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N EWS FLASH - Alewijnse

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A challenging<br />

task<br />

Electric hoppers<br />

Short-sea business<br />

boosted<br />

Heavy lift carriers<br />

Major order<br />

for Australia<br />

Two support vessels<br />

Project<br />

Empowering your business<br />

N<strong>EWS</strong><strong>FLASH</strong><br />

a publication of <strong>Alewijnse</strong><br />

01 | 2013


Contents<br />

Foreword<br />

Colofon<br />

CONTENTS<br />

Foreword<br />

Newsflash 01-2013<br />

A bright year ahead<br />

Electric hopper | 04<br />

A challenging task<br />

Asian market | 14<br />

Making visible the invisible<br />

Tenders | 06<br />

Pride of the Dutch pilotage<br />

AND MORE<br />

08 | Short-sea business boosted<br />

Order for six carriers<br />

10 | <strong>Alewijnse</strong> do Brasil<br />

Order for new pushers<br />

12 | <strong>Alewijnse</strong> Marine Galati<br />

Rename after fourteen years of purchase<br />

16 | Order for Australia<br />

Two new support vessels<br />

18 | AC- or DC- distribution<br />

Increase in the use of frequency converters<br />

Welcome to the first Newsflash of 2013, in<br />

which we visit projects and activities stretching<br />

from Europe through the Middle East and to the<br />

Far East.<br />

The short-sea business is again in the news with<br />

an order for six new multi-purpose, heavy-lift<br />

carriers being built close to home, this time for<br />

Groningen-based Shipkits BV. And <strong>Alewijnse</strong> is<br />

showing its broad capabilities on board five pilot<br />

tenders being built virtually in our own back yard<br />

for service in Dutch waters.<br />

In Brazil, <strong>Alewijnse</strong> continues to play a significant<br />

role in the building of vessels for the inland<br />

shipping market. While in Romania, <strong>Alewijnse</strong> is<br />

extending its strong ties with Damen Shipyards<br />

in the area of dredging with a new order for two<br />

hopper dredgers with electric-propulsion. Also<br />

of note is the renaming of Galati-based RETEC,<br />

which has now become <strong>Alewijnse</strong> Marine Galati.<br />

Our business development manager for the offshore<br />

and transport division gives his perspective<br />

on how <strong>Alewijnse</strong> is developing its business,<br />

especially in the context of global activities.<br />

We then travel to Vietnam where <strong>Alewijnse</strong> is<br />

involved in a major order for new support ships<br />

being built in Haiphong and destined for Australia.<br />

The two vessels will carry a lot of high-tech<br />

equipment and go into service in 2015 and 2016<br />

respectively.<br />

Finally, we highlight the ins and outs of AC<br />

and DC distribution and how the latter can in<br />

certain circumstances offer advantages in terms<br />

of investment costs and efficiency.<br />

Happy reading!<br />

<strong>Alewijnse</strong> Marine Systems<br />

Dick <strong>Alewijnse</strong><br />

CEO<br />

Colofon<br />

Newsflash is a publication of <strong>Alewijnse</strong><br />

and is distributed free of charge in controlled<br />

circulation for clients and relations of <strong>Alewijnse</strong><br />

Marine Systems. If you are interested in receiving<br />

one or more issues, please send an e-mail to<br />

ams@alewijnse.nl. If you no longer appreciate<br />

receiving the N<strong>EWS</strong> flash, you can send an<br />

e-mail to the same address.<br />

Editorial and production:<br />

MARCOM team<br />

Jeni Brink<br />

Sandra van Dijk<br />

Anneke Van Haegenbergh<br />

Marianne Hendriks<br />

Carolijn Kuijpers<br />

You may copy our editorials only when<br />

approved by <strong>Alewijnse</strong> Marine Systems.<br />

Artwork and pre-press: www.rooiepeper.nl<br />

Printed by: Drukkerij Trioprint Nijmegen B.V.<br />

<strong>Alewijnse</strong> Newsflash | 2<br />

3 | <strong>Alewijnse</strong> Newsflash


Dredging<br />

Dredging<br />

Electric hopper dredger designed,<br />

produced and commissioned by <strong>Alewijnse</strong><br />

A challenging task<br />

<strong>Alewijnse</strong> has supplied the electrical package together with the electrical propulsion<br />

system and static converter distribution on board a 750 cubic metre hopper dredger,<br />

built at the Damen Shipyards in Galati, Romania. The 59 meter long, 970 gross tonnage<br />

vessel is part of an order for two new hopper dredgers as placed by Damen Shipyards<br />

Gorinchem in 2012.<br />

The team also worked closely with Damen Engineering to devise the customised solution despite<br />

the space limitations. One of the main challenges was to provide a solution for the electro-magnetic<br />

compatibility, which was made difficult by the confined space onboard the vessel, according to Mr. Gigi<br />

