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Manual Gearbox - 3 Synchro Internal Components

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Automatic Transmission - Transmission <strong>Components</strong><br />

No. Part No. Description Qty. Remarks No. Part No. Description Qty. Remarks<br />

Rebuilt or Repaired Transmission Assemblies<br />

Somerford Mini does not offer a rebuild or repair service for automatic transmissions other than<br />

superficial repairs not involving the internal workings, because of the cost of the necessary<br />

specialist equipment and the relatively few numbers of customers for automatic transmission work.<br />

We advise customers requiring rebuilds or repairs to deal directly with an automatic transmission<br />

specialist - we can point you in the right direction, if required. We should also mention we carry<br />

out automatic to manual power unit transplants in our workshops - automatic engines are<br />

unique and will not fit a manual gearbox, so both engine and transmission are changed. This<br />

apparently drastic measure actually frequently represents a very cost-effective way to get your Mini<br />

back up and running when otherwise faced with huge bills for automatic transmission repair.<br />

We do not hold comprehensive stocks of automatic transmission internal components. Instead we<br />

limit ourselves to parts which by our own experience we consider may be fitted successfully by our<br />

customers - and even then, sometimes only by the more e xperienced. As always, though, if there’s<br />

anything else you require, please contact us and if it’s available we will obtain it for you.<br />

Differential Housing Attachment<br />

1 22A1012 GASKET, transmission case to housing, upper 1 1965-73; for ‘Hardy Spicer’ drive shafts .<br />

GUG705571GM GASKET, transmission case to housing, upper 1 1973 on; for ‘pot joint’ drive shafts.<br />

2 22A1011 GASKET, transmission case to housing, lower 1 1965-73; for ‘Hardy Spicer’ drive shafts .<br />

GUG705572GM GASKET, transmission case to housing, lower 1 1973 on; for ‘pot joint’ drive shafts.<br />

3 22A153 DOWEL,transmission case to housing 2<br />

4 22A691 PEG , oil seal housing 1<br />

5 22A1044 STUD, transmission case to housing 1<br />

6 22A1045 STUD, transmission case to housing 4<br />

7 22A1046 STUD, transmission case to housing 2<br />

8 22A1041 STUD, transmission case to housing 1<br />

9 22A1043 STUD, transmission case to housing 3<br />

10 FNZ506 NUT 4<br />

11 FNZ505 NUT 7<br />

12 LWZ305 WASHER, locking 7<br />

13 22A690 LOCK TAB, transmission case to housing, RH 1<br />

14 22A692 LOCK TAB, transmission case to housing, LH 1<br />

Torque Converter Housing Attachment<br />

15 22A1689 GASKET, transmission case to housing 1 1965-73; for ‘Hardy Spicer’ drive shafts .<br />

GUG705684GM GASKET, transmission case to housing 1 1973 on; for ‘pot joint’ drive shafts.<br />

16 22A97 DOWEL,transmission case to housing 2<br />

17 53K547 STUD, transmission case to housing, shor t 6<br />

18 22A963 STUD, transmission case to housing, long 4<br />

19 FNZ505 NUT 10/11 Qty. increases when screw not used.<br />

20 SH505101 SCREW, coarse thread, case to housing 1 If fitted.<br />

21 LWZ305 WASHER, locking 11<br />

22 BH505181 BOLT, coarse thread, case to housing 2 1985 on.<br />

For screws, bolts and washers used to attach the torque converter housing to the cylinder block, please<br />

see the ‘Automatic Transmission - Torque Converter’ section.<br />

Front Cover Attachment<br />

23 22A1487 FRONT COVER, transmission 1 1965-92; 848 and 998 models .<br />

24 22A1334 PIPE, valve block to front cover 1 Included in 22A1487 front cover.<br />

25 22A1557 O RING , pipe 1 Included in 22A1487 front cover.<br />

26 DAM5246 FRONT COVER, transmission 1 1992 on; 1275 models.<br />

27 22A1334 PIPE, valve block to front cover 1 Included in D AM5246 front cover.<br />

