Cut-off Wheels
Cut-off Wheels
Cut-off Wheels
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CENTERLESS AND FEED WHEELS<br />
CENTERLESS, CYLINDRICAL & CREEPFEED<br />
SPEC check<br />
Stationary Dressing Tool Recommendations for Centerless <strong>Wheels</strong><br />
SINGLE POINT INDEXABLE SINGLE POINT MULTI-POINT (GRIT)<br />
GRINDING DIAMOND TOOL TOOL TOOL TOOL<br />
WHEEL CARAT PRODUCT NO. PRODUCT NO. PRODUCT NO. PRODUCT NO.<br />
DIAMETER WEIGHT 0° ANGLE 0° ANGLE 0° ANGLE SHAPE 15° ANGLE SHAPE<br />
11" - 14" 1/2 BC5M7 BCUD5 BC65 3/8 Round BC63 1/4 x 1/2 Rect.<br />
NS5M7 NSUD5 2R6K7 2A6E7<br />
15" - 20" 3/4 BC7M7 N/A BC62 1/4 x 1/2 Rect. BC63 1/4 x 1/2 Rect.<br />
NS7M7 NSUD7 2A6D7 2A6E7<br />
21" + 1 BC10M7 N/A BC61 1/4 x 3/4 Rect. BC60 1/4 x 3/4 Rect.<br />
NS10M7 NSUD10 1A6A7 1A6C7<br />
Stationary Dressing Tool Recommendations for Feed <strong>Wheels</strong><br />
FEED TOOL TOOL SINGLE INDEXABLE<br />
WHEEL CARAT SHANK POINT SINGLE POINT<br />
DIAMETER WEIGHT DIAMETER DESIGNATION PRODUCT NO.<br />
Up to 14" 1/2 3/8" SP5AM6<br />
7/16" SP5AM7 NSUD5<br />
Over 14" 3/4 3/8" SP7AM6<br />
7/16" SP7AM7 NSUD7<br />
Dressing Tips for Throughfeed Grinding<br />
DRESS TRAVERSE RATE CALCULATION<br />
TOOL TYPE FINISH LEAD VALUE/WHEEL REVOLUTION<br />
Single Point Coarse .008" - .010"<br />
Medium .005" - .007"<br />
Fine .002" - .004"<br />
Multi-Point Coarse .023" - .030"<br />
Medium .013" - .022"<br />
Fine .006" - .012"<br />
TOOL TYPE<br />
LEAD<br />
Traversing Roll<br />
10" - 20" per minute<br />
FORMULA:<br />
Wheel Speed (RPM) x Lead Value/Wheel Revolutions = Traverse Rate in Inches/Minute.<br />
RPM = SFPM ÷ (Wheel Diameter x 0.262)<br />
164<br />
Proper Wheel Mounting<br />
1. Thoroughly clean spindle and flange bearing area of all dirt and foreign material.<br />
2. Inspect for worn, distorted or damaged areas on flanges and spindle.<br />
3. If mounting a wide centerless wheel on a spindle (i.e., twin-grip), do not use grease or other petroleum lubricants. Use a silicone spray lubricant<br />
on the spindle to ease mounting the wheel, if necessary.<br />
4. Ensure mount up arrow is at the top of the wheel. In the case of butted sets, assemble so that the arrow is formed across the top of the<br />
wheel face.<br />
5. Ensure proper blotters are installed; one on each flange mating surface. Always use new blotters.<br />
6. Install blotter flange and snug up the bolts only finger tight.<br />
7. Using a torque wrench, tighten all bolts in an alternating pattern from side to side to 15 foot pounds.<br />
8. Repeat the same tightening sequence, increasing the torque to 35 foot pounds.<br />
a.) for wide wheels (18"-20"), torque the bolts at 45 to 50 foot pounds<br />
b.) for narrower wheels (10"-12"), a torque of 35 foot pounds is sufficient<br />
9. Retorque the flange bolts to specification after the first eight hours of operation.<br />
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