Saptelei, <strong>Alewijnse</strong>’s installing manager for the project.<br />

Finally, the 250kW dredge pump motor, the 116kW jet pump motor and all the hydraulic dredging valves<br />

are controlled and monitored via a distributed dredge master system with programmable logic controllers<br />

for dependable and integrated operation.<br />

“Delivering this modern, efficient electrical solution was a challenging task, but we are proud to have<br />

accomplished it to the agreed specification,” says Mr. Alexandru Munteanu, senior project manager of<br />

this project, who thinks that the new electrical solution has a wide applicability range and will be more<br />

and more demands for it.<br />

The Project Team<br />

The complete electrical package provided by <strong>Alewijnse</strong> includes all cabling and switchboards, systems<br />

for internal and external lighting, alarms, communications, fire detection, dredging control, plus the<br />

associated automation systems and those for power generation, conversion, storage and distribution<br />

throughout the ships. <strong>Alewijnse</strong> was also responsible for the engineering, installation and the commissioning<br />

of the electrical package.<br />

The first of the two-vessel order has frequency-driven, water-cooled, electrical propulsion and is equipped<br />

with three 476 kW generators, two 400kW propulsion motors, plus dredge and jet pumps with electrical<br />

drives, all of this working on 690V, 60Hz. As onboard systems require power at 50Hz, additional technology<br />

has been factored in to account, by means of two 200 kW static converters from 690V/60Hz to<br />

400V/50Hz. A team of 10 engineers worked on the project in cooperation with various <strong>Alewijnse</strong> departments,<br />

who succeeded in combining high-tech equipment from world-renowned names in the marine<br />

industry.<br />

The vessel, Meotida, is already operational along the sea of Azov in the Ukraine.<br />

<strong>Alewijnse</strong> Newsflash | 4<br />

5 | <strong>Alewijnse</strong> Newsflash


Inland<br />

Shipping<br />

Inland<br />

Shipping<br />

The Dutch pilot service is busy renewing its extensive fleet and<br />

work is well underway at Barkmeijer Shipyards in Stroobos and<br />

No Limit Ships in Groningen on a batch of five new, cutting-edge<br />

pilot tenders. Three tenders are aluminium hulled and will ply the<br />

Schelde estuary, while two are steel hulled and will operate in<br />

more northerly Dutch waters where sea ice is often encountered.<br />

<strong>Alewijnse</strong> will provide the complete electrical packages for all five<br />

tenders, two of which are already in service.<br />

The 22-metre aluminium-hulled tenders are a further development<br />

of the Aquila class tenders. The first of these is ‘Lynx’, which uses a<br />

proven double chine hull shape. Propelled by two water jets she has a<br />

fixed crew of three and can comfortably accommodate 12 pilots. Currently<br />

based in Vlissingen, she can be sailed and manoeuvred under all<br />

weather conditions by a single helmsman.<br />

The first of the all-new, 21-metre, steel-hulled tenders is ‘Hercules’,<br />

which has the same double chine hull shape. Based further north in<br />

Delfzijl, she is manned by a crew of three and can accommodate<br />

eight pilots. The tenders will all be equipped with two main diesel<br />

engines, two generator sets, two reversing gear boxes, two shaft<br />

lines, two fixed pitch propellers and two rudders.<br />

In addition to transporting personnel from Dutch harbours to sea<br />

going ships and vice versa, the tenders will also transfer personnel<br />

between tenders in open sea and in estuaries. This calls for high<br />

manoeuvrability at full speed as well as when they are alongside<br />

a ship or quay. Operating up to 30 nautical miles from the coast<br />

line, the tenders are frequently exposed to rough seas and must<br />

provide safe embarkation and disembarkation in ship-to-ship<br />

operations with a wave height of up to 2.8 metres.<br />

Conducting around 10 boarding operations per day, the tenders<br />

must withstand high dynamic loads and have sufficient power<br />

and redundancy to abort any manoeuvre in close proximity to<br />

other vessels. A sudden, single point failure should not impair this<br />

capability. For this reason, the electrical systems are designed for<br />

high availability, even in the event of AC generator failure. The DC<br />

network is divided into separate systems: one for engine starting<br />

and one to carry equipment loads. There are also two separate<br />

systems for emergency and GMDSS (Global Maritime Distress and<br />

Safety System) equipment.<br />

<strong>Alewijnse</strong>’s scope of supply includes all power and lighting distribution<br />

boards, the complete lighting installation, shore transformer,<br />

alarm and monitoring system ALMACS, electronic tank sounding<br />

system, domestic equipment, fire detection system, talk back<br />

installation, window-wiper system, all cabling, engineering,<br />

mounting and connection of electrical installation, and commissioning.<br />

Operations Manager, Martin Terpstra is <strong>Alewijnse</strong>’s man in charge.<br />

