QPL brochure - Performance Review Institute
QPL brochure - Performance Review Institute
QPL brochure - Performance Review Institute
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The <strong>Performance</strong> <strong>Review</strong> <strong>Institute</strong>’s<br />
Qualified Product List Program is a vital<br />
mechanism for industry in managing<br />
the qualification of products for critical<br />
applications or specifications
Participating Organizations<br />
The following major aerospace and automotive companies are actively<br />
engaged with this industry-managed collaborative effort:<br />
Air Force<br />
Airbus<br />
American Airlines<br />
American Axle and<br />
Manufacturing<br />
Army<br />
The Boeing Company<br />
Bombardier, Inc.<br />
BP<br />
Cessna Aircraft Company<br />
Chevron<br />
CITGO<br />
Daimler Trucks<br />
North America LLC<br />
Dana Corporation<br />
Defense Supply Center<br />
Columbus (DSCC)<br />
Eaton Corporation<br />
Embraer<br />
ExxonMobil<br />
Ford Motor Company<br />
GE Aviation<br />
General Motors Corporation<br />
General Services<br />
Administration (GSA)<br />
Goodrich Aerostructures Group<br />
Government Procurement<br />
Honeywell Aerospace<br />
Lockheed Martin Corporation<br />
Mack Trucks, Inc.<br />
Meritor<br />
NavAir<br />
Northrop Grumman<br />
Rolls-Royce Corporation<br />
Rolls-Royce plc<br />
SAFRAN Group (Snecma)<br />
Shell<br />
Spirit AeroSystems Inc.<br />
UTC<br />
• Hamilton Sundstrand<br />
• Pratt and Whitney<br />
Valvoline<br />
Visteon Automotive Systems<br />
AMS-C-27725 AMS-P-5315 AMS-P-83461 AMS-S-83318 AMS-S-8802 AMS2980 AMS3092 AMS309
The Purpose of a Qualified Products<br />
List Program<br />
The <strong>QPL</strong> Program provides a uniform method for qualifying<br />
products in accordance with industry standards and<br />
requirements. This means that a supplier in Los Angeles can<br />
be judged on an equal basis with a supplier in Beijing.<br />
The <strong>QPL</strong> Program is industry-managed by individual<br />
Qualified Product Groups (QPG) and governed by a<br />
Qualified Products Management Council (QPMC) comprised<br />
of industry and government representatives. Industry<br />
involvement at every level makes this program uniquely<br />
suited to meet industry needs.<br />
A documented application procedure provides<br />
manufacturers/suppliers with the process for having their<br />
products listed on a PRI <strong>QPL</strong>. Transparent protocols and<br />
data availability make this program simple for all users.<br />
The Benefits of the Qualified Products<br />
List Program<br />
The Qualified Products List Program provides benefits to the<br />
Users and Suppliers.<br />
Users, such as the OEMs, Government and airlines, benefit from:<br />
• Reduced second party testing;<br />
• Reporting of test results;<br />
• Maximizing internal resources and competition<br />
without the loss of quality;<br />
• Avoidance of costs associated with maintaining<br />
individual <strong>QPL</strong>s.<br />
Suppliers benefit from the Qualified Products List Program by:<br />
• Ensuring fairness among competitors;<br />
• Utilizing a consistent approach to product qualification<br />
and initial qualification data provided to a wider<br />
industry base<br />
• Eliminating redundant testing and qualification processes.<br />
‘’The PRI-<strong>QPL</strong> program,<br />
using internationally agreed<br />
processes, provides a<br />
unique opportunity for<br />
Industry to manage the<br />
qualification of products<br />
of critical global standards<br />
and specifications.<br />
Current <strong>QPL</strong>’s include<br />
fluid distribution systems,<br />
organic coatings, sealants,<br />
elastomeric seals,<br />
propulsion lubricants,<br />
propulsion systems<br />
and composite repair<br />
materials.’’<br />
Stuart Bullock,<br />
Rolls-Royce plc<br />
Former QPMC Chairperson<br />
DID YOU KNOW<br />
There are more than<br />
12,000 listings on a single<br />
fitting <strong>QPL</strong>.<br />
5 AMS3100 AMS3167 AMS3265 AMS3276 AMS3277 AMS3278 AMS3276 AMS3277 AMS3278
Industry Wide Alert System<br />
Clear and honest communication is the key to guaranteeing quality in these<br />
industries. The <strong>QPL</strong> has established a system of advising QPMC and QPG<br />
members about the state of conformance of products listed on the PRI-<strong>QPL</strong>.<br />
When PRI is notified by a supplier, user or auditor of a possible material discrepancy<br />
on a <strong>QPL</strong> listed product, the QPMC and QPG are immediately notified. This<br />
notification can save users untold dollars in recalls and rework. Corrective actions<br />
are communicated to the QPG until the issue is resolved. Once the QPG approves<br />
the corrective action, the QPMC is notified.<br />
The Value of the Industry Wide Alert System<br />
Manufacturer conducted the wrong tests which resulted in the recall of 7 out of 11<br />
products being installed on commercial aircraft.<br />
Aircraft fuel systems component was manufactured from the wrong type of material<br />
