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update<br />
quarterly<br />
February 2008<br />
Qtr02<br />
City of Dreams, Macau <strong>Leighton</strong> Asia<br />
inside this issue • Half Year Report<br />
• Road construction leads the way • Mt Keith ramps up<br />
• City of Dreams takes shape • 400 George Street pre-sold<br />
• Gold Coast desalination plant update
<strong>Leighton</strong><br />
<strong>Holdings</strong><br />
Quarterly<br />
Update<br />
2nd<br />
Quarter 02<br />
Wal King AO, <strong>Leighton</strong> <strong>Holdings</strong>' Chief Executive Officer<br />
Southbank Redevelopment, Queensland, John Holland<br />
<strong>Leighton</strong> half year profit up 32%,<br />
work in hand at record $26.7bn<br />
<strong>Leighton</strong> <strong>Holdings</strong> has announced a 32% increase<br />
in operating profit after tax and minorities to<br />
$250m (versus $190m last year) from a pre-tax<br />
profit of $322m. A 50% franked interim dividend<br />
of 60 cents was also announced by the directors<br />
representing a 33% increase (45 cents unfranked<br />
last year).<br />
Chief Executive, Mr Wal King, said that he was<br />
very pleased with both the operating performance<br />
of the Group and the progress that had been made<br />
in implementing a number of strategic initiatives<br />
during the period.<br />
“The Group has secured some $12bn of new<br />
work, extensions and variations during the<br />
period boosting work in hand to a record $26.7bn<br />
versus $21.1bn at June 2007. Major construction<br />
projects awarded included the $625m Sugarloaf<br />
pipeline JV project in Victoria, the $1bn Sydney<br />
desalination JV project and the $560m Saadiyat<br />
Island highway in Abu Dhabi,” he said.<br />
“New mining contracts includes the Tarong,<br />
Sonoma and Lake Vermont coal mines in<br />
Queensland. Significant extensions were also<br />
awarded at the Yandi and Area C iron ore mines in<br />
Western Australia, the South Walker Creek<br />
coal mine in Queensland, the Challenger gold<br />
mine in South Australia and at the MSJ coal mine<br />
in Indonesia.<br />
“Our work load translated into revenue growth<br />
of 14% with total revenue for the six months<br />
of $6.5bn. Of the Group’s major markets,<br />
infrastructure provided revenue of $3.6bn (up 20%),<br />
resources of $1.7bn (down 8%) and property of<br />
$1.2bn (up 44%),” said Mr King.<br />
“A highlight of the period was the acquisition of a<br />
45% stake in Al Habtoor Engineering, one of the<br />
leading construction contractors in the Gulf region,<br />
for approximately $860m. Al Habtoor-<strong>Leighton</strong><br />
immediately became one of the region’s largest<br />
multi-disciplined contractors.<br />
“Al Habtoor provides <strong>Leighton</strong> with a significant<br />
increase in capacity to enable both parties to<br />
fully capitalise on the numerous opportunities in<br />
the Gulf market, particularly in the United Arab<br />
Emirates. The transaction brought an incremental<br />
work in hand to the Group of some $1.5bn.<br />
“A long-term joint venture agreement has<br />
also been signed with Tourism Development<br />
& Investment Company (TDIC) in Abu Dhabi.<br />
The JV will undertake contracting and provide<br />
management services for TDIC as they develop<br />
billions of dollars of real estate and infrastructure<br />
over the next few years,” said Mr King.<br />
“The longer term outlook for the Group remains<br />
positive driven by a record level of work, >>
30000<br />
<strong>Leighton</strong><br />
<strong>Holdings</strong><br />
Quarterly<br />
Update<br />
2nd<br />
Quarter 03<br />
Financial Highlights<br />
Key Performance Indicators for the Half Year period to 31 December<br />
New Perth Bunbury Highway, Western Australia,<br />
<strong>Leighton</strong> Contractors<br />
31 Dec 2007 31 Dec 2006 %<br />
$’000 $’000 Change<br />
Revenue<br />
- Group 4,755,610 4,897,513 (2.9%)<br />
- Joint Venture Entities and Associates 1,755,074 805,065 118.0%<br />
Other Revenue 25,125 22,395 12.2%<br />
Total Revenue (includes the Group’s share 6,535,809 5,724,973 14.2%<br />
of joint ventures and associates)<br />
New Contracts, Extensions & Variations 12,347,103 9,630,252 28.2%<br />
Value of Work in Hand (includes the Group’s 26,657,038 20,095,854 32.6%<br />
share of joint ventures and associates)<br />
Profit before tax 321,712 246,143 30.7%<br />
Income Tax (70,989) (55,558) 27.8%<br />
Minorities (473) (578) (18.2%)<br />
Profit after tax 250,250 190,007 31.7%<br />
Earnings per Ordinary Share 90.0¢ 68.3¢ 31.8%<br />
Dividends per Ordinary Share 60.0¢ 45.0¢ 33.3%<br />
31 Dec 2007 30 June 2007 %<br />
$’000 $’000 Change<br />
Total Capital and Reserves 1,432,889 1,350,473 6.1%<br />
(excludes minority interests)<br />
Total Assets 5,830,202 4,745,202 22.9%<br />
Cash net of Borrowings (644,783) 669,262 (196.3%)<br />
Undrawn Facilities and Guarantees 736,108 740,512 (0.6%)<br />
Interim Dividend<br />
The directors have announced an interim<br />
dividend of 60 cents per share, 50% franked at<br />
a tax rate of 30%, payable on 31 March 2008.<br />
For non-resident and corporate shareholders<br />
the dividend will include 30 cents per share<br />
conduit foreign income.<br />
Close of Books<br />
For the purpose of determining dividend<br />
entitlements, the Company’s Share Registry<br />
Office will accept registrable transfers up to<br />
5pm on Friday, 14 March 2008 if paper-based,<br />
or by end of day on that date if transmitted<br />
electronically on CHESS. <strong>Leighton</strong> shares are<br />
expected to trade ex-dividend on the Australian<br />
Securities Exchange on 7 March 2008.<br />
<strong>Leighton</strong> Notes<br />
Interest on <strong>Leighton</strong> <strong>Holdings</strong> Limited’s $200m<br />
of Convertible Unsecured Subordinated<br />
Resettable Notes (‘<strong>Leighton</strong> Notes’) will be<br />
paid on 2 June 2008 at the rate of 8.01% pa in<br />
respect of the period from 30 November 2007<br />
to 28 January 2008 (both dates included) and at<br />
the rate of 8.51% pa in respect of the period<br />
from 29 January to 30 May 2008 (both dates<br />
included). For the purpose of determining<br />
Noteholders entitlements to the payment of<br />
interest on the <strong>Leighton</strong> Notes only those<br />
persons who are registered as Noteholders at<br />
7.00pm on 23 May 2008 ('Record Date') shall<br />
be entitled to receive the payment.
<strong>Leighton</strong><br />
<strong>Holdings</strong><br />
Quarterly<br />
Update<br />
2nd<br />
Quarter 04<br />
Gateway Bridge Duplication, Queensland, <strong>Leighton</strong> Contractors<br />
>><br />
a strong competitive position in core markets,<br />
continued growth in those core markets, and the<br />
implementation of a range of strategic initiatives.<br />
The backing of a strong balance sheet means that<br />
the Group is well placed to invest for growth and<br />
to pursue opportunities.<br />
“Construction levels across the infrastructure and<br />
property markets are forecast to stay strong for the<br />
next five years stimulated by Australia’s sustained<br />
economic growth. Investment in infrastructure will<br />
continue to be driven by a growing population,<br />
past under-investment and a commitment by<br />
governments to resolve some of the existing<br />
bottlenecks and deficiencies.<br />
“The resources boom is set to continue for coal,<br />
iron ore and energy related commodities during<br />
2008 and 2009 with high commodity prices<br />
likely to sustain investment in projects at high<br />
levels. The Group is well positioned to increase<br />
its contract mining activity as new mines are<br />
opened up and existing clients seek to increase<br />
production,” he said.<br />
“Non-residential property remains strong in 2008,<br />
due primarily to the strength of the economy - with<br />
employment and business conditions remaining<br />
positive - and the market should stay at similarly<br />
high levels over the next five years. Medical and<br />
educational facilities are likely to benefit from<br />
continued investment from both the public and<br />
private sectors.<br />
“Real estate has been the major driver of project<br />
activity in the Gulf, however a shift is now<br />
occurring towards public infrastructure projects –<br />
in water, power and transport. Construction across<br />
both these sectors is now occurring simultaneously<br />
and Al Habtoor-<strong>Leighton</strong> is well positioned to<br />
undertake this work.<br />
“Mining remains a key driver for Indonesia<br />
and, with vast reserves of coal, oil and gas,<br />
and its proximity to China and India, its future<br />
looks positive. The Hong Kong Government has<br />
announced an increase in capital expenditure over<br />
the next few years, with rail and infrastructure<br />
projects expected to dominate the market,”<br />
said Mr King.<br />
“In Macau, expansions to existing casino and hotel<br />
complexes are underway or in planning while<br />
other new developments remain on the drawing<br />
boards. The current building boom in Macau is<br />
coinciding with large infrastructure demands<br />
– particularly for transport,” he said.<br />
“We have restructured <strong>Leighton</strong> Asia and I’m<br />
pleased to advise that Mr Hamish Tyrwhitt has<br />
taken over the role of Managing Director from<br />
1 January 2008 and has been appointed an<br />
Associate Director of <strong>Leighton</strong> <strong>Holdings</strong> Limited.<br />
This follows the decision by Mr Joe Dujmovic to<br />
step down as Managing Director to concentrate on<br />
health and personal matters.<br />
“Hamish was most recently General Manager,<br />
Victoria, South Australia, Tasmania and New<br />
Zealand for <strong>Leighton</strong> Contractors and prior to that<br />
was General Manager, Malaysia for <strong>Leighton</strong> Asia<br />
(Southern). He has 25 years of industry experience<br />
and spent more than 20 years working for the<br />
<strong>Leighton</strong> Group,” said Mr King.<br />
John Holland Aviation Services, Victoria<br />
Prominent Hill copper gold mine, South Australia, Thiess<br />
“The balance sheet remains solid with total assets<br />
of $5.8bn and gross cash of $511m. A disciplined<br />
capital management plan is in place which<br />
ensures the Group has the financial resources to<br />
pursue growth opportunities to further diversify the<br />
business.<br />
“The Group’s work in hand maintains the great<br />
momentum and revenue for the full year is<br />
forecast to be over $14.5bn. We expect our 2008<br />
profit to be up by at least 30% on last year’s record<br />
result of $450m, which was up 63% on the<br />
previous year,” said Mr King.
