Cut-off Wheels

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TRUING DEVICES DIAMOND TOOLS Brake Controlled Truing Devices Designed for truing diamond and CBN wheels rapidly, effectively and with a minimum of superabrasive loss. Typical Applications Truing 1A1, 11V9, 11A2, 6A2 and 12A2 wheels: • Straight wheels, used on chip breaker, tool and cutter, surface and cylindrical grinding machines • Cup wheels, used on vertical spindle surface grinders • Internal grinding wheels • Cut-off wheels 186 SPEC check Truing Diamond and CBN Wheels SUPERABRASIVE WHEEL 4597 Brake Controlled Truing Device The 4597 is engineered for heavier and more frequent truing applications. The adjustable speeds allow for varying conditions (between 1050 and 1500 SFPM). It comes complete with a reusable case, "True to Form, Dress to Cut" training video, two 3" 38A60-M8VBE vitrified wheels, Truing Device Tips book and a dressing stick. It can be rebuilt using the 4597RK Rebuild Kit. Worn #4597 Brake Controlled Truing Devices (UPC 66260195350) in need of reconditioning (beyond new shoes and springs) may be returned to be rebuilt. Contact Diamond Tool Customer Service for return instructions and quote. 3597 Pacesetter Brake Controlled Truing Device The Pacesetter model is ideal for light duty use. The pre-set brake speed requires no adjusting. This model includes one 3" 38A60-M8VBE vitrified wheel and can be rebuilt using the 3597RK Rebuild Kit. 4597RK and 3597RK Rebuild Kits You can rebuild your truing device with these kits, consisting of three brake shoes, three springs and three screws. BETTER GOOD ITEM PRODUCT NO. UPC NO. PRODUCT NO. UPC NO. 4597 Brake Controlled Truing Device 4597 66260195350 4597 Rebuild Kit 4597RK 66260195351 TRUING WHEEL SPECIFICATION RESIN AND VITRIFIED BOND 80, 100 and 120 grit 38A60-MVBE, 37C60-MVK 150, 180 and 220 grit 38A80-MVBE, 37C80-MVK 320 and finer grits 37C100-HVK METAL BOND 80, 100 and 120 grit 38A60-MVBE 150, 180 and 220 grit 38A80-MVBE 240 and finer grits 37C80-HVK 3597 Pacesetter 3597 66260135578 Brake Controlled Truing Device 3597 Pacesetter Rebuild Kit 3597RK 66260135595 Replacement Wheels 3 x 1 x 1/2 38A60-MVBE 66243529145 38A80-MVBE 66243529146 37C60-MVK 66243529166 37C80-HVK 66243529170 37C80-MVK 66243529171 37C100-HVK 66243529172 37C100-MVK 66243529070 TECHtips ❚ Prior to truing the wheel, run a wax crayon over the wheel face. Important: do NOT use any liquid-based ink on superabrasive wheels. ❚ Any crayon left on the wheel face after truing will reveal untrued areas. ❚ Indicate the superabrasive wheel runout before starting... usually within .001" to .002", to minimize wheel loss. ❚ Mount the device spindle parallel to the wheel spindle to ensure proper straight face truing. ❚ For cup wheels, the device spindle will be mounted perpendicular to the wheel spindle. ❚ Always use the Brake Controlled Truing Device dry. ❚ Bring the diamond/CBN wheel and the truing wheel together until they almost touch. ❚ Start the diamond/CBN wheel to normal speed; spin the truing wheel in the same direction at point of contact. ❚ Bring the two wheels together until they touch. ❚ Make sure the truing wheel is spinning at time of contact. ❚ Traverse the wheel back and forth at 30 to 60 inches/minute. ❚ Downfeed .0005" to .001" at the end of each traverse. ❚ At the end of truing, the diamond/CBN wheel should be smooth and in truth. ❚ Apply a dressing stick to sharpen the truing wheel. It is the user’s responsibility to refer to and comply with ANSI B7.1
DIAMOND AND CBN PRODUCTS The “99” line of quality stock Diamond and CBN (cubic boron nitride) grinding products includes resin, vitrified, metal and MSL (metal single layer) bonds. Premium, high performance resin bond diamond and CBN wheels are also available. Typical Applications NORTON B99 DIAMOND WHEELS • Sharpening cemented carbide cutting tools • Cutting off carbide rod • Grinding or cutting off nonferrous materials such as ceramics or glass • Surface grinding dies • O.D. grinding spray coatings NORTON B99 CBN WHEELS • Sharpening high-speed (M2, D2, T15, etc.) steel cutting tools • Surface and ID grinding hardened steel die components • Precision grinding steel parts Rc 50 or harder DIAMOND AND CBN PRODUCTS Diamond Wheels FEATURES • High quality synthetic diamond • Pre-engineered resin bond – B99 • Premium, heavy-duty resin bond – B105 • Metal bond – M99 • MSL (metal single layer) diamond • Vitrified bond – V99 BENEFITS • High material removal rates; longer wheel life vs. conventional green silicon carbide wheels • Free cutting; superior form holding; efficient