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Sustainable End-of-Life Options for Plastics in New Zealand

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Research Project Report<br />

<strong>Susta<strong>in</strong>able</strong><br />

<strong>End</strong>-<strong>of</strong>-<strong>Life</strong><br />

<strong>Options</strong> <strong>for</strong><br />

<strong>Plastics</strong> <strong>in</strong><br />

<strong>New</strong> <strong>Zealand</strong><br />

2005


ISBN 0-473-10612-4<br />

Research undertaken by Nikki With<strong>in</strong>gton <strong>for</strong> <strong>Plastics</strong> <strong>New</strong> <strong>Zealand</strong> Inc.<br />

This document has been pr<strong>in</strong>ted on 100% recycled paper, and coloured with water soluble vegetable dyes


Executive Summary<br />

The purpose <strong>of</strong> this project was to conduct a prelim<strong>in</strong>ary <strong>in</strong>vestigation <strong>in</strong>to susta<strong>in</strong>able end-<strong>of</strong>-life<br />

options <strong>for</strong> plastics recovered <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>, to help support and encourage the achievement <strong>of</strong> the<br />

<strong>New</strong> <strong>Zealand</strong> Packag<strong>in</strong>g Accord plastics sector recycl<strong>in</strong>g target.<br />

The project was specifically developed to ga<strong>in</strong> a better understand<strong>in</strong>g <strong>of</strong> what happens to plastics at<br />

the end-<strong>of</strong>-life (EoL) stage; to then be able to determ<strong>in</strong>e feasible, susta<strong>in</strong>able solutions <strong>for</strong> <strong>in</strong>creas<strong>in</strong>g<br />

the recovery <strong>of</strong> packag<strong>in</strong>g and other plastics.<br />

Statistical analysis <strong>of</strong> plastic material <strong>in</strong> <strong>New</strong> <strong>Zealand</strong> <strong>in</strong> 2004 showed:<br />

• 262,904 tonnes <strong>of</strong> virg<strong>in</strong> res<strong>in</strong> and reel/sheet stock were imported <strong>for</strong> manufacture <strong>in</strong> NZ.<br />

• 35,442 tonnes were collected <strong>for</strong> recovery, <strong>of</strong> which 79% (28,004 tonnes) was packag<strong>in</strong>g.<br />

• The <strong>Plastics</strong> Sector is on track to meet the Packag<strong>in</strong>g Accord recovery target <strong>of</strong> 23% (by weight<br />

as a percentage <strong>of</strong> consumption) by 2008.<br />

• Current plastic material recycl<strong>in</strong>g rates <strong>in</strong> NZ match <strong>in</strong>ternational best practice.<br />

• The majority <strong>of</strong> products collected were film [predom<strong>in</strong>antly LDPE], and beverage (s<strong>of</strong>t dr<strong>in</strong>k, juice<br />

and milk) bottles [HDPE and PET].<br />

An assessment <strong>of</strong> the current national <strong>in</strong>frastructure <strong>for</strong> recycl<strong>in</strong>g and alternative end-<strong>of</strong>-life options<br />

revealed:<br />

Recycl<strong>in</strong>g<br />

• The majority <strong>of</strong> plastic (18,082t), was recovered from post-consumer <strong>in</strong>dustrial sources followed by<br />

post-consumer domestic (12,873t), and then pre-consumer <strong>in</strong>dustrial sources (4,487t).<br />

• Most <strong>of</strong> the NZ population (96.8%) had access to recycl<strong>in</strong>g.<br />

• There are over 38 commercial recyclers operat<strong>in</strong>g <strong>in</strong> NZ.<br />

• Kerbside or drop-<strong>of</strong>f recycl<strong>in</strong>g services were provided across 59 <strong>of</strong> the 74 council districts <strong>in</strong> 2004.<br />

• 55% <strong>of</strong> the recovered material was exported (ma<strong>in</strong>ly to Asia).<br />

• The majority <strong>of</strong> recovered material was baled <strong>in</strong> its orig<strong>in</strong>al <strong>for</strong>m and exported.<br />

• HDPE and PP are processed onshore, most PET is exported.<br />

• The end-market price <strong>for</strong> non-coloured plastic was greater than <strong>for</strong> coloured plastic.<br />

Alternative <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong><br />

• Material recycl<strong>in</strong>g will cont<strong>in</strong>ue to be the primary end-<strong>of</strong>-life option <strong>for</strong> plastics, followed by energy<br />

recovery <strong>for</strong> non-recyclable materials (such as contam<strong>in</strong>ated food packag<strong>in</strong>g); and compost<strong>in</strong>g (<strong>for</strong><br />

100% degradable material) as a separate option.<br />

• Degradable plastics are becom<strong>in</strong>g more common <strong>in</strong> NZ, and the level <strong>of</strong> degradability <strong>of</strong> plastic<br />

products needs to be measured, standardised and communicated through labell<strong>in</strong>g systems.<br />

• There need to be robust systems <strong>in</strong> place to prevent potential contam<strong>in</strong>ation between plastic<br />

recycl<strong>in</strong>g and compost<strong>in</strong>g streams.<br />

Executive Summary<br />

2


• Commercial energy recovery facilities have not been developed <strong>in</strong> NZ as yet.<br />

• Some material types, such as PVC, are not suitable <strong>for</strong> energy recovery.<br />

Key factors <strong>in</strong>fluenc<strong>in</strong>g the recovery <strong>of</strong> plastic material <strong>in</strong>clude:<br />

• voluntary <strong>in</strong>dustry approaches, such as the Packag<strong>in</strong>g Accord, backed up by Government’s<br />

preparedness to consider regulation should these prove <strong>in</strong>effective<br />

• lack <strong>of</strong> <strong>in</strong><strong>for</strong>mation about how much material is available, and where it is available from<br />

• confusion over product types manufactured from a variety <strong>of</strong> plastic res<strong>in</strong> types (e.g. food trays<br />

and ice cream conta<strong>in</strong>ers) mean<strong>in</strong>g that they are not be<strong>in</strong>g collected<br />

• the need <strong>for</strong> standardisation and labell<strong>in</strong>g <strong>of</strong> plastic products<br />

• the cost <strong>of</strong> transportation<br />

• lack <strong>of</strong> <strong>in</strong><strong>for</strong>mation on future end-market trends and recovered plastic material prices; as well as<br />

the need <strong>for</strong> evaluation <strong>of</strong> current recovery techniques<br />

• communication between all parties <strong>in</strong> the life cycle <strong>of</strong> plastic products.<br />

In the short term, plastics recovery will be improved by work<strong>in</strong>g back from the end <strong>of</strong> the product life<br />

cycle. This will <strong>in</strong>volve meet<strong>in</strong>g recovery targets, improv<strong>in</strong>g collection procedures and encourag<strong>in</strong>g<br />

product users to recycle. In the longer term, the focus will be on smarter product design, more<br />

efficient use <strong>of</strong> resources dur<strong>in</strong>g manufactur<strong>in</strong>g, reduc<strong>in</strong>g transportation costs, and encourag<strong>in</strong>g<br />

parties <strong>in</strong>volved <strong>in</strong> the plastic life cycle to communicate. Expansion <strong>of</strong> the recovery <strong>in</strong>frastructure to<br />

<strong>in</strong>clude a wider range <strong>of</strong> products will be required. The long-term focus will also have to<br />

accommodate future <strong>in</strong>fluences such as the <strong>in</strong>creas<strong>in</strong>g use <strong>of</strong> degradable plastics, and whether<br />

product stewardship legislation and subsequent regulations will be <strong>in</strong>troduced.<br />

Recommended actions from this report focus on improv<strong>in</strong>g <strong>in</strong><strong>for</strong>mation and expand<strong>in</strong>g the end<br />

markets <strong>for</strong> recovered plastics products. In addition, there are a number <strong>of</strong> recommendations <strong>for</strong><br />

action by <strong>Plastics</strong> <strong>New</strong> <strong>Zealand</strong> and the wider <strong>Plastics</strong> Industry. These focus on:<br />

• locat<strong>in</strong>g and collect<strong>in</strong>g res<strong>in</strong>s and products dur<strong>in</strong>g the manufactur<strong>in</strong>g and pre-consumer phase<br />

and reduc<strong>in</strong>g contam<strong>in</strong>ation levels<br />

• improv<strong>in</strong>g standardisation and labell<strong>in</strong>g with<strong>in</strong> the plastics <strong>in</strong>dustry<br />

• <strong>in</strong>vestigat<strong>in</strong>g <strong>in</strong>ternational best practices <strong>for</strong> energy recovery<br />

• <strong>in</strong>vestigat<strong>in</strong>g compostable and degradable plastics, and their best end-<strong>of</strong>-life options<br />

• monitor<strong>in</strong>g and evaluat<strong>in</strong>g <strong>in</strong><strong>for</strong>mation and statistics regularly<br />

•provid<strong>in</strong>g regular updates on future product and material trends e.g. PLA<br />

•promot<strong>in</strong>g Product Stewardship and Design <strong>for</strong> the Environment best practice.<br />

Many parties are <strong>in</strong>volved <strong>in</strong> the life cycle <strong>of</strong> plastic products. The f<strong>in</strong>al recommended actions <strong>in</strong>clude<br />

develop<strong>in</strong>g better communication channels, improv<strong>in</strong>g labell<strong>in</strong>g systems, liais<strong>in</strong>g with councils on<br />

kerbside council contracts and encourag<strong>in</strong>g the public to recycle more.<br />

3 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


Acknowledgements<br />

Special thanks are given <strong>in</strong> particular to the commercial recycl<strong>in</strong>g companies that participated <strong>in</strong><br />

the 2005 PNZ Recycl<strong>in</strong>g Survey <strong>of</strong> 2004 recycl<strong>in</strong>g data; and also to the M<strong>in</strong>istry <strong>for</strong> the<br />

Environment <strong>for</strong> provid<strong>in</strong>g <strong>Plastics</strong> <strong>New</strong> <strong>Zealand</strong> with raw data from their national council survey<br />

undertaken <strong>in</strong> partnership with Local Government <strong>New</strong> <strong>Zealand</strong>, as the <strong>in</strong><strong>for</strong>mation was valuable<br />

and greatly appreciated.<br />

<strong>Plastics</strong> <strong>New</strong> <strong>Zealand</strong> members and staff have will<strong>in</strong>gly provided data and assistance. A number<br />

<strong>of</strong> people from the wider waste and resource recovery sectors have freely given their time and<br />

<strong>in</strong><strong>for</strong>mation. Initially Carolyn Cox and subsequently Ket Bradshaw, <strong>in</strong> their roles as Environmental<br />

Managers <strong>of</strong> <strong>Plastics</strong> <strong>New</strong> <strong>Zealand</strong>, have overseen the project and provided <strong>in</strong>valuable guidance<br />

<strong>for</strong> this report.<br />

Acknowledgements<br />

4


Contents<br />

Executive Summary ..........................................................................................................................2<br />

Acknowledgements ..........................................................................................................................4<br />

List <strong>of</strong> Figures ..................................................................................................................................7<br />

List <strong>of</strong> Tables ....................................................................................................................................7<br />

Introduction ......................................................................................................................................8<br />

Purpose ..........................................................................................................................................9<br />

Method ..........................................................................................................................................9<br />

Results ........................................................................................................................................10<br />

1 Plastic Material <strong>in</strong> NZ ..............................................................................................................10<br />

1.1 Overview ........................................................................................................................10<br />

1.2 Products Manufactured <strong>in</strong> NZ ........................................................................................11<br />

1.3 Plastic Material Available <strong>for</strong> Recovery ............................................................................12<br />

1.4 Key Po<strong>in</strong>ts ......................................................................................................................13<br />

2 Statistical Analysis <strong>of</strong> Plastic Material Types that are Currently Be<strong>in</strong>g Collected <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>14<br />

2.1 Total Amount <strong>of</strong> Plastic Material Recovered <strong>in</strong> <strong>New</strong> <strong>Zealand</strong> ..........................................14<br />

2.2 Progress on Packag<strong>in</strong>g Recycl<strong>in</strong>g Targets ......................................................................15<br />

2.3 Breakdown <strong>of</strong> Recovered Plastic by Material Type ..........................................................16<br />

2.4 Plastic Recovery Trends..................................................................................................16<br />

2.5 Breakdown <strong>of</strong> Colours and Product Types ....................................................................18<br />

2.5.1 PET ........................................................................................................................18<br />

2.5.2 HDPE ....................................................................................................................19<br />

2.5.3 Proportion <strong>of</strong> Beverage Bottles ..............................................................................19<br />

2.5.4 PVC........................................................................................................................20<br />

2.5.5 LDPE......................................................................................................................20<br />

2.5.6 PP ..........................................................................................................................21<br />

2.6 Key Po<strong>in</strong>ts ......................................................................................................................21<br />

3 Assessment <strong>of</strong> the Current NZ Infrastructure <strong>for</strong> Recovery and <strong>End</strong> Markets ..............................22<br />

3.1 Introduction ....................................................................................................................22<br />

3.2 Infrastructure <strong>for</strong> Recovery..............................................................................................22<br />

3.2.1 Sources <strong>of</strong> Recovered Plastic Material ....................................................................22<br />

3.2.2 Facilities <strong>for</strong> Material Recovery ..............................................................................24<br />

3.2.3 Parties Involved <strong>in</strong> the Recovery <strong>of</strong> Plastic Material ................................................25<br />

3.2.4 Fund<strong>in</strong>g <strong>of</strong> Council Material Collection Schemes ....................................................26<br />

3.3 <strong>End</strong> Markets <strong>for</strong> Recovered Plastic ................................................................................26<br />

3.3.1 Types <strong>of</strong> <strong>End</strong> Markets ............................................................................................26<br />

3.3.2 International Export Markets ..................................................................................27<br />

3.3.3 Forms <strong>of</strong> <strong>End</strong>-Market Material ................................................................................28<br />

3.3.4 Prices <strong>for</strong> <strong>End</strong>-Market Material................................................................................28<br />

3.4 Key Po<strong>in</strong>ts ......................................................................................................................28<br />

4 Alternative <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> ..............................................................................................29<br />

4.1 Introduction ....................................................................................................................29<br />

4.2 Compost<strong>in</strong>g Degradable <strong>Plastics</strong> ....................................................................................29<br />

4.2.1 Types <strong>of</strong> Degradable <strong>Plastics</strong> ..................................................................................29<br />

4.2.2 Sources <strong>of</strong> Raw Materials <strong>for</strong> Degradable <strong>Plastics</strong> ..................................................29<br />

4.2.3 Pros........................................................................................................................29<br />

4.2.4 Cons ......................................................................................................................30<br />

5 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


4.2.5 Measure <strong>of</strong> Degradability ........................................................................................30<br />

4.2.6 Developments <strong>in</strong> NZ ..............................................................................................30<br />

4.2.7 International Developments <strong>in</strong> Degradable <strong>Plastics</strong> ................................................31<br />

4.2.8 Viability <strong>of</strong> Compost<strong>in</strong>g <strong>Plastics</strong> ..............................................................................32<br />

4.3 Energy Recovery ............................................................................................................32<br />

4.3.1 Developments <strong>in</strong> NZ ..............................................................................................32<br />

4.3.2 Pros........................................................................................................................32<br />

4.3.3 Cons ......................................................................................................................33<br />

4.3.4 Recovery Practices <strong>in</strong> Europe ................................................................................33<br />

4.3.5 Viability <strong>of</strong> Energy Recovery <strong>in</strong> NZ ..........................................................................34<br />

4.4 Storage ..........................................................................................................................34<br />

4.5 Key Po<strong>in</strong>ts ......................................................................................................................35<br />

5 Factors Influenc<strong>in</strong>g Recovery ..................................................................................................36<br />

5.1 The Drivers ....................................................................................................................36<br />

5.2 Lack <strong>of</strong> <strong>in</strong><strong>for</strong>mation ........................................................................................................36<br />

5.3 Contam<strong>in</strong>ation ................................................................................................................36<br />

5.3.1 Contam<strong>in</strong>ation at Source ........................................................................................36<br />

5.3.2 Contam<strong>in</strong>ation from Products ................................................................................36<br />

5.4 Lack <strong>of</strong> Standardisation and Labell<strong>in</strong>g ............................................................................37<br />

5.5 Facilities to Recover Material ..........................................................................................37<br />

5.6 <strong>End</strong> Markets ..................................................................................................................38<br />

5.7 Communication and Education ......................................................................................38<br />

5.8 Future Influences on Recovery........................................................................................39<br />

5.8.1More-efficent Resource Use ....................................................................................39<br />

5.8.2 Increas<strong>in</strong>g Use <strong>of</strong> Degradable Materials ..................................................................39<br />

