirements for these<br />

laws. Related international standards<br />

on environmental protection are also<br />

considered. Furthermore, <strong>UMC</strong> expects to<br />

remain as a green enterprise by exerting<br />

greater effort into cleaner production,<br />

industrial waste reduction, pollutant<br />

prevention and risk management.<br />

Cleaner Production<br />

The definition for cleaner production is<br />

"continually adopting and integrating<br />

preventive environmental strategies in<br />

processes, products and ser vices to<br />

increase Eco-efficiency as well as to lower<br />

the impacts on human and environment."<br />

Strategies adopted for the process aspect<br />

include saving the materials and energy<br />

used, decreasing or avoiding the use of<br />

hazardous substances, and reducing the<br />

volume and the toxicity of emissions. In the<br />

product aspect, product life cycle evaluation<br />

to lower the impact on the environment is<br />

held regularly.<br />

Reuse / Recycle<br />

Pollutants<br />

Pollutant Control<br />

Pollutant Prevention<br />

Material Process<br />

Product Services<br />

Source Improvement and Process<br />

Improvement<br />

The rapid amendment and addition to<br />

government laws result in significant<br />

operation costs for every industry. <strong>UMC</strong><br />

aggressively promotes cleaner production<br />

for the purpose of sustainable operation<br />

and development. In addition to building up<br />

comprehensive databases to manage the<br />

procurement and utilization of materials,<br />

<strong>UMC</strong> also implements projects for source<br />

improvement and process improvement<br />

through ad hoc project management.<br />

Those projects are aimed at reducing<br />

materials and waste to enhance <strong>UMC</strong>’s<br />

competitiveness, including the adoption of<br />

new technologies and the improvement and<br />

optimization of processes.<br />

-Material Resources Management<br />

There are many different types of materials<br />

used in semiconductor processes; therefore<br />

<strong>UMC</strong> selectively chooses several items to<br />

continually monitor according to the result<br />

of life cycle assessment and items that are<br />

used more frequently. Among those, the<br />

usage of H 2 SO 4 , HF, H 2 O 2 , NaOH, N 2 and<br />

O 2 in the past three years are charted as<br />

below:<br />

H 2 SO 4 Usage<br />

(metric ton)<br />

6,000<br />

5,000<br />

4,000<br />

3,000<br />

2,000<br />

1,000<br />

0<br />

H 2 SO 4 Usage<br />

2004 2005 2006<br />

H 2 SO 4 Usage per Unit<br />

(kg/m 2 x100)<br />

Waste Minimization<br />

Cleaner Production Related Chart<br />

16 - 2006 Corporate Social Responsibility Report


<strong>Environmental</strong> <strong>Sustainable</strong> <strong>Growth</strong> (cont.)<br />

HF Usage<br />

(metric ton)<br />

1,000<br />

800<br />

HF Usage<br />

Accumulated Reduction Resultes for Green Production<br />

Items<br />

Fab NTD<br />

C 2 F 6 IPA HF Photoresist<br />

Fab6A 8,780,160<br />

600<br />

400<br />

200<br />

0<br />

2004 2005 2006<br />

HF Usage per Unit<br />

(kg/m 2 x100)<br />

Fab8AB 6,872,438 19,090,761<br />

Fab8C 12,554,360 20,274,436<br />

Fab8D<br />

Fab8E 54,975,513<br />

H 2 O 2 Usage<br />

(metric ton)<br />

5,000<br />

4,000<br />

3,000<br />

2,000<br />

1,000<br />

0<br />

NaOH Usage<br />

(metric ton)<br />

9,000<br />

8,000<br />

7,000<br />

6,000<br />

5,000<br />

4,000<br />

3,000<br />

2,000<br />

1,000<br />

0<br />

N 2 Usage<br />

(Nm 3 )<br />

350,000,000<br />

300,000,000<br />

150,000,000<br />

100,000,000<br />

50,000,000<br />

O 2 Usage<br />

(Nm 3 )<br />

6,000,000<br />

5,000,000<br />

4,000,000<br />

3,000,000<br />

2,000,000<br />

1,000,000<br />

0<br />

0<br />

H 2 O 2 Usage<br />

2004 2005 2006<br />

NaOH Usage<br />

2004 2005 2006<br />

N 2 Usage<br />

2004 2005 2006<br />

O 2 Usage<br />

2004 2005 2006<br />

H 2 O 2 Usage per Unit<br />

(kg/m 2 x100)<br />

HaOH Usage per Unit<br />

(kg/m 2 x100)<br />

O 2 Usage per Unit<br />

(kg/Nm 3 /m 2 x10 5 )<br />

N 2 Usage per Unit<br />

(kg/Nm 3 /m 2 x10 5 )<br />

Fab8F 1,221,340 80,617,296<br />

Fab12A 1,708,849 13,427,975<br />

Total 12,554,360 6,872,438 2,930,189 197,166,141<br />

Ratio in <strong>UMC</strong><br />

Total<br />

Decreased<br />

Amount<br />

3.41% 14.70% 6.46% 16.16%<br />

- Results of Ad Hoc Project Management<br />

In addition to building up comprehensive<br />

databases to manage the procurement<br />

and utilization of materials, <strong>UMC</strong> also<br />

implements green projects for source<br />

improvement and process improvement<br />

in each fab through ad hoc project<br />

management. <strong>UMC</strong> management’s close<br />

attention to ad hoc projects will drive<br />

employees to implement this project for<br />

the purpose of process improvement and<br />

optimization. The results for the previous<br />

year are significant- costs of materials in<br />

the year decreased by NT$ 0.2 billion.<br />

Water Conservation and Management<br />

Water reservation is not easy in Taiwan<br />

due to great fluctuations in rainfall from<br />

rainy to dry seasons. Every industry will<br />

face water shortages during extended dry<br />

weather periods. Currently Fongshan River,<br />

Toucian River and groundwater cannot<br />

provide sufficient water for the Hsinchu<br />

area, especially when water for industrial<br />

purposes accounts for a large portion of all.<br />

Since expanding the Hisnchu Science Park<br />

is a primary goal for national development,<br />

stable water supply will remain as an urgent<br />

issue for this area. The water resource<br />

deployment plan primarily relies on Lung-<br />

2006 Corporate Social Responsibility Report - 17


<strong>Environmental</strong> <strong>Sustainable</strong> <strong>Growth</strong> (cont.)<br />