28 22A1557 O RING , pipe 1 Included in D AM5246 front cover.<br />

29 DAM4775 LEVER, bell crank 1 Included in D AM5246 front cover.<br />

30 DAM3967 PIN, pivot 1 Included in D AM5246 front cover.<br />

31 TYC100110 CIRCLIP, lever to pivot pin 1 Included in DAM5246 front cover.<br />

32 TGY10001 GUARD, inhibitor switch 1 1992 on; 1275 models.<br />

33 SF504041 SCREW, guard to front cover 1 1992 on; 1275 models.<br />

34 GUG705562GM GASKET, front cover to transmission case 1<br />

35 SH505091 SCREW, coarse thread, cover to case 15 1965-92; 848 and 998 models .<br />

36 LWZ205 WASHER, locking 15 1965-92; 848 and 998 models .<br />

37 DAM7754 SCREW, flanged, cover to case 15 1992 on; 1275 models.<br />

38 BH506221 BOLT, coarse thread, cover to case 2<br />

39 LWZ306 WASHER, locking 2<br />

40 GUG705552GM GASKET, oil filter head to front cover 1<br />

41 22A1001 O RING , oil filter head to front cover 2 If required.<br />

For the engine oil filter and filter head, please see the engine catalogue pages .<br />

Auxiliary Pump Cover Attachment<br />

42 88G498 GASKET, transmission case to co ver 1 1965-73; for ‘Hardy Spicer’ drive shafts .<br />

GUG705683GM GASKET, transmission case to co ver 1 1973 on; for ‘pot joint’ drive shafts.<br />

43 22A13 DOWEL,transmission case to co ver 2<br />

44 CHS2511 STUD, transmission case to cover,shor t 1<br />

45 CHS2512 STUD, transmission case to cover, medium 8<br />

46 CHS2516 STUD, transmission case to cover, long 2<br />

47 FNZ505 NUT 11<br />

48 LWZ305 WASHER, locking 11<br />

Speedometer Drive<br />

49 27H7715 HOUSING, speedometer drive 1 1965-92; 848 and 998 models .<br />

TJF10001 HOUSING, speedometer drive 1 1992 on; 1275 models.<br />

50 27H7714 GASKET, housing to auxiliar y pump cover 1<br />

51 27H7716 SCREW, housing to aux. pump cover 2<br />

52 LWZ504 WASHER, shakeproof 2<br />

53 22A1881 PINION, 17 teeth (off white nylon) 1 1965-82; 848/998 models with 10” wheels.<br />

DAM2905 PINION, 16 teeth (green nylon) 1 1982-84; 998 models with 10" wheels.<br />

TXD10006 PINION, 18 teeth (red nylon) 1 1984-92; 998 models with 12" wheels.<br />

TNB10003 PINION, 15 teeth (blue nylon) 1 1992 on; 1275 models with 12" wheels.<br />

54 2A3624 BUSH, steel, speedometer pinion 1<br />

55 DAM8488 BUSH, speedometer cable attachment 1<br />

56 2A3628 GASKET, bush 1<br />

57 SH504071 SCREW, coarse thread, bush to housing 1<br />

58 LWZ304 WASHER, locking 1<br />

59 22A862 PLATE, bush retaining 1<br />

60 27H7713 GEAR, drive, 5 teeth (not paint coded) 1 1965-92; 848 and 998 models.<br />

