VDI Standards - Kolerus.de
VDI Standards - Kolerus.de
VDI Standards - Kolerus.de
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<strong>Standards</strong><br />
for<br />
Monitoring and Diagnosis<br />
Prof. Dr. Josef <strong>Kolerus</strong><br />
Chairman of<br />
NA 001-03-06-05 UA „Vibration Monitoring“<br />
(NALS/<strong>VDI</strong>)
Roots
Operational Monitoring – <strong>VDI</strong> <strong>Standards</strong><br />
<strong>VDI</strong> 2056<br />
<strong>Standards</strong> of evaluation for<br />
mechanical vibrations of machines<br />
<strong>VDI</strong> 2059<br />
Shaft vibrations of turbosets<br />
- Part 1: principles for measurement<br />
and evaluation<br />
- Part 2: Steam turbosets for<br />
power stations<br />
- Part 3: Industrial turbosets<br />
- Part 4: Gas turbosets<br />
- Part 5: Hydraulic machine sets<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
3
Operational Monitoring – ISO <strong>Standards</strong><br />
<strong>VDI</strong> 2056<br />
<strong>Standards</strong> of evaluation for<br />
mechanical vibrations of machines<br />
<strong>VDI</strong> 2059<br />
Shaft vibrations of turbosets<br />
ISO 10816<br />
Mechanical vibration – Evaluation<br />
of machine vibration by measurements<br />
on non-rotating parts<br />
ISO 7919<br />
Mechanical vibrations of nonreciprocating<br />
machines -<br />
Measurements on rotating shafts<br />
and evaluation criteria<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
4
Operational Monitoring – ISO 7919<br />
Measurement on rotating shafts and evaluation<br />
criteria<br />
• ISO 7919<br />
– Part 1: General gui<strong>de</strong>lines<br />
– Part 2: Land-based steam turbines and generators in excess of 50<br />
MW with normal operating speeds of 1500 rpm, 1800 rpm, 3000<br />
rpm and 3600 rpm<br />
– Part 3: Coupled industrial machines<br />
– Part 4: Gas turbine sets<br />
– Part 5: Machine sets in hydraulic power generating and pumping<br />
plants<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
5
Operational Monitoring – DIN ISO 10816<br />
Mechanical vibration — Evaluation of machine<br />
vibration by measurements on non-rotating parts<br />
• ISO 10816<br />
– Part 1: General gui<strong>de</strong>lines<br />
– Part 2: Land-based steam turbines and generators in excess of 50<br />
MW with normal operating speeds of 1500, 1800, 3000 and 3600 rpm<br />
– Part 3: Industrial machines with nominal power above 15 kW<br />
– Part 4: Gas turbine sets excluding aircraft <strong>de</strong>rivatives<br />
– Part 5: Machine sets in hydraulic power generating and pumping<br />
plants<br />
– Part 6: Reciprocating machines with power ratings above 100 kW<br />
– Part 7: Rotary pumps<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
6
ISO <strong>Standards</strong><br />
in hierarchical or<strong>de</strong>r
Vibration monitoring - concepts<br />
• Operational monitoring<br />
– broadband measurement<br />
– alarm criteria<br />
– trip criteria<br />
• Monitoring and diagnosis<br />
– narrowband measurement<br />
– signal analysis<br />
– monitoring<br />
– fault diagnosis<br />
– prognostic<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
8
Operational monitoring
Measurement of shaft vibration - ISO 7919<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
10
Measurement on non-rotationg parts – ISO 10816<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
11
Vibration criteria according to ISO 7919 / ISO 10816<br />
Criterion 1 – Evaluation zones<br />
– Zone A – good<br />
– Zone B – acceptable<br />
– Zone C – unsatisfactory for long-term operation<br />
– Zone D – unsatisfactory<br />
Criterion 2 – Change in vibration magnitu<strong>de</strong><br />
– Referred to standard values<br />
– Referred to limits of zone A<br />
Vector analysis<br />
– narrowband specification<br />
– informative<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
12
Current trends<br />
• ISO 7919/10816<br />
– Part 4 (gas turbine sets)<br />
• Conformation of zone limits (A/B)<br />
• Revision of evaluation<br />
– start-up and coast<br />
– transient states<br />
– Parts 2 and 3<br />
• Conformation acc. to part 4 (after CD)<br />
• ISO Project 10817-2<br />
– Signal processing on shaft vibration data<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
13
