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modular clamping technology - OTT-Jakob Spanntechnik GmbH

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MODULAR CLAMPING TECHNOLOGY<br />

LET OUR EXPERIENCE WORK FOR YOU


You can rely on us.<br />

We offer you the service that you can<br />

expect from the leader in <strong>technology</strong>.<br />

Selling good products is not enough.<br />

We also provide our customers with<br />

fast and efficient support so they are<br />

able to run their production without<br />

delays.<br />

Our technical support team is always<br />

there for you and will answer your<br />

most difficult and complex questions.<br />

You find local hotline support in our<br />

sales offices all around the world and<br />

our main office in Lengenwang is also<br />

prepared to help you:<br />

Call: <strong>OTT</strong>-JAKOB/Lengenwang:<br />

+49 83 64/98 21- 0 · www.Ott-<strong>Jakob</strong>.de<br />

II


CONTENTSINHALT<br />

Power drawbars for steep taper tools<br />

SK<br />

• SK-30 gripper / Inside spindle intensifier 3 - 5<br />

• SK-40 gripper / Inside spindle intensifier 7 - 11<br />

• SK-50 gripper / Inside spindle intensifier 13 - 18<br />

• SK-50 reinforced design 19<br />

• SK-60 gripper / Inside spindle intensifier 20 - 21<br />

• Technical data 22 - 23<br />

HSK-<strong>clamping</strong> units for tools according to DIN 69893<br />

HSK<br />

• HSK-<strong>clamping</strong> units for form A / Inside spindle intensifier 2 - 3<br />

• Inner contour for form A 4<br />

• Technical data for inner contour 5<br />

• HSK-<strong>clamping</strong> units for form B / Inside spindle intensifier 6 - 7<br />

• Inner contour for form B 8<br />

• Technical data for inner contour 9<br />

• HSK-<strong>clamping</strong> units for form E / Inside spindle intensifier 10 - 11<br />

• Inner contour for form E 12<br />

• Technical data for inner contour 13<br />

• HSK-<strong>clamping</strong> units for form F / Inside spindle intensifier 14 - 15<br />

• Inner contour for form F 16<br />

• Technical data for inner contour 17<br />

• HSK-<strong>clamping</strong> units for form AB / Inside spindle intensifier 18 - 19<br />

• Inner contour for form AB 20<br />

• Technical data for inner contour 21<br />

• Technical data 22 - 23<br />

• Inner contour for medium transfer 4 24<br />

Unclamp units (LE) and rotary unions (DDF)<br />

LE/DDF<br />

• LE 60 - hydr. LE with air blast connection 2<br />

• LE 92 - hydr. LE with air blast connection 3<br />

• LE 95 - hydr. LE with connection for single-passage rotary union 4<br />

• LE 95-B - hydr. LE with connection for single-passage DDF incl. air blast connection 5<br />

• LE 95 - hydr. LE with longer grippers (position indication) 6<br />

• LE 102-B - hydr. LE with connection for single-passage DDF incl. air blast connection 7<br />

• LE 133 - hydr. LE with connection for single-passage DDF incl. air blast connection 8<br />

• LE 95-F - hydr. LE with connection for single passage DDF (fixed flange) 9<br />

• LE 115 - hydr. LE with connection for single passage DDF (fixed flange) 10<br />

• LE 124-F-B - hydr. LE with connection for single passage DDF (fixed flange) 11<br />

• LE 150-P - pneumatic LE 12<br />

• LE 150-PA - pneumatic LE with connection for single-passage rotary union 13<br />

• LE 119-P - pneumatic LE (connection for single-passage rotary union optional) 14<br />

• DDF for hydraulic un<strong>clamping</strong> 15<br />

• Dual-passage DDF for hydr. un<strong>clamping</strong> and cleaning of the tool interface with air 16<br />

• Dual-passage DDF for hydr. un<strong>clamping</strong> and air for cleaning and during rotation 17<br />

• Dual-passage DDF for hydr. un<strong>clamping</strong>, coolant supply and cleaning with air blast 18<br />

• Dual-passage DDF for hydr. un<strong>clamping</strong>, coolant supply, air blast and signal ring 19<br />

• Single-passage DDF (36.000 RPM) for <strong>OTT</strong>-JAKOB LE - radial connection 20<br />

• Single-passage DDF (36.000 RPM) for <strong>OTT</strong>-JAKOB LE - axial connection 21<br />

• Single-passage DDF (16.000 RPM) for <strong>OTT</strong>-JAKOB LE - radial connection 22<br />

• Single-passage DDF (16.000 RPM) for <strong>OTT</strong>-JAKOB LE - axial connection 23<br />

III


SEIT 1873 HISTORY<br />

SINCE 1873<br />

We combine traditional values like<br />

striving for perfection and precision<br />

with our commitment to innovation.<br />

New inventions and patents in all<br />

areas are the results.<br />

Innovative competence is an <strong>OTT</strong>-JAKOB<br />

tradition.<br />

Our company goes back to 1873 when<br />

Albert Ott founded the Mathematical-<br />

Mechanical Institute in Kempten<br />

1880 - World exhibition in Melbourne<br />

1897 - Exhibition in Chicago<br />

In 1974 we developed the power<br />

drawbar, which has been continuously<br />

improved to meet new application<br />

requirements. Today, 250,000<br />

machines worldwide are operating with<br />

the Ott power drawbar.<br />

On March 1, 1993 the company<br />

Ott-<strong>Spanntechnik</strong> merged with the<br />

<strong>Jakob</strong> Group.<br />

<strong>OTT</strong>-JAKOB <strong>Spanntechnik</strong> was born.<br />

1998 - We are celebrating 125 years of<br />

world-renowned capability in precision<br />

mechanics and tool <strong>clamping</strong><br />

<strong>technology</strong>.<br />

A small company made its way to<br />

become the leading manufacturer of<br />

automatic tool <strong>clamping</strong> systems.<br />

IV


UNSER DENKEN PHILOSOPHY<br />

OUR THINKING<br />

In the past years <strong>OTT</strong>-JAKOB could further<br />

develop its leading position in tool <strong>clamping</strong><br />

<strong>technology</strong>.<br />

Out of this position we entered the following<br />

commitments:<br />

1. Our highly motivated and trained employees<br />

produce customer oriented high-tech products<br />

in best quality. Know-how, team spirit and<br />

innovative power are the most important<br />

components for developing high-end <strong>clamping</strong><br />

<strong>technology</strong> products for mechanical engineering<br />

2. All <strong>OTT</strong>-JAKOB product lines guarantee the<br />

optimum in system safety on the highest level<br />

of technological development.<br />

V


TRENDSERKENNEN<br />

RECOGNIZING<br />

A shorter Time-to-Market ratio secures<br />

your investments. But first one has to<br />

recognize the trends.<br />

Our Research & Development<br />

department cooperates with universities<br />

and research teams to develop customer<br />

oriented system solutions, which build<br />

trends for the future.<br />

Sensational test results:<br />

Our plant in Lengenwang tested several<br />

<strong>clamping</strong> units.<br />

The units were successfully clamped and<br />

released up to 9 million times with a<br />

speed of 0.13 seconds.<br />

VI


PERFEKTIONFERTIGEN<br />

FINISHING<br />

The employee and his<br />

knowledge are the<br />

center of attention<br />

Ott employees have years of<br />

experience and are innovative.<br />

They are familiar with complex<br />

speed calculations and<br />

limitations thereof for machine<br />

tool applications, necessary<br />

unclamp forces and other<br />

parameters.<br />

High-tech manufacturing<br />

machines and latest CAD<br />

software are employed with<br />

perfection.<br />

Years of experience,<br />

cooperation with leading<br />

machine and spindle manufacturers,<br />

internationally recognized<br />

competence and cooperation<br />

with universities in the<br />

development of standards<br />

maximise our performance.<br />

<strong>OTT</strong>-JAKOB maintains a close<br />

contact with engineers in<br />

research and development.<br />

This guarantees user-specific<br />

products, which work efficiently<br />

in practical applications.<br />

<strong>OTT</strong>-JAKOB –<br />

Success through perfection.<br />

VII


COMPLETESYSTEMS<br />

Standardization requires meeting the needs of the<br />

user. The Ott universal inside spindle contour is an<br />

important step towards <strong>modular</strong> tooling.<br />

It offers the manufacturer of machines and/or spindle<br />

units the ability to clamp different steep taper tools<br />

(taper/retention knob standard) simply by exchanging<br />

the gripper unit.<br />

We would like you to benefit from this advantage.<br />

Several variations of power drawbars with or without<br />

coolant, with hydraulic or pneumatic unclamp units<br />

can be built into the same spindles.<br />

Rotary unions and unclamp units are compatible and<br />

exchangeable.<br />

VIII<br />

We offer high performance at a fair price.


Due to recent innovations, we can<br />

now offer a complete program of<br />

HSK- and steep taper power<br />

drawbars. This makes <strong>OTT</strong>-JAKOB<br />

the only manufacturer who offers<br />

complete tool <strong>clamping</strong> systems.<br />

The impressive number of different modules<br />

with all necessary adaptations to customers<br />

and standards show the advantages of<br />

customer and user oriented product<br />

development.<br />

Take advantage of our professional design<br />

and engineering department to optimize your<br />

products and minimize your cost.<br />

IX


Minimalmengenschmierung:<br />

MINIMUM VOLUME LUBRICATION<br />

The latest technique of using minimum volumes of<br />

coolant for dry operations has become a focal point in<br />

the manufacturing industry. Ott-<strong>Jakob</strong> offers two<br />

variations for all HSK-<strong>clamping</strong> units:<br />

Internal<br />

External minimum volume lubrication<br />

Using external MMKS, the aerosol is produced in<br />

a special mixing device outside the spindle.<br />

Like coolant, the mixture is fed through a rotary<br />

union. <strong>OTT</strong>-JAKOB offers three variations of rotary<br />

unions to be used for external minimum volume<br />

lubrication for <strong>OTT</strong>-JAKOB HSK-<strong>clamping</strong> units:<br />

• Dual-passage rotary union<br />

(max. 10.000 RPM – mixed externally<br />

p max = 5 bar)<br />

• Single-passage rotary union GDR for<br />

<strong>OTT</strong>-JAKOB unclamp units (max. 16.000<br />

RPM – mixed externally p max = 5 bar)<br />

• Single-passage rotary union GD for<br />

<strong>OTT</strong>-JAKOB unclamp units (max. 36.000<br />

RPM – mixed externally p max = 5 bar)<br />

External<br />

Internal minimum volume lubrication<br />

Using internal MMKS, the air-lubrication mixture<br />

is produced inside the spindle. Air and minimum<br />

amounts of lubrication are fed separately into<br />

the spindle through the <strong>OTT</strong>-JAKOB HSK-<strong>clamping</strong><br />

unit.<br />

They are mixed directly in front of the tool<br />

interface. Changing the mixture ratio allows<br />

for a quick adjustment of the aerosol doses.<br />

You can rely on us - in every situation!<br />

Both systems can be integrated as modules into<br />

existing as well as new HSK-<strong>clamping</strong> units.<br />

X


HSC - High Speed Cutting:<br />

Accelerated machining in the machine tool and mold<br />

making industry and in the cutting industry through<br />

High-Speed-Cutting (HSC) requires solutions for faster<br />

tool change.<br />

<strong>OTT</strong>-JAKOB's new <strong>clamping</strong> units, rotary unions and<br />

unclamp units meet these requirements.<br />

A shorter tool changing<br />

time represents a constant<br />

challenge, which<br />

even increased with<br />

HSC-manufacturing.<br />

Fast working automatic<br />

<strong>clamping</strong> systems are<br />

necessary which have<br />

to be more accurate,<br />

rigid and universal than<br />

conventional systems.<br />

<strong>OTT</strong>-JAKOB met these<br />

requirements by developing<br />

a complete new<br />

HSC-<strong>clamping</strong> unit.<br />

<strong>OTT</strong>-JAKOB has the necessary know-how<br />

The table below shows the maximum RPM and the<br />

minimum length for HSK power drawbars:<br />

HSK Power Drawbar<br />

(Revision 01/01)<br />

Size Length from RPM up to<br />

HSK E 25<br />

HSK A/E 32 B 40<br />

HSK A/E 40 B/F 50<br />

HSK A/E 50 B/F 63<br />

HSK A/E 63 B/F 80<br />

HSK A 80 / B 100<br />

HSK A 100 / B 125<br />

HSK A 125 / B 160<br />

HSK E 160<br />

211 mm 80.000 min-1<br />

208 mm<br />

252 mm<br />

222 mm<br />

232 mm<br />

229 mm<br />

320 mm<br />

575 mm<br />

451 mm<br />

60.000 min-1<br />

50.000 min-1<br />

45.000 min-1<br />

40.000 min-1<br />

24.000 min-1<br />

18.000 min-1<br />

6.000 min-1<br />

200 min-1<br />

We are happy to answer your questions<br />

regarding HSC.<br />

XI


POWERCHECK<br />

All SK work holders from<br />

SK30 to SK60<br />

(DIN/ISO/ANSI) and all HSK<br />

work holders according to DIN<br />

69893 (HSK-A 32/B 40 to<br />

HSK-A 125/B 160) can be<br />

used.<br />

Conventional gages measure<br />

in accordance to the nominal<br />

component dimension. The<br />

manufacturing related tolerance<br />

range of the components<br />

could cause a false<br />

measuring result. The power<br />

check offers the possibility<br />

to take these tolerances into<br />

consideration during the<br />

measuring process!<br />

The critical guard<br />

The pull force gage "Power<br />

Check" minimizes the down<br />

times for your machines.<br />

It is a compact unit with power<br />

supply and adjustable tolerance<br />

range, which should not be<br />

missing in any production facility.<br />

The Power Check measures the<br />

pull force of your machines fast<br />

and reliable and prevents tool<br />

breaking and down times.<br />

Rely on <strong>OTT</strong>-JAKOB for the safety<br />

of your production!<br />

The LCD-display shows the<br />

actual <strong>clamping</strong> force.<br />

Display of the measuring<br />

results in Newton and<br />

Kilopound.<br />

XII


KÜRZESTER SK-50 SPANNER<br />

SHORTEST SK-50 GRIPPER<br />

Highest Precision in smallest Space<br />

<strong>OTT</strong>-JAKOB has been designing and<br />

manufacturing Power Drawbars for<br />

the machine tool industry for over<br />

25 years.<br />

In the area of Steep Tapers, the<br />

traditional manufacturer from Bavaria<br />

has just developed a SK-50 Power<br />

Drawbar with a sensational short<br />

spindle of 298 mm lenght.<br />

Because of these new dimensions,<br />

new manufacturing methods became<br />

feasible of which machine tool<br />

designers in the past could only<br />

dream. This short spindle length of<br />

298 mm allows for optimum flexibility<br />

and space saving.<br />

5-axis heads, as well as nutating<br />

heads, can now be built more<br />

compact.<br />

As spindle speed of 6,000 RPM<br />

and a pull force of 15,000 N<br />

(3,370 Ibs)<br />

are features which can be<br />

advantageously utilized<br />

for extreme applications.<br />

Secure tool retention<br />

at extreme cutting<br />

conditions at any angle<br />

position can be realized.<br />

The coolant/air supply is<br />

possible through single or<br />

double passage rotary unions.<br />

The assembly of the <strong>OTT</strong>-JAKOB Power<br />

Drawbars can be done easily and<br />

quickly by average personnel.<br />

Thanks to the <strong>OTT</strong>-JAKOB universal<br />

contour....<br />

.... the use of the most known standard<br />

tooling ist guaranteed:<br />

• DIN 61871 / 69872<br />

• ANSI B5.50<br />

• ISO 7388/1/2 Typ A<br />

• ISO 7388/1/2 Typ B<br />

• MAS 403-1982 BT/PT 2 (30°)<br />

• MAS 403-1982 BT/PT 1 (45°)<br />

XIII


<strong>OTT</strong>-JAKOB HILFSGERÄTE<br />

ACCESSORIES<br />

E.M. ±0,1<br />

un<strong>clamping</strong> position<br />

Steep taper assembly tool for<br />

gripper units<br />

The <strong>OTT</strong>-JAKOB steep taper<br />

assembly tool allows for an easy<br />

gripper change or adjustment to<br />

the setting dimension. This tool<br />

is available in all steep taper<br />

sizes from SK30 to SK60.<br />

HSK assembly tool for <strong>clamping</strong><br />

units<br />

The assembly tool facilitates the<br />

mounting of the <strong>clamping</strong> unit.<br />

It is available in all HSK sizes from<br />

HSK E 25 to HSK A 160.<br />

l 1<br />

Gage for HSK spindle edge<br />

The <strong>OTT</strong>-JAKOB gage for HSK<br />

spindle edge enables an easy<br />

determination of the dimension<br />

l1. The gage is available in all<br />

HSK sizes from HSK E 25 to<br />

HSK A 160.<br />

XIV


Nomenclature - Information<br />

We developed a new nomenclature system to be able to define complete tool <strong>clamping</strong> systems before<br />

the actual design process. This system characterizes the single modules and assembly units:<br />

-> Form of the power drawbar<br />

-> High-speed unit<br />

-> Nominal size of the interface<br />

-> Code of the interface standard<br />

-> Medium transfer<br />

-> Extension<br />

-> Position indication<br />

-> Unclamp unit<br />

-> Rotary union<br />

➨<br />

➨<br />

➨<br />

➨<br />

➨<br />

➨<br />

➨<br />

➨<br />

➨<br />

➨<br />

➨<br />

–<br />

-> Spindle length (mm)<br />

➨<br />

The following pages describe the different variations. All other forms are special designs and not part of this<br />

standard catalog:<br />

Example: Nomenclature for steep taper power drawbars<br />

• Spindle integrated steep taper power drawbar for steep taper tooling size ISO-40 (DIN 69871/2) SK 7 - 11<br />

• Central coolant supply<br />

• Position indication with signal ring at the diameter of the spindle shaft<br />

