Volume Flow Measuring Devices for Emission Monitoring and ...

Volume Flow Measuring Devices
for Emission Monitoring and
Process Measurement Technology
P R O D U C T O V E R V I E W

Ultrasonic measurement technology from S: FLOWSIC series
Notably More Applications.
The FLOWSIC series from
S provides solutions for a
wide variety of measuring
tasks – from calculating volume
flows in process and environmental
monitoring applications
to recording wind velocities
in road tunnels. Thanks to
its modular design, the
FLOWSIC series can be used
in many applications.
The FLOWSIC devices perform
no-contact measurements
of gas velocities, gas
temperatures, and volumetric
flow rates directly in ducts,
pipelines, and stacks.
Emissions monitoring
Continuous, no-contact, and
direct – the FLOWSIC devices
supply accurate and reliable
measurements of the volume
flows and gas velocities in
flue-gas, exhaust-gas ducts
or chimneys. They fulfill the
requirements of the German
Clean Air Act and the Pollution
Control Act (13th, 17th Impl.
Ordinances), and conform
with U.S. EPA specifications.
Process monitoring
The reliability, precision, and
short response times of the
FLOWSIC series significantly
enhance the efficiency of
open and closed-loop control
circuits. Instantaneous measurements
reflect the current
process status – even under
extreme conditions, such as
high temperatures or pressures.
Tunnel sensors
Measurements of the wind
velocity and wind direction in
tunnel and exhaust ducts can
be used to optimize the operation
of fan controllers.
Operating principle:
Ultrasonic transducers are
mounted on both sides of the
gas duct at a certain angle to
the direction of flow. These
transducers alternately transmit
and receive sound pulses
with and against the flow direction.
FLOWSIC measures
the propagation time delay of
the pulses and uses this to
calculate the velocity of the
gas and determine the volume
flow during operation.
Measuring Technique
The tried-and-tested in-situ
technology from S also
forms the basis of the ultrasonic
measuring principle.
The following versions are
available:
Cross-stack, that means
the measurement across
the entire duct diameter
Probe version for installation
on one side of the
measuring location.
Features
Modular concept: modules
specifically tailored for the
measuring task and ambient
conditions
Easy to install and highly reliable
with low maintenance
requirements
Integrated measurement of
the gas velocity across the
duct diameter, independent
of the pressure, temperature,
and gas composition
The gas flow is not disrupted,
as no pressure-reducing
components are installed in
the duct.
Benefits for you
Reliable, accurate, easy to
plan and install and commission.
Extremely low maintenance
requirements during
operation.
2

Measuring technology for all industries:
Power supply
Power plants
Natural gas industry
Processing industry
Cement industry
Iron and steel manufacturing
Tunnel sensors
Road tunnels
Exhaust ducts
Waste-disposal industry
Refuse incineration plants
Residual waste incinerators
Other areas of application
Air-conditioning systems
Ventilation and heating
systems
Combustion plants
Chemical engineering plants
Chemicals industry
Chemical plants
Pharmaceuticals industry
Food industry
Plastics industry
Glass manufacturing
industry
Process Control Emission Monitoring
3