5.8.3 Evaluat<strong>in</strong>g Recycl<strong>in</strong>g Technologies..........................................................................39<br />

5.8.4 Legislation ..............................................................................................................39<br />

5.9 Key Po<strong>in</strong>ts ......................................................................................................................40<br />

Conclusion ....................................................................................................................................41<br />

Recommendations..........................................................................................................................42<br />

R.1 Improve In<strong>for</strong>mation ......................................................................................................42<br />

R.2 Work with <strong>Plastics</strong> Industry ............................................................................................42<br />

R.3 <strong>Plastics</strong> NZ to Work On..................................................................................................42<br />

R.4 Work with Other Parties to ............................................................................................43<br />

R.5 Expand <strong>End</strong> Markets <strong>for</strong> <strong>Plastics</strong>....................................................................................43<br />

Appendices ....................................................................................................................................44<br />

Appendix 1: Supplementary Data Table ....................................................................................44<br />

Appendix 2: Glossary ................................................................................................................44<br />

Appendix 2.1 <strong>End</strong> <strong>of</strong> <strong>Life</strong> ......................................................................................................44<br />

Appendix 2.2 Waste ............................................................................................................44<br />

Appendix 2.3 Product Stewardship ......................................................................................44<br />

Appendix 2.4 Recyclable and Recoverable ..........................................................................44<br />

Appendix 2.5 Free Riders ....................................................................................................44<br />

Appendix 2.6 Material Types ................................................................................................45<br />

Appendix 2.7 Sources <strong>of</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Plastics</strong> ......................................................................45<br />

Appendix 2.8 Forms <strong>of</strong> Plastic <strong>End</strong>-market Product..............................................................46<br />

Appendix 2.9 Imports and Exports ......................................................................................46<br />

Appendix 3: Website L<strong>in</strong>ks and Contact Details ........................................................................46<br />

Appendix 3.1 Website L<strong>in</strong>ks ................................................................................................46<br />

Contents<br />

6


List <strong>of</strong> Figures<br />

Figure 1: Product life cycle diagram ............................................................................................................................8<br />

Figure 2: Total amount <strong>of</strong> plastic material available <strong>in</strong> NZ <strong>for</strong> potential recovery ..........................................................10<br />

Figure 3: Total tonnage <strong>of</strong> plastic products manufactured <strong>in</strong> NZ <strong>in</strong> 2004 (Source: 2005 PNZ Mass Balance Survey) ..11<br />

Figure 4: <strong>End</strong> uses <strong>of</strong> plastic products manufactured <strong>in</strong> NZ <strong>in</strong> 2004 (Source: 2005 PNZ Mass Balance Survey) ........12<br />

Figure 5: Annual total tonnages <strong>of</strong> plastic recovered by commercial recyclers (Source: PNZ Recycl<strong>in</strong>g Survey, 2005) 14<br />

Figure 6: Amount <strong>of</strong> plastic packag<strong>in</strong>g material consumed (top l<strong>in</strong>e) and recovered (bottom l<strong>in</strong>e) from 2000-2004<br />

(Source: 2005 PNZ Mass Balance and Recycl<strong>in</strong>g Surveys <strong>of</strong> 2004 data)....................................................................15<br />

Figure 7: Total amount <strong>of</strong> plastic recovered <strong>in</strong> 2004 by material type (Source: PNZ Recycl<strong>in</strong>g Survey, 2005) ..............16<br />

Figure 8: Annual total tonnage trends <strong>for</strong> each <strong>of</strong> the ma<strong>in</strong> recovered plastic material types<br />

(Source: PNZ Recycl<strong>in</strong>g Survey, 2005) ......................................................................................................................17<br />

Figure 9: Breakdown (by product type) <strong>of</strong> total recovered PET material (Source: PNZ Recycl<strong>in</strong>g Survey, 2005) ..........18<br />

Figure 10: Further breakdown <strong>of</strong> colours from the total amount <strong>of</strong> PET (Source: PNZ Recycl<strong>in</strong>g Survey, 2005) ..........18<br />

Figure 11: Breakdown (by product type) <strong>of</strong> total recovered HDPE material (Source: PNZ Recycl<strong>in</strong>g Survey, 2005) ....19<br />

Figure 12: Breakdown (by product type) <strong>of</strong> total recovered PVC material (Source: PNZ Recycl<strong>in</strong>g Survey, 2005)........20<br />

Figure 13: Breakdown (by product type) <strong>of</strong> total recovered LDPE material (Source: PNZ Recycl<strong>in</strong>g Survey, 2005)......20<br />

Figure 14: Breakdown (by product type) <strong>of</strong> total recovered PP material (Source: PNZ Recycl<strong>in</strong>g Survey, 2005) ..........21<br />

Figure 15: Sources <strong>of</strong> plastic recovered nationally by commercial recyclers (Source: PNZ Recycl<strong>in</strong>g Survey, 2005) ....22<br />

Figure 16: Implementation <strong>of</strong> kerbside recovery by commercial recyclers on behalf <strong>of</strong> councils, <strong>for</strong> all recyclable<br />

materials (Source: MfE Council Survey, 2005) ............................................................................................................24<br />

Figure 17: Percentage <strong>of</strong> the total NZ population with access to recycle material through kerbside collection<br />

and/or public drop-<strong>of</strong>f systems <strong>in</strong> 2004 (Source: MfE Council Survey, 2005) ..............................................................25<br />

Figure 18: Other material recovered by commercial recycl<strong>in</strong>g companies (Source: PNZ Recycl<strong>in</strong>g Survey, 2005) ......26<br />

Figure 19: Breakdown <strong>of</strong> end markets <strong>for</strong> recovered NZ plastic <strong>in</strong> 2004 (Source: PNZ Recycl<strong>in</strong>g Survey, 2005) ........27<br />

Figure 20: Predicted biological material proportion from total plastic resources<br />

(Source: Brochure on Biotechnology, Scion, 2005) ....................................................................................................31<br />

Figure 21: <strong>Plastics</strong> recovery <strong>in</strong> Western Europe (Source: <strong>Plastics</strong>Europe) ..................................................................34<br />

Figure 22: Example <strong>of</strong> a new product <strong>in</strong>troduced to the market that looks similar to an exist<strong>in</strong>g version,<br />

but is made from a different plastic material type (Source: Recovered Materials Foundation, 2005)............................37<br />

Figure 23: Ma<strong>in</strong> sources <strong>of</strong> end-<strong>of</strong>-life plastics –- us<strong>in</strong>g plastic beverage bottles as an example ................................45<br />

List <strong>of</strong> Tables<br />

Table 1: Breakdown <strong>of</strong> total product manufactured and proportion <strong>of</strong> packag<strong>in</strong>g <strong>for</strong> each material type ....................11<br />

Table 2: Annual total tonnages <strong>of</strong> recovered plastic material and the proportions <strong>of</strong> packag<strong>in</strong>g<br />

(Source: PNZ Recycl<strong>in</strong>g Survey, 2005) ......................................................................................................................14<br />

Table 3: Recovery progress from 2000-2004 and predictions <strong>for</strong> 2005-2008 ............................................................15<br />

Table 4: Examples <strong>of</strong> countries that desire recovered materials ..................................................................................27<br />

Table 5: Breakdown <strong>of</strong> amounts <strong>of</strong> recovered plastic material from 2000-2004 by material type ................................44<br />

Table 6: Def<strong>in</strong>itions <strong>of</strong> plastic material types adapted from the <strong>Plastics</strong> Identification Code ........................................45<br />

Table 7: Descriptions <strong>of</strong> different plastic end market product <strong>for</strong>ms............................................................................46<br />

Table 8: Methods <strong>of</strong> Import<strong>in</strong>g/Export<strong>in</strong>g....................................................................................................................46<br />

7 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


Introduction<br />

In 2003 the <strong>New</strong> <strong>Zealand</strong> <strong>Plastics</strong> Industry signed up to a <strong>Plastics</strong> Susta<strong>in</strong>ability Initiative. The <strong>in</strong>itiative<br />

has a 5-year agenda with the aim <strong>of</strong> help<strong>in</strong>g to maximize the growth and success <strong>of</strong> plastics-based<br />

technology <strong>in</strong> an economically, socially and environmentally responsible manner.<br />

<strong>Plastics</strong> <strong>New</strong> <strong>Zealand</strong> (PNZ) Incorporated signed the <strong>New</strong> <strong>Zealand</strong> Packag<strong>in</strong>g Accord <strong>in</strong> 2004 after<br />

prepar<strong>in</strong>g the <strong>Plastics</strong> Sector Action Plan. The Accord has a 2008 national recycl<strong>in</strong>g target <strong>of</strong> 23% <strong>of</strong><br />

plastic packag<strong>in</strong>g material (by weight as a percentage <strong>of</strong> consumption). To help achieve the 23%<br />

recycl<strong>in</strong>g target, a number <strong>of</strong> projects have been undertaken.<br />

This project was carried out as part <strong>of</strong> the commitment PNZ has to susta<strong>in</strong>ability through tak<strong>in</strong>g a life<br />

cycle approach 1 . It fits <strong>in</strong> with the Best Practice Programme 2 , which, <strong>in</strong> its third year, addresses<br />

product stewardship, design <strong>for</strong> the environment and the efficient use <strong>of</strong> resources.<br />

Use<br />

Market<br />

PRODUCT<br />

LIFE CYCLE<br />

<strong>End</strong> <strong>of</strong> <strong>Life</strong><br />

Concept<br />

Potential to:<br />

- Reuse<br />

- Recycle<br />

- Recover<br />

Manufacture<br />

Development<br />

Design<br />

Figure 1: Product life cycle diagram 3<br />

1. <strong>Life</strong> Cycle Analysis (LCA) is the <strong>in</strong>vestigation <strong>in</strong>to the amount <strong>of</strong> impact a product may have on the environment through all stages <strong>of</strong> its ‘life’.<br />

The ‘cradle to grave’ approach (as it is commonly called), covers the complete life cycle circle from concept to design; development to<br />

manufactur<strong>in</strong>g; market<strong>in</strong>g and use; through to product end <strong>of</strong> life.<br />

2. A three-year programme run by PNZ <strong>for</strong> companies work<strong>in</strong>g towards Best Practice throughout the stages <strong>of</strong> product life. For more <strong>in</strong><strong>for</strong>mation<br />

visit: www.plastics.org.nz/env-bestpractice.aspid=643<br />

3. Parties <strong>in</strong>volved <strong>in</strong> the life cycle <strong>of</strong> plastic products <strong>in</strong>clude: marketers, product designers, raw material suppliers, manufacturers, distributors,<br />

brand owners, retailers, consumers, commercial recyclers and end-market customers.<br />

Introduction<br />

8


Purpose<br />

The purpose <strong>of</strong> this project was a prelim<strong>in</strong>ary <strong>in</strong>vestigation <strong>in</strong>to susta<strong>in</strong>able end-<strong>of</strong>-life options <strong>for</strong><br />

plastics recovered <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>, to help support and encourage the achievement <strong>of</strong> the <strong>New</strong><br />

<strong>Zealand</strong> Packag<strong>in</strong>g Accord plastics recycl<strong>in</strong>g target. The project was specifically developed to ga<strong>in</strong> a<br />

better understand<strong>in</strong>g <strong>of</strong> what happens to plastics at the end-<strong>of</strong>-life (EoL) stage and to then be able to<br />

determ<strong>in</strong>e feasible, susta<strong>in</strong>able solutions <strong>for</strong> <strong>in</strong>creas<strong>in</strong>g the recovery <strong>of</strong> packag<strong>in</strong>g and other plastics.<br />

Method<br />

The project was conducted by:<br />

• statistically analys<strong>in</strong>g plastic material types currently be<strong>in</strong>g collected <strong>in</strong> <strong>New</strong> <strong>Zealand</strong><br />

• assess<strong>in</strong>g the current national <strong>in</strong>frastructure <strong>for</strong> recycl<strong>in</strong>g and alternative end-<strong>of</strong>-life options<br />

• identify<strong>in</strong>g key factors that may <strong>in</strong>fluence the recovery <strong>of</strong> plastic material, and<br />

•recommend<strong>in</strong>g ways to improve national recovery.<br />

Statistics were gathered from a number <strong>of</strong> sources:<br />

•A survey <strong>of</strong> 38 recycl<strong>in</strong>g companies on 2004 recycl<strong>in</strong>g data was completed via post<strong>in</strong>g out hardcopy<br />

survey documents, with supplementary telephone calls and emails. Although only 13 survey<br />

<strong>for</strong>ms were completed, rema<strong>in</strong><strong>in</strong>g company surveys were followed up, mostly <strong>for</strong> approval to<br />

extrapolate 2003 data.<br />

•A March 2005 survey <strong>of</strong> 74 city/district councils was conducted by the M<strong>in</strong>istry <strong>for</strong> the<br />

Environment <strong>for</strong> 2004 national recycl<strong>in</strong>g activities. The surveys were completed by telephone, and<br />

raw data <strong>of</strong> the results were provided <strong>for</strong> use.<br />

• The Packag<strong>in</strong>g Council <strong>of</strong> NZ was consulted on packag<strong>in</strong>g import <strong>in</strong><strong>for</strong>mation.<br />

• National 2004 PNZ Mass Balance Data gave <strong>in</strong><strong>for</strong>mation on the quantity <strong>of</strong> plastic products<br />

manufactured <strong>in</strong> NZ and the respective end markets.<br />

• In<strong>for</strong>mation was also collected from the <strong>in</strong>ternet, archived documents at the PNZ <strong>of</strong>fices and from<br />

latest news articles.<br />

The report conta<strong>in</strong>s an <strong>in</strong>itial study on plastic material available <strong>for</strong> recovery <strong>in</strong> NZ; a statistical analysis<br />

<strong>of</strong> collected materials; an assessment <strong>of</strong> recycl<strong>in</strong>g <strong>in</strong>frastructure; comparisons to <strong>in</strong>ternational<br />

recovery practices; an identification <strong>of</strong> key <strong>in</strong>fluences on plastics recovery; and recommendations on<br />

improv<strong>in</strong>g recovery.<br />

9 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


Results<br />

1. Plastic Material <strong>in</strong> NZ<br />

1.1 Overview<br />

The total amount <strong>of</strong> plastic material <strong>in</strong> NZ available <strong>for</strong> onshore recovery is potentially all imported<br />

plastic raw material and products manufactured <strong>in</strong> NZ m<strong>in</strong>us exported recovered material (usually<br />

measured on an annual basis).<br />

Figure 2: Total amount <strong>of</strong> plastic material available <strong>in</strong> NZ <strong>for</strong> potential recovery<br />

Imports consist <strong>of</strong> ma<strong>in</strong>ly raw material (<strong>in</strong> the <strong>for</strong>m <strong>of</strong> virg<strong>in</strong> res<strong>in</strong>) and products (from reel/sheet stock<br />

through to filled packag<strong>in</strong>g, furniture to appliances.) Hav<strong>in</strong>g all raw material imported, <strong>in</strong> theory, makes<br />

the mass balance approach relatively straight-<strong>for</strong>ward. The amount <strong>of</strong> raw material imported can<br />

pr<strong>in</strong>cipally be determ<strong>in</strong>ed from import statistics; however the total amount <strong>of</strong> plastic <strong>in</strong> all imported<br />

products is difficult to quantify, as plastic can be thoroughly <strong>in</strong>term<strong>in</strong>gled with other materials.<br />

Exported material consists <strong>of</strong> products that are manufactured from raw materials, or modified (such<br />

as packag<strong>in</strong>g that is filled <strong>in</strong> NZ); and material that has been recovered to be sent overseas <strong>for</strong> end<strong>of</strong>-life<br />

process<strong>in</strong>g.<br />

Results<br />

10


1.2 Products Manufactured <strong>in</strong> NZ<br />

In 2004, 262,904 tonnes [t] <strong>of</strong> virg<strong>in</strong> res<strong>in</strong> and reel/sheet stock were imported <strong>for</strong> manufacture <strong>in</strong> NZ 4 .<br />

Figure 3 shows the total tonnage manufactured and the proportion <strong>of</strong> packag<strong>in</strong>g <strong>for</strong> each respective<br />

material type 5 .<br />

Figure 3: Total tonnage <strong>of</strong> plastic products manufactured <strong>in</strong> NZ <strong>in</strong> 2004 (Source: 2005 PNZ Mass Balance Survey)<br />

The majority <strong>of</strong> material used to manufacture products was predom<strong>in</strong>antly LDPE (79,513t), followed<br />

by HDPE (52,587t) and PET (22,433t). The highest proportions <strong>of</strong> packag<strong>in</strong>g by tonnage were also<br />

