N EWS FLASH - Alewijnse
N EWS FLASH - Alewijnse
N EWS FLASH - Alewijnse
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A challenging<br />
task<br />
Electric hoppers<br />
Short-sea business<br />
boosted<br />
Heavy lift carriers<br />
Major order<br />
for Australia<br />
Two support vessels<br />
Project<br />
Empowering your business<br />
N<strong>EWS</strong><strong>FLASH</strong><br />
a publication of <strong>Alewijnse</strong><br />
01 | 2013
Contents<br />
Foreword<br />
Colofon<br />
CONTENTS<br />
Foreword<br />
Newsflash 01-2013<br />
A bright year ahead<br />
Electric hopper | 04<br />
A challenging task<br />
Asian market | 14<br />
Making visible the invisible<br />
Tenders | 06<br />
Pride of the Dutch pilotage<br />
AND MORE<br />
08 | Short-sea business boosted<br />
Order for six carriers<br />
10 | <strong>Alewijnse</strong> do Brasil<br />
Order for new pushers<br />
12 | <strong>Alewijnse</strong> Marine Galati<br />
Rename after fourteen years of purchase<br />
16 | Order for Australia<br />
Two new support vessels<br />
18 | AC- or DC- distribution<br />
Increase in the use of frequency converters<br />
Welcome to the first Newsflash of 2013, in<br />
which we visit projects and activities stretching<br />
from Europe through the Middle East and to the<br />
Far East.<br />
The short-sea business is again in the news with<br />
an order for six new multi-purpose, heavy-lift<br />
carriers being built close to home, this time for<br />
Groningen-based Shipkits BV. And <strong>Alewijnse</strong> is<br />
showing its broad capabilities on board five pilot<br />
tenders being built virtually in our own back yard<br />
for service in Dutch waters.<br />
In Brazil, <strong>Alewijnse</strong> continues to play a significant<br />
role in the building of vessels for the inland<br />
shipping market. While in Romania, <strong>Alewijnse</strong> is<br />
extending its strong ties with Damen Shipyards<br />
in the area of dredging with a new order for two<br />
hopper dredgers with electric-propulsion. Also<br />
of note is the renaming of Galati-based RETEC,<br />
which has now become <strong>Alewijnse</strong> Marine Galati.<br />
Our business development manager for the offshore<br />
and transport division gives his perspective<br />
on how <strong>Alewijnse</strong> is developing its business,<br />
especially in the context of global activities.<br />
We then travel to Vietnam where <strong>Alewijnse</strong> is<br />
involved in a major order for new support ships<br />
being built in Haiphong and destined for Australia.<br />
The two vessels will carry a lot of high-tech<br />
equipment and go into service in 2015 and 2016<br />
respectively.<br />
Finally, we highlight the ins and outs of AC<br />
and DC distribution and how the latter can in<br />
certain circumstances offer advantages in terms<br />
of investment costs and efficiency.<br />
Happy reading!<br />
<strong>Alewijnse</strong> Marine Systems<br />
Dick <strong>Alewijnse</strong><br />
CEO<br />
Colofon<br />
Newsflash is a publication of <strong>Alewijnse</strong><br />
and is distributed free of charge in controlled<br />
circulation for clients and relations of <strong>Alewijnse</strong><br />
Marine Systems. If you are interested in receiving<br />
one or more issues, please send an e-mail to<br />
ams@alewijnse.nl. If you no longer appreciate<br />
receiving the N<strong>EWS</strong> flash, you can send an<br />
e-mail to the same address.<br />
Editorial and production:<br />
MARCOM team<br />
Jeni Brink<br />
Sandra van Dijk<br />
Anneke Van Haegenbergh<br />
Marianne Hendriks<br />
Carolijn Kuijpers<br />
You may copy our editorials only when<br />
approved by <strong>Alewijnse</strong> Marine Systems.<br />
Artwork and pre-press: www.rooiepeper.nl<br />
Printed by: Drukkerij Trioprint Nijmegen B.V.<br />
<strong>Alewijnse</strong> Newsflash | 2<br />
3 | <strong>Alewijnse</strong> Newsflash
Dredging<br />
Dredging<br />
Electric hopper dredger designed,<br />
produced and commissioned by <strong>Alewijnse</strong><br />
A challenging task<br />
<strong>Alewijnse</strong> has supplied the electrical package together with the electrical propulsion<br />
system and static converter distribution on board a 750 cubic metre hopper dredger,<br />
built at the Damen Shipyards in Galati, Romania. The 59 meter long, 970 gross tonnage<br />
vessel is part of an order for two new hopper dredgers as placed by Damen Shipyards<br />
Gorinchem in 2012.<br />
The team also worked closely with Damen Engineering to devise the customised solution despite<br />
the space limitations. One of the main challenges was to provide a solution for the electro-magnetic<br />
compatibility, which was made difficult by the confined space onboard the vessel, according to Mr. Gigi<br />
Saptelei, <strong>Alewijnse</strong>’s installing manager for the project.<br />
Finally, the 250kW dredge pump motor, the 116kW jet pump motor and all the hydraulic dredging valves<br />
are controlled and monitored via a distributed dredge master system with programmable logic controllers<br />
for dependable and integrated operation.<br />
“Delivering this modern, efficient electrical solution was a challenging task, but we are proud to have<br />