• Without unclamp unit<br />

• Dual-passage rotary union for hydraulic un<strong>clamping</strong> of power drawbars and central coolant DDF 20<br />

supply or cleaning of the tool interface with air during tool change<br />

• Spindle length: 550.0 mm<br />

I S – 4 0 – A 1 – 2 – G – 0 0 2 5 – 0 5 5 0 , 0<br />

Example: Nomenclature for HSK-<strong>clamping</strong> units<br />

• HSK-high speed units for tooling size HSK-A100 (DIN 69893) HSK 2 - 5<br />

• Central coolant supply / radial air blast for cleaning the interface HSK 24<br />

• One-piece drawbar shaft extension<br />

• LE 95 with longer grippers - hydraulic unclamp unit with connection for single-passage rotary union LE 6<br />

position indication<br />

• Single-passage high speed rotary union GD with closed seal unit to be used in DDF 22<br />

<strong>OTT</strong>-JAKOB unclamp units (max. 36,000 RPM - 80 bar KSM-pressure)<br />

• Spindle length: 1.082,5 mm<br />

I F H 1 0 0 A K – 4 V K – 0 5 2 1 – 1 0 8 2 , 5<br />

XV


Form of the power drawbar<br />

1 2<br />

Nomenclature position<br />

A<br />

E<br />

I<br />

I<br />

S<br />

S<br />

S<br />

F<br />

Power drawbar for steep taper tools<br />

Power drawbar<br />

Inside spindle drawbar<br />

Spindle integrated power drawbar<br />

HSK-<strong>clamping</strong> units<br />

Spindle integrated spring loaded power drawbar<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24<br />

,<br />

A S Power Drawbar<br />

The complete power drawbar (spring stack, patented intensifying mechanism, piston, etc) is built into an<br />

added-on cylinder outside the spindle shaft to accomodate a short and narrow spindle:<br />

E S Inside spindle drawbar<br />

Intensifying mechanism and piston are built into an added-on cylinder outside the spindle shaft.<br />

The spring stack is built inside the spindle shaft. A signal ring enables position indication at the end<br />

of the spindle:<br />

XVI


I S Spindle integrated power drawbar<br />

The complete power drawbar is built into the spindle shaft. This form is used mainly for higher RPM:<br />

Function:<br />

Grippers with preloaded spring stacks or special springs and standard retention knobs pull the cutting<br />

tools into the spindle. A special intensifying mechanism amplifies the spring force of <strong>OTT</strong>-JAKOB steep<br />

taper power drawbars. The <strong>clamping</strong> system is locked at the same time. The pull force is a measure<br />

for the transmittable horsepower or torque of the motor. The compact design of the Ott-<strong>Jakob</strong> power<br />

drawbars offers high pull forces and system safety in the smallest installation spaces.<br />

I F Spindle integrated spring loaded power drawbar<br />

HSK-<strong>clamping</strong> units use only one form, similar to the IS-form for steep taper power drawbars:<br />

Function:<br />

During <strong>clamping</strong> of the hollow shaft taper (HSK), the <strong>clamping</strong> cone of the <strong>clamping</strong> unit presses the<br />

gripper segments radially to the outside. The spindle and the tool support the gripper segments. They<br />

pull the oversize hollow shaft taper into the spindle and clamp it against the axial face of the spindle.<br />

The patented design of the <strong>OTT</strong>-JAKOB HSK-<strong>clamping</strong> units amplifies the spring force of the intensifier.<br />

The friction between the taper and the face contact as well as the keyways transmit the torque.<br />

Spring stack or special springs generate the pull force.<br />

XVII


High-speed unit<br />

3<br />

H<br />

Nomenclature position<br />

High-speed unit<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24<br />

,<br />

Attention:<br />

Please note that high-speed units can only be designed after technical consultation and discussion of<br />

the intended application. Complex calculations are necessary to determine the RPM limit of the power<br />

drawbar. We will also give you all necessary parameters like unclamp pressure, <strong>clamping</strong> force, etc. with<br />

the drawing. Contact us!<br />

Nominal size of the interface<br />

4 5<br />

6<br />

Nomenclature position<br />

Power drawbar for steep taper tooling<br />

S<br />

K<br />

2 0<br />

S<br />

S<br />

S<br />

S<br />

K<br />

K<br />

K<br />

K<br />

2 5<br />

3 0<br />

4 0<br />

4 5<br />

DIN ANSI MAS<br />

DIN ANSI MAS<br />

DIN<br />

ANSI<br />

S<br />

S<br />

K<br />

K<br />

5 0<br />

6 0<br />

DIN ANSI MAS<br />

DIN<br />

ANSI<br />

4 5<br />

6<br />

Nomenclature position<br />

HSK-<strong>clamping</strong> units<br />

Form of the hollow shaft taper<br />

A<br />

B E F AB<br />

H<br />

S<br />

K<br />

2<br />

5<br />

X<br />

H<br />

H<br />

H<br />

H<br />

S<br />

S<br />

S<br />

S<br />

K<br />

K<br />

K<br />

K<br />

3 2<br />

4 0<br />

5 0<br />

6 3<br />

X<br />

X<br />

X<br />

X<br />

X<br />

X<br />

X<br />

X<br />

X<br />

X<br />

X<br />

X<br />

X<br />

X<br />

X<br />

X<br />

X<br />

H<br />

H<br />

H<br />

H<br />

S<br />

S<br />

S<br />

S<br />

K<br />

K<br />

K<br />

K<br />

8 0<br />

1 0 0<br />

1 2 5<br />

1 6 0<br />

X<br />

X<br />

X<br />

X<br />

X<br />

X<br />

X<br />

X<br />

X<br />

X<br />

X<br />

XVIII<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24<br />

,


Code for steep taper tool standards<br />

7 8<br />

A 1<br />

C 1<br />

E 1<br />

F 1<br />

Nomenclature position<br />

Power drawbar for steep taper tooling<br />

DIN 69871/2<br />

ISO 7388 / 1 / 2 Typ A<br />

ANSI B.5.50 - 78<br />

ISO 7388 / 1 / 2 Typ B<br />

MAS 403-1982 BT/PT 30-degree<br />

MAS 403-1982 BT/PT 45-degree<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24<br />

SK-standards<br />

B+/-0,25<br />

C+/-0,25<br />

DIN 69872<br />

ISO/DIS7388/2 Typ A<br />

tool standard<br />

code<br />

DIN 69871/69872<br />

ISO 7388/1/2 Typ A<br />

A B C<br />

A1<br />

+/-0,25 +/-0,25<br />

øA<br />

SK 30 31,75 71,65 66,65<br />

DIN 69871<br />

ISO/DIS7388/1<br />

A<br />

0,02 A<br />

SK 40 44,45 94,25 88,25<br />

SK 50 69,85 135,60 126,60<br />

SK 60 107,95 201,65 191,65<br />

tool standard<br />

code<br />

J +/-0,3<br />

K<br />

ANSI B5.50-78<br />

ISO7388/1/2 Typ B<br />

A J K<br />

C1<br />

+/-0,3 +/-0,3<br />

øA<br />

SK 30 31,75 59,30 55,65<br />

SK 40 44,45 84,50 79,25<br />

A<br />

0,05 A<br />

SK 50 69,85 127,00 119,40<br />

SK 60 107,95 199,95 189,45<br />

E +/-0,25<br />

F +/-0,25<br />

MAS 403-1982 PT-1<br />

45°<br />

MAS 403-1982 PT-2<br />

30°<br />

tool standard<br />

code<br />

MAS 403-1982 BT/PT30° E1<br />

MAS 403-1982 BT/PT45° F1<br />

A E F<br />

øA<br />

+/-0,25 +/-0,25<br />

SK 30 31,75 71,35 66,35<br />

A<br />

MAS 403-1982 BT<br />

0,02 A<br />

SK 40 44,45 100,35 93,35<br />

SK 50 69,85 146,75 136,75<br />

SK 60 - - -<br />

XIX


Code for HSK-standards<br />

7 8<br />

Nomenclature position<br />

HSK-<strong>clamping</strong> units<br />

A<br />

A<br />

B<br />

E<br />

F<br />

K<br />

B<br />

K<br />

K<br />

K<br />

DIN 69893 - part 1 - form A<br />

with gripper grove<br />

DIN 69893 - part 1 - form A<br />

with gripper grove - black<br />

DIN 69893 - part 2 - form B<br />

with gripper grove<br />

DIN 69893 - part 5 - form E<br />

with gripper grove<br />

DIN 69893 - part 6 - form F<br />

with gripper grove<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24<br />

,<br />

HSK-standards<br />

hollow shaft tapers DIN 69893; Form A<br />

features<br />

• central, axial coolant supply with<br />

KSM-tube<br />

• keyways at the taper end<br />

application<br />

• machining centers,<br />

milling machines<br />

hollow shaft tapers DIN 69893; Form B<br />

features<br />

• decentralized coolant supply<br />

over the flange or central<br />

coolant supply through coolant tube<br />

• enlarged flange<br />

• keyways at the flange<br />

application<br />

• machining centers,<br />

heavy milling machines<br />

hollow shaft tapers DIN 69893; Form E<br />

features<br />

• rotational symmetry<br />

without keyways<br />

application<br />

• HSC-spindles<br />

hollow shaft tapers DIN 69893; Form F<br />

features<br />

• enlarged flange<br />

XX<br />

application<br />

• HSC-spindles e. g. machining<br />

of wood and plastic


Medium transfer for steep taper power drawbars<br />

Nomenclature postition<br />

Power drawbar for steep taper tooling<br />

Without medium transfer<br />

With central<br />

medium transfer<br />

With radial medium transfer<br />

With radial medium<br />

transfer and<br />

central air blast transfer<br />

10<br />

1<br />

2<br />

3<br />

4<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24<br />

,<br />

1<br />

without transfer<br />

2<br />

axial transfer<br />

3<br />

radial transfer<br />

4<br />

axial transfer: air<br />

radial transfer:<br />

coolant<br />

XXI


Medium transfer for HSK-<strong>clamping</strong> units<br />

Nomenclature position<br />

HSK-<strong>clamping</strong> units<br />

Without medium transfer<br />

With central<br />

medium transfer<br />

With radial medium transfer<br />

With central medium<br />

transfer and<br />

radial air blast transfer<br />

With central medium transfer<br />

and radial air blast transfer<br />

(special passage)<br />

10<br />

1<br />

2<br />

3<br />

4<br />

5<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24<br />

,<br />

1<br />

without transfer<br />

2<br />

axial transfer for closed HSK-tool<br />

axial transfer for open HSK-tool<br />

3<br />

radial transfer (with bushing)<br />

radial transfer (without bushing)<br />

4<br />

radial/axial<br />

transfer<br />

5<br />

XXII<br />

axial transfer;<br />

air transfer through spring<br />

location


Position indication<br />

Nomenclature position<br />

12<br />

Thread in <strong>clamping</strong> body<br />

Signal ring<br />

Indication through piston position<br />

Without thread / without elongated hole<br />

G<br />

H<br />

K<br />

O<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24<br />

,<br />

Please note that the position indication of the three<br />

possible settings, clamped position with tool,<br />

unclamped position, and clamped position without<br />

tool, can be done in different ways. Contact us!<br />

spindle or<br />

intensifier<br />

signal ring<br />

<strong>clamping</strong> body<br />

or unclamp body<br />

unclamped<br />

position<br />

clamped position<br />

Example rotary union 2KA-SR<br />

Example LE95 - with longer grippers<br />

Example LE102 – with analog<br />

sensor for integrated <strong>clamping</strong><br />

stroke monitoring<br />

XXIII


Unclamp unit<br />

Nomenclature position<br />

Without unclamp unit<br />

LE 60 - hydraulic unclamp unit<br />

with air blast connection<br />

LE 92 - hydraulic unclamp unit<br />

with air blast connection<br />

LE 95 - hydraulic unclamp unit<br />

with connection for single-passage rotary union<br />

LE 95-B - hydr. unclamp unit with connection for single-passage<br />

rotary union incl. connection for air blast<br />

LE 95 with longer grippers - hydr. unclamp unit with<br />

connection for single-passage rotary union (position indication)<br />

LE 102-B hydraulic unclamp unit with connection for<br />

single-passage rotary union incl. connection for air blast<br />

LE 133 - hydraulic unclamp unit with connection for<br />

single-passage rotary union incl. connection for air blast<br />

LE 133 - hydraulic unclamp unit with connection for<br />

single-passage rotary union incl. connection for air blast<br />

LE 95 - (fixed flange) - hydr. unclamp unit with connection for<br />

single-passage rotary union<br />

LE 115 - (fixed flange) - hydr. unclamp unit with connection<br />

for single-passage rotary union<br />

LE 124 - (fixed flange) - hydr. unclamp unit with connection<br />

for single-passage rotary union<br />

LE 119-P1 - pneumatic unclamp unit<br />

(release force 3,1 kN)<br />

LE 119-P2 - pneumatic unclamp unit<br />

(release force 6,2 kN)<br />

LE 119-P3 - pneumatic unclamp unit<br />

(release force 9,2 kN)<br />

LE 150-P1 - pneumatic unclamp unit<br />

(release force 5,5 kN)<br />

LE 150-P2 - pneumatic unclamp unit<br />

(release force 10,9 kN)<br />

LE 150-P3 - pneumatic unclamp unit<br />

(release force 16,4 kN)<br />

LE 150-PA1 - pneum. LE (with connection for<br />

single-passage rotary union / release force 5,5 kN)<br />

LE 150-PA2 - pneum. LE (with connection for<br />

single-passage rotary union / release force 10,9 kN)<br />

LE 150-PA3 - pneum. LE (with connection for<br />

single-passage rotary union / release force 16,4 kN)<br />

14 15<br />

0 0<br />

0 2<br />

0 1<br />

3 6<br />

5 8<br />

0 5<br />

0 3<br />

1 2<br />

1 3<br />

0 4<br />

1 0<br />

1 1<br />

2 1<br />

2 2<br />

2 3<br />

3 1<br />

3 2<br />

3 3<br />

4 1<br />

4 2<br />

4 3<br />

XXIV<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24<br />

,


Rotary union<br />

Nomenclature position<br />

16<br />

17<br />

without rotary union<br />

0 0<br />

Rotary union for hydraulic un<strong>clamping</strong><br />

of power drawbars<br />

Dual-passage rotary union for hydraulic un<strong>clamping</strong> of<br />

power drawbars and cleaning of the tool interface with<br />

air during tool change<br />

1<br />

1<br />

1<br />

4<br />

Dual-passage rotary union for hydraulic un<strong>clamping</strong> of<br />

power drawbars and central coolant supply or cleaning<br />

of the tool interface with air during tool change<br />

Dual-passage rotary union for hydraulic un<strong>clamping</strong> of<br />

power drawbars and central coolant supply or cleaning<br />

of the tool interface with air during tool change;<br />

including position indication with signal ring and<br />

proximity switch<br />

Dual-passage rotary union for hydraulic un<strong>clamping</strong> of<br />

power drawbars and cleaning of the tool interface with<br />

air during operation and tool change<br />

Single-passage high speed rotary union GD -<br />

radial connection with closed seal unit to be used in<br />

<strong>OTT</strong>-JAKOB unclamp units<br />

(max. 36.000 RPM - 80 bar KSM-pressure)<br />

Single-passage high speed rotary union GD -<br />

axial connection with closed seal unit to be used in<br />

<strong>OTT</strong>-JAKOB unclamp units<br />

(max. 36.000 RPM - 80 bar KSM-pressure)<br />

Single-passage high speed rotary union GDR -<br />

radial connection with closed seal unit to be used in<br />

<strong>OTT</strong>-JAKOB unclamp units<br />

(max.16.000 RPM - 50 bar KSM-pressure)<br />

Single-passage high speed rotary union GDR -<br />

axial connection with closed seal unit to be used in<br />

<strong>OTT</strong>-JAKOB unclamp units<br />

(max.16.000 RPM - 50 bar KSM-pressure)<br />

2<br />

2<br />

2<br />

2<br />

2<br />

2<br />

2<br />

5<br />

6<br />

8<br />

1<br />

2<br />

3<br />

4<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24<br />

,<br />

Spindle length<br />

Nomenclature position<br />

Spindle length<br />

19 20 21 22 23 24<br />

0 0 0 0 , 0<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24<br />

,<br />

XXV


Fax-Cover<br />

Sender<br />

Quote: Order: Request for tech.<br />

information:<br />

Ott-<strong>Jakob</strong> <strong>GmbH</strong> & Co<br />

<strong>Spanntechnik</strong> KG<br />

Industriestraße 3 -7<br />

D-87663 Lengenwang<br />

Tel.: +49 83 64/98 21- 0<br />

Fax: +49 83 64/98 21- 10<br />

www.Ott-<strong>Jakob</strong>.de<br />

info@Ott-<strong>Jakob</strong>.de<br />

Nomenclature:<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24<br />

,<br />

Technical data:<br />

Tool interface: Steep taper tooling HSK-tooling<br />

Size of the interface:<br />

Tool standard:<br />

Form of the<br />

power drawbar:<br />

AS<br />

ES IS IF<br />

RPM range: from RPM to RPM<br />

Pull force:<br />

N<br />

Spindle length:<br />

mm<br />

Spindle diameter<br />

at the front bearing:<br />

mm<br />

Spindle diameter<br />

at the rear bearing:<br />

mm<br />

Desired medium supply<br />

yes<br />

no<br />

Coolant:<br />

bar<br />

medium transfer<br />

Cleaning air:<br />

bar<br />

1 2 3 4 5<br />

Compressed air during rotation:<br />

bar<br />

Spindle orientation:<br />

horizontal<br />

vertical tilting spindle overhead spindle<br />

Available release pressure:<br />

bar<br />

Mechanical release force<br />

kN<br />

Available pneumatic release<br />

pressure:<br />

Position indication:<br />

bar<br />

with signal ring indication<br />

with piston indication<br />

XXVI<br />

Please do not use the catalog drawings as manufacturing drawings.<br />

Contact us for complete manufacturing drawings.


