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<strong>Technical</strong> <strong>Service</strong> <strong>Bulletin</strong><br />
<strong>Bulletin</strong> Number: TSB-10-001 Revision Number: 1.1<br />
This notice supersedes <strong>Bulletin</strong> number: N.A.<br />
Issue Date: 27/10/10<br />
Subject<br />
Change of Diesel Pump to Various Diesel Units.<br />
Introduction<br />
Piusi have concluded manufacturing the common Diesel pump named the ‘BP2000’ or ‘DIESEL PUMP 2000’ this<br />
item has been superseded by the ‘BP3000’ pump. When a BP2000 pump is replaced with a BP3000 pump some<br />
difficulty can be experienced when retro fitting. The following document contains information to assist in<br />
retrofitting a new pump to tanks plumbed for BP2000 pumps.<br />
Description<br />
There are two main options for replacing the pump on a transfer unit that was originally factory fitted with a BP2000<br />
pump. The simplest solution is to replace the pump with a Selecta bare economy pump (382-009) which of similar<br />
design will fit without any extra fittings or changed to plumbing. The second option is to replace using the BP3000<br />
pump that is made with a completely new design and shape which enables improved performance and flexibility.<br />
The BP3000 pumps inlet/outlet are located on the same side of the pump head and utilise special connectors instead<br />
of the ¾” BSP ports used on the BP2000 pump. The BP3000 has an open flow capability of transferring 45L/min<br />
compared to 40L/min open flow with the BP2000.<br />
Effected Products<br />
UPD100-1 TKD200-1 SQDN200-1<br />
SQDN400-1 SQDN400-2 SQDNA400-1<br />
SQDNA400-2 SQDN600-1 SQDN600-2<br />
SQD300-1 SQD300-2 SQD400-1<br />
SQD400-2 SQD800-1 SQD800-2<br />
SQD1000-1 SQD1000-2<br />
The -1 prefix indicates that a BP2000 pump is fitted<br />
The -2 prefix indicated that a BP2000 pump plus litre meter is fitted.<br />
Action Required<br />
Nil (Action only required when retrofitting a BP3000 to a product factory fitted with the BP2000 pump)<br />
Parts List<br />
PF0223 BP2000 (Bare pump made by Piusi)<br />
382-009 Selecta Bare economy pump (of similar design as the BP2000)<br />
F0022325A BP3000 (Bare pump Made by Piusi with 2x 19mm hose tails)<br />
F16172000 Hose tail 19mm (Qty 2) for BP3000 connections<br />
F16173000 Hose tail elbow 19mm (Qty 1) for BP3000 connections<br />
F16178000 Flanged elbow with 1”BSP female thread (Qty 1) for use with BP3000<br />
PF0225-33 Diesel Hose 19mm I.D. (unit of measure per meter).<br />
Author: TT Page 1
<strong>Technical</strong> <strong>Service</strong> <strong>Bulletin</strong><br />
<strong>Bulletin</strong> Number: TSB-10-001 Revision Number: 1.1<br />
This notice supersedes <strong>Bulletin</strong> number: N.A.<br />
Issue Date: 27/10/10<br />
Warranty Detail<br />
Where an approved warranty claim has been processed; the warranty department will issue a BP3000 pump with<br />
appropriate fittings to replace a faulty pump and connect a BP3000 pump to the diesel tank<br />
Additional Details<br />
The BP2000 and 382-009 pumps feature (3/4” BSP) inlet and outlet on opposite sides of the pump head the as<br />
shown below). The B3000 inlet and outlet are on the same sides of the pump head. The arrangement of inlets and<br />
outlets on the BP3000 means that the final plumbing will be different than the original product.<br />
Outlet Inlet<br />
The two hose tail fittings attach to the pump in a simmilar manner to hydraulic fittings. There is<br />
a o-ring inside the inlet/outlet ports on the head of the pump. The Hosetail slides into the port and<br />
seals against the o-ring; once the hose-tail is in place it is locked firmly in position by the two half<br />
plates which are screwed down against the pump housing. The Flange fitting is screwed down against the inlet/outlet<br />
port with the supplied o-ring between the pump and fitting for an effective seal. See the below example of both a<br />
hose tail and flange fitting connected to the pump.<br />
Author: TT Page 2<br />
Inlet Outlet<br />
BP2000 and 382-009 BP3000<br />
The BP3000 utilises three different fittings as shown.<br />
Code: F16172000 Straight 19mm hose tail (two hose tails) plus the half<br />
plates and screws required to install to the pump.<br />
Code: F16173000 90º Hose tail 19mm (one hose tail) plus the half plates<br />
and screws required to install to the pump.<br />
Code: F16178000 Flanged 1” BSP threaded elbow (one elbow) plus o-ring<br />
and screws required to install to the pump.