<strong>Leighton</strong><br />
<strong>Holdings</strong><br />
Quarterly<br />
Update<br />
2nd<br />
Quarter 01<br />
Saadiyat Link expressway, United Arab Emirates<br />
<strong>Leighton</strong> International signs<br />
long-term joint venture<br />
agreement with TDIC<br />
in Abu Dhabi<br />
Tourism Development & Investment Company (TDIC), the tourism<br />
asset development arm of the Abu Dhabi Tourism Authority<br />
(ADTA), has entered into a joint venture agreement with <strong>Leighton</strong><br />
to create a major new force in construction in the United Arab<br />
Emirates’ capital.<br />
Angsana Eastern Mangrove project, United Arab Emirates<br />
TDIC Headquarters enabling works, United Arab Emirates<br />
The new 51:49 joint venture, TDIC-<strong>Leighton</strong><br />
Contracting LLC, has been formed to<br />
undertake contracting for civil engineering<br />
and infrastructure, building, and mechanical<br />
and electrical projects, project and<br />
construction management and facilities<br />
management services for TDIC.<br />
Initial projects covered by the agreement<br />
include the 6.5km, Saadiyat Link road<br />
(awarded to <strong>Leighton</strong> in September this<br />
year) which will connect Abu Dhabi's<br />
Shahama district to Saadiyat Island, the<br />
27km 2 island lying offshore Abu Dhabi city<br />
and which is being transformed into a<br />
signature leisure, cultural and residential<br />
destination. The Saadiyat Link road will<br />
transverse the island and connect to the<br />
10-lane Saadiyat Bridge, which is already<br />
under construction from Abu Dhabi's Mina<br />
Zayed area. The Saadiyat Link, which<br />
includes five lanes in each direction, is due<br />
for completion in 2009.<br />
The contract covers construction of the<br />
Saadiyat Link and associated side roads;<br />
the main feeder road to the up-market<br />
Saadiyat Beach district, providing easy<br />
access to the planned five-star resorts and<br />
golf course; seven bridges with a total deck<br />
length of 1.6km; three tunnels; 10.7km of<br />
storm water drainage; 22.3km of sewerage<br />
systems; a 30km potable water network with<br />
a ground storage tank and pump station,<br />
various mechanical and electrical works,<br />
and installation of all utilities required to<br />
service Saadiyat Link and the Saadiyat<br />
Beach district including all hotels, residential<br />
developments and road systems.<br />
Other projects covered by the agreement<br />
include the Eastern Mangroves Hotel and<br />
the new TDIC headquarters being built<br />
adjacent to Maqta Bridge, the main gateway<br />
to Abu Dhabi city.<br />
Managing Director of the Al Habtoor<br />
<strong>Leighton</strong> Group and <strong>Leighton</strong> International,<br />
David Savage, says the agreement<br />
represents one of the Group's most<br />
significant partnerships, and will underwrite<br />
the company's business in Abu Dhabi for the<br />
foreseeable future.<br />
"TDIC is one of Abu Dhabi's largest, most<br />
respected developers," he said. "We<br />
are delighted that it has selected us as<br />
its partner for its exciting development<br />
program. We look forward to working<br />
with TDIC to develop Abu Dhabi into one<br />
of the world's leading tourist and cultural<br />
destinations."<br />
The agreement is expected to generate a<br />
minimum annual revenue of US$270m in the<br />
first year, growing to a minimum of US$1.4bn<br />
in the fifth year.<br />
"In line with TDIC's overall ethos of<br />
employing best practices, this new joint<br />
venture will adhere to global standards<br />
in human resources, health, safety and<br />
environment deployment," said Lee Tabler,<br />
Chief Executive Officer, TDIC.<br />
"While <strong>Leighton</strong> will bid for additional TDIC<br />
contracts, it will be judged on a purely<br />
professional and commercial basis in a<br />
transparent and competitive process.<br />
"<strong>Leighton</strong> has repeatedly demonstrated<br />
long-term commitment to Abu Dhabi and<br />
the wider region in terms of investment, a<br />
factor which weighed heavily in its favour<br />
when selecting a joint venture partner.<br />
Once again, TDIC has demonstrated its own<br />
ability to forge partnerships with truly worldclass<br />
providers raising the benchmark for<br />
quality delivery.<br />
"The size, scope and complexity of some of<br />
the projects we are planning here require<br />
world-class contractors who prioritise<br />
environmental sustainability in the design<br />
and construction processes. <strong>Leighton</strong> is<br />
regarded as a world-leader in its field and is<br />
a good fit for what we are trying to achieve",<br />
added Mr Tabler.
<strong>Leighton</strong><br />
<strong>Holdings</strong><br />
Quarterly<br />
Update<br />
2nd<br />
Quarter 06<br />
Total road and bridge construction<br />
work done at historical peaks<br />
$bn<br />
15<br />
12<br />
9<br />
Stand-alone bridges<br />
6<br />
Runways and access roads<br />
Subdivisions<br />
Local roads<br />
3<br />
Private toll roads<br />
Highways and arterials<br />
0<br />
1992<br />
1994<br />
1996<br />
1998<br />
2000<br />
2002<br />
2004<br />
2006<br />
2008<br />
2010<br />
2012<br />
Value of construction work done in 2005/06 constant dollars for year ending June.<br />
Source: BIS Shrapnel<br />
Road construction market<br />
leads the way<br />
The road and bridge construction market is approaching a record<br />
value of $12bn of annual work done, which currently represents<br />
over 20% of engineering construction work occurring nationally.<br />
The immediate future holds very strong and consistent levels of<br />
work, with the major challenges being the availability and cost of<br />
labour and materials.<br />
Traditionally, road construction activity has tended<br />
to follow residential construction cycle trends,<br />
driven by subdivision work undertaken by private<br />
developers and the construction of local roads.<br />
A key component of the current roads 'boom,'<br />
however, has been the $15bn Federal Government<br />
Auslink program, which has directed State and<br />
Federal funding into national arterials, highways<br />
and tollways, with additional contribution from<br />
the private sector. Population growth and the<br />
establishment of regional corridors are two of the<br />
reasons for increased focus on nation-wide long<br />
term roads planning. Additionally, the movement<br />
of road freight in Australia has doubled in the<br />
last twenty years and is forecast to double again<br />
over the next twenty years. Based on the success<br />
of the first five year program, and the incredible<br />
amount of work still to be done, Auslink II is due<br />
to commence in 2009/10 for another five years,<br />
with a record $22bn budget. This is expected to<br />
coincide with a dramatic upturn in residential<br />
activity which would take road construction to<br />
new heights.<br />
The shift from public to private spending<br />
The other significant element of the increase in<br />
road construction is the level and percentage of<br />
work undertaken by the private sector. There has<br />
been a considerable change in the delivery of key<br />
economic infrastructure and the new models are<br />
likely here to stay. The success of alliances and<br />
Private Public Partnerships (PPPs) for tollroads and<br />
major highway upgrades has also seen an increase<br />
in the value of maintenance work outsourced as it<br />
is built into the overall project contract period.<br />
Spending cycles across the States<br />
to diverge<br />
Based on current State and Federal project<br />
commitments, there is considerable difference in<br />
the growth potential of construction work across<br />
the States. Brisbane and its surrounds has a<br />
record, much needed commitment of over $4.0bn<br />
per annum to create and improve transport routes<br />
around the city and between its satellite cities,<br />
as it prepares for a population expansion of over<br />
1.5 million people over the next 20 years. This<br />
includes the $3.0bn Airport Link and the proposed<br />
widening of the Ipswich Motorway estimated to<br />
cost $1.5bn. Bids for the Airport Link closed in
<strong>Leighton</strong><br />
<strong>Holdings</strong><br />
Quarterly<br />
Update<br />
2nd<br />
Quarter 07<br />
Qld to drive the nation's spending,<br />
with NSW expecting future growth<br />
$bn<br />
Queensland<br />
New South Wales<br />
Victoria<br />
Western Australia<br />
South Australia<br />
Other<br />
Value of construction work done in 2005/06 constant dollars for year ending June.<br />
Source: BIS Shrapnel<br />
December 2007 with a decision expected to be<br />
announced mid-2008. Expressions of interest have<br />
also just been called for the $2.0bn Northern Link<br />
which would commence in 2010.<br />
NSW has just finished its record levels of road<br />
construction peaking at $4.0bn in 2006. This was<br />
driven by the completion of the Westlink M7,<br />
Cross City Tunnel and Lane Cove Tunnel. However,<br />
as the nation's most populous State it has not<br />
seen the end of the required investment. Major<br />
upgrades are proposed for the Pacific Highway<br />
and Hume Highway, and new connecting roads<br />
including the M4 East, F3 - Sydney Orbital Link, F3<br />
- Branxton Link and a new F6 tollroad are planned.<br />
This is expected to coincide with the long-awaited<br />
pick-up in subdivision activity, pointing to another<br />
particularly competitive time for resources.<br />
Victoria has also come off its record spend of<br />
over $2.5bn in 2007 with the near completion of<br />
EastLink. This provided a massive investment with<br />
over 40km of roads and 88 bridges constructed<br />
over a three year period. Victoria has no projects of<br />
this size in the immediate pipeline, and activity is<br />
expected to remain below $2.0bn per annum over<br />
the next five years. This is still considerably higher<br />
than historical trend levels however and should<br />
provide steady workflow. Post 2012 it is expected<br />
that either the Eastern Freeway Extension or the<br />
East West Tunnel will commence.<br />
The other state to see a significant change<br />
is South Australia. While its total value of<br />
investment is small relative to other States at<br />
around $0.5bn, it is likely to see over 65% growth<br />
in private sector road construction in the four years<br />
Total project<br />
Major road projects for the future State value ($m)<br />
M4 Tollroad - City West Link (M4 East) NSW 7000<br />
F3 - Sydney Orbital Link NSW 3000<br />
F6 tollroad NSW 2200<br />
Gateway Motorway Upgrades QLD 3500<br />
Airport Link QLD 3000<br />
Northern Link QLD 2000<br />
Ipswich Motorway QLD 1600<br />
Toowoomba Range Bypass QLD 1500<br />
Bruce Highway: Brisbane to Sarina QLD 1200<br />
Further South Road Improvements SA 2000<br />
East-West Link Tunnel VIC 5000<br />
Western Ring Road - widening VIC 2200<br />
Eastern Freeway extension VIC 2000<br />
Source: BIS Shrapnel<br />
to 2009/10. It's economy is entering a new era of<br />
growth with major mining opportunities pumping<br />
new investment into the State. This has created<br />
solid business conditions and employment, as well<br />
as underlying demand for key infrastructure.<br />
Post 2012 road construction expected<br />
to climb even higher<br />
Across Australia there are at least 12 projects with<br />
a combined value of over $25bn waiting in the<br />
wings, as set out in the table above. There is the<br />
possibility some of these will be brought forward<br />
to commence before 2012 once the allocation of<br />
Auslink II occurs, including the M4 East in NSW.<br />
Overall, the future for roads looks very bright.
<strong>Leighton</strong><br />
<strong>Holdings</strong><br />
Quarterly<br />
Update<br />
2nd<br />
Quarter<br />
08<br />
Hard at work on Brisbane's<br />
North South Bypass Tunnel<br />
<strong>Leighton</strong> Contractors, along with partners Baulderstone Hornibrook<br />
and Bilfinger Berger Concessions, is designing and building<br />
Brisbane's first privately financed toll road, the $1.94bn<br />
North-South Bypass Tunnel (NSBT).<br />
Tony Spink, Project Director<br />
Tony Spink, the Project Director discusses the<br />
progress made so far.<br />
"The project is 6.8km from end to end, and<br />
comprises 4.8km of tunnels that will link the Inner<br />
City Bypass and Lutwyche Road in the north with<br />
Shafston Avenue, Ipswich Road and the Pacific<br />
Motorway in the south. The NSBT will greatly<br />
reduce traffic congestion in Brisbane.<br />
"While contract completion for the project is<br />
October 2010, we’re working very solidly towards<br />
opening the project earlier.<br />
"There are several big challenges to meet. It’s<br />
not a green field site, we’re working right in the<br />
middle of the city. We have to deal with very hard<br />
rock called Brisbane Tuff that has a strength of<br />
about 100mva, or about 3 or 4 times harder than<br />
Sydney Sandstone. We are boring underneath<br />
the Brisbane River. Importantly though, we have<br />
assembled a highly capable and experienced<br />
construction team that is very focused on<br />
effectively managing each of these challenges.<br />
"The job connects into the Brisbane arterial road<br />
system at either end and in the middle but it’s<br />
really a tunnelling job with some big equipment.<br />
"We’re using two tunnel boring machines (TBMs)<br />
as well as eight roadheader mining machines.<br />
The value of all that equipment and the ancillary<br />
equipment that goes with it is about $150m.<br />
"The TBMs we’re using are 12.4m in diameter<br />
and double shielded - the largest ones ever used<br />
in Australia. The tunnel boring machines will be<br />
critical to our success and there’s been a lot of<br />
work put into the design, development and then<br />
the procurement of them through Herrenknecht<br />
which is a German company specialising in TBMs.<br />
"Each TBM will advance 16 to 20 metres every<br />
day leaving behind a completely lined and safe<br />
tunnel for the state of the art mechanical and<br />
electrical installations. Roadheaders are used<br />
for the atypical sections of excavation and by<br />
comparison each roadheader advances less than<br />
2 metres per day.<br />
"Due to the severe water restrictions in Brisbane<br />
we can’t use potable (town) water for any<br />
construction purpose and we do have a big<br />
demand with our tunnelling operations. The TBMs<br />
require something like 500,000 litres of water a<br />
day. It has to be clean water, so to produce this<br />
water we’re taking water out of a nearby creek<br />
adjacent to the work and we’re putting it through<br />
a desalination plant. So that’s made us relatively<br />
independent going forward.<br />
"Health and safety is a big issue on this job. We<br />
have 2,000 employed at the coal face. We’ve got<br />
a precast concrete segment producing factory<br />
out at Eagle Farm near the airport and the job<br />
extends right through to Woolloongabba down in<br />
the south. So keeping those people safe over that<br />
scattered distance is a big logistics exercise for us<br />
and the work is done on a 24/7 basis which just<br />
renders the task even more difficult.<br />
"We’ve really taken a practical common sense<br />
approach to safety and have a simple plain English<br />
system with a view that we have to communicate<br />
this system to some 2,000 people. It seems to<br />
have worked quite effectively to date.<br />
"This is a job built on the outskirts of the Brisbane<br />
CBD, right in the middle of built up suburbs. A lot<br />
of our work sites are built within 10m or less of<br />
private homes and most of the work is located<br />
right next door to very dense traffic on heavily<br />
congested roads around Brisbane.<br />
"Managing the interface with the community is a<br />
big task. We’ve got a dedicated team of 7 people<br />
to do it and we have an extensive programme<br />
of proactive consultation and notification of<br />
impending work.<br />
"Success for me on the NSBT will be providing a<br />
good workplace for people where they’re paid well<br />
and they’re safe, and that we finish the job early<br />
to reduce risk. The other thing I’d like to leave<br />
behind on the job is that our neighbours feel that<br />
they’ve been dealt with fairly and reasonably by us<br />
in what is quite a difficult environment,”<br />
emphasised Mr Spink.
