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Complete catalogue<br />

<strong>System</strong>, Modules, Accessories<br />

<strong>System</strong><br />

®<br />

Van racking systems in aluminium<br />

<strong>ALUCA</strong> GmbH<br />

Kolpingstraße 23<br />

D-74523 Schwäbisch Hall<br />

Telephone +49 791 9 50 40-0<br />

Telefax +49 791 9 50 40-20<br />

info@aluca.de<br />

www.aluca.de<br />

®<br />

Van racking systems in aluminium


2 Contents<br />

The <strong>ALUCA</strong> concept<br />

<strong>System</strong><br />

3<br />

“We saw the way things were going very early on.”<br />

Van racking systems in aluminium<br />

are light and robust.<br />

<strong>ALUCA</strong> is the successful product<br />

that h<strong>as</strong> evolved from the<br />

idea of equipping service vans<br />

with lighter yet sturdy racking<br />

systems. This is why <strong>ALUCA</strong> developed<br />

a van racking system<br />

made 100% out of aluminium.<br />

This concept h<strong>as</strong> been used continuously<br />

since the product w<strong>as</strong><br />

launched on the market in 1994<br />

and its success h<strong>as</strong> been confirmed<br />

through the steadily rising<br />

demand for <strong>ALUCA</strong>’s products.<br />

It is only produced in Germany.<br />

An extensive sales network provides<br />

support for customers in<br />

industry and the craft and service<br />

sectors, both within Germany<br />

and abroad.<br />

Future trends from <strong>ALUCA</strong><br />

Innovative ide<strong>as</strong> for the future<br />

in the field of mobile workshop<br />

systems come from <strong>ALUCA</strong>’s developers<br />

in Schwäbisch Hall.<br />

They set themselves high standards<br />

– innovative product development,<br />

perfect production, fair<br />

advice to customers and excellent<br />

service.<br />

The <strong>ALUCA</strong> system is a range of<br />

racking for service vans, which<br />

combines the latest ide<strong>as</strong> from<br />

research on materials and applications.<br />

Less CO2<br />

with the <strong>ALUCA</strong> system<br />

The perfect product for a market<br />

which is always demanding further<br />

weight and fuel savings in<br />

order to reduce CO2 emissions.<br />

Contents<br />

The <strong>ALUCA</strong> concept 2<br />

Tidy and secure 3<br />

Aluminium and <strong>ALUCA</strong> 5<br />

The system 6 - 7<br />

Research and development 8<br />

Details 9<br />

Advice, planning, finance 10<br />

Assembly 11<br />

Modules 12 - 15<br />

Accessories 16 - 29<br />

Special accessories 30 - 31<br />

Special solutions 32<br />

Installation examples 33<br />

Examples from industry 34 - 35


4 Tidy and secure<br />

Aluminium and <strong>ALUCA</strong><br />

<strong>System</strong><br />

5<br />

“This is what we’re here for.”<br />

Clear, tidy and functional.<br />

“A winning material.”<br />

Really light. Truly strong. Genuine aluminium.<br />

Tools, me<strong>as</strong>uring equipment,<br />

spare parts, consumables and<br />

other parts must be stowed<br />

away in the service van in a<br />

safe and organized manner.<br />

Ergonomics and loading regulations<br />

must be taken into account<br />

here by both the owner<br />

and driver of the service van,<br />

which generally also h<strong>as</strong> to fulfil<br />

a dual role <strong>as</strong> a mobile workshop<br />

and a mini-warehouse.<br />

<strong>ALUCA</strong>’s van racking systems in<br />

aluminium provide maximum stability<br />

and offer the user the greatest<br />

possible payload weight. The<br />

extremely low weight of the actual<br />

units does not only have a<br />

positive effect on fuel use: it also<br />

improves p<strong>as</strong>sive safety for the<br />

van driver.<br />

Aluminium is known <strong>as</strong> a lightweight<br />

yet very sturdy material<br />

and is used successfully where<br />

low weight and strength is required.<br />

Aircraft manufacturers<br />

and companies that build highspeed<br />

trains have relied on this<br />

tried-and-tested material for<br />

decades.<br />

Although aluminium is extremely<br />

lightweight, if the material is<br />

of an appropriate thickness and<br />

processed correctly, it is <strong>as</strong> sturdy<br />

<strong>as</strong> steel.<br />

The main advantages of aluminium are:<br />

• Minimal weight<br />

• Resistance to corrosion<br />

• High strength<br />

• Stylish appearance<br />

• Excellent to recycle<br />

From <strong>ALUCA</strong>’s point of view the positive characteristics<br />

of aluminium form the b<strong>as</strong>is of the unique van racking<br />

systems that offer the following advantages:<br />

• Weight saving of up to 50% compared to van racking<br />

made of steel or wood<br />

• Lower fuel consumption and less wear to the vehicle<br />

• Higher payload for more tools, spare parts or<br />

consumables “on board”<br />

• It looks good naturally without using paint or<br />

powder coatings<br />

• The product h<strong>as</strong> an extremely long life and can be<br />

removed and installed in other vehicles, if it is<br />

handled correctly<br />

• Incre<strong>as</strong>es the p<strong>as</strong>sive safety for the driver of the<br />