LDPE, HDPE and PET with 61,543, 21,587 and 22,433 tonnes <strong>for</strong> each respectively. However as a<br />

percentage <strong>of</strong> the total amount <strong>of</strong> products manufactured, the highest packag<strong>in</strong>g proportions were<br />

LDPE (77.4%), PET (74.9%) and PS (70.0%). PVC has the lowest proportion at 3.5%, reflect<strong>in</strong>g a<br />

significant shift away from its use <strong>in</strong> packag<strong>in</strong>g.<br />

Material Type Tonnage Manufactured Proportion <strong>of</strong> Packag<strong>in</strong>g Proportion <strong>of</strong> Packag<strong>in</strong>g<br />

[Tonnes] [Tonnes] [%]<br />

PET 22,433 16,802 74.9<br />

HDPE 52,587 21,508 40.9<br />

PVC 39,202 1,372 3.5<br />

LDPE 79,513 61,543 77.4<br />

PP 32,402 16,233 50.1<br />

PS 12,942 9,059 70.0<br />

EPS 8,123 2,729 33.6<br />

Other 15,702 8,715 55.5<br />

Table 1: Breakdown <strong>of</strong> total product manufactured and proportion <strong>of</strong> packag<strong>in</strong>g <strong>for</strong> each material type<br />

4. Source: 2004 PNZ Mass Balance Survey<br />

5. Refer to Appendix 2.6 <strong>for</strong> def<strong>in</strong>itions <strong>of</strong> material type acronyms<br />

11 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


From the 2005 PNZ Mass Balance Survey, the ma<strong>in</strong> product types and predom<strong>in</strong>ant material types<br />

manufactured <strong>in</strong> NZ dur<strong>in</strong>g the 2004 calendar year were (see Figure 4):<br />

• flexible food packag<strong>in</strong>g [LDPE], 22% (57,839t)<br />

• rigid food packag<strong>in</strong>g [PET and HDPE], 22% (57,839t)<br />

• construction [PVC and EPS], 19% (49,952t)<br />

• agricultural [HDPE, PVC and LDPE], 14% (36,807t)<br />

• flexible non-food packag<strong>in</strong>g [LDPE], 6% (15,774t).<br />

The results 6 also showed that <strong>of</strong> the total amount <strong>of</strong> plastic products manufactured <strong>in</strong> NZ:<br />

• 71.3% (187,451t) was consumed <strong>in</strong> NZ<br />

• 28.7% was directly (39,436t) and <strong>in</strong>directly 7 (36,018t) exported<br />

Figure 4: <strong>End</strong> uses <strong>of</strong> plastic products manufactured <strong>in</strong> NZ <strong>in</strong> 2004 (Source: 2005 PNZ Mass Balance Survey)<br />

1.3 Plastic Material Available <strong>for</strong> Recovery<br />

Although at least 71.3% (187,451t) <strong>of</strong> the products manufactured <strong>in</strong> NZ <strong>in</strong> 2004 were consumed <strong>in</strong><br />

NZ; not all material was recoverable <strong>in</strong> the same year <strong>of</strong> production. Packag<strong>in</strong>g has the highest turnaround<br />

from manufacture to recovery, whereas PVC pipes may be below ground <strong>for</strong> more than 50<br />

years.<br />

6. Source: 2005 PNZ Mass Balance Survey <strong>of</strong> 2004 data<br />

7. Refer to Appendix 2.9 <strong>for</strong> def<strong>in</strong>itions <strong>of</strong> direct and <strong>in</strong>direct import<strong>in</strong>g/export<strong>in</strong>g<br />

Results<br />

12


There<strong>for</strong>e the data <strong>in</strong> Figure 3 are not a true representation <strong>of</strong> total plastic material available <strong>for</strong><br />

recovery <strong>in</strong> NZ, as product types with<strong>in</strong> each material-type category differ. For example, although<br />

there was a large amount <strong>of</strong> PVC product manufactured <strong>in</strong> NZ, the majority <strong>of</strong> this material would be<br />

<strong>for</strong> agricultural and construction purposes, generally not products that would be easy to recover. On<br />

the other hand, PET would ma<strong>in</strong>ly be manufactured <strong>in</strong>to s<strong>in</strong>gle-use packag<strong>in</strong>g products <strong>for</strong> fast<br />

mov<strong>in</strong>g consumer goods (predom<strong>in</strong>antly beverage bottles). These frequently used products are more<br />

easily recovered because the collection <strong>in</strong>frastructure is <strong>in</strong> place.<br />

In order to calculate the total amount <strong>of</strong> plastic material available <strong>for</strong> recovery <strong>in</strong> NZ, accurate data are<br />

needed on the amount imported and exported.<br />

1.4 Key Po<strong>in</strong>ts<br />

• 262,904 tonnes <strong>of</strong> virg<strong>in</strong> res<strong>in</strong> and reel/sheet stock were imported <strong>for</strong> manufacture <strong>in</strong> NZ <strong>in</strong> 2004.<br />

•Products manufactured were predom<strong>in</strong>antly from LDPE (79,513t), HDPE (52,587t), and PET<br />

(22,433t); the proportions <strong>of</strong> packag<strong>in</strong>g <strong>for</strong> each were 77.4%, 41.1% and 100% respectively.<br />

• Better <strong>in</strong><strong>for</strong>mation on imported material and products is needed.<br />

• At least 71.3% <strong>of</strong> the products manufactured <strong>in</strong> NZ were consumed <strong>in</strong> NZ <strong>in</strong> 2004 (although all<br />

were not available <strong>for</strong> recovery); 15.0% <strong>of</strong> the products were exported directly, and 13.7% were<br />

exported <strong>in</strong>directly.<br />

13 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


2. Statistical Analysis <strong>of</strong> Plastic Material Types Currently<br />

Be<strong>in</strong>g Collected <strong>in</strong> <strong>New</strong> <strong>Zealand</strong><br />

2.1 Total Amount <strong>of</strong> Plastic Material Recovered <strong>in</strong> <strong>New</strong> <strong>Zealand</strong><br />

Results from the 2005 Survey <strong>of</strong> Recycl<strong>in</strong>g Companies <strong>for</strong> 2004 recycl<strong>in</strong>g data showed there were<br />

approximately 35,442 tonnes <strong>of</strong> plastic recovered by commercial recycl<strong>in</strong>g companies nationwide. As<br />

illustrated <strong>in</strong> Figure 5, over the four-year period from 2000, the amount <strong>of</strong> plastic material recovered<br />

<strong>in</strong>creased steadily from an <strong>in</strong>itial 26,703 tonnes. Around 3,000 more tonnes were collected <strong>in</strong> 2004<br />

compared to 2003; an <strong>in</strong>crease <strong>of</strong> 9.9%.<br />

Figure 5: Annual total tonnages <strong>of</strong> plastic recovered by commercial recyclers (Source: PNZ Recycl<strong>in</strong>g Survey, 2005)<br />

The survey also showed the majority <strong>of</strong> recovered plastic material was packag<strong>in</strong>g (79.0%), and the<br />

proportion collected <strong>in</strong> 2004 had <strong>in</strong>creased by approximately 5.1%, from 2003.<br />

Year Total Tonnage <strong>of</strong> Packag<strong>in</strong>g Packag<strong>in</strong>g<br />

Recovered Plastric [t] Proportion [t] Proportion [%]<br />

2000 26,703 - -<br />

2001 29,665 - -<br />

2002 30,190 23,305 77.2<br />

2003 32,239 23,816 73.9<br />

2004 35,442 28,004 79<br />

Table 2: Annual total tonnages <strong>of</strong> recovered plastic material and the proportions <strong>of</strong> packag<strong>in</strong>g (Source: PNZ Recycl<strong>in</strong>g Survey, 2005)<br />

Statistical Analysis <strong>of</strong> Plastic Material Types<br />

14


2.2 Progress on Packag<strong>in</strong>g Recycl<strong>in</strong>g Targets<br />

The Packag<strong>in</strong>g Accord 8 target <strong>of</strong> reach<strong>in</strong>g a recycl<strong>in</strong>g proportion <strong>of</strong> 23% (by weight) from total plastic<br />

packag<strong>in</strong>g consumption 9 by 2008 is on track. In 2003, the proportion <strong>of</strong> recycled plastic was 19% <strong>of</strong><br />

the total amount <strong>of</strong> packag<strong>in</strong>g consumed, and <strong>in</strong> 2004 it <strong>in</strong>creased to 20%.<br />

Figure 6: Amount <strong>of</strong> plastic packag<strong>in</strong>g material consumed (top l<strong>in</strong>e) and recovered (bottom l<strong>in</strong>e) from 2000-2004 (Source: 2005 PNZ<br />

Mass Balance and Recycl<strong>in</strong>g Surveys <strong>of</strong> 2004 data)<br />

Current trends <strong>in</strong>dicate that by 2008 an estimated 150,000t <strong>of</strong> plastic packag<strong>in</strong>g material will be<br />

consumed, an <strong>in</strong>crease from 137,909t <strong>in</strong> 2004. This reflects both an <strong>in</strong>crease <strong>in</strong> population and per<br />

capita consumption <strong>of</strong> plastic packag<strong>in</strong>g. Consequently, if the amount <strong>of</strong> material consumed <strong>in</strong>creases,<br />

the amount recovered will need to proportionately <strong>in</strong>crease. In order to ensure current recovery<br />

progress stays on track, (to reach the 23% recycl<strong>in</strong>g target by 2008), the proportion <strong>of</strong> plastic<br />

packag<strong>in</strong>g recovered needs to <strong>in</strong>crease by at least 2000t (1%) per year over the 2005-2008 period.<br />

Year Consumed Recovered Recycl<strong>in</strong>g Proportion [%]<br />

2000 117,475 20,809 18<br />

2001 128,985 23,758 18<br />

2002 123,485 23,305 19<br />

2003 125,955 23,816 19<br />

2004 137,909 9 28,004 20<br />

2005 138,000 28,980 21<br />

2006 142,000 31,240 22<br />

2007 146,000 33,580 23<br />

2008 150,000 34,500 23<br />

Table 3: Recovery progress from 2000-2004 and predictions <strong>for</strong> 2005-2008<br />

8. For more <strong>in</strong><strong>for</strong>mation about the Packag<strong>in</strong>g Accord, visit: www.mfe.govt.nz/issues/susta<strong>in</strong>able-<strong>in</strong>dustry/<strong>in</strong>itiatives/packag<strong>in</strong>g/,<br />

www.packag<strong>in</strong>g.org.nz/accord.php, and www.plastics.org.nz/page.aspid=637<br />

9. Total plastic packag<strong>in</strong>g consumption is estimated from total manufactured packag<strong>in</strong>g <strong>in</strong> NZ less exports plus approximately 30% imported<br />

packag<strong>in</strong>g.<br />

15 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


2.3 Breakdown <strong>of</strong> Recovered Plastic by Material Type<br />

Of the total 35,442t <strong>of</strong> plastic recovered <strong>in</strong> 2004, Figure 7 shows a breakdown <strong>of</strong> the quantities by<br />

each ma<strong>in</strong> material type collected. 10<br />

The largest quantity <strong>of</strong> material recovered was 12,444t <strong>of</strong> LDPE (<strong>in</strong>clud<strong>in</strong>g all other material and<br />

lam<strong>in</strong>ated films). The second-highest tonnage was HDPE with 8,932t, followed by PET with 8,016t.<br />

There were 2,412t <strong>of</strong> PVC recovered, 1,415t <strong>of</strong> PP, 417t <strong>of</strong> PS and 218t <strong>of</strong> EPS. The rema<strong>in</strong><strong>in</strong>g 1,588t<br />

comprised a mixture <strong>of</strong> other plastic material types such as ABS and SAN. 11<br />

Figure 7: Total amount <strong>of</strong> plastic recovered <strong>in</strong> 2004 by material type 12 (Source: PNZ Recycl<strong>in</strong>g Survey, 2005)<br />

2.4 Plastic Recovery Trends<br />

Figure 8 shows the annual trends <strong>in</strong> tonnages <strong>for</strong> each material collected from 2000 to 2004. 13 The<br />

total annual tonnages <strong>of</strong> PET and HDPE steadily <strong>in</strong>creased over this period. The annual trend <strong>for</strong> PVC<br />

rema<strong>in</strong>ed fairly constant with a small tonnage collected, compared to the significant <strong>in</strong>crease <strong>of</strong> LDPE<br />

overall (even though the total tonnage <strong>of</strong> collected LDPE dipped <strong>in</strong> 2003). PP showed only a slight<br />

<strong>in</strong>crease with relatively low tonnages collected. PS had the largest amount <strong>of</strong> material recovered <strong>in</strong><br />

2000, which dropped <strong>in</strong> 2001, then slowly <strong>in</strong>creased annually until 2004.<br />

10. As the imported packag<strong>in</strong>g and non packag<strong>in</strong>g component <strong>of</strong> total NZ consumption is unknown it is not possible to compare recovered<br />

plastic aga<strong>in</strong>st consumption <strong>for</strong> each <strong>of</strong> the material types<br />

11. Note: Each material type consists <strong>of</strong> a range <strong>of</strong> products. For example: collected PVC comprised ma<strong>in</strong>ly cable/wir<strong>in</strong>g, film and other products.<br />

For a breakdown <strong>of</strong> product types <strong>for</strong> the ma<strong>in</strong> material types refer to section 2.5<br />

12. Refer to Appendix 2.6 <strong>for</strong> a list <strong>of</strong> the plastic identification codes, material acronyms they correspond with, the full polymer names <strong>of</strong> each,<br />

and examples <strong>of</strong> common products that are manufactured from these materials<br />

13. Note: Recovery trends reflect manufactur<strong>in</strong>g trends. For example, the decrease <strong>in</strong> the amount <strong>of</strong> PVC film be<strong>in</strong>g manufactured <strong>for</strong> packag<strong>in</strong>g<br />

is reflected <strong>in</strong> a reduced amount available <strong>for</strong> recovery.<br />

Statistical Analysis <strong>of</strong> Plastic Material Types<br />

16


There was a dramatic <strong>in</strong>crease <strong>in</strong> the recorded amount <strong>of</strong> EPS recovered over the years, from 1t <strong>in</strong><br />

2002, to 101t <strong>in</strong> 2003, and then 218t <strong>in</strong> 2004 14 , (and the amount recovered is expected to <strong>in</strong>crease<br />

over the next few years). F<strong>in</strong>ally, ‘other’ plastic material had a trend-l<strong>in</strong>e that fluctuated. Tonnage <strong>for</strong><br />

this rema<strong>in</strong><strong>in</strong>g mixture <strong>of</strong> plastic materials dropped between 2000 and 2002, <strong>in</strong>creased <strong>in</strong> 2003, and<br />

showed slightly less recovered <strong>in</strong> 2004 (but still more than <strong>in</strong> 2002).<br />

It was assumed that <strong>in</strong> 2003 some <strong>of</strong> the ‘LDPE (Incl. Film)’ data was accounted <strong>for</strong> <strong>in</strong> the ‘other’<br />

category, result<strong>in</strong>g <strong>in</strong> counterbalanc<strong>in</strong>g trend-l<strong>in</strong>es.<br />

Overall, the materials with the greatest tonnages 15 from 2000-2004 were LDPE (<strong>in</strong>clud<strong>in</strong>g film), HDPE<br />

and PET. Total tonnages over the four-year period <strong>for</strong> each were 49,751t, 36,292t, and 30,353t<br />

respectively.<br />

Figure 8: Annual total tonnage trends <strong>for</strong> each <strong>of</strong> the ma<strong>in</strong> recovered plastic material types (Source: PNZ Recycl<strong>in</strong>g Survey, 2005)<br />

14. This data was collected from commercial recyclers. Future surveys will endeavour to <strong>in</strong>clude all EPS recyclers.<br />

15. Refer to Appendix 1 <strong>for</strong> a table <strong>of</strong> total tonnages <strong>of</strong> plastic material recovered from 2000-2004.<br />

17 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


2.5 Breakdown <strong>of</strong> Colours and Product Types<br />

2.5.1 PET<br />

In 2004, 8,016t <strong>of</strong> PET material was recovered, and 99.8% <strong>of</strong> the recovered products were bottles.<br />

More specifically, 52.9% (4,230t) <strong>of</strong> the bottles were non-coloured, 38.0% (3047t) were green, 8.9%<br />

(714t) were amber, and 0.2% (16t) were other colours. Most <strong>of</strong> the bottles were beverage packag<strong>in</strong>g<br />

<strong>for</strong> s<strong>of</strong>t-dr<strong>in</strong>k, juice and water. It is expected that <strong>in</strong> the next few years, the proportion <strong>of</strong> blue-coloured<br />

PET recovered (currently recorded <strong>in</strong> the ‘Other colours’ category) will <strong>in</strong>crease.<br />