accomplished it to the agreed specification,” says Mr. Alexandru Munteanu, senior project manager of<br />
this project, who thinks that the new electrical solution has a wide applicability range and will be more<br />
and more demands for it.<br />
The Project Team<br />
The complete electrical package provided by <strong>Alewijnse</strong> includes all cabling and switchboards, systems<br />
for internal and external lighting, alarms, communications, fire detection, dredging control, plus the<br />
associated automation systems and those for power generation, conversion, storage and distribution<br />
throughout the ships. <strong>Alewijnse</strong> was also responsible for the engineering, installation and the commissioning<br />
of the electrical package.<br />
The first of the two-vessel order has frequency-driven, water-cooled, electrical propulsion and is equipped<br />
with three 476 kW generators, two 400kW propulsion motors, plus dredge and jet pumps with electrical<br />
drives, all of this working on 690V, 60Hz. As onboard systems require power at 50Hz, additional technology<br />
has been factored in to account, by means of two 200 kW static converters from 690V/60Hz to<br />
400V/50Hz. A team of 10 engineers worked on the project in cooperation with various <strong>Alewijnse</strong> departments,<br />
who succeeded in combining high-tech equipment from world-renowned names in the marine<br />
industry.<br />
The vessel, Meotida, is already operational along the sea of Azov in the Ukraine.<br />
<strong>Alewijnse</strong> Newsflash | 4<br />
5 | <strong>Alewijnse</strong> Newsflash
Inland<br />
Shipping<br />
Inland<br />
Shipping<br />
The Dutch pilot service is busy renewing its extensive fleet and<br />
work is well underway at Barkmeijer Shipyards in Stroobos and<br />
No Limit Ships in Groningen on a batch of five new, cutting-edge<br />
pilot tenders. Three tenders are aluminium hulled and will ply the<br />
Schelde estuary, while two are steel hulled and will operate in<br />
more northerly Dutch waters where sea ice is often encountered.<br />
<strong>Alewijnse</strong> will provide the complete electrical packages for all five<br />
tenders, two of which are already in service.<br />
The 22-metre aluminium-hulled tenders are a further development<br />
of the Aquila class tenders. The first of these is ‘Lynx’, which uses a<br />
proven double chine hull shape. Propelled by two water jets she has a<br />
fixed crew of three and can comfortably accommodate 12 pilots. Currently<br />
based in Vlissingen, she can be sailed and manoeuvred under all<br />
weather conditions by a single helmsman.<br />
The first of the all-new, 21-metre, steel-hulled tenders is ‘Hercules’,<br />
which has the same double chine hull shape. Based further north in<br />
Delfzijl, she is manned by a crew of three and can accommodate<br />
eight pilots. The tenders will all be equipped with two main diesel<br />
engines, two generator sets, two reversing gear boxes, two shaft<br />
lines, two fixed pitch propellers and two rudders.<br />
In addition to transporting personnel from Dutch harbours to sea<br />
going ships and vice versa, the tenders will also transfer personnel<br />
between tenders in open sea and in estuaries. This calls for high<br />
manoeuvrability at full speed as well as when they are alongside<br />
a ship or quay. Operating up to 30 nautical miles from the coast<br />
line, the tenders are frequently exposed to rough seas and must<br />
provide safe embarkation and disembarkation in ship-to-ship<br />
operations with a wave height of up to 2.8 metres.<br />
Conducting around 10 boarding operations per day, the tenders<br />
must withstand high dynamic loads and have sufficient power<br />
and redundancy to abort any manoeuvre in close proximity to<br />
other vessels. A sudden, single point failure should not impair this<br />
capability. For this reason, the electrical systems are designed for<br />
high availability, even in the event of AC generator failure. The DC<br />
network is divided into separate systems: one for engine starting<br />
and one to carry equipment loads. There are also two separate<br />
systems for emergency and GMDSS (Global Maritime Distress and<br />
Safety System) equipment.<br />
<strong>Alewijnse</strong>’s scope of supply includes all power and lighting distribution<br />
boards, the complete lighting installation, shore transformer,<br />
alarm and monitoring system ALMACS, electronic tank sounding<br />
system, domestic equipment, fire detection system, talk back<br />
installation, window-wiper system, all cabling, engineering,<br />
mounting and connection of electrical installation, and commissioning.<br />
Operations Manager, Martin Terpstra is <strong>Alewijnse</strong>’s man in charge.<br />
“These vessels may be only small, but they provide great opportunities<br />
for us to show our broad capabilities. Work is currently<br />
being carried out on the second aluminium and second steel<br />
tender. Work on the fifth and final tender of the batch will<br />
commence in June for delivery at the beginning of 2014.”<br />
Martin Terpstra<br />
