Electroplating machinery and equipment - Heimerle + Meule
Electroplating machinery and equipment - Heimerle + Meule
Electroplating machinery and equipment - Heimerle + Meule
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<strong>Electroplating</strong> <strong>machinery</strong> <strong>and</strong> <strong>equipment</strong><br />
<strong>Heimerle</strong> + <strong>Meule</strong>’s <strong>equipment</strong><br />
manufacturing division<br />
offers a comprehensive <strong>and</strong><br />
individually designed range<br />
of electroplating units <strong>and</strong><br />
systems for one-off <strong>and</strong><br />
small-batch processing <strong>and</strong><br />
for series production.<br />
Our products are mainly<br />
used in industrial production,<br />
goldsmiths’ <strong>and</strong> watchmakers’<br />
workshops, schools,<br />
universities, institutes <strong>and</strong><br />
laboratories.<br />
JUNIOR 120<br />
Pen plating unit<br />
With this pen plating unit,<br />
gold, silver <strong>and</strong> rhodium can<br />
be deposited with ease.<br />
The technique is economical<br />
<strong>and</strong> stain-free. The apparatus<br />
is particularly suitable for<br />
jewellery with complex geometries<br />
such as settings,<br />
rings, brooches, necklaces<br />
<strong>and</strong> watches which would<br />
otherwise have to be masked<br />
– a time-consuming <strong>and</strong><br />
expensive procedure. Layers<br />
of approx. 0.1 – 0.2 μm can<br />
be deposited.<br />
JUNIOR 120 is very easy to<br />
operate: Using a pair of<br />
tweezers (cathode), attach<br />
the work to the pen plating<br />
unit. Dip the felt tip of the<br />
plating pen (anode) into the<br />
plating bath. Then apply the<br />
plating solution to the work,<br />
making sure that the tip only<br />
glides over the surface.<br />
When the plating is completed,<br />
rinse the plated part<br />
under running water <strong>and</strong><br />
dry it.<br />
Technical specifications<br />
JUNIOR<br />
Mains voltage<br />
230 ~/50 Hz<br />
Rectifier voltage<br />
1.5 – 15 V<br />
Output (electroplating)<br />
max. 0.4 A<br />
JUNIOR 120 8100 9 746<br />
complete with:<br />
1 pen plating unit JUNIOR 120<br />
1 plating pen with plug<br />
1 pair of tweezers with plug<br />
1 work plate<br />
10 felt tips, half size<br />
1 electrolyte jar<br />
Accessories<br />
1 plating pen with plug 8100 9 761<br />
1 pair of tweezers with plug 8100 9 759<br />
1 work plate 8100 9 748<br />
10 felt tips, half size 8614 7 019<br />
1 electrolyte jar 8614 7 025<br />
24
Titanium colouring<br />
Titanium in colour<br />
Titanium is a metal that<br />
forms a durable oxide layer<br />
with the ability to refract <strong>and</strong><br />
absorb light. By varying the<br />
thickness of the oxide layer,<br />
an array of very decorative<br />
colours can be achieved.<br />
Manufacturers of medical<br />
instruments, spectacle frames<br />
<strong>and</strong> writing implements have<br />
been benefiting from titanium’s<br />
properties for many<br />
years now. And jewellery<br />
designers, too, derive inspiration<br />
from colourful titanium.<br />
A multifunctional material –<br />
not only for high-tech<br />
applications<br />
Harder than steel; extremely<br />
resistant to heat, corrosion<br />
<strong>and</strong> acid; bio-compatible <strong>and</strong><br />
exceptionally lightweight:<br />
these properties make titanium<br />
<strong>and</strong> its alloys a material<br />
of choice for the aircraft<br />
<strong>and</strong> aerospace industries,<br />
deep-sea engineering<br />