SK-Grippers<br />

SK-Inside spindle intensifier


Subject to modification due to technical advance!<br />

Gauge dimension to be adjusted only in<br />

unclamped position of the gripper<br />

ejection path<br />

tool standard<br />

E.M.±0,1<br />

stroke<br />

k 1 ±0,2<br />

k 2 ±0,15<br />

DIN 69871/69872 ISO 7388/1/2 Typ A A1<br />

ANSI B 5.50 - 78<br />

[N]<br />

[mm]<br />

order<br />

no.<br />

SK<br />

30<br />

rated quantity SK 30<br />

l 1<br />

code A1 C1 E1 F1<br />

medium transfer<br />

pull in force<br />

23<br />

M10-5H<br />

1 / 2 / 3<br />

6000 5500<br />

stroke 5,5 5,5 5,5 5,5<br />

ejection path<br />

reference gauge<br />

k 1<br />

k 2<br />

l 1<br />

mounting tool<br />

ISO 7388/1/2 Typ B<br />

MAS 403-1982 BT/PT 2 (30°)<br />

MAS 403-1982 BT/PT 1 (45°)<br />

medium transfer<br />

without transfer<br />

axial transfer<br />

radial transfer<br />

0,95 1,6 0,95 0,95<br />

70,7 57,7 70,4 70,4<br />

11,2 11,2 10,6 10,6<br />

11,7 -1,3 11,4 11,4<br />

57,5<br />

code<br />

C1<br />

E1<br />

F1<br />

1<br />

2<br />

3<br />

72 57,5 57,5<br />

95.101.280.9.2 95.101.280.9.2 95.101.280.9.2 95.101.280.9.2<br />

Gripper SK 30<br />

3


Inside spindle drawbar<br />

ES 30<br />

4<br />

ES<br />

ø36 H6<br />

118 +0,2<br />

94<br />

25<br />

13<br />

6<br />

ø42<br />

ø60<br />

ø50<br />

SW 36<br />

22,5 unclamped<br />

26,7 min. with tool<br />

28,2 max without tool<br />

30<br />

15°<br />

length of spindle<br />

min. 260<br />

138 +1<br />

0,005 A-B<br />

17<br />

76 +0,2<br />

6<br />

0,03 A-B<br />

3<br />

7*<br />

5<br />

M35x1,5<br />

ø35,5<br />

ø30<br />

30°<br />

30°<br />

Y<br />

22°<br />

0,02 A-B*<br />

*only at<br />

ø29 H8 *<br />

spindle length<br />

>350<br />

ø20,2 +0,2<br />

ø23<br />

8°17'50"<br />

ø22,5 G7<br />

ø27 +0,2<br />

ø19,5 +0,1<br />

B<br />

0,4<br />

ø19 +0,5<br />

ø19 H6<br />

0,01 A-B<br />

59 +0,1 91 +0,5<br />

A<br />

X<br />

ø31,75<br />

Y<br />

(ø22,5 G7 )<br />

X<br />

(ø31,75)<br />

harden to<br />

60+2HRC<br />

depth min. 1 +0,4<br />

R0,2 0,8<br />

0,01 A-B<br />

15°<br />

Not a spindle manufacturing drawing!<br />

Technical data for the combination inside spindle intensifierrotary<br />

union/unclamp unit in ES/IS-power-drawbar page 22/23


M4-3x120°<br />

Subject to modification due to technical advance!<br />

length of spindle<br />

min. 360<br />

74 +0,1<br />

145 +0,1<br />

138 +1<br />

105<br />

0,01A-B<br />

15,8 +0,2<br />

76 +0,2<br />

0,005A-B<br />

4 -0,1<br />

10,5<br />

IS<br />

30<br />

0,03A-B<br />

ø35 +0,1<br />

ø34,5 H8 *<br />

5<br />

7*<br />

59 +0,1 91 +0,5<br />

30°<br />

Y<br />

M42x1,5<br />

ø38 H8<br />

ø42,2 +0,2<br />

2x180°<br />

8,5<br />

15°<br />

22°<br />

8°17'50"<br />

X<br />

0,4<br />

ø31,75<br />

Not a spindle manufacturing drawing!<br />

Z<br />

30°<br />

B<br />

1,5<br />

0,2<br />

Rp0,5<br />

1,5<br />

1,5<br />

11,2 +0,1<br />

ø38,2 +0,2<br />

0,02 A-B *<br />

*only at<br />

spindle length<br />

>460<br />

ø19 +0,5<br />

ø19 H6<br />

0,01 A-B<br />

only at medium transfer 3<br />

ø20,2 +0,2<br />

ø23<br />

ø22,5 G7<br />

ø27 +0,2<br />

ø19,5 +0,1<br />

A<br />

1<br />

only at<br />

indicating position<br />

edge rounded to a<br />

max. of 0,5 and polished<br />

harden to<br />

60+2HRC<br />

depth min 1 +0,4<br />

only at<br />

medium transfer 3<br />

Z<br />

Y<br />

X<br />

0,8<br />

R0,2<br />

edge<br />

rounded<br />

(ø22,5 G7 )<br />

(59 +0,1 )<br />

(ø31,75)<br />

ø3<br />

0,01A-B<br />

15°<br />

Spindle integrated<br />

power drwabar IS 30<br />

5


Grippers<br />

SK 30/40/50/60<br />

6


ejection path<br />

E.M.± 0,1<br />

Gauge dimension to be adjusted only in<br />

unclamped position of the gripper<br />

SK<br />

40<br />

stroke<br />

k 2 ±0,15<br />

k 1 ±0,2 l 1<br />

24,5<br />

M14x1,5-5H<br />

Gripper SK 40<br />

7<br />

Subject to modification due to technical advance!<br />

tool standard<br />

DIN 69871/69872 ISO 7388/1/2 Typ A A1<br />

ANSI B 5.50 - 78<br />

[N]<br />

[mm]<br />

order<br />

no.<br />

rated quantity SK 40<br />

code<br />

medium transfer<br />

pull in force<br />

stroke<br />

ejection path<br />

reference gauge<br />

k 1<br />

k 2<br />

l 1<br />

mounting tool<br />

ISO 7388/1/2 Typ B<br />

MAS 403-1982 BT/PT 2 (30°)<br />

MAS 403-1982 BT/PT 1 (45°)<br />

medium transfer<br />

without transfer<br />

axial transfer<br />

A1<br />

1<br />

5,5<br />

0,65<br />

93,6<br />

11,1<br />

14,1<br />

12000<br />

code<br />

C1<br />

E1<br />

F1<br />

1<br />

2<br />

A1 C1 C1 E1<br />

Technical data for the combination<br />

inside spindle intensifier - rotary<br />

union/unclamp unit in ES/IS-power<br />

drawbar<br />

page 22/23<br />

2 1 2 1 / 2 1 / 2<br />

10500<br />

5,5 5,5 5,5 5,5 5,5<br />

0,65 1,6 1,6 0,65 0,65<br />

93,6 82,9 82,9 99,7 99,7<br />

11,1 11,1 11,1 14,1 14,1<br />

14,1 3,4 3,4 20,2 20,2<br />

67,1 66,4 78,3 77,6 60,3 60,3<br />

95.101.281.9.2 95.101.281.9.2 95.101.281.9.2 95.101.281.9.2 95.101.281.9.2 95.101.281.9.2<br />

F1


Gripper SK 40<br />

8<br />

SK<br />

40<br />

tool standard<br />

DIN 69871/69872 ISO 7388/1/2 Typ A A1<br />

ANSI B 5.50 - 78<br />

ejection path<br />

ISO 7388/1/2 Typ B<br />

E.M.±0,1<br />

Gauge dimension to be adjusted only in<br />

unclamped position of the gripper<br />

k 1 ±0,2<br />

code<br />

MAS 403 - 1982 BT/PT 2 (30°)<br />

E1<br />

MAS 403 - 1982 BT/PT 1 (45°)<br />

F1<br />

medium transfer<br />

radial transfer<br />

3<br />

C1<br />

k 2 ±0,15<br />

stroke<br />

l 1<br />

24,5<br />

M14x1,5-5H<br />

[N]<br />

[mm]<br />

order<br />

no.<br />

rated quantity SK 40<br />

code A1 C1 E1 F1<br />

medium transfer<br />

3<br />

pull in force<br />

12000 10500<br />

stroke 5,5 5,5 5,5 5,5<br />

ejection path<br />

reference gauge<br />

k 1<br />

k 2<br />

l 1<br />

mounting tool<br />

0,65 1,6 0,65 0,65<br />

93,6 82,9 93,6 93,6<br />

11,1 11,1 11,1 11,1<br />

14,1 3,4 14,1 14,1<br />

67,4 78,3 67,4 67,4<br />

95.101.281.9.2 95.101.281.9.2 95.101.281.9.2 95.101.281.9.2


ejection path<br />

E.M.±0,1<br />

Gauge dimension to be adjusted only in<br />

unclamped position of the gripper<br />

k 1 ±0,2<br />

k 2 ±0,15<br />

SK<br />

40<br />

stroke<br />

l 1<br />

24,5<br />

M14x1,5-5H<br />

Gripper SK 40<br />

9<br />

Subject to modification due to technical advance!<br />

[N]<br />

[mm]<br />

order<br />

no.<br />

tool standard<br />

DIN 69871/69872 ISO 7388/1/2 Typ A A1<br />

ANSI B 5.50 - 78<br />

rated quantity SK 40<br />

code A1 C1 E1 F1<br />

medium transfer<br />

pull in force<br />

12000 10500<br />

stroke 5,5 5,5 5,5 5,5<br />

ejection path<br />

reference gauge<br />

k 1<br />

k 2<br />

l 1<br />

mounting tool<br />

ISO 7388/1/2 Typ B<br />

MAS 403 - 1982 BT/PT 2 (30°)<br />

MAS 403 - 1982 BT/PT 1 (45°)<br />

medium transfer<br />

radial / axial transfer<br />

4<br />

0,65 1,6 0,65 0,65<br />

93,6 82,9 93,6 93,6<br />

11,1 11,1 11,1 11,1<br />

14,1 3,4 14,1 14,1<br />

67,4<br />

code<br />

C1<br />

E1<br />

F1<br />

4<br />

Technical data for the combination<br />

inside spindle intensifier - rotary<br />

union/unclamp unit in ES/IS-power<br />

drawbar<br />

page 22/23<br />

78,3 67,4 67,4<br />

95.101.281.9.2 95.101.281.9.2 95.101.281.9.2 95.101.281.9.2


Inside spindle drawbar<br />

ES 40<br />

10<br />

226,5 +0,2<br />

0,005 A-B<br />

18<br />

ES<br />

ø36 H6<br />

6<br />

0,03 A-B<br />

3<br />

30°<br />

1<br />

B<br />

M35x1,5<br />

ø 35,5<br />

118<br />

25<br />

13<br />

6<br />

ø55,5 f7<br />

ø75<br />

ø65<br />

SW50<br />

24,5 unclamped<br />

28,9 min. with tool<br />

31,3 max. without tool<br />

spindle length<br />

min. 415<br />

40<br />

0,01 A-B<br />

ø33 +0,2<br />

6*<br />

ø32 H8 *<br />

ø27 +0,5<br />

Z<br />

0,4<br />

0,02 A-B *<br />

*only at<br />

spindle length >520<br />

ø27 H8 only at medium transfer<br />

03/04<br />

edge rounded to a max.<br />

only at<br />

medium transfer<br />

03/04<br />

Z<br />

Y<br />

0,8<br />

ø4<br />

edge<br />

rounded<br />

(ø34 G7 )<br />

0,01 A-B<br />

10°<br />

of 0,5 and polished<br />

ø34,5<br />

15°<br />

170<br />

139 -0,5<br />

117 +1<br />

79,5 +0,1 7<br />

Y<br />

25°<br />

8°17'50"<br />

ø34 G7<br />

ø40 +0,2<br />

ø27,6 +0,1<br />

harden to<br />

60+2 HRC<br />

+0,4<br />

depth min. 1<br />

R0,2<br />

(79,5 +0,1 )<br />

A<br />

X<br />

(ø 44,45)<br />

X<br />

ø44,45<br />

Not a spindle manufacturing drawing!


M4-3x120°<br />

Subject to modification due to technical advance!<br />

spindle length<br />

min. 420<br />

170<br />

139 -0,5<br />

74 +0,1<br />

156,1 +0,1<br />

0,01 A-B<br />

0,005 A-B<br />

10,5<br />

117 +1<br />

79,5 +0,1 7<br />

0,03A-B<br />

IS<br />

40<br />

ø27 +0,5<br />

Y<br />

X<br />

Z<br />

M42x1,5<br />

ø38 H8<br />

0,4<br />

ø44,45<br />

1,5<br />

0,2<br />

Rp0,5<br />

1,5<br />

1,5<br />

11,2 +0,1<br />

ø27 H8 0,01 A-B<br />

only at medium transfer<br />

03/04<br />

edge rounded to a max.<br />

of 0,5 and polished<br />

ø34,5<br />

ø34 G7<br />

1<br />

ø42,2 +0,2 only at<br />

2x180°<br />

indicating position<br />

8,5<br />

ø38,2 +0,2<br />

ø35 +0,1<br />

0,02 A-B *<br />

*only at<br />

ø34,5 H8 *<br />

spindle length >520<br />

4 -0,1<br />

15,8 +0,2<br />

7*<br />

10°<br />

25°<br />

8°17'50"<br />

30°<br />

B<br />

ø40 +0,2<br />

ø27,6 +0,1<br />

Not a spindle manufacturing drawing!<br />

A<br />

only at<br />

medium transfer<br />

03/04<br />

Z<br />

Y<br />

harden to<br />

60+2HRC<br />

depth min. 1 +0,4<br />

Technical data for the combination inside spindle intensifierrotary<br />

union/unclamp unit in ES/IS-power drawbar page 22/23<br />

X<br />

edge<br />

rounded<br />

0,8<br />

R0,2<br />

(ø44,45)<br />

ø4<br />

(ø34 G7 )<br />

0,01 A-B<br />

(79,5 +0,1 )<br />

15°<br />

Spindle integrated power<br />

drawbar IS 40<br />

11


Grippers SK 50<br />

12


Subject to modification due to technical advance!<br />

tool standard<br />

DIN 69871/69872 ISO 7388/1/2 Typ A A1<br />

ANSI B 5.50 - 78<br />

[N]<br />

[mm]<br />

rated quantity SK 50<br />

SK<br />

50<br />

code A1 C1 E1 F1<br />

medium transfer<br />

pull in force<br />

1 / 2<br />

25000 23000<br />

stroke 6 6 6 6<br />

ejection path<br />

reference gauge<br />

k 1<br />

k 2<br />

l 1<br />

mounting tool<br />

ISO 7388/1/2 Typ B<br />

MAS 403 - 1982 BT/PT 2 (30°)<br />

MAS 403 - 1982 BT/PT 1 (45°)<br />

medium transfer<br />

order<br />

no.<br />

ejection path<br />

E.M.±0,1<br />

Gauge dimension to be adjusted only in<br />

unclamped position of the gripper<br />

without transfer<br />

axial transfer<br />

stroke<br />

k 1 ±0,2<br />

k 2 ±0,15<br />

1 1 1 1<br />

134,6 126 145,75 145,75<br />

14,75 14,75 14,7 14,7<br />

18,1 9,5 29,25 29,25<br />

79,7<br />

code<br />

C1<br />

E1<br />

F1<br />

1<br />

2<br />

l 1<br />

31,5<br />

87,9 68,8 68,8<br />

95.101.337.9.2 95.101.337.9.2 95.101.337.9.2 95.101.337.9.2<br />

M16x1,5-5H<br />

Technical data for the combination<br />

insider spindle intensifier - rotary<br />

union/unclamp unit in ES/IS-power<br />

drawbar<br />

page 22/23<br />

Gripper SK 50<br />

13


E.M.±0,1<br />

Gauge dimension to be adjusted only in<br />

unclamped position of the gripper<br />

stroke<br />

ejection path<br />

k 2 ±0,15<br />

Gripper SK 50<br />

14<br />

tool standard<br />

DIN 69871/69872 ISO 7388/1/2 Typ A A1<br />

medium transfer<br />

[N]<br />

[mm]<br />

order<br />

no.<br />

rated quantity SK 50<br />

code<br />

medium transfer<br />

pull in force<br />

SK 50<br />

A1<br />

3<br />

25000<br />

stroke 6<br />

ejection path<br />

reference gauge<br />

k 1<br />

k 2<br />

l 1<br />

mounting tool<br />

radial transfer<br />

k 1 ±0,2<br />

1<br />

134,6<br />

14,75<br />

18,1<br />

79,7<br />

95.101.337.9.2<br />

code<br />

3<br />

l 1<br />

31,5<br />

M16x1,5-5H<br />

Technical data for the combination<br />

inside spindle intensifier - rotary<br />

union/unclamp unit in ES/IS-power<br />

drawbar<br />

page 22/23


E.M.± 0,1<br />

Gauge dimension to be adjusted only in<br />

unclamped position of the gripper<br />

stroke<br />

ejection path<br />

k 2 ±0,15<br />

k 1 ±0,2<br />

SK<br />

31,5<br />

l 1<br />

M16x1,5-5H<br />

Gripper SK 50<br />

15<br />

Subject to modification due to technical advance!<br />

rated quantity SK 50<br />

tool standard<br />

DIN 69871/69872 ISO 7388/1/2 Typ A A1<br />

ANSI B 5.50 - 78<br />

medium transfer<br />

[N]<br />

[mm]<br />

order<br />

no.<br />

code A1 C1<br />

medium transfer<br />

pull in force<br />

4<br />

25000 23000<br />

stroke 6 6<br />

ejection path<br />

reference gauge<br />

k 1<br />

k 2<br />

radial / axial transfer<br />

l 1<br />

mounting tool<br />

ISO 7388/1/2 Typ B<br />

code<br />

C1<br />

4<br />

1 1<br />

134,6 126<br />

14,75 14,75<br />

18,1 9,5<br />

79,7 87,9<br />

95.101.337.9.2 95.101.337.9.2<br />

Technical data for the combination<br />

inside spindle intensifier - rotary<br />

union/unclamp unit in ES/IS-power<br />

drawbar<br />

page 22/23


Inside spindle drawbar<br />

ES 50<br />

16<br />

257 +0,2<br />

0,005A-B<br />

20<br />

3 6<br />

0,03 A-B<br />

163 +1 192 -0,5<br />

230<br />

ø41,5 +0,2<br />

6*<br />

ø41 H8 *<br />

ø30<br />

ø48 H6<br />

30°<br />

B<br />

118<br />

25<br />

13<br />

6<br />

ø55,5 f7<br />

ø75<br />

ø65<br />

ES<br />

*<br />

1<br />

M45x1,5<br />

ø46<br />

0,02 A-B<br />

*only at<br />

spindle length >615<br />

SW50<br />

24,5 unclamped<br />

28,9 min. with tool<br />

31,3 max. without tool<br />

length of spindle<br />

min. 500<br />

Z<br />

10°<br />

0,4<br />

ø40 H8<br />

50<br />

(ø49 G7 )<br />

ø49,5<br />

only at<br />

medium transfer<br />

03/04<br />

edge rounded to a max.<br />

of 0,5 and polished<br />

only at<br />

medium transfer<br />

03/04<br />

Z<br />

ø4<br />

edge<br />

rounded<br />

116,5 +0,1 7<br />

Y<br />

25°<br />

8°17'50"<br />

ø49 G7<br />

ø56 +0,2<br />

ø43 +0,1<br />

0,01 A-B<br />

Y<br />

harden to<br />

60+2HRC<br />

depth min. 1 +0,4<br />

0,8<br />

R0,2<br />

0,01 A-B<br />

(116,5 +0,1 )<br />

15°<br />

A<br />

X<br />

ø69,85<br />

X<br />

(ø69,85)<br />

Not a spindle manufacturing drawing!