<strong>Technical</strong> <strong>Service</strong> <strong>Bulletin</strong><br />
<strong>Bulletin</strong> Number: TSB-10-001 Revision Number: 1.1<br />
This notice supersedes <strong>Bulletin</strong> number: N.A.<br />
Issue Date: 27/10/10<br />
The BP3000 however has more flexibility as the base plate can be fitted to the four sides of the motor and the<br />
electric switch can also be fitted in four orientations allowing the pump to be installed into smaller areas than the<br />
BP2000 pump.<br />
All configurations detailed in this bulletin are with the pump being connected to tanks via the<br />
two holes identified below.<br />
Author: TT Page 3<br />
Switch box can fit to the motor in four<br />
different orientations as required to suit the<br />
users plant or specific needs.<br />
The Base plate can also be fitted to four<br />
sides of the electric motor which now<br />
allows the pump to be fitted in smaller areas<br />
as the plumbing only needs to access one<br />
side of the pump.
<strong>Technical</strong> <strong>Service</strong> <strong>Bulletin</strong><br />
<strong>Bulletin</strong> Number: TSB-10-001 Revision Number: 1.1<br />
This notice supersedes <strong>Bulletin</strong> number: N.A.<br />
Issue Date: 27/10/10<br />
Guide to retrofitting pump<br />
As there are no changes to plumbing or extra fittings required when fitting a 382-009 pump the following guide only<br />
details how to retrofit the BP3000 pump to each product that Selecta offers with the BP2000 pump. For each<br />
product a list has been provides of parts required to fit the new pump and a reference photo or diagram how we<br />
suggest the pump to be plumbed. When screws from the older pump are used to attach the BP3000 to mounting<br />
points on the tank (do not over tighten the screws for risk of stripping the thread or creating holes in the tank). You<br />
may need to change the orientation of the pumps base plate and switch box to match photos and diagrams shown. As<br />
many diesel units are supplied with a 4 meter delivery hose with swaged ends, you may need to cut off the end of<br />
the hose and fit a (187-HS12) hose clamp to connect a delivery line to the pumps outlet; in this guide hose clamps<br />
have not been mentioned as some users will be able to reuse their existing clamps and hose.<br />
Old Product Code UPD100-1 Pump: BP2000<br />
New Product Code UPD100-X1 Pump: BP3000<br />
Author: TT Page 4<br />
With BP2000 With BP3000<br />
Code: Qty: Description:<br />
F0022325A 1 BP3000 bare pump (with 2 straight hose tails)<br />
F16173000 2 90º Hose tail 19mm<br />
Old Product Code TKD200-1 Pump: BP2000<br />
New Product Code TKD200-X1 Pump: BP3000<br />
With BP3000<br />
Code: Qty: Description:<br />
F0022325A 1 BP3000 bare pump (with 2 straight hose tails)
<strong>Technical</strong> <strong>Service</strong> <strong>Bulletin</strong><br />
<strong>Bulletin</strong> Number: TSB-10-001 Revision Number: 1.1<br />
This notice supersedes <strong>Bulletin</strong> number: N.A.<br />
Issue Date: 27/10/10<br />
Old Product Code<br />
SQDN200-1<br />
SQDNA400-1<br />
SQDN600-1<br />
SQDN200-X1<br />
Pump: BP2000<br />
New Product Code SQDNA400-X1<br />
SQDN600-X1<br />
Pump: BP3000<br />
Was the tank modified to better suit the BP3000 pump? YES<br />
Details of the modification:<br />
To allow for neater plumbing of the BP3000, Silvan added two additional<br />
mounting points to the tank that use a different screw, yet both the current and<br />