NSBT Tunnel Boring Machines at a glance:<br />
- Largest double-shield tunnel boring<br />
machine ever manufactured in the world.<br />
- Largest tunnel boring machine ever used<br />
in Australia.<br />
- The cost of each TBM is $50m.<br />
- The diameter of each TBM is 12.4 metres<br />
(equivalent to a 4-storey building).<br />
- The length of each TBM is 253m.<br />
- The weight of each TBM is 4,000 tonne<br />
(as much as 2,350 family cars).<br />
- The tunnel boring machines are made<br />
from steel.<br />
- Each TBM cutterhead includes 77<br />
tungsten carbide tipped 19 inch<br />
disc cutters.<br />
- A team of 21 people per shift will operate<br />
each tunnel boring machine 24-hours<br />
per day.<br />
- The TBMs will remove approximately<br />
3.5 million tonnes of rock to construct<br />
Brisbane’s first major road tunnel (enough<br />
rock to fill the Brisbane Cricket Ground,<br />
the Gabba, nine times over).
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<strong>Leighton</strong> Asia's City of Dreams takes shape<br />
<strong>Leighton</strong> Asia and John Holland, in joint venture with China<br />
State Construction Engineering, are undertaking a management<br />
contract for the construction of the City of Dreams in Macau.<br />
The development comprises: four deluxe towers of between<br />
28 and 35 storeys, providing hotel accommodation ranging from<br />
four stars up; serviced apartments; an underwater-themed casino;<br />
a luxury retail arcade; international food and beverage outlets, and<br />
a performance hall with seating for around 2000 people.<br />
Roger Barnett, Project Director of the City of<br />
Dreams talks about the project.<br />
"The City of Dreams project in Macau is a<br />
US$2bn+ fast track construction project. The<br />
<strong>Leighton</strong> Asia, China State and John Holland joint<br />
venture (LCJ) client is the Melco PBL Development<br />
Company which is an organisation formed by<br />
Laurence Ho's Melco gaming industry and James<br />
Packer's Crown Limited.<br />
"We are constructing over 600,000m 2 of floor area<br />
within the development, which is the equivalent of<br />
about 55 soccer pitches. The progress here is quite<br />
remarkable. We poured the first blinding concrete<br />
on the ground on 17 January 2007. Since then we<br />
have poured 225,000m 3 of concrete. That's about a<br />
hundred trucks every day since then.<br />
"40,000 tonnes of structural steel have been<br />
fabricated over in mainland China in a factory that<br />
we established for this project. We have broken<br />
all records for fabricating steel in Guangzhou<br />
Province. There's another 40,000 tonnes of steel<br />
reinforcing in the concrete structure. We also have<br />
dedicated factories in China manufacturing the<br />
façade and other construction components.<br />
"The client is undertaking the design of the City<br />
of Dreams. Design and statutory approvals are<br />
currently controlling progress on the project, so<br />
we are doing all we can to help its advancement.<br />
We have recently combined all our staff into a<br />
600 man office on the northern edge of the site to<br />
streamline the coordination process.<br />
"Macau used to be a very sleepy little town<br />
where people, such as myself, used to bring our<br />
families for a quiet weekend. Now of course it has<br />
completely changed, it has overtaken Las Vegas<br />
in the gambling stakes. It is like Las Vegas on<br />
steroids. It is absolutely booming. Having said that<br />
there is still some of the old Macau here. There's<br />
the old red district (so called for the dyes from<br />
the garment factories,) the old narrow streets and<br />
there is Coloane, which is a quiet beach area.<br />
It is a unique blend of the modern casinos and the<br />
little restaurants. It is quite a pleasant place to live<br />
and work.
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Roger Barnett, Project Director<br />
"About 50% of our 2,500 workforce come from<br />
Hong Kong. The remainder are Macanese and<br />
mainland Chinese labour. This creates challenges<br />
because the Macanese have never been exposed<br />
to the level of safety standards that our Hong Kong<br />
labour works to and for the mainlanders this is a<br />
completely different ball game.<br />
"We are developing a program with Mandarin<br />
speaking safety officers to communicate the<br />
need for good safety behaviours. We have<br />
also introduced the <strong>Leighton</strong> SafeX "reward for<br />
safety" system into this project and it's proving<br />
very successful with the Macanese and the<br />
mainlanders, who haven't encountered this<br />
approach before. It's really quite exciting to see<br />
how it changes their attitude.<br />
"The casino projects in Macau have created a lot<br />
of jobs for the local community, certainly in the<br />
gaming and catering areas. We are quite well<br />
known in the community and we need to keep<br />
high standards of behaviour and communication<br />
here. We also need to be conscious that we are<br />
guests in somebody else's country.<br />
"We continually interface with the university<br />
and the international school next to us. We have<br />
improved their facilities and assist them wherever<br />
we can.<br />
"Environmentally we maintain the standards of<br />
<strong>Leighton</strong> Asia and have all the usual procedures<br />
that go with it.<br />
"Our staff are a combination of secondees from<br />
<strong>Leighton</strong> Asia, mainly out of Hong Kong, John<br />
Holland out of New South Wales and China State<br />
of course. We are working very well together. I<br />
never cease to be amazed at the way the young<br />
Australians fit into this very different environment.<br />
It really suits their culture and background.<br />
"We do introduce technology into the job wherever<br />
we can, but the Chinese traditionally like to do<br />
things their own way. A lot of our Australians,<br />
certainly the site managers, bring in their way<br />
of doing things. Our big balloon lights are an<br />
example. I know these were used on the Lane<br />
Cove Tunnel project in New South Wales, but they<br />
have never been used in these parts of the world<br />
before. They raised a lot of interest and because<br />
we are working here seven days a week, 24 hours<br />
a day, we have to have good lighting and they are<br />
proving very effective.<br />
"Another initiative we are employing is the<br />
aluminium pan formwork system or the slab<br />
construction on the hotels, rather than the<br />
traditional Chinese knock down timber formwork.<br />
This is proving very successful.<br />
"A primary measure of success on this project<br />
is turnover. Quite simply, the more we spend<br />
the better the progress we are making. Every<br />
month, the first thing we look out for is how much<br />
turnover we have achieved and the figures are<br />
quite staggering. We believe at some stage we<br />
are going to hit the HK$1bn per month mark during<br />
our peak periods. We haven't got there yet but we<br />
are determined to.<br />
"City of Dreams is a fantastic project to be<br />
involved with. It is an enormous challenge, we<br />
have a great team of people here and they're all<br />
completely dedicated to getting this job over the<br />
line," enthused Mr Barnett.
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<strong>Leighton</strong><br />
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Quarter 13<br />
Thiess' Mt Keith nickel mine<br />
ramps up operations<br />
The Mt Keith project is an alliance between BHP Billiton<br />
and Thiess, which has been running successfully<br />
for the past five years.<br />
Ben Hiatt, the Project Manager, discusses<br />
the ramping up of the project.<br />
"We have just increased our mining from<br />
37 million bank cubic meters (BCM) a year to<br />
45 million BCM a year and will be further<br />
expanding the output to 57 million BCM by<br />
June 2008.<br />
"We currently run a fleet of 48 Caterpillar 793<br />
haul trucks, 3 Leibherr 996 shovels and 3 O&K<br />
340 shovel/excavators. We'll soon be adding<br />
another 13 Caterpillar 793 trucks along with<br />
2 Hitachi EX8000 face shovels, the first 850 tonne<br />
hydraulic shovels in Australia.<br />
“One of the biggest challenges with ramping up<br />
the output is staffing. Currently we have<br />
555 people in the Alliance, but we'll be<br />
expanding this to more than 650 people by the<br />
second half of 2008. In order to mitigate the skill<br />
shortage being experienced around Australia and<br />
particularly in Western Australia, the Alliance is<br />
sourcing people from interstate and overseas.<br />
We are also undertaking a substantial 'Green<br />
Program,' training inexperienced people to<br />
operate the equipment.<br />
“BHP Billiton acquired a simulator to enhance the<br />
Green Program. The simulator is a great resource<br />
for teaching people that have had no mining<br />
experience, in a safe environment, the basics of<br />
operating a haul truck. BHP Billiton recently also<br />
added a shovel module that will assist with upskilling<br />
our operators' shovel and excavator skills.<br />
The simulator reduces the impact of training on<br />
production while people are learning the hand-eye<br />
skills and minimises equipment damage.<br />
“Technology is also helping our site safety. We use<br />
slope stability radars to monitor the mine walls.<br />
These radars can detect mine wall movement to<br />
within 3mm. Due to the depth of the Mt Keith pit<br />
and because of its complex highwall structures<br />
the radars are crucial to continued operations.<br />
They give us the confidence to continue mining<br />
knowing that we can evacuate operators before<br />
any rock fall.<br />
“As you can imagine with a pit this size dust<br />
can be a problem. We currently have 4 water<br />
trucks working at any one time. We’re using subpotable<br />
water and we’re also trialling a number<br />
of different products for dust suppression on the<br />
roads. Automatic watering via remote sprinkler<br />
heads has also been introduced and is working<br />
well on the mine stockpile. It is being considered<br />
for other areas on site as our workload increases.<br />
“I believe the culture within the Alliance is a<br />
positive one. We have the opportunity to use the<br />
strengths of both Thiess and BHP Billiton to get<br />
the best possible outcome for the business. I have<br />
a number of different people reporting to me from<br />
both BHP Billiton and Thiess. No-one talks about<br />
which organisation they work for. It’s all about the<br />
project and how we’re going to get the job done,<br />
how we’re going to do it safely, how we’re going<br />
to continue to improve and how we’re going to<br />
meet the goals and targets," said Mr Hiatt.<br />
“Zero harm is a primary focus and concern at<br />
Mt Keith. We are striving to ingrain a leading<br />
'zero harm' culture within the Alliance. We have<br />
substantial processes and auditing systems<br />
that support our health and safety performance,<br />
but we also put a lot of effort into behaviour<br />
modification and peer-on-peer empowerment to<br />
safely manage our day to day tasks.