Five new, cutting-edge pilot tenders<br />
New high-speed pilot tenders pride of Dutch pilotage<br />
<strong>Alewijnse</strong> Newsflash | 6<br />
7 | <strong>Alewijnse</strong> Newsflash
Short Sea<br />
Short Sea<br />
Order for six 4,200 tonne multi-purpose, heavy lift carriers<br />
Short-sea business boosted<br />
<strong>Alewijnse</strong> has won an order from Groningen-based<br />
Shipkits B.V. to supply the complete electrical packages<br />
for six 4,200 tonne multi-purpose, heavy lift carriers<br />
currently being built in Poland. Four of the vessels<br />
are destined for Urk-based Hartman Shipping B.V. and<br />
two for Abis Shipping in Harlingen. The 110 metre long,<br />
single-screw cargo vessels feature two heavy-duty 150<br />
tonne cranes and are being constructed specifically for<br />
the transportation of heavy cargo and containers.<br />
Despite the heavy-duty equipment and high-tonnage<br />
cargo that the vessels will carry, the single 4,000 kW main<br />
propulsion unit will sustain a maximum speed of 17 knots<br />
at sea. Manoeuvrability is assisted by two (bow and stern)<br />
300 kW transverse thrusters. The VG4200 heavy lift vessels<br />
will be the first of their type to have <strong>Alewijnse</strong> equipment<br />
aboard, according to <strong>Alewijnse</strong>’s project manager<br />
Bertran Smit, who is based in Drachten. “We are a trusted<br />
supplier to Shipkits and have worked on similar projects<br />
for them before, but not with the heavy lift capability of<br />
these new vessels.”<br />
In addition to building and installing the electrical packages<br />
when the hulls arrive in the Netherlands for fitting<br />
out, <strong>Alewijnse</strong> has also been entrusted with the engineering<br />
work for all the vessels. For the two vessels that are<br />
being built at Harlingen for Abis Shipping, <strong>Alewijnse</strong> is<br />
delivering the electrical equipment, including all switchboards<br />
and consoles, which are being pre-assembled in<br />
Drachten and will be transported to north Holland for<br />
installation when the respective yard takes delivery of<br />
the vessels. For the 4 vessels that are being built at Urk,<br />
<strong>Alewijnse</strong> is entrusted with the engineering and delivery<br />
of some equipment. The complete installation will be outsourced<br />
to Brouwer.<br />
The first vessel for Hartman is scheduled to arrive in Urk<br />
early in June and is expected to be ready for trials and<br />
delivery to the owner in November. The first vessel for<br />
Abis Shipping is scheduled to arrive in Harlingen at the<br />
end of September and will be ready in February, 2014.<br />
<strong>Alewijnse</strong> Newsflash | 8<br />
9 | <strong>Alewijnse</strong> Newsflash
Tugs &<br />
Workboats<br />
Tugs &<br />
Workboats<br />
<strong>Alewijnse</strong> do Brasil<br />
wins order for two<br />
new pushers<br />
<strong>Alewijnse</strong> do Brasil is to play a significant role in the building of<br />
two new 2400hp pusher vessels at Estaleiro Amazonia (EASA).<br />
This order reinforces the position of leading system integrator<br />
<strong>Alewijnse</strong> in the rapidly growing market for inland shipping in<br />
Brazil.<br />
Taco Moll<br />
The project involves the building of two new 2400hp pushers each<br />
with a length of 22 meters, intended for the transport of grain. Construction<br />
will take place at shipyard Estaleiro Amazonia in Bélem,<br />
Brazil. Upon completion in October 2013 the new pushers will go into<br />
service on the inland waterways of Brazil.<br />
In its role as system integrator, <strong>Alewijnse</strong> will perform the electrical<br />
engineering and deliver a number of important systems including<br />
the (emergency) lighting installation, batteries, alarm and fire detection<br />
systems, PA system and cabling.<br />
<strong>Alewijnse</strong> do Brasil business partner SKM Tech will produce the<br />
switchboards and distribution panels to specifications determined<br />
by <strong>Alewijnse</strong>. The supervision and commissioning will be undertaken<br />
by <strong>Alewijnse</strong> staff, ensuring that <strong>Alewijnse</strong>’s high standards are met<br />
in full.<br />
Naval architecture company Interocean and EASA are pleased to be<br />
cooperating with <strong>Alewijnse</strong>. Mr Thiago Lemgruber, managing director<br />
of EASA, commented “We chose <strong>Alewijnse</strong> as a key partner for<br />
this project for its knowledge, expertise and strong track record in<br />
inland shipping. Choosing <strong>Alewijnse</strong> as our electrical engineering<br />
partner allows us to focus on our core business.“<br />
Since his appointment as general manager of <strong>Alewijnse</strong> do Brasil,<br />
Taco Moll has experienced the rapid growth of inland shipping in<br />
Brazil, a sector in which Dutch companies have particular expertise.<br />
As part of its focus on this area <strong>Alewijnse</strong> do Brasil is playing a leading<br />
role in the Inland Waterways Workgroup, a subgroup of Holland<br />
Marine House Brazil (www.hmhb.com.br). Besides inland shipping,<br />
<strong>Alewijnse</strong> do Brasil is also focussing on the offshore and transport<br />