service van<br />

„Aluminium plays a key role in providing a costeffective<br />

and acceptable way of satisfying b<strong>as</strong>ic<br />

needs such <strong>as</strong> mobility, facilities for the home,<br />

safety, healthy nutrition and medical care“<br />

German parliament: Aluminium - Economic, ecological and<br />

social consequences; printed brochure 13/6833


6 The system<br />

<strong>System</strong><br />

7<br />

“One for all!”<br />

<strong>ALUCA</strong>’s modular principle.<br />

<strong>ALUCA</strong>’s customized van racking<br />

systems consist of different<br />

unit heights, depths and widths<br />

(A, B, C).<br />

All fitted elements used in practice<br />

(1- 8) are available in these<br />

b<strong>as</strong>ic dimensions.<br />

1<br />

1<br />

SUPPORT FRAMES<br />

• Heavy-duty aluminium design<br />

with standardized pre-punched<br />

holes for all components with a<br />

grid of 25 mm<br />

• 13 unit heights:<br />

von 250 mm to 1350 mm<br />

• 5 unit depths:<br />

250 mm, 320 mm,<br />

420 mm, 520 mm, 735 mm<br />

• Width of support frame 30 mm<br />

4<br />

SHELF COMPARTMENT<br />

BASE<br />

• 6 unit widths:<br />

360 mm, 460 mm, 705 mm<br />

950 mm, 1195 mm, 1440 mm<br />

• Edge raised 100 mm at side<br />

and back<br />

• Trough upper edge with<br />

integrated system strip<br />

to hold dividers<br />

7<br />

SHELF FLAPS<br />

• Made of torsion-free anodized<br />

aluminium extruded profile<br />

• For shelf compartments, shelf<br />

and shelf compartment b<strong>as</strong>e<br />

• With shelf and compartment<br />

b<strong>as</strong>e, swivels down fully<br />

• Heights 125 and 175 mm<br />

Actual projection:<br />

100 and 150 mm<br />

The units can be planned and installed<br />

in accordance with our<br />

customer’s precise criteria and<br />

requirements.<br />

There is almost no limit to what<br />

<strong>ALUCA</strong>’s in-vehicle systems can<br />

provide.<br />

A<br />

UNIT HEIGHTS<br />

• 13 unit heights:<br />

from 250 mm to 1350 mm<br />

B<br />

UNIT DEPTHS<br />

• 5 unit depths:<br />

250 mm, 320 mm,<br />

420 mm, 520 mm, 735 mm<br />

C<br />

FIELD WIDTHS<br />

• 6 unit widths:<br />

360 mm, 460 mm, 705 mm,<br />

950 mm, 1195 mm, 1440 mm<br />

A<br />

B<br />

2<br />

5<br />

3<br />

7<br />

7<br />

C<br />

8<br />

4<br />

6<br />

9<br />

2<br />

SIDE WALL<br />

• To cover the equipment block<br />

at the side<br />

• Pre-punched holes 34 x 34 mm<br />

for additional tool holders<br />

3<br />

DRAWER<br />

• With an ergonomic central lock<br />

and safety latch on both sides<br />

• Can be provided with a lock<br />

<strong>as</strong> an option; lock can also be<br />

retrofitted<br />

• Trim panel made of anodized<br />

aluminium extruded profiles<br />

• Scope for division using mats,<br />

dividers and pl<strong>as</strong>tic bin sets for<br />

drawers<br />

• 4 unit widths:<br />

360 mm, 460 mm, 705 mm,<br />

950 mm<br />

• Drawer heights:<br />

100 mm, 150 mm, 200 mm<br />

250 mm, 300 mm,<br />

• Full drawer pullout with arrester<br />

if opened completely<br />

• Drawer pullout can be divided to<br />

remove full drawer<br />

5<br />

TROUGH TRAY<br />

• 2 variants: 1. Back: 100 mm,<br />

Front 100 mm;<br />

2. Back 100 mm and front<br />

50 mm high<br />

• Use with flap or shelf bracket<br />

• 6 unit widths:<br />

360 mm, 460 mm, 705 mm,<br />

950 mm, 1195 mm, 1440 mm<br />

• 4 unit depths:<br />

250 mm, 320 mm, 420 mm,<br />

520 mm<br />

6<br />

DOOR ELEMENT<br />

• Lockable door element made of<br />

aluminium<br />

• Door arrester possible at left or<br />

right<br />

• Field width: 460 mm<br />

• 11 heights: 400 - 1300 mm<br />

8<br />

PULLOUT FOR CASE<br />

• For aluminium or pl<strong>as</strong>tic c<strong>as</strong>e<br />

• One-hand operation and safety<br />

latch at both sides<br />

• Field width: 460 mm<br />

• also available with lock<br />

• Lock can also be retrofitted<br />

9<br />

SHELF<br />

• 4 unit widths<br />

(unit depth 715 mm and 735 mm<br />

in 3 unit widths) with width<br />

950 mm incl. shelf reinforcement<br />

• Installed at an angle or rotated,<br />

also <strong>as</strong> a storage compartment<br />

for a small parts c<strong>as</strong>e, storage<br />

magazines and systainer (applies<br />

to field widths 360, 460,<br />

705 mm)<br />

• As a top closing element<br />

for drawer pre<strong>as</strong>sembled<br />

drawer units<br />

Accessories:<br />

<strong>ALUCA</strong> offers a range of<br />

accessories, which transforms<br />

the racking inside the<br />

van into a fully functional<br />

and safe place to work.