<strong>Leighton</strong><br />
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Quarter 14<br />
underground brine outlet tunnel<br />
underground inlet tunnel<br />
underground fresh water pipe<br />
pumping station<br />
pumps<br />
drum screen<br />
residuals area<br />
15Ml tank<br />
15Ml tank<br />
flocculation tanks<br />
filter beds<br />
reverse osmosis building<br />
Gold Coast Desalination Project<br />
now over 50 percent complete<br />
The John Holland Group is part of the GCD Alliance, which was<br />
awarded a contract to construct, operate and maintain the<br />
Gold Coast Desalination Project in December 2005. The GCD<br />
Alliance is comprised of John Holland, Veolia Water, Sinclair<br />
Knight Merz and Cardno, and is delivering the project on behalf of<br />
SureSmartWater - a 50/50 joint venture between Queensland State<br />
Government and Gold Coast City Council.<br />
John Pincock, Project Director of the Gold<br />
Coast Desalination Project, talks about it's<br />
operation and progress.<br />
"The Gold Coast Desalination Plant is a project<br />
capable of delivering 125 megalitres per day<br />
ensuring the future water supply of South East<br />
Queensland. The project is on schedule to supply<br />
first water in November 2008 and full water<br />
capacity in January 2009.<br />
"John Holland is the principal contractor in the<br />
alliance, Veolia provides the process technology,<br />
SKM provides the detailed main plant design and<br />
Cardno provides the detailed pipeline design.<br />
"The project is located at Tugun, on a 6ha site, on<br />
the coast of South East Queensland. The site was<br />
chosen specifically because of its proximity to both<br />
the ocean and also to the existing water pipework<br />
infrastructure. We commenced the project in<br />
August 2006 with remediation of the site which<br />
was an ex-waste disposal area.<br />
"In order to proceed with the project we carried<br />
out a full Environmentally Relevant Activity<br />
Application, involving numerous plans and studies<br />
by various universities to ensure that the impact of<br />
the project on the environment is minimal.<br />
"The project is comprised of three main<br />
components. The first of these are the two<br />
tunnels, an inlet tunnel and an outlet tunnel, one<br />
2.4km long and the other 2.2km and both are<br />
nearing completion. The second component is our<br />
24km pipeline, which is currently at about 9km<br />
laid, and is scheduled to take water around about<br />
mid-June this year. The final component and the<br />
heart of the project is the desalination plant, which<br />
is around 60% complete.<br />
"The two tunnels we are constructing are about<br />
3m in diameter. In order to get the job completed<br />
on time we acquired two Herrenknecht tunnel<br />
boring machines, manufactured in Germany. Once<br />
we are finished with the machines they are buried<br />
out under the sea bed as we are unable to retract<br />
them from the tunnels that they have formed.<br />
"In order to get 100 year durability for the concrete<br />
inlet and outlet tunnels, our segment liners<br />
have metal fibres in the concrete instead of the<br />
standard metal reinforcing. This hasn't been done<br />
for this application before in Australia, although it<br />
has been done in Europe with great success.<br />
"The desalination process is really quite simple.<br />
We take water in from the sea, using a gravity fed<br />
system, through the intake tunnel which is 20m
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filtered sea water tank<br />
below the surface of the sea. It then comes into<br />
the site through a shaft which is approximately<br />
70m below ground level. On top of that shaft we<br />
have a number of pumps which pump the sea<br />
water through a preliminary intake drum screen<br />
before it reaches the flocculation tank. There we<br />
add a flocculent aid which causes fine suspended<br />
particles in the sea water to aggregate before the<br />
water goes through a number of filter beds. The<br />
filters are very similar to swimming pool filters,<br />
using sand and anthracite as a filter medium.<br />
"We then hold that filtered sea water in a tank<br />
before pumping it into the reverse osmosis<br />
building. There we have a number of modules<br />
carrying reverse osmosis membranes (which<br />
are very fine membranes.) The water is pumped<br />
through at a relatively high pressure of 64 bar<br />
and there the salt is trapped in the membranes.<br />
Because the processed water is so pure, we have<br />
to add minerals to make it taste like tap water. The<br />
water comes out from the membranes into two<br />
large 15Ml tanks. When we backwash the filters,<br />
instead of pumping that backwash out to sea we<br />
put it through the residuals area where it forms<br />
into sludge and we take it to landfill.<br />
"In order to get the water from the plant out to the<br />
distribution network for the public, it goes through<br />
a pumping station, then via a one metre diameter<br />
cement lined pipe which is buried underground.<br />
This pipeline will be laid through a number of<br />
easements and roads. Once we have gone<br />
through these areas, we reinstate them and<br />
revegetate them.<br />
"Of the water that comes into the plant only one<br />
third of it actually goes out as pure water. The<br />
other two thirds, which is brine, is twice as salty<br />
as the water that's coming in and this is pumped<br />
back into the discharge shaft and then by gravity<br />
goes back out to sea. When it goes back out to<br />
sea, in an area of about 120m by 225m, the water<br />
mixes in with the sea water and returns to normal<br />
salinity levels. This is due to the wave and tidal<br />
movements and to the design of our distribution<br />
system on the sea bed which also has minimal<br />
effect on the marine micro organisms that live in<br />
the sand.<br />
"Site safety has been a first priority for us. It has<br />
been a magnificent feat for the alliance to reach<br />
1.75 million man-hours without a lost time injury.<br />
This has taken a lot of commitment and hard work<br />
from the team. Our motto is that if it doesn't feel<br />
safe, if it doesn't look safe, then we don't do it.<br />
"Working at heights is a major risk here. We<br />
ensure that everybody is thoroughly trained to<br />
work at heights. We also have barge work in<br />
over 20m deep water and tunnelling work under<br />
pressure, which is why we have a hyperbaric<br />
chamber on site. Because we are such a compact<br />
site, one of the other important safety issues<br />
is pedestrian and vehicular interaction. We are<br />
constantly evolving the layout of the site as the<br />
project progresses and at our pre-starts we make<br />
a point of advising everybody of any changes to<br />
crane movements and to road access changes.<br />
"Another challenge is that we are located in a<br />
heavily populated part of South East Queensland.<br />
At the start of our project all access to the site<br />
was through Boyd Street which goes through a<br />
residential area and in order to minimise the effect<br />
on the community we built our own access road to<br />
take all construction traffic away from Boyd Street.<br />
Our interaction with the community has been<br />
carried off in an exemplary manner with their full<br />
support," said Mr Pincock.
<strong>Leighton</strong><br />
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Quarter 16<br />
Andrew Borger, <strong>Leighton</strong> Properties' Queensland Manager<br />
<strong>Leighton</strong> Properties pre-sells<br />
its half share in 400 George<br />
Street Brisbane for $210m<br />
The sale, to HSBC Trinkaus, settled in December 2007.<br />
The transaction demonstrates the level of international interest in<br />
Brisbane’s booming commercial property market.<br />
Andrew Borger, <strong>Leighton</strong> Properties'<br />
Queensland Manager, offers an insight into<br />
this development.<br />
“400 George Street is a joint venture with<br />
Grosvenor Australia. The development includes<br />
43,000m 2 of 'A-grade' office space, a food hall,<br />
restaurants, a childcare centre and a gymnasium.<br />
“<strong>Leighton</strong> Properties and Grosvenor Australia<br />
secured the prominent 2,902m 2 site in the middle<br />
of 2006 and contracted award winning architect<br />
Cox Rayner to complete the design. Cox Rayner<br />
were aligned 100% with our commitment to<br />
develop a high quality sustainable development.<br />
"Thiess commenced construction in December<br />
2006 and the project is on track for completion<br />
by mid 2009. 400 George Street will showcase<br />
Australian excellence in environmentally<br />
sustainable design, and has achieved a 5 Star<br />
Green Star office design rating with a predicted<br />
4.5 Star ABGR rating. 400 George Street's smart<br />
technology and facilities will create what we<br />
believe to be the best building in Brisbane and an<br />
iconic landmark for the future.<br />
“Jones Lang LaSalle’s Corporate Services Team in<br />
Canberra identified a possible Federal Government<br />
11,500m 2 requirement in Brisbane which resulted<br />
in the first 9 commercial levels of the 400 George<br />
Street development being leased. After securing<br />
a lease agreement, for in excess of 23,000m 2 , to<br />
the Commonwealth Government and private sector<br />
tenants, <strong>Leighton</strong> Properties sold its half share<br />
of the project to HSBC Trinkaus of Germany for<br />
$210m last December.<br />
"HSBC Trinkhaus were working with CBRE to find
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their first investment in the Australian market<br />
and decided on the booming Brisbane market and<br />
400 George Street. This is a record pre-sale for<br />
any project on a rate per m 2 basis anywhere in<br />
Australia. It reflects both the quality of the projects<br />
that <strong>Leighton</strong> Properties develops and the healthy<br />
state of the Brisbane market.<br />
“When we first started this project we wanted<br />
to understand what people really wanted out of<br />
their buildings. We engaged Wesley Corporate<br />
Health to do a major study into the future of work.<br />
We found that it wasn’t just the office space that<br />
people were focused on, there were a lot of other<br />
things. That's why we introduced a childcare<br />
centre into the development, a gymnasium, a<br />
healthy food court, restaurants, and retail services.<br />
We will also provide some 282 bike racks,<br />
showers, change rooms and locker rooms, offering<br />
people an alternative way to come into work.<br />
We’ve had a great response to that, resulting in<br />
this project attaining one of the largest leasing<br />
pre-commitments in 2007 in the Brisbane CBD.<br />
“We’re working with our neighbour - the owner<br />
of the adjoining 100 year old heritage listed<br />
McDonnell and East building, integrating its<br />
carparking access and loading dock facilities into<br />
our development to provide a best-for-site solution.<br />
That building was able to be refurbished and repositioned<br />
as a result. A great win-win partnership<br />
with our neighbour.<br />
“One of the things that we’ve done to deliver<br />
a very sustainable 400 George Street is to<br />
provide a 3.1m floor-to-ceiling height around the<br />
perimeter, to a depth of around 1.5m on all floors.<br />
That means that there will be significantly more<br />
daylight penetrating into our floors. This will<br />
reduce our energy consumption and also provide a<br />
superior working environment. Also it will provide<br />
a great 'wow' factor for occupants and visitors.<br />
“One of the reasons we believe we’re able to<br />
deliver on our projects is the strong relationship<br />
we have with each of our contractors. At 400<br />
George Street, Thiess is delivering our vision.<br />
Thiess has been involved from day one, working<br />
up our design, working with the subcontractors,<br />
and now importantly constructing this building.<br />
“At our monthly project meetings the first item<br />
we always speak about is safety, we’ve passed<br />
on the baton of safety responsibility to Thiess but<br />
<strong>Leighton</strong> Properties monitors it closely. Thiess has<br />
a fantastic approach to safety through their weekly<br />
tool box talks and the integration of subcontractors<br />
into their safety systems.<br />
“I think success on the project will be measured<br />
in a number of ways. There’s definitely the<br />
financial hurdles, but also what I measure is the<br />
long term benefit. This building is at the pinnacle<br />
of excellence for sustainability in Australia - it’s<br />
providing a benchmark for change.<br />
“<strong>Leighton</strong> Properties philosophy is to always push<br />
the boundaries. To try and provide a solution that’s<br />
not just going to be sustainable in the first year or<br />
five, but one that we can look back at in 20 years<br />
time and say we are really proud to have delivered<br />
that building; it stood the test of time. The basis<br />
for that is growing a culture where you don’t take<br />
second best as an answer. That often means<br />
having to work that extra bit harder and having to<br />
create a skill base of diverse team members to<br />
find that solution. So we set the bar very high at<br />
<strong>Leighton</strong> Properties,” observed Mr Borger.