The FLOWSIC series at a glance:
Modular System – For All Your Measurement
Model
Unpurged Unpurged Unpurged Unpurged
High power Medium pow. Small size Medium pow.
Digital Digital Digital Analog
Purged Purged Purged
High power Medium pow. Medium pow
Digital Digital Analog
Application data
Application
Measuring path [m]
Inner channel diameter [m] 1)
Gas temperature max.
Inner channel pressure max.
Dust concentration (load) max.
Ambient temperature
Distance evaluation unit –
transmitter/receiver unit
Compliance
FLOWSIC 100
UHD UMD USD PR UMA
Emission monitoring (CEM)
Process measurement
2.0 …15.0 0.2…4.0 0.3 m 0.2…2.0
1.4 …13.0 0.14…3.4 > 0.35 0.14…1.7
220 °C 2) 200 °C 220 °C 2)
± 0.1 bar
10 g/m 3 5) 1 g/m 3 s.s.
–20 °C +55 °C
1000 m 6) 5 m
—
FLOWSIC 100
PHD PMD PMA
Emission monitoring (CEM)
Process measurement
1.0 …10.0 0.5…3.0 0.5…2.0
0.7 …8.7 0.35…2.5 0.35…1.7
450 °C 300 °C
,
0.03 bar 3) , 0.1 bar 4)
100 g/m 3 s.s. 5) 1 g/m 3 s.s.
–20 °C +55 °C
1000 m 6) 5 m
13. BImSchV 17. BImSchV Part 60/75
13. BImSchV 17. BImSchV Part 60/75
4
Device Data
UHD UMD USD PR UMA PHD PMD PMA
Measured quantity
Gas velocity, volume flow s.s./o.s., gas temperature
gas velocity, volume flow s.s./o.s., gas temperature
Measuring range
v: ± 40 m/s; freely selectable v: ± 40 m/s; freely selectable
Accuracy emission measur. 8) ± 0.1 m/s ± 0.1 m/s
Reproducibility process control ±1% for v> 2 m/s; ±0.02 m/s for v< 2 m/s ±1% for v> 2 m/s; ±0.02 m/s for v< 2 m/s
Signals
1 analog output: 0/2/4…20 mA; 750 Ω load 1 analog output: 0/2/4…20 mA; 750 Ω load
4 relay outputs f. status signals: 48 V/1 A (el. isolated) 4 relay outputs f. status signals: 48 V/1 A (el. isolated)
Interfaces
RS 232 RS 232
Response time (T 90
)
1…300 s; freely selectable 1…300 s; freely selectable
Mounting angle
45°…60° 45° 45°…60° 45°…60°
Options
2 analog modules max. 0…20 mA, 1 pulse output 1 analog module 2 analog modules, 1 pulse output 1 analog module
1 interface module RS 232/422/485 1 pulse output 1 interface mod. RS 232/422/485 1 pulse output
Purge-air supply
— Purge-air unit for inner ch. pressure: –0.1…+0.1 bar
Power supply
90…140 V AC/180…240 V AC; 50/60 Hz; ca. 20 W 90…140 V AC/180…240 V AC; 50/60 Hz; ca. 20 W
Protection class
IP 65 IP 65
1)
Depending on mounting angle 2) Depending on material
3)
With standard purge-air unit 2BH13
4)
With purge-air unit 2BH14
5)
At measuring path up to 2 m
6)
) Cab
s.s. … standard state; o.s. … operation state

Needs
Unpurged Unpurged Unpurged
Medium pow. Medium pow. Medium pow.
Analog Digital Digital
FLOWSIC 100
UMA PN16 UMD PN16 UMD EX
Measurement at high pressure
Process meas. Ex area I
0.2…2.0
FLOWSIC 150 Car flow
Flow measurement engine test beds
Nominal length measuring channel:
DN65; others on request
FLOWSIC 200
Air velocity in road tunnels
5 …40 7)
0.14…1.7
0.14…1.7
3.6 …34 7)
200 °C 180 °C
16 bar
1 g/m 3 s.s.
250 °C
—
—
50 °C
—
—
–20 °C +55 °C
5 m 1000 m 5)
–20 °C +55 °C
Compact measuring system
–20 °C …+50 °C
1000 m 5)
EEx me II, C T4
UMA PN16 UMD PN16 UMD EX
gas velocity, volume flow s.s./o.s., gas temperature
± 40 m/s; freely selectable
±0.1 m/s
±1% for v> 2 m/s; ±0.02 m/s for v< 2 m/s
1 analog output: 0/2/4…20 mA; 750 Ω load
4 relay outputs for status signals: 48 V/1 A (el. isolated)
RS 232; option: interface module RS 232/422/485
1…300 s; freely selectable
45°…60°
1 analog module 2 analog modules max. 0…20 mA
1 pulse output 1 interface module RS 232/422/485
—
90…140 V AC/180…240 V AC; 50/60 Hz; ca. 20 W
IP 65
FLOWSIC 150 Car flow FLOWSIC 200
volume flow, temperature, pressure
Air velocity, direction, temperature
± 150 l/s ± 20 m/s
500 m use data repeater option
7)
FLOWSIC 200-M (5…25 m)
7)
FLOWSIC 200-H (5…40 m)
5

FLOWSIC 100 UHD/UMD
Unpurged versions – digital
Design of the FLOWSIC 100 UHD/UMD
FLOWSIC 100
UHD UMD USD PR UMA
Transmitter/
receiver
unit
Transmitter/receiver unit
Connection
cable
Evaluation unit
FLA 100-D/A
Status/control
signals
The measuring device comprises the following components:
2 Transmitter/receiver units (TR units) FLSE 100
for transmitting and receiving ultrasonic pulses
Flange with tube
for mounting the TR units on the measuring duct
FLA 100-D Evaluation Unit (digital version) or FLA 100-A
(analog version) for signal processing, controlling the system
functions, and signal input/output
Connection cable
for transferring the analog and digital signals between the TR
unit and Evaluation Unit
Special Features of the UHD/UMD
Digital signal transmission between TR unit and Evaluation Unit; FLA can be used up to 1000 m from the measuring location
Temperature sensor for monitoring the transducer temperature
Dimensions transmitter/receiver unit FLOWSIC 100 UHD and UMD
FLOWSIC 100 UHD
Tr unit
Connection
A
Duct probe Transducer A — A
FLOWSIC 100 UMD
Tr unit
Connection
A
Duct probe Transducer A — A
120
∅35
120
A
80 132
350, 550, 750
PVDF 350 only
∅100
∅125
A
80 132
200, 350, 550
PVDF 350 only
∅75
∅100