en Weir, Pao-shan Reservoir and Pao-shan<br />

Second Reservoir. Lung-en Weir will be the<br />

first source, followed by the others. If the<br />

water supply is stillinsufficient, other local<br />

water resources will be redeployed such as<br />

from Yung-Ho-Shan Reservoir and other<br />

agriculture water sources.<br />

<strong>UMC</strong> does monitor the water utilization<br />

status in each fab due to occasional water<br />

shortages in Taiwan. As demand for water<br />

has risen due to fab expansion in recent<br />

years, <strong>UMC</strong> expects to lower the demand<br />

pressure for water by further expanding<br />

water recycling and reuse. This is to make<br />

the best use of limited water resources.<br />

Although water consumption in the past<br />

five years has been going up, the recycling<br />

volume and recycling rate has also been<br />

going up accordingly (Fab 12i has been<br />

included in the statistics since 2004, and<br />

50,000<br />

40,000<br />

30,000<br />

20,000<br />

10,000<br />

0<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

2002 2003 2004 2005 2006<br />

Water Used<br />

Water Recycled<br />

2002 2003 2004 2005 2006<br />

Process Water Recycling Rate<br />

Total Water Recycling Rate<br />

■ Adopt CMP recycled water as cooling and<br />

cleansing water for wastewater treatment<br />

systems.<br />

■ Use ozone to disinfect within the DI<br />

s y s t e m p i p e s t o r e d u c e w a t e r<br />

consumption during flush.<br />

■ Set up the most appropriate water<br />

consumption needed in each restroom.<br />

Pollutant Emission and Control<br />

End pipe treatment has been seen as the<br />

last measure in recent years. In pollution<br />

control, <strong>UMC</strong> develops technologies to meet<br />

new laws or standards in environmental<br />

protection, while continuing to introduce<br />

highly efficient technologies and equipment<br />

for self-management by taking the overall<br />

environment into c onsideration. A ll<br />

pollution control equipment is operated<br />

and maintained by professional teams. The<br />

operation of all equipment is included in the<br />

central monitoring system and is monitored<br />

24 hour s a day to ensure emission<br />

quality. In addition, each fab will conduct<br />

examinations at wastewater and waste gas<br />

end pipes. The results in each year are in<br />

compliance with government’s standards.<br />

All examination results in 2006 are listed as<br />

below.<br />

25,000<br />

20,000<br />

15,000<br />

10,000<br />

5,000<br />

Silicon Integrated Systems Corp. has been<br />

included in the same year after the merger).<br />

-<strong>UMC</strong>'s Water Conservation Measures<br />

■ Adjust the manufacturing process recipe<br />

to lower water consumption for each<br />

piece of equipment.<br />

0<br />

2004 2005 2006 2005 2006<br />

Waste Water Discharged<br />

18 - 2006 Corporate Social Responsibility Report


<strong>Environmental</strong> <strong>Sustainable</strong> <strong>Growth</strong> (cont.)<br />

Results of Wastewater Examination at each fab in 2006<br />

Results in Q1 2006<br />

No. Items 6A 8E 8F 8S 12A Li-Hsin Fabs Administration<br />

Standard<br />

Unit<br />

Note<br />

1 pH 6.8 7.4 8.0 6.9 6.4 7.1 5~10 - -<br />

2 Water Temperature 26.6 23.9 22.3 26.0 24.6 23.1 35 ℃ -<br />

3 Suspended Solids (S.S) 2.6 124 70.0 118 183 59.0<br />

HsinChu: 300<br />

South Taiwan:<br />

250<br />

mg/L<br />

MDL=0.5mg<br />

4<br />

Biological Oxygen Demand<br />

(BOD)<br />

4.9 52.6 28.6 28.4 113 15.7<br />

HsinChu: 300<br />

Southern<br />

Taiwan: 250<br />

mg/L<br />

-<br />

5 Fluorides 7.59 4.84 6.68 0.45 4.53 7.8 15.0 mg/L MDL=0.019<br />

6<br />

Chemical Oxygen Demand<br />

(COD)<br />

86.2 90.3 41.6 40.1 207 68.8<br />

HsinChu: 500<br />

Southern<br />

Taiwan: 450<br />

mg/L<br />

MDL=2.8<br />

Results in Q2 2006<br />

No. Items 6A 8E 8F 8S<br />

Li-Hsin<br />

Fabs<br />

HSPA<br />

Standard<br />

12A<br />

STSPA<br />

Standard<br />

Unit<br />

Note<br />

1 pH 6.4 7.6 8.1 6.6 7.4 5~10 6.0 5~10 - -<br />

2 Water Temperature 26.7 27.8 24.9 25.7 24.2 35 25.0 35 ℃ -<br />

3<br />

4<br />

Suspended Solids<br />

(S.S)<br />

Biological Oxygen<br />

Demand (BOD)<br />

12.0 224 33.5 30.4 110 300 139 250 mg/L MDL=0.5mg<br />

14.2 24.1 28.3 8.6 9.8 300 22.3 250 mg/L -<br />

5 Fluorides 8.46 7.98 4.36 9.00 6.82 15.0 9.14 15.0 mg/L MDL=0.019<br />

6<br />

Chemical Oxygen<br />

Demand (COD)<br />

47.3 49.3 55.2 17.7 25.6 500 82.8 450 mg/L MDL=2.8<br />

Results in Q3 2006<br />

No. Items 6A 8E 8F 8S<br />

Li-Hsin<br />

Fabs<br />

HSPA<br />

Standard<br />

12A<br />

STSPA<br />

Standard<br />

Unit<br />

Note<br />

1 pH 7.0 7.0 6.7 7.2 7.0 5~10 6.9 5~10 - -<br />

2 Water Temperature 29.5 26.6 29.4 30.1 31.8 35 29.6 35 ℃ -<br />

3<br />

4<br />

Suspended Solids<br />

(S.S)<br />

Biological Oxygen<br />

Demand (BOD)<br />

3.2 262 49.0 27.9 144 300 203 250 mg/L MDL=0.5mg<br />

47.5 27.6 13.7 27.9 14.3 300 89.0 250 mg/L -<br />

5 Fluorides 11.1 12.8 8.75 0.37 5.08 15.0 9.15 15.0 mg/L MDL=0.019<br />

6<br />

Chemical Oxygen<br />

Demand (COD)<br />

96.6 61.1 35.5 59.1 27.6 500 174 450 mg/L MDL=2.8<br />

2006 Corporate Social Responsibility Report - 19


<strong>Environmental</strong> <strong>Sustainable</strong> <strong>Growth</strong> (cont.)<br />

