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update<br />

quarterly<br />

February 2008<br />

Qtr02<br />

City of Dreams, Macau <strong>Leighton</strong> Asia<br />

inside this issue • Half Year Report<br />

• Road construction leads the way • Mt Keith ramps up<br />

• City of Dreams takes shape • 400 George Street pre-sold<br />

• Gold Coast desalination plant update


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 02<br />

Wal King AO, <strong>Leighton</strong> <strong>Holdings</strong>' Chief Executive Officer<br />

Southbank Redevelopment, Queensland, John Holland<br />

<strong>Leighton</strong> half year profit up 32%,<br />

work in hand at record $26.7bn<br />

<strong>Leighton</strong> <strong>Holdings</strong> has announced a 32% increase<br />

in operating profit after tax and minorities to<br />

$250m (versus $190m last year) from a pre-tax<br />

profit of $322m. A 50% franked interim dividend<br />

of 60 cents was also announced by the directors<br />

representing a 33% increase (45 cents unfranked<br />

last year).<br />

Chief Executive, Mr Wal King, said that he was<br />

very pleased with both the operating performance<br />

of the Group and the progress that had been made<br />

in implementing a number of strategic initiatives<br />

during the period.<br />

“The Group has secured some $12bn of new<br />

work, extensions and variations during the<br />

period boosting work in hand to a record $26.7bn<br />

versus $21.1bn at June 2007. Major construction<br />

projects awarded included the $625m Sugarloaf<br />

pipeline JV project in Victoria, the $1bn Sydney<br />

desalination JV project and the $560m Saadiyat<br />

Island highway in Abu Dhabi,” he said.<br />

“New mining contracts includes the Tarong,<br />

Sonoma and Lake Vermont coal mines in<br />

Queensland. Significant extensions were also<br />

awarded at the Yandi and Area C iron ore mines in<br />

Western Australia, the South Walker Creek<br />

coal mine in Queensland, the Challenger gold<br />

mine in South Australia and at the MSJ coal mine<br />

in Indonesia.<br />

“Our work load translated into revenue growth<br />

of 14% with total revenue for the six months<br />

of $6.5bn. Of the Group’s major markets,<br />

infrastructure provided revenue of $3.6bn (up 20%),<br />

resources of $1.7bn (down 8%) and property of<br />

$1.2bn (up 44%),” said Mr King.<br />

“A highlight of the period was the acquisition of a<br />

45% stake in Al Habtoor Engineering, one of the<br />

leading construction contractors in the Gulf region,<br />

for approximately $860m. Al Habtoor-<strong>Leighton</strong><br />

immediately became one of the region’s largest<br />

multi-disciplined contractors.<br />

“Al Habtoor provides <strong>Leighton</strong> with a significant<br />

increase in capacity to enable both parties to<br />

fully capitalise on the numerous opportunities in<br />

the Gulf market, particularly in the United Arab<br />

Emirates. The transaction brought an incremental<br />

work in hand to the Group of some $1.5bn.<br />

“A long-term joint venture agreement has<br />

also been signed with Tourism Development<br />

& Investment Company (TDIC) in Abu Dhabi.<br />

The JV will undertake contracting and provide<br />

management services for TDIC as they develop<br />

billions of dollars of real estate and infrastructure<br />

over the next few years,” said Mr King.<br />

“The longer term outlook for the Group remains<br />

positive driven by a record level of work, >>


30000<br />

<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 03<br />

Financial Highlights<br />

Key Performance Indicators for the Half Year period to 31 December<br />

New Perth Bunbury Highway, Western Australia,<br />

<strong>Leighton</strong> Contractors<br />

31 Dec 2007 31 Dec 2006 %<br />

$’000 $’000 Change<br />

Revenue<br />

- Group 4,755,610 4,897,513 (2.9%)<br />

- Joint Venture Entities and Associates 1,755,074 805,065 118.0%<br />

Other Revenue 25,125 22,395 12.2%<br />

Total Revenue (includes the Group’s share 6,535,809 5,724,973 14.2%<br />

of joint ventures and associates)<br />

New Contracts, Extensions & Variations 12,347,103 9,630,252 28.2%<br />

Value of Work in Hand (includes the Group’s 26,657,038 20,095,854 32.6%<br />

share of joint ventures and associates)<br />

Profit before tax 321,712 246,143 30.7%<br />

Income Tax (70,989) (55,558) 27.8%<br />

Minorities (473) (578) (18.2%)<br />

Profit after tax 250,250 190,007 31.7%<br />

Earnings per Ordinary Share 90.0¢ 68.3¢ 31.8%<br />

Dividends per Ordinary Share 60.0¢ 45.0¢ 33.3%<br />

31 Dec 2007 30 June 2007 %<br />

$’000 $’000 Change<br />

Total Capital and Reserves 1,432,889 1,350,473 6.1%<br />

(excludes minority interests)<br />

Total Assets 5,830,202 4,745,202 22.9%<br />

Cash net of Borrowings (644,783) 669,262 (196.3%)<br />

Undrawn Facilities and Guarantees 736,108 740,512 (0.6%)<br />

Interim Dividend<br />

The directors have announced an interim<br />

dividend of 60 cents per share, 50% franked at<br />

a tax rate of 30%, payable on 31 March 2008.<br />

For non-resident and corporate shareholders<br />

the dividend will include 30 cents per share<br />

conduit foreign income.<br />

Close of Books<br />

For the purpose of determining dividend<br />

entitlements, the Company’s Share Registry<br />

Office will accept registrable transfers up to<br />

5pm on Friday, 14 March 2008 if paper-based,<br />

or by end of day on that date if transmitted<br />

electronically on CHESS. <strong>Leighton</strong> shares are<br />

expected to trade ex-dividend on the Australian<br />

Securities Exchange on 7 March 2008.<br />

<strong>Leighton</strong> Notes<br />

Interest on <strong>Leighton</strong> <strong>Holdings</strong> Limited’s $200m<br />

of Convertible Unsecured Subordinated<br />

Resettable Notes (‘<strong>Leighton</strong> Notes’) will be<br />

paid on 2 June 2008 at the rate of 8.01% pa in<br />

respect of the period from 30 November 2007<br />

to 28 January 2008 (both dates included) and at<br />

the rate of 8.51% pa in respect of the period<br />

from 29 January to 30 May 2008 (both dates<br />

included). For the purpose of determining<br />

Noteholders entitlements to the payment of<br />

interest on the <strong>Leighton</strong> Notes only those<br />

persons who are registered as Noteholders at<br />

7.00pm on 23 May 2008 ('Record Date') shall<br />

be entitled to receive the payment.


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 04<br />

Gateway Bridge Duplication, Queensland, <strong>Leighton</strong> Contractors<br />

>><br />

a strong competitive position in core markets,<br />

continued growth in those core markets, and the<br />

implementation of a range of strategic initiatives.<br />

The backing of a strong balance sheet means that<br />

the Group is well placed to invest for growth and<br />

to pursue opportunities.<br />

“Construction levels across the infrastructure and<br />

property markets are forecast to stay strong for the<br />

next five years stimulated by Australia’s sustained<br />

economic growth. Investment in infrastructure will<br />

continue to be driven by a growing population,<br />

past under-investment and a commitment by<br />

governments to resolve some of the existing<br />

bottlenecks and deficiencies.<br />

“The resources boom is set to continue for coal,<br />

iron ore and energy related commodities during<br />

2008 and 2009 with high commodity prices<br />

likely to sustain investment in projects at high<br />

levels. The Group is well positioned to increase<br />

its contract mining activity as new mines are<br />

opened up and existing clients seek to increase<br />

production,” he said.<br />

“Non-residential property remains strong in 2008,<br />

due primarily to the strength of the economy - with<br />

employment and business conditions remaining<br />

positive - and the market should stay at similarly<br />

high levels over the next five years. Medical and<br />

educational facilities are likely to benefit from<br />

continued investment from both the public and<br />

private sectors.<br />

“Real estate has been the major driver of project<br />

activity in the Gulf, however a shift is now<br />

occurring towards public infrastructure projects –<br />

in water, power and transport. Construction across<br />

both these sectors is now occurring simultaneously<br />

and Al Habtoor-<strong>Leighton</strong> is well positioned to<br />

undertake this work.<br />

“Mining remains a key driver for Indonesia<br />

and, with vast reserves of coal, oil and gas,<br />

and its proximity to China and India, its future<br />

looks positive. The Hong Kong Government has<br />

announced an increase in capital expenditure over<br />

the next few years, with rail and infrastructure<br />

projects expected to dominate the market,”<br />

said Mr King.<br />

“In Macau, expansions to existing casino and hotel<br />

complexes are underway or in planning while<br />

other new developments remain on the drawing<br />

boards. The current building boom in Macau is<br />

coinciding with large infrastructure demands<br />

– particularly for transport,” he said.<br />

“We have restructured <strong>Leighton</strong> Asia and I’m<br />

pleased to advise that Mr Hamish Tyrwhitt has<br />

taken over the role of Managing Director from<br />

1 January 2008 and has been appointed an<br />

Associate Director of <strong>Leighton</strong> <strong>Holdings</strong> Limited.<br />

This follows the decision by Mr Joe Dujmovic to<br />

step down as Managing Director to concentrate on<br />

health and personal matters.<br />

“Hamish was most recently General Manager,<br />

Victoria, South Australia, Tasmania and New<br />

Zealand for <strong>Leighton</strong> Contractors and prior to that<br />

was General Manager, Malaysia for <strong>Leighton</strong> Asia<br />

(Southern). He has 25 years of industry experience<br />

and spent more than 20 years working for the<br />

<strong>Leighton</strong> Group,” said Mr King.<br />

John Holland Aviation Services, Victoria<br />

Prominent Hill copper gold mine, South Australia, Thiess<br />

“The balance sheet remains solid with total assets<br />

of $5.8bn and gross cash of $511m. A disciplined<br />

capital management plan is in place which<br />

ensures the Group has the financial resources to<br />

pursue growth opportunities to further diversify the<br />

business.<br />

“The Group’s work in hand maintains the great<br />

momentum and revenue for the full year is<br />

forecast to be over $14.5bn. We expect our 2008<br />

profit to be up by at least 30% on last year’s record<br />

result of $450m, which was up 63% on the<br />

previous year,” said Mr King.