“These vessels may be only small, but they provide great opportunities<br />

for us to show our broad capabilities. Work is currently<br />

being carried out on the second aluminium and second steel<br />

tender. Work on the fifth and final tender of the batch will<br />

commence in June for delivery at the beginning of 2014.”<br />

Martin Terpstra<br />

Five new, cutting-edge pilot tenders<br />

New high-speed pilot tenders pride of Dutch pilotage<br />

<strong>Alewijnse</strong> Newsflash | 6<br />

7 | <strong>Alewijnse</strong> Newsflash


Short Sea<br />

Short Sea<br />

Order for six 4,200 tonne multi-purpose, heavy lift carriers<br />

Short-sea business boosted<br />

<strong>Alewijnse</strong> has won an order from Groningen-based<br />

Shipkits B.V. to supply the complete electrical packages<br />

for six 4,200 tonne multi-purpose, heavy lift carriers<br />

currently being built in Poland. Four of the vessels<br />

are destined for Urk-based Hartman Shipping B.V. and<br />

two for Abis Shipping in Harlingen. The 110 metre long,<br />

single-screw cargo vessels feature two heavy-duty 150<br />

tonne cranes and are being constructed specifically for<br />

the transportation of heavy cargo and containers.<br />

Despite the heavy-duty equipment and high-tonnage<br />

cargo that the vessels will carry, the single 4,000 kW main<br />

propulsion unit will sustain a maximum speed of 17 knots<br />

at sea. Manoeuvrability is assisted by two (bow and stern)<br />

300 kW transverse thrusters. The VG4200 heavy lift vessels<br />

will be the first of their type to have <strong>Alewijnse</strong> equipment<br />

aboard, according to <strong>Alewijnse</strong>’s project manager<br />

Bertran Smit, who is based in Drachten. “We are a trusted<br />

supplier to Shipkits and have worked on similar projects<br />

for them before, but not with the heavy lift capability of<br />

these new vessels.”<br />

In addition to building and installing the electrical packages<br />

when the hulls arrive in the Netherlands for fitting<br />

out, <strong>Alewijnse</strong> has also been entrusted with the engineering<br />

work for all the vessels. For the two vessels that are<br />

being built at Harlingen for Abis Shipping, <strong>Alewijnse</strong> is<br />

delivering the electrical equipment, including all switchboards<br />

and consoles, which are being pre-assembled in<br />

Drachten and will be transported to north Holland for<br />

installation when the respective yard takes delivery of<br />

the vessels. For the 4 vessels that are being built at Urk,<br />

<strong>Alewijnse</strong> is entrusted with the engineering and delivery<br />

of some equipment. The complete installation will be outsourced<br />

to Brouwer.<br />

The first vessel for Hartman is scheduled to arrive in Urk<br />

early in June and is expected to be ready for trials and<br />

delivery to the owner in November. The first vessel for<br />

Abis Shipping is scheduled to arrive in Harlingen at the<br />

end of September and will be ready in February, 2014.<br />

<strong>Alewijnse</strong> Newsflash | 8<br />

9 | <strong>Alewijnse</strong> Newsflash


Tugs &<br />

Workboats<br />

Tugs &<br />

Workboats<br />

<strong>Alewijnse</strong> do Brasil<br />

wins order for two<br />

new pushers<br />

<strong>Alewijnse</strong> do Brasil is to play a significant role in the building of<br />

two new 2400hp pusher vessels at Estaleiro Amazonia (EASA).<br />

This order reinforces the position of leading system integrator<br />

<strong>Alewijnse</strong> in the rapidly growing market for inland shipping in<br />

Brazil.<br />

Taco Moll<br />

The project involves the building of two new 2400hp pushers each<br />

with a length of 22 meters, intended for the transport of grain. Construction<br />

will take place at shipyard Estaleiro Amazonia in Bélem,<br />

Brazil. Upon completion in October 2013 the new pushers will go into<br />

service on the inland waterways of Brazil.<br />

In its role as system integrator, <strong>Alewijnse</strong> will perform the electrical<br />

engineering and deliver a number of important systems including<br />

the (emergency) lighting installation, batteries, alarm and fire detection<br />

systems, PA system and cabling.<br />

<strong>Alewijnse</strong> do Brasil business partner SKM Tech will produce the<br />

switchboards and distribution panels to specifications determined<br />

by <strong>Alewijnse</strong>. The supervision and commissioning will be undertaken<br />

by <strong>Alewijnse</strong> staff, ensuring that <strong>Alewijnse</strong>’s high standards are met<br />

in full.<br />

Naval architecture company Interocean and EASA are pleased to be<br />

cooperating with <strong>Alewijnse</strong>. Mr Thiago Lemgruber, managing director<br />

of EASA, commented “We chose <strong>Alewijnse</strong> as a key partner for<br />

this project for its knowledge, expertise and strong track record in<br />

inland shipping. Choosing <strong>Alewijnse</strong> as our electrical engineering<br />

partner allows us to focus on our core business.“<br />

Since his appointment as general manager of <strong>Alewijnse</strong> do Brasil,<br />

Taco Moll has experienced the rapid growth of inland shipping in<br />

Brazil, a sector in which Dutch companies have particular expertise.<br />

As part of its focus on this area <strong>Alewijnse</strong> do Brasil is playing a leading<br />

role in the Inland Waterways Workgroup, a subgroup of Holland<br />

Marine House Brazil (www.hmhb.com.br). Besides inland shipping,<br />

<strong>Alewijnse</strong> do Brasil is also focussing on the offshore and transport<br />

sector.<br />

“With this significant order <strong>Alewijnse</strong> establishes its position in<br />