Results in Q4 2006<br />

No. Items 6A 8E 8F 8S<br />

Li-Hsin<br />

Fabs<br />

HSPA<br />

Standard<br />

12A<br />

STSPA<br />

Standard<br />

Unit<br />

Note<br />

1 pH 6.1 6.7 8.2 6.4 7.8 5~10 6.6 5~10 - -<br />

2 Water Temperature 28.3 28.8 27.7 25.6 27.5 35 32.3 35 ℃ -<br />

3<br />

4<br />

Suspended Solids<br />

(S.S)<br />

Biological Oxygen<br />

Demand (BOD)<br />

9.4 158 66.0 20.0 130 300 175 250 mg/L MDL=0.5mg<br />

22.3 17.6 4.1 9.1 23.1 300 43.7 250 mg/L -<br />

5 Fluorides 5.68 5.50 4.88 0.72 8.96 15.0 3.98 15.0 mg/L MDL=0.019<br />

6<br />

Chemical Oxygen<br />

Demand (COD)<br />

68.0 68.0 11.5 26.0 76.0 500 180 450 mg/L MDL=2.8<br />

HSPA: Hsinchu Science Park Administration<br />

STSPA: Southern Taiwan Science Park Administration<br />

Examination Results of <strong>UMC</strong> Fabs' Exhaust Pipes in 2006<br />

FAB6A<br />

Pipe No.<br />

NH 3<br />

kg/hr<br />

H 2 SO 4<br />

kg/hr<br />

HCI<br />

kg/hr<br />

HF<br />

kg/hr<br />

HNO 3<br />

kg/hr<br />

H 3 PO 4<br />

kg/hr<br />

CI 2<br />

kg/hr<br />

Reduction Rate<br />

of VOCs (%)<br />

P001 2.55×10 -3 4.59×10 -4 1.49×10 -3<br />

P005 3.58×10 -3 7.51×10 -3 2.09×10 -3<br />

P008 6.33×10 -3 2.58×10 -3 1.42×10 -3 5.98×10 -4 3.73×10 -5<br />

P009 96.6<br />

P010 96.8<br />

P012 6.72×10 -5 9.81×10 -5 1.92×10 -3<br />

P014 2.23×10 -3 2.67×10 -4 1.15×10 -4 1.12×10 -4 6.52×10 -4 1.28×10 -5 2.67×10 -3<br />

FAB8A<br />

Pipe No.<br />

NH 3<br />

kg/hr<br />

H 2 SO 4<br />

kg/hr<br />

HCI<br />

kg/hr<br />

HF<br />

kg/hr<br />

HNO 3<br />

kg/hr<br />

H 3 PO 4<br />

kg/hr<br />

CI 2<br />

kg/hr<br />

Reduction Rate<br />

of VOCs (%)<br />

P003 2.7X10 -4 5.5X10 -4 4.6X10 -4 2.4X10 -4 6.0X10 -5 6.16X10 -3<br />

P005 2.6X10 -4 1.02X10 -3 1.8X10 -3 8.7X10 -4 4.0X10 -5 4.12X10 -3<br />

P007 1.2X10 -4 3.4X10 -4 3.34X10 -3 2.5X10 -3 9.0X10 -5 2.97X10 -3<br />

P010 2.56X10 -3<br />

P011 97.5<br />

P012 3.13X10 -3 1.0X10 -4 9.1X10 -4 3.1X10 -4 2.0X10 -5<br />

P201<br />

20 - 2006 Corporate Social Responsibility Report


<strong>Environmental</strong> <strong>Sustainable</strong> <strong>Growth</strong> (cont.)<br />