M5-3x120°<br />

Subject to modification due to technical advance!<br />

length of spindle<br />

min. 610<br />

230<br />

100,5 +0,1<br />

271 +0,1<br />

0,005A-B<br />

0,01A-B<br />

163 +1 192 -0,5<br />

116,5 +0,1 8<br />

14<br />

5-0,1<br />

0,03A-B<br />

16,5 +0,2<br />

6*<br />

Y<br />

X<br />

Z<br />

10°<br />

25°<br />

ø30<br />

8°17'50"<br />

8,5<br />

M52x1,5<br />

ø48 H8<br />

ø52,2<br />

2x180°<br />

IS<br />

50<br />

0,4<br />

ø 69,85<br />

Not a spindle manufacturing drawing!<br />

Technical data for the combination inside spindle intensifier -<br />

rotary union/unclamp unit in ES/IS-power drawbarpage 22/23<br />

30°<br />

B<br />

2,5<br />

0,2<br />

Rp0,5<br />

1<br />

16 +0,1<br />

1,5<br />

ø40 H8<br />

0,02 A-B *<br />

ø41 H8 *<br />

ø49,5<br />

ø49 G7<br />

ø43 +0,1<br />

1<br />

only at<br />

indicating position<br />

ø48,2 +0,2<br />

ø41,5 +0,2<br />

*only at spindle length<br />

>700<br />

0,01 A-B<br />

ø56 +0,2<br />

only at<br />

medium transfer<br />

03/04<br />

edge rounded to a max.<br />

of 0,5 and polished<br />

A<br />

Y<br />

harden to<br />

60+2HRC<br />

depth min. 1 +0,4<br />

only at<br />

medium transfer<br />

03/04<br />

Z<br />

X<br />

edge<br />

rounded<br />

0,8<br />

R0,2<br />

ø4<br />

(ø69,85)<br />

(ø49 G7 )<br />

0,01A-B<br />

(116,5 +0,1 )<br />

15°<br />

Spindle integrated power<br />

drawbar IS 50<br />

17


M6-3x120°<br />

Spindle integrated power<br />

drawbar IS 50 G<br />

18<br />

length of spindle min. 510<br />

102 +0,1<br />

151 +0,1<br />

230<br />

0,01A-B<br />

6-0,1<br />

0,005A-B<br />

163 +1 192 -0,5<br />

15<br />

116,5 +0,1 8<br />

5* 23 +0,2<br />

0,03 A-B<br />

Y<br />

Z<br />

10°<br />

ISY<br />

0,4<br />

B<br />

ø62,1 +0,2 only at indicating position<br />

2x180°<br />

11,5<br />

ø60,2 +0,2<br />

ø55,5 +0,2<br />

0,02 A-B *<br />

ø35<br />

25°<br />

M62x1<br />

H8<br />

ø60<br />

30°<br />

2,5<br />

0,2<br />

Rp0,5<br />

1<br />

17 +0,1<br />

1,5<br />

ø 40 H8<br />

ø49,5<br />

ø43 +0,1<br />

0,01A-B<br />

ø49 G7<br />

1<br />

ø55 H6 *<br />

*only at spindle lenght >700<br />

only at<br />

medium transfer<br />

03/04<br />

edge rounded to a max.<br />

of 0,5 and polished<br />

ø56 +0,2<br />

harden to<br />

60+2HRC<br />

depth min 1 +0,4<br />

only at<br />

medium transfer<br />

03/04<br />

8°17'50"<br />

50G(ø69,85)<br />

Z<br />

X<br />

edge<br />

rounded<br />

0,8<br />

R0,2<br />

ø4<br />

(ø49 G7 )<br />

0,01A-B<br />

(116,5 +0,1 )<br />

15°<br />

A<br />

X<br />

ø69,85<br />

Not a spindle manufacturing drawing!