FLOWSIC 100 USD PR (Probe)
Probe version
FLOWSIC 100 UMA
Unpurged– analog
Transmitter/receiver unit
Connection
cable
Evaluation unit
FLA 100-D
Status/
control singals
Tr unit
Transmitter/receiver unit
Connection
cable
Evaluation unit
FLA 100-A
Status/
control singals
FLOWSIC 100
UHD UMD USD PR UMA
Special Features
Compact design for easy installation on one side of the duct
Digital signal transmission between TR unit and Evaluation Unit
Temperature sensor for monitoring the transducer temperature
Special Features
Analog signal transmission between TR unit and Evaluation Unit
Distance from measuring location = 5 m
No electronic probe components required
Dimensions transmitter/receiver unit FLOWSIC 100 USD PR and UMA
FLOWSIC 100 USD PR (measuring probe)
Tr unit
Connection
Duct probe with transducer
A — A
A
FLOWSIC 100 UMA
Connection
Duct probe
Transducer
∅35
120
A
∅60,3
300
∅100
80 132
350, 550, 750
506,4
∅125
∅35
∅75
132 125, 200, 350
∅100

FLOWSIC 100 PHD, PMD and PMA
Purged versions
FLOWSIC 100
PHD PMD PMA
Tr unit
Puge-air
unit
Tr unit
Connection
cable
Special Features of the PHD/PMD
Evaluation unit
FLA 100-D/A
Suitable for use with high gas temperatures or gases with “sticky” dusts
Digital signal transmission between TR unit and Evaluation Unit
FLA 100-D
Temperature sensor for monitoring the transducer temperature
Design of the FLOWSIC 100 PHD/PMD/PMA
The measuring device comprises the following components:
2 Transmitter/receiver units (TR units) FLSE 100
for transmitting and receiving ultrasonic pulses
Flange with tube
for mounting the TR units on the measuring duct
FLA 100-D Evaluation Unit (digital version) or FLA 100-A
(analog version) for signal processing, controlling the system
functions, and signal input/output
Connection cable
for transferring the analog and digital signals between the TR
unit and Evaluation Unit
Purge-air unit
for cooling and protecting the ultrasonic transducers from dirt
Special Features of the PMA
Analog signal transmission between TR unit and Evaluation Unit
FLA 100-A; distance from measuring location = 5 m
No electronic probe components required
Dimensions transmitter/receiver units FLOWSIC 100 PMD/PHD and PMA
FLOWSIC 100 PHD/PMD
Tr unit
Purge-air inlet
Duct probe
Transducer
A — A
A
FLOWSIC 100 PMA
Cable connection
Duct probe
Transducer
90
∅60,3
120
A
∅40
80 132
350, 550, 750
PVDF 350 only
∅100
∅125
292, 442
200, 350
∅40
∅125
8

FLOWSIC UMA PN16/UMD PN16
For High Pressure
FLOWSIC UMD EX (explosion protected type)
For Hazardous Areas
Tr unit
Ex zone I; EEx me II C T4
Tr unit
Evaluation unit
FLA 100-D
Tr unit
Tr unit
Evaluation unit
FLA 100-D
Status/
control signals
Connection
cable
Special Features of the UMD PN16/UMA PN16
Suitable for use in pressures up to 16 bar
Digital signal transmission bet. TR unit (UMD PN16) and FLA 100-D
Analog signal transmission bet. TR unit (UMA PN16) and FLA 100-A
Special Features of the FLOWSIC 100 UMD EX
Suitable for use in pressures up to 16 bar and in hazardous areas
Digital signal transmission between TR unit and Evaluation Unit
Temperature sensor for monitoring the transducer temperature
FLOWSIC 100
UMA PN16 UMD PN16 UMD Ex
Dimensions transmitter/receiver units FLOWSIC 100 UMA PN16, UMD PN16, UMD EX
FLOWSIC 100 UMD EX
FLOWSIC 100 UMA PN16
Connection box
Connection
Duct probe with
flange C50 PN16
DIN 2527 1.4571
Transducer
∅35
120
75
∅125
55
98
260
∅164
FLOWSIC 100 UMD PN16
Connection A
Duct probe with
flange C50 PN16
DIN 2527 1.4571
Transducer
A — A
∅35
A
∅35
80
132 260
∅125
∅164