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 01<br />

Saadiyat Link expressway, United Arab Emirates<br />

<strong>Leighton</strong> International signs<br />

long-term joint venture<br />

agreement with TDIC<br />

in Abu Dhabi<br />

Tourism Development & Investment Company (TDIC), the tourism<br />

asset development arm of the Abu Dhabi Tourism Authority<br />

(ADTA), has entered into a joint venture agreement with <strong>Leighton</strong><br />

to create a major new force in construction in the United Arab<br />

Emirates’ capital.<br />

Angsana Eastern Mangrove project, United Arab Emirates<br />

TDIC Headquarters enabling works, United Arab Emirates<br />

The new 51:49 joint venture, TDIC-<strong>Leighton</strong><br />

Contracting LLC, has been formed to<br />

undertake contracting for civil engineering<br />

and infrastructure, building, and mechanical<br />

and electrical projects, project and<br />

construction management and facilities<br />

management services for TDIC.<br />

Initial projects covered by the agreement<br />

include the 6.5km, Saadiyat Link road<br />

(awarded to <strong>Leighton</strong> in September this<br />

year) which will connect Abu Dhabi's<br />

Shahama district to Saadiyat Island, the<br />

27km 2 island lying offshore Abu Dhabi city<br />

and which is being transformed into a<br />

signature leisure, cultural and residential<br />

destination. The Saadiyat Link road will<br />

transverse the island and connect to the<br />

10-lane Saadiyat Bridge, which is already<br />

under construction from Abu Dhabi's Mina<br />

Zayed area. The Saadiyat Link, which<br />

includes five lanes in each direction, is due<br />

for completion in 2009.<br />

The contract covers construction of the<br />

Saadiyat Link and associated side roads;<br />

the main feeder road to the up-market<br />

Saadiyat Beach district, providing easy<br />

access to the planned five-star resorts and<br />

golf course; seven bridges with a total deck<br />

length of 1.6km; three tunnels; 10.7km of<br />

storm water drainage; 22.3km of sewerage<br />

systems; a 30km potable water network with<br />

a ground storage tank and pump station,<br />

various mechanical and electrical works,<br />

and installation of all utilities required to<br />

service Saadiyat Link and the Saadiyat<br />

Beach district including all hotels, residential<br />

developments and road systems.<br />

Other projects covered by the agreement<br />

include the Eastern Mangroves Hotel and<br />

the new TDIC headquarters being built<br />

adjacent to Maqta Bridge, the main gateway<br />

to Abu Dhabi city.<br />

Managing Director of the Al Habtoor<br />

<strong>Leighton</strong> Group and <strong>Leighton</strong> International,<br />

David Savage, says the agreement<br />

represents one of the Group's most<br />

significant partnerships, and will underwrite<br />

the company's business in Abu Dhabi for the<br />

foreseeable future.<br />

"TDIC is one of Abu Dhabi's largest, most<br />

respected developers," he said. "We<br />

are delighted that it has selected us as<br />

its partner for its exciting development<br />

program. We look forward to working<br />

with TDIC to develop Abu Dhabi into one<br />

of the world's leading tourist and cultural<br />

destinations."<br />

The agreement is expected to generate a<br />

minimum annual revenue of US$270m in the<br />

first year, growing to a minimum of US$1.4bn<br />

in the fifth year.<br />

"In line with TDIC's overall ethos of<br />

employing best practices, this new joint<br />

venture will adhere to global standards<br />

in human resources, health, safety and<br />

environment deployment," said Lee Tabler,<br />

Chief Executive Officer, TDIC.<br />

"While <strong>Leighton</strong> will bid for additional TDIC<br />

contracts, it will be judged on a purely<br />

professional and commercial basis in a<br />

transparent and competitive process.<br />

"<strong>Leighton</strong> has repeatedly demonstrated<br />

long-term commitment to Abu Dhabi and<br />

the wider region in terms of investment, a<br />

factor which weighed heavily in its favour<br />

when selecting a joint venture partner.<br />

Once again, TDIC has demonstrated its own<br />

ability to forge partnerships with truly worldclass<br />

providers raising the benchmark for<br />

quality delivery.<br />

"The size, scope and complexity of some of<br />

the projects we are planning here require<br />

world-class contractors who prioritise<br />

environmental sustainability in the design<br />

and construction processes. <strong>Leighton</strong> is<br />

regarded as a world-leader in its field and is<br />

a good fit for what we are trying to achieve",<br />

added Mr Tabler.


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 06<br />

Total road and bridge construction<br />

work done at historical peaks<br />

$bn<br />

15<br />

12<br />

9<br />

Stand-alone bridges<br />

6<br />

Runways and access roads<br />

Subdivisions<br />

Local roads<br />

3<br />

Private toll roads<br />

Highways and arterials<br />

0<br />

1992<br />

1994<br />

1996<br />

1998<br />

2000<br />

2002<br />

2004<br />

2006<br />

2008<br />

2010<br />

2012<br />

Value of construction work done in 2005/06 constant dollars for year ending June.<br />

Source: BIS Shrapnel<br />

Road construction market<br />

leads the way<br />

The road and bridge construction market is approaching a record<br />

value of $12bn of annual work done, which currently represents<br />

over 20% of engineering construction work occurring nationally.<br />

The immediate future holds very strong and consistent levels of<br />

work, with the major challenges being the availability and cost of<br />

labour and materials.<br />

Traditionally, road construction activity has tended<br />

to follow residential construction cycle trends,<br />

driven by subdivision work undertaken by private<br />

developers and the construction of local roads.<br />

A key component of the current roads 'boom,'<br />

however, has been the $15bn Federal Government<br />

Auslink program, which has directed State and<br />

Federal funding into national arterials, highways<br />

and tollways, with additional contribution from<br />

the private sector. Population growth and the<br />

establishment of regional corridors are two of the<br />

reasons for increased focus on nation-wide long<br />

term roads planning. Additionally, the movement<br />

of road freight in Australia has doubled in the<br />

last twenty years and is forecast to double again<br />

over the next twenty years. Based on the success<br />

of the first five year program, and the incredible<br />

amount of work still to be done, Auslink II is due<br />

to commence in 2009/10 for another five years,<br />

with a record $22bn budget. This is expected to<br />

coincide with a dramatic upturn in residential<br />

activity which would take road construction to<br />

new heights.<br />

The shift from public to private spending<br />

The other significant element of the increase in<br />

road construction is the level and percentage of<br />

work undertaken by the private sector. There has<br />

been a considerable change in the delivery of key<br />

economic infrastructure and the new models are<br />

likely here to stay. The success of alliances and<br />

Private Public Partnerships (PPPs) for tollroads and<br />

major highway upgrades has also seen an increase<br />

in the value of maintenance work outsourced as it<br />

is built into the overall project contract period.<br />

Spending cycles across the States<br />

to diverge<br />

Based on current State and Federal project<br />

commitments, there is considerable difference in<br />

the growth potential of construction work across<br />

the States. Brisbane and its surrounds has a<br />

record, much needed commitment of over $4.0bn<br />

per annum to create and improve transport routes<br />

around the city and between its satellite cities,<br />

as it prepares for a population expansion of over<br />

1.5 million people over the next 20 years. This<br />

includes the $3.0bn Airport Link and the proposed<br />

widening of the Ipswich Motorway estimated to<br />

cost $1.5bn. Bids for the Airport Link closed in


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 07<br />

Qld to drive the nation's spending,<br />

with NSW expecting future growth<br />

$bn<br />

Queensland<br />

New South Wales<br />

Victoria<br />

Western Australia<br />

South Australia<br />

Other<br />

Value of construction work done in 2005/06 constant dollars for year ending June.<br />

Source: BIS Shrapnel<br />

December 2007 with a decision expected to be<br />

announced mid-2008. Expressions of interest have<br />

also just been called for the $2.0bn Northern Link<br />

which would commence in 2010.<br />

NSW has just finished its record levels of road<br />

construction peaking at $4.0bn in 2006. This was<br />

driven by the completion of the Westlink M7,<br />

Cross City Tunnel and Lane Cove Tunnel. However,<br />

as the nation's most populous State it has not<br />

seen the end of the required investment. Major<br />

upgrades are proposed for the Pacific Highway<br />

and Hume Highway, and new connecting roads<br />

including the M4 East, F3 - Sydney Orbital Link, F3<br />

- Branxton Link and a new F6 tollroad are planned.<br />

This is expected to coincide with the long-awaited<br />

pick-up in subdivision activity, pointing to another<br />

particularly competitive time for resources.<br />

Victoria has also come off its record spend of<br />

over $2.5bn in 2007 with the near completion of<br />

EastLink. This provided a massive investment with<br />

over 40km of roads and 88 bridges constructed<br />

over a three year period. Victoria has no projects of<br />

this size in the immediate pipeline, and activity is<br />

expected to remain below $2.0bn per annum over<br />

the next five years. This is still considerably higher<br />

than historical trend levels however and should<br />

provide steady workflow. Post 2012 it is expected<br />

that either the Eastern Freeway Extension or the<br />

East West Tunnel will commence.<br />

The other state to see a significant change<br />

is South Australia. While its total value of<br />

investment is small relative to other States at<br />

around $0.5bn, it is likely to see over 65% growth<br />

in private sector road construction in the four years<br />

Total project<br />

Major road projects for the future State value ($m)<br />

M4 Tollroad - City West Link (M4 East) NSW 7000<br />

F3 - Sydney Orbital Link NSW 3000<br />

F6 tollroad NSW 2200<br />

Gateway Motorway Upgrades QLD 3500<br />

Airport Link QLD 3000<br />

Northern Link QLD 2000<br />

Ipswich Motorway QLD 1600<br />

Toowoomba Range Bypass QLD 1500<br />

Bruce Highway: Brisbane to Sarina QLD 1200<br />

Further South Road Improvements SA 2000<br />

East-West Link Tunnel VIC 5000<br />

Western Ring Road - widening VIC 2200<br />

Eastern Freeway extension VIC 2000<br />

Source: BIS Shrapnel<br />

to 2009/10. It's economy is entering a new era of<br />

growth with major mining opportunities pumping<br />

new investment into the State. This has created<br />

solid business conditions and employment, as well<br />

as underlying demand for key infrastructure.<br />

Post 2012 road construction expected<br />

to climb even higher<br />

Across Australia there are at least 12 projects with<br />

a combined value of over $25bn waiting in the<br />

wings, as set out in the table above. There is the<br />

possibility some of these will be brought forward<br />

to commence before 2012 once the allocation of<br />

Auslink II occurs, including the M4 East in NSW.<br />

Overall, the future for roads looks very bright.


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter<br />

08<br />

Hard at work on Brisbane's<br />

North South Bypass Tunnel<br />

<strong>Leighton</strong> Contractors, along with partners Baulderstone Hornibrook<br />

and Bilfinger Berger Concessions, is designing and building<br />

Brisbane's first privately financed toll road, the $1.94bn<br />

North-South Bypass Tunnel (NSBT).<br />

Tony Spink, Project Director<br />

Tony Spink, the Project Director discusses the<br />

progress made so far.<br />

"The project is 6.8km from end to end, and<br />

comprises 4.8km of tunnels that will link the Inner<br />

City Bypass and Lutwyche Road in the north with<br />

Shafston Avenue, Ipswich Road and the Pacific<br />

Motorway in the south. The NSBT will greatly<br />

reduce traffic congestion in Brisbane.<br />

"While contract completion for the project is<br />

October 2010, we’re working very solidly towards<br />

opening the project earlier.<br />

"There are several big challenges to meet. It’s<br />

not a green field site, we’re working right in the<br />

middle of the city. We have to deal with very hard<br />

rock called Brisbane Tuff that has a strength of<br />

about 100mva, or about 3 or 4 times harder than<br />

Sydney Sandstone. We are boring underneath<br />

the Brisbane River. Importantly though, we have<br />

assembled a highly capable and experienced<br />

construction team that is very focused on<br />

effectively managing each of these challenges.<br />

"The job connects into the Brisbane arterial road<br />

system at either end and in the middle but it’s<br />

really a tunnelling job with some big equipment.<br />

"We’re using two tunnel boring machines (TBMs)<br />

as well as eight roadheader mining machines.<br />

The value of all that equipment and the ancillary<br />

equipment that goes with it is about $150m.<br />

"The TBMs we’re using are 12.4m in diameter<br />

and double shielded - the largest ones ever used<br />

in Australia. The tunnel boring machines will be<br />

critical to our success and there’s been a lot of<br />

work put into the design, development and then<br />

the procurement of them through Herrenknecht<br />

which is a German company specialising in TBMs.<br />

"Each TBM will advance 16 to 20 metres every<br />

day leaving behind a completely lined and safe<br />

tunnel for the state of the art mechanical and<br />

electrical installations. Roadheaders are used<br />

for the atypical sections of excavation and by<br />

comparison each roadheader advances less than<br />

2 metres per day.<br />

"Due to the severe water restrictions in Brisbane<br />

we can’t use potable (town) water for any<br />

construction purpose and we do have a big<br />

demand with our tunnelling operations. The TBMs<br />

require something like 500,000 litres of water a<br />

day. It has to be clean water, so to produce this<br />

water we’re taking water out of a nearby creek<br />

adjacent to the work and we’re putting it through<br />

a desalination plant. So that’s made us relatively<br />

independent going forward.<br />

"Health and safety is a big issue on this job. We<br />

have 2,000 employed at the coal face. We’ve got<br />

a precast concrete segment producing factory<br />

out at Eagle Farm near the airport and the job<br />

extends right through to Woolloongabba down in<br />

the south. So keeping those people safe over that<br />

scattered distance is a big logistics exercise for us<br />

and the work is done on a 24/7 basis which just<br />

renders the task even more difficult.<br />

"We’ve really taken a practical common sense<br />

approach to safety and have a simple plain English<br />

system with a view that we have to communicate<br />

this system to some 2,000 people. It seems to<br />

have worked quite effectively to date.<br />

"This is a job built on the outskirts of the Brisbane<br />

CBD, right in the middle of built up suburbs. A lot<br />

of our work sites are built within 10m or less of<br />

private homes and most of the work is located<br />

right next door to very dense traffic on heavily<br />

congested roads around Brisbane.<br />

"Managing the interface with the community is a<br />

big task. We’ve got a dedicated team of 7 people<br />

to do it and we have an extensive programme<br />

of proactive consultation and notification of<br />

impending work.<br />

"Success for me on the NSBT will be providing a<br />

good workplace for people where they’re paid well<br />

and they’re safe, and that we finish the job early<br />

to reduce risk. The other thing I’d like to leave<br />

behind on the job is that our neighbours feel that<br />

they’ve been dealt with fairly and reasonably by us<br />

in what is quite a difficult environment,”<br />

emphasised Mr Spink.