older tanks will both allow the BP3000 to be fitted. Older tanks however require<br />
additional fittings for connection to Low-Profile tanks. It is suggested that users<br />
compare their tanks to the photo shown (on right) to determine which way they<br />
would like to connect the pump.<br />
Option 1 to Retrofit using the older mounting holes on the tank use the following components.<br />
Code: Qty: Description:<br />
F0022325A 1 BP3000 bare pump (with 2 straight hose tails that are not used)<br />
F16173000 2 90º Hose tail 19mm<br />
Option 2 to retrofit using the new mounting holes on the tank which will orientate the pump in the same direction as<br />
the current -X1 models from manufacturing use the following components.<br />
Code: Qty: Description:<br />
F0022325A 1 BP3000 bare pump (with 2 straight<br />
hose tails)<br />
F16173000 1 Curved hose tail 19mm<br />
SQKHI/LO2 2 Screws<br />
WM6FT 2 Washer<br />
Author: TT Page 5<br />
New mounting points that<br />
require 2x SPKHI/LO2 to<br />
fit pump.
<strong>Technical</strong> <strong>Service</strong> <strong>Bulletin</strong><br />
<strong>Bulletin</strong> Number: TSB-10-001 Revision Number: 1.1<br />
This notice supersedes <strong>Bulletin</strong> number: N.A.<br />
Issue Date: 27/10/10<br />
Old Product Code<br />
SQDNA400-2<br />
SQDN600-2<br />
SQDNA400-X2<br />
Pump: BP2000<br />
New Product Code SQDN600-X2 Pump: BP3000<br />
Was the tank modified to better suit the BP3000 pump? YES<br />
Details of the modification:<br />
To allow for neater plumbing of the BP3000 Silvan added two additional<br />
mounting points to the tank that use a different screw, yet both the current and<br />
older tanks will both allow the BP3000 to be fitted. Older tanks however require<br />
additional fittings for connection to Low-Profile tanks. It is suggested that users<br />
compare their tanks to the photo shown (on right) to determine which way they<br />
would like to connect the pump.<br />
Option 1 to Retrofit using the older mounting holes on the tank use the following components.<br />
Code: Qty: Description:<br />
F0022325A 1 BP3000 bare pump (with 2 straight<br />
hose tails that are not used)<br />
F16173000 2 Curved hose tail 19mm<br />
Connect the pump as per Option 1 for the SQDN200-1.<br />
Fit the two elbows to the pump except this time position the outlet as<br />
shown so that it can be directed up towards the litre meter.<br />
Aim the outlet up towards the<br />
Litre meters inlet.<br />
Option 2 to retrofit using the new mounting holes on the tank which will orientate the pump in the same direction as<br />
the current –X2 models from manufacturing use the following components. For reference see photo of how the new<br />
production units are to be plumbed.<br />
Code: Qty: Description:<br />
F0022325A 1 BP3000 bare pump (with 2 straight<br />
hose tails)<br />
SQKHI/LO2 2 Screws<br />
WM6FT 2 Washer<br />
PF0225-33 0.6 Diesel Hose<br />
Fit the two straight hose tails into the pump and fit hose to inlet and outlet.<br />
The 0.6m hose from the outlet must run to the inlet on the litre meter (see<br />
back of meter to identify the inlet)<br />
Note: Older transfer units litre meters where plumbed with a different<br />
inlet/outlet configuration to that of the meter shown on the right. Ensure that<br />
you confirm the direction of flow through the meter before attaching any<br />
fittings.<br />
Author: TT Page 6<br />
New mounting points that<br />
require 2x SPKHI/LO2 to<br />
fit pump.