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<strong>Leighton</strong> International's<br />
Agra to Bharatpur Highway<br />
Project is nearing completion<br />
The US$50m Agra to Bharatpur Highway Project for the National<br />
Highways Authority of India, spans the states of Rajasthan and<br />
Uttar Pradesh in the north of India. The project involves turning an<br />
existing road into a 45km long dual carriageway.<br />
Garrett English, the project's Commercial<br />
Manager offers an insight into the project.<br />
"This is part of a nation-wide initiative to improve<br />
the transport infrastructure in India - to make it<br />
easier to transport goods from one part of the<br />
country to another and that will help the economy.<br />
"Rajasthan is notoriously one of the hottest states<br />
in India, we get temperatures between May and<br />
July of up to 48 degrees Celsius. We also have a<br />
monsoon season here, starting in early July, which<br />
goes on for about three months.<br />
"One of the main health and safety issues that<br />
we're facing is the interaction of our equipment<br />
with a public unfamiliar with road building<br />
activities. We have a dedicated liaison team who<br />
go into the local communities and explain to them<br />
what we're doing and also go into local schools to<br />
talk to children about the dangers associated with<br />
a project of this nature.<br />
"Creating a culture of safety, including the use<br />
of personal protective equipment, for the largely
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locally employed staff and workforce who are not<br />
very familiar with these practices is also a priority.<br />
We carry out regular tool box talks to highlight<br />
specific safety initiatives which we're taking.<br />
"Interestingly we're finding that we have on the<br />
footprint of the project lots of monuments and<br />
temples which we need to relocate. It's very<br />
important that we respect the values of the local<br />
community and, so far so good, everything is<br />
working out OK.<br />
"We've also got a lot of animals moving around on<br />
the project ranging from water buffalo to monkeys<br />
and dogs etc. That's just a part of life here and<br />
we have to work around that, which we've done<br />
successfully so far.<br />
"We strive on this project to minimise the impact<br />
on the environment - we source only locally<br />
produced materials. We use clean diesel in all of<br />
our machines and all of our production plants. We<br />
always use dust suppression as well and we've<br />
got nine or ten dust suppression water trucks<br />
operating throughout the project.<br />
"We use the <strong>Leighton</strong> style of management here<br />
on this project, we try to be largely permissive<br />
in our management style. We like to give people<br />
flexibility to manage the way in which they do<br />
their work. The result of this is that we've seen a<br />
lot of staff blossom and become very proactive and<br />
take responsibility for what they're doing, which<br />
is a big cultural shift for them. Essentially we're<br />
using these projects as a training ground to create<br />
the managers to run our business in the future.<br />
"How do we measure our success on this project<br />
Well first and foremost is how safely we work,<br />
secondly how efficiently we work which obviously<br />
leads to the profitability of the project and thirdly,<br />
how we interact with the community and how we<br />
deal pre-emptively with their concerns.<br />
"Additionally this project will certainly help with<br />
tourism in the area, which is a very large part of<br />
the economy around here. The Taj Mahal is only<br />
20km from here and the highway will help<br />
increase flows of people to it," concluded<br />
Mr English.
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<strong>Leighton</strong> Contractors up and running<br />
at the Sonoma coal mine<br />
The Sonoma coal mine is located in the Bowen Basin,<br />
200 kilometres north-west of Mackay, Queensland. A contract for<br />
bulk excavation and selective coal mining operations at the new<br />
project was awarded in July last year.<br />
Graham Goodwin, the Project Manager and<br />
Site Senior Executive (SSE) discusses the<br />
new project.<br />
“I’ve been working on the Sonoma project since<br />
December 2006. The Sonoma coal mine started<br />
production last year. The first overburden was<br />
moved on 16 October 2007 and we sent our first<br />
coal to the coal handling and processing plant on<br />
13 December 2007. It’s been a good start for the<br />
project and to see it come through to fruition has<br />
been a very satisfying and rewarding experience<br />
for me.<br />
“I’ve been in the coal mining industry for 25 years.<br />
I commenced my career in the coal fields of NSW<br />
as an operator and I worked my way up through<br />
the ranks to my current role as Project Manager<br />
and SSE.<br />
“Our current contract at Sonoma is for five years<br />
and is valued at around $500m, with the prospect<br />
of a further 10 year extension. The client is a joint<br />
venture between QCoal (a Queensland operator),<br />
Cleveland Cliffs (a US based iron ore miner), and<br />
two other overseas shareholders. The contract<br />
is performance based with key performance<br />
indicators (KPIs) built into it. The KPIs are firstly,<br />
safety and environment, and then production of<br />
overburden and coal.<br />
"The coal seam initially runs at a 20 degree angle.<br />
The equipment moves around 35,000 bank cubic<br />
metres (BCMs) of overburden and 30,000 tonnes<br />
of ROM coal daily. 20 million BCMs of overburden<br />
is expected to be moved each year with 5 million<br />
tonnes of ROM coal. In 2010, coal production will<br />
increase up to 6 million ROM tonnes annually.<br />
"On site <strong>Leighton</strong> Contractors has two Liebherr<br />
9350 Excavators - one on the coal and the other on<br />
overburden. In addition an Hitachi EX5500 will be<br />
mobilised to site in response to our clients request<br />
to substantially increase coal and overburden<br />
production earlier than originally planned. These<br />
excavators will be supported by fourteen 789
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Caterpillar trucks. The 789 Caterpillar mining truck<br />
has a nominal capacity of 177 tonnes. The Liebherr<br />
excavators weigh in excess of 300 tonnes and<br />
have a bucket capacity of 18m 3 .<br />
“<strong>Leighton</strong> Contractors' workforce at Sonoma is<br />
currently 100 people. Employees are predominantly<br />
hired locally from Collinsville, Bowen and other<br />
northern centres. The operators have been<br />
inducted on site, trained on the new equipment<br />
and are meeting production targets already. This<br />
great achievement has been accomplished safely<br />
with no lost time injury, which is fantastic!<br />
“In the township of Collinsville <strong>Leighton</strong><br />
Contractors is quite active, donating to the local<br />
community, including the Collinsville Rodeo, the<br />
local community centre, and a golf day raising<br />
funds for the elderly. In the future, it is hoped<br />
to give support to the community of Collinsville<br />
by training young people to operate mining<br />
equipment.<br />
“Additionally, <strong>Leighton</strong> Contractors, in conjunction<br />
with Sonoma Mine Management, is collaborating<br />
with the local Birri people to ensure that the<br />
cultural heritage of the site is respected. There<br />
is a display cabinet set up in Sonoma's office to<br />
display artefacts that have been retrieved from the<br />
site. These will remain in Sonoma's care until the<br />
area is mined out and rehabilitated.<br />
"Furthermore, <strong>Leighton</strong> Contractors and<br />
Sonoma Mine Management are aware of the<br />
environmental impacts of mining and, therefore,<br />
have established many measures, such as<br />
monitoring of ground water and airborne dust.<br />
So the result is a site which is responsible to both<br />
the environment and the community.<br />
“On site, I strive to achieve two things; that the<br />
site itself is a safe environment and that people<br />
enjoy coming to work. I believe that if this is<br />
accomplished then production will flow. I’ve tried<br />
and trusted in this philosophy over many years,”<br />
enthused Mr Goodwin.<br />
Graham Goodwin, Project Manager and Site Senior Executive
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Thiess awarded Lavarack Barracks<br />
Redevelopment Stage 4<br />
The Lavarack Barracks Redevelopment Stage 4 project is a<br />
'managing contractor' contract to provide building facilities and<br />
infrastructure for the Department of Defence (DOD) in Queensland.<br />
Carmelo DiBella, Senior Project Manager at<br />
Lavarack Barracks Redevelopment Stage 4,<br />
discusses the project and working again<br />
with the DOD.<br />
“The project combines adaptive re-use<br />
of existing facilities and infrastructure and the<br />
construction of new buildings including office<br />
accommodation, amenity and storage areas,<br />
logistical, medical and training facilities, plant and<br />
vehicle workshops, transport compounds, road and<br />
services infrastructure and landscaping. There are<br />
approximately 80 buildings in the Lavarack project<br />
that we’ll be working on, totalling some 60,000m 2<br />
of floor area.<br />
“Our client is the Defence Support Group<br />
Infrastructure Asset Development (DSG-IAD) arm<br />
of the DOD, and we also work very closely with<br />
the barrack's resident 3rd Brigade, which is part of<br />
the Australian Defence Forces Ready Deployment<br />
Forces. As we’ve been on the Lavarack project<br />
since the late 1990’s carrying out the earlier<br />
Stages 2 and 3 we have put a major emphasis on<br />
our relationship with the DOD. One of the keys<br />
to the success of our relationship has been the<br />
continuity of key players within the Thiess team.<br />
We have developed a great understanding of how<br />
the DOD operate.<br />
“One of the challenges associated with continuing<br />
to do work on successive Lavarack Redevelopment<br />
Projects is ensuring that we don't become<br />
complacent in our ongoing client relationship.<br />
To that end, we have conducted relationship<br />
management forums with relevant parties within<br />
the DOD project team to ensure our objectives are<br />
aligned, we have the right behaviours in place and<br />
we continue to focus on the challenges ahead to<br />
deliver the DOD's desired outcomes.<br />
“This is a very large, diverse site and we’re<br />
working in an environment where the army is<br />
operating in a high level of readiness for a wide<br />
range of operational tasks. Our biggest challenge<br />
is to maintain our program and deliver the<br />
facilities progressively by September 2010 while<br />
the army maintains its normal operations. To<br />
date, on all three stages of the Lavarack Barracks<br />
Redevelopment, we have not had any significant<br />
unplanned disruptions to the army’s operations.<br />
A great result for us.<br />
"On completion of this project we will have<br />
undertaken in excess of $500m of work at<br />
Lavarack Barracks which is a pretty significant<br />
achievement for Thiess in this region.<br />
“From a health and safety point of view we have<br />
many challenges in relation to the number of work<br />
sites that we are managing and therefore it’s<br />
important that we plan and coordinate the work<br />
properly to have the right amount of supervision to<br />
maintain our focus on a high level of safety.<br />
“We have a workforce that’s 100% subcontracted<br />
which will peak at about 200 construction<br />
employees, although over the life of the project
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Lavarack Barracks Redevelopment Stage 3 included<br />
the Headquarters building of the Third Brigade.<br />
Lavarack Barracks Redevelopment<br />
Stage 2 included accommodation units.<br />
"I'm Carmelo DiBella, Senior Project<br />
Manager on Lavarack Barracks<br />
Redevelopment Stage 4.<br />
“I’ve been with Thiess 18 years working<br />
on various infrastructure projects mostly<br />
in the North Queensland region. I’ve<br />
worked on Defence projects over the<br />
last 12 years and have been based<br />
at Lavarack since 1999. I’m originally<br />
from Ingham, a small township just<br />
north of Townsville, where I grew up<br />
on a cane farming property. I studied<br />
civil engineering at Townsville's James<br />
Cook University and joined Thiess on<br />
completion of my studies.<br />
“Working on a project such as Lavarack<br />
allows me to lead a diverse team on a<br />
complex regional project, for a motivated,<br />
decisive and appreciative client. I get a<br />
great deal of satisfaction working with<br />
our subcontractors developing a safety<br />
culture and competency level that will<br />
help Thiess achieve an incident and injury<br />
free workplace.”<br />
we’ll need to induct in excess of 2,000 employees<br />
as most of the subcontractors will only spend<br />
about 3 months on the site at any one time. We<br />
have to get their safety, culture, commitment and<br />
competency level in place in a very short time<br />
while they’re on our site.<br />
“Just recently we implemented a safety initiative<br />
committing all of our Thiess team to be a part<br />
of a certain number of safety observations and<br />
communications each month. It has resulted in our<br />
team becoming more visible to the workforce and<br />
taking more ownership of the safety culture of the<br />
site, and our subcontractors get an appreciation<br />
that we really do care about their safety.<br />
“In setting clear safety standards we have ten<br />
non-negotiable site safety rules that we want our<br />
entire subcontract workforce to adhere to. When<br />
any of the rules are breached we sit down with<br />
the subcontractors involved in a counselling forum<br />
to understand what the contributing behavioural<br />
factors were at the time and what actions can be<br />
taken to prevent the incident from reoccurring.<br />
The objective is to change the mindset of those<br />
involved towards safety. We’re finding that by<br />
stopping the work area involved to hold the<br />
counselling sessions and communicating with<br />
the workforce at the right level that we’re getting<br />
a positive response. We are demonstrating that<br />
Thiess is prepared to put safety ahead of program<br />
to achieve an incident and injury free work place.<br />
“Our client is committed to environmental<br />
management. The office facilities being delivered<br />
achieve equivalence to a 4.5 Star Australian<br />
Building Greenhouse Rating. Our design<br />
management team is implementing a number<br />
of ecologically sustainable initiatives. We’re<br />
looking at achieving 20% less water consumption<br />
than Building Code of Australia requirements by<br />
using waterless urinals, AAA rated fixtures, and<br />
appliances with electronic metering.<br />
“DOD project criteria require us to provide<br />
facilities that are primarily non-air conditioned to<br />
assist in the Army being acclimatised for action<br />
in comparable, harsh climatic conditions. Our<br />
design management team has focused on the<br />
orientation of buildings, cross flow ventilation<br />
and solar shading. Cladding materials have high<br />
thermal reflectance and insulation characteristics<br />
combined with a reduced maintenance<br />
requirement. Over the previous two stages of<br />
Lavarack Barracks we have been able to provide<br />
facilities that are both comfortable and suitable for<br />
the operations that occur within them.<br />
“Due to the large area our site covers we have<br />
a significant environmental challenge in the<br />
management of erosion and sediment run-off.<br />
The waterways on Lavarack run into the region's<br />
major river system then out to sea, which is the<br />
Great Barrier Reef lagoon. We've implemented a<br />
comprehensive environmental management plan<br />
and to date we’ve had a great deal of success<br />
handling the environment.<br />
“A successful project outcome for me is to: have<br />
an incident and injury free workplace; maximise<br />
the amount of scope that we can deliver for our<br />
client's budget; deliver quality facilities; maintain<br />
uninterrupted army operations; and achieve a<br />
better financial outcome than that established at<br />
the start of the project,” said Mr DiBella.
