automatic modular casting line type bav multi-stick ... - Azienda in fiera

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controller (lateral motion for de-moulding); 3) Casting circuit (10 moulds line) constituted of: a) Bodies Section - 2 branches of PVC flanged pipe diam. 120 mm.(10 mt.) and diam. 63 mm.; - 10 clamp saddles 120mm x ¾”; - 10 ball manual valves diam. ¾” complete of hose nipples; - 2 plastic slip level tanks 30 lt. Capacity; - 2 electro-mechanical slip level controls; - 03+03 pneumatic valves complete of position magnetic sensors (2 each one); - 02 manual ball valves diam. 2” - Set of silicon rubber pipe for slip feeding to the moulds; b) Rims section - 2 branches of PVC flanged pipe diam. 120 mm.(10 mt.) and diam. 63 mm.; - 10 clamp saddles 120mm x ¾”; - 10 ball manual valves diam. ¾” complete of hose nipples; - 2 plastic slip level tanks 30 lt. Capacity; - 2 electro-mechanical slip level controls; - 03+03 pneumatic valves complete of position magnetic sensors (2 each one); - 02 manual ball valves diam. 2” - Set of silicon rubber pipe for slip feeding to the moulds; 4) Drainage circuit (10 moulds line) constituted of: a) Bodies Section - 01 air blower (low pressure) for slip drainage complete of filter; - 2 branches of PVC flanged pipe diam. diam. 63 mm.(32 mt.); - 10 clamp saddles 63mm x ½”; - 10 ball manual valves diam. ½”complete of hose nipples; - 02 over pressure mechanical valves diam. 1” ½; - 02 pneumatic ball valves diam. 2” complete of position magnetic sensors (2 each one); - 01 pneumatic pump diam. 2” (slip recovery); b) Rims section - 01 air blower (low pressure) for slip drainage complete of filter; - 2 branches of PVC flanged pipe diam. diam. 63 mm.(32 mt.); - 10 clamp saddles 63mm x ½”; - 10 ball manual valves diam. ½”complete of hose nipples; - 02 over pressure mechanical valves diam. 1” ½; - 02 pneumatic ball valves diam. 2” complete of position magnetic sensors (2 each one); - 5) N. 10 axial fans diam. 300 mm. 220/380V 50Hz. – installed power 150W 6) Compressed air circuit (30 moulds line) constituted of: - 01 Centralized electro-pneumatic panel (3 casting units) including; - 01 air filter regulation group diam. 1” (0 – 7 bars); - 06 air pressure regulators diam. ½”; (0-7 bars); - 03 double solenoid 5/2 electric-valve ½” 24VAC (double effect pneumatic cylinder for lower moulds sliding); - 12 solenoid pilot electric valve 5/2 1/8” 24 VAC (pneumatic activated valves DN50 Main slip feeding) complete of distributor and accessories;
- 06 double solenoid 5/2 electric-valve ½” 24VAC (double effect pneumatic cylinders for lockage of rims moulds metal frames); - 06 double solenoid 5/2 electric-valve ½” 24VAC (double effect pneumatic springs for individual closing of rims moulds); - 06 double solenoid 5/2 electric-valve ½” 24VAC (double effect pneumatic springs for individual closing of bodies moulds); - 06 double solenoid 5/2 electric-valve ½” 24VAC (double effect pneumatic cylinders for individual sloping of rims moulds); - 03 double solenoid 5/2 electric-valve ½” 24VAC (double effect pneumatic compact pressing devices for individual closing of lateral sides moulds); - 03 on/off electric valve diam. ½” for actioning pneumatic pump for slip recovery; - Mufflers and accessories; - 06 Pneumatic guns complete of spiral pipeline L=32 mt.; - 60 pneumatic springs (short - run) 40 mm. for bodies moulds vertical closing system (single pressing system); - 60 pneumatic springs (short - run) 40 mm. for rims moulds vertical closing system (single pressing system); - 60 pneumatic devices (short - run) – for lateral moulds closing system (single pressing system); - Set of accessories and plastic flexible pipe for connections; - n.30 double effect pneumatic cylinders (short run) for steel frames blockage during casting process (rims moulds); - n.30 double effect pneumatic cylinders for rim sloping during slip drainage phase; - 09 solenoid pilot electric valve 5/2 1/8” 24 VAC (pneumatic activated valves DN50 - fast drying and de-watering process) complete of distributor and accessories; - 7) Painted steel pipes for compressed air distribution to the casting moulds (fast drying and dewatering process) complete of automatic three ways valves, distributors, manual valves, connections, compressed air regulation group and accessories. N.03 different circuits and pipelines. 8) Hydraulic safety devices against suspended structures falling. The system is composed with 2 pistons equipped of integrated flow control devices and out-let electric signal. 9) Centralized electric control board dim. 2800 x 400 x 2000 mm. (3 casting units) constituted of: It should control the following motors: - 03 by 3 kW/each (central casting unit – lifting moulds); - 03 by 1,5 kW/each (central casting unit – opening lateral moulds) - 06 by 1,5 kW/each (air blowers for slip drainage) - 12 by 1,5 kW/each (deposit belt conveyors – longitudinal motion) - 12 by 0,25 kW/each (deposit belt conveyors – lateral motion) - 30 axial fans diam. 300 mm. - 220/380V 50Hz. – installed power 150W Should be controlled the following equipment: - 42 solenoid electric pilot valves 5/2 diam. 24V AC; - 03 on/off electric valve diam. ½” 24VAC; - 12 pressure switches; - 12 magnetic sensors for chain conveyor sliding removable guides; - 18 limit switches for vertical motion control; - 06 limit switches for horizontal motion control (moulds opening); - 24 limit switches for lateral motion of chain conveyors; - 06 electric limit switches (conveyors for transport pieces control);
Page 1: AUTOMATIC MODULAR CASTING LINE TYPE
Page 5 and 6: - vertical high precision linear gu
Page 7: 6) Automatic casting; 7) Option of

automatic modular casting line type bav multi-stick ... - Azienda in fiera

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