Brazil’s rapidly growing market for inland shipping,” said Taco Moll.<br />

“The growing demands of the Brazilian inland shipping and offshore<br />

markets give <strong>Alewijnse</strong> the opportunity to utilise its 100 years of<br />

experience and demonstrate the full scope of its capabilities, from<br />

engineering, production and installation to connecting, commissioning<br />

and after-sales service, and to further promote its proven<br />

record as a reputable electrical system integrator.”<br />

<strong>Alewijnse</strong> Newsflash | 10<br />

11 | <strong>Alewijnse</strong> Newsflash


Romania<br />

Romania<br />

Fourteen years after purchase<br />

Retec renamed <strong>Alewijnse</strong> Marine Galati<br />

Electrical system integrator RETEC, based in Galati, Romania, has been renamed<br />

<strong>Alewijnse</strong> Marine Galati. This is in recognition of the fact that the company has now<br />

been fully integrated into the <strong>Alewijnse</strong> Group, fourteen years after its purchase by<br />

<strong>Alewijnse</strong> in 1999.<br />

RETEC was founded in 1995. 18 years later <strong>Alewijnse</strong> Marine Galati (AMG) sets out<br />

with over 300 successful projects to its credit, delivered to a worldwide client-base. The<br />

company and its workforce have worked on vessels ranging from tugs and workboats,<br />

coasters and tankers to dredgers and offshore patrol vessels. Via its General Manager,<br />

Mr Pieter Smit, who is also Manager of International Operations for the <strong>Alewijnse</strong> Group,<br />

AMG is also responsible for operations in Qatar, Vietnam, Turkey and Ukraine.<br />

With its exceptional range of engineering and technical skills and a reputation for<br />

quality and innovation, AMG provides a full range of electrical engineering services<br />

including the supply of complete electrical packages and integrated automation systems<br />

as well as expert on-site supervision, installation, commissioning and lifetime service.<br />

The merging of the former RETEC into the <strong>Alewijnse</strong> Group brings benefits for both<br />

parties involved. Chief of these is the recognition that the new company will receive as an<br />

instantly identifiable part of <strong>Alewijnse</strong>, a global business with a reputation for quality and<br />

innovation in maritime electrical engineering based on many years in the sector. Closer<br />

links with the parent and its subsidiary companies will also give AMG enhanced access to<br />

new markets, better internal knowledge transfer and a stronger position when negotiating<br />

purchasing terms.<br />

“After 14 years of fruitful cooperation we have decided that now is the right time to<br />

consolidate under the <strong>Alewijnse</strong> brand,” said Mr Pieter Smit, General Manager of<br />

<strong>Alewijnse</strong> Marine Galati. “Our strategy results in a substantial proportion of our 300<br />

employees working in countries as varied as Qatar, Vietnam, Indonesia and the Netherlands,<br />

providing our clients with local support on a global basis. The creation of <strong>Alewijnse</strong><br />

Marine Galati will further support our mission to provide first class products and services<br />

to ship owners and operators around the world.”<br />

“RETEC had been a highly valued part of the <strong>Alewijnse</strong> Group for many years,” added<br />

Dick <strong>Alewijnse</strong>, CEO of the <strong>Alewijnse</strong> Group,” so it now gives me great pleasure to welcome<br />

the company fully into the family as <strong>Alewijnse</strong> Marine Galati. The skills that its staff<br />

offer the maritime industry and their contribution to the <strong>Alewijnse</strong> Group as a whole will<br />

now receive the full recognition that they deserve, and our customers will benefit from<br />

the enhanced unity and cooperation.”<br />

<strong>Alewijnse</strong> Newsflash | 12<br />

13 | <strong>Alewijnse</strong> Newsflash


Offshore<br />

Offshore<br />

Serving the Asian market<br />

Making visible the invisible<br />

Mark Paasman<br />

<strong>Alewijnse</strong> has built up an extraordinary wealth of experience<br />

over its 120 years in the electrical business. Founded by Cornelis<br />

<strong>Alewijnse</strong> in 1892, what started out as a lamp factory has turned<br />

into today’s extensive organisation. Built on systems integration,<br />

<strong>Alewijnse</strong>’s workplace now straddles the world while its<br />

considerable knowledge has led to phenomenal technological<br />

developments. Mark Paasman, business development manager<br />

of the offshore & transport division, based at <strong>Alewijnse</strong> Marine<br />

in Rotterdam, outlines why Asia will provide many of the company’s<br />

new business opportunities.<br />

for years to come. We are well positioned to serve the developing<br />

Asian market thanks to our many proven strengths, which include:<br />

qualified and driven personnel, short and uncomplicated communication<br />

channels, excellent internal and external collaboration, a<br />

large resources network and a continuous drive to excel. Our main<br />

challenge is to make it clear to the Asian market that there is a<br />

more convenient and less costly option to flying in expertise from<br />

Europe. And we will achieve this by making visible our formidable<br />

‘invisible’ services by unveiling our new centre in Singapore.”<br />

<strong>Alewijnse</strong> has come a long way in just over a century. We provide<br />