The rema<strong>in</strong><strong>in</strong>g 0.2% <strong>of</strong> PET was made up <strong>of</strong> non-coloured conta<strong>in</strong>ers.<br />

Figure 9: Breakdown (by product type) <strong>of</strong> total recovered PET material (Source: PNZ Recycl<strong>in</strong>g Survey, 2005)<br />

Figure 10: Further breakdown <strong>of</strong> colours from the total amount <strong>of</strong> PET (Source: PNZ Recycl<strong>in</strong>g Survey, 2005)<br />

Statistical Analysis <strong>of</strong> Plastic Material Types<br />

18


2.5.2 HDPE<br />

There were 8,932t <strong>of</strong> HDPE material recovered, <strong>of</strong> which 52.2% (4,660t) was non-coloured bottles,<br />

36.8% (3,290t) was coloured bottles, 7.8% was bags (5.1% non-coloured and 2.7% coloured), 2.1%<br />

was film and 1.1% was non-coloured conta<strong>in</strong>ers. Like PET, most <strong>of</strong> these were bottles <strong>for</strong> beverage<br />

packag<strong>in</strong>g and milk was the most common beverage packaged <strong>in</strong> HDPE. However most <strong>of</strong> the<br />

coloured HDPE was janitorial-grade packag<strong>in</strong>g, used <strong>for</strong> clean<strong>in</strong>g products and products such as<br />

shampoos and conditioners.<br />

Figure 11: Breakdown (by product type) <strong>of</strong> total recovered HDPE material (Source: PNZ Recycl<strong>in</strong>g Survey, 2005)<br />

2.5.3 Proportion <strong>of</strong> Beverage Bottles<br />

Overall, the total amount <strong>of</strong> beverage bottles (both PET and HDPE,) was calculated by add<strong>in</strong>g the<br />

total amounts <strong>of</strong> non-coloured PET, coloured PET and non-coloured HDPE bottles together. This gave<br />

a total amount <strong>of</strong> 12,660t <strong>of</strong> beverage bottles.<br />

19 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


2.5.4 PVC<br />

Approximately 2,412t <strong>of</strong> PVC was collected, most <strong>of</strong> which was coloured cable/wir<strong>in</strong>g coat<strong>in</strong>gs<br />

(78.1%), 16.3% was non-coloured film, and 5.6% coloured other products.<br />

Figure 12: Breakdown (by product type) <strong>of</strong> total recovered PVC material (Source: PNZ Recycl<strong>in</strong>g Survey, 2005)<br />

2.5.5 LDPE<br />

Of the 12,444t <strong>of</strong> LDPE collected, 56.4% (nearly 5,600t) was non-coloured film, 33.3% was coloured<br />

film, 6.2% was non-coloured bags, and 4.1% was coloured bags.<br />

Figure 13: Breakdown (by product type) <strong>of</strong> total recovered LDPE material (Source: PNZ Recycl<strong>in</strong>g Survey, 2005)<br />

Statistical Analysis <strong>of</strong> Plastic Material Types<br />

20


2.5.6 PP<br />

And lastly, <strong>of</strong> the 1,415t <strong>of</strong> PP recovered, 76.0% was coloured film, 12.0% was coloured conta<strong>in</strong>ers,<br />

8.0% was non-coloured conta<strong>in</strong>ers and 4.0% was non-coloured film.<br />

Figure 14: Breakdown (by product type) <strong>of</strong> total recovered PP material (Source: PNZ Recycl<strong>in</strong>g Survey, 2005)<br />

2.6 Key Po<strong>in</strong>ts<br />

• 35,442 tonnes <strong>of</strong> plastic were collected <strong>for</strong> recovery <strong>in</strong> 2004; <strong>of</strong> which 79% (28,004 tonnes) was<br />

packag<strong>in</strong>g.<br />

• The 2004 recovery rate <strong>of</strong> plastics was at 20%, and is on track to meet the 23% Packag<strong>in</strong>g Accord<br />

target by 2008.<br />

• In<strong>for</strong>mation on plastics recovery was broken down by material type, product type, and colour.<br />

• Annual recovery trends <strong>for</strong> each material type were produced.<br />

• The majority <strong>of</strong> products collected were film [predom<strong>in</strong>antly LDPE], and beverage (s<strong>of</strong>t dr<strong>in</strong>k, juice<br />

and milk) bottles [HDPE and PET].<br />

21 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


3. Assessment <strong>of</strong> the Current NZ Infrastructure <strong>for</strong> Recovery<br />

and <strong>End</strong> Markets<br />

3.1 Introduction<br />

To be able to understand the potential <strong>for</strong> recovery <strong>of</strong> plastics <strong>in</strong> NZ, the first step was to <strong>in</strong>vestigate<br />

the current <strong>in</strong>frastructure <strong>for</strong> material collection and the types <strong>of</strong> end markets that exist. Infrastructure<br />

<strong>for</strong> the recovery <strong>of</strong> plastic material <strong>in</strong>corporated:<br />

• sources<br />

• facilities<br />

• parties <strong>in</strong>volved, and<br />

• how the recovery was funded.<br />

Ga<strong>in</strong><strong>in</strong>g a better understand<strong>in</strong>g about the current end markets helps <strong>in</strong> an <strong>in</strong>vestigation <strong>of</strong> additional<br />

end markets by target<strong>in</strong>g new customers, different <strong>for</strong>ms <strong>of</strong> material and be<strong>in</strong>g aware <strong>of</strong> the range <strong>of</strong><br />

prices <strong>of</strong>fered <strong>for</strong> various materials.<br />

3.2 Infrastructure <strong>for</strong> Recovery<br />

3.2.1 Sources <strong>of</strong> Recovered Plastic Material<br />

The three ma<strong>in</strong> sources <strong>for</strong> the total 35,442 tonnes <strong>of</strong> recovered plastic material were 16 :<br />

a) pre-consumer <strong>in</strong>dustrial<br />

b) post-consumer <strong>in</strong>dustrial<br />

c) post-consumer domestic<br />

Figure 15: Sources <strong>of</strong> plastic recovered nationally by commercial recyclers (Source: PNZ Recycl<strong>in</strong>g Survey, 2005)<br />

16.Refer to Appendix 2.7 <strong>for</strong> def<strong>in</strong>itions <strong>of</strong> each ma<strong>in</strong> source <strong>for</strong> recovered plastic material.<br />

Current NZ Infrastructure <strong>for</strong> Recovery and <strong>End</strong> Markets<br />

22


3.2.1.1 Pre-consumer Industrial<br />

From the 2005 Recycl<strong>in</strong>g Survey it was found that <strong>in</strong> 2004 the least amount <strong>of</strong> plastic was recovered<br />

through pre-consumer <strong>in</strong>dustrial collections. The 4,487t <strong>of</strong> pre-consumer <strong>in</strong>dustrial material was<br />

mostly scrap and products that were out <strong>of</strong> design specification or rejected due to defects.<br />

The majority <strong>of</strong> the scrap and rejected products would have been recycled <strong>in</strong>-house through<br />

feedstock recycl<strong>in</strong>g, as long as it was clean. (It is important to note material that was recycled <strong>in</strong>house<br />

through feedstock recycl<strong>in</strong>g was not <strong>in</strong>corporated as part <strong>of</strong> the pre-consumer <strong>in</strong>dustrial data;<br />

and there<strong>for</strong>e does not contribute to the recycl<strong>in</strong>g target.)<br />

Pre-consumer <strong>in</strong>dustrial material was collected ma<strong>in</strong>ly by commercial recycl<strong>in</strong>g companies, us<strong>in</strong>g<br />

skips, cages, and other conta<strong>in</strong>ers; or transported by the manufacturer through alternative<br />

arrangements.<br />

3.2.1.2 Post-consumer Industrial<br />

The largest proportion <strong>of</strong> plastic recovered <strong>in</strong> 2004 was post-consumer <strong>in</strong>dustrial. The 18,082t ma<strong>in</strong>ly<br />

consisted <strong>of</strong> plastic film used as wrapp<strong>in</strong>g around pallets <strong>of</strong> stock <strong>for</strong> protection dur<strong>in</strong>g transportation<br />

and storage. The rema<strong>in</strong><strong>in</strong>g post-consumer <strong>in</strong>dustrial material <strong>in</strong>cluded ma<strong>in</strong>ly damaged/faulty goods<br />

from the modification/fill<strong>in</strong>g <strong>of</strong> plastic packag<strong>in</strong>g.<br />

Aga<strong>in</strong> this material was collected by commercial recycl<strong>in</strong>g companies via methods mentioned above.<br />

Commercial recycl<strong>in</strong>g companies regularly collect this material from cages or b<strong>in</strong>s that they own and<br />

place outside the ’Inwards Goods’ <strong>of</strong> major supermarkets and retailers.<br />

3.2.1.3 Post-consumer Domestic<br />

In the third category, there was 12,873t <strong>of</strong> post-consumer domestic material recovered. This<br />

consisted <strong>of</strong> plastic products used and disposed <strong>of</strong> <strong>in</strong> kerbside recycl<strong>in</strong>g receptacles, at drop-<strong>of</strong>f<br />

centres or through public collection methods such as recycl<strong>in</strong>g b<strong>in</strong>s at events. Most <strong>of</strong> the material<br />

was collected at the kerbside and consisted <strong>of</strong> used household plastic products, predom<strong>in</strong>antly<br />

beverage packag<strong>in</strong>g such as milk, s<strong>of</strong>t-dr<strong>in</strong>k and juice bottles. At drop-<strong>of</strong>f centres and through event<br />

recycl<strong>in</strong>g, the majority <strong>of</strong> collected material was plastic beverage packag<strong>in</strong>g, ma<strong>in</strong>ly from products<br />

<strong>in</strong>tended <strong>for</strong> ‘out and about’ use.<br />

This material was collected by commercial recyclers, ma<strong>in</strong>ly under contract with local councils; at<br />

public drop-<strong>of</strong>f facilities; or collected by community groups (material collected this way would then be<br />

passed on to commercial recyclers).<br />

The number <strong>of</strong> city/district councils that <strong>in</strong>troduced post-consumer domestic kerbside collections <strong>of</strong><br />

recyclable material between 1989 and 2005 <strong>in</strong>creased at an exponential rate. Out <strong>of</strong> the 74<br />

city/district councils surveyed by the M<strong>in</strong>istry <strong>for</strong> the Environment (MfE), 55 had implemented kerbside<br />

collection systems <strong>in</strong> their regions. While a number <strong>of</strong> councils are expected to <strong>in</strong>troduce kerbside<br />

recycl<strong>in</strong>g <strong>in</strong> the next few years, the rate <strong>of</strong> growth is expected to decrease, (see Figure 16.)<br />

23 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


Figure 16: Implementation <strong>of</strong> kerbside recovery by commercial recyclers on behalf <strong>of</strong> councils, <strong>for</strong> all recyclable materials (Source: MfE<br />

Council Survey, 2005)<br />

3.2.2 Facilities <strong>for</strong> Material Recovery<br />

In the survey, 96.8% 17 <strong>of</strong> the total NZ population 18 was assumed to have access through collection<br />

systems/facilities to recycle plastic PET and HDPE material <strong>for</strong> recovery; through kerbside collection<br />

systems, drop-<strong>of</strong>f centre facilities, or through other means. Specifically, 55 out <strong>of</strong> the 74 councils 19<br />

were listed as hav<strong>in</strong>g kerbside collection systems operat<strong>in</strong>g <strong>in</strong> their areas and 60 had drop-<strong>of</strong>f centre<br />

facilities.<br />

As illustrated <strong>in</strong> Figure 17, the percentages <strong>of</strong> the total NZ population with access to recycle:<br />

• paper/cardboard<br />

• cans/t<strong>in</strong>s<br />

• glass, and<br />

• HDPE (2) and PET (1) plastic (beverage bottles and conta<strong>in</strong>ers)<br />

were relatively similar.<br />

17. With regards to data accuracy, all <strong>in</strong><strong>for</strong>mation was taken directly from survey responses, and did not undergo an extensive quality assurance<br />

process. It should also be noted that when calculat<strong>in</strong>g access to recycl<strong>in</strong>g services, it was assumed (<strong>for</strong> simplicity) that kerbside and drop-<strong>of</strong>f<br />

systems were available district-wide, even when those services may not have been available <strong>in</strong> all parts <strong>of</strong> a district.<br />

18. The total population <strong>of</strong> NZ as <strong>of</strong> March 2005 was 4,060,810 (Source: MfE, 2005).<br />

19. At the time <strong>of</strong> the survey, there were 74 territorial authorities. 16 <strong>of</strong> which were city- and 58 were district councils (<strong>for</strong> more <strong>in</strong><strong>for</strong>mation visit:<br />

www.lgnz.co.nz).<br />

Current NZ Infrastructure <strong>for</strong> Recovery and <strong>End</strong> Markets<br />

24


Figure 17: Percentage <strong>of</strong> the total NZ population with access to recycle material through kerbside collection and/or public drop-<strong>of</strong>f<br />

systems <strong>in</strong> 2004 (Source: MfE Council Survey, 2005)<br />

The majority <strong>of</strong> councils collect PET (1) and HDPE (2) bottles only. Access to recycle all other<br />

recyclable plastic material was available <strong>for</strong> only 3.6% <strong>of</strong> the population (this option was most likely<br />

<strong>of</strong>fered by community-based enterprises). Less than 2% <strong>of</strong> the population was able to drop <strong>of</strong>f used<br />

EPS at collection centres. There<strong>for</strong>e most <strong>of</strong> the EPS material collected was recovered from <strong>in</strong>dustrial<br />

sources.<br />

3.2.3 Parties Involved <strong>in</strong> the Recovery <strong>of</strong> Plastic Material<br />

As mentioned previously, both the pre-consumer and post-consumer <strong>in</strong>dustrial material was collected<br />

by commercial recyclers; whereas the post-consumer domestic material was ma<strong>in</strong>ly recovered by<br />

commercial recyclers through council contracts, publicly dropped-<strong>of</strong>f at a collection centre or by<br />

community groups.<br />

Overall, there were over 38 recycl<strong>in</strong>g companies operat<strong>in</strong>g <strong>in</strong> 2004 20 , recover<strong>in</strong>g plastic from a range<br />

<strong>of</strong> locations. These <strong>in</strong>cluded manufactur<strong>in</strong>g companies, supermarkets, homeware, furniture,<br />

appliance stores, and kerbside household collections. There was an <strong>in</strong>creas<strong>in</strong>g trend towards events<br />

recycl<strong>in</strong>g serviced by recycl<strong>in</strong>g companies and community groups.<br />

3.2.3.1 Operations <strong>of</strong> Commercial Recycl<strong>in</strong>g Companies<br />

Of those surveyed, most commercial recycl<strong>in</strong>g companies collected and sorted material be<strong>for</strong>e onsell<strong>in</strong>g<br />

it to other companies, who would then export the material overseas.<br />

As well as plastic, on average, 23% <strong>of</strong> recycl<strong>in</strong>g companies recovered glass, 23% collected<br />

alum<strong>in</strong>ium, 20% - paper/cardboard, 17% - other metal and 17% - other material. ‘Other material’<br />

comprised wood-waste, green-waste, oil, concrete, tyres, whiteware, batteries and car bodies.<br />

20. as well as a number <strong>of</strong> community groups – ma<strong>in</strong>ly voluntarily collect<strong>in</strong>g plastic at public events and through community area clean-ups –<br />

25 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


Figure 18: Other material recovered by commercial recycl<strong>in</strong>g companies (Source: PNZ Recycl<strong>in</strong>g Survey, 2005)<br />

Material was collected ma<strong>in</strong>ly <strong>in</strong> trucks, some with sort<strong>in</strong>g facilities onboard. Most sort<strong>in</strong>g is<br />

undertaken at the commercial recycl<strong>in</strong>g plant, where material gets hand-sorted, predom<strong>in</strong>antly<br />

through visual <strong>in</strong>spection <strong>of</strong> material pass<strong>in</strong>g along conveyor belts 21 . Many plants accumulate and<br />

process onsite <strong>in</strong>to an end market <strong>for</strong>m such as bal<strong>in</strong>g HDPE milk bottles. The end-market product<br />

is then transported <strong>for</strong> NZ use, storage or export. Exported material is normally put <strong>in</strong>to cargo<br />

conta<strong>in</strong>ers <strong>for</strong> shipp<strong>in</strong>g to countries such as Ch<strong>in</strong>a, Indonesia and Malaysia.<br />

These countries are able to viably recover material by achiev<strong>in</strong>g economies <strong>of</strong> scale through import<strong>in</strong>g<br />

material from around the world and us<strong>in</strong>g cheaper labour to process it 22 .<br />