(submarines), medicine<br />
(implants <strong>and</strong> prosthetics)<br />
<strong>and</strong> the chemical industry. All<br />
these beneficial properties –<br />
harder than steel, lightweight,<br />
hypoallergenic – are also<br />
remarkable features of titanium<br />
jewellery.<br />
The TFA 120/10 titanium<br />
anodiser: for durable <strong>and</strong><br />
beautiful titanium surfaces<br />
With this titanium colouring<br />
unit from <strong>Heimerle</strong> + <strong>Meule</strong>,<br />
existing passive layers can<br />
be reinforced by anodic oxidation.<br />
Increasing the voltage<br />
increases the thickness of<br />
the oxide layer. The various<br />
colours will appear at specific<br />
voltage levels.<br />
With a st<strong>and</strong>ard 20 litre process<br />
bath, a 120 V rectifier<br />
<strong>and</strong> a safety lid which locks<br />
automatically, the TFA 120/10<br />
titanium colouring unit is<br />
perfect for achieving a wide<br />
range of colours. Other<br />
variations are available on<br />
request. Using the titanium<br />
colouring solution developed<br />
Titanium colouring unit TFA 120/10 8687 1 800<br />
complete with:<br />
■ Polypropylene tank<br />
460 x 280 x 250 mm<br />
incl. automatically<br />
locking lid<br />
■ Anode <strong>and</strong> cathode rods<br />
■ Agitator<br />
■ Suction outlet<br />
■ Rectifier 120 V / 10 A<br />
Accessories<br />
■ Universal suspension rack<br />
with 40 titanium hooks<br />
■ Stainless steel anodes, set of 8<br />
Chemicals<br />
■ Titanium colouring solution<br />
■ Titanium pickle<br />
by <strong>Heimerle</strong> + <strong>Meule</strong> <strong>and</strong> the<br />
correct titanium pickle, the<br />
TFA 120/10 enables you to<br />
obtain immaculate shades of<br />
bronze, violet, bright blue<br />
steel, blue, yellow, pink <strong>and</strong><br />
green with the utmost of ease.<br />
8894 4 065<br />
8604 3 013<br />
8894 4 065<br />
8894 4 090<br />
The following colours can be achieved with the TFA 120/10 titanium anodizer<br />
Bronze<br />
15 V<br />
Violet<br />
20 V<br />
Bright blue<br />
30 V<br />
Steel blue<br />
40 V<br />
Yellow<br />
60 V<br />
Pink<br />
80 V<br />
Green<br />
100 V<br />
25
<strong>Electroplating</strong> <strong>machinery</strong> <strong>and</strong> <strong>equipment</strong><br />
Benchtop plating units<br />
<strong>and</strong> systems<br />
These units are suitable for<br />
plating copper, nickel, silver,<br />
gold, rhodium <strong>and</strong> other<br />
metals with the exception<br />
of chrome. They are so easy<br />
to operate that even newcomers<br />
to electroplating can<br />
work with them.<br />
While the small plating units<br />
Type PGG 10 (1.5 <strong>and</strong> 3.0 litre)<br />
are generally used to plate<br />
small one-off parts, the<br />
systems Type PGG 20 <strong>and</strong><br />
PGG 60 are suitable for<br />
processing larger one-off<br />
items <strong>and</strong> small batches.<br />
PGG 10 1.5 l PGG 10 3.0 l PGG 20 PGG 60<br />
Small size Small size Small size Small size<br />
electroplating unit electroplating unit electroplating system electroplating sytem<br />
type PGG 10 type PGG 10 type PGG 20 type PGG 60<br />
1.5 litre 3.0 litre<br />
Ref. No. 8101 0 492 8101 0 493 8101 0 494 8101 0 614<br />
Technical Nominal voltage/nominal frequency 220 V/50 Hz 220 V/50 Hz 220 V/50 Hz 220 V/50 Hz<br />
specifications Weight 14 kg 20 kg 45 kg 71 kg<br />
Housing Steel sheet with ● ● ● ●<br />
acid-resistant coating<br />
Dimensions 500 x 260 x 280 mm 580 x 300 x 320 mm 980 x 500 x 360 mm 980 x 800 x 510 mm<br />
