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a new European training program for deep submicron CMOS design

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IDESA: a <strong>new</strong> <strong>European</strong> <strong>training</strong> <strong>program</strong> <strong>for</strong> <strong>deep</strong> <strong>submicron</strong> <strong>CMOS</strong> <strong>design</strong><br />

Wieslaw Kuzmicz 1<br />

1. Inst. of Microelectronics and Optoelectronics, Warsaw University of Technology,<br />

Koszykowa 75, 00-662 Warszawa, Poland; wbk@imio.pw.edu.pl<br />

ABSTRACT<br />

The goal of IDESA – a <strong>new</strong> <strong>European</strong> <strong>training</strong> <strong>program</strong> – is to<br />

bridge the gap between the industrial <strong>design</strong> flows <strong>for</strong> nanometer<br />

<strong>CMOS</strong> ICs and the <strong>design</strong> knowledge and skills at <strong>European</strong><br />

universities. Two main components of IDESA are: a series of<br />

intensive hands-on <strong>training</strong> courses and a collection of advanced<br />

seminars to be recorded and distributed on DVD-ROMs. IDESA is<br />

supported by the EC in the 7 th Framework Program.<br />

1. INTRODUCTION<br />

Ability to <strong>design</strong> complex electronic systems in the <strong>for</strong>m of<br />

„system-on-chip” (SoC) VLSI circuits is crucial <strong>for</strong><br />

competitiveness of <strong>European</strong> industries. The semiconductor<br />

industry introduces <strong>new</strong> generation of <strong>CMOS</strong> technology<br />

approximately every two years. Un<strong>for</strong>tunately, most<br />

<strong>European</strong> universities are lagging behind the fast evolution<br />

of process technology. Whereas industry is now<br />

manufacturing integrated circuits in 90 nm, 65 nm and even<br />

45 nm technologies, most universities in their teaching and<br />

research are still at the level of 350 nm down to 180 nm and<br />

130 nm technologies and <strong>design</strong> flows appropriate <strong>for</strong> them.<br />

One of the reasons of this gap is economical: the cost of<br />

processed silicon per unit area increases quickly with<br />

increasing process complexity. This is not a problem in the<br />

case of large industrial <strong>design</strong>s, because the device count<br />

per unit area increases faster, and as a result the cost of a<br />

single transistor goes down, not up. There<strong>for</strong>e, SoCs<br />

<strong>design</strong>ed in more advanced technologies may in large<br />

volume manufacturing be not only faster, but also less<br />

expensive. This is not the case with university <strong>design</strong>s.<br />

Whether educational or research oriented, university<br />

<strong>design</strong>s are orders of magnitude smaller than large<br />

industrial SoC <strong>design</strong>s. Since there is a minimum silicon<br />

area that must be paid <strong>for</strong> when a prototype circuit is<br />

ordered, universities may be <strong>for</strong>ced to pay a lot <strong>for</strong><br />

processed silicon, which is often partly unused. This<br />

problem has been noticed several years ago by<br />

EUROPRACTICE, when first <strong>deep</strong> <strong>submicron</strong> processes<br />

became available, and it was addressed by introducing the<br />

Mini@sic [1] action, where a number of university <strong>design</strong>s<br />

share a silicon module of minimum size accepted by the<br />

foundry. The Mini@sic action (together with general<br />

reduction of prices) helped to make silicon implementation<br />

and prototyping more af<strong>for</strong>dable. Un<strong>for</strong>tunately, the<br />

number of university <strong>design</strong>s submitted <strong>for</strong> prototyping in<br />

<strong>deep</strong> <strong>submicron</strong> technologies, although increasing, is still<br />

relatively low.<br />

The problem is in increasing complexity of the <strong>design</strong><br />

flow and many <strong>new</strong> <strong>design</strong> problems that must be overcome<br />

by the <strong>design</strong>ers. For advanced technologies (90 nm and<br />

beyond) a lot of <strong>new</strong> issues relating to per<strong>for</strong>mance and<br />

yield are becoming very important and they affect the<br />

<strong>design</strong> and implementation flow in major ways. These<br />

issues include such problems as variability, leakage, low<br />

supply voltage, complexity of <strong>design</strong> rules etc.<br />

The industry response includes <strong>new</strong> <strong>design</strong><br />

methodologies and EDA tools that have been introduced to<br />

address these issues. Un<strong>for</strong>tunately, the universities do not<br />

have the experience and neither incentives nor resources to<br />

independently follow these trends. Some universities even<br />

feel <strong>for</strong>ced to drop silicon implementation oriented courses<br />

and focus on software and FPGA-based system <strong>design</strong> only.<br />

In view of insufficient number of skilled VLSI <strong>design</strong>ers on<br />

the <strong>European</strong> job market this is a major loss <strong>for</strong> the<br />