3.2.4 Fund<strong>in</strong>g <strong>of</strong> Council Material Collection Schemes<br />

Of the 74 councils <strong>in</strong> 2004, around half <strong>of</strong> council recycl<strong>in</strong>g schemes were funded through ‘uni<strong>for</strong>m<br />

annual charges’ (where a separate identifiable amount was <strong>in</strong>cluded <strong>in</strong> the rate demand); about 30%<br />

through ‘rates’ (where there was not a separately identifiable fee <strong>in</strong> the rate demand); and about 15%<br />

through ‘user pays’ (where each collection was paid <strong>for</strong> directly by the user through a sticker or bag<br />

system).<br />

3.3 <strong>End</strong> Markets <strong>for</strong> Recovered Plastic<br />

3.3.1 Types <strong>of</strong> <strong>End</strong> Markets<br />

In NZ, recovered plastic material (referred to as ‘end-market material’) can be on-sold <strong>for</strong> use with<strong>in</strong><br />

NZ, or exported.<br />

The results from the Recycl<strong>in</strong>g Survey showed that <strong>in</strong> 2004 all <strong>of</strong> the PP material, 76% <strong>of</strong> the HDPE,<br />

and 59% <strong>of</strong> the PVC was sold <strong>in</strong> NZ. All <strong>of</strong> the EPS material, 99% <strong>of</strong> the PET, 65% <strong>of</strong> the PS and<br />

57% <strong>of</strong> the LDPE (<strong>in</strong>cl. film) was exported.<br />

21. Other separation techniques carried out around the world <strong>in</strong>clude magnetic separation <strong>of</strong> ferrous materials, barcode detection, floatation <strong>of</strong><br />

materials with different densities, gamma-ray, <strong>in</strong>frared, and other sort<strong>in</strong>g methods<br />

22. Source: ‘Economics <strong>of</strong> Waste Management and Recycl<strong>in</strong>g <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>’, a report prepared by the <strong>New</strong> <strong>Zealand</strong> Institute <strong>for</strong> Economic<br />

Research and Woodward Clyde (NZ) Ltd, July 1999<br />

Current NZ Infrastructure <strong>for</strong> Recovery and <strong>End</strong> Markets<br />

26


Overall, 55% (18,620t) <strong>of</strong> recovered plastic material was exported. Of the total 33,854t, 45% (5,234t)<br />

was recovered and on-sold with<strong>in</strong> NZ (this was material with identification codes to ,<br />

exclud<strong>in</strong>g ‘Other’).<br />

Figure 19: Breakdown <strong>of</strong> end markets <strong>for</strong> recovered NZ plastic <strong>in</strong> 2004 (Source: PNZ Recycl<strong>in</strong>g Survey, 2005)<br />

3.3.2 International Export Markets<br />

Export was the predom<strong>in</strong>ant end market <strong>for</strong> recovered end-<strong>of</strong>-life plastic materials. Most <strong>of</strong> the<br />

exported material went to Asia. Ch<strong>in</strong>a had the largest market <strong>for</strong> recovered material <strong>for</strong> use <strong>in</strong><br />

applications such as manufactur<strong>in</strong>g textiles, video cassettes and toys. Another area <strong>of</strong> demand was<br />

<strong>for</strong> recovered PVC material to use <strong>in</strong> shoe manufactur<strong>in</strong>g.<br />

Country<br />

Ch<strong>in</strong>a<br />

India<br />

Pakistan<br />

Malaysia<br />

Turkey<br />

Vietnam<br />

Common Desired Recovered Materials<br />

Table 4: Examples <strong>of</strong> countries that desire recovered materials<br />

27 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


3.3.3 Forms <strong>of</strong> <strong>End</strong>-Market Material<br />

The <strong>for</strong>m <strong>of</strong> end-market recovered plastic material varied, depend<strong>in</strong>g on the national or <strong>in</strong>ternational<br />

demand.<br />

The ma<strong>in</strong> plastic end-market material <strong>for</strong>ms 23 were:<br />

• baled<br />

• flaked<br />

• granulated<br />

•ground<br />

• pelletised, or<br />

• <strong>in</strong> another <strong>for</strong>m.<br />

Non-coloured plastic has a higher value and there<strong>for</strong>e is kept separate from coloured material. The<br />

reason <strong>for</strong> this is that it is too expensive and difficult to remove its colour, and cheaper/easier to add<br />

more; there<strong>for</strong>e more colour (ma<strong>in</strong>ly black pigment) is added to plastic when it is recycled.<br />

As a result, most exported material was separated <strong>in</strong>to coloured and mixed coloured material be<strong>for</strong>e<br />

be<strong>in</strong>g baled. Types <strong>of</strong> bales were commonly categorized as PET s<strong>of</strong>t dr<strong>in</strong>k bottles, HDPE milk bottles<br />

and HDPE janitorial grade. There was only one known commercial recycl<strong>in</strong>g company that washed<br />

recovered material be<strong>for</strong>e export<strong>in</strong>g.<br />

3.3.4 Prices <strong>for</strong> <strong>End</strong>-Market Material<br />

As <strong>of</strong> July 2005, prices <strong>for</strong> PET and HDPE end-market material 24 , (i.e. material purchased from<br />

commercial recycl<strong>in</strong>g companies <strong>for</strong> export,) were as follows:<br />

• baled non-coloured PET had an end market commercial price <strong>of</strong> $500-550/t<br />

• baled coloured PET was $350/t<br />

• flaked PET was sought <strong>for</strong> $550-600/t<br />

• HDPE baled milk bottles were priced at $400-450/t<br />

• pelletised HDPE was $600/t, and<br />

• janitorial-grade HDPE fetched $250/t.<br />

Prices <strong>for</strong> other materials such as LDPE and PVC were not specified.<br />

3.4 Key Po<strong>in</strong>ts<br />

• The majority <strong>of</strong> plastic was recovered from post-consumer <strong>in</strong>dustrial, followed by post-consumer<br />

domestic, and pre-consumer <strong>in</strong>dustrial sources.<br />

• Most <strong>of</strong> the NZ population had access to recycl<strong>in</strong>g <strong>in</strong> 2004.<br />

• There are over 38 commercial recyclers operat<strong>in</strong>g <strong>in</strong> NZ.<br />

• 59 <strong>of</strong> the 74 councils funded recycl<strong>in</strong>g schemes <strong>in</strong> their regions <strong>in</strong> 2004<br />

• Recovered material was ma<strong>in</strong>ly exported (to Asia) due to limited onshore NZ recycl<strong>in</strong>g facilities and<br />

the availability <strong>of</strong> labour.<br />

• The majority <strong>of</strong> recovered material was baled <strong>in</strong> its orig<strong>in</strong>al <strong>for</strong>m and exported.<br />

• The end-market price <strong>for</strong> non-coloured plastic was greater than <strong>for</strong> coloured plastic; similarly the<br />

price <strong>for</strong> flaked and pelletised material was greater than <strong>for</strong> baled products.<br />

• More <strong>in</strong><strong>for</strong>mation is needed on the source and quantity <strong>of</strong> material not be<strong>in</strong>g recovered.<br />

23. Refer to Appendix 2.8 <strong>for</strong> def<strong>in</strong>itions <strong>of</strong> the listed material <strong>for</strong>ms<br />

24. Source: Undisclosed commercial recycler<br />

Current NZ Infrastructure <strong>for</strong> Recovery and <strong>End</strong> Markets<br />

28


4. Alternative <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> 25<br />

4.1 Introduction<br />

Recycl<strong>in</strong>g is the ma<strong>in</strong> end-<strong>of</strong>-life option <strong>for</strong> plastics <strong>in</strong> NZ other than land-fill<strong>in</strong>g; however there are a<br />

number <strong>of</strong> alternative reprocess<strong>in</strong>g methods that may be better suited <strong>for</strong> material types or products.<br />

Alternative end-<strong>of</strong>-life options will depend on a variety <strong>of</strong> factors, <strong>in</strong>clud<strong>in</strong>g: the level <strong>of</strong> contam<strong>in</strong>ation<br />

<strong>in</strong>volved, size <strong>of</strong> the product, transportation costs and the ability to recycle as a first priority.<br />

The ma<strong>in</strong> alternative plastic end-<strong>of</strong>-life options are:<br />

• compost<strong>in</strong>g <strong>of</strong> degradable plastics<br />

• energy recovery, and<br />

• storage.<br />

4.2 Compost<strong>in</strong>g Degradable <strong>Plastics</strong><br />

4.2.1 Types <strong>of</strong> Degradable <strong>Plastics</strong><br />

The word ‘degradable’ is def<strong>in</strong>ed as be<strong>in</strong>g: ‘a term given to natural and manmade substances that<br />

can be broken down by natural processes <strong>in</strong>to smaller parts. 26 ’<br />

The five ma<strong>in</strong> types <strong>of</strong> degradable plastic are:<br />

1. Biodegradable<br />

capable <strong>of</strong> be<strong>in</strong>g decomposed by biological agents such as bacteria<br />

2. Hydro-biodegradable<br />

can be decomposed by biological agents such as bacteria, when <strong>in</strong> contact with water<br />

3. Photo-degradable<br />

decompose by polymer cha<strong>in</strong> l<strong>in</strong>ks between molecules break<strong>in</strong>g down when exposed to<br />

ultraviolet (UV) radiation<br />

4. Bioerodable<br />

erode by abrasion from environmental conditions such as: ra<strong>in</strong>, particles <strong>in</strong> the w<strong>in</strong>d, UV<br />

attack and climate temperature changes<br />

5. Compostable<br />

become a mixture <strong>of</strong> decay<strong>in</strong>g organic matter that can be used to improve soil structure and<br />

provide nutrients.<br />

4.2.2 Sources <strong>of</strong> Raw Materials <strong>for</strong> Degradable <strong>Plastics</strong><br />

Raw materials to make degradable plastics can be:<br />

derived from natural renewable resources such as starch, or<br />

synthesized from non-renewable petrochemicals.<br />

4.2.3 Pros<br />

• Degradable plastics are <strong>in</strong>novative materials with good market<strong>in</strong>g potential.<br />

• They can be derived from renewable resources.<br />

• Some degradable plastics can be fed <strong>in</strong>to compost<strong>in</strong>g end-<strong>of</strong>-life systems, hav<strong>in</strong>g closed-loop<br />

lifecycles (i.e. <strong>for</strong> grow<strong>in</strong>g new raw materials).<br />

25. Alternative to land-fill<strong>in</strong>g<br />

26. Source: www.natureshift.org/Whawk/glossary.html<br />

29 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


4.2.4 Cons<br />

• The cost <strong>of</strong> deriv<strong>in</strong>g raw materials/process<strong>in</strong>g and handl<strong>in</strong>g.<br />

• Most degradable plastics are organic, so to decompose, biodegradable and compostable plastics<br />

require the right environment. Lack <strong>of</strong> oxygen, nitrogen and <strong>in</strong> some cases sunlight, may cause<br />

serious odour and <strong>in</strong>sect problems, and/or leach harmful chemicals. These types <strong>of</strong> repercussion<br />

suggest degradable materials are unsuitable <strong>for</strong> landfill disposal.<br />

• There is high risk <strong>of</strong> contam<strong>in</strong>ation <strong>of</strong> recyclable non-degradable plastics if product-handl<strong>in</strong>g is not<br />

controlled properly.<br />

• Currently there is no requirement <strong>for</strong> degradable plastic products <strong>in</strong> <strong>New</strong> <strong>Zealand</strong> to be labelled<br />

under a standard system (<strong>in</strong>ternational standards exist: <strong>for</strong> example, the European Norm, EN<br />

13432:2000, def<strong>in</strong>es four characteristics a material must display <strong>in</strong> order to be described as<br />

‘compostable’); or regulation <strong>for</strong> specify<strong>in</strong>g the degree <strong>of</strong> degradability. Standards that are used<br />

are ma<strong>in</strong>ly ASTM (American Society <strong>for</strong> Test<strong>in</strong>g Materials) standards <strong>for</strong> manufactur<strong>in</strong>g degradable<br />

plastics.<br />

• The collection and sort<strong>in</strong>g <strong>in</strong>frastructure is not <strong>in</strong> place throughout <strong>New</strong> <strong>Zealand</strong>.<br />

4.2.5 Measure <strong>of</strong> Degradability<br />

The most important factor concern<strong>in</strong>g degradable plastic materials is the level <strong>of</strong> degradability they<br />

can reach over a specified time period. All plastics have the ability to degrade when put <strong>in</strong> the right<br />

environment. The variables that cause degradation <strong>in</strong>clude temperature, humidity, pressure and<br />

chemicals. Some plastics partially degrade, e.g. bio/hydro/photo-degradable materials, and break<br />

down <strong>in</strong>to small fragments <strong>of</strong> plastic. Others, such as 100% compostable plastics, completely<br />

decompose.<br />

• Key questions to ask about the safety <strong>of</strong> plastics degradation are:<br />

• Where will the product be used/reside<br />

•Will there be any potential effects on the environment<br />

•Will hazardous chemicals be <strong>for</strong>med once the polymer cha<strong>in</strong>s <strong>in</strong> the molecular structure <strong>of</strong> the<br />

material break<br />

4.2.6 Developments <strong>in</strong> NZ<br />

Although still a small proportion <strong>of</strong> the market, there are currently a number <strong>of</strong> developments <strong>in</strong> the<br />

plastics <strong>in</strong>dustry <strong>in</strong>volv<strong>in</strong>g the use <strong>of</strong> degradable materials. Large plastic-production companies such<br />

as Vertex-Pacific, Elldex and Huhtamaki are <strong>in</strong>vestigat<strong>in</strong>g <strong>in</strong>novative materials and are manufactur<strong>in</strong>g<br />

degradable products.<br />

An example <strong>of</strong> an event that helped <strong>in</strong>troduce compostable plastics products to the NZ public, was<br />

when Vertex manufactured water cups from PLA to be used <strong>for</strong> the Auckland Round the Bays annual<br />

‘fun run’ event <strong>in</strong> March 2005. They then worked with the Waitakere City Organic centre and Perry<br />

Environmental to compost the material. For more <strong>in</strong><strong>for</strong>mation, visit:<br />

http://www.plastics.org.nz/_attachments/round-the-bays-2005.doc.<br />

Alternative <strong>End</strong>-<strong>of</strong>- <strong>Life</strong> <strong>Options</strong><br />

30


It is expected that the trend towards us<strong>in</strong>g compostable plastics will cont<strong>in</strong>ue. The ma<strong>in</strong> issue is<br />

contam<strong>in</strong>ation between 3 streams: compostable, bio/hydro/photo-degradable, and non-degradable<br />

plastics <strong>in</strong> the recycl<strong>in</strong>g process.<br />

Scion 27 quoted: ‘The US Office <strong>of</strong> Industrial Technologies (OIT) predicts at least 10% <strong>of</strong> basic chemical<br />

build<strong>in</strong>g blocks [<strong>in</strong> the plastic-mak<strong>in</strong>g process] will be from plant derived renewable materials by 2020.<br />

This will <strong>in</strong>crease to 50% by 2050’.<br />

Figure 20: Predicted biological material proportion from total plastic resources (Source: Brochure on Biotechnology, Scion, 2005)<br />

4.2.7 International Developments <strong>in</strong> Degradable <strong>Plastics</strong><br />

There have been significant global developments <strong>in</strong> the degradable-plastics <strong>in</strong>dustry. It would be fair<br />

to say that all <strong>of</strong> the largest plastics <strong>in</strong>dustries <strong>in</strong> the lead<strong>in</strong>g countries have considered us<strong>in</strong>g<br />

degradable plastic materials. Companies such as Mitsubishi, DUPONT, Daicel, and Cargill Dow<br />

Polymers have all ventured <strong>in</strong>to degradable-plastic projects.<br />

‘EnviroPlastic’, ‘Eco-ware’, ‘Eco-Foam’, ‘Bio-Ace’, and ‘Biopol’ are just a handful <strong>of</strong> brand names <strong>of</strong><br />

degradable products that are currently on the market.<br />

One example <strong>in</strong> particular is a company called Mitsui Chemicals, who manufacture a product called<br />

‘Lacea’. This is derived from fermented starch from corn, beet, cane and tapioca. Lacea is similar to<br />

polyethylene <strong>in</strong> terms <strong>of</strong> process<strong>in</strong>g ability. It is also said to have excellent mould resistance, (which is<br />

usually required <strong>for</strong> degradable materials.) The product also has a low combustion temperature like<br />

paper, and superior stability <strong>in</strong> process<strong>in</strong>g to that <strong>of</strong> earlier polylactic-based materials.<br />

Another example is the largest toy manufacturer <strong>in</strong> the world, Mattel, who announced <strong>in</strong> 1999 that<br />