NSBT Tunnel Boring Machines at a glance:<br />

- Largest double-shield tunnel boring<br />

machine ever manufactured in the world.<br />

- Largest tunnel boring machine ever used<br />

in Australia.<br />

- The cost of each TBM is $50m.<br />

- The diameter of each TBM is 12.4 metres<br />

(equivalent to a 4-storey building).<br />

- The length of each TBM is 253m.<br />

- The weight of each TBM is 4,000 tonne<br />

(as much as 2,350 family cars).<br />

- The tunnel boring machines are made<br />

from steel.<br />

- Each TBM cutterhead includes 77<br />

tungsten carbide tipped 19 inch<br />

disc cutters.<br />

- A team of 21 people per shift will operate<br />

each tunnel boring machine 24-hours<br />

per day.<br />

- The TBMs will remove approximately<br />

3.5 million tonnes of rock to construct<br />

Brisbane’s first major road tunnel (enough<br />

rock to fill the Brisbane Cricket Ground,<br />

the Gabba, nine times over).


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 10<br />

<strong>Leighton</strong> Asia's City of Dreams takes shape<br />

<strong>Leighton</strong> Asia and John Holland, in joint venture with China<br />

State Construction Engineering, are undertaking a management<br />

contract for the construction of the City of Dreams in Macau.<br />

The development comprises: four deluxe towers of between<br />

28 and 35 storeys, providing hotel accommodation ranging from<br />

four stars up; serviced apartments; an underwater-themed casino;<br />

a luxury retail arcade; international food and beverage outlets, and<br />

a performance hall with seating for around 2000 people.<br />

Roger Barnett, Project Director of the City of<br />

Dreams talks about the project.<br />

"The City of Dreams project in Macau is a<br />

US$2bn+ fast track construction project. The<br />

<strong>Leighton</strong> Asia, China State and John Holland joint<br />

venture (LCJ) client is the Melco PBL Development<br />

Company which is an organisation formed by<br />

Laurence Ho's Melco gaming industry and James<br />

Packer's Crown Limited.<br />

"We are constructing over 600,000m 2 of floor area<br />

within the development, which is the equivalent of<br />

about 55 soccer pitches. The progress here is quite<br />

remarkable. We poured the first blinding concrete<br />

on the ground on 17 January 2007. Since then we<br />

have poured 225,000m 3 of concrete. That's about a<br />

hundred trucks every day since then.<br />

"40,000 tonnes of structural steel have been<br />

fabricated over in mainland China in a factory that<br />

we established for this project. We have broken<br />

all records for fabricating steel in Guangzhou<br />

Province. There's another 40,000 tonnes of steel<br />

reinforcing in the concrete structure. We also have<br />

dedicated factories in China manufacturing the<br />

façade and other construction components.<br />

"The client is undertaking the design of the City<br />

of Dreams. Design and statutory approvals are<br />

currently controlling progress on the project, so<br />

we are doing all we can to help its advancement.<br />

We have recently combined all our staff into a<br />

600 man office on the northern edge of the site to<br />

streamline the coordination process.<br />

"Macau used to be a very sleepy little town<br />

where people, such as myself, used to bring our<br />

families for a quiet weekend. Now of course it has<br />

completely changed, it has overtaken Las Vegas<br />

in the gambling stakes. It is like Las Vegas on<br />

steroids. It is absolutely booming. Having said that<br />

there is still some of the old Macau here. There's<br />

the old red district (so called for the dyes from<br />

the garment factories,) the old narrow streets and<br />

there is Coloane, which is a quiet beach area.<br />

It is a unique blend of the modern casinos and the<br />

little restaurants. It is quite a pleasant place to live<br />

and work.


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 11<br />

Roger Barnett, Project Director<br />

"About 50% of our 2,500 workforce come from<br />

Hong Kong. The remainder are Macanese and<br />

mainland Chinese labour. This creates challenges<br />

because the Macanese have never been exposed<br />

to the level of safety standards that our Hong Kong<br />

labour works to and for the mainlanders this is a<br />

completely different ball game.<br />

"We are developing a program with Mandarin<br />

speaking safety officers to communicate the<br />

need for good safety behaviours. We have<br />

also introduced the <strong>Leighton</strong> SafeX "reward for<br />

safety" system into this project and it's proving<br />

very successful with the Macanese and the<br />

mainlanders, who haven't encountered this<br />

approach before. It's really quite exciting to see<br />

how it changes their attitude.<br />

"The casino projects in Macau have created a lot<br />

of jobs for the local community, certainly in the<br />

gaming and catering areas. We are quite well<br />

known in the community and we need to keep<br />

high standards of behaviour and communication<br />

here. We also need to be conscious that we are<br />

guests in somebody else's country.<br />

"We continually interface with the university<br />

and the international school next to us. We have<br />

improved their facilities and assist them wherever<br />

we can.<br />

"Environmentally we maintain the standards of<br />

<strong>Leighton</strong> Asia and have all the usual procedures<br />

that go with it.<br />

"Our staff are a combination of secondees from<br />

<strong>Leighton</strong> Asia, mainly out of Hong Kong, John<br />

Holland out of New South Wales and China State<br />

of course. We are working very well together. I<br />

never cease to be amazed at the way the young<br />

Australians fit into this very different environment.<br />

It really suits their culture and background.<br />

"We do introduce technology into the job wherever<br />

we can, but the Chinese traditionally like to do<br />

things their own way. A lot of our Australians,<br />

certainly the site managers, bring in their way<br />

of doing things. Our big balloon lights are an<br />

example. I know these were used on the Lane<br />

Cove Tunnel project in New South Wales, but they<br />

have never been used in these parts of the world<br />

before. They raised a lot of interest and because<br />

we are working here seven days a week, 24 hours<br />

a day, we have to have good lighting and they are<br />

proving very effective.<br />

"Another initiative we are employing is the<br />

aluminium pan formwork system or the slab<br />

construction on the hotels, rather than the<br />

traditional Chinese knock down timber formwork.<br />

This is proving very successful.<br />

"A primary measure of success on this project<br />

is turnover. Quite simply, the more we spend<br />

the better the progress we are making. Every<br />

month, the first thing we look out for is how much<br />

turnover we have achieved and the figures are<br />

quite staggering. We believe at some stage we<br />

are going to hit the HK$1bn per month mark during<br />

our peak periods. We haven't got there yet but we<br />

are determined to.<br />

"City of Dreams is a fantastic project to be<br />

involved with. It is an enormous challenge, we<br />

have a great team of people here and they're all<br />

completely dedicated to getting this job over the<br />

line," enthused Mr Barnett.


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 01


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 13<br />

Thiess' Mt Keith nickel mine<br />

ramps up operations<br />

The Mt Keith project is an alliance between BHP Billiton<br />

and Thiess, which has been running successfully<br />

for the past five years.<br />

Ben Hiatt, the Project Manager, discusses<br />

the ramping up of the project.<br />

"We have just increased our mining from<br />

37 million bank cubic meters (BCM) a year to<br />

45 million BCM a year and will be further<br />

expanding the output to 57 million BCM by<br />

June 2008.<br />

"We currently run a fleet of 48 Caterpillar 793<br />

haul trucks, 3 Leibherr 996 shovels and 3 O&K<br />

340 shovel/excavators. We'll soon be adding<br />

another 13 Caterpillar 793 trucks along with<br />

2 Hitachi EX8000 face shovels, the first 850 tonne<br />

hydraulic shovels in Australia.<br />

“One of the biggest challenges with ramping up<br />

the output is staffing. Currently we have<br />

555 people in the Alliance, but we'll be<br />

expanding this to more than 650 people by the<br />

second half of 2008. In order to mitigate the skill<br />

shortage being experienced around Australia and<br />

particularly in Western Australia, the Alliance is<br />

sourcing people from interstate and overseas.<br />

We are also undertaking a substantial 'Green<br />

Program,' training inexperienced people to<br />

operate the equipment.<br />

“BHP Billiton acquired a simulator to enhance the<br />

Green Program. The simulator is a great resource<br />

for teaching people that have had no mining<br />

experience, in a safe environment, the basics of<br />

operating a haul truck. BHP Billiton recently also<br />

added a shovel module that will assist with upskilling<br />

our operators' shovel and excavator skills.<br />

The simulator reduces the impact of training on<br />

production while people are learning the hand-eye<br />

skills and minimises equipment damage.<br />

“Technology is also helping our site safety. We use<br />

slope stability radars to monitor the mine walls.<br />

These radars can detect mine wall movement to<br />

within 3mm. Due to the depth of the Mt Keith pit<br />

and because of its complex highwall structures<br />

the radars are crucial to continued operations.<br />

They give us the confidence to continue mining<br />

knowing that we can evacuate operators before<br />

any rock fall.<br />

“As you can imagine with a pit this size dust<br />

can be a problem. We currently have 4 water<br />

trucks working at any one time. We’re using subpotable<br />

water and we’re also trialling a number<br />

of different products for dust suppression on the<br />

roads. Automatic watering via remote sprinkler<br />

heads has also been introduced and is working<br />

well on the mine stockpile. It is being considered<br />

for other areas on site as our workload increases.<br />

“I believe the culture within the Alliance is a<br />

positive one. We have the opportunity to use the<br />

strengths of both Thiess and BHP Billiton to get<br />

the best possible outcome for the business. I have<br />

a number of different people reporting to me from<br />

both BHP Billiton and Thiess. No-one talks about<br />

which organisation they work for. It’s all about the<br />

project and how we’re going to get the job done,<br />

how we’re going to do it safely, how we’re going<br />

to continue to improve and how we’re going to<br />

meet the goals and targets," said Mr Hiatt.<br />

“Zero harm is a primary focus and concern at<br />

Mt Keith. We are striving to ingrain a leading<br />

'zero harm' culture within the Alliance. We have<br />

substantial processes and auditing systems<br />

that support our health and safety performance,<br />

but we also put a lot of effort into behaviour<br />

modification and peer-on-peer empowerment to<br />

safely manage our day to day tasks.