wet or dry • Ideal for dry toolroom reconditioning applications • Ideal for 1A1R cut-off applications and grinding glass or ceramic materials • Fast stock removal, cool cutting; excellent for dry offhand finishing of carbide tools; no wheel dressing required • Most durable under high grinding forces; excellent for wet, offhand finishing of carbide tools CBN Wheels FEATURES • CBN (Cubic Boron Nitride) abrasive material is second in hardness to diamond • Pre-engineered resin bond – B99 • Premium Aztec III resin bond • Premium Aztec .007 resin bond BENEFITS • Easily cuts difficult-to-grind steel parts Rc 50 or harder • Highly wear resistant and thermally stable • Free cutting, superior form holding • Most efficient for dry tool resharpening • Most efficient for dry tool resharpening where heavy stock removal is desired TECHtips ❚ Truing makes the wheel concentric with the spindle. ❚ Dressing opens the wheel’s cutting face. ❚ Always true and dress diamond and CBN wheels prior to use. ❚ Diamond and CBN wheels with grit sizes 100–180 can be trued with a Brake Controlled Truing Device. ❚ Refer to the “Mounting, Truing and Dressing Guide” for more information. It is the user’s responsibility to refer to and comply with ANSI B7.1 187 www.nortonabrasives.com
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2009 ❘ 2010 THE NORTON FULL LINE
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INDEX BY MACHINE TYPE Right Angle/V
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GENERAL INFORMATION How to Read an
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DEPRESSED CENTER WHEELS BETTER Char
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DEPRESSED CENTER WHEELS SPEC check
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DEPRESSED CENTER WHEELS RIGHT ANGLE
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DEPRESSED CENTER WHEELS RIGHT ANGLE
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WIRE BRUSHES STRAIGHT SHAFT GRINDER
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WIRE BRUSHES BRUSH MAX. BRUSHES/ WI
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CUT-OFF WHEELS Highest Productivity
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SMALL DIAMETER REINFORCED CUT-OFF W
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RIGHT ANGLE GRINDER REINFORCED CUT-
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HIGH SPEED REINFORCED CUT-OFF WHEEL
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STATIONARY SAW REINFORCED CUT-OFF W
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FOUNDRY REINFORCED CUT-OFF WHEELS F
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TOOLROOM REINFORCED CUT-OFF WHEELS
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METALLURGICAL NON-REINFORCED CUT-OF
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BENCH AND PEDESTAL WHEELS Aluminum
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SNAGGING WHEELS, CONES AND PLUGS Co
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PORTABLE SNAGGING WHEELS Portable S
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FLOORSTAND AND SWINGFRAME SNAGGING
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MOUNTED POINTS DIE GRINDER STRAIGHT
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MOUNTED POINTS DIE GRINDER STRAIGHT
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MOUNTED POINTS Vitrified Bond Mount
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FLAP DISCS RIGHT ANGLE GRINDER GOOD
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FLAP DISCS RIGHT ANGLE GRINDER BEST
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FIBER AND AVOS DISCS RIGHT ANGLE GR
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FIBER AND AVOS DISCS RIGHT ANGLE GR
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SPEED-LOK TS AND TR DISCS The tool-
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SPEED-LOK TS AND TR DISCS Speed-Lok
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CLOTH PSA DISCS AND ACCESSORIES Sma
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PAPER DISCS AND ACCESSORIES For use
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MULTI-AIR PAPER DISCS No-Fil Multi-
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NORGRIP VACUUM PAPER DISCS NorGrip
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STICK AND SAND PAPER DISC ROLLS ORB
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PAPER DISC ACCESSORIES Accessories
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PAPER DISC ACCESSORIES Accessories