(length x width x height)<br />
(including rinse tanks)<br />
Rectifier 10 V/10 A 48 % RW 10 V/10 A 48 % RW 10 V/20 A 48 % RW 10 V/60 A 48 % RW<br />
Stainless steel cathode ● ● ● ●<br />
<strong>and</strong> anode rods<br />
Agitator in tank 2 + 3 2 + 3 in the right-h<strong>and</strong> 2 + 3<br />
processing tank (6)<br />
Timer LCD-timer LCD-timer LCD-timer LCD-timer<br />
Thermostatic control unit 0 – 110 °C 0 – 110 °C 0 – 110 °C 0 – 110 °C<br />
Tanks In PPH – natural with lid ● ● ●<br />
Number 3 3 3 processing tanks 3 processing tanks<br />
1 running-water rinse tank 2 running-water rinse tanks<br />
2 rinsing tanks 8 rinsing tanks<br />
Capacity 1.5 l 3.0 l 8 l processing tanks 15 l processing tanks<br />
4 l rinsing tanks 7 l rinsing tanks<br />
Dimensions 150 x 100 x 150 mm 180 x 130 x 180 mm 210 x 210 x 210 mm 245 x 260 x 265 mm<br />
(length x width x height) processing tanks processing tanks<br />
210 x 105 x 210 mm 260 x 105 x 265 mm<br />
rinsing tanks<br />
rinsing tanks<br />
26
Small size electroplating system<br />
PGG 20, 8.0 litres<br />
Small size electroplating system<br />
PGG 60, 15.0 litres<br />
Small size electroplating unit<br />
PGG 10, 3.0 litres<br />
Small size electroplating unit<br />
PGG 10, 1.5 litres<br />
Accessories for benchtop electroplating units type PGG 10 1.5 litres <strong>and</strong> 3.0 litres<br />
Immersion heater 180 W 8607 0 020 Stainless steel anodes 150 x 50 x 0.5 mm 8609 3 004<br />
Stainless steel holder for heater 8607 0 013 Nickel anodes 100 x 50 x 2.0 mm 8609 2 004<br />
Bimetallic thermometer 8600 6 001 Fine silver anodes 100 x 50 x 2.0 mm 8609 4 004<br />
Stainless steel holder for thermometer 8600 6 005 Platinized titanium anodes 100 x 30 x 1.0 mm 8609 4 004<br />
Copper wire Ø 0.5 mm 8619 6 001 Copper anode 100 x 50 x 3.00 mm 8609 6 001<br />
Universal suspension rack for rings 8606 2 001 Anode holder in titanium 8609 5 002<br />
Universal suspension rack for chains 8606 2 022 Plating pen with terminal clamp 8614 7 011<br />
PPH tank 1.5 litres 8605 9 001 Pair of tweezers with terminal clamp 8614 7 009<br />
PPH tank lid for 1.5 litre tank 8605 8 001 Felt tips, half 8614 7 019<br />
PPH tank 3.0 litres 8605 9 022<br />
PPH tank lid for 3.0 litre tank 8605 8 009<br />
Accessories for benchtop electroplating system type PGG 20 (accessories for PGG 60 on request)<br />
Additional rectifier 10 V / 20 A 8602 0 013 PPH tank lid for 4.0 litre tank 8605 8 010<br />
Digital ammeter including installation 8601 4 011 PPH rinsing tank 4.0 litres 8605 9 003<br />
Shunt socket 8601 6 005 Copper wire Ø 0.5 mm 8619 6 001<br />
Additional agitators 8686 1 820 Universal suspension rack for rings, large 8606 2 005<br />
Thermostatic control 8615 4 013 Universal suspension rack for rings, small 8606 2 003<br />
Exhauster 2400 rpm 8603 0 003 Universal suspension rack for chains, large 8606 2 006<br />
Connection for filter pump 8615 4 008 Universal suspension rack for chains, small 8606 2 004<br />
Immersion heater 400 W 8607 0 021 Stainless steel anodes 8609 3 005<br />
200 x 50 x 0.8 mm<br />
Stainless steel holder for heater 8607 0 016 Nickel anodes 150 x 50 x 2.0 mm 8609 2 005<br />
Bimetallic thermometer 8600 6 002 Fine silver anodes 150 x 50 x 2.0 mm 8690 0 805<br />
Stainless steel holder 8600 6 005 Platinized titanium anodes 8690 4 005<br />
for thermometer<br />
150 x 30 x 1.0 mm<br />
PPH tank 8.0 litres 8605 9 004 Copper anode 150 x 50 x 3.0 mm 8609 6 002<br />
PPH tank lid for 8.0 litre tank 8605 8 011 Anode holder in titanium 8609 5 003<br />
PPH tank 4.0 litres 8605 9 002<br />
Pen electroplating<br />