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 14<br />

underground brine outlet tunnel<br />

underground inlet tunnel<br />

underground fresh water pipe<br />

pumping station<br />

pumps<br />

drum screen<br />

residuals area<br />

15Ml tank<br />

15Ml tank<br />

flocculation tanks<br />

filter beds<br />

reverse osmosis building<br />

Gold Coast Desalination Project<br />

now over 50 percent complete<br />

The John Holland Group is part of the GCD Alliance, which was<br />

awarded a contract to construct, operate and maintain the<br />

Gold Coast Desalination Project in December 2005. The GCD<br />

Alliance is comprised of John Holland, Veolia Water, Sinclair<br />

Knight Merz and Cardno, and is delivering the project on behalf of<br />

SureSmartWater - a 50/50 joint venture between Queensland State<br />

Government and Gold Coast City Council.<br />

John Pincock, Project Director of the Gold<br />

Coast Desalination Project, talks about it's<br />

operation and progress.<br />

"The Gold Coast Desalination Plant is a project<br />

capable of delivering 125 megalitres per day<br />

ensuring the future water supply of South East<br />

Queensland. The project is on schedule to supply<br />

first water in November 2008 and full water<br />

capacity in January 2009.<br />

"John Holland is the principal contractor in the<br />

alliance, Veolia provides the process technology,<br />

SKM provides the detailed main plant design and<br />

Cardno provides the detailed pipeline design.<br />

"The project is located at Tugun, on a 6ha site, on<br />

the coast of South East Queensland. The site was<br />

chosen specifically because of its proximity to both<br />

the ocean and also to the existing water pipework<br />

infrastructure. We commenced the project in<br />

August 2006 with remediation of the site which<br />

was an ex-waste disposal area.<br />

"In order to proceed with the project we carried<br />

out a full Environmentally Relevant Activity<br />

Application, involving numerous plans and studies<br />

by various universities to ensure that the impact of<br />

the project on the environment is minimal.<br />

"The project is comprised of three main<br />

components. The first of these are the two<br />

tunnels, an inlet tunnel and an outlet tunnel, one<br />

2.4km long and the other 2.2km and both are<br />

nearing completion. The second component is our<br />

24km pipeline, which is currently at about 9km<br />

laid, and is scheduled to take water around about<br />

mid-June this year. The final component and the<br />

heart of the project is the desalination plant, which<br />

is around 60% complete.<br />

"The two tunnels we are constructing are about<br />

3m in diameter. In order to get the job completed<br />

on time we acquired two Herrenknecht tunnel<br />

boring machines, manufactured in Germany. Once<br />

we are finished with the machines they are buried<br />

out under the sea bed as we are unable to retract<br />

them from the tunnels that they have formed.<br />

"In order to get 100 year durability for the concrete<br />

inlet and outlet tunnels, our segment liners<br />

have metal fibres in the concrete instead of the<br />

standard metal reinforcing. This hasn't been done<br />

for this application before in Australia, although it<br />

has been done in Europe with great success.<br />

"The desalination process is really quite simple.<br />

We take water in from the sea, using a gravity fed<br />

system, through the intake tunnel which is 20m


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 15<br />

filtered sea water tank<br />

below the surface of the sea. It then comes into<br />

the site through a shaft which is approximately<br />

70m below ground level. On top of that shaft we<br />

have a number of pumps which pump the sea<br />

water through a preliminary intake drum screen<br />

before it reaches the flocculation tank. There we<br />

add a flocculent aid which causes fine suspended<br />

particles in the sea water to aggregate before the<br />

water goes through a number of filter beds. The<br />

filters are very similar to swimming pool filters,<br />

using sand and anthracite as a filter medium.<br />

"We then hold that filtered sea water in a tank<br />

before pumping it into the reverse osmosis<br />

building. There we have a number of modules<br />

carrying reverse osmosis membranes (which<br />

are very fine membranes.) The water is pumped<br />

through at a relatively high pressure of 64 bar<br />

and there the salt is trapped in the membranes.<br />

Because the processed water is so pure, we have<br />

to add minerals to make it taste like tap water. The<br />

water comes out from the membranes into two<br />

large 15Ml tanks. When we backwash the filters,<br />

instead of pumping that backwash out to sea we<br />

put it through the residuals area where it forms<br />

into sludge and we take it to landfill.<br />

"In order to get the water from the plant out to the<br />

distribution network for the public, it goes through<br />

a pumping station, then via a one metre diameter<br />

cement lined pipe which is buried underground.<br />

This pipeline will be laid through a number of<br />

easements and roads. Once we have gone<br />

through these areas, we reinstate them and<br />

revegetate them.<br />

"Of the water that comes into the plant only one<br />

third of it actually goes out as pure water. The<br />

other two thirds, which is brine, is twice as salty<br />

as the water that's coming in and this is pumped<br />

back into the discharge shaft and then by gravity<br />

goes back out to sea. When it goes back out to<br />

sea, in an area of about 120m by 225m, the water<br />

mixes in with the sea water and returns to normal<br />

salinity levels. This is due to the wave and tidal<br />

movements and to the design of our distribution<br />

system on the sea bed which also has minimal<br />

effect on the marine micro organisms that live in<br />

the sand.<br />

"Site safety has been a first priority for us. It has<br />

been a magnificent feat for the alliance to reach<br />

1.75 million man-hours without a lost time injury.<br />

This has taken a lot of commitment and hard work<br />

from the team. Our motto is that if it doesn't feel<br />

safe, if it doesn't look safe, then we don't do it.<br />

"Working at heights is a major risk here. We<br />

ensure that everybody is thoroughly trained to<br />

work at heights. We also have barge work in<br />

over 20m deep water and tunnelling work under<br />

pressure, which is why we have a hyperbaric<br />

chamber on site. Because we are such a compact<br />

site, one of the other important safety issues<br />

is pedestrian and vehicular interaction. We are<br />

constantly evolving the layout of the site as the<br />

project progresses and at our pre-starts we make<br />

a point of advising everybody of any changes to<br />

crane movements and to road access changes.<br />

"Another challenge is that we are located in a<br />

heavily populated part of South East Queensland.<br />

At the start of our project all access to the site<br />

was through Boyd Street which goes through a<br />

residential area and in order to minimise the effect<br />

on the community we built our own access road to<br />

take all construction traffic away from Boyd Street.<br />

Our interaction with the community has been<br />

carried off in an exemplary manner with their full<br />

support," said Mr Pincock.


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 16<br />

Andrew Borger, <strong>Leighton</strong> Properties' Queensland Manager<br />

<strong>Leighton</strong> Properties pre-sells<br />

its half share in 400 George<br />

Street Brisbane for $210m<br />

The sale, to HSBC Trinkaus, settled in December 2007.<br />

The transaction demonstrates the level of international interest in<br />

Brisbane’s booming commercial property market.<br />

Andrew Borger, <strong>Leighton</strong> Properties'<br />

Queensland Manager, offers an insight into<br />

this development.<br />

“400 George Street is a joint venture with<br />

Grosvenor Australia. The development includes<br />

43,000m 2 of 'A-grade' office space, a food hall,<br />

restaurants, a childcare centre and a gymnasium.<br />

“<strong>Leighton</strong> Properties and Grosvenor Australia<br />

secured the prominent 2,902m 2 site in the middle<br />

of 2006 and contracted award winning architect<br />

Cox Rayner to complete the design. Cox Rayner<br />

were aligned 100% with our commitment to<br />

develop a high quality sustainable development.<br />

"Thiess commenced construction in December<br />

2006 and the project is on track for completion<br />

by mid 2009. 400 George Street will showcase<br />

Australian excellence in environmentally<br />

sustainable design, and has achieved a 5 Star<br />

Green Star office design rating with a predicted<br />

4.5 Star ABGR rating. 400 George Street's smart<br />

technology and facilities will create what we<br />

believe to be the best building in Brisbane and an<br />

iconic landmark for the future.<br />

“Jones Lang LaSalle’s Corporate Services Team in<br />

Canberra identified a possible Federal Government<br />

11,500m 2 requirement in Brisbane which resulted<br />

in the first 9 commercial levels of the 400 George<br />

Street development being leased. After securing<br />

a lease agreement, for in excess of 23,000m 2 , to<br />

the Commonwealth Government and private sector<br />

tenants, <strong>Leighton</strong> Properties sold its half share<br />

of the project to HSBC Trinkaus of Germany for<br />

$210m last December.<br />

"HSBC Trinkhaus were working with CBRE to find


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 17<br />

their first investment in the Australian market<br />

and decided on the booming Brisbane market and<br />

400 George Street. This is a record pre-sale for<br />

any project on a rate per m 2 basis anywhere in<br />

Australia. It reflects both the quality of the projects<br />

that <strong>Leighton</strong> Properties develops and the healthy<br />

state of the Brisbane market.<br />

“When we first started this project we wanted<br />

to understand what people really wanted out of<br />

their buildings. We engaged Wesley Corporate<br />

Health to do a major study into the future of work.<br />

We found that it wasn’t just the office space that<br />

people were focused on, there were a lot of other<br />

things. That's why we introduced a childcare<br />

centre into the development, a gymnasium, a<br />

healthy food court, restaurants, and retail services.<br />

We will also provide some 282 bike racks,<br />

showers, change rooms and locker rooms, offering<br />

people an alternative way to come into work.<br />

We’ve had a great response to that, resulting in<br />

this project attaining one of the largest leasing<br />

pre-commitments in 2007 in the Brisbane CBD.<br />

“We’re working with our neighbour - the owner<br />

of the adjoining 100 year old heritage listed<br />

McDonnell and East building, integrating its<br />

carparking access and loading dock facilities into<br />

our development to provide a best-for-site solution.<br />

That building was able to be refurbished and repositioned<br />

as a result. A great win-win partnership<br />

with our neighbour.<br />

“One of the things that we’ve done to deliver<br />

a very sustainable 400 George Street is to<br />

provide a 3.1m floor-to-ceiling height around the<br />

perimeter, to a depth of around 1.5m on all floors.<br />

That means that there will be significantly more<br />

daylight penetrating into our floors. This will<br />

reduce our energy consumption and also provide a<br />

superior working environment. Also it will provide<br />

a great 'wow' factor for occupants and visitors.<br />

“One of the reasons we believe we’re able to<br />

deliver on our projects is the strong relationship<br />

we have with each of our contractors. At 400<br />

George Street, Thiess is delivering our vision.<br />

Thiess has been involved from day one, working<br />

up our design, working with the subcontractors,<br />

and now importantly constructing this building.<br />

“At our monthly project meetings the first item<br />

we always speak about is safety, we’ve passed<br />

on the baton of safety responsibility to Thiess but<br />

<strong>Leighton</strong> Properties monitors it closely. Thiess has<br />

a fantastic approach to safety through their weekly<br />

tool box talks and the integration of subcontractors<br />

into their safety systems.<br />

“I think success on the project will be measured<br />

in a number of ways. There’s definitely the<br />

financial hurdles, but also what I measure is the<br />

long term benefit. This building is at the pinnacle<br />

of excellence for sustainability in Australia - it’s<br />

providing a benchmark for change.<br />

“<strong>Leighton</strong> Properties philosophy is to always push<br />

the boundaries. To try and provide a solution that’s<br />

not just going to be sustainable in the first year or<br />

five, but one that we can look back at in 20 years<br />

time and say we are really proud to have delivered<br />

that building; it stood the test of time. The basis<br />

for that is growing a culture where you don’t take<br />

second best as an answer. That often means<br />

having to work that extra bit harder and having to<br />

create a skill base of diverse team members to<br />

find that solution. So we set the bar very high at<br />

<strong>Leighton</strong> Properties,” observed Mr Borger.