PVC would be replaced with plant-based plastics <strong>in</strong> new products from 2001 onwards. A range <strong>of</strong><br />

other companies, <strong>in</strong>clud<strong>in</strong>g LEGO (a brand <strong>of</strong> toys), IKEA (a Swedish home furnish<strong>in</strong>g retailer), Nike<br />

(a brand <strong>of</strong> sport<strong>in</strong>g, cloth<strong>in</strong>g, school supplies and other products) and The BodyShop (a Britishbased<br />

<strong>in</strong>ternational retailer <strong>of</strong> body, bath, sk<strong>in</strong>care and make-up products) have made similar<br />

pledges 28 .<br />

27. Formerly known as the Forest Research Institute<br />

28. Source: http://www.wasteonl<strong>in</strong>e.org.uk/resources/In<strong>for</strong>mationSheets/<strong>Plastics</strong>.htm<br />

31 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


4.2.8 Viability <strong>of</strong> Compost<strong>in</strong>g <strong>Plastics</strong><br />

The amount <strong>of</strong> compostable plastics, manufactured <strong>in</strong> NZ and imported, is predicted to significantly<br />

grow over the next few years. Currently these materials are at the early stages <strong>of</strong> be<strong>in</strong>g <strong>in</strong>troduced to<br />

the national market, which is a perfect opportunity to put <strong>in</strong> place systems to collect and compost the<br />

plastics at the end <strong>of</strong> life. Develop<strong>in</strong>g standards and recommend<strong>in</strong>g procedures <strong>for</strong> the importation,<br />

manufacture, labell<strong>in</strong>g, use, and end-<strong>of</strong>-life disposal options <strong>for</strong> these plastics will result <strong>in</strong> greater<br />

consistency <strong>in</strong> the application <strong>of</strong> the material, reduced contam<strong>in</strong>ation and less plastic go<strong>in</strong>g to landfill.<br />

It is vitally important to get these systems <strong>in</strong> place at this stage as these materials are be<strong>in</strong>g<br />

<strong>in</strong>troduced <strong>in</strong>to the market.<br />

4.3 Energy Recovery<br />

4.3.1 Developments <strong>in</strong> NZ<br />

There are no ‘<strong>of</strong>ficial’ energy recovery programmes or schemes <strong>for</strong> plastics <strong>in</strong> place at this stage.<br />

However, some manufactur<strong>in</strong>g companies are said to dispose <strong>of</strong> plastic via <strong>in</strong>-house <strong>in</strong>c<strong>in</strong>eration.<br />

Research is underway regard<strong>in</strong>g the viability <strong>of</strong> establish<strong>in</strong>g local and national energy recovery<br />

programmes.<br />

Canterbury University, <strong>for</strong> example, has commenced a PhD research project <strong>in</strong> the Chemistry and<br />

Process Eng<strong>in</strong>eer<strong>in</strong>g Department on fuel production (liquid and gaseous) from used plastics. The<br />

project was started <strong>in</strong> early 2005, and will be able to produce prelim<strong>in</strong>ary results by the end <strong>of</strong> the<br />

year; further results are <strong>in</strong>tended to be produced by the end <strong>of</strong> 2006. Laboratory equipment has been<br />

built <strong>in</strong> the Chemical and Process Eng<strong>in</strong>eer<strong>in</strong>g department at the University, to conduct the pyrolysis 29<br />

tests. This project is be<strong>in</strong>g run <strong>in</strong> collaboration with a local company <strong>in</strong> Christchurch and was orig<strong>in</strong>ally<br />

established with the Department <strong>of</strong> Chemical and Material Eng<strong>in</strong>eer<strong>in</strong>g at Auckland University.<br />

Other companies such as ‘Responsible Resource Recovery’ and ‘Responsible Recovery’ are<br />

<strong>in</strong>vestigat<strong>in</strong>g energy recovery options. Examples <strong>of</strong> this <strong>in</strong>clude <strong>in</strong>c<strong>in</strong>eration either totally or partially<br />

with other material such as coal; or the conversion <strong>of</strong> used plastic material to alternative liquid/gas<br />

fuel sources. The <strong>for</strong>mer <strong>of</strong> the two companies is <strong>in</strong>vestigat<strong>in</strong>g collection systems <strong>of</strong> agricultural<br />

plastic material that could potentially be used as high-volume material <strong>for</strong> energy recovery.<br />

4.3.2 Pros<br />

The advantage <strong>of</strong> energy recovery as an alternative end-<strong>of</strong>-life option to recycl<strong>in</strong>g is that it saves<br />

space <strong>in</strong> landfills, and can be used to generate power or alternative fuel sources – without us<strong>in</strong>g other<br />

non-renewable material (such as coal and virg<strong>in</strong> petrochemicals) <strong>for</strong> the same purpose. Energy can<br />

be derived from certa<strong>in</strong> contam<strong>in</strong>ated plastic materials.<br />

29. Pyrolysis is the decomposition or trans<strong>for</strong>mation <strong>of</strong> a compound caused by heat.<br />

Alternative <strong>End</strong>-<strong>of</strong>- <strong>Life</strong> <strong>Options</strong><br />

32


4.3.3 Cons<br />

One <strong>of</strong> the ma<strong>in</strong> economic ‘cons’ is the capital cost <strong>in</strong> sett<strong>in</strong>g up energy recovery facilities; especially<br />

the process <strong>of</strong> runn<strong>in</strong>g pilot plant trials and establish<strong>in</strong>g facilities <strong>for</strong> the first time <strong>in</strong> a country. Aga<strong>in</strong>,<br />

like economies <strong>of</strong> scale, the more plants and availability <strong>of</strong> facilities/material, the more economically<br />

viable the capital <strong>in</strong>vestment can be. <strong>New</strong> <strong>Zealand</strong> is different to most other countries, <strong>for</strong> example <strong>in</strong><br />

Europe, where there are <strong>in</strong>tegrated systems such as water-pipe heat<strong>in</strong>g networks that have the ability<br />

to utilise energy from recovery facilities. Also through legislation and regulations, countries like Japan<br />

have requirements that at least 20% <strong>of</strong> <strong>in</strong>c<strong>in</strong>erated waste must be plastic.<br />

There is also speculation and concern over the <strong>in</strong>troduction <strong>of</strong> energy recovery <strong>in</strong>to NZ, due to the<br />

potential environmental affects on air, water and land. The combustion <strong>of</strong> plastics can release a<br />

number <strong>of</strong> substances <strong>in</strong>to the surround<strong>in</strong>g atmosphere, <strong>in</strong>clud<strong>in</strong>g toxic substances such as diox<strong>in</strong>s.<br />

PVC is not recommended <strong>for</strong> combustion due to the proportion <strong>of</strong> chlor<strong>in</strong>e it conta<strong>in</strong>s, which is highly<br />

corrosive and can <strong>for</strong>m diox<strong>in</strong>s. The use <strong>of</strong> other materials such as ABS is also discouraged. The<br />

comb<strong>in</strong>ation <strong>of</strong> constituents released upon combustion depends on the pressure and temperature at<br />

which the material is <strong>in</strong>c<strong>in</strong>erated.. (International energy-recovery plant operations would need to be<br />

<strong>in</strong>vestigated thoroughly.)<br />

The other downside <strong>of</strong> energy recovery is the fact that it does not take advantage <strong>of</strong> the ‘recyclability’<br />

<strong>of</strong> plastics because the material changes state. This means that the emphasis on ‘clos<strong>in</strong>g <strong>of</strong> the loop’<br />

<strong>in</strong> the product life cycle by recycl<strong>in</strong>g is lost. However, energy recovery is considered to be a better<br />

outcome than disposal to landfill. Factors such as transportation issues over high-volume-to-weightratio<br />

material, locations <strong>of</strong> energy recovery plants, separation procedures, and the costs <strong>in</strong>volved <strong>in</strong><br />

collect<strong>in</strong>g the material; could result <strong>in</strong> a net cost rather than a benefit. Methods <strong>of</strong> recovery have to<br />

be identified, <strong>in</strong> terms <strong>of</strong> whether or not they would be economically, environmentally and socially<br />

beneficial and feasible.<br />

4.3.4 Recovery Practices <strong>in</strong> Europe<br />

Dur<strong>in</strong>g 2003, 8.25 million tonnes 30 <strong>of</strong> plastic were recovered <strong>in</strong> Western Europe, 39% <strong>of</strong> the total<br />

amount consumed. A breakdown <strong>of</strong> this recovered material was as follows:<br />

• 4.1% <strong>of</strong> the material (338,250t) was recycled through feedstock <strong>in</strong>-house recycl<strong>in</strong>g dur<strong>in</strong>g<br />

manufactur<strong>in</strong>g<br />

• 4.9% was through material exported outside <strong>of</strong> Europe, (ma<strong>in</strong>ly to Asia) <strong>for</strong> mechanical recycl<strong>in</strong>g<br />

• 33.3% was mechanically recycled <strong>in</strong> Europe, and<br />

• overall, 57.7% (4,760,250t) was used <strong>for</strong> energy recovery, mak<strong>in</strong>g it the most common end-<strong>of</strong>-life<br />

route <strong>for</strong> recovered plastics.<br />

Needless to say, recycl<strong>in</strong>g is still a strong and <strong>in</strong>novative <strong>in</strong>dustry, as well as a major contributor <strong>in</strong><br />

reach<strong>in</strong>g the EU recovery targets (see Figure 21).<br />

30. Source: <strong>Plastics</strong>Europe, An analysis <strong>of</strong> plastics consumption and recovery <strong>in</strong> Europe, 2004<br />

33 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


Strict regulations have been set <strong>in</strong> place to ensure emissions from <strong>in</strong>c<strong>in</strong>erators are controlled to<br />

comply with certa<strong>in</strong> standards, ensur<strong>in</strong>g greater control <strong>of</strong> potential environmental affects.<br />

Figure 21: <strong>Plastics</strong> recovery <strong>in</strong> Western Europe (Source: <strong>Plastics</strong>Europe)<br />

4.3.5 Viability <strong>of</strong> Energy Recovery <strong>in</strong> NZ<br />

Energy recovery <strong>in</strong> the <strong>for</strong>m <strong>of</strong> high-temperature <strong>in</strong>c<strong>in</strong>eration and pyrolysis are both possible end-<strong>of</strong>life<br />

options <strong>for</strong> plastics <strong>in</strong> NZ, <strong>in</strong> addition to recycl<strong>in</strong>g. Energy recovery is less sensitive to<br />

contam<strong>in</strong>ation issues than recycl<strong>in</strong>g and could be a viable option <strong>for</strong> treat<strong>in</strong>g non-recyclables such as<br />

used plastic food packag<strong>in</strong>g. However, thorough research and evaluation are recommended be<strong>for</strong>e<br />

<strong>in</strong>troduc<strong>in</strong>g this end-<strong>of</strong>-life option on a commercial scale, as the capital cost <strong>of</strong> sett<strong>in</strong>g up and<br />

operat<strong>in</strong>g these plants needs to be economically viable and any potential detrimental effects on the<br />

environment from air/water/soil pollution need to be <strong>in</strong>vestigated.<br />

4.4 Storage<br />

If a direct end market is unavailable, or there is not enough material collected to sell, storage is a viable<br />

option. However, there needs to be some security that there will be: a use <strong>for</strong> the material; space<br />

available; and no potential environmental effects such as chemical leach<strong>in</strong>g.<br />

At the moment, storage does occur, but normally on a small scale. Currently there is a balance<br />

between the collections made and supply<strong>in</strong>g the end markets <strong>for</strong> the material. If large quantities <strong>of</strong><br />

material are stored, there could be significant hold<strong>in</strong>g costs <strong>in</strong>volved, as well as a requirement <strong>for</strong><br />

resource consent.<br />

Alternative <strong>End</strong>-<strong>of</strong>- <strong>Life</strong> <strong>Options</strong><br />

34


Land-fill<strong>in</strong>g is the dom<strong>in</strong>ant end-<strong>of</strong>-life option <strong>for</strong> plastics at the moment <strong>in</strong> NZ. In the future, our<br />

landfills may be m<strong>in</strong>ed <strong>for</strong> recyclable plastic material as the cost <strong>of</strong> plastic raw material <strong>in</strong>creases, so<br />

land-fill<strong>in</strong>g would have to take place with this purpose <strong>in</strong> m<strong>in</strong>d.<br />

However, as mentioned <strong>in</strong> the ‘measure <strong>of</strong> degradability’ section, polymers need to be stored <strong>in</strong> a way<br />

that ensures the recyclability or compostability <strong>of</strong> the polymer is ma<strong>in</strong>ta<strong>in</strong>ed. If there is degradation <strong>of</strong><br />

the polymer, it could affect the environment. Degraded or partially degraded polymers may not be able<br />

to be used.<br />

4.5 Key Po<strong>in</strong>ts<br />

• Recycl<strong>in</strong>g is the preferred end-<strong>of</strong>-life option <strong>for</strong> plastics, followed by energy recovery <strong>for</strong> nonrecyclable<br />

materials (such as contam<strong>in</strong>ated food packag<strong>in</strong>g); and compost<strong>in</strong>g (<strong>for</strong> 100%<br />

degradable material) as a separate option.<br />

• There need to be systems <strong>in</strong> place to prevent contam<strong>in</strong>ation between plastic recycl<strong>in</strong>g and<br />

compost<strong>in</strong>g streams. Partially degradable plastics may need to be diverted to energy recovery<br />

facilities if/when they are established.<br />

• Degradable plastics are becom<strong>in</strong>g <strong>in</strong>creas<strong>in</strong>gly common <strong>in</strong> NZ. Standardisation and labell<strong>in</strong>g<br />

systems are required to assist communication and ensure degradables end up <strong>in</strong> the right end-<strong>of</strong>life<br />

stream.<br />

• Commercial energy recovery facilities have not been developed <strong>in</strong> NZ as yet, (<strong>in</strong> contrast to<br />

Western Europe where 22% <strong>of</strong> plastic waste is used <strong>for</strong> energy recovery) but trial plants and<br />

studies at Universities have been conducted. It is possible that energy recovery will be operat<strong>in</strong>g<br />

commercially <strong>in</strong> the future follow<strong>in</strong>g considerable research <strong>in</strong>to environmental impacts and<br />

<strong>in</strong>ternational best practice.<br />

• Some material types, such as PVC, are not suitable <strong>for</strong> energy recovery.<br />

• Storage is an <strong>in</strong>termediate stage between collection and reprocess<strong>in</strong>g rather than an actual end<strong>of</strong>-life<br />

option.<br />

35 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


5. Factors Influenc<strong>in</strong>g Recovery<br />

5.1 The Drivers<br />

There are a number <strong>of</strong> key drivers <strong>for</strong> material recovery, such as:<br />

• public demand <strong>for</strong> recycl<strong>in</strong>g<br />

• the <strong>New</strong> <strong>Zealand</strong> Waste Strategy<br />

• the requirement <strong>for</strong> Waste Management Plans <strong>in</strong> the Local Government Act 2002<br />

• <strong>in</strong>itiatives such as the Packag<strong>in</strong>g Accord and associated targets, backed up by Government’s<br />

preparedness to consider regulation should these prove <strong>in</strong>effective<br />

• multi-national companies operat<strong>in</strong>g <strong>in</strong> NZ be<strong>in</strong>g pushed to meet <strong>in</strong>ternational recovery<br />

benchmarks<br />

•recovered material as a potential resource as raw material prices <strong>in</strong>crease<br />

•procurement policies requir<strong>in</strong>g recycled content <strong>in</strong> products<br />

• prices <strong>of</strong>fered <strong>for</strong> recovered material,<br />

• the associated competition between commercial recyclers<br />

• lack <strong>of</strong> communication, and<br />

• <strong>in</strong>creas<strong>in</strong>g landfill charges, particularly <strong>for</strong> EPS.<br />

5.2 Lack <strong>of</strong> In<strong>for</strong>mation<br />

Discussions with manufacturers <strong>in</strong>dicate that there is material available <strong>for</strong> recovery but data on this<br />

is not collected and collated. More specific detail is needed, identify<strong>in</strong>g the sources and quantities <strong>of</strong><br />

the various product types (such as a breakdown <strong>of</strong> quantities <strong>of</strong> plastic packag<strong>in</strong>g by product type<br />

and typical disposal location). Schemes could then be arranged <strong>for</strong> commercial recyclers to collect<br />

the material from dispersed locations.<br />

5.3 Contam<strong>in</strong>ation<br />

5.3.1 Contam<strong>in</strong>ation at Source<br />

Recovery levels fall when the material is contam<strong>in</strong>ated. Pre-consumer <strong>in</strong>dustrial material is less likely<br />

to be contam<strong>in</strong>ated than post-consumer <strong>in</strong>dustrial and domestic material. There<strong>for</strong>e the scrap/rejects<br />

available <strong>for</strong> recovery at the pre-consumer stage (small amounts from numerous dispersed<br />

manufactur<strong>in</strong>g companies) will have a higher purity and, <strong>in</strong> turn, be more valuable to end-market<br />

customers. Post-consumer <strong>in</strong>dustrial material has a different source characteristic, <strong>in</strong> that there is<br />

more contam<strong>in</strong>ation <strong>in</strong>volved, but a greater amount <strong>of</strong> material available<br />