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Brian Gillon, Project Director<br />
Work resumes at<br />
<strong>Leighton</strong> Asia's Aviation Fuel<br />
Supply Facility project<br />
The new aviation fuel supply facility augments the existing fuel<br />
supply to the Chek Lap Kok airport in Hong Kong which was built<br />
by <strong>Leighton</strong> Asia over ten years ago. The new facility will receive<br />
tankers direct from the Middle East of up to 80,000 tonnes.<br />
Brian Gillon, Project Director of the Aviation<br />
Fuel Supply Facility speaks about the project.<br />
"The first part of the project is a 650m long jetty<br />
with two berths, one for vessels up to 80,000<br />
tonnes and the second for vessels up to 40,000<br />
tonnes. Fuel will be offloaded along the jetty into<br />
another part of the project, a tank farm with an<br />
initial capacity of 140 million litres of fuel. The<br />
fuel is stored here, certified and then pumped via<br />
a pair of new submarine pipe-lines, 4.5km long,<br />
to an existing pipeline and then on to the existing<br />
aviation fuel facility.<br />
"Our client is ECO Aviation Fuel Development<br />
Limited, a wholly-owned subsidiary of the Hong<br />
Kong and China Gas Company Limited. ECO has<br />
a franchise agreement with the Airport Authority<br />
Hong Kong to build and operate this facility to<br />
provide fuel.<br />
"The project value is in excess of A$100m.<br />
We were initially awarded the project nearly<br />
6 years ago, however, some of the project's<br />
neighbours were uncomfortable with having a fuel<br />
facility nearby and lodged a number of protests<br />
resulting in delays to the project. Ultimately the<br />
environmental permit was revoked, requiring the<br />
Airport Authority Hong Kong to gain a second<br />
environmental permit. We have been on-site since<br />
last year and anticipate completion in the fourth<br />
quarter of 2009.<br />
"In terms of safety the real challenge on this<br />
project is the diversity of the work. We're working<br />
offshore on a jetty structure, doing piling work
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over water as well as working on the tank farm.<br />
The tanks are 43.5m in diameter and 24.7m high,<br />
so we have the hazard of working at height. Later<br />
on we have piping and concrete work, and a<br />
submarine pipeline to install.<br />
"One of the things that we've done differently on<br />
this project is to divide our staff up into teams and<br />
each day we have one team go out onto site and<br />
do a safety inspection. They have specific items<br />
to look at each day. The site inspection teams<br />
encompass everybody, the draftsman, the quantity<br />
surveyors, the engineers, everybody. The people<br />
who wouldn't normally get out on site to look at<br />
safety specifically are going out with a fresh set of<br />
eyes to help the field team.<br />
"One of the particular challenges that we have in<br />
terms of safety on this project is crossing a very<br />
busy shipping channel known as Urmston Road.<br />
Urmston Road has a lot of river traffic coming<br />
from China into Hong Kong. To avoid the necessity<br />
for our pipe-laying barge to cross Urmston Road<br />
and interface with extremely heavy marine traffic,<br />
we're proposing to place the barge 2km offshore<br />
and then do a bottom pull of the pipe-line along<br />
the sea bed to the tank farm.<br />
"While the project is located in a primarily<br />
industrial area we do have a community liaison<br />
group visiting the project every quarter to go over<br />
the progress of the works and, in particular, the<br />
safety features of the project. Whilst I don't speak<br />
Cantonese, the community group does seem to<br />
appreciate the fact that I take the time to introduce<br />
the project, the members of our team and the<br />
progress that we've made to date on the project.<br />
"The project is located in an industrial area and the<br />
environmental impact of the project is quite small,<br />
but there is a unique feature environmentally<br />
- the jetty area is the habitat of the Chinese<br />
white dolphin. While the dolphins don't have any<br />
particular interest in our jetty they are particularly<br />
sensitive to underwater noise. In the construction<br />
of the jetty we use hydraulic hammers to drive the<br />
piles which causes considerable underwater noise.<br />
On the first Aviation Fuel Facility project, ten years<br />
ago, we used what was called a bubble curtain to<br />
reduce the noise. We have gone one step further<br />
on this particular project and we have developed<br />
a bubble jacket which is effectively a sleeve<br />
that goes over the outside of the pile. We inject<br />
compressed air at the base of the pile and this<br />
has the effect of reducing the underwater noise.<br />
We did considerable monitoring during a test<br />
phase prior to construction to ensure that we were<br />
having as little impact as possible on the dolphins<br />
as far as underwater noise goes.<br />
"Also we had to do a very detailed investigation<br />
along the route of the offshore pipeline to identify<br />
contaminated soils. There is natural contamination<br />
in some of the soil and it's necessary for us to<br />
dispose of that soil. We're now in the process of<br />
removing specific layers of dredged material and<br />
disposing of it in dedicated sites in Hong Kong.<br />
"Ultimately the success of the project for us is to<br />
send everybody home safely each night and to<br />
finish the project on time and within budget.<br />
"At the completion of this project we will have<br />
built the most up to date aviation fuel facility of<br />
any airport in the world," concluded<br />
Mr Gillon.
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Good client relations at work<br />
at Thiess' South Walker Creek<br />
Thiess secured a $345m three year contract extension for<br />
services at the BHP Mitsui Coal (BMC) owned South Walker Creek<br />
Coal Mine in August last year. Thiess have been operating at the<br />
site since 1996.<br />
Carl O'Hehir, Project Manager at South<br />
Walker Creek, talks about the relationship<br />
with Thiess' client BMC and life at the mine.<br />
"We've been here for 11 years and recently<br />
negotiated a contract extension which sees us<br />
working until June 2010. So overall Thiess are<br />
looking at 14 years here at South Walker Creek.<br />
"We're located about 20km west of Nebo and<br />
about 170km west of Mackay which is the major<br />
centre in the area.<br />
"We've got a very good relationship with the<br />
client. We've been working very hard to further<br />
develop that over the last two years and now<br />
we've reached the point where Thiess are<br />
responsible for the short term mine planning and<br />
the client is looking further ahead and preparing<br />
the long term planning. It's really a collaborative<br />
approach.<br />
"Recently we've had the opportunity to go away<br />
from site and do a bit of team building with<br />
BMC. We spent two days in the hinterland of<br />
Mackay where we focused on what the different<br />
key drivers for Thiess and BMC were. Out of<br />
that we reached a better understanding of why<br />
our positions don't always align but we came<br />
away with a charter to always look for win/win<br />
outcomes that achieve the best for South Walker<br />
Creek as a whole.<br />
"We're responsible for everything here; the topsoil<br />
removal, the drilling and blasting, the waste<br />
removal and the primary mover (the dragline). Then<br />
there's the coal mining and transfer to the coal<br />
preparation (prep) plant which we operate and<br />
maintain. We're also responsible for maintaining<br />
all the plant and equipment that's here as well.<br />
"This 07/08 financial year we're planning to<br />
produce about 3.5 million tonnes of product coal.<br />
We're looking to move approximately<br />
30 million bank cubic metres (bcms) of waste<br />
and forecasting to haul 5.2 million tonnes of coal.<br />
This year we're looking at about $140m worth of<br />
revenue or turnover.<br />
"Thiess supplies the fleet to South Walker Creek,<br />
apart from the dragline which is the client's. The<br />
coal preparation plant is also the client's. We run<br />
four excavators, about 20 trucks and we've got<br />
some ancillary gear and a couple of loaders for the<br />
hopper at the prep plant. Overall the fleet has a<br />
replacement value of about $100m.<br />
"South Walker Creek is a bit of a boutique<br />
operation and what I mean by that is we've got<br />
up to nine different types of coal here and what<br />
makes it really challenging for us is we need to<br />
meet customer specifications by optimising the<br />
blending of these different types of coal.<br />
"We've got some steep dipping seams in the coal<br />
at South Walker Creek, upwards of 10% so it<br />
makes it very challenging for drag line operation<br />
and also trucking. We've recently opened up two<br />
new box cuts, trying to establish this pit as a fully<br />
operational 20km long coal mine.<br />
"Thiess had a great year in terms of safety<br />
performance at South Walker Creek in the<br />
06/07 financial year. We were able to reduce<br />
our recordable injury rate and were successful<br />
in taking out the Thiess Queensland/Northern<br />
Territory/Pacific (QNP) quarterly safety award<br />
for two consecutive quarters. The first time any<br />
project within Thiess QNP has achieved this<br />
and we were very proud of this. We were also<br />
awarded the BMA Platinum Award for safety<br />
performance. That was a real highlight for us in<br />
that it was the first time that any BMA operation<br />
- port or coal mine - was awarded this highest<br />
achievement. For a contractor operation to be<br />
awarded that, well we were very, very proud.<br />
"One of the special initiatives we've taken on in<br />
our health and safety program is engaging more<br />
with our subcontractors. We've actually gone out<br />
of our way to involve them in our safety talks.<br />
We've extended the QNP field leadership time<br />
policy to allow a team of senior managers, along<br />
with our client representative, to go out and spend<br />
a couple of hours talking with the subcontractors<br />
daily. At the beginning we were getting a very<br />
negative response from the subbies, but now<br />
we're finding that it's become very positive.<br />
Communication has improved so that the subbies<br />
feel they're comfortable enough to talk to us about<br />
issues they have. We can then action those issues<br />
and get them the outcomes we are looking for.<br />
We're finding that this is working for us. It's about<br />
getting back to the basics - involving the guys.<br />
"We support community activities that our guys<br />
from South Walker Creek are involved in. We've<br />
donated to the Mackay Water Ski Open Day. A<br />
lot of the guys here are involved with the Mackay
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Water Ski club. We realise the importance those<br />
guys place on their own employer supporting their<br />
local community groups.<br />
"Thiess is a major sponsor each year for SIDS<br />
Trek for Kids which is a good excuse to get the<br />
guys from site together socially. They bring their<br />
families and trucks and utes to site; we have a<br />
barbecue and take photos, it's a great atmosphere<br />
and it's a great feeling for us to know that we're<br />
contributing.<br />
"More recently one of the initiatives we've taken<br />
on board is going to the high school kids and<br />
rolling out some relevant workplace health and<br />
safety initiatives. Our own health and safety<br />
superintendent Tony Barrow has been heavily<br />
involved with this and finding some real benefits in<br />
getting out there and giving the kids some awards.<br />
The awareness that these kids have about safety<br />
in the workplace is very impressive.<br />
"An example of innovation and use of technology<br />
here at South Walker Creek is the adoption of<br />
the magnadrive coupling. It uses magnetic fields<br />
to replace a mechanical coupling. This was an<br />
idea that our own operations manager, Danny<br />
McCarthy went over to America and investigated.<br />
He brought it back here and we've had two<br />
opportunities to apply the coupling. The first was<br />
a fixed drive coupling on the feed conveyor belt in<br />
our prep plant. We're seeing huge benefits there<br />
in reducing our maintenance costs and also it<br />
generates a built in belt protection capacity which<br />
is giving longer term belt savings for us in the prep<br />
plant.<br />
"The second application was on a variable speed<br />
drive on a hose down pump. The benefit there is<br />
reduced power usage which has a direct impact<br />
on greenhouse gas emissions. At the moment<br />
it's only in its infancy but we're seeing power<br />
reduction of about 30% since its introduction<br />
three months ago and now we're looking for<br />
bigger benefits from other applications in the<br />
coal handling prep plant. It's the first time that<br />
this magnadrive coupling has been used in the<br />
Australian mining industry so Thiess were at the<br />
forefront of that and we've already implemented<br />
the technology on two of our other prep plant<br />
operations here in the Bowen Basin.<br />
"Our key indicators of success at South Walker<br />
Creek are focused around our safety performance<br />
and reducing our injury frequency rates, waste/<br />
overburden movement and coal product output. If<br />
we are on target here then the costs will also be in<br />
good order. This is talked about each day in detail<br />
with a genuine focus on the safety of our people<br />
and reviewed on a monthly basis once the final<br />
costs and production figures come through.<br />
"The culture at South Walker Creek is a very<br />
positive one and we're very people oriented here.<br />
We have an open door policy where the guys from<br />
the workshop floor or anywhere else can come<br />
into the office and talk to anyone. We try and<br />
enjoy what we do because we're all here away<br />
from our families. So if I was to sum up in a couple<br />
of words; it's about having fun, staying safe and<br />
getting the results at the end of the day,"<br />
concluded Mr O'Hehir.<br />
"I'm Carl O'Hehir.<br />
"I'm a mining engineer by trade. I left uni<br />
in 1999 and started work with a mining<br />
house here in the Bowen Basin. I left that<br />
company four and a half years later after<br />
filling various technical and supervisory<br />
roles to join Thiess at Oaky Creek coal<br />
mine. I had the opportunity to come to<br />
South Walker Creek and have been here<br />
for just over two years. I've been project<br />
manager since July last year.<br />
"I live in Mackay. It's about 170km away.<br />
This morning I got up at about quarter to<br />
five, left the wife and kids and you think to<br />
yourself why do you do it, but the truth of<br />
the matter is I love what I do. I enjoy being<br />
out here. I enjoy being around the gear,<br />
particularly the dragline - it's a personal<br />
favourite of mine and I enjoy working with<br />
the people that are here. South Walker is<br />
a very challenging place. When you walk<br />
away each day knowing that everyone<br />
you work with leaves safely, and you've<br />
hit your production targets then you've<br />
actually achieved something. That's why<br />
I'm here and that's why I do it every day."