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 18<br />

<strong>Leighton</strong> International's<br />

Agra to Bharatpur Highway<br />

Project is nearing completion<br />

The US$50m Agra to Bharatpur Highway Project for the National<br />

Highways Authority of India, spans the states of Rajasthan and<br />

Uttar Pradesh in the north of India. The project involves turning an<br />

existing road into a 45km long dual carriageway.<br />

Garrett English, the project's Commercial<br />

Manager offers an insight into the project.<br />

"This is part of a nation-wide initiative to improve<br />

the transport infrastructure in India - to make it<br />

easier to transport goods from one part of the<br />

country to another and that will help the economy.<br />

"Rajasthan is notoriously one of the hottest states<br />

in India, we get temperatures between May and<br />

July of up to 48 degrees Celsius. We also have a<br />

monsoon season here, starting in early July, which<br />

goes on for about three months.<br />

"One of the main health and safety issues that<br />

we're facing is the interaction of our equipment<br />

with a public unfamiliar with road building<br />

activities. We have a dedicated liaison team who<br />

go into the local communities and explain to them<br />

what we're doing and also go into local schools to<br />

talk to children about the dangers associated with<br />

a project of this nature.<br />

"Creating a culture of safety, including the use<br />

of personal protective equipment, for the largely


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locally employed staff and workforce who are not<br />

very familiar with these practices is also a priority.<br />

We carry out regular tool box talks to highlight<br />

specific safety initiatives which we're taking.<br />

"Interestingly we're finding that we have on the<br />

footprint of the project lots of monuments and<br />

temples which we need to relocate. It's very<br />

important that we respect the values of the local<br />

community and, so far so good, everything is<br />

working out OK.<br />

"We've also got a lot of animals moving around on<br />

the project ranging from water buffalo to monkeys<br />

and dogs etc. That's just a part of life here and<br />

we have to work around that, which we've done<br />

successfully so far.<br />

"We strive on this project to minimise the impact<br />

on the environment - we source only locally<br />

produced materials. We use clean diesel in all of<br />

our machines and all of our production plants. We<br />

always use dust suppression as well and we've<br />

got nine or ten dust suppression water trucks<br />

operating throughout the project.<br />

"We use the <strong>Leighton</strong> style of management here<br />

on this project, we try to be largely permissive<br />

in our management style. We like to give people<br />

flexibility to manage the way in which they do<br />

their work. The result of this is that we've seen a<br />

lot of staff blossom and become very proactive and<br />

take responsibility for what they're doing, which<br />

is a big cultural shift for them. Essentially we're<br />

using these projects as a training ground to create<br />

the managers to run our business in the future.<br />

"How do we measure our success on this project<br />

Well first and foremost is how safely we work,<br />

secondly how efficiently we work which obviously<br />

leads to the profitability of the project and thirdly,<br />

how we interact with the community and how we<br />

deal pre-emptively with their concerns.<br />

"Additionally this project will certainly help with<br />

tourism in the area, which is a very large part of<br />

the economy around here. The Taj Mahal is only<br />

20km from here and the highway will help<br />

increase flows of people to it," concluded<br />

Mr English.


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

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Quarter 20<br />

<strong>Leighton</strong> Contractors up and running<br />

at the Sonoma coal mine<br />

The Sonoma coal mine is located in the Bowen Basin,<br />

200 kilometres north-west of Mackay, Queensland. A contract for<br />

bulk excavation and selective coal mining operations at the new<br />

project was awarded in July last year.<br />

Graham Goodwin, the Project Manager and<br />

Site Senior Executive (SSE) discusses the<br />

new project.<br />

“I’ve been working on the Sonoma project since<br />

December 2006. The Sonoma coal mine started<br />

production last year. The first overburden was<br />

moved on 16 October 2007 and we sent our first<br />

coal to the coal handling and processing plant on<br />

13 December 2007. It’s been a good start for the<br />

project and to see it come through to fruition has<br />

been a very satisfying and rewarding experience<br />

for me.<br />

“I’ve been in the coal mining industry for 25 years.<br />

I commenced my career in the coal fields of NSW<br />

as an operator and I worked my way up through<br />

the ranks to my current role as Project Manager<br />

and SSE.<br />

“Our current contract at Sonoma is for five years<br />

and is valued at around $500m, with the prospect<br />

of a further 10 year extension. The client is a joint<br />

venture between QCoal (a Queensland operator),<br />

Cleveland Cliffs (a US based iron ore miner), and<br />

two other overseas shareholders. The contract<br />

is performance based with key performance<br />

indicators (KPIs) built into it. The KPIs are firstly,<br />

safety and environment, and then production of<br />

overburden and coal.<br />

"The coal seam initially runs at a 20 degree angle.<br />

The equipment moves around 35,000 bank cubic<br />

metres (BCMs) of overburden and 30,000 tonnes<br />

of ROM coal daily. 20 million BCMs of overburden<br />

is expected to be moved each year with 5 million<br />

tonnes of ROM coal. In 2010, coal production will<br />

increase up to 6 million ROM tonnes annually.<br />

"On site <strong>Leighton</strong> Contractors has two Liebherr<br />

9350 Excavators - one on the coal and the other on<br />

overburden. In addition an Hitachi EX5500 will be<br />

mobilised to site in response to our clients request<br />

to substantially increase coal and overburden<br />

production earlier than originally planned. These<br />

excavators will be supported by fourteen 789


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Caterpillar trucks. The 789 Caterpillar mining truck<br />

has a nominal capacity of 177 tonnes. The Liebherr<br />

excavators weigh in excess of 300 tonnes and<br />

have a bucket capacity of 18m 3 .<br />

“<strong>Leighton</strong> Contractors' workforce at Sonoma is<br />

currently 100 people. Employees are predominantly<br />

hired locally from Collinsville, Bowen and other<br />

northern centres. The operators have been<br />

inducted on site, trained on the new equipment<br />

and are meeting production targets already. This<br />

great achievement has been accomplished safely<br />

with no lost time injury, which is fantastic!<br />

“In the township of Collinsville <strong>Leighton</strong><br />

Contractors is quite active, donating to the local<br />

community, including the Collinsville Rodeo, the<br />

local community centre, and a golf day raising<br />

funds for the elderly. In the future, it is hoped<br />

to give support to the community of Collinsville<br />

by training young people to operate mining<br />

equipment.<br />

“Additionally, <strong>Leighton</strong> Contractors, in conjunction<br />

with Sonoma Mine Management, is collaborating<br />

with the local Birri people to ensure that the<br />

cultural heritage of the site is respected. There<br />

is a display cabinet set up in Sonoma's office to<br />

display artefacts that have been retrieved from the<br />

site. These will remain in Sonoma's care until the<br />

area is mined out and rehabilitated.<br />

"Furthermore, <strong>Leighton</strong> Contractors and<br />

Sonoma Mine Management are aware of the<br />

environmental impacts of mining and, therefore,<br />

have established many measures, such as<br />

monitoring of ground water and airborne dust.<br />

So the result is a site which is responsible to both<br />

the environment and the community.<br />

“On site, I strive to achieve two things; that the<br />

site itself is a safe environment and that people<br />

enjoy coming to work. I believe that if this is<br />

accomplished then production will flow. I’ve tried<br />

and trusted in this philosophy over many years,”<br />

enthused Mr Goodwin.<br />

Graham Goodwin, Project Manager and Site Senior Executive


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

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Quarter 22<br />

Thiess awarded Lavarack Barracks<br />

Redevelopment Stage 4<br />

The Lavarack Barracks Redevelopment Stage 4 project is a<br />

'managing contractor' contract to provide building facilities and<br />

infrastructure for the Department of Defence (DOD) in Queensland.<br />

Carmelo DiBella, Senior Project Manager at<br />

Lavarack Barracks Redevelopment Stage 4,<br />

discusses the project and working again<br />

with the DOD.<br />

“The project combines adaptive re-use<br />

of existing facilities and infrastructure and the<br />

construction of new buildings including office<br />

accommodation, amenity and storage areas,<br />

logistical, medical and training facilities, plant and<br />

vehicle workshops, transport compounds, road and<br />

services infrastructure and landscaping. There are<br />

approximately 80 buildings in the Lavarack project<br />

that we’ll be working on, totalling some 60,000m 2<br />

of floor area.<br />

“Our client is the Defence Support Group<br />

Infrastructure Asset Development (DSG-IAD) arm<br />

of the DOD, and we also work very closely with<br />

the barrack's resident 3rd Brigade, which is part of<br />

the Australian Defence Forces Ready Deployment<br />

Forces. As we’ve been on the Lavarack project<br />

since the late 1990’s carrying out the earlier<br />

Stages 2 and 3 we have put a major emphasis on<br />

our relationship with the DOD. One of the keys<br />

to the success of our relationship has been the<br />

continuity of key players within the Thiess team.<br />

We have developed a great understanding of how<br />

the DOD operate.<br />

“One of the challenges associated with continuing<br />

to do work on successive Lavarack Redevelopment<br />

Projects is ensuring that we don't become<br />

complacent in our ongoing client relationship.<br />

To that end, we have conducted relationship<br />

management forums with relevant parties within<br />

the DOD project team to ensure our objectives are<br />

aligned, we have the right behaviours in place and<br />

we continue to focus on the challenges ahead to<br />

deliver the DOD's desired outcomes.<br />

“This is a very large, diverse site and we’re<br />

working in an environment where the army is<br />

operating in a high level of readiness for a wide<br />

range of operational tasks. Our biggest challenge<br />

is to maintain our program and deliver the<br />

facilities progressively by September 2010 while<br />

the army maintains its normal operations. To<br />

date, on all three stages of the Lavarack Barracks<br />

Redevelopment, we have not had any significant<br />

unplanned disruptions to the army’s operations.<br />

A great result for us.<br />

"On completion of this project we will have<br />

undertaken in excess of $500m of work at<br />

Lavarack Barracks which is a pretty significant<br />

achievement for Thiess in this region.<br />

“From a health and safety point of view we have<br />

many challenges in relation to the number of work<br />

sites that we are managing and therefore it’s<br />

important that we plan and coordinate the work<br />

properly to have the right amount of supervision to<br />

maintain our focus on a high level of safety.<br />

“We have a workforce that’s 100% subcontracted<br />

which will peak at about 200 construction<br />

employees, although over the life of the project


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Lavarack Barracks Redevelopment Stage 3 included<br />

the Headquarters building of the Third Brigade.<br />

Lavarack Barracks Redevelopment<br />

Stage 2 included accommodation units.<br />

"I'm Carmelo DiBella, Senior Project<br />

Manager on Lavarack Barracks<br />

Redevelopment Stage 4.<br />

“I’ve been with Thiess 18 years working<br />

on various infrastructure projects mostly<br />

in the North Queensland region. I’ve<br />

worked on Defence projects over the<br />

last 12 years and have been based<br />

at Lavarack since 1999. I’m originally<br />

from Ingham, a small township just<br />

north of Townsville, where I grew up<br />

on a cane farming property. I studied<br />

civil engineering at Townsville's James<br />

Cook University and joined Thiess on<br />

completion of my studies.<br />

“Working on a project such as Lavarack<br />

allows me to lead a diverse team on a<br />

complex regional project, for a motivated,<br />

decisive and appreciative client. I get a<br />

great deal of satisfaction working with<br />

our subcontractors developing a safety<br />

culture and competency level that will<br />

help Thiess achieve an incident and injury<br />

free workplace.”<br />

we’ll need to induct in excess of 2,000 employees<br />

as most of the subcontractors will only spend<br />

about 3 months on the site at any one time. We<br />

have to get their safety, culture, commitment and<br />

competency level in place in a very short time<br />

while they’re on our site.<br />

“Just recently we implemented a safety initiative<br />

committing all of our Thiess team to be a part<br />

of a certain number of safety observations and<br />

communications each month. It has resulted in our<br />

team becoming more visible to the workforce and<br />

taking more ownership of the safety culture of the<br />

site, and our subcontractors get an appreciation<br />

that we really do care about their safety.<br />

“In setting clear safety standards we have ten<br />

non-negotiable site safety rules that we want our<br />

entire subcontract workforce to adhere to. When<br />

any of the rules are breached we sit down with<br />

the subcontractors involved in a counselling forum<br />

to understand what the contributing behavioural<br />

factors were at the time and what actions can be<br />

taken to prevent the incident from reoccurring.<br />

The objective is to change the mindset of those<br />

involved towards safety. We’re finding that by<br />

stopping the work area involved to hold the<br />

counselling sessions and communicating with<br />

the workforce at the right level that we’re getting<br />

a positive response. We are demonstrating that<br />

Thiess is prepared to put safety ahead of program<br />

to achieve an incident and injury free work place.<br />

“Our client is committed to environmental<br />

management. The office facilities being delivered<br />

achieve equivalence to a 4.5 Star Australian<br />

Building Greenhouse Rating. Our design<br />

management team is implementing a number<br />

of ecologically sustainable initiatives. We’re<br />

looking at achieving 20% less water consumption<br />

than Building Code of Australia requirements by<br />

using waterless urinals, AAA rated fixtures, and<br />

appliances with electronic metering.<br />

“DOD project criteria require us to provide<br />

facilities that are primarily non-air conditioned to<br />

assist in the Army being acclimatised for action<br />

in comparable, harsh climatic conditions. Our<br />

design management team has focused on the<br />

orientation of buildings, cross flow ventilation<br />

and solar shading. Cladding materials have high<br />

thermal reflectance and insulation characteristics<br />

combined with a reduced maintenance<br />

requirement. Over the previous two stages of<br />

Lavarack Barracks we have been able to provide<br />

facilities that are both comfortable and suitable for<br />

the operations that occur within them.<br />

“Due to the large area our site covers we have<br />

a significant environmental challenge in the<br />

management of erosion and sediment run-off.<br />

The waterways on Lavarack run into the region's<br />

major river system then out to sea, which is the<br />

Great Barrier Reef lagoon. We've implemented a<br />

comprehensive environmental management plan<br />

and to date we’ve had a great deal of success<br />

handling the environment.<br />

“A successful project outcome for me is to: have<br />

an incident and injury free workplace; maximise<br />

the amount of scope that we can deliver for our<br />

client's budget; deliver quality facilities; maintain<br />

uninterrupted army operations; and achieve a<br />

better financial outcome than that established at<br />

the start of the project,” said Mr DiBella.


