ASSEMBLY AND PARTS ALBUM - Kipor Power Systems
ASSEMBLY AND PARTS ALBUM - Kipor Power Systems
ASSEMBLY AND PARTS ALBUM - Kipor Power Systems
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<strong>ASSEMBLY</strong> <strong>AND</strong> <strong>PARTS</strong> <strong>ALBUM</strong><br />
KGE1000Ti(1)<br />
1<br />
2<br />
5<br />
6<br />
7<br />
4<br />
181<br />
61<br />
8<br />
6<br />
10<br />
3<br />
11<br />
12<br />
13<br />
60<br />
34<br />
17<br />
38<br />
35<br />
59<br />
33<br />
14<br />
37<br />
56 57 58<br />
144<br />
15<br />
16<br />
54<br />
40<br />
31<br />
28<br />
30<br />
24<br />
24<br />
18<br />
52<br />
25<br />
45 22<br />
27<br />
28<br />
28<br />
42<br />
24<br />
44<br />
13<br />
22<br />
26<br />
19<br />
51<br />
41 21<br />
20<br />
49 48 47<br />
46<br />
43<br />
44<br />
No. Code. Description Qty. No. Code. Description Qty. No. Code. Description Qty. No. Code. Description Qty. No. Code. Description Qty. No. Code. Description Qty.<br />
1 KGE1000Ti-06610 Rear case 1 26 KGB1000Ti-07002 Fuel pipe<br />
1 51 KGE1000Ti-06201 Left case lid 1 76 KGE1000Ti-13100CH Control panel (H) 101 KG160-01019 Wire clip<br />
1 126 KG55-10218 Air conduit pipe( ) 1<br />
2 KGE1000Ti-06601 Seal strip 1 27 KG55-01036a Air inlet pipe 1 52 KGE1000Ti-00006 Screw M6 1 77 GB/T818-2000 H-type plus screw M5 8 6 102 KGE1000Ti-00001 Fixing plate of wire clip 1 127 KG55-10200 Carburetor 1<br />
3 KGE1000Ti-06115 Back-cover fixing inserter of rear case 6 28 KGE1000Ti-07007 Clip 9<br />
3 53 GB/T6172-2000 Nut M3<br />
7 78 KGE1000Ti-0302 Cylinder head air guide plate(2) weldment 1 103 KG55-01029a Oil dipstick sleeve 1 128 KG55-10100 Air inlet pipe 1<br />
4 KGE1000Ti-06310 Right case 1 29 KGE1000Ti-05600 Ground cable of engine mountings 1 54 KGE1000Ti-05205 Micro-active switch fixing plate 1 79 KGE1000Ti-04202 Gasket<br />
6 104 KG55-00000 KG55 engine 1 129 KG55-01034 Air outlet pipe 1<br />
5 GB/T97.1-85 Gasket 6<br />
8 30 KGE1000Ti-07100 Vaccum fuel pump 1 55 KG55-12005a Starter rope 1 80 KGE1000Ti-04301 Upper damping sleeve 2 105 KG55-01028 Air guide cover stud( ) 2 130 KG55-01002 Bleeding pipe 1<br />
6 GB/T818-2000 H-type plus screw M6X20 3 31 KGE1000Ti-07003 Fuel pipe<br />
1 56 GB/T845-85<br />
Self-tapping plus screw ST3.5X10-C-H 2 81 KGE1000Ti-04302 Upper shaft bushing 1 106 KG55-01014 Air guide cover stud( ) 1 131 KGE1000Ti-04201 Lower damping sleeve 4<br />
7 KGE1000Ti-06401 Right case coping 1 32 KG55-05006 Starter ratchet reel 1 57 KWX7-4<br />
Micro-active switch 1 82 GB/T5788-2000 Hexagonal flange bolt M5 20 6 107 KG55-01029a Crankcase cover<br />
132 KGE1000Ti-04204 Lower hollow shaft 2<br />
8 KGE1000Ti-06402 Sponge strip of right case coping 2 33 KGE1000Ti-0008 Damping cushion 2 58 GB/T818-2000 H-type pluse screw M3X15 1 83 KG55-01009a Cylinder head cover 1 108 KG55-14200 Oil alert system 1 133 KGE1000Ti-04100 Mountings weldment of engine 1<br />
9 GB/T5789-1986 Hexagonal flange bolt M6 25 1 34 KGE1000TC-05300 Inverter module 1 59 KGE1000Ti-06202 Sponge strip of left case lid(1) 1 84 KGE1000Ti-04303 Upper hollow shaft 1 109 GB/T5789-1986 Hexagonal bolt M5X15 3 134 KGE1000Ti-04203 Lower shaft bushing 2<br />