FAB8B<br />

Pipe No.<br />

NH 3<br />

kg/hr<br />

H 2 SO 4<br />

kg/hr<br />

HCI<br />

kg/hr<br />

HF<br />

kg/hr<br />

HNO 3<br />

kg/hr<br />

H 3 PO 4<br />

kg/hr<br />

CI 2<br />

kg/hr<br />

Reduction Rate<br />

of VOCs (%)<br />

P003 2.69X10 -3 9.2X10 -4 2.06X10 -3 6.8X10 -4 2.3X10 -4 4.76X10 -4<br />

P005 6.0X10 -5 1.4X10 -4 4.0X10 -5 1.6X10 -4 2.0X10 -5 2.31X10 -3<br />

P013 2.6X10 -3<br />

P022 98.7<br />

FAB8C<br />

Pipe No.<br />

NH 3<br />

kg/hr<br />

H 2 SO 4<br />

kg/hr<br />

HCI<br />

kg/hr<br />

HF<br />

kg/hr<br />

HNO 3<br />

kg/hr<br />

H 3 PO 4<br />

kg/hr<br />

CI 2<br />

kg/hr<br />

Reduction Rate<br />

of VOCs (%)<br />

P004 8.58×10 -4 4.69×10 -4 1.53×10 -2 5.77×10 -5 5.77×10 -5 5.53×10 -3<br />

P006 3.35×10 -3<br />

P009 94.1<br />

P010 5.29×10 -4 1.80×10 -3 3.26×10 -3 1.54×10 -3 7.12×10 -5 6.82×10 -3<br />

P302<br />

FAB8D<br />

Pipe No.<br />

NH 3<br />

kg/hr<br />

H 2 SO 4<br />

kg/hr<br />

HCI<br />

kg/hr<br />

HF<br />

kg/hr<br />

HNO 3<br />

kg/hr<br />

H 3 PO 4<br />

kg/hr<br />

CI 2<br />

kg/hr<br />

Reduction Rate<br />

of VOCs (%)<br />

P003 4.59×10 -4 4.48×10 -4 1.56×10 -3 2.40×10 -4 5.73×10 -5 5.65×10 -3<br />

P006 2.24×10 -3 5.48×10 -4 1.99×10 -3 2.20×10 -4 5.77×10 -5 5.70×10 -3<br />

P007 2.3×10 -4<br />

P009 98.5<br />

P010 9.49×10 -5 1.51×10 -4 1.15×10 -3 7.87×10 -5 3.78×10 -5 1.92×10 -3<br />

P012 1.3×10 -4<br />

2006 Corporate Social Responsibility Report - 21


<strong>Environmental</strong> <strong>Sustainable</strong> <strong>Growth</strong> (cont.)<br />

FAB8E<br />

Pipe No.<br />

NH 3<br />

kg/hr<br />

H 2 SO 4<br />

kg/hr<br />

HCI<br />

kg/hr<br />

HF<br />

kg/hr<br />

HNO 3<br />

kg/hr<br />

H 3 PO 4<br />

kg/hr<br />

CI 2<br />

kg/hr<br />

Reduction Rate<br />

of VOCs (%)<br />

P002 96.6<br />

P004 2.26×10 -3 1.33×10 -3 4.51×10 -3 1.67×10 -3 8.07×10 -5 7.77×10 -3<br />

P005 6.68×10 -3<br />

P007 9.55×10 -4 3.83×10 -4 2.76×10 -2 6.92×10 -4 3.05×10 -5 2.90×10 -3<br />

P009 2.32×10 -3<br />

P011 5.64×10 -4 2.92×10 -3 7.07×10 -2 2.32×10 -3 5.71×10 -5 5.50×10 -3<br />

P201<br />

FAB8F<br />

Pipe No.<br />

NH 3<br />

kg/hr<br />

H 2 SO 4<br />

kg/hr<br />

HCI<br />

kg/hr<br />

HF<br />

kg/hr<br />

HNO 3<br />

kg/hr<br />

H 3 PO 4<br />

kg/hr<br />

CI 2<br />

kg/hr<br />

Reduction Rate<br />

of VOCs (%)<br />

P001 5.73×10 -4 2.54×10 -3 3.38×10 -3 1.90×10 -4 6.93×10 -5 5.89×10 -3<br />

P006 1.35×10 -4 4.70×10 -4 8.26×10 -3 2.03×10 -3 1.12×10 -3 2.67×10 -3<br />

P008 3.31×10 -3<br />

P009 97.6<br />

P010 1.54×10 -4 4.27×10 -4 3.83×10 -3 3.06×10 -4 2.80×10 -5 2.82×10 -3<br />

P012 2.23×10 -3<br />

P202<br />

22 - 2006 Corporate Social Responsibility Report


<strong>Environmental</strong> <strong>Sustainable</strong> <strong>Growth</strong> (cont.)<br />

FAB8S<br />

Pipe No.<br />

NH 3<br />

kg/hr<br />

H 2 SO 4<br />

kg/hr<br />

HCI<br />

kg/hr<br />

HF<br />

kg/hr<br />

HNO 3<br />

kg/hr<br />

H 3 PO 4<br />

kg/hr<br />

CI 2<br />

kg/hr<br />

Reduction Rate<br />

of VOCs (%)<br />

P003 1.22×10 -4 6.45×10 -4 3.25×10 -3 1.39×10 -4 3.91×10 -5 3.90×10 -3<br />

P008 8.15×10 -2<br />

P009 1.25×10 -5 2.77×1054 5.24×10 -5 1.05×10 -5 2.93×10 -6 2.53×10 -4<br />

P010 93.7<br />

FAB12A<br />

Pipe No.<br />

NH 3<br />

kg/hr<br />

H 2 SO 4<br />

kg/hr<br />

HCI<br />

kg/hr<br />

HF<br />

kg/hr<br />

HNO 3<br />

kg/hr<br />

H 3 PO 4<br />

kg/hr<br />

CI 2<br />

kg/hr<br />

Reduction Rate<br />

of VOCs (%)<br />

P002 6.27×10 -4 2.08×10 -4 2.03×10 -4 1.41×10 -3 3.91×10 -5 3.97×10 -3<br />

P006 8.93×10 -5 2.48×10 -4 6.12×10 -4 1.43×10 -4 1.86×10 -5 1.88×10 -3<br />

P008 6.50×10 -3<br />

P011 1.43×10 -3<br />

P014 4.37×10 -4 9.58×10 -4 5.47×10 -4 1.16×10 -3 6.61×10 -5 6.42×10 -3<br />

P016 96.6<br />

P017 97.8<br />

P019 2.13×10 -4 4.71×10 -4 9.03×10 -5 3.00×10 -4 5.03×10 -5 4.83×10 -3<br />

P023 5.28×10 -4 1.19×10 -3 7.64×10 -4 5.28×10 -4 5.76×10 -5 5.62×10 -3<br />

P027 7.29×10 -3<br />

P029 97.5<br />

2006 Corporate Social Responsibility Report - 23


<strong>Environmental</strong> <strong>Sustainable</strong> <strong>Growth</strong> (cont.)<br />