sector.<br />
“With this significant order <strong>Alewijnse</strong> establishes its position in<br />
Brazil’s rapidly growing market for inland shipping,” said Taco Moll.<br />
“The growing demands of the Brazilian inland shipping and offshore<br />
markets give <strong>Alewijnse</strong> the opportunity to utilise its 100 years of<br />
experience and demonstrate the full scope of its capabilities, from<br />
engineering, production and installation to connecting, commissioning<br />
and after-sales service, and to further promote its proven<br />
record as a reputable electrical system integrator.”<br />
<strong>Alewijnse</strong> Newsflash | 10<br />
11 | <strong>Alewijnse</strong> Newsflash
Romania<br />
Romania<br />
Fourteen years after purchase<br />
Retec renamed <strong>Alewijnse</strong> Marine Galati<br />
Electrical system integrator RETEC, based in Galati, Romania, has been renamed<br />
<strong>Alewijnse</strong> Marine Galati. This is in recognition of the fact that the company has now<br />
been fully integrated into the <strong>Alewijnse</strong> Group, fourteen years after its purchase by<br />
<strong>Alewijnse</strong> in 1999.<br />
RETEC was founded in 1995. 18 years later <strong>Alewijnse</strong> Marine Galati (AMG) sets out<br />
with over 300 successful projects to its credit, delivered to a worldwide client-base. The<br />
company and its workforce have worked on vessels ranging from tugs and workboats,<br />
coasters and tankers to dredgers and offshore patrol vessels. Via its General Manager,<br />
Mr Pieter Smit, who is also Manager of International Operations for the <strong>Alewijnse</strong> Group,<br />
AMG is also responsible for operations in Qatar, Vietnam, Turkey and Ukraine.<br />
With its exceptional range of engineering and technical skills and a reputation for<br />
quality and innovation, AMG provides a full range of electrical engineering services<br />
including the supply of complete electrical packages and integrated automation systems<br />
as well as expert on-site supervision, installation, commissioning and lifetime service.<br />
The merging of the former RETEC into the <strong>Alewijnse</strong> Group brings benefits for both<br />
parties involved. Chief of these is the recognition that the new company will receive as an<br />
instantly identifiable part of <strong>Alewijnse</strong>, a global business with a reputation for quality and<br />
innovation in maritime electrical engineering based on many years in the sector. Closer<br />
links with the parent and its subsidiary companies will also give AMG enhanced access to<br />
new markets, better internal knowledge transfer and a stronger position when negotiating<br />
purchasing terms.<br />
“After 14 years of fruitful cooperation we have decided that now is the right time to<br />
consolidate under the <strong>Alewijnse</strong> brand,” said Mr Pieter Smit, General Manager of<br />
<strong>Alewijnse</strong> Marine Galati. “Our strategy results in a substantial proportion of our 300<br />
employees working in countries as varied as Qatar, Vietnam, Indonesia and the Netherlands,<br />
providing our clients with local support on a global basis. The creation of <strong>Alewijnse</strong><br />
Marine Galati will further support our mission to provide first class products and services<br />
to ship owners and operators around the world.”<br />
“RETEC had been a highly valued part of the <strong>Alewijnse</strong> Group for many years,” added<br />
Dick <strong>Alewijnse</strong>, CEO of the <strong>Alewijnse</strong> Group,” so it now gives me great pleasure to welcome<br />
the company fully into the family as <strong>Alewijnse</strong> Marine Galati. The skills that its staff<br />
offer the maritime industry and their contribution to the <strong>Alewijnse</strong> Group as a whole will<br />
now receive the full recognition that they deserve, and our customers will benefit from<br />
the enhanced unity and cooperation.”<br />
<strong>Alewijnse</strong> Newsflash | 12<br />
13 | <strong>Alewijnse</strong> Newsflash
Offshore<br />
Offshore<br />
Serving the Asian market<br />
Making visible the invisible<br />
Mark Paasman<br />
<strong>Alewijnse</strong> has built up an extraordinary wealth of experience<br />
over its 120 years in the electrical business. Founded by Cornelis<br />
<strong>Alewijnse</strong> in 1892, what started out as a lamp factory has turned<br />
into today’s extensive organisation. Built on systems integration,<br />
<strong>Alewijnse</strong>’s workplace now straddles the world while its<br />
considerable knowledge has led to phenomenal technological<br />
developments. Mark Paasman, business development manager<br />
of the offshore & transport division, based at <strong>Alewijnse</strong> Marine<br />
in Rotterdam, outlines why Asia will provide many of the company’s<br />
new business opportunities.<br />
for years to come. We are well positioned to serve the developing<br />
Asian market thanks to our many proven strengths, which include:<br />
qualified and driven personnel, short and uncomplicated communication<br />
channels, excellent internal and external collaboration, a<br />