with PGG 10 <strong>and</strong> PGG 20<br />
Both units can be used for<br />
pen plating. Tweezers <strong>and</strong><br />
electroplating pen (both<br />
with terminal clamps) are<br />
available as accessories.<br />
See also contact electroplating<br />
unit type JUNIOR 120,<br />
page 24.<br />
27
<strong>Electroplating</strong> <strong>machinery</strong> <strong>and</strong> <strong>equipment</strong><br />
Centrifugal dryers <strong>and</strong><br />
drying units<br />
Centrifugal hot-air dryers<br />
facilitate the speedy <strong>and</strong><br />
stainless drying of wet metal,<br />
glass or plastic parts.<br />
Centrifugal hot air dryer HT II<br />
Thanks to the fast-acting<br />
heater built into the lid,<br />
this unit dries even complex<br />
items without stains <strong>and</strong> in<br />
the shortest possible time.<br />
Ultrasonic cleaning units <strong>and</strong> systems<br />
Ultrasonic cleaning is now a st<strong>and</strong>ard<br />
method for the pre-treatment of items to<br />
be plated.<br />
With this process even heavily soiled or<br />
complex metal, glass <strong>and</strong> plastic parts can<br />
be quickly <strong>and</strong> thoroughly cleaned.<br />
With the<br />
Minison 120<br />
Minison 220<br />
Minison 320<br />
<strong>Heimerle</strong> + <strong>Meule</strong> offers you a range of<br />
ultrasonic cleaning units which meet every<br />
requirement in goldsmiths’ workshops,<br />
medical laboratories <strong>and</strong> in industry.<br />
Technical specifications<br />
Loading capacity<br />
Overall dimensions<br />
(length x width x height)<br />
Drive unit: electric motor<br />
Voltage<br />
Power consumption<br />
Workpiece basket (exchangeable)<br />
diameter<br />
height<br />
perforation<br />
Cycle<br />
Weight<br />
1 kg<br />
320 x 280 x 500 mm<br />
75 W, 3000 rpm<br />
220 V/50 Hz<br />
700 W<br />
130 mm<br />
105 mm<br />
5 mm<br />
max. 5 min<br />
20 kg<br />
Ref. No. 8688 1 200<br />
Accessories<br />
Perlon insert without bags 8607 9 003<br />
Perlon insert with bags 8607 9 004<br />
28
Ultrasonic cleaning units MINISON 120 MINISON 220 MINISON 320<br />
complete with heater with heater with heater <strong>and</strong> drain<br />
<strong>and</strong> accessories:<br />
workpiece basket in stainless steel,<br />
stainless steel lid, lid with holes for<br />
plastic beakers, 2 plastic beakers <strong>and</strong><br />
2 mesh baskets for plastic beakers<br />
Ref. No. 8100 9 296 8100 9 517 8100 9 518<br />
Ref. No. 8100 9 303<br />
with heater but without accessories<br />
Technical specifications<br />
Transducer 1 PZT broad-beam transducer 1 PZT large-area transducer 2 PZT large area transducers<br />
RF generator overload protected, continuous output overload protected, continuous output overload protected, continuous output<br />
Operation mode half wave full wave full wave<br />
Operating frequency 35 kHz automatic frequency control 35 kHz automatic frequency control 35 kHz automatic frequency control<br />
Continuous RF peak output max. 120 W/Per. 2 x 160 W/Per. 2 x 320 W/Per.<br />
Current consumption 0.5 A 1.0 A 2.0 A<br />
Power supply 230 V – 50/60 Hz or 230 V – 50/60 Hz or 230 V – 50/60 Hz or<br />
115 V – 50/60 Hz 115 V – 50/60 Hz 115 V – 50/60 Hz<br />
Power cable integrated, 2 m long, separate, 2 m long, separate, 2 m long,<br />
with European earthed plug with European earthed plug with European earthed plug<br />
External dimensions (l x w x h) 205 x 100 x 155 mm 260 x 160 x 250 mm 325 x 175 x 305 mm<br />
Weight 1.9 kg 3.6 kg 5.3 kg<br />
Oscillation tank<br />