<strong>European</strong> industry.<br />

The goal of the IDESA action is to bridge the gap<br />

between the industrial <strong>design</strong> flows, methodologies and<br />

tools that have already reached maturity <strong>for</strong> the 90 nm<br />

technology node and that are being quickly extended to the<br />

65 nm and 45 nm nodes and beyond, and the <strong>design</strong><br />

knowledge, competences and skills at <strong>European</strong><br />

universities. IDESA is a <strong>European</strong>-scale action supported<br />

by the EC in the 7th Framework Program that will help to<br />

disseminate quickly the necessary knowledge and skills.<br />

2. IDESA ACTIVITIES AND PARTNERS<br />

There are two main components of IDESA: intensive<br />

<strong>training</strong> courses and development of a set of advanced<br />

seminars. The target audience in both cases is academic<br />

teaching staff, including PhD students. IDESA is based on<br />

the “train the trainers” concept. While the courses will<br />

focus on 90 nm <strong>CMOS</strong> processes as the mainstream,<br />

mature <strong>deep</strong> <strong>submicron</strong> technology available to universities<br />

today, and related <strong>design</strong> flows and tools, advanced<br />

seminars will present and discuss emerging problems in<br />

more advanced processes, in order to facilitate transition to<br />

65 nm, 45 nm and beyond.<br />

The teaching materials accompanying the courses will<br />

be made available to participants of the courses <strong>for</strong><br />

unrestricted use in university curricula, lectures and<br />

exercises. However, commercial use of the materials will<br />

be prohibited. The same rule will apply to advanced<br />

seminars. They will be in public domain, <strong>for</strong> free reuse in<br />

university <strong>training</strong>, but not <strong>for</strong> commercial use of any kind.<br />

In the beginning of 2009 an IDESA workshop is<br />

planned, as a fringe event of a major <strong>European</strong> conference.<br />

The workshop will serve two purposes: dissemination of<br />

in<strong>for</strong>mation about IDESA events in 2009, and exchange of<br />

experiences and best practice case studies in <strong>training</strong>. The<br />

venue and date is not known yet.<br />

The courses as well as the seminars will be developed by<br />

IDESA partners and invited experts from other universities,<br />

the semincoductor industry and leading EDA companies.<br />

The project is coordinated by IMEC, Leuven, Belgium, and<br />

the project consortium includes:<br />

• École Polytechnique Fédérale de Lausanne, Switzerland,<br />

• Technische Universiteit Delft, the Netherlands,<br />

• Ruther<strong>for</strong>d Appleton Laboratory, Chilton, UK,<br />

• Slovak Technical University, Bratislava, Slovakia,<br />

• Warsaw University of Technology, Poland,


• Katholieke Universiteit Leuven, Belgium,<br />

• CEA LETI, Grenoble, France.<br />

3. INTENSIVE TRAINING COURSES<br />

IDESA will organize several 4- or 5-day courses on<br />

advanced IC implementation flow, targeting professors,<br />

post-docs and PhD students. All courses will include<br />

lectures and hands-on <strong>training</strong> sessions. Participation in the<br />

courses will be free of charge, except small fee (typically<br />

50 € per day) covering costs of <strong>training</strong> material, coffee<br />

breaks and other expenses of local organizers. The<br />

participants will be, however, responsible <strong>for</strong> their travel<br />

and lodging expenses. The idea is to make the courses<br />

af<strong>for</strong>dable <strong>for</strong> university staff in all <strong>European</strong> countries.<br />

There<strong>for</strong>e, the courses will be repeated in many regions of<br />