E.M.±0,1<br />

Gauge dimension to be adjusted only in<br />

unclamped position of the gripper<br />

stroke<br />

ejection path<br />

k 2 ±0,15<br />

Subject to modification due to technical advance!<br />

tool standard<br />

DIN 69871/69872 ISO 7388/1/2 Typ A A1<br />

ANSI B 5.50 - 78<br />

medium transfer<br />

[N]<br />

[mm]<br />

order<br />

no.<br />

rated quantity<br />

without transfer<br />

axial transfer<br />

ISO 7388/1/2 Typ B<br />

SK 50<br />

code<br />

C1<br />

1<br />

2<br />

SK 50 inreased<br />

code A1 C1<br />

medium transfer<br />

pull in force<br />

1 / 2 / 3<br />

35000<br />

stroke 9 9<br />

ejection path<br />

reference gauge<br />

k 1<br />

k 2<br />

l 1<br />

mounting tool<br />

radial transfer<br />

k 1 ±0,2<br />

3<br />

1 1<br />

134,6 134,6<br />

14,75 14,75<br />

18,1 9,5<br />

94,6 103,2<br />

95.101.336.9.2 95.101.336.9.2<br />

l 1<br />

32,5<br />

M25x1,5-5H<br />

Power drawbar and spindle contour for<br />

reinforced design upon request<br />

Gripper SK 50<br />

increased<br />

19


E.M.±0,1<br />

Gauge dimension to be adjusted only in<br />

unclamped position of the gripper<br />

stroke<br />

ejection path<br />

k 2 ±0,15<br />

Gripper SK 60<br />

20<br />

k 1 ±0,2<br />

SK<br />

52<br />

l 1<br />

M30x1,5-5H<br />

DIN 69871/69872 ISO 7388/1/2 Typ A<br />

60<br />

A1<br />

tool standard<br />

ANSI B 5.50 - 78<br />

medium transfer<br />

[N]<br />

[mm]<br />

order<br />

no.<br />

without transfer<br />

axial transfer<br />

ISO 7388/1/2 Typ B<br />

code<br />

C1<br />

tool standard SK 60<br />

code A1 C1<br />

medium transfer<br />

pull in force<br />

1<br />

2<br />

1 / 2<br />

65000 60000<br />

stroke 8,5 8,5<br />

ejection path<br />

reference gauge<br />

k 1<br />

k 2<br />

l 1<br />

mounting tool<br />

1,15 0,95<br />

200,5 199<br />

19,5 19,2<br />

19,2 17,7<br />

130,5 132,2<br />

95.101.284.9.2 95.101.284.9.2<br />

Technical data for the combination<br />

inside spindle intensifier - rotary<br />

union/unclamp unit in ES/IS-power<br />

drawbar<br />

page 22/23


10<br />

Subject to modification due to technical advance!<br />

ES<br />

60<br />

length of spindle<br />

min. 780<br />

0,005 A-B<br />

158<br />

235,9 -0,1 396 +0,2<br />

26<br />

90<br />

fitting length<br />

39 2<br />

15*<br />

2,5<br />

2,5<br />

0,4<br />

1<br />

1<br />

0,8<br />

R0,2<br />

0,8<br />

(181,3 +0,1 )<br />

unclamped 20<br />

15°<br />

min. with tool 27,3<br />

max. without tool 29,3<br />

255 +0,5<br />

181,3 +0,1 230<br />

0,03 A-B<br />

30°<br />

Y<br />

X<br />

Z<br />

25°<br />

8° 17'50"<br />

ø76,5<br />

ø76 H6<br />

30°<br />

ø55 H8 *<br />

ø107,95<br />

30°<br />

ø52 H8<br />

ø66,2<br />

ø65 G7<br />

ø65 +0,1<br />

B<br />

M75x1,5<br />

ø75,5<br />

ø73<br />

ø56 +0,5<br />

ø66,2<br />

A<br />

X<br />

70<br />

0,02A-B *<br />

0,01 A-B<br />

58<br />

*only at spindle length<br />

>850<br />

ø78 +0,2<br />

3<br />

(ø107,95)<br />

Z R0,6<br />

harden to<br />

60+2HRC<br />

depth min.1 +0,4<br />

Y<br />

ø118<br />

ø106<br />

45°<br />

45°<br />

ø94 f7<br />

ø62,5 H8<br />

R0,6<br />

R0,2<br />

R0,2<br />

(ø65 G7 )<br />

Not a spindle manufacturing drawing!<br />

0,01 A-B<br />

Inside spindle drawbar<br />

ES 60<br />

21


Technical data<br />

22<br />

For the combination inside spindle intensifierrotary<br />

union / unclamp unit in ES-power drawbar<br />

ES<br />

ES 30<br />

spindle speed max. [min -1 ] 10000<br />

piston area<br />

oil volume<br />

Dav<br />

release pressure max.<br />

[cm 2 ]<br />

[cm 3 ]<br />

[bar]<br />

1K-Oil<br />

10,78<br />

17,0<br />

120<br />

Dah<br />

Max. spindle speed<br />

in relation to D av<br />

at<br />

release pressure = 150 bar<br />

D av<br />

120<br />

115<br />

110<br />

105<br />

100<br />

95<br />

n -1<br />

90<br />

1K-Oil<br />

2KA / 2KL / 2KLR<br />

6000 7000 8000 9000<br />

Graphic for<br />

type ES 50<br />

ES 40 1K-Oil 2KA 2KL 2KLR<br />

spindle speed max.<br />

piston area<br />

oil volume<br />

release pressure max.<br />

[min -1 ]<br />

[cm 2 ]<br />

[cm 3 ]<br />

[bar]<br />

10000 8000 8000 8000<br />

18,1<br />

31,7<br />

17,15<br />

55<br />

17,3<br />

55<br />

17,3<br />

55<br />

160 160 160 160<br />

cleaning air; n=0; max.<br />

[bar]<br />

–<br />

–<br />

10<br />

10<br />

air pressure max.<br />

[bar]<br />

–<br />

–<br />

–<br />

10<br />

coolant pressure max.<br />

[bar]<br />

–<br />

80<br />

–<br />

–<br />

ES 50 1K-Oil 2KA 2KL 2KLR<br />

spindle speed max.<br />

[min -1 ]<br />

siehe Diagramm<br />

piston area<br />

[cm 2 ]<br />

18,1<br />

17,15<br />

17,3<br />

17,3<br />

oil volume<br />

[cm 3 ]<br />

31,7<br />

55<br />

55<br />

55<br />

release pressure max.<br />

[bar]<br />

160<br />

160<br />

160<br />

160<br />

cleaning air; n=0; max<br />

[bar]<br />

–<br />

10<br />

10<br />

10<br />

air pressure max.<br />

[bar]<br />

–<br />

–<br />

–<br />

10<br />

coolant pressure max.<br />

[bar]<br />

–<br />

80<br />

–<br />

–<br />

ES 60 1K-Oil 2KA 2KL<br />

spindle speed max.<br />

piston area<br />

oil volume<br />

release pressure max.<br />

[min -1 ] 8000 8000 8000<br />

[cm 2 ]<br />

[cm 3 ]<br />

[bar]<br />

50,26<br />

106<br />

160<br />

43,3<br />

104<br />

160<br />

43,5<br />

104<br />

160<br />

cleaning air; n=0; max<br />

[bar]<br />

–<br />

10<br />

10<br />

coolant pressure max.<br />

[bar]<br />

–<br />

80<br />


IS<br />

spindle speed max. [min -1 ] 10000 10000 10000<br />

IS 30<br />

For the combination inside<br />

spindle intensifier-rotary<br />

union/unclamp unit in<br />

IS-power drawbar<br />

Dav<br />

D ah<br />

Max. spindle speed<br />

in relation to D av<br />

at<br />

release pressure = 150 bar<br />

1K-Oil 2KA 2KL 2KLR<br />

D av Graphic for<br />

120<br />

type IS 50<br />

115<br />

110<br />

105<br />

100<br />

95<br />

n -1<br />

90<br />

1K-Oil<br />

2KA / 2KL<br />

6000 7000 8000 9000 10000<br />

HSC-module<br />

LE 95+GD LE 95+GDR LE 92 LE 150P<br />

on request<br />

Gripper Technical SK Data 30<br />

23<br />

piston area<br />

oil volume<br />

release pressure max.<br />

[cm 2 ]<br />

[cm 3 ]<br />

[bar]<br />

11,34 10,39 10,56 10,56 19,36 19,36 16,5 ➔ data sheet<br />

20,4 23,5 20,4 20,4 45 45 38 –<br />

120 120 120 120 100 100 100 –<br />

cleaning air; n=0; max.<br />

[bar]<br />

–<br />

10 10<br />

10 10 10 10 10<br />

air pressure max.<br />

[bar]<br />

–<br />

– –<br />

10 5 5 – –<br />

coolant pressure max.<br />

[bar]<br />

–<br />

80<br />

–<br />

– 80 50 – –<br />

IS 40 1K-Oil 2KA 2KL<br />

2KLR LE+GD LE+GDR LE 92 LE 150P<br />

spindle speed max.<br />

10000 10000 10000<br />

on request<br />

piston area<br />

[cm 2 ]<br />

11,34<br />

10,39<br />

10,56<br />

10,56 19,36 19,36 16,5 ➔ data sheet<br />

oil volume<br />

[cm 3 ]<br />

20,4<br />

23,5<br />

23,9<br />

23,9 45 45 38 –<br />

release pressure max.<br />

[bar]<br />

160<br />

160<br />

160<br />

160 160 160 160 –<br />

cleaning air; n=0; max<br />

[bar]<br />

–<br />

10<br />

10<br />

10 10 10 10 10<br />

air pressure max.<br />

[bar]<br />

–<br />

–<br />

–<br />

10 5 5 – –<br />

coolant pressure max.<br />

[bar]<br />

–<br />

80<br />

–<br />

– 80 50 – –<br />

Subject to modification due to technical advance!<br />

IS 50 1K-Oil 2KA 2KL<br />

spindle speed max.<br />

piston area<br />

oil volume<br />

release pressure max.<br />

cleaning air; n=0; max<br />

air pressure max.<br />

[cm 2 ]<br />

[cm 3 ]<br />

[bar]<br />

[bar]<br />

[bar]<br />

18,1<br />

31,7<br />

160<br />

–<br />

–<br />

see diagram<br />

17,15<br />

54,5<br />

160<br />

10<br />

–<br />

17,3<br />

55<br />

160<br />

10<br />

–<br />

coolant pressure max.<br />

IS 50 G<br />

[bar] –<br />

1K-Oil<br />

80<br />

2KA<br />

–<br />

2KL<br />

spindle speed max.<br />

10000 10000 10000<br />

piston area<br />

[cm 2 ] 28,3 27,4 27,5<br />

oil volume<br />

release pressure max.<br />

cleaning air; n=0; max.<br />

air pressure max.<br />

coolant pressure max.<br />

[cm 3 ]<br />

[bar]<br />

[bar]<br />

[bar]<br />

[bar]<br />

55<br />

160<br />

–<br />

–<br />

–<br />

53<br />

160<br />

10<br />

–<br />

80<br />

54<br />

160<br />

10<br />

–<br />

–<br />

2KLR LE+GD LE+GDR LE 150P<br />

on request<br />

17,3 19,36 19,36 ➔ data sheet<br />

55 45 45 –<br />

160 160 160 –<br />

10 10 10 10<br />

10 5 5 –<br />

–<br />

2KLR<br />

80 50 –<br />

LE 150P<br />

on request<br />

17,3<br />

55<br />

160<br />

10<br />

10<br />

–<br />

➔ data sheet<br />

–<br />

–<br />

10<br />

–<br />


HSK-Grippers<br />

HSK-Inside spindle intensifier


E.M.=reference gauge<br />

A=ejection<br />

Hollow-shaft-taper<br />

a 1<br />

spindel<br />

drawbar shaft<br />

d 1<br />

SW 1<br />

F Sp<br />

HSK-Clamping-Unit/Form A<br />

2<br />

HSK<br />

lock screw<br />

H 0<br />

Hollow-shaft-tapers Form A<br />

A<br />

H 1 H max.<br />

SW2<br />

code<br />

DIN 69893 - 1 ISO 12164-1 AK<br />

[kN]<br />

[mm]<br />

d1 32 40 50 63 80 100 125 160<br />

F Sp 5 6,8 11 18 28 45 70 115<br />

A 0,5 0,5 0,5 0,5 0,5 0,5 0,5 1<br />

E.M. ±0,1 8,5 8,5 10,5 10,5 13 13 16,5 17<br />

H max. 7,5 8 9 10 11 12,5 15,8 24,5<br />

H 1 5,1 5,6 6,4 7,4 8,3 9,15 10,8 17,5<br />

SW 1 12 15 18 22 27 36 46 55<br />

SW 2 3 4 4 5 6 6 14 16<br />

a 1 19,5 27 26,5 31,5 29 34,5 40,5 56<br />

mounting tool<br />

95.601.111.3.1<br />

95.601.112.3.1<br />

95.601.113.3.1<br />

95.601.114.3.1<br />

95.601.115.2.1<br />

95.601.116.2.1<br />

95.601.117.2.1<br />

95.601.118.2.1


HSK<br />

spring stack<br />

pulling head<br />

AKdrawbar shaft<br />

bushing for radial medium transfer<br />

Inside spindle Intensifier<br />

with Clamping Unit HSK-AK<br />

Subject to modification due to technical advance!<br />

spacer<br />

gripper<br />

<strong>clamping</strong> cone<br />

3


l 22<br />

0,01 A-B<br />

0,005 A-B<br />

l 20<br />

0,03 A-B<br />

l 21<br />

G<br />

2x180°<br />

d 22<br />

d 21<br />

0,2<br />

Rp0,5<br />

B<br />

30°<br />

l 27<br />

26<br />

l<br />

30°±3'<br />

0,01 A-B<br />

0,4<br />

l 30<br />

d 30<br />

l23<br />

X<br />

l31<br />

d 23<br />

hardened to<br />

+100<br />

700 HV 100<br />

depth min. = 0,8 +0,4<br />

R0,2<br />

l 24<br />

0,01 A-B<br />

l 19<br />

d 24<br />

0,01A-B<br />

spindle inside contour AK<br />

4<br />

length of spindle<br />

l 10<br />

0,02 A-B<br />

When drive keys are inserted the taper hole<br />

may be concial over the total length l 1<br />

d 5<br />

d 4<br />

0,4<br />

45°<br />

l 6<br />

l2<br />

Y<br />

X<br />

b 1<br />

0,05 A-B<br />

l8<br />

l 25<br />

-0,5<br />

R0,2<br />

R1<br />

d 19<br />

d 25<br />

1,6<br />

d 7<br />

d 8<br />

d 6<br />

d 5<br />

d 3<br />

W<br />

Y<br />

0,5<br />

20°<br />

r tangent with band b and d<br />

1<br />

1 4<br />

l11<br />

l 3 9 bei d<br />

l 1<br />

l 4<br />

l 3<br />

(2°51'45")<br />

t<br />

1:10<br />

l 5<br />

0,4<br />

A<br />

l 7<br />

30°<br />

0,002 A-B<br />

not convex<br />

W<br />

d 2<br />

d 1


d1 32 40 50 63 80 100 125 160<br />

b 1<br />

+0,05<br />

-0,05 6,8 7,8 10,3 12,3 15,8 19,78 24,78 29,78<br />

d 2 23,998 29,998 37,998 47,998 59,997 74,997 94,996 119,996<br />

Dimensions not approved for spindle manufacturing! Subject to modification due to technical advance!<br />

inside spindle intensifier <strong>clamping</strong> unit<br />

DIN 69063-1 1996-01 bzw. ISO / WD 12164-2 *<br />

[mm]<br />

[mm]<br />

[mm]<br />

d 3 H10 17 21 26 34 42 53 67 85<br />

d 4 +0,1 23,28 29,06 36,85 46,53 58,1 72,6 92,05 116,1<br />

e 1 8,91 11,08 14 18,11 22,07 27,56 35,58 44,54<br />

e 2 4,9 5,9 7,65 9,15 11,9 14,89 18,39 22,89<br />

l 1 +0,2 16,5 20,5 25,5 33 41 51 64 81<br />

l 2 3,2 4 5 6,3 8 10 12,5 16<br />

l 3 +0,2 11,4 14,4 17,9 22,4 28,4 35,4 44,4 57,4<br />

l 4 +0,2 13,4 16,9 20,9 26,4 32,4 40,4 51,4 64,4<br />

l 5 0,8 0,8 1 1 1,5 1,5 2 2<br />

l 6 +0,1 1 1 1,5 1,5 2 2 2,5 2,5<br />

l 7 ±0,1 2,0 2,0 2,0 2,5 3,0 3,0 4,0 4,0<br />

r 1<br />

+0,025<br />

-0,025 1,5 2 2,5 3 4 5 6 8<br />

t ** 0,0015 0,0015 0,0020 0,0020 0,0025 0,0030 0,0035 0,0035<br />

d 5 +0,2 22,5 26,5 33 41,6 50 63 79 104<br />

d 6 H6 17 21 26 34 42 53 67 85<br />

d 7 +0,1 10,3 13,2 15,2 20,4 22,4 24,2 32 37,2<br />

d 8 +0,1 6,6 8,6 10,6 14,6 16,6 18,4 25,4 32,4<br />

l 8 ±0,1 43 58 61 69 72 93 112,5 148<br />

l 9<br />

js8 at d 3 30 44 45 52 56 70 86 113<br />

l 10 +0,2 3 3,6 3,6 4,2 4,2 4,2 4,7 4<br />

l 11 -0,2 62,5 78 84 94 98 124 149 188<br />

G<br />

d 21<br />

d 22<br />

d 23<br />

d 24<br />

d 25<br />

l 20<br />

l 21<br />

l 22<br />

l 23<br />

l 24<br />

l 25<br />

l 26<br />

l 27<br />

d 19<br />

l 19<br />

d 30<br />

+0,2<br />

H8<br />

+0,2<br />

+0,2<br />

+0,2<br />

+0,2<br />

+0,1<br />

-0,2<br />

-0,5<br />

H8<br />

on request<br />

at a spindle length of more than:<br />

l 30 +0,2<br />

l 31 +0,1<br />

M42x1,5 M42x1,5 M42x1,5 M52x1,5 M52x1,5 M85x1,5<br />

42,2 42,2 42,2 52,2 52,2 85,5<br />

38 38 38 48 48 80<br />

38,2 38,2 38,2 48,2 48,2 80,2<br />

32 32 35 41,5 44 72<br />

20 20 27 27 36 57<br />

10,5 10,5 10,5 14 14 17<br />

1,5 1,5 1,5 1,5 1,5 2,5<br />

65,5 65,5 65,5 86,5 86,5 118<br />

1,5 1,5 1,5 1,5 1,5 2<br />

100 100 158 167 298 405,5<br />

85 95 105 110 135 160<br />

1 1 1 1 1 2<br />

1,5<br />

31,5<br />

1,5 1,5 2,5 2,5 1,5<br />

350 450<br />

31,5 34,5 41 43,5 71,5<br />

6 7<br />

at position indication C:<br />

8,5 8,5 8,5 8,5 8,5 13<br />

19 20 20 21 22,5 32<br />

2,5 2,5 2,5 2 2 7<br />

on request<br />

spindle inside contour AK<br />

5<br />

* see updated standard!!<br />

** see ISO 1101 and ISO 3040


E.M.=reference gauge<br />

A=ejection<br />

Hollow-shaft-taper<br />

a 1<br />

spindle<br />

drawbar shaft<br />

d 1<br />

SW 1<br />

F Sp<br />

HSK-Clamping-Unit/Form B<br />

6<br />

HSK<br />

Hollow-shaft-tapers Form B<br />

DIN 69893 - 2<br />

H 0<br />

A<br />

H 1 H max.<br />

lock screw<br />

SW 2<br />

code<br />

BK<br />

[kN]<br />

[mm]<br />

d1 40 50 63 80 100 125 160<br />

F Sp 5 6,8 11 18 28 45 70<br />

A 0,5 0,5 0,5 0,5 0,5 0,5 0,5<br />

E.M. ±0,1 8,5 8,5 10,5 10,5 13 13 16,5<br />

H max. 7,5 8 9 10 11 12,5 15,8<br />

H 1 5,1 5,6 6,4 7,4 8,3 9,15 10,8<br />

SW 1 12 15 18 22 27 36 46<br />

SW 2 3 4 4 5 6 6 14<br />

a 1 19,5 27 26,5 31,5 29 34,5 40,5<br />

mounting tool<br />

95.601.111.3.1<br />

95.601.112.3.1<br />

95.601.113.3.1<br />

95.601.114.3.1<br />

95.601.115.2.1<br />

95.601.116.2.1<br />

95.601.117.2.1


HSKspring stack<br />

pulling head<br />

Subject to modification due to technical advance!<br />

drawbar shaft<br />

spacer<br />

Inside spindle Intensifier<br />

with Clamping Unit HSK-BK<br />

7<br />

BK<br />

gripper<br />

<strong>clamping</strong> cone


8<br />

1<br />

22<br />

l<br />

0,005A-B<br />

0,03A-B<br />

20<br />

l<br />

21<br />

0,01A-B<br />

l<br />

27<br />

l<br />

l<br />

30<br />

d 23<br />

spindle inside contour BK<br />

8<br />

25<br />

7<br />

10<br />

-0,5<br />

l<br />

R0,2<br />

Y<br />

X<br />

BKb 2 all around<br />

R1<br />

1,6<br />

d 7<br />

d 8<br />

d 6<br />

d 5<br />

d 3<br />

0,02A-B<br />

relief per manufactuer's request<br />

e 1<br />

W<br />

9 bei d 3<br />

0,4<br />

0,2<br />

1:10<br />

0,4<br />

A<br />

e1<br />

b 1<br />

f1<br />

2<br />

3<br />

30°<br />

0,0025 A-B<br />

not convex<br />

(2°51'45")<br />

t<br />

l<br />

l<br />

G<br />

d 22<br />

d 21<br />

2x180°<br />

0,2<br />

Rp0,5<br />

B<br />

30°<br />

d 30<br />

l<br />

31<br />

l<br />

l<br />

l<br />

l<br />

23<br />

l<br />

l<br />

l<br />

W<br />

d 2<br />

l<br />

l<br />

26<br />

30°±3'<br />

0,01 A-B<br />

0,4<br />

hardened to<br />

+100<br />

700 HV 100<br />

depth min. = 0,8 +0,4<br />

24<br />

d 24<br />

19<br />

0,01A-B<br />

0,01A-B<br />

hardened to<br />

+100<br />

700 HV 100<br />

depth min. = 0,8 +0,4<br />

Y<br />

X<br />

R0,2<br />

lenght of spindle<br />

d 19<br />

d 25<br />

0,5<br />

20°<br />

Only for spindle with RPM max.


d1 40 50 63 80 100 125 160<br />

b 1<br />

+0,05<br />

-0,05 9,9 11,9 15,9 17,9 19,9 24,9 31,9<br />

b 2 1 1 1 1 2 2 2<br />

d 2 23,998 29,998 37,998 47,998 59,997 74,997 94,996<br />

Dimensions not approved for spindle manufacturing! Subject to modification due to technical advance!<br />

inside spindle intensifier <strong>clamping</strong> unit<br />

DIN 69063-2 1996-01 *<br />

[mm]<br />

[mm]<br />

[mm]<br />

l 2 3,2 4 5 6,3 8 10 12,5<br />

d 3 H10 17 21 26 34 42 53 67<br />

e 1 +0,2 16,2 20,2 25,2 31,7 40,2 50,2 62,7<br />

l 3 0,8 0,8 1 1 1,5 1,5 2<br />

f 1 max. 19,5 25,5 25,5 25,5 28,5 28,5 30,5<br />

t ** 0,0015 0,0015 0,0020 0,0020 0,0025 0,0030 0,0035<br />

l 1 +0,2 16,5 20,5 25,5 33 41 51 64<br />

d 5 +0,2 22,5 26,5 33 41,6 50 63 79<br />

d 6 H6 17 21 26 34 42 53 67<br />

d 7 -0,1 10,3 13,2 15,2 20,4 22,4 24,2 32<br />

d 8 +0,1 6,6 8,6 10,6 14,6 16,6 18,4 25,4<br />

l 7 -0,2 62,5 78 84 94 98 124 149<br />

l 8 ±0,1 43 58 61 69 72 93 112,5<br />

l 9 js8 at d3 30 44 45 52 56 70 86<br />

l 10 +0,2 3 3,6 3,6 4,2 4,2 4,2 4,7<br />

G<br />

M42x1,5 M42x1,5 M42x1,5 M52x1,5 M52x1,5 M85x1,5-5H<br />

d 21<br />

d 22<br />

d 23<br />

d 24<br />

+0,2<br />

42,2 42,2 42,2 52,2 52,2 85,5<br />

H8<br />

38 38 38 48 48 80<br />

+0,2<br />

38,2 38,2 38,2 48,2 48,2 80,2<br />

d 30 8,5 8,5 8,5 8,5 8,5 13<br />

+0,2 32 32 35 41,5 44 72<br />

d 25 +0,2<br />

20 20 27 27 36 57<br />

l 20 +0,2<br />

10,5 10,5 10,5 14 14 17<br />

l 21<br />

1,5 1,5 1,5 1,5 1,5 2,5<br />

l 22 +0,1<br />

65,5 65,5 65,5 86,5 86,5 118<br />

l 23<br />

1,5 1,5 1,5 1,5 1,5 2<br />

l 24 -0,2<br />

100 100 158 167 298 405,5<br />

l 25 -0,5<br />

85 95 105 110 135 160<br />

l 26<br />

1 1 1 1 1 2<br />

l 27<br />

1,5 1,5 1,5 2,5 2,5 1,5<br />

at a l 24 spindle -0,2 length of more than: 350 450<br />

d 19<br />

31,5 31,5 34,5 41 43,5 71,5<br />

l 19<br />

6 7<br />

at position indication G:<br />

on request<br />

l 30 +0,2<br />

19 20 20 21 22,5 32<br />

l 31 +0,1<br />

2,5 2,5 2,5 2 2 7<br />

spindle inside contour BK<br />

9<br />

* see updated standard!<br />

** see ISO 1101 and ISO 3040


E.M.=reference gauge<br />

A=ejection<br />

Hollow-shaft-taper<br />

a 1<br />

spindel<br />

drawbar shaft<br />

d 1<br />

SW 1<br />

F Sp<br />

HSK-Clamping Unit/Form E<br />

10<br />

HSK<br />

lock screw<br />

H 0<br />

A<br />

H 1 H<br />

SW 2<br />

Hollow-shaft-tapers Form E<br />

code<br />

DIN V 69893 - 5<br />

EK<br />

[kN]<br />

[mm]<br />

d1 25 32 40 50 63<br />

F Sp 2,8 5 6,8 11 18<br />

A 0,5 0,5 0,5 0,5 0,5<br />

E.M. ±0,1 6,5 8,5 8,5 10,5 10,5<br />

H max. 7 7,5 8 9 10<br />

H 1 4,6 5,1 5,6 6,4 7,4<br />

SW 1 10 12 15 18 22<br />

SW 2 3 3 4 4 5<br />

a 1 5,5 19,5 27 26,5 31,5<br />

mounting tool<br />

95.601.110.3.1<br />

95.601.111.3.1<br />

95.601.112.3.1<br />

95.601.113.3.1<br />

95.601.114.3.1


HSK<br />

spring stack<br />

pulling head<br />

EKdrawbar shaft<br />

Inside spindle Intensifier<br />

with Clamping Unit HSK-EK<br />

Subject to modification due to technical advance!<br />

spacer<br />

gripper<br />

<strong>clamping</strong> cone<br />

11


spindle inside contour EK<br />

12<br />

length of spindle<br />

25<br />

l<br />

22<br />

l<br />

0,01 A-B<br />

0,005 A-B<br />

EK<br />

d 23<br />

20<br />

l<br />

10<br />

l<br />

-0,5<br />

0,03 A-B<br />

21<br />

l<br />

l 31<br />

l<br />

30<br />

l 24<br />

0,01A-B<br />

l 19<br />

R0,2<br />

d 30<br />

Y<br />

R1<br />

G<br />

d 22<br />

2x180°<br />

d 21<br />

d 24<br />

d 19<br />

d 25<br />

1,6<br />

d 7<br />

d 8<br />

d 6<br />

d 5<br />

0,2<br />

Rp0,5<br />

B<br />

30°<br />

0,4<br />

l 2<br />

0,02A-B<br />

l3<br />

l7<br />

X<br />

8<br />

l<br />

d 3<br />

l9 bei d 3<br />

l4<br />

1:10<br />

0,4<br />

A<br />

l1<br />

(2°51'45")<br />

t<br />

l 23<br />

l27<br />

0,01A-B<br />

l26<br />

30°±3'<br />

0,01 A-B<br />

X<br />

0,4<br />

hardened to<br />

+100<br />

700 HV 100<br />

depth min. = 0,8 +0,4<br />

Y<br />

0,5<br />

R0,2<br />

20°<br />

hardened to<br />

+100<br />

700 HV 100<br />

depth min. = 0,8 +0,4<br />

30°<br />

0,0025 A-B<br />

not convex<br />

d 2<br />

d 1<br />

Only for spindles with RPM of max.