10 KGE1000Ti-07009 Protective sleeve 1 35 KGE1000Ti-06502 Sponge strip of front case 2 60 KGE1000Ti-06203 Sponge strip of left case lid(2) 1 85 KG55-01033 O-ring<br />
1 110 KGE1000Ti-05201 Trigger 90A<br />
1 135 GB/T5789-1986 Hexagonal flange bolt M6 16 3<br />
11 KGE1000Ti-06301 Cross type protective holder of right case 1 36 KGE1000Ti-06003 Starter handle cover 1 61 GB/T818-2000 H-type pluse screw M5 20 4 86 KG55-08001a Exhaust pipe 1 111 GB/T818-2000 H-type pluse screw M6 10 1 136 KD10-02100 Alternator stator 1<br />
12 KGE1000Ti-00007 Bolt M6X105 2 37 KGE1000Ti-06001 Electrical elements protect cover 62 GB/T845-85<br />
Self-tapping plus screw ST4.81 5-C-H 1 87 KG55-01023 Exhaust pipe washer 1 112 KGE1000Ti-03031 Air guide plate weldment of oil sump 1 137 GB/T5789-1986 Hexagonal flange bolt M6 25 2<br />
13 GB/T818-2000 H-type plus screw M5X25 2 38 KGE1000Ti-00004 Square type rubber protective frame 1 63 QTY.500PCS<br />
Nylon fastener 4X200(with hole) 1 88 KG55-08002 Muffler washer 1 113 KGE1000Ti-03011 Cylinder head air guide plate weldment(1) 1 138 KD10-02200 Alternator rotor 1<br />
14 KGE1000Ti-06501 Front case (E) 1 39 GB/T818-2000 H-type plus screw M5 20 64 KG55-07123A Air guide cover 1 89 KGE1000Ti-06501 Front case (H)<br />
114 KGE1000Ti-05403 Bracket cover of stepping motor 1 139 GB/T5789-1986 Hexagonal flange bolt M6 12 1<br />
15 GB/T97.1-85 Gasket 5 15 40 KGE1000Ti-06101 Cross type protective holder of left case 1 65 KG55-07001 Clamp<br />
2 90 KGE2800Xi-13403 Location spring 1 115 GB/T818-2000 H-type pluse screw M3 8 1 140 KG55-05004 Flywheel nut M10 1<br />
16 GB/T818-2000 H-type plus screw M5X15 4 41 KGE1000Ti-06110 Left case<br />
1 66 KG55-07002 Connecting pipe 1 91 KG55-08100a Muffler weldment 1 116 KGE2800Xi-13400 Stepping motor 2 141 KD10-0201 Impeller<br />
1<br />
17 KGE1000Ti-07011 Filter<br />
1 42 KGE1000Ti-06105 Micro-active switch guarder 1 67 KG55-07111a Air cleaner cover 1 92 GB/T5789-1986 Hexagonal flange boltM5X40 2 117 KG55-01016 Carburetor insulator 1 142 KG55-05005 Starter ratchet bracket 1<br />
18 KGE1000Ti-07005 Fuel tank<br />
1 43 KGE1000Ti-06700 Damping cushion of the case bottom 4 68 KGE1000Ti-13100FA Control panel (A) 93 KGEM6X45<br />
Hexagonal flange boltM6 45 1 118 KGE1000Ti-05401 Stepping motor bracket 1 143 GB/T5788-2000 Hexagonal flange bolt M5 12 2<br />
19 KGE1000Ti-07004 Strainer<br />
1 44 GB/T5789-1986 Hexagonal flange bolt M6 10 7 69 KG55-07123a Seal packing 1 94 KG55-01038 Air inlet pipe stud 2 119 KG55-10009 Carburetor washer A 1 144 KGE1000Ti-13100CH Control panel (E) 1<br />
20 KGE1000Ti-07012 Clip 10<br />
1 45 GB/T96-85 Big gasket 5 2 70 GB/T6177-1986 Hexagonal flange nut M6 3 95 KG55-01018 Air inlet pipe washer 1 120 KG55-10003 Carburetor washer 1 145 10/16A 250V Fall-off proof receptacle 1<br />
21 KGE1000Ti-07001 Fuel pipe<br />
1 46 KGE1000Ti-07008 Oil switch lever 1 71 GB/T5789-1986 Hexagonal flange bolt M5 12 5 96 KG55-01017 Heat shield of carburetor 1 121 KG55-01037 Oil seal<br />
146 GB/T97.1-85 Gasket 4<br />
4<br />
22 KGE1000Ti-07006 Clip 7<br />