-Waste M anagement and Resourc e<br />

Recycling<br />

<strong>UMC</strong>'s waste management is based on an<br />

economic and effective waste management<br />

system to achieve the goal of handling<br />

waste safely, hygienically, hazard-free and<br />

resourcefully. Strategies include waste<br />

reduction, resource recycling and waste<br />

treatment. <strong>UMC</strong> promotes waste and<br />

resource recycling based on the concept of<br />

green production. <strong>UMC</strong> hopes to achieve<br />

the goal of waste reduction through source<br />

management measures such as process<br />

improvement and materials reduction.<br />

Moreover, <strong>UMC</strong> aggressively promotes<br />

waste recycling and reuse to replace<br />

current end pipe treatment measures to<br />

transform garbage into useful resources.<br />

This not only lowers the resources and<br />

costs to handle the waste but also helps<br />

to ease environmental strain. Finally, <strong>UMC</strong><br />

regularly checks waste treatment vendors,<br />

strictly controls the flow of the waste and<br />

implements optimized measures to handle<br />

the waste.<br />

In 2006, <strong>UMC</strong> produced a total of 15,265<br />

metric tons of waste, in which 12,103 metric<br />

tons were recycled, resulting in a recycling<br />

rate of 79%. Most of the recycled waste are<br />

solvents, sulfuric acid and sludge. Waste<br />

produced is climbing in recent years due<br />

to volume production of Fab 12A; however<br />

waste being recycled and reuse is climbing<br />

as well.<br />

Sulfuric Acid 29%<br />

Water Recycling Ratio in 2006<br />

Other 15%<br />

Solvents 33%<br />

Sludge 23%<br />

Solvents<br />

Sludge<br />

Other<br />

Sulfuric Acid<br />

Weight (tons)<br />

20000<br />

15000<br />

10000<br />

5000<br />

0<br />

2002~2005 Waste Recycling Rate<br />

2002 2003 2004 2005 2006<br />

Waste Volume Recycling Volume Recycling Rate<br />

Ratio<br />

86%<br />

84%<br />

82%<br />

80%<br />

78%<br />

76%<br />

74%<br />

72%<br />

70%<br />

<strong>Environmental</strong> Management<br />

The rise of environmental protection<br />

awareness benefits those companies<br />

who have outstanding performance in<br />

environmental protection work while<br />

competing in the international market.<br />

Therefore, <strong>UMC</strong> has continued to put efforts<br />

in environmental protection work over<br />

the years. <strong>Environmental</strong> management<br />

tools have been introduced wthin <strong>UMC</strong>,<br />

such as environmental management<br />

system, product life cycle assessment,<br />

environmental accounting system and<br />

others. <strong>UMC</strong> expects to continually and<br />

spontaneously make improvements by<br />

adopting environmental management<br />

measures to achieve the practical goal of<br />

improving and lowering the impacts on the<br />

environment.<br />

<strong>Environmental</strong>, Safety and Health<br />

Management System<br />

As issues in environmental, safety and<br />

health become diverse and significant,<br />

GRM& ESH Division was established<br />

in 1998 to be responsible for planning<br />

the company's policy and strategies for<br />

risk management. Moreover, GRM&ESH<br />

Division introduces effective systems and<br />

provides safety and health expertise to<br />

build a safe, healthy and nature-friendly<br />

environment. An environmental safety and<br />

health management committee is formed in<br />

each fab to discuss self-managed items. In<br />

addition, a company-wide industrial safety<br />

meeting is held quarterly and attended by<br />

24 - 2006 Corporate Social Responsibility Report


<strong>Environmental</strong> <strong>Sustainable</strong> <strong>Growth</strong> (cont.)<br />

high-level executives. This quarterly meeting<br />

is held to discuss issues that include<br />

environmental safety and health operation,<br />

international environmental, safety and<br />

health trends and execution suggestions.<br />

This meeting also is held to periodically<br />

review the results and performance of<br />

the company’s environmental safety and<br />

health operations. With the participation<br />

and support of high-level executives, <strong>UMC</strong><br />

builds a top-down, communication-effective<br />

environmental, safety and health system.<br />

- Certification for ISO14001&OHSAS18001<br />

<strong>UMC</strong> is aggressively involved in the<br />

establishment and execution of safety<br />

and health management system since the<br />

establishment of international standards.<br />

F a b 8 C p r o m o t e d e n v i r o n m e n t a l<br />

management system and safety and<br />

health system at the same time and was<br />

certificated for ISO14001&OHSAS18001<br />

in 2000. In 2001, <strong>UMC</strong> led the industry in<br />

certification as the whole company received<br />

ISO14001 and OHSAS18001 certifications.<br />

to request detailed environmental impact<br />

evaluations for various products during the<br />

stages of material exploit, manufacturing,<br />

assembling, selling, utilizing and disposing,<br />

to seek ideal manufacturing methods that<br />

cause minimum impact on the environment.<br />

This is the concept of Life Cycle for product<br />

management.<br />

Life Cycle Assessment (LCA) is an essential<br />

tool for environmental management<br />

developed in 1960s. LCA refers to the<br />

process of a product from materials,<br />

manufacturing, and utilization to discard,<br />

from the cradle to the grave. According<br />

to the definition of ISO 14040, LCA is a<br />

method used to evaluate environmental<br />

factors and potential impacts of a product.<br />

Therefore, each product can use LCA<br />

as a tool for improvements in processes,<br />

activities, and the product itself while<br />

pollution occurs. This will further help<br />

decision makers take more environmental<br />

measures into their consideration.<br />

System Boundaries<br />

Product System<br />

Enter<br />

Processes<br />

Enter<br />

(Materials)<br />

Acquire<br />

.... Disposal<br />

Life Cycle<br />

Waste<br />

Life Cycle Assessment<br />

Environment (not disturbed by human factors)<br />

The Definition of Life Cycle Assessment<br />

Product Life Cycle Assessment<br />

Recycling Rate<br />

System<br />

Establishment<br />

ISO 14040<br />

Life Cycle Assessment<br />

Choice of packaging /<br />

materials<br />

Reuse / Recycle System<br />

After managing back-end pollution control<br />

for twenty years, European countries<br />

and Japan now realize that pollution<br />

resulting from product consumption will<br />

exceed pollution resulting from product<br />

manufacturing. Therefore they have begun<br />

Costs<br />

<strong>Environmental</strong> Concerns<br />

Green Marketing /<br />

Customer Requirement<br />

The Application of Life Cycle Assessment<br />

2006 Corporate Social Responsibility Report - 25


<strong>Environmental</strong> <strong>Sustainable</strong> <strong>Growth</strong> (cont.)<br />