<strong>Leighton</strong><br />
<strong>Holdings</strong><br />
Quarterly<br />
Update<br />
2nd<br />
Quarter 28<br />
Eastern Distributor and Cross<br />
City Tunnel operations and<br />
maintenance unite<br />
<strong>Leighton</strong> Contractors was awarded the contract to operate and<br />
maintain the Eastern Distributor in 1999 for a 48 year period.<br />
Last year a consortium of <strong>Leighton</strong> Contractors and ABN AMRO<br />
successfully bid for the nearby Cross City Tunnel. The Industrial<br />
and Services Division of <strong>Leighton</strong> Contractors has taken on a 25<br />
year contract to operate and maintain that tunnel. The synergies<br />
between the Cross City Tunnel and the Eastern Distributor have led<br />
to a merging and rationalisation of management structure.<br />
Chris Dando, formerly Manager of<br />
Operations and Maintenance at the<br />
Cross City Tunnel, is now the Project<br />
Manager for Operations and Maintenance at<br />
both projects. Chris talks to us about<br />
the undertaking.<br />
"It was a somewhat challenging transition taking<br />
over an operating motorway but we managed to<br />
do that quite successfully.<br />
"The Eastern Distributor motorway is 6km long<br />
and almost 2km of that is a piggy-back tunnel<br />
- the south-bound and north-bound lanes sit<br />
one on top of the other. The Cross City Tunnel is<br />
approximately 2km long, but the whole tunnel<br />
network comprises of about 8km when you<br />
consider all the on and off ramps. The Eastern<br />
Distributor alone has daily traffic averaging<br />
between 120,000 and 130,000 vehicles.<br />
"We deal with a range of traffic issues every day,<br />
keeping minor traffic incidents and breakdowns<br />
from escalating into major traffic incidents is the<br />
key outcome of our business. That's why the coordination<br />
of our patrol crews and the Emergency<br />
Services by our control room operators is so<br />
important.<br />
"After working in a motorway environment for<br />
two years I have to say that driver behaviour can<br />
be quite amazing. We've had truck drivers ignore<br />
height restrictions, a motor cyclist attempt to drive<br />
through the tunnel the wrong way but noticed and<br />
did a u-turn. Topping that was a car and caravan<br />
that did the same thing - but when they tried to<br />
u-turn they stopped traffic all together.<br />
"We also had 20 police vehicles chasing a car<br />
against the flow of traffic, a dog that ran through<br />
the full length of the Cross City Tunnel, a homeless<br />
person walking against traffic and a drunken<br />
reveller who entered the motorway and fell asleep<br />
in the middle of the road! Never a dull moment.<br />
"An important issue that we deal with is<br />
maintaining a healthy tunnel environment. The<br />
traffic we move can produce many potentially<br />
harmful gases. We monitor these gas levels very,<br />
very closely in the tunnels. A range of operational<br />
procedures are available to the motorway<br />
controllers to deal with any gas levels that may be<br />
of concern.<br />
"Regular maintenance of the tunnels is equally<br />
important for driver safety. It includes wall<br />
washing, road surface sweeping, closed-circuit<br />
television system inspections (there are 263<br />
cameras over the two motorways), emergency<br />
phone system inspections (there are 331 phones<br />
in the tunnels), crash barrier replacement and<br />
light replacement, and inspection and repairs<br />
to the industrial sized fans (127 across the two
<strong>Leighton</strong><br />
<strong>Holdings</strong><br />
Quarterly<br />
Update<br />
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motorways.) We have over 9,000 lights and 5,000<br />
of those are fluorescent which are replaced every<br />
four to five years.<br />
"We not only have to take care of the travelling<br />
public, we also have a lot of local residents and<br />
businesses at both sites to look after. The Cross<br />
City Tunnel, in particular, opened when air quality<br />
outside the tunnel was a very, very sensitive<br />
issue. Consequently an Air Quality Consultative<br />
Committee was established to review community<br />
concerns. We have to provide a lot of air quality<br />
data to the committee and decided an open-book<br />
approach best demonstrated that we have nothing<br />
to hide as far as maintaining the air quality at<br />
Cross City Tunnel. We've had good feedback from<br />
this group on the way we deal with a number of<br />
air quality issues.<br />
"The other big issue for our local residents is noise.<br />
We can only do our maintenance at night between<br />
the hours of 10.00 pm and 5.00 am and being<br />
in the city there are a lot of high rise residents<br />
around our two projects. The local residents are<br />
very sensitive to any noise at night time. We find<br />
that if we give them sufficient notice and keep the<br />
noise to a minimum in the early hours, we meet<br />
their requirements.<br />
"The major goal of the underground motorways<br />
is to take traffic off the suburban and city streets.<br />
One of the major benefits of motorways is the<br />
reduction in traffic fuel consumption and the figure<br />
estimated for the Eastern Distributor was a saving<br />
of 1.2 million litres per year.<br />
"Another issue concerning the environment that<br />
most people don't think about is the amount of<br />
ground water and salt water seepage that we get<br />
in both the vehicle tunnel and ventilation tunnels.<br />
This is more pronounced at the Cross City Tunnel<br />
where the tunnels are quite deep and sit below<br />
the tide line, therefore, we get in excess of 500<br />
tonnes a day. We collect and treat that water in<br />
tanks before it is discharged to stormwater drains.<br />
Part of that water is actually free of salt and is a<br />
valuable resource, so we went through our client<br />
to Sydney Council about it. Sydney Council are<br />
keen to make use of it and have made it a major<br />
component of the City of Sydney's groundwater<br />
re-use program. We are currently working with our<br />
client and Sydney Council to get this water re-use<br />
project up and running.<br />
"Traffic management and toll collection are fairly<br />
IT based businesses. At the moment the use-bydate<br />
of a lot of equipment at Eastern Distributor<br />
has been reached and we're undergoing a tolling<br />
system upgrade at various levels. The upgrade<br />
will bring greater efficiencies. The Cross City<br />
Tunnel opened as a cashless tollroad and certainly<br />
that will happen in due course at the Eastern<br />
Distributor.<br />
"Safety on site is critical - an operating motorway<br />
is a potentially dangerous environment. We have a<br />
lot of remote areas in both these tunnel networks<br />
and communications with workers in those areas<br />
is important. We have to keep track of who is<br />
working where in the tunnel, what work they're<br />
doing and when we expect to hear from them.<br />
"In addition to meeting forecast returns and safe<br />
operation of both sites, success in the short term<br />
is achieving steady state operation of the Cross<br />
City. As I mentioned before we've only been on<br />
site for 3 months. We took it over when it was an<br />
operating motorway so getting that site settled<br />
down and operating in a more steady state<br />
environment is a key short term goal. We had a<br />
major planned maintenance shutdown at Cross<br />
City soon after we moved in; preparing for that and<br />
successfully achieving it, and completing all the<br />
scheduled maintenance that was required was a<br />
major achievement.<br />
"I've found a very positive culture here at the<br />
operations and maintenance group at the Eastern<br />
Distributor. Some of the people have been here for<br />
seven or eight years - that's from the opening of<br />
the motorway and there have been a lot of good<br />
relationships formed. I see that both in the work<br />
environment and socially. Certainly working in this<br />
new environment has been a great experience for<br />
me. It's only early days but I've got a great team<br />
working with me," said Mr Dando.
