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SKF Maintenance and Lubrication Products

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R2F grease test rig<br />

ROF+ grease test rig<br />

<strong>Lubrication</strong> ability<br />

The R2F test assesses the high temperature performance <strong>and</strong> lubricating<br />

ability of a grease. A shaft with two spherical roller bearings in their<br />

respective housings is driven by an electric motor. The bearings are run<br />

under load, the speed may be varied <strong>and</strong> heat can be applied. The test<br />

method is carried out under two different conditions after which the<br />

wear of the rollers <strong>and</strong> the cage is measured. Test A is conducted at<br />

ambient temperature <strong>and</strong> a “pass” rating means that the grease can be<br />

used to lubricate large bearings at normal operating temperatures <strong>and</strong><br />

also in low vibrating applications. Test B runs at 120 °C (250 °F) <strong>and</strong> a<br />

“pass” rating indicates suitability for large bearings at high temperatures.<br />

Copper corrosion<br />

Lubricating greases should protect copper alloys used in bearings from<br />

corrosive attack while in service. To assess these properties, a copper<br />

strip is immersed in the grease sample <strong>and</strong> placed in an oven. The strip<br />

is then cleaned <strong>and</strong> the degradation is observed. The result is rated by<br />

a numerical system <strong>and</strong> a rating above 2 indicates poor protection.<br />

Extreme pressure (EP) performance<br />

The 4-ball weld load test rig uses three steel balls held in a cup. A fourth<br />

ball is rotated against the three balls at a given speed. A starting load is<br />

applied <strong>and</strong> increased at pre-determined intervals until the rotating ball<br />

seizes <strong>and</strong> welds to the stationary balls. Values above 2 600 N are<br />

typically expected in EP grease. Under the 4-ball wear scar test, <strong>SKF</strong><br />

applies 1 400 N (st<strong>and</strong>ard test uses 400 N) on the fourth ball during<br />

1 minute. The wear on the three balls is measured <strong>and</strong> values below<br />

2 mm are considered as appropriate values for EP greases.<br />

Fretting corrosion<br />

Vibrating or oscillating conditions are typical causes for fretting corrosion.<br />

Under the FAFNIR test, two thrust ball bearings are loaded <strong>and</strong> subjected<br />

to oscillation. The wear on each bearing is then measured. A wear below<br />

7 mg indicates good fretting protection.<br />

Rolling bearing grease life<br />

The R0F <strong>and</strong> ROF+ tests determine the grease life <strong>and</strong> its high<br />

temperature performance limit (HTPL). Ten deep groove ball bearings<br />

are fitted into five housings <strong>and</strong> filled with a given quantity of grease.<br />

The test is undertaken at a pre-determined speed <strong>and</strong> temperature.<br />

Axial <strong>and</strong> radial loads are applied <strong>and</strong> the bearings run to failure.<br />

The time to failure is recorded in hours <strong>and</strong> a Weibull life calculation<br />

is made to establish the grease life. This information can then be used<br />

to determine re-lubrication intervals in an application.<br />

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