<strong>Technical</strong> <strong>Service</strong> <strong>Bulletin</strong><br />
<strong>Bulletin</strong> Number: TSB-10-001 Revision Number: 1.1<br />
This notice supersedes <strong>Bulletin</strong> number: N.A.<br />
Issue Date: 27/10/10<br />
Old Product Code<br />
SQD300-1<br />
SQD400-1<br />
SQD800-1<br />
SQD300-X1<br />
Pump: BP2000<br />
New Product Code SQD400-X1<br />
SQD800-X1<br />
Pump: BP3000<br />
Was the tank modified to better suit the BP3000 pump? YES<br />
Code: Qty: Description:<br />
F0022325A 1 BP3000 bare pump (with 2 straight hose tails)<br />
F16173000 1 Curved hose tail 19mm<br />
Fit the pump in the same location as the BP2000 pump using the two<br />
screws (SPKHI/LO3) as used by the older pump. You may have some<br />
difficulty getting the screws to go through the holes in the base plate of<br />
the pump. This can be remedied by placing the pump on a work bench<br />
and drilling out the hole slightly or by using a spanner to work the<br />
screw through the base plate before you fit it to the tank.<br />
Author: TT Page 7<br />
To improve how the BP3000 pump is<br />
plumbed to the tank some additional<br />
mounting points where added to allow this<br />
pump to be fitted via a base plate. It is<br />
however still possible to connect the pump<br />
to older model tanks.
<strong>Technical</strong> <strong>Service</strong> <strong>Bulletin</strong><br />
<strong>Bulletin</strong> Number: TSB-10-001 Revision Number: 1.1<br />
This notice supersedes <strong>Bulletin</strong> number: N.A.<br />
Issue Date: 27/10/10<br />
Old Product Code<br />
SQD300-2<br />
SQD400-2<br />
SQD800-2<br />
SQD300-X2<br />
Pump: BP2000<br />
New Product Code SQD400-X2<br />
SQD800-X2<br />
Pump: BP3000<br />
Was the tank modified to better suit the BP3000 pump? YES<br />
Code: Qty: Description:<br />
F0022325A 1 BP3000 bare pump (with 2 straight hose tails)<br />
F16173000 1 Curved hose tail 19mm<br />
PF0225-33 0.6 Diesel Hose<br />
Author: TT Page 8<br />
To improve how the BP3000 pump is<br />
plumbed to the tank some additional<br />
mounting points where added to allow this<br />
pump to be fitted via a base plate. It is<br />
however still possible to connect the pump<br />
to older model tanks.<br />
Fit the pump and suction line in the same manner as per the -1 unit’s detailed on page 7. To connect the pump to the<br />
litre meter fit a length of hose between the BP3000 and the elbow from the litre meters inlet.
<strong>Technical</strong> <strong>Service</strong> <strong>Bulletin</strong><br />
<strong>Bulletin</strong> Number: TSB-10-001 Revision Number: 1.1<br />
This notice supersedes <strong>Bulletin</strong> number: N.A.<br />
Issue Date: 27/10/10<br />
Old Product Code SQD1000-1 Pump: BP2000<br />
New Product Code SQD1000-X1 Pump: BP3000<br />
Code: Qty: Description:<br />
F0022325A 1 BP3000 bare pump (with 2 straight hose tails)<br />
F16173000 1 Curved hose tail 19mm<br />
Fit the pump to the tank as shown and fit the existing suction line to the curved hose tail at the pumps<br />
inlet.<br />
Author: TT Page 9
<strong>Technical</strong> <strong>Service</strong> <strong>Bulletin</strong><br />
<strong>Bulletin</strong> Number: TSB-10-001 Revision Number: 1.1<br />
This notice supersedes <strong>Bulletin</strong> number: N.A.<br />
Issue Date: 27/10/10<br />
Old Product Code SQD1000-2 Pump: BP2000<br />
New Product Code SQD1000-X2 Pump: BP3000<br />
Due to how the original product was plumbed there currently isn’t a viable way to plumb a BP3000 pump<br />
to this tank and meter, as the litre metre will not be properly supported to the tank. For instances where<br />
pump replacement is required on this product model a 382-009 pump needs to be fitted using the same<br />
plumbing arrangement as the original product.<br />
Author: TT Page 10
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