Internal dimensions (l x w x d) 190 x 85 x 60 mm 240 x 140 x 100 mm 300 x 150 x 150 mm<br />
Capacity 0.9 l 3.0 l 5.7 l<br />
Features<br />
Heater 65 °C fixed setting, 30 – 80 °C thermostatic control, 30 – 80 °C thermostatic control,<br />
70 W 140 W 280 W<br />
Oscillation tank stainless steel stainless steel stainless steel<br />
Drain ball valve G 1/4<br />
Housing, splash-proof stainless steel stainless steel stainless steel<br />
Protection level IP 32 IP 32 IP 32<br />
H<strong>and</strong>les – – on the sides<br />
Timer 1 – 15 min <strong>and</strong> continuous use 1 – 15 min <strong>and</strong> continuous use 1 – 15 min <strong>and</strong> continuous use<br />
Accessories<br />
Stainless steel workpiece basket 8100 9 297<br />
Stainless steel lid 8100 9 298<br />
Lid with holes for plastic beakers 8100 9 299<br />
Plastic beaker 8100 9 300<br />
Mesh basket for plastic beakers 8199 9 301<br />
Plastic mesh basket, oval<br />
190 x 110 x 20 mm 8606 1 001 8606 1 001<br />
Plastic mesh basket, oval<br />
190 x 110 x 20 mm, with rests 8606 1 005<br />
Plastic mesh basket, oval<br />
275 x 110 x 25 mm, with rests 8606 1 006<br />
Stainless steel lid 8100 9 520 8100 9 519<br />
Ultrasonic cleaner Supplied as Concentration Treatment time Temperature Applications Special features<br />
Ultra Clean liquid 2 – 4 % 30 – 120 sec 40 – 70 °C removal of polish residues on gold, 100 % biodegradable,<br />
(concentrate) (concentrate) (25 – 50 m/l) silver, nonferrous metals <strong>and</strong> steel silicate-free<br />
Ultra 93 solid 3 – 4 % 60 – 120 sec 60 – 80 °C heavy soiling on precious metals powerful<br />
29<br />
(salt) (30 – 50 g/l) <strong>and</strong> steel cleaner<br />
Ultra 2000 solid 3 – 5 % 120 – 300 sec 50 – 90 °C removal of oil, polishing <strong>and</strong> grinding silicate-free,<br />
(powder) (30 – 50 g/l) residues on precious metals, wettable,<br />
nonferrous metals <strong>and</strong> aluminium ultra filterable<br />
29
<strong>Electroplating</strong> <strong>machinery</strong> <strong>and</strong> <strong>equipment</strong><br />
Electropolishers for gold<br />
<strong>and</strong> silver<br />
Electropolishing gold <strong>and</strong><br />
silver is an efficient <strong>and</strong> economical<br />
way to brighten<br />
jewellery, especially items<br />
with a complex geometry.<br />
This technique can be<br />
employed to brighten almost<br />
all silver <strong>and</strong> gold alloys<br />
(including centrifugal<br />
castings) with the exception<br />
of white gold/palladium.<br />
Polishing cycles last between<br />
5 – 30 seconds <strong>and</strong> even<br />
deeper <strong>and</strong> hidden surfaces<br />
can be successfully polished.<br />
You will find details of the<br />
required polishing salts on<br />
page 20.<br />
Electropolisher PEG 40<br />
This is a benchtop unit suitable<br />
for workshops. One item<br />
can be polished per cycle.<br />
The maximum surface of the<br />
workpiece should not exceed<br />
10 – 15 cm 2 .<br />
Technical specifications 8101 0 495<br />
Housing<br />
Housing dimensions<br />
(length x width x height)<br />
Rectifier<br />
Workpiece holder<br />
Cathode rods <strong>and</strong><br />
cathode metal sheets<br />
Heater<br />
Tanks with lids<br />
Number of tanks 2<br />
Tank dimensions<br />
(length x width x height)<br />
Capacity per tank<br />
Nominal voltage<br />
Weight<br />
Steel sheet with acid-resistant<br />
coating<br />
340 x 260 x 270 mm<br />
25 V/40 A with regulator knob<br />
Tweezers or hook<br />
Stainless steel<br />
150 x 50 x 0.5 mm<br />
Immersion heater, 180 W<br />