Dimensions not approved for spindle manufacturing! Subject to modification due to technical advance!<br />

inside spindle intensifier <strong>clamping</strong> unit<br />

DIN V 69063-5 1996-01*<br />

[mm]<br />

[mm]<br />

[mm]<br />

EK<br />

d1 25 32 40 50 63<br />

l 4 13,5 16,5 20,5 25,5 33<br />

d 2 18,998 23,998 29,998 37,998 47,998<br />

l 1 16 20 25 32<br />

l 2 2,5 3,2 4 5 6,3<br />

l 3 0,5 0,8 0,85 1 1<br />

t ** 13<br />

d 3<br />

0,001<br />

H10 14<br />

d 5 +0,2 18<br />

d 6<br />

H6 14<br />

d 7 +0,1<br />

d 8 +0,1 6,6<br />

l 7 -0,2 40<br />

l 8 ±0,1 25,5<br />

0,0015 0,0015 0,0020 0,0020<br />

17 21 26 34<br />

22,5 26,5 33 41,6<br />

17 21 26 34<br />

10,3 13,2 15,2 20,4<br />

6,6 8,6 10,6 14,6<br />

62,5 78 84 94<br />

43 58 61 69<br />

l 9 js8 at d3 18,5 30 44 45 52<br />

l 10 +0,2<br />

3 3,6 3,6 4,2<br />

G<br />

M42x1,5 M42x1,5 M42x1,5<br />

d 21 +0,2<br />

42,2 42,2 42,2<br />

d 22<br />

H8<br />

38 38 38<br />

d 23 +0,2 38,2 38,2 38,2<br />

d 24<br />

d 25<br />

l 20<br />

l 21<br />

l 22<br />

l 23<br />

l 24<br />

l 25<br />

l 26<br />

l 27<br />

+0,2 32 32 35<br />

+0,2 20 20 27<br />

on request<br />

+0,2 10,5 10,5 10,5<br />

l 30 +0,2<br />

19 20 20<br />

1,5 1,5 1,5<br />

+0,1<br />

65,5<br />

1,5<br />

65,5<br />

1,5<br />

65,5<br />

1,5<br />

-0,2<br />

-0,5<br />

100<br />

85<br />

1<br />

100<br />

95<br />

1<br />

158<br />

105<br />

1<br />

1,5 1,5 1,5<br />

at a spindle length of more than:<br />

350 450<br />

d 19 H8<br />

31,5 31,5 34,5<br />

l 19<br />

6<br />

7<br />

l 24 -0,2 at position indication G:<br />

d 30<br />

8,5 8,5 8,5<br />

l 31 +0,1<br />

2,5 2,5 2,5<br />

spindle inside contour EK<br />

13<br />

* see updated standard!<br />

** see ISO 1101 and ISO 3040


E.M.=reference gauge<br />

A=ejection<br />

Hollow-shaft-taper<br />

a 1<br />

spindel<br />

SW 1<br />

drawbar shaft<br />

d 1<br />

F Sp<br />

HSK-Clamping-Unit/Form F<br />

14<br />

lock screw<br />

HSK<br />

H 0<br />

Hollow-shaft-tapers Form F<br />

DIN V 69893 - 6<br />

A<br />

H 1 H max.<br />

SW 2<br />

code<br />

FK<br />

[kN]<br />

[mm]<br />

d1 50 63 80<br />

F Sp 6,8 11 18<br />

A 0,5 0,5 0,5<br />

E.M. ±0,1 8,5 10,5 10,5<br />

H max. 8 9 10<br />

H 1 5,6 6,4 7,4<br />

SW 1 15 18 22<br />

SW 2 4 4 5<br />

a 1 27 26,5 31,5<br />

mounting tool<br />

95.601.112.3.1<br />

95.601.113.3.1<br />

95.601.114.3.1


HSKspring stack<br />

pulling head<br />

FKdrawbar shaft<br />

bushing for radial medium trans<br />

Inside spindle Intensifier<br />

with Clamping Unit HSK-FK<br />

Subject to modification due to technical advance!<br />

spacer<br />

gripper<br />

<strong>clamping</strong> cone<br />

15


2<br />

22<br />

l<br />

0,01 A-B<br />

0,005 A-B<br />

20<br />

l<br />

0,03 A-B<br />

21<br />

l<br />

G<br />

2x180°<br />

d 22<br />

d 21<br />

0,2<br />

Rp0,5<br />

30°<br />

l<br />

30<br />

d 30<br />

l<br />

d 23<br />

spindle inside contour FK<br />

16<br />

25<br />

7<br />

10<br />

-0,5 l<br />

Y<br />

FK<br />

relief per manufacturer's request<br />

0,4<br />

3<br />

l<br />

R0,2<br />

X<br />

Y<br />

R1<br />

1,6<br />

d 7<br />

d 8<br />

d 6<br />

d 5<br />

d 3<br />

0,02 A-B<br />

8<br />

l 9 bei d 3<br />

1<br />

1:10<br />

0,4<br />

A<br />

(2°51'45")<br />

t<br />

l<br />

l<br />

l<br />

23<br />

l<br />

27<br />

B<br />

26<br />

l<br />

30°±3'<br />

0,01 A-B<br />

0,4<br />

24<br />

l<br />

31<br />

0,01A-B<br />

d 24<br />

l<br />

0,01A-B<br />

l<br />

X<br />

hardened to<br />

+100<br />

700 HV 100<br />

depth min. = 0,8 +0,4<br />

R0,2<br />

length of spindle<br />

l<br />

19<br />

d 19<br />

d 25<br />

0,5<br />

20°<br />

l<br />

30°<br />

0,0025 A-B<br />

not convex<br />

d 2<br />

d 1<br />

Only for spindles with RPM of max.


Dimensions not approved for spindle manufacturing! Subject to modification due to technical advance!<br />

inside spindle intensifier <strong>clamping</strong> unit DIN V 69063-6 1996-01*<br />

[mm]<br />

[mm]<br />

[mm]<br />

FK<br />

d1 50 63 80<br />

d 2 29,998 37,998 47,998<br />

t ** 0,0015 0,0020 0,0020<br />

d 3 H10 21 26 34<br />

l 1 +0,2 20,5 25,5 33<br />

l 2 4 5 6,3<br />

l 3 +0,2 0,8 1 1<br />

d 5 +0,2<br />

d 6<br />

H6<br />

d 7 +0,1<br />

d 8 +0,1<br />

l 7 -0,2<br />

l 8 ±0,1<br />

l 9<br />

js8 at d3<br />

l 10 +0,2<br />

G<br />

26,5<br />

21<br />

13,2<br />

8,6<br />

78<br />

58<br />

44<br />

3,6<br />

33 41,6<br />

26 34<br />

15,2 20,4<br />

10,6 14,6<br />

84 94<br />

61 69<br />

45 52<br />

3,6 4,2<br />

M42x1,5 M42x1,5 M42x1,5<br />

d 21 +0,2 42,2 42,2<br />

d 22 H8 38 38<br />

d 23 +0,2 38,2 38,2<br />

d 24 +0,2 32 32<br />

42,2<br />

38<br />

38,2<br />

35<br />

l 19<br />

d 25 +0,2 20 20 27<br />

l 20 +0,2 10,5 10,5 10,5<br />

l 21<br />

1,5 1,5 1,5<br />

l 22 +0,1 65,5 65,5 65,5<br />

l 31 +0,1 2,5 2,5 2,5<br />

l 23<br />

1,5 1,5 65,5<br />

l 24 -0,2 100 100 158<br />

l 25 -0,5 85 95 105<br />

l 26<br />

1 1 1<br />

l 27<br />

1,5 1,5 15<br />

at a spindle lenght of<br />

more than:<br />

350 450<br />

d 19 31,5 31,5 34,5<br />

6<br />

7<br />

at position indication G:<br />

d 30<br />

8,5 8,5 8,5<br />

l 30 +0,2 19 20 20<br />

* see updated standard!<br />

** see ISO 1101 and ISO 3040<br />

spindle inside contour FK<br />

17


HSK-Grippers<br />

HSK-Inside spindle intensifier


E.M. = reference gauge<br />

A = ejection<br />

Hollow-shaft-taper<br />

a 1<br />

spindel<br />

d 1<br />

SW 1<br />

drawbar shaft<br />

F Sp<br />

HSK-Clamping-Unit / Form A<br />

Series B<br />

18<br />

HSK<br />

H 0<br />

A<br />

H 1<br />

H max.<br />

Hollow-shaft-tapers Form A / Series B<br />

code<br />

DIN 69893 - 1 ISO 12164-1 AB<br />

lock screw<br />

SW 2<br />

[kN]<br />

[mm]<br />

d1 32 40 50 63 80 100<br />

F Sp 5 6,8 11 18 28 45<br />

A 0,5 0,5 0,5 0,5 0,5 0,5<br />

E.M. ±0,1 8,5 8,5 10,5 10,5 13 13<br />

H max. 7,5 8 9 10 11 12,5<br />

H 1 5,1 5,6 6,4 7,4 8,3 9,15<br />

SW 1 12 15 18 22 27 36<br />

SW 2 3 4 4 5 6 6<br />

a 1 19,5 27 26,5 31,5 29 34,5


Subject to modification due to technical advance!<br />

HSK<br />

pulling head<br />

ABspring stack<br />

drawbar shaft<br />

bushing for radial medium transfer<br />

spacer<br />

gripper<br />

<strong>clamping</strong> cone<br />

Inside spindle Intensifier<br />

with Clamping Unit HSK-AB<br />

19


l 22<br />

0,01 A-B<br />

0,005 A-B<br />

l 20<br />

0,03 A-B<br />

l 21<br />

G<br />

2x180°<br />

d 22<br />

d 21<br />

0,2<br />

Rp0,5<br />

B<br />

30°<br />

l 27<br />

26<br />

l<br />

30°±3'<br />

0,01 A-B<br />

0,4<br />

l 30<br />

d 30<br />

l23<br />

X<br />

l31<br />

d 23<br />

hardened to<br />

+100<br />

700 HV 100<br />

depth min. = 0,8 +0,4<br />

R0,2<br />

l 24<br />

0,01 A-B<br />

l 19<br />

d 24<br />

0,01A-B<br />

spindle inside contour AB<br />

20<br />

length of spindle<br />

l 25<br />

l 10<br />

-0,5<br />

R0,2<br />

Y<br />

X<br />

R1<br />

d 19<br />

d 25<br />

1,6<br />

d 7<br />

d 8<br />

d 6<br />

d 5<br />

d 3<br />

0,02 A-B<br />

When drive keys are inserted the taper hole<br />

may be concial over the total length l 1<br />

W<br />

Y<br />

b 1<br />

0,05 A-B<br />

d 5<br />

d 4<br />

0,5<br />

20°<br />

r tangent with band b and d<br />

1<br />

1 4<br />

l11<br />

l 3 9 bei d<br />

l 1<br />

l 4<br />

l 3<br />

0,4<br />

45°<br />

l2<br />

l8<br />

(2°51'45")<br />

t<br />

1:10<br />

l 5<br />

0,4<br />

A<br />

l 7<br />

l 6<br />

30°<br />

0,002 A-B<br />

not convex<br />

W<br />

d 2<br />

d 1


d1 32 40 50 63 80 100<br />

b 1<br />

+0,05<br />

-0,05 6,8 7,8 10,3 12,3 15,8 19,78<br />

d 2 23,998 29,998 37,998 47,998 59,997 74,997<br />

Dimensions not approved for spindle manufacturing! Subject to modification due to technical advance!<br />