Monitoring and diagnosis
ISO ISO 17359 17359<br />
General gui<strong>de</strong>lines<br />
Beiblatt 1 (E) (E)<br />
Begriffe und und Definitionen<br />
Introduction<br />
ISO ISO 13372 13372<br />
Terminology<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
15
ISO ISO 17359 17359<br />
General gui<strong>de</strong>lines<br />
Beiblatt 1 (E) (E)<br />
Begriffe und und Definitionen<br />
Introduction<br />
ISO ISO 13372 13372<br />
Terminology<br />
Technics<br />
ISO ISO 13373 13373<br />
Vibration monitoring<br />
ISO ISO 13380 13380<br />
Performance Parameters<br />
ISO ISO 13381 13381<br />
Prognostics<br />
ISO ISO 19860 19860<br />
Gas Gas Turbines – trend trend<br />
monitoring systems<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
16
ISO ISO 17359 17359<br />
General gui<strong>de</strong>lines<br />
Beiblatt 1 (E) (E)<br />
Begriffe und und Definitionen<br />
Introduction<br />
ISO ISO 13372 13372<br />
Terminology<br />
Technics<br />
ISO ISO 13373 13373<br />
Vibration ISO monitoring<br />
ISO 13373 13373<br />
Vibration monitoring<br />
ISO ISO 13380 Part1:<br />
13380 Part1: General procedures<br />
Performance Part<br />
Parameters<br />
Part 2: 2: Processing, presentation and and analysis<br />
ISO ISO 13381 Part 13381 Part 3: 3: Basic Basic techniques for fordiagnostics (WD) (WD)<br />
Prognostics<br />
ISO ISO 19860 19860<br />
Gas Gas Turbines – trend trend<br />
monitoring systems<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
17
ISO ISO 17359 17359<br />
General gui<strong>de</strong>lines<br />
Beiblatt 1 (E) (E)<br />
Begriffe und und Definitionen<br />
Introduction<br />
ISO ISO 13372 13372<br />
Terminology<br />
Technics<br />
ISO ISO 13373 13373<br />
Vibration monitoring<br />
ISO ISO 13380 13380<br />
Performance Parameters<br />
ISO ISO 13381 13381<br />
Prognostics<br />
ISO ISO 19860 19860<br />
Gas Gas Turbines – trend trend<br />
monitoring systems<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
18
ISO ISO 17359 17359<br />
General gui<strong>de</strong>lines<br />
Beiblatt 1 (E) (E)<br />
Begriffe und und Definitionen<br />
Technics<br />
ISO ISO 13373 13373<br />
Vibration monitoring<br />
Introduction<br />
ISO ISO 13372 13372<br />
Terminology<br />
Measurement<br />
ISO ISO 10817-1<br />
Rotating shaft shaftvibration<br />
measuring systems<br />
ISO ISO 13380 13380<br />
ISO ISO 2954 2954<br />
Performance Parameters<br />
Instruments for forvibration<br />
severity<br />
ISO ISO 13381 13381<br />
Prognostics<br />
ISO/PWI 13377 13377<br />
Transducers and and<br />
ISO ISO 19860 19860<br />
instrumentation for forCM<br />
Gas Gas Turbines – trend trend<br />
monitoring systems<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
19
ISO ISO 17359 17359<br />
General gui<strong>de</strong>lines<br />
Beiblatt 1 (E) (E)<br />
Begriffe und und Definitionen<br />
Technics<br />
ISO ISO 13373 13373<br />
Vibration monitoring<br />
Introduction<br />
ISO ISO 13372 13372<br />
Terminology<br />
Measurement<br />
ISO ISO 10817-1<br />
Rotating shaft shaftvibration<br />
measuring systems<br />
ISO ISO 13380 13380<br />
ISO ISO 2954 2954<br />
Performance Parameters<br />
Instruments for forvibration<br />
severity<br />
ISO ISO 13381 13381<br />
Prognostics<br />
ISO/PWI 13377 13377<br />
Transducers and and<br />
ISO ISO 19860 19860<br />
instrumentation for forCM<br />
Gas Gas Turbines – trend trend<br />
monitoring systems<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
20
ISO ISO 17359 17359<br />
General gui<strong>de</strong>lines<br />
Beiblatt 1 (E) (E)<br />
Begriffe und und Definitionen<br />
Technics<br />
ISO ISO 13373 13373<br />
Vibration monitoring<br />
ISO ISO 13380 13380<br />
Performance Parameters<br />
Introduction<br />
ISO ISO 13372 13372<br />
Terminology<br />
Interpretation<br />
ISO ISO 13379 13379<br />
General gui<strong>de</strong>lines of of data data<br />
interpretation and and diagnostic<br />
techniques<br />
ISO ISO 13381 13381<br />
Prognostics<br />
ISO ISO 19860 19860<br />
Gas Gas Turbines – trend trend<br />
monitoring systems<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
21
ISO ISO 17359 17359<br />
General gui<strong>de</strong>lines<br />
Beiblatt 1 (E) (E)<br />
Begriffe und und Definitionen<br />
Introduction<br />
ISO ISO 13372 13372<br />