FLOWSIC 150 Car Flow FLOWSIC 200
Engine test beds Tunnel sensors
Control cabinet with
evaluation electronics
Transmitter/receiver units
Evaluation unit
FLA 100-D
Measuring
cell
Connection
(quick-release)
Connection
cable
Status/
control signals
Special Features of the FLOWSIC 150 Car Flow
Compact measuring system for mobile applications
For chassis dynamometers, as used in the automotive industry
Temperature and pressure measurements for normalization
Special Features of the FLOWSIC 200
No purge air required due to specially designed transducers
Digital signal transmission between TR unit and Evaluation Unit so that
the FLA can be used up to 1000 m from the measuring location
Temperature sensor for monitoring the transducer temperature
FLOWSIC 200 FLOWSIC 150
Tunnel Car Flow
Dimensions FLOWSIC 150 Car Flow
700
600
490
380
Dimensions FLOWSIC 200
Tranmiter/receiver unit
80 45
120
∅34 40
616
300
>150
104
10

Evaluation unit of the FLOWSIC 100 series
User Interface
184
Status indicators
FLOWSIC
Status
Service
Dimensions Evaluation unit FLA 100
10
106
59
29
124
Purge-air
U Unpurged (without purge-air)
P Purged (with purge-air)
Transducer power
S Small power
M Medium power
H High power
Signal transmission
D Digital (RS 485)
A Analog (coax cable)
Identification
_ _ No specific criteria
EX Protected for use in hazardous zones
PN16 High pressure (pressure stage PN16)
PR Probe version
Display for:
Gas velocity
volumene flow i.B. or i.N.
Gas temperature
Status messages
Control keys
Service
interface
212
Nominal length probe
12 125 mm, 20 200 mm, 35 350 mm, 55 550 mm, 75 750 mm
Probe material
SS Stainless steel
PV PVDF
TI Titanium
Transducer material
AL Aluminium
TI Titanium
FLA 100 Evaluation Unit
The Evaluation Unit is used to control the system
functions, process the recorded measured data
from the transmitter/receiver units, and input/
output the signals and data. Two control keys
are provided for selecting the measured variable,
activating maintenance mode, and triggering
a check cycle. Depending on the FLOWSIC
module, the FLA 100 versions are available:
FLA 100-D with digital signal transmission to
the TR units
FLA 100-A with analog signal transmission to
the TR units.
Features FLA 100-D FLA 100-A
Interfaces RS 232 (parameters) RS 232 (Para.)
RS 485 (tr unit)
RS 422 (host)
Outputs 1 analog output:
0/2/4…20 mA; max 750 Ω load
4 relay output: 48 V, 1 A (pot.-frei)
Cable separate cable 5 m (scope of
5, 10, 50 m delivery)
Options 2 analog module 1 analog mod.
1 analog/1 interface
1 pulse output 1) 1 pulse output 1)
1)
200 Hz max./2.5 s; 40 V DC, 0.5 A
Configuration key for TR units
FLOWSIC 100 U M D __ 20 SS AL
U
M
D
__
20
SS
AL
FLOWSIC-Serie
FLA 100 Konfig.-Schlüssel

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Flue gas monitoring
Emission monitoring
Dust measurement technology
Volume flow measurement
Data acquisition and
evaluation systems
Water analysis
Liquid analysis
Level measurement technology
SICK and MAIHAK – the new leading developer of analysis
and process measuring technology. SICK also provides
innovative factory automation solutions. As a leading
provider of sensor systems for automation technology,
safety systems, process analysis, and auto ident systems,
SICK has become a global partner in all areas of industry.
A network of subsidiaries, sales and service centers
ensures close contact with customers all over the world.
Tunnel sensors
Special measuring technology
w w w . s i c k . d e
SICK Analysis and
Process Measurement
with the following locations:
SICK AG
Nimburger Str. 11
79276 Reute
Germany
Tel. +49 76 41/469-0
Fax +49 76 41/469-11 49
SICK Engineering GmbH
Bergener Ring 43
01458 Ottendorf-Okrilla
Germany
Tel. +49 3 52 05/5 24-10
Fax +49 3 52 05/5 24-50
SICK UPA GmbH
Dr.-Zimmermann-Str. 18
88709 Meersburg
Germany
Tel. +49 75 32/8 01-0
Fax +49 75 32/8 01-104
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Poppenbütteler Bogen 9B
22399 Hamburg
Germany
Tel. +49 40/2 78 94- 0
Fax +49 40/2 78 94-242
8009 584/09-01 . GB3/SM . Printed in Germany . Subject to change without prior notice
SICK AG • Analysis and Process Measurement • Nimburger Str. 11 • 79276 Reute, Germany • Tel. +49 76 41 4 69-0 • Fax +49 76 41 4 69-11 49
www.sick.de