inside spindle intensifier <strong>clamping</strong> unit<br />

DIN 69063-1 1996-01 bzw. ISO / WD 12164-2 *<br />

[mm]<br />

[mm]<br />

[mm]<br />

d 3 H10 17 21 26 34 42 53<br />

d 4 +0,1 23,28 29,06 36,85 46,53 58,1 72,6<br />

e 1 8,91 11,08 14 18,11 22,07 27,56<br />

e 2 4,9 5,9 7,65 9,15 11,9 14,89<br />

l 1 +0,2 16,5 20,5 25,5 33 41 51<br />

l 2 3,2 4 5 6,3 8 10<br />

l 3 +0,2 11,4 14,4 17,9 22,4 28,4 35,4<br />

l 4 +0,2 13,4 16,9 20,9 26,4 32,4 40,4<br />

l 5 0,8 0,8 1 1 1,5 1,5<br />

l 6 +0,1 1 1 1,5 1,5 2 2<br />

l 7 ±0,1 2,0 2,0 2,0 2,5 3,0 3,0<br />

r 1<br />

+0,025<br />

-0,025 1,5 2 2,5 3 4 5<br />

t ** 0,0015 0,0015 0,0020 0,0020 0,0025 0,0030<br />

d 5 +0,2 22,5 26,5 33 41,6 50 63<br />

d 6 H6 17 21 26 34 42 53<br />

d 7 +0,1 10,3 13,2 15,2 20,4 22,4 24,2<br />

d 8 +0,1 6,6 8,6 10,6 14,6 16,6 18,4<br />

l 8 ±0,1 43 58 61 69 72 93<br />

l 9 js8 at d3 30 44 45 52 56 70<br />

l 10 +0,2 3 3,6 3,6 4,2 4,2 4,2<br />

l 11 -0,2 62,5 78 84 94 98 124<br />

G<br />

d 21<br />

d 22<br />

d 23<br />

d 24<br />

d 25<br />

l 20<br />

l 21<br />

l 22<br />

l 23<br />

l 24<br />

l 25<br />

l 26<br />

l 27<br />

d 19<br />

l 19<br />

d 30<br />

+0,2<br />

H8<br />

+0,2<br />

+0,2<br />

+0,2<br />

+0,2<br />

+0,1<br />

-0,2<br />

-0,5<br />

H8<br />

l 30 +0,2<br />

l 31 +0,1<br />

on request<br />

at a spindle length of more than:<br />

M42x1,5 M42x1,5 M42x1,5 M52x1,5 M52x1,5<br />

42,2 42,2 42,2 52,2 52,2<br />

38 38 38 48 48<br />

38,2 38,2 38,2 48,2 48,2<br />

32 32 35 41,5 44<br />

20 20 27 27 36<br />

10,5 10,5 10,5 14 14<br />

1,5 1,5 1,5 1,5 1,5<br />

65,5 65,5 65,5 86,5 86,5<br />

1,5 1,5 1,5 1,5 1,5<br />

100 100 158 167 298<br />

85 95 105 110 135<br />

1 1 1 1 1<br />

1,5<br />

31,5<br />

350<br />

6<br />

1,5 1,5 2,5 2,5<br />

31,5 34,5 41 43,5<br />

at position indication G:<br />

450<br />

8,5 8,5 8,5 8,5 8,5<br />

19 20 20 21 22,5<br />

2,5 2,5 2,5 2 2<br />

7<br />

spindle inside contour AB<br />

21


Technical data<br />

for the combination<br />

HSK-rotary union/<br />

unclamp unit in<br />

IF-tool <strong>clamping</strong> units<br />

HSC-Module<br />

E 25<br />

LE 60<br />

LE 150 P<br />

pull force<br />

[N]<br />

2.800<br />

2.800<br />

spindle speed max.<br />

[min -1 ]<br />

on request<br />

piston area<br />

oil volume<br />

[cm 2 ]<br />

[cm 3 ]<br />

5,8<br />

12<br />

➔data sheet<br />

release pressure max.<br />

[bar]<br />

100<br />

8<br />

cleaning air; n=0; max.<br />

[bar]<br />

10 10<br />

air pressure max.<br />

coolant pressure max.<br />

[bar]<br />

[bar]<br />

–<br />

– –<br />

➔data sheet<br />

A 32 / B 40 / E 32<br />

LE95+GD LE95+GDR LE 60 LE 92 LE 150 P<br />

pull force<br />

[N]<br />

5.000<br />

spindle speed max.<br />

[min -1 ]<br />

on request<br />

Technical data<br />

piston area<br />

oil volume<br />

release pressure max.<br />

cleaning air; n=0; max.<br />

air pressure max.<br />

coolant pressure max.<br />

A 40 / B 50 / E 40 / F 50<br />

pull force<br />

[cm 2 ]<br />

[cm 3 ]<br />

[bar]<br />

[bar]<br />

[bar]<br />

[bar]<br />

[N]<br />

1K-Öl 2KA 2KL<br />

6.800<br />

19,36 19,36 5,8 16,5<br />

➔data sheet<br />

45 45 12 38<br />

100 100 160 100 8<br />

10 10 10 10 10<br />

5 5 –<br />

➔data sheet<br />

80 50 – –<br />

2 KLR LE95+GD LE95+GDR LE 92 LE 150 P<br />

6.800 6.800<br />

22<br />

spindle speed max.<br />

piston area<br />

oil volume<br />

[min -1 ]<br />

[cm 2 ]<br />

[cm 3 ]<br />

10.000<br />

11,34<br />

9<br />

10.000<br />

10,39<br />

8,2<br />

10.000<br />

10,56<br />

8,3<br />

on request<br />

10,56 19,36 19,36<br />

16,5<br />

8,3 45 45<br />

38<br />

➔data sheet<br />

release pressure max.<br />

[bar]<br />

100<br />

100<br />

100<br />

100<br />

100<br />

100<br />

100 8<br />

cleaning air; n=0; max.<br />

[bar]<br />

–<br />

10<br />

10<br />

10 10 10 10 10<br />

air pressure max.<br />

coolant pressure max.<br />

[bar] –<br />

–<br />

–<br />

[bar] – 80 –<br />

10 5 5<br />

– 80 50<br />

–<br />

– –<br />

➔data sheet<br />

A 50 / B 63 / E 50 / F 63 1K-Öl 2KA 2KL<br />

2 KLR LE95+GD LE95+GDR LE 92 LE 150 P<br />

pull force<br />

spindle speed max.<br />

piston area<br />

oil volume<br />

release pressure max.<br />

cleaning air; n=0; max.<br />

[N] 11.000<br />

[min -1 ] 10.000 10.000 10.000<br />

[cm 2 ] 11,34 10,39 10,56<br />

[cm 3 ]<br />

[bar]<br />

[bar]<br />

10,2<br />

160<br />

–<br />

9,4<br />

160<br />

10<br />

9,5<br />

160<br />

10<br />

11.000 11.000<br />

on request<br />

10,56 19,36 19,36<br />

16,5<br />

➔data sheet<br />

9,5 45 45<br />

38<br />

160 10 160 160 160 8<br />

10 – 10 10 10 – 10<br />

air pressure max.<br />

coolant pressure max.<br />

[bar]<br />

[bar]<br />

–<br />

–<br />

–<br />

80<br />

–<br />

–<br />

10 5 5<br />

– 80 50<br />

–<br />

– –<br />

➔data sheet


Subject to modification due to technical advance!<br />

HSC-Module<br />

A 63 / B 80 / E 63 / F 80<br />

1 K-Öl 2 KA 2 KL 2 KLR<br />

LE95+GD LE95+GDR<br />

LE 92<br />

LE 150 P<br />

pull force [N] 18.000<br />

18.000 18.000<br />

spindle speed max.<br />

[min -1 ]<br />

10.000 10.000 10.000<br />

on request<br />

piston area<br />

oil volume<br />

[cm 2 ]<br />

[cm 3 ]<br />

11,34 10,39 10,56<br />

11,4 10,4 10,6<br />

10,56 19,36 19,36<br />

16,5<br />

10,6 45 45 38<br />

➔data sheet<br />

release pressure max.<br />

[bar]<br />

160 160 160<br />

160 160 160<br />

160 8<br />

cleaning air; n=0; max.<br />

[bar]<br />

– 10 10<br />

10 10 10 10 10<br />

air pressure max.<br />

coolant pressure max.<br />

[bar]<br />

[bar]<br />

– – –<br />

– 80 –<br />

10 5 5<br />

– 80 50<br />

–<br />

–<br />

➔data sheet<br />

A 80 / B 100 1 K-Öl 2 KA 2 KL<br />

1 KLR LE95+GD LE95+GDR LE 92 LE 150 P<br />

pull force<br />

[N] 28.000<br />

28.000 28.000<br />

spindle speed max.<br />

[min -1 ] 10.000 10.000 10.000<br />

on request<br />

piston area<br />

oil volume<br />

release pressure max.<br />

cleaning air; n=0; max.<br />

air pressure max.<br />

coolant pressure max.<br />

A 100 / B 125<br />

pull force<br />

[cm 2 ]<br />

[cm 3 ]<br />

[bar]<br />

[bar]<br />

[bar]<br />

[bar]<br />

[N]<br />

18,1 17,15 17,3<br />

20 18,9 19<br />

160 160 160<br />

– 10 10<br />

– – –<br />

– 80 –<br />

1K-Öl 2KA 2KL<br />

45.000<br />

17,3 19,36 19,36<br />

16,5<br />

➔data sheet<br />

19 45 45<br />

38<br />

160 160 160<br />

160 8<br />

10 10 10 10 10<br />

10 5 5<br />

–<br />

➔data sheet<br />

– 80 50<br />

–<br />

2 KLR LE95+GD LE95+GDR<br />

45.000<br />

Technical data<br />

spindle speed max.<br />

piston area<br />

[min -1 ]<br />

[cm 2 ]<br />

10.000<br />

18,1<br />

10.000<br />

17,15<br />

10.000<br />

17,3<br />

17,3<br />

on request<br />

19,36<br />

19,36<br />

23<br />

oil volume<br />

[cm 3 ]<br />

22,6<br />

21,4<br />

21,6<br />

21,6<br />

45<br />

45<br />

release pressure max.<br />

[bar]<br />

160<br />

160<br />

160<br />

160<br />

160<br />

160<br />

cleaning air; n=0; max.<br />

[bar]<br />

–<br />

10<br />

10<br />

10 10 10<br />

air pressure max.<br />

[bar]<br />

–<br />

–<br />

–<br />

10 5 5<br />

coolant pressure max.<br />

[bar] – 80 –<br />

– 80 50<br />

A 125 / B 160 1 K-Öl 2 KA 2 KL 2 KLR<br />

pull force<br />

spindle speed max.<br />

piston area<br />

oil volume<br />

release pressure max.<br />

[N] 70.000<br />

[min -1 ] 9.500 9.500 9.500 9.500<br />

[cm 2 ]<br />

[cm 3 ]<br />

50,2<br />

79,3<br />

49,25<br />

77,8<br />

49,4<br />

78<br />

49,4<br />

78<br />

[bar] 160 160 160 160<br />

cleaning air; n=0; max.<br />

[bar]<br />

–<br />

10<br />

10<br />

10<br />

air pressure max.<br />

[bar]<br />

–<br />

–<br />

–<br />

10<br />

coolant pressure max.<br />

[bar]<br />

–<br />

80<br />

–<br />


Medium transfer 4<br />

24<br />

l 40<br />

length of spindle<br />

(l 46<br />

)<br />

4<br />

length of spindles-l47<br />

l7<br />

l 42<br />

Y<br />

Z<br />

0,02 A-B<br />

Edges rounded<br />

and polished<br />

d 43<br />

d 42<br />

41<br />

l<br />

Y<br />

44<br />

l<br />

Z<br />

d 41<br />

1,6<br />

15°<br />

15°<br />

15°<br />

30°<br />

43<br />

l<br />

45<br />

l<br />

l 40<br />

l 41<br />

l 42<br />

l 43<br />

l 44<br />

l 45<br />

l 46<br />

l 47<br />

d 40<br />

d 41<br />

d 42<br />

d 43<br />

A32/B40/E32<br />

A40/B50/E40/F50<br />

A50/B63/E50/F63<br />

A63/B80/E63/F80<br />

A80/B100<br />

A100/B125<br />

A125/B160<br />

A160<br />

on request<br />

120±0,2 7 53,1 +0,1 1,1 H13 1 1,5 82,9 201,5 2 21 +0,2 20 H8 21 +0,15<br />

125±0,2 8 55,3 +0,1 1,3 H13 1 1 88,7 209,5 3 25 +0,2 24 H8 25,7 H12<br />

135±0,2 8 55,3 +0,1 1,3 H13 1 1 98,7 219,5 3 33 +0,2 32 H8 33,7 H12<br />

142±0,2 9 58,3 +0,1 1,3 H13 1 2 102,7 247,5 3 33 +0,2 32 H6 33,7 H12<br />

178±0,2 9 66,8 +0,1 1,85 H13 1 1 134,2 287,5 4 47 +0,2 46 H6 49,5 H12<br />

on request


Unclamp Units<br />

Rotary Unions


120°<br />

79,5<br />

70+0,1<br />

L<br />

S<br />

gripper contour<br />

Z<br />

ø25 -0,2<br />

ø29 -0,2<br />

R0,5<br />

4±0,1<br />

10°<br />

R1<br />

32 -0,2<br />

1x45°<br />

M10x1<br />

LE<br />

60<br />

R1<br />

M10x1<br />

18 -0,3 16,5 +0,2<br />

un<strong>clamping</strong><br />

12<br />

Z<br />

<strong>clamping</strong><br />

72<br />

maximum acting<br />

axial force=300N<br />

stroke max. 17,9<br />

68<br />

ø60 H7<br />

ø6,6<br />

pilot<br />

meter<br />

0<br />

code<br />

37<br />

16,5<br />

2,5<br />

2<br />

hydraulik<br />

un<strong>clamping</strong> "L"<br />

(M10x1)<br />

air or<br />

hydraulic<br />

<strong>clamping</strong> "S"<br />

(M10x1)<br />

Unclamp Unit LE 60<br />

2<br />

technical data<br />

piston area “L“ [cm 2 ] 5,8<br />

piston area “S“ [cm 2 ]<br />

hydraulic pressure “L“ max. [bar]<br />

air or hydraulic pressure “S“ min. [bar]<br />

features<br />

• passage for air cleaning in unclamped position<br />

• low bearing load<br />

• easy to assemble<br />

• RPM independant<br />

5,8<br />

160<br />

5


17 17<br />

Subject to modification due to technical advance!<br />

120°<br />

M4<br />

8tief<br />

118<br />

gripper contour<br />

Z<br />

ø44 -0,2<br />

ø50 -0,2<br />

R 0,8<br />

10°<br />

technical data<br />

LE<br />

92<br />

piston area “L“ [cm 2 ] 16,5<br />

piston area “S“ [cm 2 ]<br />

hydraulic pressure “L“ max. [bar]<br />

air or hydr. pressure “S“ min. [bar]<br />

features<br />

22<br />

L<br />

S<br />

R1<br />

5±0,1<br />

30°<br />

22<br />

50<br />

1,5<br />

105 +0,2<br />

R1<br />

M10x1 M10x1<br />

28 +0,2 25<br />

un<strong>clamping</strong><br />

14<br />

• passage for air cleaning in unclamped position<br />

• low bearing load<br />

• easy to assemble<br />

• RPM independant<br />

Z<br />

16,5<br />

160<br />

5<br />

84<br />

maximum acting<br />

axial force=300N<br />

stroke max. 20<br />

<strong>clamping</strong><br />

99 ± 1<br />

ø92 H7<br />

ø6,6<br />

¯<br />

pilot<br />

diameter<br />

0<br />

code<br />

18<br />

1<br />

54<br />

2,5<br />

hydraulic<br />

un<strong>clamping</strong> "L"<br />

(M10x1)<br />

M6<br />

G1/8<br />

air or<br />

hydraulic<br />

<strong>clamping</strong> "S"<br />

(M10x1)<br />

Unclamp Unit LE 92<br />

3


Unclamp Unit LE 95<br />

4<br />

120°<br />

M10x1<br />

68 ±0,1<br />

gripper contour<br />

Z<br />

ø40 -0,2<br />

ø46 -0,2<br />

45°<br />

R0,8<br />

L<br />

10°<br />

R1<br />

S<br />

5,5±0,1<br />

30°<br />

technical data<br />

LE<br />

95<br />

piston area “L“ [cm 2 ] 19,36<br />

piston area “S“ [cm 2 ]<br />

hydraulic pressure “L“ max. [bar]<br />

air or hydr. pressure “S“ min. [bar]<br />

features<br />

120°<br />

1,5<br />

R1<br />

ø107<br />

• low bearing load<br />

• easy to assemble<br />

• RPM independant<br />

• suitable for holding 1K-rotary unions<br />

±0,1<br />

M10x1<br />

un<strong>clamping</strong><br />

14<br />

Z<br />

stroke max. 23<br />

<strong>clamping</strong><br />

133<br />

94<br />

maximum acting<br />

axial force=2100N<br />

0,05 A-B<br />

17<br />

160<br />

5<br />

ø95 H7<br />

pilot<br />

diameter<br />

32<br />

4,8<br />

ca.2<br />

M6<br />

3<br />

ø6,6<br />

ø83<br />

ø11<br />

hydraulic un<strong>clamping</strong><br />

(M10x1)<br />

air or hydraulic<br />

<strong>clamping</strong> "S"<br />

(M10x1)<br />

code<br />

ø120<br />

6


120°<br />

M10x1<br />

45°<br />

L<br />

S<br />

LE<br />

Z<br />

120°<br />

ø107±0,1<br />

M10x1<br />

un<strong>clamping</strong><br />

14<br />

stroke max. 23<br />

68 ±0,1<br />

<strong>clamping</strong><br />

133<br />

94<br />

maximum acting<br />

axial force=2100 N<br />

0,05A-B<br />

ø95 H7<br />

M6<br />

32<br />

4,8<br />

ca.2<br />

ø6,6<br />

ø11<br />

hydraulic un<strong>clamping</strong> "L"<br />

(M10x1)<br />

air or hydraulic<br />

<strong>clamping</strong> "S"<br />

(M10x1)<br />

ø83<br />

pilot<br />

diameter<br />

ø120<br />

gripper contour<br />

Z<br />

5,5±0,1<br />

1,5<br />

R0,8<br />

10°<br />

30°<br />

R1<br />

Subject to modification due to technical advance!<br />

ø40 -0,2<br />

ø46 -0,2<br />

R1<br />

technical data<br />

features<br />

95<br />

B 17<br />

piston area “L“ [cm 2 ] 19,36<br />

piston area “S“ [cm 2 ]<br />

hydraulic pressure “L“ max. [bar]<br />

air or hydr. pressure “S“ min. [bar]<br />

• purge passage<br />

• low bearing load<br />

• easy to assemble<br />

• RPM independant<br />

• suitable for holding 1K-rotary unions<br />

160<br />

5<br />

5<br />

code<br />

8<br />

Unclamp Unit LE 95-B<br />

5


120°<br />

M10x1<br />

gripper contour<br />

Z<br />

ø68 ±0,1<br />

45°<br />

L<br />

S<br />

5,5±0,1<br />

120°<br />

1,5<br />

ø1070,1<br />

un<strong>clamping</strong><br />

M10x1<br />

Z<br />

proximity<br />

switch<br />

<strong>clamping</strong><br />

14<br />

slot<br />

with 10<br />

117<br />

maximum acting<br />

axial force=2100 N<br />

LE<br />

stroke max. 23<br />

0,05 A-B<br />

92,5<br />

ø95 H7<br />

pilot<br />

diameter<br />

32<br />

4,8<br />

ca.2<br />

M6<br />

ø6,6<br />

ø11<br />

hydraulic un<strong>clamping</strong> "L"<br />

(M10x1)<br />

air or hydraulic<br />

<strong>clamping</strong> "S"<br />

(M10x1)<br />

ø83<br />

ø120<br />

10°<br />

30°<br />

R1<br />

ø40 -0,2<br />

ø46 -0,2<br />

R0,8<br />

R1<br />

95<br />

code<br />

0<br />

5<br />

Unclamp Unit LE 95<br />

for indicating position<br />

6<br />

technical data<br />

piston area “L“ [cm 2 ] 19,36<br />

piston area “S“ [cm 2 ]<br />

hydraulic pressure “L“ max. [bar]<br />

air or hydr. pressure “S“ min. [bar]<br />

features<br />

features • suitable for indicating position at spindle end<br />

• low bearing load<br />

Drehdurchführung zum hydraulischen Lösen des<br />

• easy to assemble<br />

Werkzeugspanners<br />

• RPM independant<br />

• suitable for holding 1K-rotary unions<br />

17<br />

160<br />

5


120°<br />

M10x1<br />

45°<br />

L<br />

LE<br />

un<strong>clamping</strong><br />

120°<br />

ø115 ±0,1<br />

Z<br />

maximum acting<br />

axial force=2100 N<br />

62,2 32<br />

4,8<br />

pilot<br />

diameter<br />

ø102 H7<br />

ø6,6<br />

ca.2<br />

ø11<br />

hydraulic<br />

un<strong>clamping</strong> "L"<br />

(M10x1)<br />

68 ±0,1<br />

gripper contour<br />

102<br />

S<br />

M10x1<br />

ø52<br />

<strong>clamping</strong><br />

5,5<br />

0,03 A-B<br />

M6<br />

ø128<br />

air or<br />

hydraulic<br />

<strong>clamping</strong> "S"<br />

(M10x1)<br />

ø83<br />

Z<br />

5,5± 0,1<br />

1,5<br />

Subject to modification due to technical advance!<br />

ø72 -0,2<br />

ø78 -0,2<br />

R0,8<br />

10°<br />

B<br />

piston area “L“ [cm 2 ] 19,36<br />

R1<br />

30°<br />

technical data<br />

R1<br />

piston area “S“ [cm 2 ]<br />

hydraulic pressure “L“ max. [bar]<br />

air or hydr. pressure “S“ min. [bar]<br />

features<br />

• purge passage<br />

• low bearing load<br />

• easy to assemble<br />

• RPM independant<br />

• suitable for holding 1K-rotary unions<br />

• optional with analog <strong>clamping</strong> stroke scan<br />

17<br />

160<br />

5<br />

0<br />

code<br />

3<br />

Unclamp Unit LE 102-B<br />

7


cleaning air<br />

G 3/8<br />

air<br />

LE2,5<br />

<strong>clamping</strong><br />

max. 36,5* / 46**<br />

max. 17* / 25**<br />

182* / 190,5**<br />

optional<br />

position scanning release stroke<br />

11<br />