In 20 05, <strong>UMC</strong> authorized Industrial<br />

Technology Research Institute (ITRI) to<br />

implement Life Cycle Assessment in each<br />

fab. From raw silicon to chips, investigations<br />

w e r e c o n d u c t e d t a r g e t i n g e n e r g y<br />

consumption, materials and pollutants of<br />

each product. Through the evaluation of<br />

environmental impact on the entire supply<br />

chain and manufacturing processes, the<br />

impact on the environment resulting from<br />

products is clarified and the result of<br />

evaluations is used as a reference for the<br />

environmental management system.<br />

Fab basic information check<br />

Material consumption check<br />

Water, electricity, fuel and<br />

wafer check<br />

Pollutant emission check<br />

Supplier information<br />

confirmation<br />

Information<br />

standardization<br />

Index calculation<br />

Index analysis<br />

Impact assessment<br />

Report drafting<br />

Supplier information check<br />

Life-Cycle Assessment Flow at <strong>UMC</strong><br />

Supplier information<br />

response<br />

<strong>UMC</strong> has already completed an "Eco-<br />

Profile" in all its 150mm fabs and 200mm<br />

fabs. Externally, Eco-Profile conforms to<br />

all international environmental protection<br />

regulations and can be provided to <strong>UMC</strong>'s<br />

customers as a reference for the impact on<br />

the environment in product manufacturing<br />

processes; internally, it can be used as a<br />

basic standard for further improvement.<br />

According to the evaluations, the major<br />

material used in manufacturing processes<br />

is water, followed by air, coal and crude oil.<br />

However, air is deemed as a renewable<br />

resource that cannot be depleted. Water<br />

consumption causes the most impact<br />

to the environment, followed by energy<br />

consumption and the greenhouse effect.<br />

<strong>Environmental</strong> Accounting System<br />

At present enterprises'<br />

efforts in environmental<br />

p r o t e c t i o n a d d r e s s<br />

investment in current<br />

t e c h n o l o g i e s a n d<br />

equipment, and aims<br />

to elaborate the overall<br />

functions by combining<br />

efficient environmental<br />

management tools.<br />

Among various environmental<br />

management<br />

tools, environmental<br />

a c c o u n t i n g s y s t e m<br />

provides the foundation<br />

for corporate environmental reports and<br />

plays the role as the medium for information<br />

disclosure.<br />

<strong>Environmental</strong> accounting, also known as<br />

green accounting, is a critical information<br />

tool that helps to understand the impact and<br />

influences on the environment in national<br />

economic development and corporate<br />

business operations by c alculating<br />

environmental costs. It is crucial in lowering<br />

the harm on the environment and improving<br />

environmental protection results. <strong>UMC</strong><br />

implemented its environmental accounting<br />

system and became the first high-tech<br />

corporation to use an accounting method<br />

so comprehensive. <strong>UMC</strong>’s environmental<br />

ac c ounting system is based on the<br />

classifications of Japan Ministry of the<br />

Environment. In addition to an environmental<br />

finance system, <strong>UMC</strong> established a financial<br />

information system for safety and health.<br />

The <strong>UMC</strong> environmental accounting system<br />

combines current accounting systems and<br />

uses pattern comparison and an internal<br />

coding method to calculate <strong>UMC</strong>’s invested<br />

costs and expenditures on environmental<br />

protection. This helps <strong>UMC</strong> conduct<br />

26 - 2006 Corporate Social Responsibility Report


<strong>Environmental</strong> <strong>Sustainable</strong> <strong>Growth</strong> (cont.)<br />