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FILE AND PORTABLE BELTS PORTABLE FI
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FILE BELTS File Belts 1/4" to 1" Wi
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NARROW BELTS A wide selection of si
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BENCHSTAND BELTS Benchstand Belts 1
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BACKSTAND BELTS Backstand Belts 2"
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WIDE BELTS - CLOTH AND HEAVY PAPER
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WIDE BELTS - CLOTH AND HEAVY PAPER
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FASTTRACK SERVICE FOR MADE-TO-ORDER
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CLOTH SHEETS 9 x 11 Cloth Sheets GO
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PAPER SHEETS Light Weight Paper She
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PAPER SHEETS File Sheets Used on ma
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PAPER SHEETS MIN./ STD. SIZE GRIT P
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ABRASIVE SPONGES Flexible, abrasive
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ROLLS PSA (Pressure Sensitive Adhes
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FLAP WHEELS AND ACCESSORIES Flap Wh
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COATED ABRASIVE BASICS Coated Abras
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BEAR-TEX HAND PADS AND SPONGES Bear
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BEAR-TEX ROLLS AND DISCS Bear-Tex R
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BEAR-TEX DISCS AND DC WHEELS RIGHT
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BEAR-TEX DISCS AND BELTS RIGHT ANGL
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BEAR-TEX DISCS AND BELTS RIGHT ANGL
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BEAR-TEX FLAP WHEELS Bear-Tex Spind
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BEAR-TEX CONVOLUTE WHEELS Bear-Tex
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BEAR-TEX CONVOLUTE WHEELS Bear-Tex
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BEAR-TEX UNIFIED WHEELS DIE GRINDER
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BEAR-TEX POLYBOND WHEELS Bear-Tex P
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BEAR-TEX SURFACE FINISHING PRODUCTS
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SHARPENING STONES Since 1823, Norto
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BENCHSTONES Single Grit Abrasive Be
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WATERSTONES Waterstones are synthet
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SHARPENING SYSTEMS The base of the
Page 137 and 138: ABRASIVE FILES Square Abrasive File
Page 139 and 140: ABRASIVE FILES Flat Abrasive File F
Page 141 and 142: POCKET STONES AND KNIFE SHARPENER P
Page 143 and 144: ABRASIVE SLIPS Norton abrasive slip
Page 145 and 146: VITRIFIED WHEELS Norton vitrified t
Page 147 and 148: VITRIFIED WHEELS SPEC check Grit Si
Page 149 and 150: VITRIFIED WHEELS SPEC check Trouble
Page 151 and 152: VITRIFIED WHEELS Vitrified Wheels f
Page 159 and 160: VITRIFIED WHEELS Non-Steel Applicat
Page 161 and 162: SURFACE GRINDING SEGMENTS Surface g
Page 163 and 164: CENTERLESS AND FEED WHEELS CENTERLE
Page 165 and 166: CENTERLESS AND FEED WHEELS Rubber F
Page 167 and 168: CYLINDRICAL WHEELS Cylindrical Whee
Page 169 and 170: CYLINDRICAL WHEELS Cylindrical Whee
Page 171 and 172: CREEPFEED BLANK STOCK - FASTTRACK S
Page 173 and 174: GEAR WHEEL BLANK STOCK - FASTTRACK
Page 175 and 176: SINGLE POINT DIAMOND TOOLS TECHtips
Page 177 and 178: INDEXABLE SINGLE POINT DIAMOND TOOL
Page 179 and 180: MULTI-POINT DIAMOND TOOLS Multi-Poi
Page 181 and 182: MULTI-POINT DIAMOND TOOLS Multi-Poi
Page 183 and 184: T0OLROOM DRESSING DIAMOND TOOLS Too
Page 185 and 186: FORM TOOLS Form Tools (CONTINUED) S
Page 187: CLUSTER TOOLS Cluster Tools Norton
Page 191 and 192: DIAMOND AND CBN PRODUCTS SPEC check
Page 193 and 194: DIAMOND AND CBN PRODUCTS TECHtips
Page 195 and 196: DIAMOND AND CBN PRODUCTS BETTER SIZ
Page 197 and 198: DIAMOND AND CBN PRODUCTS SIZE D X T
Page 199 and 200: DIAMOND AND CBN PRODUCTS BETTER SIZ
Page 201 and 202: DIAMOND AND CBN PRODUCTS BEST Norto
Page 203 and 204: FLEXIBLE DIAMOND PRODUCTS Flexible
Page 205 and 206: DRESSING STICKS Regular use of prop
Page 207 and 208: DRESSING STICKS Rubber Finishing St
Page 209 and 210: ® 4 3 2 1 #7868 © Saint-Gobain Ab
Page 211 and 212: NORTON OFFERS YOU A NO RISK TEST PO
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