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Boeing 737-236 series 1, G-BGJL: Main document - Leonardo

Boeing 737-236 series 1, G-BGJL: Main document - Leonardo

Boeing 737-236 series 1, G-BGJL: Main document - Leonardo

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The upper skin on the left wing was torn upwards, the correspondingsections of lower skin were<br />

severely bulged downwards and theribs inside the tank were buckled. All of the damage to the<br />

leftwing structure, with the exception of the broken access panel,was consistent with a rapid overpressure<br />

of the tank cavity resultingfrom the ignition of fuel vapour within the tank.<br />

The rest of the airframe was free of mechanical damage, but hadsuffered extensive fire damage.<br />

1.12.1.4 Airframe fire damage - general<br />

The aircraft was extensively damaged by fire. Most of the lightalloy components in the aft region<br />

of the left engine nacellewere melted or burnt away. The left wing lower aft surfaces, largesections<br />

of the trailing edge flaps inboard of the engine andthe lower surfaces of the flaps outboard of the<br />

engine were melted,and the remaining regions of the left inner wing and the mainlanding gear bay<br />

were superficially fire-damaged. The lower skinof the left tailplane was burnt through over a region<br />

extendingapproximately 1 metre inboard from the tip.<br />

The rear fuselage was extensively burnt between the wing trailingedge and the rear doors; a large<br />

part of the left fuselage sidebetween frames 787 and 887 (approximately seat rows 17 to 21)was<br />

completely burnt away.(Appendix 8 Fig a) The wholeof the fuselage aft of the rear cargo door and<br />

the tail sectionhad collapsed onto the ground.<br />

Most of the passenger cabin ceiling and crown skins were burntaway (Appendix 8 Figs a-b) and all<br />

of the overhead luggagebins were destroyed. The support beams which carried the cabinfloor above<br />

the rear cargo hold were burnt away in the centralaisle area and on the right side of the cabin (in the<br />

areas immediatelyforward of, and aft of, the rear cargo door), allowing most ofthe cabin floor<br />

above the hold to collapse down onto the baggage.Most of the cabin interior fittings and seats in<br />

this sectionof the cabin were destroyed completely or were very extensivelydamaged. The interior<br />

fittings in the centre and forward sectionsof the cabin were generally less severely affected by the<br />

fire.However, there was considerable local variability, particularlyin the severity of seat damage.<br />

Notably, seats 8C and 9C (leftaisle seats just forward of the overwing exits) were<br />

completelydestroyed, whereas the adjoining seats were relatively intact.(Appendix 8 Fig c)<br />

1.12.2 Subsequent detailed examination<br />

1.12.2.1 Engines<br />

Following removal of the left engine it was transported to anoverhaul shop where it was stripped to<br />

its basic components. Thisshowed that, apart from damage to the combustion section it appearedto<br />

be generally in good condition, although it was noted thatsome turbine blade rubbing had occurred,<br />

apparently due to enginecase distortion after the CCOC rupture.<br />

All components of the combustion section of the engine were subjectedto detailed examination<br />

both at the manufacturer's premises andthe Royal Aircraft Establishment, Farnborough under AAIB<br />

supervision.In addition to a bench test in the overhaul shop, the FCU wasdespatched back to its<br />

manufacturer for testing.<br />

Only the dome portion of combustor can No 9 was subjected to detailedfractography, because the<br />

degree of burning and material losson the aft portion of the can precluded examination of the<br />

3rd/4thliner joint area. In the following description, positions of thecan fracture surface are by<br />

reference to 'clock' positions, viewedfrom the front with 12 o'clock being the mounting lug.<br />

From 10 o'clock to 2 o'clock, the fracture surface had sufferedconsiderable rubbing and, in the<br />

vicinity of the cross-over tubes,severe burning prevented identification of the nature of the

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