<strong>Leighton</strong><br />
<strong>Holdings</strong><br />
Quarterly<br />
Update<br />
2nd<br />
Quarter 30<br />
John Holland awarded $117m<br />
Melbourne International Terminal Expansion Works<br />
The John Holland Group has been appointed<br />
Managing Contractor at Melbourne Airport to<br />
deliver a series of projects under the Strategic<br />
Terminal Expansion Program for Australia Pacific<br />
Airports (Melbourne). John Holland has been<br />
awarded two expansion projects worth $117m and<br />
is preferred contractor on the third project, which<br />
is worth $84m.<br />
John Holland’s Southern Region will deliver these<br />
expansions to Melbourne Airport’s International<br />
Terminal, adding five new aircraft gates, a new<br />
international baggage processing system and a<br />
new outbound passenger and retail precinct to<br />
the existing International Terminal, as part of a<br />
proposed $330m investment in airport expansion.<br />
Work commenced on the projects at the end of<br />
November 2007. The Program represents one of<br />
the biggest private sector construction contracts in<br />
Victoria and the biggest private sector investment<br />
in Victorian transport infrastructure.<br />
John Holland’s Managing Director, David Stewart<br />
said, “John Holland’s work on Melbourne Airport’s<br />
Expansion Program will be undertaken in a fully<br />
John Holland has been awarded a<br />
$625m contract to construct the 70<br />
kilometre Sugarloaf Pipeline, a major<br />
drought-proofing measure linking<br />
the Goulburn River to Melbourne’s<br />
Sugarloaf Reservoir.<br />
The $625m pipeline is one component of<br />
the Victorian Government’s "Our Water,<br />
Our Future" plan to secure Victorian<br />
water supplies for the long term. The<br />
Pipeline will transfer 75 billion litres of<br />
water to Melbourne per annum, helping<br />
to modernise the Food Bowl irrigation<br />
system and saving 225 billion litres of<br />
water each year.<br />
The contract is an alliance between<br />
Melbourne Water, John Holland and<br />
designers SKM and GHD. Construction<br />
of the Sugarloaf Pipeline will combine<br />
John Holland’s Southern Region<br />
construction business with the<br />
specialist capabilities of John Holland’s<br />
Water and Structural Mechanical<br />
Process businesses.<br />
operational environment, drawing upon John<br />
Holland’s exemplary track record in both safety<br />
and delivery on complex projects. We will work in<br />
partnership with Melbourne Airport to ensure that<br />
all work is carried out in a safe and timely way,<br />
without delays to passengers and aircraft.”<br />
Peter Kessler, General Manager of John Holland’s<br />
Southern Region said, “This award continues a<br />
strong partnership between John Holland and<br />
Melbourne Airport. Together, we won the 2006<br />
Australian Construction Achievement Award for<br />
Melbourne Airport’s remarkable runway widening<br />
works. We look forward to working with the team<br />
again during this significant project.”<br />
More recently, Melbourne Airport and John<br />
Holland formed a five year Relationship Framework<br />
Contract for infrastructure works, commencing<br />
with the Taxiway Victor contract, which is currently<br />
underway.<br />
Details of how the completed International<br />
Terminal will look can be seen at www.<br />
melbourneairport.com.au/t2<br />
John Holland awarded $625m Sugarloaf Pipeline Project<br />
John Holland Group Managing<br />
Director, David Stewart said that “the<br />
Sugarloaf Pipeline project is critical to<br />
securing Melbourne’s water supply. John<br />
Holland is delighted to bring our<br />
diverse expertise and long-standing<br />
experience to this new alliance with<br />
Melbourne Water.”<br />
The initial development phase of the<br />
project will commence immediately,<br />
involving extensive survey works and<br />
community consultation program.<br />
Construction of the pipeline is expected<br />
to begin in April 2008 and to be completed<br />
in 2010.<br />
General Manager of John Holland<br />
Southern Region, Peter Kessler<br />
commented that “with the Sugarloaf<br />
Pipeline, John Holland is excited to renew<br />
its decade-long relationship with<br />
Melbourne Water. We applaud Melbourne<br />
Water’s selection of a relationship-based<br />
contracting model and look forward to<br />
delivering this essential infrastructure for<br />
the state of Victoria.”<br />
<strong>Leighton</strong> Contractors wins<br />
Pluto LNG Site Preparation<br />
Project in WA<br />
<strong>Leighton</strong> Contractors has secured<br />
a $163m contract to undertake site<br />
preparation bulk earthworks at the<br />
new Burrup Liquid Natural Gas (LNG)<br />
Park site on Western Australia’s<br />
Burrup Peninsula near Karratha.<br />
The contract has been awarded by<br />
Woodside as part of the Pluto LNG<br />
Project. It comprises the first phase<br />
of works to develop a new onshore<br />
LNG processing plant.<br />
Peter McMorrow, Managing Director<br />
of <strong>Leighton</strong> Contractors, said that the<br />
skills and experience of our people<br />
remain key factors in winning<br />
new work.<br />
“The award of this site preparation<br />
contract for Woodside highlights<br />
our ability to mobilise people and<br />
equipment within a tight labour<br />
market and timeframe,”<br />
Mr McMorrow said.<br />
Site preparation and earthworks<br />
commenced in January and are<br />
expected to continue through until<br />
third quarter 2008. The project<br />
involves drill and blast, load and haul,<br />
placement and compaction, and<br />
crushing and screening works.<br />
Ray Sputore, General Manager<br />
of <strong>Leighton</strong> Contractors’ Western<br />
Australian construction operations<br />
said that this contract reflects well<br />
on the company’s ability to service<br />
the rapidly expanding resources and<br />
energy sector.<br />
“<strong>Leighton</strong> Contractors worked with<br />
Woodside over two decades ago to<br />
complete civil works for the<br />
Northwest Shelf Development on the<br />
Burrup Peninsula. At the time, this<br />
landmark project was one of the<br />
largest earth moving tasks in<br />
Australia and laid the foundations for<br />
future development of the Burrup,”<br />
he said.
<strong>Leighton</strong><br />
<strong>Holdings</strong><br />
Quarterly<br />
Update<br />
2nd<br />
Quarter 31<br />
<strong>Leighton</strong> International wins<br />
US$1.3bn of new work in UAE<br />
<strong>Leighton</strong> International, through its<br />
45%-owned associate Al Habtoor<br />
Engineering, has been awarded<br />
US$1.3bn of new work in Dubai and Abu<br />
Dhabi in the United Arab Emirates.<br />
The first of these projects awarded, and<br />
the first contract won by Al Habtoor<br />
Engineering since it merged with <strong>Leighton</strong><br />
International in September 2007, is a<br />
US$290m (A$310m) contract for the<br />
construction of the new JW Marriott Hotel<br />
in Abu Dhabi.<br />
The project, for Abu Dhabi National<br />
Hotels, involves the construction of a 10-<br />
storey hotel with basement, 88 chalets,<br />
a marine village, a staff accommodation<br />
building, a spa facility and a lagoon. Work<br />
commenced last year and is due for<br />
completion in January 2010.<br />
In December 2007, the company secured<br />
a US$520m contract for the construction<br />
of the new JAFZA convention centre<br />
in Dubai for the Jebel Ali Free Zone<br />
Authority. The JAFZA convention centre<br />
complex will comprise twin towers for the<br />
convention centre, a food court, a<br />
33-storey office complex and sevenstorey<br />
hotel.<br />
A construction contract for two hotels on<br />
Yas Island in Abu Dhabi, for Aldar, worth a<br />
total of US$130m, was also awarded last<br />
December.<br />
The project for Aldar comprises the<br />
construction of two separate 4-star<br />
hotels on adjacent plots on Yas Island<br />
in Abu Dhabi. The first hotel comprises<br />
400 rooms and 30 suites; the second 200<br />
rooms and 10 suites. Also included is a<br />
ballroom, numerous function rooms, food<br />
and beverage outlets and recreational<br />
facilities including pools. Construction<br />
commenced in December 2007 and should<br />
be completed in September 2009.<br />
In January, this year, a US$350m contract<br />
was awarded for the construction of a<br />
major mixed-use development in Abu<br />
Dhabi for United <strong>Holdings</strong>.<br />
The project, currently known as the<br />
Plot 9 hotel, residential and commercial<br />
complex, comprises:<br />
- a 40-storey hotel tower;<br />
- a 25-storey tower containing serviced<br />
apartments;<br />
Plot 9, Abu Dhabi, <strong>Leighton</strong> International<br />
- a 19-storey residential tower; and<br />
- an 18-storey office tower.<br />
The overall built up area of the project<br />
exceeds 240,000m 2 .<br />
Construction on the project commenced<br />
in early February and will be completed<br />
in two stages. Stage 1 will be completed<br />
in December 2009, and Stage 2 will be<br />
completed in July 2010.<br />
Managing Director of <strong>Leighton</strong><br />
International, David Savage, said that<br />
the new contracts highlighted the<br />
opportunities available to the company<br />
since the merger with Al Habtoor.<br />
"Al Habtoor has an unrivalled track record<br />
in the region for these type of projects and<br />
is considered the contractor of choice for<br />
high quality building work," he said.<br />
"The construction opportunities available<br />
in the region are enormous. More than<br />
$120bn will be invested over the next four<br />
to five years on infrastructure projects in<br />
Abu Dhabi alone.<br />
"The outlook for us in this region is very<br />
positive, and we expect to secure a<br />
number of new projects in the next few<br />
months," Mr Savage said.<br />
<strong>Leighton</strong> Contractors' subsidiary<br />
HWE Mining awarded<br />
$600m contract extension at<br />
Yandi, WA<br />
HWE Mining has been awarded a three-year<br />
contract extension worth approximately $600m at<br />
the Yandi iron ore mine in Western Australia’s<br />
Pilbara region.<br />
The contract extension at BHP Billiton’s Yandi mine<br />
will see HWE Mining provide complete mining<br />
services at the project from the current completion<br />
date of August 2009 until August 2012, with an<br />
option for BHP Billiton to extend the contract by a<br />
further two years.<br />
The award of the Yandi contract extension follows<br />
a decision in June 2007 to award HWE Mining<br />
a two-year contract extension worth A$400m to<br />
operate the Yandi mine.<br />
Peter McMorrow, Managing Director of <strong>Leighton</strong><br />
Contractors, said that the contract extension<br />
reflected the highly successful business<br />
partnership between HWE Mining and BHP Billiton<br />
Iron Ore that has spanned many years.<br />
“The award of this contract is an outstanding<br />
achievement that recognises our ability to work<br />
alongside BHP Billiton in delivering mining<br />
solutions that add value to their operations,”<br />
Mr McMorrow said.<br />
Craig Laslett, Executive General Manager of<br />
<strong>Leighton</strong> Contractors’ Mining Division, said the<br />
contract extension was an excellent result for the<br />
HWE Mining team.<br />
“HWE Mining has a proud association with Yandi<br />
and has been providing contract mining services at<br />
the mine for BHP Billiton Iron Ore since 1991,”<br />
Mr Laslett said.<br />
“Our team at Yandi have played a significant part<br />
in delivering a world class operation that has an<br />
exceptional safety record, and we look forward to<br />
being part of the mine’s future success.”<br />
Henry Walker Eltin commenced operations at<br />
Yandi in 1991 with the construction of the first<br />
process plant producing 5 million tonnes per<br />
annum (Mtpa) of iron ore. Production has increased<br />
over this period and HWE Mining now produces<br />
more than 40Mtpa of iron ore, with over 400<br />
employees on site.
<strong>Leighton</strong><br />
<strong>Holdings</strong><br />
Quarterly<br />
Update<br />
2nd<br />
Quarter 32<br />
Encouraging Indigenous<br />
engineers<br />
Twenty young Indigenous Australians from around<br />
the country spent a week this summer getting<br />
a taste of engineering to encourage them to<br />
consider a career in the industry.<br />
As students of the Indigenous Australian<br />
Engineering Summer School, the teenagers were<br />
given the opportunity to work in laboratories, use<br />
computers, visit engineering projects and meet<br />
successful and inspiring engineers.<br />
The school is run by Engineering Aid, a<br />
philanthropic organisation that provides<br />
engineers and related services to assist<br />
disadvantaged communities both in Australia<br />
and overseas, and was hosted this year by the<br />
University of Newcastle.<br />
<strong>Leighton</strong> <strong>Holdings</strong> actively supports a range of<br />
education and training opportunities for future<br />
generations of young Australians. We have<br />
sponsored the Engineering Summer School since<br />
its inception in 1998.<br />
Our partnership with the University of New<br />
South Wales provides rural and regional students<br />
with scholarships to study engineering and the<br />
opportunity to undertake on-the-job training<br />
through our operating companies.<br />
"Our support for the Summer School is another<br />
way <strong>Leighton</strong> provides opportunities for students<br />
to learn about an industry that provides the basic<br />
services required for a community to function,"<br />
said <strong>Leighton</strong> <strong>Holdings</strong>' Chief Executive, Wal King.<br />
"It is also an investment in the skills required<br />
to meet future growth in the infrastructure and<br />
resources markets which are so vital to our<br />
national prosperity," added Mr King.<br />
Former Prime Minister Bob Hawke, Patron of the<br />
Summer School, believes the lack of Indigenous<br />
engineers has been a significant factor in the<br />
lack of proper housing and infrastructure in many<br />
Aboriginal communities.<br />
Engineers Australia in a recent article about the<br />
Summer School acknowledged that 23 of its<br />
alumni have graduated from university with<br />
engineering degrees.<br />
New headquarters for the<br />
<strong>Leighton</strong> Group<br />
<strong>Leighton</strong> <strong>Holdings</strong> and <strong>Leighton</strong> Properties<br />
have returned to their head office in St<br />
Leonards NSW following an extensive<br />
refurbishment of the building that has<br />
housed various areas of the Group since<br />
1984. The project was developed by<br />
<strong>Leighton</strong> Properties and constructed by<br />
<strong>Leighton</strong> Contractors. The design reflects<br />
the quality, longevity and strength of the<br />
business and its people.<br />
<strong>Leighton</strong> House was officially opened in<br />
December with a short recital from the<br />
Sydney Symphony Fellows. <strong>Leighton</strong><br />
<strong>Holdings</strong> is a proud sponsor of the Sydney<br />
Symphony Sinfonia mentoring program for<br />
tertiary music students.<br />
<strong>Leighton</strong> <strong>Holdings</strong> Limited<br />
ABN 57 004 482 982<br />
472 Pacific Highway, St Leonards NSW 2065, Australia<br />
www.leighton.com.au<br />
Telephone (02) 9925 6666<br />
Facsimile (02) 9925 6005