large resources network and a continuous drive to excel. Our main<br />
challenge is to make it clear to the Asian market that there is a<br />
more convenient and less costly option to flying in expertise from<br />
Europe. And we will achieve this by making visible our formidable<br />
‘invisible’ services by unveiling our new centre in Singapore.”<br />
<strong>Alewijnse</strong> has come a long way in just over a century. We provide<br />
technical services, innovative electrical engineering and ICT solutions<br />
in the broadest sense of the word. There are four separate<br />
factories producing switchboards, control panels and operating<br />
consoles, based in China, Romania, Holland and Brazil. The<br />
company is successful in providing turn-key electrical solutions –<br />
pure system integration. We engineer, produce, transport, install,<br />
integrate and commission, service and maintain electrical, drive,<br />
automation and entertainment systems. And our flexibility<br />
enables us to supply just one part of a total solution when a<br />
customer so wishes.<br />
As an innovative knowledge centre manned by dedicated in-house<br />
electro-technical professionals, our experience and knowledge<br />
gives us the edge in our industry. And our strategy has led to the<br />
stable growth of our business. Yet our line of business is much like<br />
an invisible service. It comes to mind at the moment the lights go<br />
out. What is not invisible is our vast knowledge and experience of<br />
working abroad. Now, our strength as a technological leader will<br />
shortly be felt in a new direction - Asia - as we expand our operations<br />
from Vietnam and start setting up a sales and service hub in<br />
Singapore.<br />
Our long-term vision is to provide the region’s maritime and offshore<br />
industry with refit and repair capabilities. Converting rigs<br />
and upgrading OSVs, or refitting an FPSO all fall within the scope<br />
of our business, the demand for which is projected to continue<br />
<strong>Alewijnse</strong> Newsflash | 14<br />
15 | <strong>Alewijnse</strong> Newsflash
Navy<br />
Navy<br />
Contracts for two support vessels<br />
Major order for Australia<br />
Last year, Damen Shipyards and DMS Maritime Pty. Ltd. signed<br />
contracts for the building of two support vessels being built<br />
at Damen’s partner Shipyard, Shipyard 189 in Haiphong<br />
(Vietnam). The vessels, the 83-metre EGS (Escape Gear Ship)<br />
8316 and 93-metre RGS (Rescue Gear Ship) 9316, will support<br />
Australia’s submarine fleet and be delivered in 2015 and 2016<br />
respectively. <strong>Alewijnse</strong> was contracted by Damen Shipyards to<br />
supply the power distribution, systems, alarm and monitoring<br />
system, and will also be responsible for commissioning of these<br />
systems.<br />
Ciprian Neamtu<br />
DMS Maritime Pty. Ltd., which operates and maintains a fleet of<br />
around 75 vessels, is a subsidiary of Serco - an international service<br />
company working for governments worldwide. The RGS 9316<br />
and EGS 8316 are based on a proven Damen concept realized for<br />
Serco UK on behalf of the UK Royal Navy three years ago.<br />
<strong>Alewijnse</strong>’s role as a successful co-maker of Damen in this earlier<br />
project earned the company its place in the team to build these<br />
latest vessels.<br />
“Although these vessels are roughly the same length as the Royal<br />
Navy support ship we participated in building three years ago,<br />
all comparisons regarding the electrical specification end there,”<br />
says Ciprian Neamtu, Technical Manager – <strong>Alewijnse</strong> Marine<br />
Galati . “The power management system, for instance, has to cope<br />
with six generators when normally there would be three or four.<br />
This is because there are more main deck consumers in the form<br />
of high-tech equipment, such as an ROV, which all have to be supported.<br />
The first challenge will be to provide redundancy for the<br />
extra generators.”<br />
Similarly, the DP2 dynamic-positioning system to be installed also<br />
has more demanding requirements because the number of modules<br />
has been increased for redundancy in order to comply with DP<br />
Class 2 rules. Redundancy has to be provided at all levels to make<br />
sure that any single failure will not result in loss of position. “The<br />
electrical equipment aboard both of these ships is very complex.<br />
One of the most complex vessels we have built,” continues Ciprian.<br />
“But we like challenges and are used to pushing the limits when<br />
the need arises”.<br />
The project team coordinated by senior project manager, Alexandru<br />
Munteanu, and junior project manager, Gabriel Savin, will<br />
have plenty of those because <strong>Alewijnse</strong> has been awarded total<br />
responsibility for integrating all of the electrical systems on board,<br />
for which work is already well under way.<br />
“We quoted for this project 18 months ago and the contract was<br />
signed at the end of 2012. Detailed engineering began earlier this<br />
year, which is important for the shipyard because productivity<br />