Europe in order to minimize travel costs.<br />

Four courses are planned:<br />

A. Advanced analog implementation flow<br />

This 5-day course will start with a short overview of the<br />

90 nm IC process flow, it will cover device modelling<br />

issues, hand calculation versus simulation accuracy,<br />

transistor level and behavioral level <strong>design</strong>, analog cell<br />

trimming using digital functions, mixed mode simulation,<br />

mismatch and yield modelling and analysis, and analog<br />

modelling and circuit optimisation.<br />

B. Advanced RF implementation flow<br />

This 5-day RF implementation flow course will start<br />

with a short overview of the RF 90 nm IC process flow, it<br />

will cover device modelling issues, microwave passive<br />

component <strong>design</strong> and simulation, testing and microwave<br />

measurements, mismatch modelling and simulation, mixedmode<br />

SoC <strong>design</strong> and simulation, analog and RF cell<br />

trimming using digital functions, 90 nm <strong>design</strong> verification,<br />

circuit packaging and ESD-protection.<br />

C. Advanced digital physical implementation flow<br />

This 5-day course will start by introducing the<br />

challenges <strong>for</strong> 90 nm SoC <strong>design</strong> and the <strong>design</strong><br />

environment. The course will proceed with digital<br />

synthesis, leakage-aware <strong>design</strong>, <strong>design</strong> planning and<br />

floorplanning, library analysis and management. It will<br />

focus upon low power <strong>design</strong> flow covering techniques to<br />

minimise dynamic and static power consumption, multiple<br />

clock tree synthesis, test and multimode and multicorner<br />

optimisation. IR-drop analysis, dynamic power analysis<br />

sign-off and <strong>design</strong> finishing and layout verification will be<br />

covered. Extensive hands-on labs are part of the course.<br />

D. Design <strong>for</strong> manufacturing flow<br />

This 4-day course will introduce the advanced IC<br />

manufacturing flow, and will focus upon defectivity, postlayout<br />

manufacturability issues such as optical proximity<br />

correction (OPC) and will include litho simulations and<br />

process window issues. After these process oriented topics,<br />

the course will address <strong>design</strong> and layout <strong>for</strong> litho<br />

manufacturability, with proper attention <strong>for</strong> the back-end<br />

dual damascene copper interconnect issues. Hands-on<br />

sessions on DFM solutions and yield analysis, <strong>design</strong>-<strong>for</strong>test<br />

and yield management will be included.<br />

4. ADVANCED SEMINARS<br />

The portfolio of seminars will include about 30 seminars,<br />

from 1 to 3 hours each, covering several major domains:<br />

• variability and reliability effects,<br />

• <strong>design</strong> countermeasures (related to variability, leakage<br />

etc.),<br />

• leakage, low power and low voltage issues,<br />

• advanced device issues.<br />

Some of the seminars will include exercise material to<br />

allow the students to achieve <strong>deep</strong>er understanding of the<br />

topic.<br />

An innovative aspect here is that these seminars will be<br />

recorded and distributed to interested universities using<br />

state-of-the-art multimedia technologies.<br />

5. PRACTICAL INFORMATION<br />

IDESA Web site [2] is the main source of in<strong>for</strong>mation<br />

about the project. It allows also to register <strong>for</strong> the courses.<br />

The first courses have already been announced. They will<br />

take place in May (course D in Leuven and course B in<br />

Delft), June (course A in Lausanne) and August (course C<br />

in Leuven). The Web site will also publish the list of<br />

recorded seminars when they become available <strong>for</strong><br />

distribution.<br />

6. CONCLUSIONS<br />

It is crucial <strong>for</strong> competitiveness of <strong>European</strong> industries to<br />

maintain competences in VLSI and SoC <strong>design</strong>, including<br />

<strong>design</strong> in the most advanced <strong>deep</strong> <strong>submicron</strong> technologies.<br />

The IDESA action will help to keep and expand VLSI and<br />

SoC <strong>design</strong> courses (including physical implementation) in<br />

the curricula of <strong>European</strong> universities and follow industrial<br />

trends.<br />

ACKNOWLEDGMENTS<br />

Collaboration of all project partners, and in particular Bart De<br />

Mey from IMEC, is gratefully acknowledged. IDESA is funded by<br />

the EC 7 th Framework Program, Grant Agreement No. 215180.<br />

REFERENCES<br />

[1] Mini@sic: in<strong>for</strong>mation available at http://www.europracticeic.com/prototyping_minisic.php<br />

[2] IDESA Web site: http://www.idesa-<strong>training</strong>.org/

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