only one connector for<br />

all contacts<br />

Ø133<br />

Ø159<br />

clamp<br />

air or<br />

hydraulic <strong>clamping</strong><br />

G 1/2<br />

min. 5 bar<br />

133<br />

hydraulic<br />

leakage<br />

leakage G 1/4<br />

unclamp<br />

un<strong>clamping</strong><br />

spindle bearing release<br />

with integrated<br />

un<strong>clamping</strong><br />

optional: analog signal<br />

leakage connection<br />

G 1/2<br />

for stroke <strong>clamping</strong><br />

max. 160 bar optional: position scan relief stroke<br />

little radial<br />

runout<br />

through<br />

solid housing<br />

connection<br />

*<br />

**<br />

1<br />

1<br />

code<br />

2<br />

3<br />

Unclamp Unit LE 133<br />

8<br />

technical data<br />

release pressure at 160 bar [kN] 80<br />

piston area “un<strong>clamping</strong>“ [cm 2 ]<br />

piston area “<strong>clamping</strong>“ [cm 2 ]<br />

hydraulic pressure “un<strong>clamping</strong>“ max. [bar]<br />

air or hydr. pressure “S“ min. [bar]<br />

features<br />

• purge passage<br />

• spindle bearing release<br />

• easy to assemble<br />

• RPM independant<br />

• leakage connection<br />

• suitable for holding 1K-rotary unions<br />

• no moving or extended parts<br />

• optional position scan for release stroke and relief<br />

stroke and analog signal for <strong>clamping</strong> stroke<br />

50,27<br />

40,06<br />

160<br />

5


M10x1<br />

45°<br />

LE<br />

16<br />

ø98 ±0,1<br />

L<br />

S<br />

45°<br />

ø9/4x90°<br />

M10x1<br />

ø115 h5<br />

ø70 h5<br />

un<strong>clamping</strong><br />

ø46<br />

13<br />

15<br />

121,5<br />

hydraulic un<strong>clamping</strong> "L"<br />

ø83<br />

ø68 ±0,1<br />

M8/4x90°<br />

air or hydraulic<br />

<strong>clamping</strong> "S"<br />

stroke max. 23<br />

<strong>clamping</strong><br />

code<br />

Subject to modification due to technical advance!<br />

95<br />

F<br />

technical data<br />

piston area “L“ [cm 2 ] 19,36<br />

piston area “S“ [cm 2 ]<br />

hydraulic pressure “L“ max. [bar]<br />

air or hydr. pressure “S“ min. [bar]<br />

features<br />

• easy to assemble<br />

• suitable for holding 1K-rotary unions<br />

• RPM independant<br />

17<br />

160<br />

5<br />

0<br />

4<br />

Unclamp Unit LE 95-F<br />

9


GD-threaded connection M6<br />

air<br />

G 1/4<br />

hydraulic/air<br />

<strong>clamping</strong><br />

G 1/4<br />

2<br />

139,5<br />

105,5<br />

adjustment disc<br />

un<strong>clamping</strong><br />

18<br />

LE<br />

115<br />

ar i<br />

L<br />

hydraulic<br />

release G 1/4<br />

S<br />

Ø 98 ±0,1<br />

Ø70 h5<br />

GD-threaded connection M6<br />

Ø33 f7<br />

M8<br />

13,5<br />

Proximity switch<br />

not included<br />

<strong>clamping</strong><br />

ø115 g5<br />

1<br />

code<br />

0<br />

Unclamp Unit LE-115<br />

10<br />

technical data<br />

piston area “L“ [cm 2 ] 50,6<br />

piston area “S“ [cm 2 ]<br />

hydraulic pressure “L“ max. [bar]<br />

air or hydr. pressure “S“ min. [bar]<br />

features<br />

• easy to assemble<br />

• suitable for holding 1K-rotary unions<br />

• RPM independant<br />

42,9<br />

120<br />

5


air<br />

ø<br />

taper cleaning<br />

G 1/8<br />

LE<br />

clamp<br />

air or hydraulic<br />

<strong>clamping</strong> G 1/4<br />

stoke max. 22,5<br />

6 + 0,2<br />

2<br />

53<br />

10<br />

124 -0,2<br />

hydraulic un<strong>clamping</strong> G 1/4 leackage (4x) G 1/8<br />

124<br />

unclamp<br />

ø<br />

44 G5<br />

117 -0,1<br />

ø<br />

85 g6<br />

ø<br />

Subject to modification due to technical advance!<br />

features<br />

F-Bcode<br />

technical data<br />

release pressure at 120 bar [kN]<br />

piston area “un<strong>clamping</strong>” [cm 2 ]<br />

piston area “<strong>clamping</strong>” [cm 2 ]<br />

hydraulic pressure “un<strong>clamping</strong>” max. [bar]<br />

air or hydr. pressure “S” min. [bar]<br />

• short design<br />

• easy to assemble<br />

• RPM independant<br />

• leakage connection<br />

• purge passage<br />

• suitable for holding 1K-rotary unions<br />

38,5<br />

32,11<br />

19,55<br />

120<br />

5<br />

1<br />

1<br />

Unclamp Unit LE 124 F-B<br />

11


LE<br />

150<br />

taper cleaning<br />

G1/8"<br />

53,4<br />

45<br />

<strong>clamping</strong><br />

G1/4"<br />

38,8<br />

ø22<br />

un<strong>clamping</strong><br />

G3/8"<br />

stroke 16,75<br />

3,5 ±0,3<br />

2<br />

2<br />

17<br />

ø150-0,2<br />

L<br />

un<strong>clamping</strong><br />

F Spring<br />

= 400 N±100N<br />

<strong>clamping</strong><br />

20<br />

Unclamp Unit LE 150-P<br />

12<br />

P<br />

piston area [cm 2 ]<br />

technical data<br />

“L“ [mm]<br />

max. piston stroke [mm]<br />

max. stroke volume [cm 3 ]<br />

unclamp force at p e<br />

= 5 bar [kN]<br />

un<strong>clamping</strong>: max. allowable pressure [bar]<br />

<strong>clamping</strong>: max. allowable pressure [bar]<br />

(hold pressure while spindle is rotating!)<br />

features<br />

• low bearing load<br />

• enclosed housing<br />

• <strong>modular</strong><br />

• RPM independant<br />

LE 150 - P1<br />

80<br />

119<br />

21<br />

250<br />

5,5<br />

8<br />

1 - 8<br />

code<br />

3 1 3 2 3 3<br />

LE 150 - P2<br />

125<br />

238<br />

21<br />

500<br />

10,9<br />

8<br />

1 - 8<br />

LE 150 - P3<br />

170<br />

357<br />

21<br />

750<br />

16,4<br />

8<br />

1 - 8


LE<br />

150<br />

53,4<br />

45<br />

S<br />

L<br />

<strong>clamping</strong><br />

G 1/4<br />

un<strong>clamping</strong><br />

G 3/8<br />

stroke 16,75<br />

2<br />

ø150-0,2<br />

38,8<br />

Ø22<br />

Ø48 G5<br />

F = 800 N<br />

Spring<br />

L<br />

un<strong>clamping</strong><br />

<strong>clamping</strong><br />

±10 0 N<br />

52,5<br />

37 - 0,2<br />

Subject to modification due to technical advance!<br />

PA<br />

max. piston stroke [mm]<br />

technical data<br />

“L“ [mm]<br />

piston area [cm 2 ]<br />

max. stroke volume [cm 3 ]<br />

unclamp force at p e<br />

= 5 bar [kN]<br />

un<strong>clamping</strong>: max. allowable pressure [bar]<br />

<strong>clamping</strong>: max. allowable pressure [bar] (obligatory<br />

while spindle is rotating!)<br />

features<br />

• low bearing load<br />

• enclosed housing<br />

• <strong>modular</strong><br />

• RPM independant<br />

• suitable for holding 1K-rotary unions<br />

LE 150 - P1A<br />

80<br />

119<br />

21<br />

250<br />

5,5<br />

8<br />

1 - 8<br />

code<br />

4 1 4 2 4 3<br />

LE 150 - P2A<br />

125<br />

238<br />

21<br />

500<br />

10,9<br />

8<br />

1 - 8<br />

LE 150 - P3A<br />

170<br />

357<br />

21<br />

750<br />

16,4<br />

8<br />

1 - 8<br />

Unclamp Unic LE 150-PA<br />

13


<strong>clamping</strong><br />

G 1/4<br />

LE<br />

47,75 39,5<br />

un<strong>clamping</strong><br />

G 3/8<br />

119<br />

2<br />

L<br />

un<strong>clamping</strong><br />

20<br />

16,4<br />

clamp<br />

unclamp<br />

14,4<br />

taper cleaning<br />

G 1/8<br />

Ø22<br />

stroke 16,75<br />

Ø119 - 0,2<br />

F = 400 N<br />

Spring<br />

<strong>clamping</strong><br />

±10 0 N<br />

Unclamp Unit LE 119-P<br />

14<br />

P<br />

piston area [cm 2 ]<br />

technical data<br />

“L“ [mm]<br />

max. piston stroke [mm]<br />

max. stroke volume [cm 3 ]<br />

unclamp force at p e<br />

= 5 bar [kN]<br />

un<strong>clamping</strong>: max. allowable pressure [bar]<br />

(dry or oil lubricated air)<br />

<strong>clamping</strong>: max. allowable pressure [bar]<br />

(dry or oil lubricated air)<br />

obligatory while spindle is rotating!<br />

features<br />

• low bearing load<br />

• enclosed housing<br />

• <strong>modular</strong><br />

• RPM independant<br />

• optional suitable for holding 1K-rotary unions<br />

LE 150 - P1A<br />

80<br />

119<br />

21<br />

250<br />

5,5<br />

8<br />

1 - 8<br />

code<br />

2 1 2 2 2 3<br />

LE 150 - P2A<br />

125<br />

238<br />

21<br />

500<br />

10,9<br />

8<br />

1 - 8<br />

LE 150 - P3A<br />

170<br />

357<br />

21<br />

750<br />

16,4<br />

8<br />

1 - 8


hydraulic<br />

only at standstill - no pressure<br />

while spindle is rotating<br />

ø4<br />

ø14<br />

SW12<br />

1K<br />

ø6,1<br />

¯<br />

7<br />

M12x1,5<br />

¯ ø8,2<br />

24°<br />

ø12 g5<br />

¯ø4,3<br />

SW10<br />

5<br />

2,8 -0,1<br />

5,5<br />

37°<br />

ø9,1<br />

7/16”20UNF<br />

connection<br />

ÖL<br />

M12x1,5<br />

1<br />

code<br />

28<br />

1<br />

10<br />

14 -0,1<br />

32<br />

connection 7/16”<br />

code<br />

1 2<br />

Subject to modification due to technical advance!<br />

technical data<br />

spindle speed max. (min -1 ) 10.000<br />

hydr. pressure max.; n=0 min -1 [bar]<br />

160<br />

features<br />

• rotary union for hydraulic<br />

un<strong>clamping</strong> of power drawbar<br />

Rotary Union 1K-Oil<br />

15


2<br />

101<br />

air<br />

only at<br />

standstill<br />

20<br />

G1/4<br />

2<br />

15<br />

SW22<br />

hydraulic<br />

only at standstill - no pressure<br />

while spindle is rotating<br />

47,5<br />

ø28<br />

ø55<br />

code<br />

KL<br />

1<br />

4<br />

Rotary Union 2KL<br />

16<br />

technical data<br />

spindle speed max. (min -1 ) 10.000<br />

hydr. pressure max.; n=0 min -1 [bar]<br />

air pressure max.; n=0 min. -1 [bar]<br />

features<br />

• cleaning air during tool changing<br />

• hydraulic un<strong>clamping</strong> of power drawbars<br />

160<br />

10


2<br />

KLR<br />

47,5<br />

ø55 h11<br />

57,5<br />

101<br />

90<br />

ø45<br />

air<br />

air blast while spindle is rotating;<br />

cleaning air during standstill<br />

hydraulic<br />

M10x1; radial or axial<br />

only at standstill - no pressure<br />

while spindle is rotating<br />

2<br />

code<br />

8<br />

Subject to modification due to technical advance!<br />

technical data<br />

spindle speed max. (min -1 ) 20.000<br />

hydr. pressure max.; n=0 min -1 [bar]<br />

160<br />

air pressure max. [bar]<br />

10<br />

features<br />

• due to aluminium housing, hybrid bearing and air blast<br />

during rotation especially suitable for<br />

HSC-operations on wood, plastic, light alloy and other dry<br />

operations<br />

• hydraulic un<strong>clamping</strong> of HSC-power drawbars<br />

Rotary Union 2KLR<br />

17


88,5<br />

drain hydraulic<br />

M5; 2 x 180°<br />

106,5<br />

19,5<br />

G1/4<br />

coolant<br />

cleaning air during standstill<br />

30°<br />

flow volume<br />

at orifice ø5<br />

pressure<br />

(bar)<br />

80<br />

60<br />

40<br />

20<br />

0<br />

Ø60 e8<br />

2<br />

KA<br />

64<br />

8<br />

75<br />

10 20 30 40 50 60 70 80<br />

29 29<br />

(l/min)<br />

Ø59<br />

drain coolant M10x1; 2 x 180°<br />

hydraulic<br />

M10x1<br />

(printed with a 30° offset)<br />

2<br />

code<br />

5<br />

Rotary Union 2KA<br />

18<br />

technical data<br />

spindle speed max. (min. -1 ) 10.000<br />

coolant pressure max. [bar]<br />

hydr. pressure max.; n=0 min. -1 [bar]<br />

air pressure max.; n=0 min. -1 [bar]<br />

required media purity according to<br />

ISO 4406 filter grade [µm]<br />

features<br />

• suitable for dry operation<br />

• hydraulic un<strong>clamping</strong> of power drawbars<br />

• central coolant supply<br />

• cleaning air during tool changing<br />

80<br />

160<br />

10<br />

-/16/13<br />


30°<br />

signal ring<br />

for position indivation<br />

114<br />

drain hydraulic<br />

M5; 2 x 180°<br />

89,5<br />

Ø60 e8<br />

132<br />

8<br />

29 29<br />

2M10x1<br />

19,5<br />

G1/4<br />

coolant<br />

cleaning air during standstill<br />

Ø59<br />

drain coolant M10x1; 2 x 180°<br />

hydraulic<br />

flow volume<br />

at orifice ø5<br />

pressure<br />

(bar)<br />

80<br />

60<br />

100,5<br />

KA<br />

Subject to modification due to technical advance!<br />

SR<br />

spindle speed max. (min -1 ) 8.000<br />

40<br />

20<br />

0<br />

technical data<br />

coolant pressure max. [bar]<br />

hydr. pressure max.; n=0 min. -1 [bar]<br />

air pressure max.; n=0 min. -1 [bar]<br />

required media purity according to 4406<br />

filter grade [µm]<br />

stroke of signal ring max. [mm]<br />

features<br />

10 20 30 40 50 60 70 80<br />

(l/min)<br />

• suitable for dry operation<br />

• hydraulic un<strong>clamping</strong> of power drawbars<br />

• central coolant supply<br />

• cleaning air during tool changing<br />

• signal ring for position indication<br />

80<br />

160<br />

10<br />

-/16/13<br />


37 -0,1<br />

88<br />

G1/4<br />

10<br />

32,5<br />

coolant / air<br />

ø68<br />

2xM 6,10 deep<br />

ø48 h7<br />

ø16<br />

19,5<br />

22<br />

flow volume<br />

at orifice ø5<br />

pressure<br />

(bar)<br />

80<br />

60<br />

stroke max. 15<br />

1K<br />

G1/8<br />

max.8 deep<br />

51,5<br />

drain hole<br />

Rotary Union 1K-GD<br />

20<br />

GD<br />

spindle speed max. (min -1 ) 36.000<br />

40<br />

20<br />

0<br />

technical data<br />

coolant pressure max. [bar]<br />

cleaning air max.; n=0 min -1 [bar]<br />

pressure air max.; n


18<br />

1K<br />

GDA<br />

G 1/4<br />

Ø68<br />

2x M6, 10 deep<br />

flow volume<br />

at orifice<br />

pressure<br />

(bar)<br />

80<br />

60<br />

40<br />

20<br />

ø5<br />

G5<br />

h7<br />

Ø48<br />

Ø16<br />

32,5<br />

37 -0,1<br />

stroke max. 15<br />

115<br />

G1/8<br />

max. 8 deep<br />

51,5<br />

57,8<br />

20<br />

drain hole<br />

coolant / air<br />

2<br />

code<br />

2<br />

Subject to modification due to technical advance!<br />

0<br />

10 20 30 40 50 60 70 80<br />

technical data<br />

spindle speed max. (min -1 ) 36.000<br />

coolant pressure max. [bar]<br />

cleaning air max.; n=0 min -1 [bar]<br />

pressure air max.; n


37 -0,1<br />

88<br />

G1/4<br />

10<br />

32,5<br />

coolant / air<br />

ø68<br />

2xM6, 10 deep<br />

ø48 h7<br />

ø16<br />

19,5<br />

22<br />

flow volume<br />

at orifice ø5<br />

pressure<br />

(bar)<br />

80<br />

60<br />

stroke max. 15<br />

1K<br />

G1/8<br />

max. 8 deep<br />

51,5<br />

drain hole<br />

Rotary Union 1K-GDR<br />

22<br />

GDR<br />

technical data<br />

40<br />

20<br />

0<br />

10 20 30 40 50 60 70 80<br />

spindle speed max. (min -1 ) 16.000<br />

coolant pressure max. [bar]<br />

cleaning air max.; n=0 min -1 [bar]<br />

pressure air max.; n


Subject to modification due to technical advance!<br />

18<br />

1K<br />

GDR<br />

A<br />

flow volume<br />

at orifice ø5<br />

pressure<br />

(bar)<br />

80<br />

60<br />

40<br />

20<br />

0<br />

G 1/4<br />

technical data<br />

spindle speed max. (min -1 ) 16.000<br />

coolant pressure max. [bar]<br />

cleaning air max.; n=0 min -1 [bar]<br />

pressure air max.; n


WORLDWIDE<br />

Our international market share has<br />

increased considerably during the<br />

past several years.<br />

Companies in over 30 countries rely<br />

on <strong>OTT</strong>-JAKOB power drawbars.<br />

Please call us, if you need details<br />

about service availability or<br />

distributors in your area;<br />

or visit our web site:<br />

http://www.Ott-<strong>Jakob</strong>.de


Lengenwang<br />

Existing Ott-<strong>Jakob</strong><br />

sales organizations<br />

Ott-<strong>Jakob</strong><br />

sales territories<br />

Our own sales team assists<br />

customers directly in Germany,<br />

Switzerland and Austria.<br />

Spain<br />

India<br />

Taiwan<br />

USA<br />

England<br />

Israel<br />

Korea<br />

Brazil<br />

Turkey<br />

Japan<br />

Canada<br />

France<br />

Czech Republic / Slovakia<br />

Australia<br />

Argentina<br />

Italy<br />

Sweden


The world we are working in<br />

Lengenwang, the site of<br />

our plant, is situated in the<br />

middle of the beautiful<br />

Allgäu, where in the spring<br />

time the dandelions shine<br />

on the deep green<br />

meadows and the eyes<br />

are following the outlines<br />

of the Alps on the horizon.<br />

The landscape forms the<br />

people living there and it<br />

is also reflected in our<br />

company.<br />

The yellow of the dandelion<br />

meadows symbolizes<br />

human warmth and sunny<br />

friendliness in today's<br />

high-tech world.<br />

Ott-<strong>Jakob</strong> <strong>GmbH</strong> & Co. <strong>Spanntechnik</strong> KG<br />

Industriestr. 3 -7 · 87663 Lengenwang<br />

Tel. +49 83 64 / 98 21 - 0 · Fax +49 83 64 / 98 21 -10<br />

info@Ott-<strong>Jakob</strong>.de · www.Ott-<strong>Jakob</strong>.de

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