overall environmental benefit evaluations<br />

and conduct decision-making analyses.<br />

<strong>UMC</strong> also established an e-database<br />

for information collection, sorting out<br />

related expenditure and expenses and<br />

conducting calculations and<br />

analyses every month for<br />

management. Based on the<br />

information, management<br />

draws up cost- ef f icient<br />

environmental management<br />

measures to cover both<br />

business operations and<br />

environmental protection.<br />

- <strong>Environmental</strong> Protection<br />

Expenditure Report<br />

<strong>UMC</strong>'s determination in<br />

environmental protection<br />

can be demonstrated by<br />

its significant expenditure<br />

annually in environmental<br />

protection. In 2006, <strong>UMC</strong>'s<br />

total capital expenditure for<br />

environmental protection<br />

equipment was NT$ 743<br />

million, accounting for 0.71%<br />

of <strong>UMC</strong>’s overall capital<br />

ex p enditure. T he main<br />

portion of this expenditure,<br />

87.67%, was used for fees<br />

associated with the annual<br />

maintenance of various<br />

pollution prevention and<br />

control equipment, followed<br />

by waste treatment and<br />

resource recycling and<br />

environmental protection<br />

related management and<br />

activities costs. NT$1.43<br />

million was used for global environmental<br />

protection issues.<br />

Estimated expenditures in 2007 include:<br />

1. Modernization and upgrade of current<br />

pollution control facilities, 2. Operational<br />

fees of NT$ 28 million per month for<br />

pollution control facilities, 3. Handling fees<br />

related to waste treatment of NT$ 4.2 million<br />

per month and 4. <strong>Environmental</strong> monitoring<br />

<strong>Environmental</strong> Protection Expenditure Report in 2006<br />

Classifications in<br />

<strong>Environmental</strong> Costs<br />

1.Direct costs to lower<br />

loads on the environment<br />

2.Indirect costs to lower<br />

loads on the environment<br />

3. Other costs in<br />

environmental protection<br />

(1)<br />

4. Other costs in<br />

environmental protection<br />

(2)<br />

Illustration<br />

In thousands NTD<br />

Capital<br />

Expenditure<br />

Expenses<br />

1-1 Pollution control costs, including:<br />

a. Air pollution control<br />

b. Water pollution control<br />

c. Other pollution control<br />

d. Above expenses include environmental<br />

personnel expenses 317,475 326,724<br />

1-2 Drainage utilization fees 0 34,416<br />

1-3 Handling fees for waste treatment 0 49,287<br />

2-1 <strong>Environmental</strong> monitoring fees 0 3,194<br />

2-2 R&D fees in environmental protection 0 1,428<br />

3-1 <strong>Environmental</strong> training fees<br />

3-2 Management systems implementation<br />

fees and verification fees<br />

3-3 Derivative fees from waste reduction<br />

and recycling<br />

3-4 Derivative fees for improving water<br />

resource's efficiency<br />

3-5 Expenses in global environmental<br />

protection<br />

4-1 Soil rebuild and environment<br />

renovation fees<br />

4-2 <strong>Environmental</strong> pollution insurance fees<br />

4-3 Government taxes for environmental<br />

protection<br />

4-4 Penalties and lawsuit fees for<br />

environmental problems<br />

0 10,764<br />

0 0<br />

amount 317,475 425,813<br />

Waste Treatment<br />

Fees 6.63%<br />

NT$ 49.29 million<br />

Management and<br />

Activities costs 6.70%<br />

NT$ 49.80 million<br />

Pollution<br />

Prevention<br />

Fees 86.67%<br />

NT$ 644.20 million<br />

<strong>Environmental</strong> Protection Expenditure Ratio in 2006<br />

2006 Corporate Social Responsibility Report - 27


<strong>Environmental</strong> <strong>Sustainable</strong> <strong>Growth</strong> (cont.)<br />

Climate Change and Global<br />

Warming<br />

Global climate change results from<br />

accumulated occurrences over thousands<br />

of years. Human activities significantly<br />

influence the earth's climate; greenhouse<br />

gases are rapidly discharged into the air,<br />

which results in the enhancement of the<br />

greenhouse effect and the increase of the<br />

average temperature. Regional climate<br />

change not only changes the forests, the<br />

agriculture harvests and water supply<br />

but also poses threats tohumans and<br />

endangers birds, fishes and other ecological<br />

systems. The deserts expand to plains and<br />

many unique landscapes in national parks<br />

of each country will eventually disappear.<br />

Human's influence on the environment<br />

affects the surface of the earth as well as<br />

the air. Finally, the influence will expand to<br />

cover the globe as the air circulates.<br />

Greenhouse Gas Reduction and<br />

Management<br />

As global warming effects worsen, <strong>UMC</strong><br />

hopes to fulfill its responsibility as a<br />

corporate citizen by helping to reduce the<br />

increasing emissions of global greenhouse<br />

gases. With a vision of sustained growth<br />

and operation, <strong>UMC</strong>'s countermeasures are<br />

already in place.<br />

-Current Status of Greenhouse Gas<br />

Emissions<br />

<strong>UMC</strong> has established greenhouse gas<br />

emission inventory following the requirement<br />

of ISO 14064-1 and Greenhouse Gas<br />

Protocol. According to the data in 2005<br />

and 2006, the major sources of <strong>UMC</strong>'s<br />

greenhouse gas emissions are CO 2 from<br />

power generating process and PFCs from<br />

semiconductor manufacturing processes<br />

such as CF 4 ,C 4 F 6 ,SF 6 ,NF 3 ,CHF 3 ,C 3 F 8 and<br />

C 4 F 8 . These two resources account for 94%<br />

of <strong>UMC</strong>'s overall emission of greenhouse<br />

gases.<br />

<strong>UMC</strong>'s Overall Emission of Greenhouse Gases<br />

Volume<br />

(tonnes CO2e)<br />

2,000<br />

1,800<br />

1,600<br />

1,400<br />

1,200<br />

1,000<br />

800<br />

600<br />

400<br />

200<br />

0<br />

Current Status of <strong>UMC</strong>'s Greenhouse<br />

Gas Emissions (Note: Numbers in Taiwan<br />

in 2005 were confirmed by a third party<br />

verifier)<br />

Green House Gases<br />

from Power<br />

Generating<br />

Source of <strong>UMC</strong>'s Greenhouse Gases<br />

-Reduction Plan<br />

2005 2006<br />

Others<br />

PFCs from Manufacturing Processes<br />

Green House Gases from Power Generating<br />

Other Source (N 2 O, Natural Gas, Diesel Oil...)<br />

PFCs from Manufacturing<br />

Processes<br />

Singapone<br />

Taiwan (R.O.C.)<br />

<strong>UMC</strong> established its "PFCs Emission<br />

Reduction Team" in 1999 to implement<br />

the reduction plan. Currently, <strong>UMC</strong> has<br />

targeted PFC emission reduction by "10%<br />

in 2010 compared to 1998 (the emission<br />

of 1998 is the MMTCE average of 1997<br />

and 1999) levels". PFCs are Perfluorinated<br />

Compounds that are used in semiconductor<br />

processes. Major elements of the PFC<br />

emission reduction plan include:<br />

1. U s e C 3 F 8 t o r e p l a c e C 2 F 6 i n<br />

semiconductor thin film process to lower the<br />

emission volume of greenhouse gases.<br />

2. Measure the utilization rate of machines<br />

that use PFCs and the reduction rate of<br />

the treatment equipment to master the<br />

efficiency of machines and hence conduct<br />

improvement measures toward inefficient<br />

machines.<br />

28 - 2006 Corporate Social Responsibility Report


<strong>Environmental</strong> <strong>Sustainable</strong> <strong>Growth</strong> (cont.)<br />