resulting in parts being pulled from inventory preventing it from being installed on an<br />
aircraft. If installed, it could have resulted in an engine fire.<br />
Approved <strong>QPL</strong> parts that previously passed final inspection were pulled during<br />
a Nadcap Audit compliance job and were found to contain defects resulting in<br />
removal from the <strong>QPL</strong>, preventing an escape.<br />
Supplier reported failure of their required periodic testing resulting in PRI notifying<br />
QPMC members. An investigation was launched by the QPG to determine cause of<br />
the failure.<br />
Coming soon: Prime unique <strong>QPL</strong>s<br />
AMS3281 AMS3284 AMS3374 AMS3819 AMS7259 AMS7276 AS1424 AS1710 AS18280 A
Current Qualified Product Lists<br />
Aerospace<br />
• Sealants *<br />
(Polysulfide, Polythioether and Adhesion Promoters)<br />
• Commercial Aircraft Composite Repair<br />
(Composite Repair Materials, Processes and Methods)<br />
• Elastomer Seals *<br />
(O-Rings, Plate Seals, Gaskets and other<br />
Compression Seals)<br />
• Fluid Distribution Systems Components *<br />
(Fittings, Hose, Clamps, Tubing and<br />
Installation Procedures)<br />
• Organic Coatings<br />
(Primers, Topcoats, Specialty Coatings e.g. Fuel Task<br />
Coatings, Rain Erosion Coatings)<br />
• Propulsion Lubricants<br />
(Synthetic Turbine Engine Lubricants)<br />
• General Standards for Aerospace and<br />
Propulsion Systems<br />
(Solid Film Lubricant)<br />
To review the Program<br />
Document establishing<br />
the qualification of the<br />
product according to the<br />
procedure, please visit<br />
http://www.pri-network.<br />
org/PRI/Reference-<br />
Documents.id.429.htm<br />
* Nadcap accredited manufacturers<br />
Automotive<br />
Lubricant <strong>Review</strong> <strong>Institute</strong> (LRI)<br />
• Multipurpose Gear Lubricants SAE J2360<br />
(Transmissions and Differential)<br />
• Engine Oils<br />
(Spark Ignition and Diesel)<br />
• Truck Brakes<br />
(Over the Highway)<br />
DID YOU KNOW<br />
The Sealant Program<br />
has approved over<br />
1,732,500 gallons of<br />
sealant since 1998.<br />
S1946 AS1975 AS4468 AS5000 AS5272 AS5355 AS5420 AS5000 AS5272 AS5355
How does the <strong>QPL</strong> Program Operate<br />
Industry determines need for a Qualified Products Program.<br />
A Qualified Products Management Council is established consisting of end user<br />
industry experts to monitor and oversee the qualification program.<br />
A Standards Development Organization, i.e., SAE, publishes a specification<br />
containing the <strong>QPL</strong> requirement.<br />
A Qualified Products Group (QPG) consisting of industry and government technical<br />
experts established to develop the Procedures and Evaluation Process for listing<br />
materials on the Qualified Products List.<br />
Suppliers submit their proposed product test plan to be reviewed and<br />
approved by the QPG.<br />
Supplier submits test documentation.<br />
QPG reviews data and approves products to be listed on the PRI <strong>QPL</strong>.<br />
AS5420 AS5620 AS5780 AS5951 AS5958 AS5960 AS604 AS614 AS620 AS85421 J2360
<strong>QPL</strong> Timeline<br />
In coordination with the<br />
DoD, PRI championed a pilot<br />
of the Qualified Products<br />
List Program using SAE<br />
committee volunteers<br />
MOU with AECMA-Cert<br />
The pilot program was judged<br />
a success<br />
First <strong>QPL</strong> listing<br />
Standards Development<br />
Organization (SDO) guidelines<br />
were created and approved<br />
by the SAE Aerospace<br />
Council<br />
Web-based electronic <strong>QPL</strong><br />
implemented<br />
The program has over 14,000<br />
aerospace- and automotiverelated<br />
listings<br />
1996<br />
1997<br />
1998<br />
1999<br />
2000<br />
2001<br />
2002<br />
2003<br />
2004<br />
2005<br />
2006<br />
2007<br />
“Primes can count on<br />
the integrity of PRI <strong>QPL</strong>s.<br />
The program establishes<br />
a robust review process<br />
where data submitted by<br />
suppliers is reviewed by an<br />
experienced team of Prime<br />
and DoD engineers.” (1)<br />
Ron L. Clements<br />
(1)<br />
Copyright © 2007 The Boeing Company.<br />
All rights reserved.<br />
The program has over 25,000<br />
aerospace - and automotive -<br />
related listings<br />
2011<br />
DID YOU KNOW<br />
The LRI Gear Lubricant<br />
approval process requires<br />
passing numerous<br />
laboratory tests and a<br />
200,000 mile field test.<br />
J2362 J2363 RP628 AS5620 AS5780 AS5951 AS5958 AS5960 AS604 AS1730 AS85720
Jim Lewis<br />
+1 724-772-1616 ext. 8688<br />
jiml@sae.org<br />
Deborah Adrian<br />
+1 724-772-1616 ext. 8653<br />
adrian@sae.org<br />
Wendy Grubbs<br />
+1 724-772-1616 ext. 8647<br />
wendyg@sae.org<br />
Keith Purnell<br />
+1 724-772-1616 ext. 8685<br />
kpurnell@sae.org<br />
For program documentation and the<br />
Automotive <strong>QPL</strong> go to: www.pri-network.org<br />
To view the Aerospace on-line <strong>QPL</strong> go to:<br />
www.eAuditNet.com<br />
PRI International Headquarters<br />
161 Thorn Hill Road, Warrendale<br />
Pennsylvania 15086-7527<br />
USA