5.3.2 Contam<strong>in</strong>ation from Products<br />

Collected non-recyclable materials <strong>in</strong>cur landfill fees on disposal; there<strong>for</strong>e the sort<strong>in</strong>g stage is<br />

extremely important, as it is usually the last chance to remove any contam<strong>in</strong>ated material be<strong>for</strong>e the<br />

separated material is on-sold <strong>for</strong> reprocess<strong>in</strong>g.<br />

Factors Influenc<strong>in</strong>g Recovery<br />

36


As visual <strong>in</strong>spection is the ma<strong>in</strong> type <strong>of</strong> sort<strong>in</strong>g method <strong>in</strong> NZ, this stage relies on operators’<br />

recognis<strong>in</strong>g recyclable material (usually by branded product type). Problems can arise when a new<br />

product is <strong>in</strong>troduced to the market without <strong>in</strong><strong>for</strong>mation be<strong>in</strong>g given to the parties <strong>in</strong>volved, such as<br />

the commercial recyclers. The problem also occurs when material types are changed when a product<br />

is redesigned.<br />

Figure 22: Example <strong>of</strong> a new product <strong>in</strong>troduced to the market that looks similar to an exist<strong>in</strong>g version, but is made from a different<br />

plastic material type (Source: Recovered Materials Foundation, 2005)<br />

Recovered material is generally not used to remanufacture the same product. A prime example is food<br />

grade plastic products that are recycled <strong>in</strong>to products that are not required to comply with str<strong>in</strong>gent<br />

food safety regulations, such as horticultural plant pots. ’Down-cycl<strong>in</strong>g’ is the common term used to<br />

signify the downward spiral effect each time a product is recycled and remanufactured <strong>in</strong>to a lower<br />

grade plastic product.<br />

5.4 Lack <strong>of</strong> Standardisation and Labell<strong>in</strong>g<br />

Another <strong>for</strong>m <strong>of</strong> contam<strong>in</strong>ation can occur when products, such as biscuit trays and ice cream<br />

conta<strong>in</strong>ers, are made out <strong>of</strong> a variety <strong>of</strong> res<strong>in</strong> codes and/or the product is not labelled. In these<br />

situations the brand <strong>of</strong> the product is not obvious and the res<strong>in</strong> code cannot be seen by the hand<br />

sorters. When a variety <strong>of</strong> res<strong>in</strong> codes are used, the product is less likely to be collected at the<br />

kerbside.<br />

5.5 Facilities to Recover Material<br />

The ability to recover material is also dependent on the <strong>in</strong>frastructure available; where the facilities are<br />

located; and how they are run and funded. For <strong>in</strong>dustrial sources, transportation costs have a major<br />

<strong>in</strong>fluence on the material recovery and vary depend<strong>in</strong>g on the location <strong>of</strong> commercial recycl<strong>in</strong>g plants<br />

and where the material is sourced from.<br />

37 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


Commercial recyclers operat<strong>in</strong>g under local council contracts pick up a specified range <strong>of</strong> products<br />

from the kerbside. The range is determ<strong>in</strong>ed by the fund<strong>in</strong>g available and the availability <strong>of</strong> end markets<br />

<strong>for</strong> that location. Currently PET and HDPE plastics with the identification codes 1 and 2 respectively<br />

are the most commonly collected material types recovered from domestic sources. The collected<br />

material types vary from region to region, depend<strong>in</strong>g on what collection systems (kerbside, drop-<strong>of</strong>f<br />

centres, resource recovery parks, ‘out and about’ and events recycl<strong>in</strong>g) and recovery facilities are<br />

available.<br />

One opportunity to <strong>in</strong>crease recovery is to collect larger quantities <strong>of</strong> currently collected material, such<br />

as larger products (e.g. plastic pa<strong>in</strong>t buckets), or more products <strong>of</strong> the same material type (e.g. PET<br />

rigid packag<strong>in</strong>g). Another opportunity is to track when the local council contracts are due to f<strong>in</strong>ish<br />

with<strong>in</strong> the next 1 to 5 years and work with councils and recycl<strong>in</strong>g contractors to widen the range <strong>of</strong><br />

products collected. A further opportunity is to <strong>in</strong>crease the facilities <strong>for</strong> ‘out and about’ and events<br />

recycl<strong>in</strong>g. All these opportunities have cost implications <strong>for</strong> councils, recyclers and producers.<br />

5.6 <strong>End</strong> Markets<br />

Commercial recycl<strong>in</strong>g requires viable end markets (national and <strong>in</strong>ternational) which are a key<br />

<strong>in</strong>fluence on recovery. Price is another, and this depends on a number <strong>of</strong> factors, <strong>in</strong>clud<strong>in</strong>g the colour<br />

and <strong>for</strong>m <strong>of</strong> the material. Improved <strong>in</strong><strong>for</strong>mation on future end-market trends is required. More<br />

transparent pric<strong>in</strong>g <strong>in</strong><strong>for</strong>mation could positively <strong>in</strong>fluence recovery, and mechanisms such as a<br />

commodity trad<strong>in</strong>g <strong>in</strong>dex require further <strong>in</strong>vestigation.<br />

5.7 Communication and Education<br />

Communication is a key factor <strong>in</strong>fluenc<strong>in</strong>g recovery. All players <strong>in</strong> the plastics product life cycle need<br />

to be well <strong>in</strong><strong>for</strong>med about the products they can and cannot recycle and where and how they can<br />

recycle. As most <strong>of</strong> the population has access to at least one method <strong>of</strong> recycl<strong>in</strong>g plastic material,<br />

council-led education programmes are a vital l<strong>in</strong>k <strong>in</strong> encourag<strong>in</strong>g and rem<strong>in</strong>d<strong>in</strong>g the public to recycle.<br />

Already, vertical workgroups with<strong>in</strong> companies and horizontal cross-sector groups between key<br />

parties have been established under the umbrella <strong>of</strong> the NZ Packag<strong>in</strong>g Accord. These work<strong>in</strong>g groups<br />

provide an opportunity <strong>for</strong> those <strong>in</strong>volved <strong>in</strong> the packag<strong>in</strong>g life cycle to understand each others’ issues<br />

and constra<strong>in</strong>ts. As the relationships between the parties develop it is expected that there will be an<br />

<strong>in</strong>crease <strong>in</strong> recovery and, <strong>in</strong> the longer term, changes <strong>in</strong> product design.<br />

Central-po<strong>in</strong>ts <strong>of</strong> communication have been established already. Currently, <strong>Plastics</strong> NZ, the Packag<strong>in</strong>g<br />

Council and the Recycl<strong>in</strong>g Operators <strong>of</strong> NZ (RONZ) are three organisations collect<strong>in</strong>g and distribut<strong>in</strong>g<br />

<strong>in</strong><strong>for</strong>mation to the material-recovery <strong>in</strong>dustry, through websites, newsletters and magaz<strong>in</strong>es. These<br />

networks need to be supported and encouraged, so the general public, bus<strong>in</strong>esses and organisations<br />

cont<strong>in</strong>ue to be <strong>in</strong><strong>for</strong>med.<br />

Effective communication requires reliable <strong>in</strong><strong>for</strong>mation about what, how much, and where material is<br />

available <strong>for</strong> recovery <strong>in</strong> NZ; and what the best end-<strong>of</strong>-life option is.<br />

Factors Influenc<strong>in</strong>g Recovery<br />

38


5.8 Future Influences on Recovery<br />

5.8.1 More-efficient Resource Use<br />

Increas<strong>in</strong>gly, bus<strong>in</strong>esses will use resources more efficiently and reduce the amount <strong>of</strong> plastic material<br />

used at the beg<strong>in</strong>n<strong>in</strong>g <strong>of</strong> the product life cycle through clever design and light-weight<strong>in</strong>g/downgaug<strong>in</strong>g<br />

products. This reduction will mean there will be less material to handle at the end-<strong>of</strong>-life<br />

stage, which will, <strong>in</strong> turn, be better <strong>for</strong> the environment.<br />

More efficient manufactur<strong>in</strong>g practices to reduce scrap and rejects; and manufactur<strong>in</strong>g only what is<br />

necessary will reduce the amount <strong>of</strong> pre-consumer <strong>in</strong>dustrial plastic material, which, now, is 12.7%<br />

<strong>of</strong> total plastic material recovered.<br />

5.8.2 Increas<strong>in</strong>g Use <strong>of</strong> Degradable Materials<br />

The <strong>in</strong>troduction <strong>of</strong> degradable plastics will impact on the recycl<strong>in</strong>g system. More <strong>in</strong><strong>for</strong>mation is<br />

needed on how to handle these materials at the end-<strong>of</strong>-life stage; because <strong>of</strong> the potential risk <strong>of</strong><br />

contam<strong>in</strong>ation with<strong>in</strong> the recycl<strong>in</strong>g process. As stated earlier <strong>in</strong> the report, the compostable<br />

degradable plastics will need to be treated separately from the bio/hydro/photo-degradables.<br />

Ultimately compost<strong>in</strong>g <strong>of</strong> totally degradable plastics is likely to become a viable option as more<br />

councils <strong>in</strong>troduce kerbside collections <strong>of</strong> compostable material. Councils such as the North Shore,<br />

Waitakere, Ashburton, Selwyn and Christchurch are either commission<strong>in</strong>g plants or undertak<strong>in</strong>g trials.<br />

It will require labell<strong>in</strong>g, education and robust material-handl<strong>in</strong>g systems to deter degradable plastics<br />

from enter<strong>in</strong>g either the waste or conventional recycl<strong>in</strong>g stream.<br />

5.8.3 Evaluat<strong>in</strong>g Recycl<strong>in</strong>g Technologies<br />

Collection, sort<strong>in</strong>g, handl<strong>in</strong>g and reprocess<strong>in</strong>g techniques <strong>in</strong>fluence recovery, and new technologies<br />

may need to be <strong>in</strong>troduced; such as sort<strong>in</strong>g mach<strong>in</strong>ery, wash-l<strong>in</strong>es and more bal<strong>in</strong>g equipment. An<br />

evaluation with<strong>in</strong> the recycl<strong>in</strong>g sector <strong>of</strong> the current plastic recycl<strong>in</strong>g technologies and techniques is<br />

needed. Current practices may take place out <strong>of</strong> habit and convention. For example, exported<br />

compressed material has a higher bulk-density and there<strong>for</strong>e <strong>in</strong>curs greater shipp<strong>in</strong>g costs compared<br />

to chipped/flaked material. This may be more expensive to reprocess (with the labour and capital cost<br />

<strong>of</strong> sett<strong>in</strong>g up wash<strong>in</strong>g facilities) but could be more economic to ship, and more valuable as an endmarket<br />

product.<br />

5.8.4 Legislation<br />

The MfE Product Stewardship Discussion Document was released <strong>for</strong> comment <strong>in</strong> July 2005 and<br />

submissions were due <strong>in</strong> by 31 August 2005. The document proposed voluntary, mandatory and<br />

comb<strong>in</strong>ed approaches to Product Stewardship (<strong>in</strong> that all parties <strong>in</strong>volved throughout the life cycle <strong>of</strong><br />

a product would share responsibility from product design, to use, recovery and disposal).<br />

The submissions on the discussion document will help to provide direction to central government as<br />

to whether a legislative approach is supported. It is unknown when the review <strong>of</strong> submissions will be<br />

available. The extent to which any product stewardship legislation/policy might impact upon end-<strong>of</strong>life<br />

plastics options rema<strong>in</strong>s to be seen.<br />

39 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


5.9 Key Po<strong>in</strong>ts<br />

Voluntary <strong>in</strong>dustry approaches, such as the Packag<strong>in</strong>g Accord, are backed up by Government’s<br />

preparedness to consider regulation should these approaches prove <strong>in</strong>effective.<br />

There is a lack <strong>of</strong> <strong>in</strong><strong>for</strong>mation about how much material is available, and where it is available from.<br />

Contam<strong>in</strong>ation can lower recovery levels, and usually <strong>in</strong>curs landfill disposal costs.<br />

There is a need <strong>for</strong> standardisation and labell<strong>in</strong>g <strong>of</strong> plastic products.<br />

The cost <strong>of</strong> transportation is a major factor limit<strong>in</strong>g recovery.<br />

Improved <strong>in</strong><strong>for</strong>mation on future end-market trends and material prices is needed; as well as evaluation<br />

<strong>of</strong> current recovery techniques.<br />

Communication between all parties <strong>in</strong> the life cycle <strong>of</strong> a product is vital <strong>for</strong> establish<strong>in</strong>g recovery best<br />

practice.<br />

Future <strong>in</strong>fluences on recovery <strong>in</strong>clude more-efficient resource use from the design stage onwards <strong>in</strong><br />

product development; the <strong>in</strong>creas<strong>in</strong>g use <strong>of</strong> degradable materials; and whether product stewardship<br />

legislation will be <strong>in</strong>troduced.<br />

Factors Influenc<strong>in</strong>g Recovery<br />

40


Conclusion<br />

Currently recycl<strong>in</strong>g is the most susta<strong>in</strong>able end-<strong>of</strong>-life option <strong>for</strong> plastics <strong>in</strong> NZ. The <strong>in</strong>frastructure and<br />

facilities <strong>for</strong> alternative process<strong>in</strong>g options, such as energy recovery and compost<strong>in</strong>g (<strong>for</strong> 100%<br />

degradable plastics), have not been developed commercially, although they may provide alternative<br />

process<strong>in</strong>g options <strong>for</strong> non-recyclable plastics <strong>in</strong> the future.<br />

It is important that if and when these alternative end-<strong>of</strong>-life options are developed, robust materialhandl<strong>in</strong>g<br />

procedures are <strong>in</strong> place to ensure the risk <strong>of</strong> contam<strong>in</strong>ation between recycl<strong>in</strong>g and<br />

compost<strong>in</strong>g streams is m<strong>in</strong>imised; and whatever cannot be recycled or composted, is either landfilled<br />

or used <strong>for</strong> energy recovery.<br />

In the meantime, current <strong>in</strong>itiatives such as the Packag<strong>in</strong>g Accord promote the <strong>in</strong>crease <strong>of</strong> recovery<br />

<strong>of</strong> material <strong>for</strong> recycl<strong>in</strong>g. To support the plastics sector target <strong>of</strong> recycl<strong>in</strong>g 23% <strong>of</strong> plastic packag<strong>in</strong>g<br />

material (by weight as a percentage <strong>of</strong> consumption), <strong>in</strong><strong>for</strong>mation/data needs to be broken down<br />

further by product and plastic-material types. This data can be used by the jo<strong>in</strong>t work<strong>in</strong>g groups <strong>for</strong><br />

beverage, rigid, flexible and expanded polystyrene packag<strong>in</strong>g to prepare recovery action plans.<br />