needs to be at a high level. As well as supplying detailed drawings,<br />
cable routing, item and device list, and equipment location. We<br />
have also made our software database available to them for maximum<br />
efficiency.”<br />
The project team was also challenged by having two different<br />
companies of the Damen Group to work with, namely, Damen<br />
Schelde Naval Shipbuilding in Vlissingen and Damen Shipyards<br />
in Gorinchem. Alexandru Munteanu: “We remained in very close<br />
contact with Damen’s team and made doubly sure that everything<br />
was crystal clear to them, including all diagrams. This ensured that<br />
the request was fully understood and that the client was being informed<br />
correctly regarding the final scope of delivery of the electrical<br />
system.”<br />
<strong>Alewijnse</strong> Newsflash | 16<br />
17 | <strong>Alewijnse</strong> Newsflash
Products<br />
Products<br />
AC- or DC-distribution for installations aboard ships<br />
Increase in the use of<br />
frequency converters<br />
About 15 years ago, no one questioned the type<br />
of power distribution. Most ships were equipped with<br />
AC power distribution. The majority of the rotating<br />
equipment aboard was driven by asynchronous<br />
motors, which needed an alternating current to be able<br />
to rotate.<br />
DC distribution existed only in special cases, such as<br />
in submarines. Now there is a tendency to choose DC<br />
power distribution. Why should DC-distribution be<br />
used<br />
The answer to that question can be found in the increased<br />
amount of frequency-controlled electrical equipment. 15<br />
years ago the amount of frequency-controlled electrical<br />
equipment was very limited. This was due to the fact that<br />
the inverter was very new, expensive and not so reliable.<br />
Today, inverters are commonly available and are reliable<br />
components at a reasonable price. Frequency-controlled<br />
electrical equipment is therefore now available to many<br />
consumers. This has led to a strong increase in the use of<br />
frequency converters on board, especially for ships that<br />
have a full or partial frequency-controlled electric drive.<br />
What is a frequency converter<br />
The function of the frequency converter must be explained<br />
to understand the reason for DC distribution.<br />
Almost all frequency converters consist of a rectifier and<br />
an inverter. The rectifier recovers the fixed AC and<br />
converts it into DC. The inverter uses DC and creates a<br />
variable alternating current by switching the elements of<br />
the inverter in a fixed order.<br />
There are two types of rectifiers: the diode front-end<br />
rectifier and the active front-end rectifier. The diode<br />
front-end rectifier is a static rectifier that simply rectifies<br />
the AC voltage supplied. The diode front-end rectifier is<br />
considered to be static because no active switching takes<br />
place within the controller.<br />
<strong>Alewijnse</strong> Newsflash | 18<br />
Bart van den Bosch<br />
The most basic diode front-end rectifier is a 6-pulse<br />
rectifier. Diode front-end rectifiers create harmonic<br />
distortion on the AC grid. As long as the harmonic distortion<br />
remains below certain limits, there is no problem in<br />
using this type of rectifiers. AC-filters can be used in front<br />
of the diode front-end rectifier to reduce the harmonic<br />
distortion. When the harmonic distortion level remains<br />
too high, the number of pulses of the diode front-end<br />
rectifier can be increased. This leads to more complex,<br />
more expensive and larger installations. An active frontend<br />
rectifier can also be used.<br />
The diode front-end rectifier only allows energy flow from<br />
the AC grid to the controlled device. This means that if the<br />
device produces back power, such as in cranes or fixedshaft<br />
drive lines, a brake chopper must be installed to<br />
prevent damage to the inverter. The brake chopper converts<br />
the back power into heat.<br />
The active front-end rectifier uses switching elements in<br />
such a way that almost a sine-wave current is obtained<br />
from the AC grid. The active front-end rectifier needs an<br />
LCL filter to obtain this.<br />
It is clear that the active front-end rectifier is more expensive<br />
than the 6-pulse diode front-end rectifier. The losses<br />
are also slightly higher.<br />
The active front-end rectifier can control the flow of<br />
energy in both directions. This means that if back power<br />
is expected, and if the auxiliary power consumption of<br />
the vessel is large enough to consume this back power,<br />
the rectifier does not require a brake chopper. The back<br />
power is reused in the ship.<br />
Since 12-pulse or higher pulse rectifiers lead to more<br />
complex systems with transformers that have more<br />
volume, weight and cost compared with active front-end<br />
rectifiers, they are not considered as attractive alternatives.<br />
The inverter is in principle the same as an active front-end<br />
rectifier without the LCL-filter. The inverter creates a variable<br />
frequency and voltage so that the electric motor will<br />