Terminology<br />
Technics<br />
ISO ISO 13373 13373<br />
Vibration monitoring<br />
ISO ISO 13380 13380<br />
Performance Parameters<br />
ISO ISO 13381 13381<br />
Prognostics<br />
ISO ISO 19860 19860<br />
Gas Gas Turbines – trend trend<br />
monitoring systems<br />
Interpretation<br />
ISO ISO 13379 13379<br />
General gui<strong>de</strong>lines of of data data<br />
interpretation and and diagnostic<br />
techniques<br />
ISO ISO 13379-2<br />
Condition monitoring and and<br />
diagnostics of of machines --<br />
Approaches for forfault fault diagnosis<br />
(PWI (PWI 24957) 24957)<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
22
ISO ISO 17359 17359<br />
General gui<strong>de</strong>lines<br />
Beiblatt 1 (E) (E)<br />
Begriffe und und Definitionen<br />
Technics<br />
ISO ISO 13373 13373<br />
Vibration monitoring<br />
ISO ISO 13380 13380<br />
Performance Parameters<br />
ISO ISO 13381 13381<br />
Prognostics<br />
Introduction<br />
ISO ISO 13372 13372<br />
Terminology<br />
Data processing<br />
ISO ISO 13374 13374<br />
Data Data processing, communication<br />
and and presentation<br />
Part Part 1<br />
General gui<strong>de</strong>lines<br />
Part Part 2<br />
Data Data processing<br />
ISO ISO 19860 19860<br />
Gas Gas Turbines – trend trend<br />
monitoring systems<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
23
ISO ISO 17359 17359<br />
General gui<strong>de</strong>lines<br />
Beiblatt 1 (E) (E)<br />
Begriffe und und Definitionen<br />
Introduction<br />
ISO ISO 13372 13372<br />
Terminology<br />
Technics<br />
ISO ISO 13373 13373<br />
Vibration monitoring<br />
ISO ISO 13380 13380<br />
Performance Parameters<br />
ISO ISO 13381 13381<br />
Prognostics<br />
ISO ISO 19860 19860<br />
Gas Gas Turbines – trend trend<br />
monitoring systems<br />
Certification<br />
ISO ISO 18436 18436<br />
Training and and certification<br />
Part Part 1: 1: General requirements<br />
Part Part 2: 2: Vibration CM CM<br />
Part Part 3: 3: Training bodies bodiesand<br />
training trainingprocess<br />
Part Part 4: 4: Field Fieldlubricant analysis<br />
…<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
24
ISO ISO 17359 17359<br />
General gui<strong>de</strong>lines<br />
Beiblatt 1 (E) (E)<br />
Begriffe und und Definitionen<br />
Introduction<br />
ISO ISO 13372 13372<br />
Terminology<br />
Technics<br />
ISO ISO 13373 13373<br />
Vibration monitoring<br />
ISO ISO 13380 13380<br />
Performance Parameters<br />
ISO ISO 13381 13381<br />
Prognostics<br />
ISO ISO 19860 19860<br />
Gas Gas Turbines – trend trend<br />
monitoring systems<br />
Certification<br />
ISO ISO 18436 18436<br />
Training and and certification<br />
…<br />
Part Part 5: 5: Laboratory lubricant<br />
analysis<br />
Part Part 6: 6: Acoustic emission<br />
Part Part 8: 8: Thermography<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
25
Current projects
Current projects<br />
• ISO/WD 13373-3<br />
Basic techniques for diagnostics<br />
• ISO/PWI 13377<br />
Transducers and instrumentation for vibration<br />
condition monitoring<br />
• ISO/PWI 22266<br />
Torsional vibration of rotating machinery<br />
• ISO/AWI 24957<br />
Advanced diagnostic techniques<br />
(Approaches for fault diagnosis)<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
27
Current projects<br />
• ISO/WD 13373-3<br />
Basic techniques for diagnostics<br />
• ISO/PWI 13377<br />
Transducers and instrumentation for vibration<br />
condition monitoring<br />
• ISO/PWI 22266<br />
Torsional vibration of rotating machinery<br />
• ISO/AWI 24957<br />
Advanced diagnostic techniques<br />
(Approaches for fault diagnosis)<br />
ISO 13379-1<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
28
Current projects<br />
• <strong>VDI</strong> 3834<br />
Wind energy plants<br />
<strong>VDI</strong> standards are edited bilingual (German/English)<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
29
Significance
Significance<br />
• Source of information<br />
– encyclopedic<br />
– objective<br />
• Quality assurance<br />
– Means of production → vibration monitoring<br />
• Contracts and acceptance criteria<br />
• Collecting basin for experience<br />
Dr. Josef <strong>Kolerus</strong> NA 001-03-06-05 UA<br />
31
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