technical services, innovative electrical engineering and ICT solutions<br />

in the broadest sense of the word. There are four separate<br />

factories producing switchboards, control panels and operating<br />

consoles, based in China, Romania, Holland and Brazil. The<br />

company is successful in providing turn-key electrical solutions –<br />

pure system integration. We engineer, produce, transport, install,<br />

integrate and commission, service and maintain electrical, drive,<br />

automation and entertainment systems. And our flexibility<br />

enables us to supply just one part of a total solution when a<br />

customer so wishes.<br />

As an innovative knowledge centre manned by dedicated in-house<br />

electro-technical professionals, our experience and knowledge<br />

gives us the edge in our industry. And our strategy has led to the<br />

stable growth of our business. Yet our line of business is much like<br />

an invisible service. It comes to mind at the moment the lights go<br />

out. What is not invisible is our vast knowledge and experience of<br />

working abroad. Now, our strength as a technological leader will<br />

shortly be felt in a new direction - Asia - as we expand our operations<br />

from Vietnam and start setting up a sales and service hub in<br />

Singapore.<br />

Our long-term vision is to provide the region’s maritime and offshore<br />

industry with refit and repair capabilities. Converting rigs<br />

and upgrading OSVs, or refitting an FPSO all fall within the scope<br />

of our business, the demand for which is projected to continue<br />

<strong>Alewijnse</strong> Newsflash | 14<br />

15 | <strong>Alewijnse</strong> Newsflash


Navy<br />

Navy<br />

Contracts for two support vessels<br />

Major order for Australia<br />

Last year, Damen Shipyards and DMS Maritime Pty. Ltd. signed<br />

contracts for the building of two support vessels being built<br />

at Damen’s partner Shipyard, Shipyard 189 in Haiphong<br />

(Vietnam). The vessels, the 83-metre EGS (Escape Gear Ship)<br />

8316 and 93-metre RGS (Rescue Gear Ship) 9316, will support<br />

Australia’s submarine fleet and be delivered in 2015 and 2016<br />

respectively. <strong>Alewijnse</strong> was contracted by Damen Shipyards to<br />

supply the power distribution, systems, alarm and monitoring<br />

system, and will also be responsible for commissioning of these<br />

systems.<br />

Ciprian Neamtu<br />

DMS Maritime Pty. Ltd., which operates and maintains a fleet of<br />

around 75 vessels, is a subsidiary of Serco - an international service<br />

company working for governments worldwide. The RGS 9316<br />

and EGS 8316 are based on a proven Damen concept realized for<br />

Serco UK on behalf of the UK Royal Navy three years ago.<br />

<strong>Alewijnse</strong>’s role as a successful co-maker of Damen in this earlier<br />

project earned the company its place in the team to build these<br />

latest vessels.<br />

“Although these vessels are roughly the same length as the Royal<br />

Navy support ship we participated in building three years ago,<br />

all comparisons regarding the electrical specification end there,”<br />

says Ciprian Neamtu, Technical Manager – <strong>Alewijnse</strong> Marine<br />

Galati . “The power management system, for instance, has to cope<br />

with six generators when normally there would be three or four.<br />

This is because there are more main deck consumers in the form<br />

of high-tech equipment, such as an ROV, which all have to be supported.<br />

The first challenge will be to provide redundancy for the<br />

extra generators.”<br />

Similarly, the DP2 dynamic-positioning system to be installed also<br />

has more demanding requirements because the number of modules<br />

has been increased for redundancy in order to comply with DP<br />

Class 2 rules. Redundancy has to be provided at all levels to make<br />

sure that any single failure will not result in loss of position. “The<br />

electrical equipment aboard both of these ships is very complex.<br />

One of the most complex vessels we have built,” continues Ciprian.<br />

“But we like challenges and are used to pushing the limits when<br />

the need arises”.<br />

The project team coordinated by senior project manager, Alexandru<br />

Munteanu, and junior project manager, Gabriel Savin, will<br />

have plenty of those because <strong>Alewijnse</strong> has been awarded total<br />