2 47 KGE1000Ti-07304 Screw<br />
1 72 KG55-12000 Starter reel 1 97 KG55-01015 O-ring<br />
1 122 KG55-10217 Air conduit pipe( ) 1 147 GB/T93-87 Spring gasket 4 4<br />
23 GB/T818-2000 H-type plus screw M6X16 1 48 KGE1000Ti-06102 Fixing sleeve of starter handle 1 73 KG55-14100 Ignition winding 1 98 KG340-01032 Oil dipstick 1 123 KG55-10221 Clamp<br />
1 148 GB/T6172-86 Thin nut M4 4<br />
24 GB/T845-85<br />
Self-tapping screw ST4.8X20-C-H 5 49 GB/T818-2000 H-type plus screw M5 12 3 74 KG55-14001 Damping sleeve 1 99 KG240-01031 Oil dipstick washer 1 124 KG55-10216 Over-flow pipe 1 149 KBPC25-10 Graz rectifier 1<br />
25 KGE1000Ti-07300 Fuel valve assembly 1 50 KGB1000Ti-06002 Starter handle 1 75 GB/T845-85<br />
Self-tapping plus screw ST5.52 5-C-H 2 100 KGE2800Xi-13402 Location fork 1 125 KG55-10219 Tee pipe<br />
1 150 250V 26A Plug<br />
1<br />
KIPOR POWER CO., LTD.<br />
11/F Suntime International Mansion, 450 Fushan Road, Pudong, Shanghai, China<br />
TEL: 86-21-58208881 FAX: 86-21-58208877
<strong>ASSEMBLY</strong> <strong>AND</strong> <strong>PARTS</strong> <strong>ALBUM</strong><br />
Generator and Electrical Parts<br />
KGE1000Ti(2)<br />
79<br />
78<br />
64<br />
63<br />
92<br />
91<br />
84<br />
81<br />
80<br />
82<br />
83 82<br />
66 65<br />
62<br />
86<br />
88<br />
67<br />
93<br />
15<br />
87<br />
95<br />
94<br />
106<br />
69<br />
70<br />
71<br />
72<br />
73<br />
74<br />
96<br />
136<br />
97<br />
101<br />
102<br />
77<br />
104<br />
138<br />
5<br />
75<br />
27<br />
105<br />
114<br />
110<br />
111<br />
9<br />
140<br />
141<br />
115<br />
77<br />
115<br />
116<br />
77 113<br />
112<br />
142<br />
143<br />
118<br />
32<br />
90 100<br />
119<br />
117<br />
139<br />
167<br />
44<br />
120<br />
128<br />
124 122<br />
123<br />
31 125<br />
152<br />
130 126<br />
129<br />
79<br />
131<br />
132<br />
133<br />
135<br />
134<br />
23<br />
5<br />
137<br />
138<br />
Parts of instruments board<br />
29<br />
Parts of hand-pulling wheel<br />
200 199 198 197 196 192 195<br />
194<br />
184<br />
185<br />
186<br />
193<br />
187<br />
188<br />
189<br />
190<br />
183<br />
182<br />
Parts of Gasotinetank cover<br />
170<br />
169<br />
168<br />
180<br />
179<br />
171<br />
172<br />
173<br />
174<br />
175<br />
176<br />
177<br />
178<br />
Parts of carbureter<br />
Parts of instruments board<br />
149 151<br />
15 152 153<br />
154<br />
151<br />
15<br />
155<br />
49<br />
146 147148 150<br />
156<br />
145<br />
158<br />
157<br />
49<br />
No. Code. Description Qty. No. Code. Description Qty. No. Code. Description Qty. No.<br />
Code.<br />
Description<br />
Qty.<br />
151 GB/T93-87<br />
Spring gasket 5<br />
2 164 KG55-05003 Key<br />
1 177 KG55-10207<br />
Seal packing<br />
1 190 KGE1000Ti-07207 Holding spring of fuel tank cover 1<br />
152 GB/T6177-2000 Hexagonal flange nut M5 3 165 KG55-05001 Crankcase<br />
1 178 KG55-10208<br />
Drain screw<br />
1 191 KG55-12000 Start reel<br />
1<br />
153 KMDK-01<br />
Comprehensive controller 1 166 KG55-04201 Link lever cover<br />
1 179 KG55-10209<br />