rotate at the desired speed.<br />
When do you apply DC-distribution<br />
DC-distribution makes the use of standard inverters<br />
possible without the large filters. Furthermore, DCdistribution<br />
makes back power exchange possible and<br />
thereby reduces the need for brake choppers. Other positive<br />
effects of DC-distribution are: no problems with<br />
harmonic current and achieving almost unity power<br />
factor.<br />
Can we conclude that DC-distribution is always the best<br />
solution for a full or partial frequency regulated electric<br />
drive The answer to that question is no.<br />
The DC power has to be created. Standard auxiliary ship’s<br />
generators produce alternating current, so a rectifier is<br />
required between the generator and the DC-distribution<br />
in order to produce DC power. As with the frequency<br />
converter, this rectifier can be a diode front-end rectifier<br />
or active front-end rectifier. If the frequency-regulated<br />
electrical equipment draws about the same amount of<br />
current as the current generated, there will be no advantage<br />
in installation costs or volume. However, if the ship<br />
contains frequency-regulated electrical equipment that is<br />
not in simultaneous use, a gain in volume and investment<br />
can be expected. In that case, the same active front-end<br />
rectifier is used for several inverters.<br />
Another reason to use DC-distribution is when variablespeed<br />
auxiliary generators are used. Variable-speed<br />
generators deliver alternating current, but not at a fixed<br />
frequency. As a result, the auxiliary diesel engine can run<br />
at its optimum working speed, which leads to a better<br />
efficiency. Depending on the brand and type of diesel<br />
engine, an improvement of up to 6% can be achieved. The<br />
auxiliary diesel engine can often supply more power from<br />
the same engine, since most engines are not designed for<br />
generator operation, requiring a fixed speed (usually 1500<br />
or 1800 rpm), but as a drive (for example, a speed range<br />
between 600 and 2200 rpm).<br />
If DC distribution is used, the AC generators do not require<br />
synchronization. The converter between the AC generator<br />
and DC distribution will adapt to the DC power supply.<br />
If the voltage is at the correct level, the generator can be<br />
connected to the distribution system. Since the converter<br />
is very fast, this will happen even before the auxiliary<br />
diesel engine is running at normal speed.<br />
The frequency freedom for the auxiliary generators is<br />
more than welcome for LNG powered auxiliary engines.<br />
The reason is that LNG powered auxiliary engines have<br />
poor dynamic response to load steps and can reduce in<br />
speed faster than the allowable frequency decrease of the<br />
AC net.<br />
DC-distribution should be considered when the ship’s<br />
distribution system needs a battery for energy storage.<br />
Battery systems can either be connected directly to the<br />
ship’s distribution system, or via a converter. When<br />
connected directly to the ship’s batteries, the ship’s<br />
distribution system must be DC. In other cases, both<br />
direct and alternating current can be considered.<br />
Technical problems with DC distribution<br />
As described above, DC power distribution has a number<br />
of advantages. However, it also has some disadvantages.<br />
Although most electrical power is consumed as DC, the<br />
rest of the ship is still needs AC power, for which converters<br />
are needed. The required AC supply is produced<br />
electronically by the static converter. Normally, two are<br />
required for redundancy. This is necessary to ensure the<br />
energy supply to vital equipment.<br />
Both static converters operate simultaneously and can<br />
work in parallel. However, this is not recommended. If a<br />
short circuit occurs on the AC network, the di/dt can<br />
increase to the point where both static converters are<br />
disabled, even if the maximum converter current has<br />
not been reached yet. Therefore the converters should<br />
be connected to isolated AC nets. This does not apply if<br />
rotating-converters are applied.<br />
Another problem is the calculation of the short-circuit<br />
levels of the DC distribution.<br />
At present, the classification bodies offer no directive<br />
on the calculation of short circuit levels for DC systems.<br />
Lloyds is currently working on guidelines.<br />
Further calculation of the DC short-circuit current is not<br />
as easy as for AC distribution. This is mainly due to the<br />
capacitors in the converters connected to the DC distribution<br />
system and the very low resistance of the DC<br />
distribution system. The DC voltage in combination with<br />
the very low-resistance leads to high short-circuit<br />
currents.<br />
<strong>Alewijnse</strong> uses a simulation program for the correct calculation<br />
of short circuit. The calculation of a short circuit<br />
is used to prove that the DC distribution system is strong<br />
enough to withstand short circuits.<br />
Conclusion<br />
