Alco Controls

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Alco Controls Pressure Regulators Basic Terms and Technical Information Capacity regulators Regulator series ACP and CPHE are hot gas bypass regulators and serve the purpose of compensating excess compressor capacity. Thus they prevent the generation of evaporator pressures below predetermined levels. In case of hot gas injection into the suction line, a liquid injection valve in conjunction with a solenoid valve is required to desuperheat the excessively hot suction gas. The capacity should not be reduced below 60 % of maximum in this application to avoid oil return problems. With hot gas injection at the evaporator inlet, no liquid injection valve is necessary. The injection must be such that the incremental gas volume is taken into account. No problems with oil return should be expected even when regulating 100% of capacity. Condensing pressure regulators The HP series regulator are designed to keep condensing pressures above certain levels in case of low ambient temperatures. Thus they ensure sufficient pressure at the inlet port of the expansion valve and permit trouble free startup of the refrigerant circuit independent of ambient temperatures. This kind of refrigeration circuit design is “flooding the condenser” at low ambient conditions and therefore requires increased receiver capacity. Evaporator pressure regulators Series PRE regulators serve the purpose of maintaining evaporator pressure above certain predetermined levels. The most important application is the use of several evaporators with different evaporating temperatures in conjunction with a common suction line. The freezing of water in water chillers and airconditioning systems can be safely prevented if evaporating temperatures are kept above 0°C, even when loads are greatly reduced. Crankcase pressure regulators Series PRC regulators serve the purpose of preventing excessively high suction pressures to protect compressor motors from overloading. Excessively high suction pressures can occur at startup of a refrigeration circuit in case of high loads and after defrost. Crankcase regulators are adjusted to the maximum allowed suction pressure rating of the compressors as given by the compressor manufacturers. Selection Guide for Pressure Regulators Selection Criteria Series ACP CPHE HP PRE PRC Head Pressure Control + Capacity Control + + Evaporator Pressure Regulator + Crankcase Pressure Regulator + Receiver Pressure Regulator + Catalogue Page 101 101 103 105 106 100 A2.5.1/0810/E
Alco Controls Hot Gas Bypass Regulators Series ACP Features • High quality materials and processes for high reliability and long lifetime • Internal equalization • Compact size Technical Data Adjustment Range: 0 ... 5 bar Factory Setting: 2,7 bar Max. operating Pressure PS: 31 bar Operating Temperature Range TS: –40°C ... 120°C Ambient Temperature Range: -40 ... 50°C Transport Temperature Range: -40 ... 70°C ACP Capacity Data Type Part Connection, Angle Nominal Bypass Capacity* Q n No. Solder/ODF kW inch R 134a R 22 R 407C R 404A / R 507 ACP 1 047 680 1 / 4 x 3 / 8 ” 0.21 0.35 0.41 0.30 ACP 3 047 283 1 / 4 x 3 / 8 ” 0.50 0.77 0.89 0.68 ACP 5 053 374 3 / 8 x 3 / 8 ” 1.18 1.83 2.12 1.59 *) Nominal capacities at +38°C condensing temperature, +4°C evaporating temperature (saturated temperatures / dew point) and 1 K liquid subcooling at the inlet of the expansion valve. Hot Gas Bypass Regulators Series CPHE Features • High quality materials and processes for high reliability and long lifetime • Superior partial load performance due to double seat orifice design (CPHE-3 to CPHE-6) • Modular design for economical logistics and easy assembly and servicing • External equalization Specific connection sizes and flanges available on request. Selection see page 90. CPHE Technical Data Adjustment Range: -0,4 ... 5 bar Factory Setting: 1,4 bar Max. operating Pressure PS: 28 bar Operating Temperature Range TS: –40°C ... 120°C Ambient Temperature Range: -40 ... 50°C Transport Temperature Range: -40 ... 70°C A2.5.1/0810/E 101
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Alco Controls Electronic Controller
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Alco Controls Accessories Type Part
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Alco Controls Block Diagram EC3-33x
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Alco Controls Selection table TCP/I
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Page 95 and 96: Alco Controls Coils ASC Standards
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Alco Controls Description Type Part
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Alco Controls Suction accumulators
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A2.5.1/0810/D Emerson Electric GmbH
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Alco Controls

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