Set bolt<br />
1 192 KG55-12005a Rope<br />
1<br />
154 GB/T818-2000 H-type plus screw M5X8 1 167 KG55-10200 Carburetor assembly<br />
1 180 KG55-10211<br />
Seal packing<br />
1 193 KG55-12001a Bottom case of starter reel 1<br />
155 WZ-Z2<br />
DC receptacle(DC12V,8.3A) 1 168 KG55-10213 Negative voltage screw 1 181 KGE1000Ti-07200 Fuel tank cover assembly 1 194 KGE1000Ti-06003 Knob cover<br />
1<br />
156 QZ-Z2<br />
Throttle-master switch<br />
1 169 KG55-10214 Idle screw<br />
1 182 KGE1000Ti-07208 Garter spring of fuel tank cover 1 195 KG55-12003 Recoil starter spring<br />
1<br />
157 GB/T818-85<br />
H-type plus screw M4 10 4 170 KG55-10215 Idle spring<br />
1 183 KGE1000Ti-07209 Gasket<br />
1 196 KG55-12002 Starter reel<br />
1<br />
158 KGE1000Ti-13101CE Control panel (E)<br />
1 171 KG55-10215a Carburetor body<br />
1 184 KGE1000Ti-07202 Switch lever<br />
1 197 KG55-12006 Stop lever<br />
2<br />
159 KG55-04100<br />
Oil ring assembly<br />
1 172 KG55-10202 Needle valve<br />
1 185 KGE1000Ti-07203 O-ring<br />
1 198 KG55-12007 Stop lever reel<br />
1<br />
160 GB895.1-86<br />
Retainer ring 10<br />
2 173 KG55-10203 Seal packing<br />
1 186 KGE1000Ti-07201 Fuel tank cover<br />
1 199 KG55-12004 Compression spring<br />
1<br />
161 KG55-04003<br />
Piston<br />
1 174 KG55-10204 Float<br />
1 187 KGE1000Ti-07204 Damping seal packing 1 200 KG55-12008 Screw<br />
1<br />
162 KG55-04004<br />
Piston pin<br />
1 175 KG55-10205 Fixing shaft of float<br />
1 188 KGE1000Ti-07205 Element<br />
1 201 KGE1000Ti-06002 Start lever<br />
163 KG55-04201<br />
Link lever body<br />
1 176 KG55-10206 Outer case of float chamber 1 189 KGE1000Ti-07206 Bracket<br />
1<br />
KIPOR POWER CO., LTD.<br />
11/F Suntime International Mansion, 450 Fushan Road, Pudong, Shanghai, China<br />
TEL: 86-21-58208881 FAX: 86-21-58208877
<strong>ASSEMBLY</strong> <strong>AND</strong> <strong>PARTS</strong> <strong>ALBUM</strong><br />
KGE1000Ti(3)<br />
Type of front panel &corresponding parts of front cover<br />
61<br />
72 89 14<br />
55 68 76 144<br />
A-type front panel with sockets AB-type front panel with combined sockets H-type front panel with sockets<br />
E-type front panel with sockets<br />
Parts of engine<br />
82<br />
214<br />
83<br />
218<br />
219<br />
215<br />
50<br />
210<br />
209<br />
217<br />
216<br />
222<br />
208<br />
211<br />
223<br />
159<br />
207<br />
224<br />
160<br />
161<br />
226<br />
162<br />
202<br />
203 205<br />
204<br />
206<br />
212<br />
213<br />
163<br />
227<br />
228<br />
220<br />
164<br />
99<br />
221<br />
229<br />
165 107<br />
98<br />
103<br />
225<br />
231<br />
230<br />
121<br />
232<br />
166<br />
85<br />
235<br />
233<br />
36<br />
50<br />
108<br />
234<br />
127<br />
109<br />
No. Code. Description Qty. No. Code. Description Qty. No. Code. Description Qty. No. Code. Description Qty. No. Code. Description Qty. No. Code. Description Qty.<br />
202 KG55-01101a Crankcase rear cover 1 208 KG55-06001 Air valve tappet 2 214 KG55-01003 First air ring 1 220 KG55-01003 Lactating pin of crankcase 2 226 GB/T7825-1987 Spark plug ATRC 1 232 KG55-01202 Exhaust conduit 1<br />