responsibility for integrating all of the electrical systems on board,<br />

for which work is already well under way.<br />

“We quoted for this project 18 months ago and the contract was<br />

signed at the end of 2012. Detailed engineering began earlier this<br />

year, which is important for the shipyard because productivity<br />

needs to be at a high level. As well as supplying detailed drawings,<br />

cable routing, item and device list, and equipment location. We<br />

have also made our software database available to them for maximum<br />

efficiency.”<br />

The project team was also challenged by having two different<br />

companies of the Damen Group to work with, namely, Damen<br />

Schelde Naval Shipbuilding in Vlissingen and Damen Shipyards<br />

in Gorinchem. Alexandru Munteanu: “We remained in very close<br />

contact with Damen’s team and made doubly sure that everything<br />

was crystal clear to them, including all diagrams. This ensured that<br />

the request was fully understood and that the client was being informed<br />

correctly regarding the final scope of delivery of the electrical<br />

system.”<br />

<strong>Alewijnse</strong> Newsflash | 16<br />

17 | <strong>Alewijnse</strong> Newsflash


Products<br />

Products<br />

AC- or DC-distribution for installations aboard ships<br />

Increase in the use of<br />

frequency converters<br />

About 15 years ago, no one questioned the type<br />

of power distribution. Most ships were equipped with<br />

AC power distribution. The majority of the rotating<br />

equipment aboard was driven by asynchronous<br />

motors, which needed an alternating current to be able<br />

to rotate.<br />

DC distribution existed only in special cases, such as<br />

in submarines. Now there is a tendency to choose DC<br />

power distribution. Why should DC-distribution be<br />

used<br />

The answer to that question can be found in the increased<br />

amount of frequency-controlled electrical equipment. 15<br />

years ago the amount of frequency-controlled electrical<br />

equipment was very limited. This was due to the fact that<br />

the inverter was very new, expensive and not so reliable.<br />

Today, inverters are commonly available and are reliable<br />

components at a reasonable price. Frequency-controlled<br />

electrical equipment is therefore now available to many<br />

consumers. This has led to a strong increase in the use of<br />

frequency converters on board, especially for ships that<br />

have a full or partial frequency-controlled electric drive.<br />

What is a frequency converter<br />

The function of the frequency converter must be explained<br />

to understand the reason for DC distribution.<br />

Almost all frequency converters consist of a rectifier and<br />

an inverter. The rectifier recovers the fixed AC and<br />

converts it into DC. The inverter uses DC and creates a<br />

variable alternating current by switching the elements of<br />

the inverter in a fixed order.<br />

There are two types of rectifiers: the diode front-end<br />

rectifier and the active front-end rectifier. The diode<br />

front-end rectifier is a static rectifier that simply rectifies<br />

the AC voltage supplied. The diode front-end rectifier is<br />

considered to be static because no active switching takes<br />

place within the controller.<br />

<strong>Alewijnse</strong> Newsflash | 18<br />

Bart van den Bosch<br />

The most basic diode front-end rectifier is a 6-pulse<br />

rectifier. Diode front-end rectifiers create harmonic<br />

distortion on the AC grid. As long as the harmonic distortion<br />

remains below certain limits, there is no problem in<br />

using this type of rectifiers. AC-filters can be used in front<br />

of the diode front-end rectifier to reduce the harmonic<br />

distortion. When the harmonic distortion level remains<br />

too high, the number of pulses of the diode front-end<br />

rectifier can be increased. This leads to more complex,<br />

more expensive and larger installations. An active frontend<br />

rectifier can also be used.<br />

The diode front-end rectifier only allows energy flow from<br />

the AC grid to the controlled device. This means that if the<br />

device produces back power, such as in cranes or fixedshaft<br />

drive lines, a brake chopper must be installed to<br />

prevent damage to the inverter. The brake chopper converts<br />

the back power into heat.<br />

The active front-end rectifier uses switching elements in<br />

such a way that almost a sine-wave current is obtained<br />

from the AC grid. The active front-end rectifier needs an<br />

LCL filter to obtain this.<br />

It is clear that the active front-end rectifier is more expensive<br />

than the 6-pulse diode front-end rectifier. The losses<br />

are also slightly higher.<br />

The active front-end rectifier can control the flow of<br />

energy in both directions. This means that if back power<br />

is expected, and if the auxiliary power consumption of<br />

the vessel is large enough to consume this back power,<br />

the rectifier does not require a brake chopper. The back<br />

power is reused in the ship.<br />

Since 12-pulse or higher pulse rectifiers lead to more<br />

complex systems with transformers that have more<br />

volume, weight and cost compared with active front-end<br />