3. Conduct individual usage evaluation for<br />

each machine that uses PFCs to better<br />

understand greenhouse gas emissions for<br />

each machine.<br />

4. Continue researching and testing<br />

substitute gases, and lowering the use of<br />

gases with a high potential of contributing<br />

to the greenhouse effect by reducing the<br />

source emission.<br />

5. Meanwhile, in order to lower the PFC<br />

emissions year by year, <strong>UMC</strong> plans to install<br />

high efficiency PFC abatement systems<br />

after fully evaluating all new models.<br />

-Results<br />

<strong>UMC</strong> led the industry in replacing the high<br />

GWP (Global Warming Potential) gas C2F6<br />

with low GWP gas C3F8 in CVD chamber<br />

cleaning. In 2004, <strong>UMC</strong>’s Fab 8AB was the<br />

first foundry fab to complete gas substitution.<br />

Other fabs also completed gas substitution<br />

afterwards. <strong>UMC</strong> has outstanding results in<br />

PFCs reduction, estimated 548,649 tons of<br />

CO2e were replaced in 2006.<br />

For machines and equipment that measure<br />

Result of Replacing C 2 F 6 with C 3 F 8 in 2006<br />

Emission Volume ( tonnes CO 2 e/year )<br />

900<br />

800<br />

700<br />

600<br />

500<br />

400<br />

300<br />

200<br />

100<br />

0<br />

Before (C 2 F 6 ) After (C 3 F 8 )<br />

Gases<br />

and control PFC gases , in addition to<br />

continually evaluating and adopting new<br />

equipment, <strong>UMC</strong> also measures the<br />

utilization rate of machines that use PFCs<br />

and the reduction rate of the treatment<br />

equipment to master the efficiency of<br />

machines and hence conduct improvement<br />

measures or optimization toward inefficient<br />

machines. Estimated results in 2006 were<br />

551,115 tons of CO2e.<br />

-Inventory and Verification<br />

U M C c o m p l eted t h e i nve ntor y a n d<br />

verification in greenhouse gas emissions<br />

with TSIA (Taiwan Semiconductor Industrial<br />

Association). The greenhouse gas emission<br />

inventory system has been established<br />

and qualified by a third party, and <strong>UMC</strong><br />

has passed PFC emission requirements<br />

for all its Taiwan fabs. <strong>UMC</strong> will continue<br />

to require annual third party greenhouse<br />

gas emission inventory to ensure that <strong>UMC</strong><br />

completely adheres to the current status of<br />

greenhouse gas usage.<br />

C e r t i f i c a t e f o r P a s s i n g G H G E V<br />

(Greenhouse Gas Emissions Verification)<br />

for All <strong>UMC</strong> Taiwan Fabs in 2005<br />

Energy Saving and Management<br />

Taiwan's power structure mainly relies on<br />

thermal power by burning petrochemistry<br />

fuel, which accounts for 76.3% of total<br />

power. <strong>UMC</strong>’s energy consumption mainly<br />

relies on electricity, followed by natural<br />

gas. <strong>UMC</strong>’s energy consumption status<br />

is charted below, though Fab 12i is not<br />

included since the calculating unit is<br />

different (LPG instead of NG is used in Fan<br />

12i). Silicon Integrated Systems Corp. was<br />

merged into <strong>UMC</strong> in 2004, and Fab 8S has<br />

been included since April 2004.<br />

2006 Corporate Social Responsibility Report - 29


<strong>Environmental</strong> <strong>Sustainable</strong> <strong>Growth</strong> (cont.)<br />

1,600<br />

1,400<br />

1,200<br />

800<br />

600<br />

400<br />

200<br />

0<br />

1,8000<br />

1,6000<br />

1,4000<br />

1,2000<br />

10,000<br />

8,000<br />

6,000<br />

2,000<br />

0<br />

Power Consumption (MWH)<br />

2002 2003 2004 2005 2006<br />

Gas Consumption (NM 3 )<br />

2003 2004 2005 2006<br />

Power Consumption per Unit (MWH/m 2 )<br />

20<br />

15<br />

10<br />

5<br />

Energy utilization consumes the earth's<br />

resources and results in the greenhouse<br />

effect. According to the data provided by<br />

Bureau of Energy, Ministry of Economic<br />

Affairs, each kilowatt-hour will result in 0.62<br />

kilogram of CO 2 . As a global citizen, <strong>UMC</strong><br />

has no hesitation in acting against global<br />

climate change. To lower the impact of the<br />

greenhouse effect on the environment,<br />

<strong>UMC</strong> sets annual goals and plans to lower<br />

the emissions of greenhouse gases. In<br />

addition to continual assessment and<br />

introduction of various energy saving<br />

technologies, <strong>UMC</strong> also implements energy<br />

saving plans to directly slow the company's<br />

energy consumption. Furthermore, <strong>UMC</strong><br />

promotes energy saving programs in the<br />

office and public areas accompanied with<br />

promotion activities and training to enhance<br />

employees' ideas and habits in energy<br />

saving and greenhouse gas reduction.<br />

0<br />

2003 2004 2005 2006<br />

-<strong>UMC</strong>'s Energy Saving Measures<br />

Energy Saving Measures<br />

Improvement on the main engine by adopting recycled hot<br />

water for cooling system and 37º PUMP operation<br />

Set converters at the air conditioning system outside the<br />

cleanrooms<br />

Adopt “Ball Room + SMIF” system design for cleanrooms<br />

Set converters at process exhaust systems<br />

Lower the air conditioning outside cleanrooms<br />

Add inverters at process cooling systems<br />

Improve gas consumption efficiency in VOC system<br />

Improve cold water and hot water systems<br />

Improvements on the cooling water discharging system to the<br />

air processing mechanism to reduce air loss<br />

Add COP System conversion control at cooling systems<br />

Add external heating dryers<br />

Clean the coolers in air compressors Atlas AP-12<br />

Energy saving measures for office air conditioning system and<br />

car park exhaust system<br />

Fab lighting system improvement<br />

Energy Saving Measures<br />

Adjust FFU speed at cleanrooms<br />

Lower the machines’ output power while idling<br />

Adjust to high vacuum operation mode<br />

Adjust to CDA operation mode CDA<br />

Add converters to cooling system HW PUMP<br />

Lower MAU temperature<br />

Adjustment on hot water operation mode<br />

Add heat exchanger in PCW System<br />

Reduce Truss lighting<br />

Energy saving engineering on air conditioning system<br />

Amendment on 2B3T HEX pipes to lower gas consumption at<br />

boilers<br />

Reduce gas emission from manufacturing processes<br />

Decrease CDA pressure<br />

Reduce air loss at air compressor CDA/HCDA<br />

30 - 2006 Corporate Social Responsibility Report

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