Temperature monitored by<br />
bimetallic needle-gauge thermometer<br />
Plastic<br />
150 x 100 x 150 mm<br />
1.5 litre<br />
220 V / 50 Hz<br />
16 kg<br />
Accessories<br />
Plastic tank 1.5 litres 8605 9 001<br />
Plastic tank lid 8605 8 001<br />
Immersion heater 8607 0 020<br />
Stainless steel holder 8607 0 013<br />
for heater<br />
Bimetallic thermometer 8600 6 001<br />
Stainless steel holder 8600 6 005<br />
for thermometer<br />
Polishing tweezers 8615 2 001<br />
Grip with platinum hook 8615 2 002<br />
30
Technical specifications 8685 2 300<br />
Dimensions<br />
(length x width x height)<br />
Rectifier<br />
Function of tank I<br />
Tank material<br />
Tank dimensions<br />
(length x width x height)<br />
Workpiece <strong>and</strong> cathode rods<br />
1130 x 910 x 870 mm<br />
25 V/300 A with regulator switch<br />
pulse control <strong>and</strong> timer<br />
from 1 – 1,000 seconds<br />
Polishing<br />
PPH<br />
460 x 280 x 250 mm,<br />
Capacity approx. 30 litres<br />
Copper, stainless steel<br />
Heater<br />
Emergency cut-out<br />
Cooling<br />
Drainage<br />
Function of tank II<br />
Tank material<br />
Dimensions<br />
(length x width x height)<br />
Water inlet <strong>and</strong> outlet<br />
Stainless-steel coil heater (1.4 kW),<br />
temperature regulated by<br />
non-contacting thermostat<br />
Yes<br />
Stainless steel pipes<br />
Discharge hose <strong>and</strong> stopper<br />
2 static rinses <strong>and</strong><br />
1 running rinse<br />
PPH<br />
460 x 280 x 400 mm<br />
(3, each 140 x 280 x 400 mm)<br />
Running rinse:<br />
water inlet <strong>and</strong> overflow st<strong>and</strong>pipe<br />
Static rinses:<br />
water discharge hose<br />
Nominal voltage 380 V/50 Hz (alternatively: 220 V)<br />
Output<br />
Weight<br />
Connection for<br />
water inlet <strong>and</strong> outlet<br />
Accessories<br />
approx. 9 kW/main switch<br />
approx. 210 kg<br />
Ø 1 / 2<br />
”/50 mm<br />
Polishing rack with 8606 2 009<br />
4 double hooks in platinum<br />
Polishing rack 8606 2 011<br />
with 8 double hooks<br />
<strong>and</strong> 4 single hooks in platinum<br />
Polishing rack 8606 2 010<br />
with 8 double hooks in platinum<br />
Chain holder 8606 2 012<br />
Electropolisher EP 300<br />
With this st<strong>and</strong>ard industrial<br />
system, a total surface area<br />
of 80 cm 2 can be polished<br />
during each cycle.<br />
The chassis is made of square<br />
stainless steel tubing clad<br />
with plastic panels. The<br />
worktop is made of easy-toclean<br />
plastic. The processing<br />
<strong>and</strong> rinsing tanks can easily<br />
be changed from the front.<br />
This can be done without<br />
removing the workpiece<br />
holders <strong>and</strong> cathode rods.<br />
To draw of the vapours from<br />
the bath, an extraction unit is<br />
mounted over the processing<br />
tank <strong>and</strong> two extractor ducts<br />
are located underneath the<br />
work surface. These are<br />
connected together by means<br />
of flexible pipes at the rear<br />
of the unit.<br />
The controls <strong>and</strong> displays for<br />
the rectifier <strong>and</strong> the thermostatically<br />
controlled heater<br />
are located on a console<br />
mounted at the rear of the<br />
machine. The rectifier is located<br />
on the right-h<strong>and</strong> side<br />
<strong>and</strong> is easily accessible from<br />
the front for servicing.<br />
An emergency cut-out is<br />
installed to monitor the bath<br />
level. If the solution drops<br />
below a preset level, the<br />
heater cuts out automatically.<br />
31