rectifiers, they are not considered as attractive alternatives.<br />

The inverter is in principle the same as an active front-end<br />

rectifier without the LCL-filter. The inverter creates a variable<br />

frequency and voltage so that the electric motor will<br />

rotate at the desired speed.<br />

When do you apply DC-distribution<br />

DC-distribution makes the use of standard inverters<br />

possible without the large filters. Furthermore, DCdistribution<br />

makes back power exchange possible and<br />

thereby reduces the need for brake choppers. Other positive<br />

effects of DC-distribution are: no problems with<br />

harmonic current and achieving almost unity power<br />

factor.<br />

Can we conclude that DC-distribution is always the best<br />

solution for a full or partial frequency regulated electric<br />

drive The answer to that question is no.<br />

The DC power has to be created. Standard auxiliary ship’s<br />

generators produce alternating current, so a rectifier is<br />

required between the generator and the DC-distribution<br />

in order to produce DC power. As with the frequency<br />

converter, this rectifier can be a diode front-end rectifier<br />

or active front-end rectifier. If the frequency-regulated<br />

electrical equipment draws about the same amount of<br />

current as the current generated, there will be no advantage<br />

in installation costs or volume. However, if the ship<br />

contains frequency-regulated electrical equipment that is<br />

not in simultaneous use, a gain in volume and investment<br />

can be expected. In that case, the same active front-end<br />

rectifier is used for several inverters.<br />

Another reason to use DC-distribution is when variablespeed<br />

auxiliary generators are used. Variable-speed<br />

generators deliver alternating current, but not at a fixed<br />

frequency. As a result, the auxiliary diesel engine can run<br />

at its optimum working speed, which leads to a better<br />

efficiency. Depending on the brand and type of diesel<br />

engine, an improvement of up to 6% can be achieved. The<br />

auxiliary diesel engine can often supply more power from<br />

the same engine, since most engines are not designed for<br />

generator operation, requiring a fixed speed (usually 1500<br />

or 1800 rpm), but as a drive (for example, a speed range<br />

between 600 and 2200 rpm).<br />

If DC distribution is used, the AC generators do not require<br />

synchronization. The converter between the AC generator<br />

and DC distribution will adapt to the DC power supply.<br />

If the voltage is at the correct level, the generator can be<br />

connected to the distribution system. Since the converter<br />

is very fast, this will happen even before the auxiliary<br />

diesel engine is running at normal speed.<br />

The frequency freedom for the auxiliary generators is<br />

more than welcome for LNG powered auxiliary engines.<br />

The reason is that LNG powered auxiliary engines have<br />

poor dynamic response to load steps and can reduce in<br />

speed faster than the allowable frequency decrease of the<br />

AC net.<br />

DC-distribution should be considered when the ship’s<br />

distribution system needs a battery for energy storage.<br />

Battery systems can either be connected directly to the<br />

ship’s distribution system, or via a converter. When<br />

connected directly to the ship’s batteries, the ship’s<br />

distribution system must be DC. In other cases, both<br />

direct and alternating current can be considered.<br />

Technical problems with DC distribution<br />

As described above, DC power distribution has a number<br />

of advantages. However, it also has some disadvantages.<br />

Although most electrical power is consumed as DC, the<br />

rest of the ship is still needs AC power, for which converters<br />

are needed. The required AC supply is produced<br />

electronically by the static converter. Normally, two are<br />

required for redundancy. This is necessary to ensure the<br />

energy supply to vital equipment.<br />

Both static converters operate simultaneously and can<br />

work in parallel. However, this is not recommended. If a<br />

short circuit occurs on the AC network, the di/dt can<br />

increase to the point where both static converters are<br />

disabled, even if the maximum converter current has<br />

not been reached yet. Therefore the converters should<br />

be connected to isolated AC nets. This does not apply if<br />

rotating-converters are applied.<br />

Another problem is the calculation of the short-circuit<br />

levels of the DC distribution.<br />

At present, the classification bodies offer no directive<br />

on the calculation of short circuit levels for DC systems.<br />

Lloyds is currently working on guidelines.<br />

Further calculation of the DC short-circuit current is not<br />

as easy as for AC distribution. This is mainly due to the<br />

capacitors in the converters connected to the DC distribution<br />

system and the very low resistance of the DC<br />

distribution system. The DC voltage in combination with<br />

the very low-resistance leads to high short-circuit<br />

currents.<br />

<strong>Alewijnse</strong> uses a simulation program for the correct calculation<br />