Obta<strong>in</strong><strong>in</strong>g more accurate <strong>in</strong><strong>for</strong>mation on imported plastic packag<strong>in</strong>g <strong>in</strong> total and by material type<br />

would greatly assist the work <strong>of</strong> these groups.<br />

While <strong>in</strong><strong>for</strong>mation is important, there is a need to take action <strong>in</strong> a number <strong>of</strong> related areas. Better<br />

communication between all parties <strong>in</strong>volved <strong>in</strong> the life cycle <strong>of</strong> plastic products is the key to <strong>in</strong>creas<strong>in</strong>g<br />

recovery and reduc<strong>in</strong>g waste. In the short term, plastics recovery will be improved by work<strong>in</strong>g back<br />

from the end <strong>of</strong> the product life cycle, <strong>for</strong> example: by meet<strong>in</strong>g recovery targets, improv<strong>in</strong>g collection<br />

procedures and encourag<strong>in</strong>g product users to recycle. In the longer term, the focus will be on<br />

ensur<strong>in</strong>g products are designed with end-<strong>of</strong>-life recovery <strong>in</strong> m<strong>in</strong>d, and that more efficient<br />

manufactur<strong>in</strong>g techniques and distribution systems are <strong>in</strong> place. In addition, improvements <strong>in</strong> the<br />

recovery <strong>in</strong>frastructure will be required.<br />

This report has highlighted the areas where <strong>Plastics</strong> <strong>New</strong> <strong>Zealand</strong> can take action, <strong>for</strong> example<br />

standardisation <strong>of</strong> products and labell<strong>in</strong>g <strong>of</strong> res<strong>in</strong> types. In other areas, <strong>Plastics</strong> <strong>New</strong> <strong>Zealand</strong> needs<br />

to work with all parties <strong>in</strong>volved <strong>in</strong> the product life cycle to f<strong>in</strong>d ways to collect improved <strong>in</strong><strong>for</strong>mation<br />

and <strong>in</strong>crease the recovery <strong>of</strong> plastics.<br />

In order to <strong>in</strong>crease recovery to achieve targets, and help develop susta<strong>in</strong>able end-<strong>of</strong>-life options <strong>for</strong><br />

plastics <strong>in</strong> NZ; there are a number <strong>of</strong> recommendations to be actioned by <strong>Plastics</strong> <strong>New</strong> <strong>Zealand</strong>, the<br />

wider <strong>Plastics</strong> Industry and other parties.<br />

41 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


Recommendations<br />

R.1 Improve In<strong>for</strong>mation<br />

• Develop methods to collect more-accurate and thorough annual recycl<strong>in</strong>g data l<strong>in</strong>k<strong>in</strong>g this back to<br />

the Mass Balance Data<br />

•Work with the Packag<strong>in</strong>g Council sectors, the Recycl<strong>in</strong>g Operators <strong>of</strong> NZ, MfE and LGNZ (all<br />

parties to the NZ Packag<strong>in</strong>g Accord) to improve <strong>in</strong><strong>for</strong>mation on imports by product and plastic<br />

material type us<strong>in</strong>g data collected from bus<strong>in</strong>ess sources (e.g. AC Nielsen and BIS Shrapnel)<br />

and/or Statistics NZ<br />

•Break down <strong>in</strong><strong>for</strong>mation by product and plastic-material type and use the <strong>in</strong><strong>for</strong>mation to set<br />

product/material-specific sub-targets <strong>for</strong> the specific cross-sector work groups to report aga<strong>in</strong>st<br />

(e.g. beverage targets by tonnes or bottles <strong>for</strong> each year until 2008)<br />

• Dissem<strong>in</strong>ate, monitor and evaluate <strong>in</strong><strong>for</strong>mation and statistics regularly.<br />

R.2 Work with <strong>Plastics</strong> Industry to:<br />

• Investigate sources <strong>of</strong> <strong>in</strong>dustrial and post-consumer plastic material <strong>for</strong> recovery<br />

• Encourage manufactur<strong>in</strong>g companies to <strong>in</strong>crease their efficiency (<strong>for</strong> example, through Year 3 <strong>of</strong><br />

the Best Practice Programme, which has a Design <strong>for</strong> the Environment focus); and recover<br />

material as close to source as possible (<strong>in</strong> most cases pre-consumer material is less<br />

contam<strong>in</strong>ated, and there<strong>for</strong>e more desirable <strong>for</strong> reprocess<strong>in</strong>g)<br />

•Target contam<strong>in</strong>ation issues <strong>of</strong> res<strong>in</strong>s and products <strong>in</strong> the post consumer <strong>in</strong>dustrial phase.<br />

R.3 <strong>Plastics</strong> NZ to work on:<br />

• Standardisation and labell<strong>in</strong>g with<strong>in</strong> the plastics <strong>in</strong>dustry by:<br />

- encourag<strong>in</strong>g members to use the res<strong>in</strong> code labels<br />

- encourag<strong>in</strong>g members to use the same material types, additives and colours <strong>for</strong> specific<br />

products<br />

- <strong>in</strong>troduc<strong>in</strong>g a labell<strong>in</strong>g system so people can identify what products can be recycled <strong>in</strong> <strong>New</strong><br />

<strong>Zealand</strong><br />

- cont<strong>in</strong>u<strong>in</strong>g to open communication channels between marketers/product developers and<br />

commercial recyclers, to ensure products be<strong>in</strong>g manufactured can be recovered at their end <strong>of</strong> life<br />

• Investigat<strong>in</strong>g <strong>in</strong>ternational best practices <strong>for</strong> energy recovery<br />

• Investigat<strong>in</strong>g compostable and degradable plastics, and their best end-<strong>of</strong>-life options<br />

•Provid<strong>in</strong>g regular updates on future product and material trends e.g. PLA, and<br />

•Promot<strong>in</strong>g Product Stewardship and Design <strong>for</strong> the Environment best practice.<br />

Recommendations<br />

42


R.4 Work with other parties to:<br />

• Develop communication channels between all parties <strong>in</strong>volved <strong>in</strong> the life cycle <strong>of</strong> plastic products<br />

• Reach a national consensus on what can and cannot be collected <strong>in</strong> each area<br />

• Assess a simple national recyclability <strong>in</strong>dex and related labell<strong>in</strong>g system <strong>for</strong> recyclable and<br />

degradable plastics<br />

• Liaise with councils as kerbside council contracts come up <strong>for</strong> renewal to try to <strong>in</strong>crease the<br />

amount <strong>of</strong> material be<strong>in</strong>g recovered (e.g. more products, additional product types and products <strong>of</strong><br />

larger weight)<br />

• Encourage brand owners and retailers to recycle plastics – especially high-volume packag<strong>in</strong>g such<br />

as shr<strong>in</strong>k and shroud wrap, expanded polystyrene packag<strong>in</strong>g and bags<br />

• Develop/support ways to encourage the public to recycle more, <strong>for</strong> example through kerbside<br />

collections and when people are ‘out and about’ / at events<br />

• Evaluate current recovery techniques.<br />

R.5 Expand <strong>End</strong> Markets <strong>for</strong> plastics<br />

• Encourage commercial recyclers to f<strong>in</strong>d additional and alternative end markets to <strong>in</strong>crease the<br />

variety <strong>of</strong> product and material types be<strong>in</strong>g recovered.<br />

• Encourage the use <strong>of</strong> recycled content <strong>in</strong> plastic products through proactive procurement policies<br />

with<strong>in</strong> <strong>in</strong>dustry and central and local government and their agencies.<br />

43 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


Appendices<br />

Appendix 1: Supplementary Data Table<br />

Amount <strong>of</strong> Material Recovered [<strong>in</strong> Tonnes] <strong>for</strong> Each <strong>of</strong> the Ma<strong>in</strong> Material Types<br />

Year PET HDPE PVC LDPE PP PS EPS Other Total<br />

(Incl. Film)<br />

2000 4,772 5,736 2,180 6,569 574 978 0 5,893 26,702<br />

2001 4,982 6,639 2,600 8,956 485 166 1 3,307 27,136<br />

2002 5,919 7,445 2,652 11,095 1,266 343 1 1,469 30,190<br />

2003 6,664 7,540 2,449 10,687 1,246 343 101 3,210 32,240<br />

2004 8,016 8,932 2,412 12,444 1,415 417 218 1,588 35,442<br />

Total 30,353 36,292 12,293 49,751 4,986 2,247 321 15,467 151,710<br />

Table 5: Breakdown <strong>of</strong> amounts <strong>of</strong> recovered plastic material from 2000-2004 by material type<br />

Appendix 2: Glossary<br />

Appendix 2.1 <strong>End</strong> <strong>of</strong> <strong>Life</strong><br />

The end <strong>of</strong> life is the f<strong>in</strong>al stage <strong>in</strong> the product life cycle where material has been used and disposed<br />

<strong>of</strong>. The material is then available <strong>for</strong> reprocess<strong>in</strong>g, which will help close the life cycle loop. See Figure 1.<br />

Appendix 2.2 Waste<br />

‘Any material, solid, liquid or gas that is unwanted and/or unvalued, and discarded or discharged by<br />

its owner’ (Source: M<strong>in</strong>istry <strong>for</strong> the Environment, Product Stewardship and Water Efficiency Labell<strong>in</strong>g<br />

Discussion Document, 2005)<br />

Appendix 2.3 Product Stewardship<br />

’Product Stewardship <strong>in</strong>volves producers, importers, brand owners, retailers, and other parties<br />

<strong>in</strong>volved <strong>in</strong> the life cycle <strong>of</strong> products accept<strong>in</strong>g responsibility <strong>for</strong> the environmental impacts <strong>of</strong> the<br />

products throughout their life cycle.’ (Source: M<strong>in</strong>istry <strong>for</strong> the Environment, Product Stewardship and<br />

Water Efficiency Labell<strong>in</strong>g Discussion Document, 2005)<br />

Appendix 2.4 Recyclable and Recoverable<br />

These terms have been used <strong>in</strong>terchangeably throughout the report. More specifically, ‘recyclable’<br />

refers to collected material that is able to be recycled, and ‘recoverable’ means material that is able<br />

to be recovered <strong>for</strong> recycl<strong>in</strong>g or any alternative end-<strong>of</strong>-life process<strong>in</strong>g.<br />

Appendix 2.5 Free-riders<br />

’“Free-riders” are non-participants who seek to benefit while not comply<strong>in</strong>g with the mechanisms or<br />

contribut<strong>in</strong>g to the costs [associated with the handl<strong>in</strong>g <strong>of</strong> materials at end <strong>of</strong> life].’ (Source: M<strong>in</strong>istry <strong>for</strong><br />

the Environment, Product Stewardship and Water Efficiency Labell<strong>in</strong>g Discussion Document, 2005)<br />

Appendices<br />

44


Appendix 2.6 Material Types<br />

Material Type Plastic Full Polymer Examples <strong>of</strong> Common<br />

Acronym Identification Code Name(s) Products<br />

Polyethylene<br />

S<strong>of</strong>t-dr<strong>in</strong>k and water bottles,<br />

PET Terephthalate food packag<strong>in</strong>g such as salad<br />

domes and biscuit trays<br />

High Density<br />

Milk bottles, ice-cream<br />

HDPE Polyethylene conta<strong>in</strong>ers, detergent<br />

bottles, and shopp<strong>in</strong>g bags<br />

Polyv<strong>in</strong>yl Chloride Cosmetic conta<strong>in</strong>ers, pipes,<br />

PVC Unplasticised: PVC-U films, wire coat<strong>in</strong>gs, and<br />

Plasticised: PVC-P<br />

garden hoses<br />

Low Density<br />

Film <strong>for</strong> protection <strong>of</strong> pallets<br />

LDPE Polyethylene dur<strong>in</strong>g transportation,<br />

squeezable bottles,<br />

rubbish bags, plastic food wrap<br />

PP<br />

PS<br />

EPS<br />

Polypropylene<br />

Polystyrene<br />

Expanded Polystyrene<br />

Lunch boxes, microwave<br />

conta<strong>in</strong>ers, straws, packag<strong>in</strong>g<br />

film, and dairy food conta<strong>in</strong>ers<br />

Plastic cutlery, CD cases,<br />

stationery parts, toy parts and<br />

plastic ‘glassware’<br />

Protective packag<strong>in</strong>g <strong>for</strong><br />

fragile goods, <strong>in</strong>sulation,<br />

clamshell food take-away<br />

conta<strong>in</strong>ers and cups<br />

Acronyms normally Car parts, appliance parts,<br />

specified underneath the computers, electronics,<br />

Other Identified code e.g. ABS water cooler bottles,<br />

(Acrylonitrile butadiene styrene) and other packag<strong>in</strong>g<br />

or SAN (Santoprene)<br />

Table 6: Def<strong>in</strong>itions <strong>of</strong> plastic material types adapted from the <strong>Plastics</strong> Identification Code<br />

Appendix 2.7 Sources <strong>of</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Plastics</strong><br />

a) Pre-consumer <strong>in</strong>dustrial: from plastic product manufacturers 31<br />

b) Post-consumer <strong>in</strong>dustrial: <strong>in</strong>dustries who modify/fill the plastic product<br />

c) Post-consumer domestic: products which have been used by customers<br />

Figure 23: Ma<strong>in</strong> sources <strong>of</strong> end-<strong>of</strong>-life plastics –- us<strong>in</strong>g plastic beverage bottles as an example<br />

31. Material recycled <strong>in</strong>-house dur<strong>in</strong>g the <strong>in</strong>itial product manufactur<strong>in</strong>g stage is unaccounted <strong>for</strong> as a source material which contributes to the<br />

23% recycl<strong>in</strong>g target<br />

45 <strong>Susta<strong>in</strong>able</strong> <strong>End</strong>-<strong>of</strong>-<strong>Life</strong> <strong>Options</strong> <strong>for</strong> <strong>Plastics</strong> <strong>in</strong> <strong>New</strong> <strong>Zealand</strong>


Appendix 2.8 Forms <strong>of</strong> Plastic <strong>End</strong>-Market Product<br />

Form<br />

Baled<br />

Flaked<br />

Granulated<br />

Ground<br />

Pelletized<br />

Description<br />

Loose plastics compressed <strong>in</strong>to a cube or rectangular shape, and strapped together<br />

Roughly chipped/shredded material <strong>for</strong>med <strong>in</strong>to reasonably similar-sized flat pieces<br />

Material <strong>for</strong>med <strong>in</strong>to gra<strong>in</strong>s or granules by cont<strong>in</strong>u<strong>in</strong>g the flak<strong>in</strong>g process until each<br />

particle has almost the same length as breadth<br />

Recovered plastic material that has been granulated until particles are <strong>in</strong> powder-<strong>for</strong>m<br />

Material that has been re-melted and <strong>for</strong>med <strong>in</strong>to pellets <strong>of</strong> similar size<br />

Table 7: Descriptions <strong>of</strong> different plastic end market product <strong>for</strong>ms<br />

Appendix 2.9 Imports and Exports<br />

Method<br />

Indirect Imports/Exports<br />

Direct Imports/Exports<br />

Description<br />

Plastic that is <strong>in</strong>corporated with other materials on<br />

importation/exportation, <strong>for</strong> example: packag<strong>in</strong>g around food and<br />

electrical goods<br />

Material that is imported/exported ready <strong>for</strong> use such as: packag<strong>in</strong>g<br />

conta<strong>in</strong>ers <strong>for</strong> the <strong>in</strong>sertion <strong>of</strong> food product<br />

Table 8: Methods <strong>of</strong> Import<strong>in</strong>g/Export<strong>in</strong>g<br />

Appendix 3: Website L<strong>in</strong>ks and Contact Details<br />

Appendix 3.1 Website L<strong>in</strong>ks<br />

• www.plastics.org.nz (<strong>Plastics</strong> <strong>New</strong> <strong>Zealand</strong> Inc. general website)<br />

• www.plasticsnz.com (<strong>Plastics</strong> <strong>New</strong> <strong>Zealand</strong> Inc. trade <strong>in</strong>dex)<br />

• www.ronz.org.nz (Recycl<strong>in</strong>g Operators <strong>of</strong> <strong>New</strong> <strong>Zealand</strong>)<br />

• www.mfe.govt.nz (M<strong>in</strong>istry <strong>for</strong> the Environment)<br />

• www.lgnz.co.nz (Local Government <strong>New</strong> <strong>Zealand</strong> with l<strong>in</strong>ks to all city/district council websites)<br />

• www.packag<strong>in</strong>g.org.nz (Packag<strong>in</strong>g Council <strong>of</strong> <strong>New</strong> <strong>Zealand</strong>)<br />

Appendices<br />

46


<strong>Plastics</strong> <strong>New</strong> <strong>Zealand</strong><br />

Level 1, 627 Great South Road<br />

(Westpac Build<strong>in</strong>g)<br />

PO Box 76 378<br />

Manukau City<br />

Auckland<br />

<strong>New</strong> <strong>Zealand</strong><br />

Ph: +64 9 262 3773 ext 103<br />

Fax: +64 9 262 3850<br />

Email: <strong>in</strong>fo@plastics.org.nz<br />

Websites: www.plastics.org.nz (<strong>in</strong><strong>for</strong>mation)<br />

www.plasticsnz.com (trade)<br />

Key Contacts<br />

Rob<strong>in</strong> Mart<strong>in</strong><br />

Chief Executive Officer<br />

+64 9 262 3773 ext 102<br />

rob<strong>in</strong>@plastics.org.nz<br />

Ket Bradshaw<br />

Environmental Manager<br />

021 369 495<br />

ket@plastics.org.nz<br />

Nikki With<strong>in</strong>gton<br />

Environmental Officer<br />

+64 9 262 3773 ext 103<br />

nikki@plastics.org.nz<br />

Debbie Fielder<br />

National Office Adm<strong>in</strong>istrator<br />

+64 9 262 3773 ext 101<br />

<strong>in</strong>fo@plastics.org.nz<br />

Dr Shashi Vohora<br />

Best Practice Facilitator<br />

03 466 7680<br />

shashi@plastics.org.nz<br />

Brian Wemyss<br />

PIPA Executive Officer<br />

+64 9 262 3773 ext 114<br />

brian@plastics.org.nz

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