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

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Quarter 24<br />

Brian Gillon, Project Director<br />

Work resumes at<br />

<strong>Leighton</strong> Asia's Aviation Fuel<br />

Supply Facility project<br />

The new aviation fuel supply facility augments the existing fuel<br />

supply to the Chek Lap Kok airport in Hong Kong which was built<br />

by <strong>Leighton</strong> Asia over ten years ago. The new facility will receive<br />

tankers direct from the Middle East of up to 80,000 tonnes.<br />

Brian Gillon, Project Director of the Aviation<br />

Fuel Supply Facility speaks about the project.<br />

"The first part of the project is a 650m long jetty<br />

with two berths, one for vessels up to 80,000<br />

tonnes and the second for vessels up to 40,000<br />

tonnes. Fuel will be offloaded along the jetty into<br />

another part of the project, a tank farm with an<br />

initial capacity of 140 million litres of fuel. The<br />

fuel is stored here, certified and then pumped via<br />

a pair of new submarine pipe-lines, 4.5km long,<br />

to an existing pipeline and then on to the existing<br />

aviation fuel facility.<br />

"Our client is ECO Aviation Fuel Development<br />

Limited, a wholly-owned subsidiary of the Hong<br />

Kong and China Gas Company Limited. ECO has<br />

a franchise agreement with the Airport Authority<br />

Hong Kong to build and operate this facility to<br />

provide fuel.<br />

"The project value is in excess of A$100m.<br />

We were initially awarded the project nearly<br />

6 years ago, however, some of the project's<br />

neighbours were uncomfortable with having a fuel<br />

facility nearby and lodged a number of protests<br />

resulting in delays to the project. Ultimately the<br />

environmental permit was revoked, requiring the<br />

Airport Authority Hong Kong to gain a second<br />

environmental permit. We have been on-site since<br />

last year and anticipate completion in the fourth<br />

quarter of 2009.<br />

"In terms of safety the real challenge on this<br />

project is the diversity of the work. We're working<br />

offshore on a jetty structure, doing piling work


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over water as well as working on the tank farm.<br />

The tanks are 43.5m in diameter and 24.7m high,<br />

so we have the hazard of working at height. Later<br />

on we have piping and concrete work, and a<br />

submarine pipeline to install.<br />

"One of the things that we've done differently on<br />

this project is to divide our staff up into teams and<br />

each day we have one team go out onto site and<br />

do a safety inspection. They have specific items<br />

to look at each day. The site inspection teams<br />

encompass everybody, the draftsman, the quantity<br />

surveyors, the engineers, everybody. The people<br />

who wouldn't normally get out on site to look at<br />

safety specifically are going out with a fresh set of<br />

eyes to help the field team.<br />

"One of the particular challenges that we have in<br />

terms of safety on this project is crossing a very<br />

busy shipping channel known as Urmston Road.<br />

Urmston Road has a lot of river traffic coming<br />

from China into Hong Kong. To avoid the necessity<br />

for our pipe-laying barge to cross Urmston Road<br />

and interface with extremely heavy marine traffic,<br />

we're proposing to place the barge 2km offshore<br />

and then do a bottom pull of the pipe-line along<br />

the sea bed to the tank farm.<br />

"While the project is located in a primarily<br />

industrial area we do have a community liaison<br />

group visiting the project every quarter to go over<br />

the progress of the works and, in particular, the<br />

safety features of the project. Whilst I don't speak<br />

Cantonese, the community group does seem to<br />

appreciate the fact that I take the time to introduce<br />

the project, the members of our team and the<br />

progress that we've made to date on the project.<br />

"The project is located in an industrial area and the<br />

environmental impact of the project is quite small,<br />

but there is a unique feature environmentally<br />

- the jetty area is the habitat of the Chinese<br />

white dolphin. While the dolphins don't have any<br />

particular interest in our jetty they are particularly<br />

sensitive to underwater noise. In the construction<br />

of the jetty we use hydraulic hammers to drive the<br />

piles which causes considerable underwater noise.<br />

On the first Aviation Fuel Facility project, ten years<br />

ago, we used what was called a bubble curtain to<br />

reduce the noise. We have gone one step further<br />

on this particular project and we have developed<br />

a bubble jacket which is effectively a sleeve<br />

that goes over the outside of the pile. We inject<br />

compressed air at the base of the pile and this<br />

has the effect of reducing the underwater noise.<br />

We did considerable monitoring during a test<br />

phase prior to construction to ensure that we were<br />

having as little impact as possible on the dolphins<br />

as far as underwater noise goes.<br />

"Also we had to do a very detailed investigation<br />

along the route of the offshore pipeline to identify<br />

contaminated soils. There is natural contamination<br />

in some of the soil and it's necessary for us to<br />

dispose of that soil. We're now in the process of<br />

removing specific layers of dredged material and<br />

disposing of it in dedicated sites in Hong Kong.<br />

"Ultimately the success of the project for us is to<br />

send everybody home safely each night and to<br />

finish the project on time and within budget.<br />

"At the completion of this project we will have<br />

built the most up to date aviation fuel facility of<br />

any airport in the world," concluded<br />

Mr Gillon.


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

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Quarter 26<br />

Good client relations at work<br />

at Thiess' South Walker Creek<br />

Thiess secured a $345m three year contract extension for<br />

services at the BHP Mitsui Coal (BMC) owned South Walker Creek<br />

Coal Mine in August last year. Thiess have been operating at the<br />

site since 1996.<br />

Carl O'Hehir, Project Manager at South<br />

Walker Creek, talks about the relationship<br />

with Thiess' client BMC and life at the mine.<br />

"We've been here for 11 years and recently<br />

negotiated a contract extension which sees us<br />

working until June 2010. So overall Thiess are<br />

looking at 14 years here at South Walker Creek.<br />

"We're located about 20km west of Nebo and<br />

about 170km west of Mackay which is the major<br />

centre in the area.<br />

"We've got a very good relationship with the<br />

client. We've been working very hard to further<br />

develop that over the last two years and now<br />

we've reached the point where Thiess are<br />

responsible for the short term mine planning and<br />

the client is looking further ahead and preparing<br />

the long term planning. It's really a collaborative<br />

approach.<br />

"Recently we've had the opportunity to go away<br />

from site and do a bit of team building with<br />

BMC. We spent two days in the hinterland of<br />

Mackay where we focused on what the different<br />

key drivers for Thiess and BMC were. Out of<br />

that we reached a better understanding of why<br />

our positions don't always align but we came<br />

away with a charter to always look for win/win<br />

outcomes that achieve the best for South Walker<br />

Creek as a whole.<br />

"We're responsible for everything here; the topsoil<br />

removal, the drilling and blasting, the waste<br />

removal and the primary mover (the dragline). Then<br />

there's the coal mining and transfer to the coal<br />

preparation (prep) plant which we operate and<br />

maintain. We're also responsible for maintaining<br />

all the plant and equipment that's here as well.<br />

"This 07/08 financial year we're planning to<br />

produce about 3.5 million tonnes of product coal.<br />

We're looking to move approximately<br />

30 million bank cubic metres (bcms) of waste<br />

and forecasting to haul 5.2 million tonnes of coal.<br />

This year we're looking at about $140m worth of<br />

revenue or turnover.<br />

"Thiess supplies the fleet to South Walker Creek,<br />

apart from the dragline which is the client's. The<br />

coal preparation plant is also the client's. We run<br />

four excavators, about 20 trucks and we've got<br />

some ancillary gear and a couple of loaders for the<br />

hopper at the prep plant. Overall the fleet has a<br />

replacement value of about $100m.<br />

"South Walker Creek is a bit of a boutique<br />

operation and what I mean by that is we've got<br />

up to nine different types of coal here and what<br />

makes it really challenging for us is we need to<br />

meet customer specifications by optimising the<br />

blending of these different types of coal.<br />

"We've got some steep dipping seams in the coal<br />

at South Walker Creek, upwards of 10% so it<br />

makes it very challenging for drag line operation<br />

and also trucking. We've recently opened up two<br />

new box cuts, trying to establish this pit as a fully<br />

operational 20km long coal mine.<br />

"Thiess had a great year in terms of safety<br />

performance at South Walker Creek in the<br />

06/07 financial year. We were able to reduce<br />

our recordable injury rate and were successful<br />

in taking out the Thiess Queensland/Northern<br />

Territory/Pacific (QNP) quarterly safety award<br />

for two consecutive quarters. The first time any<br />

project within Thiess QNP has achieved this<br />

and we were very proud of this. We were also<br />

awarded the BMA Platinum Award for safety<br />

performance. That was a real highlight for us in<br />

that it was the first time that any BMA operation<br />

- port or coal mine - was awarded this highest<br />

achievement. For a contractor operation to be<br />

awarded that, well we were very, very proud.<br />

"One of the special initiatives we've taken on in<br />

our health and safety program is engaging more<br />

with our subcontractors. We've actually gone out<br />

of our way to involve them in our safety talks.<br />

We've extended the QNP field leadership time<br />

policy to allow a team of senior managers, along<br />

with our client representative, to go out and spend<br />

a couple of hours talking with the subcontractors<br />

daily. At the beginning we were getting a very<br />

negative response from the subbies, but now<br />

we're finding that it's become very positive.<br />

Communication has improved so that the subbies<br />

feel they're comfortable enough to talk to us about<br />

issues they have. We can then action those issues<br />

and get them the outcomes we are looking for.<br />

We're finding that this is working for us. It's about<br />

getting back to the basics - involving the guys.<br />

"We support community activities that our guys<br />

from South Walker Creek are involved in. We've<br />

donated to the Mackay Water Ski Open Day. A<br />

lot of the guys here are involved with the Mackay


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Water Ski club. We realise the importance those<br />