of short circuit. The calculation of a short circuit<br />

is used to prove that the DC distribution system is strong<br />

enough to withstand short circuits.<br />

Conclusion<br />

As an alternative to AC distribution, DC distribution can<br />

in certain circumstances offer significant advantages with<br />

regard to lower investment and higher efficiency. This is<br />

especially interesting for ships with frequency-controlled<br />

electrical equipment. The design of a reliable and efficient<br />

DC distribution system requires extensive calculation and<br />

an understanding of the electrical system. Based on experience<br />

with AC and DC distribution systems, <strong>Alewijnse</strong> can<br />

help you to find the best electrical solution to meet your<br />

specific needs and wishes.<br />

19 | <strong>Alewijnse</strong> Newsflash


<strong>Alewijnse</strong><br />

Marine<br />

Systems<br />

<strong>Alewijnse</strong> Marine Systems is part of the<br />

<strong>Alewijnse</strong> group with over 1100 well skilled<br />

employees. <strong>Alewijnse</strong> has a long tradition in<br />

maritime technology. Every year we make<br />

sure that more than 150 ships set sail.<br />

As a full line system integrator we supply<br />

technical services, innovative electrical<br />

engineering and ICT solutions in the broadest<br />

sense of the word.<br />

Based on the latest maritime and industrial<br />

technology, we develop a broad range of<br />

system designs. These designs provide<br />

energy efficient and environmental friendly<br />

solutions for generation, distribution, storage<br />

and consumption of electrical power. Relying<br />

on a broad network of partners, we combine<br />

most modern technology with years of<br />

experience.<br />

Our expertise - Engineering & contracting -<br />

Marine automation - System design - Power<br />

generation & drive technology - Entertainment<br />

systems - Power & energy management<br />

- Navigation & communication equipment -<br />

- Electrical & ICT solutions - Integrated bridge<br />

systems - Switchboard & console solutions -<br />

Service & maintenance (24/7 worldwide)<br />

Together with our companies based in The<br />

Netherlands, Romania, Denmark, Ukraine,<br />

China, Brazil, Turkey and Vietnam we ensure<br />

you best service, worldwide, 24 hours a day –<br />

seven days a week.<br />

For more information:<br />

<strong>Alewijnse</strong> Marine Systems<br />

P.O. Box, 49 6500 AA Nijmegen<br />

The Netherlands<br />

Tel: +31 (0) 24 371 6571<br />

Fax: +31 (0) 24 371 6570<br />

E-mail: ams@alewijnse.nl<br />

<strong>Alewijnse</strong> Marine Nijmegen B.V.<br />

P.O. Box 6973, 6503 GL Nijmegen<br />

Energieweg 46/c, 6541 CX Nijmegen<br />

The Netherlands<br />

Tel: +31 (0) 24 371 63 11<br />

Fax: +31 (0) 24 371 63 10<br />

E-mail: amn@alewijnse.nl<br />

<strong>Alewijnse</strong> Marine Rotterdam B.V.<br />

P.O. Box 16, 2920 AA Krimpen a/d IJssel<br />

Van der Giessenweg 51, 2921 LP Krimpen a/d IJssel<br />

The Netherlands<br />

Tel: +31 (0) 180 460 555<br />

Fax: +31 (0) 180 511 871<br />

E-mail: amr@alewijnse.nl<br />

<strong>Alewijnse</strong> Marine Technology B.V.<br />

P.O. Box 49, 6500 AA Nijmegen<br />

Energieweg 46/g, 6541 CX Nijmegen<br />

The Netherlands<br />

Tel: +31 (0) 24 371 65 71<br />

Fax: +31 (0) 24 371 65 70<br />

E-mail: amt@alewijnse.nl<br />

<strong>Alewijnse</strong> Noord B.V.<br />

P.O. Box 567, 9200 AN Drachten<br />

Het Gangboord 18, 9206 BJ Drachten<br />

The Netherlands<br />

Tel: +31 (0) 512 570 355<br />

Fax: +31 (0) 512 549 166<br />

E-mail: and@alewijnse.nl<br />

<strong>Alewijnse</strong> International<br />

Switchboard Production<br />

P.O. Box 6993, 6503 GL Nijmegen<br />

Energieweg 46/e, 6541 CX Nijmegen<br />

The Netherlands<br />

Tel: +31 (0) 24 371 65 11<br />

Fax: +31 (0) 24 371 65 10<br />

E-mail: ap@alewijnse.nl<br />

<strong>Alewijnse</strong> Marine Galati<br />

132, Al. Moruzzi Street<br />

800223 Galati<br />

Romania<br />

Tel: +40 (0) 236 448 022<br />

Fax: +40 (0) 236 449 146<br />

E-mail: alewijnse@alewijnse.ro<br />

www.alewijnse.ro<br />

<strong>Alewijnse</strong> Ukraine Ltd.<br />

P.O. Box 179, Ukraine 54050<br />

1, Zavodskaya Square, Mykolayiv<br />

Ukraine<br />

Tel: +380 512 257 170<br />

Fax: +380 512 670 810<br />

E-mail: aua@alewijnse.nl<br />

<strong>Alewijnse</strong> do Brasil Ltda<br />

Av. Presidente Wilson 231<br />

CEP: 20.030-021<br />

District: Centro<br />

Rio de Janeiro, Brasil<br />

Tel: +55 21 9516 2308<br />

E-mail: adb@alewijnse.nl<br />

<strong>Alewijnse</strong> China<br />

No.5 Jiufeng Street<br />

Canglongdao Hi-tech Park<br />

Jiangxia District Wuhan<br />

China<br />

Tel: +86 27 819 77440<br />

Fax: +86 27 819 77441<br />

E-mail: alewijnse_public@yahoo.cn<br />

<strong>Alewijnse</strong> Vietnam<br />

Harbour View Tower<br />

4 Tran Phu Street, Haipong,<br />

Vietnam<br />

Tel: + 843 1365 23 28<br />

Fax: + 843 1365 23 29<br />

E-mail: retec@retec.com.vn<br />

<strong>Alewijnse</strong> Türkiye<br />

Antalya Serbest Bölgesi<br />

1. Cadde Burla Deposu<br />

07070 Antalya<br />

Türkiye<br />

Tel: +90 242 2593270<br />

Fax: +90 242 2591719<br />

E-mail: ams@alewijnse.nl<br />

Lantic Entertainment Systems ApS<br />

Nordlandsvej 90,<br />

8240 Risskov<br />

Denmark<br />

Tel: +44 797 4564959 or<br />

Tel: +31 24 371 63 38<br />

E-mail: info@lantic-systems.com<br />

www.lantic-systems.com<br />

Admarel B.V.<br />

Van Hennaertweg 17a<br />

2952 CA Alblasserdam<br />

The Netherlands<br />

Tel: +31 (0)78 692 19 00<br />

Fax: +31 (0)78 692 19 01<br />

E-mail: sales@admarel.nl<br />

www.admarel.nl<br />

<strong>Alewijnse</strong> Middle East LLC.<br />

Ahmed Al-Misnad Building,<br />

Ground Floor, Office 1<br />

Mohammed bin Thani Road<br />

Doha, Qatar<br />

P.O. Box 22896<br />

Phone: +974 442 77171<br />

Fax: +974 442 77117<br />

www.alewijnse.com<br />

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www.alewijnse.com

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