203 KG55-01104 Washer<br />
1 209 KG55-06002 Air valve pushing rod 2 215 KG55-01201 Second air ring 1 221 KG55-01201 Inlet conduit 1 227 KG55-01004 Locating pin of crankcase 2 233 KG55-01204 Exhaust valve seat 1<br />
204 KG55-01102 Oil distribution gear 1 210 KG55-06003 Shaft bushing 1 216 KG55-01026 Adjusting screw of air valve clearance 2 222 KG55-01026 Valve spring seat 2 228 KG55-01012 Breathing plate 1 234 LG55-01025 Exhaust valve 1<br />
205 KG55-01103 Oil distribution gear bearing 1 211 KG55-06101 Cam and driving gear 1 217 KG55-01027 Air valve rocker arm 2 223 KG55-01027 Valve spring 2 229 KG55-01013 Press plate of breathing plate 1 235 KG55-01024 Inlet valve<br />
1<br />
206 GB895.2-86 Clip ring 4<br />
1 212 KG55-05002 Crankshaft timing gear 1 218 KG55-01002 Adjusting nut of air valve clearance 2 224 KG55-01002 Crankcase body 1 230 GB/T818-2000 H-type plus screw M3 5 1<br />
207 KG55-01005 Tappet shaft<br />
2 213 GB/T276-1994 Ball bearing 6203 2 219 KG55-01203 Rocker arm shaft 1 225 KG55-01203 Inlet valve seat 1 231 GB95.2-86 Clip band 7<br />
1<br />
KIPOR POWER CO., LTD.<br />
11/F Suntime International Mansion, 450 Fushan Road, Pudong, Shanghai, China<br />
TEL: 86-21-58208881 FAX: 86-21-58208877
Electric wiring diagram<br />
<strong>ASSEMBLY</strong> <strong>AND</strong> <strong>PARTS</strong> <strong>ALBUM</strong><br />
KGE1000Ti(4)<br />
Microswitch<br />
G<br />
W<br />
Y/G<br />
Stator of motor<br />
R<br />
Instruments board<br />
Stepping motor<br />
Earth bolt<br />
Connector<br />
Contact 90A<br />
G<br />
G<br />
Connector<br />
Connector<br />
BR<br />
B<br />
Y/G<br />
3-in-1 firing control<br />
Inverter<br />
R<br />
BL<br />
Rectifier<br />
Y/G<br />
Y/G<br />
PU<br />
BR<br />
B<br />
Lubeoil darm<br />
Connector<br />
Connector<br />
G<br />
Connector<br />
Connector<br />
Orange<br />
Y<br />
BR<br />
Y/G<br />
Welded engine frame<br />
Y/G<br />
Energy-saving<br />
frame<br />
Ignition coil Sparking plug<br />
G<br />
B<br />
W<br />
W<br />
BL<br />
BL<br />
BL<br />
B<br />
Gray<br />
BR<br />
W<br />
BL<br />
PU<br />
PU<br />
B<br />
Connector<br />
Y/G<br />
E, A and H type wiring diagram<br />
Microswitch G<br />
W<br />
Y/G<br />
Stator of motor<br />
Instruments board<br />
Stepping motor<br />
Earth bolt<br />
Connector<br />
Contact 90A<br />
G<br />
G<br />
Connector<br />
Connector<br />
BR B<br />
Inverter<br />
R<br />
BL<br />
B<br />
R<br />
Y/G<br />
Rectifier<br />
Lubeoil darm<br />
G<br />
Y/G<br />
G<br />
B<br />
W<br />
W<br />
BL<br />
BL<br />
BL<br />
B<br />
PU<br />
BR<br />
Connector<br />
Connector<br />
Connector<br />
Connector<br />
Orange<br />
Y<br />
BR<br />
PU<br />
PU<br />
Welded engine frame<br />
Energy-saving<br />
frame<br />
Ignition coil Sparking plug<br />
Gray<br />
BR<br />
W<br />
BL<br />
Y/G<br />
B<br />
Connector<br />
AB-type wiring diagram<br />
KIPOR POWER CO., LTD.<br />
11/F Suntime International Mansion, 450 Fushan Road, Pudong, Shanghai, China<br />
TEL: 86-21-58208881 FAX: 86-21-58208877
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