guys place on their own employer supporting their<br />

local community groups.<br />

"Thiess is a major sponsor each year for SIDS<br />

Trek for Kids which is a good excuse to get the<br />

guys from site together socially. They bring their<br />

families and trucks and utes to site; we have a<br />

barbecue and take photos, it's a great atmosphere<br />

and it's a great feeling for us to know that we're<br />

contributing.<br />

"More recently one of the initiatives we've taken<br />

on board is going to the high school kids and<br />

rolling out some relevant workplace health and<br />

safety initiatives. Our own health and safety<br />

superintendent Tony Barrow has been heavily<br />

involved with this and finding some real benefits in<br />

getting out there and giving the kids some awards.<br />

The awareness that these kids have about safety<br />

in the workplace is very impressive.<br />

"An example of innovation and use of technology<br />

here at South Walker Creek is the adoption of<br />

the magnadrive coupling. It uses magnetic fields<br />

to replace a mechanical coupling. This was an<br />

idea that our own operations manager, Danny<br />

McCarthy went over to America and investigated.<br />

He brought it back here and we've had two<br />

opportunities to apply the coupling. The first was<br />

a fixed drive coupling on the feed conveyor belt in<br />

our prep plant. We're seeing huge benefits there<br />

in reducing our maintenance costs and also it<br />

generates a built in belt protection capacity which<br />

is giving longer term belt savings for us in the prep<br />

plant.<br />

"The second application was on a variable speed<br />

drive on a hose down pump. The benefit there is<br />

reduced power usage which has a direct impact<br />

on greenhouse gas emissions. At the moment<br />

it's only in its infancy but we're seeing power<br />

reduction of about 30% since its introduction<br />

three months ago and now we're looking for<br />

bigger benefits from other applications in the<br />

coal handling prep plant. It's the first time that<br />

this magnadrive coupling has been used in the<br />

Australian mining industry so Thiess were at the<br />

forefront of that and we've already implemented<br />

the technology on two of our other prep plant<br />

operations here in the Bowen Basin.<br />

"Our key indicators of success at South Walker<br />

Creek are focused around our safety performance<br />

and reducing our injury frequency rates, waste/<br />

overburden movement and coal product output. If<br />

we are on target here then the costs will also be in<br />

good order. This is talked about each day in detail<br />

with a genuine focus on the safety of our people<br />

and reviewed on a monthly basis once the final<br />

costs and production figures come through.<br />

"The culture at South Walker Creek is a very<br />

positive one and we're very people oriented here.<br />

We have an open door policy where the guys from<br />

the workshop floor or anywhere else can come<br />

into the office and talk to anyone. We try and<br />

enjoy what we do because we're all here away<br />

from our families. So if I was to sum up in a couple<br />

of words; it's about having fun, staying safe and<br />

getting the results at the end of the day,"<br />

concluded Mr O'Hehir.<br />

"I'm Carl O'Hehir.<br />

"I'm a mining engineer by trade. I left uni<br />

in 1999 and started work with a mining<br />

house here in the Bowen Basin. I left that<br />

company four and a half years later after<br />

filling various technical and supervisory<br />

roles to join Thiess at Oaky Creek coal<br />

mine. I had the opportunity to come to<br />

South Walker Creek and have been here<br />

for just over two years. I've been project<br />

manager since July last year.<br />

"I live in Mackay. It's about 170km away.<br />

This morning I got up at about quarter to<br />

five, left the wife and kids and you think to<br />

yourself why do you do it, but the truth of<br />

the matter is I love what I do. I enjoy being<br />

out here. I enjoy being around the gear,<br />

particularly the dragline - it's a personal<br />

favourite of mine and I enjoy working with<br />

the people that are here. South Walker is<br />

a very challenging place. When you walk<br />

away each day knowing that everyone<br />

you work with leaves safely, and you've<br />

hit your production targets then you've<br />

actually achieved something. That's why<br />

I'm here and that's why I do it every day."


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 28<br />

Eastern Distributor and Cross<br />

City Tunnel operations and<br />

maintenance unite<br />

<strong>Leighton</strong> Contractors was awarded the contract to operate and<br />

maintain the Eastern Distributor in 1999 for a 48 year period.<br />

Last year a consortium of <strong>Leighton</strong> Contractors and ABN AMRO<br />

successfully bid for the nearby Cross City Tunnel. The Industrial<br />

and Services Division of <strong>Leighton</strong> Contractors has taken on a 25<br />

year contract to operate and maintain that tunnel. The synergies<br />

between the Cross City Tunnel and the Eastern Distributor have led<br />

to a merging and rationalisation of management structure.<br />

Chris Dando, formerly Manager of<br />

Operations and Maintenance at the<br />

Cross City Tunnel, is now the Project<br />

Manager for Operations and Maintenance at<br />

both projects. Chris talks to us about<br />

the undertaking.<br />

"It was a somewhat challenging transition taking<br />

over an operating motorway but we managed to<br />

do that quite successfully.<br />

"The Eastern Distributor motorway is 6km long<br />

and almost 2km of that is a piggy-back tunnel<br />

- the south-bound and north-bound lanes sit<br />

one on top of the other. The Cross City Tunnel is<br />

approximately 2km long, but the whole tunnel<br />

network comprises of about 8km when you<br />

consider all the on and off ramps. The Eastern<br />

Distributor alone has daily traffic averaging<br />

between 120,000 and 130,000 vehicles.<br />

"We deal with a range of traffic issues every day,<br />

keeping minor traffic incidents and breakdowns<br />

from escalating into major traffic incidents is the<br />

key outcome of our business. That's why the coordination<br />

of our patrol crews and the Emergency<br />

Services by our control room operators is so<br />

important.<br />

"After working in a motorway environment for<br />

two years I have to say that driver behaviour can<br />

be quite amazing. We've had truck drivers ignore<br />

height restrictions, a motor cyclist attempt to drive<br />

through the tunnel the wrong way but noticed and<br />

did a u-turn. Topping that was a car and caravan<br />

that did the same thing - but when they tried to<br />

u-turn they stopped traffic all together.<br />

"We also had 20 police vehicles chasing a car<br />

against the flow of traffic, a dog that ran through<br />

the full length of the Cross City Tunnel, a homeless<br />

person walking against traffic and a drunken<br />

reveller who entered the motorway and fell asleep<br />

in the middle of the road! Never a dull moment.<br />

"An important issue that we deal with is<br />

maintaining a healthy tunnel environment. The<br />

traffic we move can produce many potentially<br />

harmful gases. We monitor these gas levels very,<br />

very closely in the tunnels. A range of operational<br />

procedures are available to the motorway<br />

controllers to deal with any gas levels that may be<br />

of concern.<br />

"Regular maintenance of the tunnels is equally<br />

important for driver safety. It includes wall<br />

washing, road surface sweeping, closed-circuit<br />

television system inspections (there are 263<br />

cameras over the two motorways), emergency<br />

phone system inspections (there are 331 phones<br />

in the tunnels), crash barrier replacement and<br />

light replacement, and inspection and repairs<br />

to the industrial sized fans (127 across the two


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 29<br />

motorways.) We have over 9,000 lights and 5,000<br />

of those are fluorescent which are replaced every<br />

four to five years.<br />

"We not only have to take care of the travelling<br />

public, we also have a lot of local residents and<br />

businesses at both sites to look after. The Cross<br />

City Tunnel, in particular, opened when air quality<br />

outside the tunnel was a very, very sensitive<br />

issue. Consequently an Air Quality Consultative<br />

Committee was established to review community<br />

concerns. We have to provide a lot of air quality<br />

data to the committee and decided an open-book<br />

approach best demonstrated that we have nothing<br />

to hide as far as maintaining the air quality at<br />

Cross City Tunnel. We've had good feedback from<br />

this group on the way we deal with a number of<br />

air quality issues.<br />

"The other big issue for our local residents is noise.<br />

We can only do our maintenance at night between<br />

the hours of 10.00 pm and 5.00 am and being<br />

in the city there are a lot of high rise residents<br />

around our two projects. The local residents are<br />

very sensitive to any noise at night time. We find<br />

that if we give them sufficient notice and keep the<br />

noise to a minimum in the early hours, we meet<br />

their requirements.<br />

"The major goal of the underground motorways<br />

is to take traffic off the suburban and city streets.<br />

One of the major benefits of motorways is the<br />

reduction in traffic fuel consumption and the figure<br />

estimated for the Eastern Distributor was a saving<br />

of 1.2 million litres per year.<br />

"Another issue concerning the environment that<br />

most people don't think about is the amount of<br />

ground water and salt water seepage that we get<br />

in both the vehicle tunnel and ventilation tunnels.<br />

This is more pronounced at the Cross City Tunnel<br />

where the tunnels are quite deep and sit below<br />

the tide line, therefore, we get in excess of 500<br />

tonnes a day. We collect and treat that water in<br />

tanks before it is discharged to stormwater drains.<br />

Part of that water is actually free of salt and is a<br />

valuable resource, so we went through our client<br />

to Sydney Council about it. Sydney Council are<br />

keen to make use of it and have made it a major<br />

component of the City of Sydney's groundwater<br />

re-use program. We are currently working with our<br />

client and Sydney Council to get this water re-use<br />

project up and running.<br />

"Traffic management and toll collection are fairly<br />

IT based businesses. At the moment the use-bydate<br />

of a lot of equipment at Eastern Distributor<br />

has been reached and we're undergoing a tolling<br />

system upgrade at various levels. The upgrade<br />

will bring greater efficiencies. The Cross City<br />

Tunnel opened as a cashless tollroad and certainly<br />

that will happen in due course at the Eastern<br />

Distributor.<br />

"Safety on site is critical - an operating motorway<br />

is a potentially dangerous environment. We have a<br />

lot of remote areas in both these tunnel networks<br />

and communications with workers in those areas<br />

is important. We have to keep track of who is<br />

working where in the tunnel, what work they're<br />

doing and when we expect to hear from them.<br />

"In addition to meeting forecast returns and safe<br />

operation of both sites, success in the short term<br />

is achieving steady state operation of the Cross<br />

City. As I mentioned before we've only been on<br />

site for 3 months. We took it over when it was an<br />

operating motorway so getting that site settled<br />

down and operating in a more steady state<br />

environment is a key short term goal. We had a<br />

major planned maintenance shutdown at Cross<br />

City soon after we moved in; preparing for that and<br />

successfully achieving it, and completing all the<br />

scheduled maintenance that was required was a<br />

major achievement.<br />

"I've found a very positive culture here at the<br />

operations and maintenance group at the Eastern<br />

Distributor. Some of the people have been here for<br />

seven or eight years - that's from the opening of<br />

the motorway and there have been a lot of good<br />

relationships formed. I see that both in the work<br />

environment and socially. Certainly working in this<br />

new environment has been a great experience for<br />

me. It's only early days but I've got a great team<br />

working with me," said Mr Dando.