As an alternative to AC distribution, DC distribution can<br />
in certain circumstances offer significant advantages with<br />
regard to lower investment and higher efficiency. This is<br />
especially interesting for ships with frequency-controlled<br />
electrical equipment. The design of a reliable and efficient<br />
DC distribution system requires extensive calculation and<br />
an understanding of the electrical system. Based on experience<br />
with AC and DC distribution systems, <strong>Alewijnse</strong> can<br />
help you to find the best electrical solution to meet your<br />
specific needs and wishes.<br />
19 | <strong>Alewijnse</strong> Newsflash
<strong>Alewijnse</strong><br />
Marine<br />
Systems<br />
<strong>Alewijnse</strong> Marine Systems is part of the<br />
<strong>Alewijnse</strong> group with over 1100 well skilled<br />
employees. <strong>Alewijnse</strong> has a long tradition in<br />
maritime technology. Every year we make<br />
sure that more than 150 ships set sail.<br />
As a full line system integrator we supply<br />
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engineering and ICT solutions in the broadest<br />
sense of the word.<br />
Based on the latest maritime and industrial<br />
technology, we develop a broad range of<br />
system designs. These designs provide<br />
energy efficient and environmental friendly<br />
solutions for generation, distribution, storage<br />
and consumption of electrical power. Relying<br />
on a broad network of partners, we combine<br />
most modern technology with years of<br />
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Our expertise - Engineering & contracting -<br />
Marine automation - System design - Power<br />
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Together with our companies based in The<br />
Netherlands, Romania, Denmark, Ukraine,<br />
China, Brazil, Turkey and Vietnam we ensure<br />
you best service, worldwide, 24 hours a day –<br />
seven days a week.<br />
For more information:<br />
<strong>Alewijnse</strong> Marine Systems<br />
P.O. Box, 49 6500 AA Nijmegen<br />
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Tel: +31 (0) 24 371 6571<br />
Fax: +31 (0) 24 371 6570<br />
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P.O. Box 6973, 6503 GL Nijmegen<br />
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P.O. Box 16, 2920 AA Krimpen a/d IJssel<br />
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<strong>Alewijnse</strong> Marine Technology B.V.<br />
P.O. Box 49, 6500 AA Nijmegen<br />
Energieweg 46/g, 6541 CX Nijmegen<br />
The Netherlands<br />
Tel: +31 (0) 24 371 65 71<br />
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P.O. Box 567, 9200 AN Drachten<br />
Het Gangboord 18, 9206 BJ Drachten<br />
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Tel: +31 (0) 512 570 355<br />
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<strong>Alewijnse</strong> International<br />
Switchboard Production<br />
P.O. Box 6993, 6503 GL Nijmegen<br />
Energieweg 46/e, 6541 CX Nijmegen<br />
The Netherlands<br />
Tel: +31 (0) 24 371 65 11<br />
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<strong>Alewijnse</strong> Marine Galati<br />
132, Al. Moruzzi Street<br />
800223 Galati<br />
Romania<br />
Tel: +40 (0) 236 448 022<br />
Fax: +40 (0) 236 449 146<br />
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P.O. Box 179, Ukraine 54050<br />
1, Zavodskaya Square, Mykolayiv<br />
Ukraine<br />
Tel: +380 512 257 170<br />
Fax: +380 512 670 810<br />
E-mail: aua@alewijnse.nl<br />
<strong>Alewijnse</strong> do Brasil Ltda<br />
Av. Presidente Wilson 231<br />
CEP: 20.030-021<br />
District: Centro<br />
Rio de Janeiro, Brasil<br />
Tel: +55 21 9516 2308<br />
E-mail: adb@alewijnse.nl<br />
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No.5 Jiufeng Street<br />
Canglongdao Hi-tech Park<br />
Jiangxia District Wuhan<br />
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Tel: +86 27 819 77440<br />
Fax: +86 27 819 77441<br />
E-mail: alewijnse_public@yahoo.cn<br />
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Harbour View Tower<br />
4 Tran Phu Street, Haipong,<br />
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Tel: + 843 1365 23 28<br />
Fax: + 843 1365 23 29<br />
E-mail: retec@retec.com.vn<br />
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Antalya Serbest Bölgesi<br />
1. Cadde Burla Deposu<br />
07070 Antalya<br />
Türkiye<br />
Tel: +90 242 2593270<br />
Fax: +90 242 2591719<br />
E-mail: ams@alewijnse.nl<br />
Lantic Entertainment Systems ApS<br />
Nordlandsvej 90,<br />
8240 Risskov<br />
Denmark<br />
Tel: +44 797 4564959 or<br />
Tel: +31 24 371 63 38<br />
E-mail: info@lantic-systems.com<br />
www.lantic-systems.com<br />
Admarel B.V.<br />
Van Hennaertweg 17a<br />
2952 CA Alblasserdam<br />
The Netherlands<br />
Tel: +31 (0)78 692 19 00<br />
Fax: +31 (0)78 692 19 01<br />
E-mail: sales@admarel.nl<br />
www.admarel.nl<br />
<strong>Alewijnse</strong> Middle East LLC.<br />
Ahmed Al-Misnad Building,<br />
Ground Floor, Office 1<br />
Mohammed bin Thani Road<br />
Doha, Qatar<br />
P.O. Box 22896<br />
Phone: +974 442 77171<br />
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