TNB10006 GEAR, drive, 7 teeth (not paint coded) 1 1992 on; 1275 models.<br />

Cylinder Block Attachment<br />

61 GUG106SS GASKET SET, transmission case to block 1 1965-96.<br />

GUG703049SG GASKET SET, transmission case to block 1 1997 on (Japan).<br />

62 AHU1959 SEAL, oil, front main bearing cap 1 ‘Half Moon’ seal.<br />

63 LUE10003 O RING, transmission case to block 1<br />

1965-92, 848 and 998 Models<br />

64 12H1824 DOWEL, transmission case to block 2<br />

65 FHS2409 STUD, transmission case to block,shor t 1<br />

FHS2412 STUD, transmission case to block, long 5<br />

66 FNZ504 NUT 6<br />

67 LWZ304 WASHER, locking 6<br />

68 SH604071 SCREW, transmission case to block 6<br />

69 LWZ304 WASHER, locking 6<br />

1992 On, 1275 Models<br />

70 22H983 DOWEL, transmission case to block 1<br />

71 FHS2409 STUD, transmission case to block,shor t 5<br />

FHS2412 STUD, transmission case to block, long 1<br />

72 FNZ504 NUT 6<br />

73 LWZ304 WASHER, locking 6<br />

74 SH604071 SCREW, transmission case to block 6<br />

75 LWZ304 WASHER, locking 6<br />

76 BH604141 BOLT, dowel 1<br />

77 12A1150 COLLAR, dowel bolt 1<br />

78 PWZ104 WASHER, plain 1<br />

79 FNZ104 NUT 1<br />

Transmission Fittings<br />

80 GEG805 GASKET SET, transmission, ‘Hardy Spicer’ type1 1965-73; includes all gaskets and seals .<br />

GUG708003TS GASKET SET,transmission, ‘pot joint’ type 1 1973-96; includes all gaskets and seals .<br />

GUG708015TS GASKET SET, transmission 1 1997 on (Japan);incl. all gaskets and seals.<br />

81 88G302 BEARING, idler gear, 1.004" ext. dia. 1 1965-68; fit with CCN216 circlip.<br />

13H7848 BEARING, idler gear, 1 1/16" ext. dia. 1 1968-82 approx.;fit with 51K3565 circlip.<br />

AHU1707 BEARING, idler gear, 1 3/8" ext. dia. 1 1982 approx.on (A Plus); fit without circlip.<br />

82 CCN216 CIRCLIP, bearing 1 1965-68.<br />

51K3565 CIRCLIP, bearing 1 1968-82.<br />

83 DAM7335 PLUG, drain, magnetic 1<br />

84 AED172 WASHER, sealing, drain plug 1<br />

85 22G1679 VALVE, low pressure 1 1965-82.<br />

DAM4738 VALVE, low pressure 1 1982-85.<br />

ADU6491 VALVE, low pressure 1 1985 on.<br />

BAU2303 REPAIR KIT, low pressure valve 1 1985 on.<br />

86 GUG705568GM GASKET, valve to torque converter housing 1<br />

87 SH504061 SCREW, coarse thread, valve to housing 5<br />

88 LWZ204 WASHER, locking 5<br />

89 22A1570 STRAINER, oil 1<br />

90 22A1565 SEAL, oil strainer to pick up pipe 1<br />

91 22A1171 PIPE, oil pick up 1 1965-73; for ‘Hardy Spicer’ drive shafts .<br />

DAM8344 PIPE, oil pick up 1 1973 on; for ‘pot joint’ drive shafts.<br />

92 LUE10003 O RING, pick up pipe 1<br />

93 22G792 PIPE, oil, valve block to adaptor 1<br />

94 AWN107 WASHER, curved, adaptor pipe 1<br />

95 22A1199 SEAL, oil, rubber 1<br />

96 LUE10003 O RING, oil pipe 1<br />

97 DAM9051 CONTROL ASSEMBLY, kickdown 1<br />

98 27H8422 E CLIP, kickdown control bolt 1 Included in kickdown control assembly.<br />

99 27H7738 CLIP, control rod 1 Included in kickdown control assembly.<br />

100 GUG705570GM GASKET, control to transmission case 1<br />

101 SH504061 SCREW, coarse thread, control to case 2<br />

102 LWZ304 WASHER, locking 2<br />

103 PWZ104 WASHER, plain 2<br />

104 22A975 ROD, valve operating 1 1965-71.<br />

22A1690 ROD, valve operating 1 1971-92; 848 and 998 models.<br />

DAM5226 ROD, valve operating 1 1992 on; 1275 models.<br />

105 22A978 SEAL, oil, operating rod 1 1965-71; fit with 22A977 retaining cup.<br />

13H6585 SEAL, oil, operating rod 1 1971 on; fit with DAM9317 retaining clip.<br />

106 22A977 CUP, seal and fork end gaiter retaining 1 1965-71.<br />

DAM9317 CLIP, seal retaining 1 1971 on.<br />

Tel. 01249 721421 Fax. 01249 721316 www.somerford-mini.co.uk<br />

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