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 30<br />

John Holland awarded $117m<br />

Melbourne International Terminal Expansion Works<br />

The John Holland Group has been appointed<br />

Managing Contractor at Melbourne Airport to<br />

deliver a series of projects under the Strategic<br />

Terminal Expansion Program for Australia Pacific<br />

Airports (Melbourne). John Holland has been<br />

awarded two expansion projects worth $117m and<br />

is preferred contractor on the third project, which<br />

is worth $84m.<br />

John Holland’s Southern Region will deliver these<br />

expansions to Melbourne Airport’s International<br />

Terminal, adding five new aircraft gates, a new<br />

international baggage processing system and a<br />

new outbound passenger and retail precinct to<br />

the existing International Terminal, as part of a<br />

proposed $330m investment in airport expansion.<br />

Work commenced on the projects at the end of<br />

November 2007. The Program represents one of<br />

the biggest private sector construction contracts in<br />

Victoria and the biggest private sector investment<br />

in Victorian transport infrastructure.<br />

John Holland’s Managing Director, David Stewart<br />

said, “John Holland’s work on Melbourne Airport’s<br />

Expansion Program will be undertaken in a fully<br />

John Holland has been awarded a<br />

$625m contract to construct the 70<br />

kilometre Sugarloaf Pipeline, a major<br />

drought-proofing measure linking<br />

the Goulburn River to Melbourne’s<br />

Sugarloaf Reservoir.<br />

The $625m pipeline is one component of<br />

the Victorian Government’s "Our Water,<br />

Our Future" plan to secure Victorian<br />

water supplies for the long term. The<br />

Pipeline will transfer 75 billion litres of<br />

water to Melbourne per annum, helping<br />

to modernise the Food Bowl irrigation<br />

system and saving 225 billion litres of<br />

water each year.<br />

The contract is an alliance between<br />

Melbourne Water, John Holland and<br />

designers SKM and GHD. Construction<br />

of the Sugarloaf Pipeline will combine<br />

John Holland’s Southern Region<br />

construction business with the<br />

specialist capabilities of John Holland’s<br />

Water and Structural Mechanical<br />

Process businesses.<br />

operational environment, drawing upon John<br />

Holland’s exemplary track record in both safety<br />

and delivery on complex projects. We will work in<br />

partnership with Melbourne Airport to ensure that<br />

all work is carried out in a safe and timely way,<br />

without delays to passengers and aircraft.”<br />

Peter Kessler, General Manager of John Holland’s<br />

Southern Region said, “This award continues a<br />

strong partnership between John Holland and<br />

Melbourne Airport. Together, we won the 2006<br />

Australian Construction Achievement Award for<br />

Melbourne Airport’s remarkable runway widening<br />

works. We look forward to working with the team<br />

again during this significant project.”<br />

More recently, Melbourne Airport and John<br />

Holland formed a five year Relationship Framework<br />

Contract for infrastructure works, commencing<br />

with the Taxiway Victor contract, which is currently<br />

underway.<br />

Details of how the completed International<br />

Terminal will look can be seen at www.<br />

melbourneairport.com.au/t2<br />

John Holland awarded $625m Sugarloaf Pipeline Project<br />

John Holland Group Managing<br />

Director, David Stewart said that “the<br />

Sugarloaf Pipeline project is critical to<br />

securing Melbourne’s water supply. John<br />

Holland is delighted to bring our<br />

diverse expertise and long-standing<br />

experience to this new alliance with<br />

Melbourne Water.”<br />

The initial development phase of the<br />

project will commence immediately,<br />

involving extensive survey works and<br />

community consultation program.<br />

Construction of the pipeline is expected<br />

to begin in April 2008 and to be completed<br />

in 2010.<br />

General Manager of John Holland<br />

Southern Region, Peter Kessler<br />

commented that “with the Sugarloaf<br />

Pipeline, John Holland is excited to renew<br />

its decade-long relationship with<br />

Melbourne Water. We applaud Melbourne<br />

Water’s selection of a relationship-based<br />

contracting model and look forward to<br />

delivering this essential infrastructure for<br />

the state of Victoria.”<br />

<strong>Leighton</strong> Contractors wins<br />

Pluto LNG Site Preparation<br />

Project in WA<br />

<strong>Leighton</strong> Contractors has secured<br />

a $163m contract to undertake site<br />

preparation bulk earthworks at the<br />

new Burrup Liquid Natural Gas (LNG)<br />

Park site on Western Australia’s<br />

Burrup Peninsula near Karratha.<br />

The contract has been awarded by<br />

Woodside as part of the Pluto LNG<br />

Project. It comprises the first phase<br />

of works to develop a new onshore<br />

LNG processing plant.<br />

Peter McMorrow, Managing Director<br />

of <strong>Leighton</strong> Contractors, said that the<br />

skills and experience of our people<br />

remain key factors in winning<br />

new work.<br />

“The award of this site preparation<br />

contract for Woodside highlights<br />

our ability to mobilise people and<br />

equipment within a tight labour<br />

market and timeframe,”<br />

Mr McMorrow said.<br />

Site preparation and earthworks<br />

commenced in January and are<br />

expected to continue through until<br />

third quarter 2008. The project<br />

involves drill and blast, load and haul,<br />

placement and compaction, and<br />

crushing and screening works.<br />

Ray Sputore, General Manager<br />

of <strong>Leighton</strong> Contractors’ Western<br />

Australian construction operations<br />

said that this contract reflects well<br />

on the company’s ability to service<br />

the rapidly expanding resources and<br />

energy sector.<br />

“<strong>Leighton</strong> Contractors worked with<br />

Woodside over two decades ago to<br />

complete civil works for the<br />

Northwest Shelf Development on the<br />

Burrup Peninsula. At the time, this<br />

landmark project was one of the<br />

largest earth moving tasks in<br />

Australia and laid the foundations for<br />

future development of the Burrup,”<br />

he said.


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 31<br />

<strong>Leighton</strong> International wins<br />

US$1.3bn of new work in UAE<br />

<strong>Leighton</strong> International, through its<br />

45%-owned associate Al Habtoor<br />

Engineering, has been awarded<br />

US$1.3bn of new work in Dubai and Abu<br />

Dhabi in the United Arab Emirates.<br />

The first of these projects awarded, and<br />

the first contract won by Al Habtoor<br />

Engineering since it merged with <strong>Leighton</strong><br />

International in September 2007, is a<br />

US$290m (A$310m) contract for the<br />

construction of the new JW Marriott Hotel<br />

in Abu Dhabi.<br />

The project, for Abu Dhabi National<br />

Hotels, involves the construction of a 10-<br />

storey hotel with basement, 88 chalets,<br />

a marine village, a staff accommodation<br />

building, a spa facility and a lagoon. Work<br />

commenced last year and is due for<br />

completion in January 2010.<br />

In December 2007, the company secured<br />

a US$520m contract for the construction<br />

of the new JAFZA convention centre<br />

in Dubai for the Jebel Ali Free Zone<br />

Authority. The JAFZA convention centre<br />

complex will comprise twin towers for the<br />

convention centre, a food court, a<br />

33-storey office complex and sevenstorey<br />

hotel.<br />

A construction contract for two hotels on<br />

Yas Island in Abu Dhabi, for Aldar, worth a<br />

total of US$130m, was also awarded last<br />

December.<br />

The project for Aldar comprises the<br />

construction of two separate 4-star<br />

hotels on adjacent plots on Yas Island<br />

in Abu Dhabi. The first hotel comprises<br />

400 rooms and 30 suites; the second 200<br />

rooms and 10 suites. Also included is a<br />

ballroom, numerous function rooms, food<br />

and beverage outlets and recreational<br />

facilities including pools. Construction<br />

commenced in December 2007 and should<br />

be completed in September 2009.<br />

In January, this year, a US$350m contract<br />

was awarded for the construction of a<br />

major mixed-use development in Abu<br />

Dhabi for United <strong>Holdings</strong>.<br />

The project, currently known as the<br />

Plot 9 hotel, residential and commercial<br />

complex, comprises:<br />

- a 40-storey hotel tower;<br />

- a 25-storey tower containing serviced<br />

apartments;<br />

Plot 9, Abu Dhabi, <strong>Leighton</strong> International<br />

- a 19-storey residential tower; and<br />

- an 18-storey office tower.<br />

The overall built up area of the project<br />

exceeds 240,000m 2 .<br />

Construction on the project commenced<br />

in early February and will be completed<br />

in two stages. Stage 1 will be completed<br />

in December 2009, and Stage 2 will be<br />

completed in July 2010.<br />

Managing Director of <strong>Leighton</strong><br />

International, David Savage, said that<br />

the new contracts highlighted the<br />

opportunities available to the company<br />

since the merger with Al Habtoor.<br />

"Al Habtoor has an unrivalled track record<br />

in the region for these type of projects and<br />

is considered the contractor of choice for<br />

high quality building work," he said.<br />

"The construction opportunities available<br />

in the region are enormous. More than<br />

$120bn will be invested over the next four<br />

to five years on infrastructure projects in<br />

Abu Dhabi alone.<br />

"The outlook for us in this region is very<br />

positive, and we expect to secure a<br />

number of new projects in the next few<br />

months," Mr Savage said.<br />

<strong>Leighton</strong> Contractors' subsidiary<br />

HWE Mining awarded<br />

$600m contract extension at<br />

Yandi, WA<br />

HWE Mining has been awarded a three-year<br />

contract extension worth approximately $600m at<br />

the Yandi iron ore mine in Western Australia’s<br />

Pilbara region.<br />

The contract extension at BHP Billiton’s Yandi mine<br />

will see HWE Mining provide complete mining<br />

services at the project from the current completion<br />

date of August 2009 until August 2012, with an<br />

option for BHP Billiton to extend the contract by a<br />

further two years.<br />

The award of the Yandi contract extension follows<br />

a decision in June 2007 to award HWE Mining<br />

a two-year contract extension worth A$400m to<br />

operate the Yandi mine.<br />

Peter McMorrow, Managing Director of <strong>Leighton</strong><br />

Contractors, said that the contract extension<br />

reflected the highly successful business<br />

partnership between HWE Mining and BHP Billiton<br />

Iron Ore that has spanned many years.<br />

“The award of this contract is an outstanding<br />

achievement that recognises our ability to work<br />

alongside BHP Billiton in delivering mining<br />

solutions that add value to their operations,”<br />

Mr McMorrow said.<br />

Craig Laslett, Executive General Manager of<br />

<strong>Leighton</strong> Contractors’ Mining Division, said the<br />

contract extension was an excellent result for the<br />

HWE Mining team.<br />

“HWE Mining has a proud association with Yandi<br />

and has been providing contract mining services at<br />

the mine for BHP Billiton Iron Ore since 1991,”<br />

Mr Laslett said.<br />

“Our team at Yandi have played a significant part<br />

in delivering a world class operation that has an<br />

exceptional safety record, and we look forward to<br />

being part of the mine’s future success.”<br />

Henry Walker Eltin commenced operations at<br />

Yandi in 1991 with the construction of the first<br />

process plant producing 5 million tonnes per<br />

annum (Mtpa) of iron ore. Production has increased<br />

over this period and HWE Mining now produces<br />

more than 40Mtpa of iron ore, with over 400<br />

employees on site.


<strong>Leighton</strong><br />

<strong>Holdings</strong><br />

Quarterly<br />

Update<br />

2nd<br />

Quarter 32<br />

Encouraging Indigenous<br />

engineers<br />

Twenty young Indigenous Australians from around<br />

the country spent a week this summer getting<br />

a taste of engineering to encourage them to<br />

consider a career in the industry.<br />

As students of the Indigenous Australian<br />

Engineering Summer School, the teenagers were<br />

given the opportunity to work in laboratories, use<br />

computers, visit engineering projects and meet<br />

successful and inspiring engineers.<br />

The school is run by Engineering Aid, a<br />

philanthropic organisation that provides<br />

engineers and related services to assist<br />

disadvantaged communities both in Australia<br />

and overseas, and was hosted this year by the<br />

University of Newcastle.<br />

<strong>Leighton</strong> <strong>Holdings</strong> actively supports a range of<br />

education and training opportunities for future<br />

generations of young Australians. We have<br />

sponsored the Engineering Summer School since<br />

its inception in 1998.<br />

Our partnership with the University of New<br />

South Wales provides rural and regional students<br />

with scholarships to study engineering and the<br />

opportunity to undertake on-the-job training<br />

through our operating companies.<br />

"Our support for the Summer School is another<br />

way <strong>Leighton</strong> provides opportunities for students<br />

to learn about an industry that provides the basic<br />

services required for a community to function,"<br />

said <strong>Leighton</strong> <strong>Holdings</strong>' Chief Executive, Wal King.<br />

"It is also an investment in the skills required<br />

to meet future growth in the infrastructure and<br />

resources markets which are so vital to our<br />

national prosperity," added Mr King.<br />

Former Prime Minister Bob Hawke, Patron of the<br />

Summer School, believes the lack of Indigenous<br />

engineers has been a significant factor in the<br />

lack of proper housing and infrastructure in many<br />

Aboriginal communities.<br />

Engineers Australia in a recent article about the<br />

Summer School acknowledged that 23 of its<br />

alumni have graduated from university with<br />

engineering degrees.<br />

New headquarters for the<br />

<strong>Leighton</strong> Group<br />

<strong>Leighton</strong> <strong>Holdings</strong> and <strong>Leighton</strong> Properties<br />

have returned to their head office in St<br />

Leonards NSW following an extensive<br />

refurbishment of the building that has<br />

housed various areas of the Group since<br />

1984. The project was developed by<br />

<strong>Leighton</strong> Properties and constructed by<br />

<strong>Leighton</strong> Contractors. The design reflects<br />

the quality, longevity and strength of the<br />

business and its people.<br />

<strong>Leighton</strong> House was officially opened in<br />

December with a short recital from the<br />

Sydney Symphony Fellows. <strong>Leighton</strong><br />

<strong>Holdings</strong> is a proud sponsor of the Sydney<br />

Symphony Sinfonia mentoring program for<br />

tertiary music students.<br />

<strong>Leighton</strong> <strong>Holdings</strong> Limited<br />

ABN 57 004 482 982<br />

472 Pacific Highway, St Leonards NSW 2065, Australia<br />

www.leighton.com.au<br />

Telephone (02) 9925 6666<br />

Facsimile (02) 9925 6005

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