8 Research and development<br />

Details<br />

<strong>System</strong><br />

9<br />

“Because we know what we’re talking about!”<br />

Development at the highest level.<br />

“<strong>System</strong>atic consideration of future needs …”<br />

… right down to the l<strong>as</strong>t Detail.<br />

Unterstützt wird d<strong>as</strong> <strong>ALUCA</strong>-Entwicklerteam<br />

bei Computersimulationen<br />

und Dauerbel<strong>as</strong>tungstests<br />

von Prof. Dr. Ing. Hans-Dieter<br />

Wagner vom renommierten Institut<br />

für Innovation und Integrierte<br />

Produktentwicklung des<br />

Steinbeis-Transferzentrums an<br />

der Fachhochschule Heilbronn.<br />

Robust ergonomic drawer handles<br />

With a lock <strong>as</strong> an option –<br />

can also be retrofitted.<br />

Slimline, highly stable support<br />

frames – only 30 mm wide.<br />

New high trough tray <strong>as</strong> a top<br />

closing element.<br />

Drawer with full dividable pullout<br />

made of aluminium<br />

New locking mechanism integrated<br />

in the pullout rail.<br />

C<strong>as</strong>e pullout with one-hand locking<br />

mechanism – with lock <strong>as</strong> an<br />

option.<br />

If a flexible and well-thoughtout<br />

van racking system needs<br />

to be developed from scratch, it<br />

requires designers with technical<br />

expertise, experience and an<br />

eye to see how a complex product<br />

can be implemented in practice.<br />

Added to this is <strong>ALUCA</strong>’s<br />

uncompromising desire to innovate<br />

and continuously improve<br />

its visionary b<strong>as</strong>ic idea to supply<br />

lightweight and sturdy van racking<br />

systems.<br />

Lean-Design<br />

The multi-year product development<br />

plan for a new <strong>ALUCA</strong><br />

system h<strong>as</strong> been successfully<br />

implemented on the b<strong>as</strong>is of the<br />

lean design philosophy. This procedure<br />

is b<strong>as</strong>ed on strictly structured<br />

development processes<br />

which aim to reduce all kinds of<br />

unnecessary use of material and<br />

manpower – even before the<br />

product reaches the manufacturing<br />

plant.<br />

The development team at <strong>ALUCA</strong><br />

is <strong>as</strong>sisted through computer<br />

simulations and continuous load<br />

tests undertaken by Prof. Hans-<br />

Dieter Wagner at the prestigious<br />

Institute for Innovation and Integrated<br />

Product Development at<br />

the Steinbeis Transfer Centre at<br />

Heilbronn University of Applied<br />

Sciences.<br />

Dividers so space can be divided<br />

in different ways using the small<br />

grid.<br />

Shelf compartment b<strong>as</strong>e with a<br />

raised edge – for use with a flap<br />

or shelf bracket.<br />

Trough tray and floor flaps with<br />

locking bolts on the flaps.<br />

Shelf bracket for keeping lightweight<br />

goods securely in position.<br />

Shelf boxes made of high-grade<br />

pl<strong>as</strong>tic provide a perfect fit.<br />

Heavy-duty component pullouts<br />

cope with very high loads and offer<br />

different mounting options.


10 Advice, planning, finance<br />

Assembly<br />

<strong>System</strong><br />

11<br />

“Rely on professional experience”<br />

We provide you with a concept<br />

that will impress you.<br />

“<strong>ALUCA</strong> ... Even installation is fun!”<br />

E<strong>as</strong>y to <strong>as</strong>sembly, accurate fit,<br />

convenient.<br />

It goes without saying that the<br />

specific features of certain vehicle<br />

types and the requirements<br />

of the craft or industry concerned<br />

are taken into account.<br />

<strong>ALUCA</strong>’s installation contractors<br />

value our aluminium modules<br />

and accessories because of<br />

their low inherent weight and<br />

their e<strong>as</strong>y-to-<strong>as</strong>semble design.<br />

The extensive <strong>as</strong>sembly aids facilitate<br />

the smooth and reliable<br />

installation of racking into every<br />

type of commercial vehicle.<br />

<strong>ALUCA</strong>’s specialist consultants<br />

will work with our customers on<br />

the key issues which need to be<br />

clarified if a transit van is to be<br />

transformed into a service vehicle.<br />

The ideal configuration for<br />

your vehicle racking is produced<br />

using the fully equipped demo<br />

vehicle and a rough plan is produced.<br />

All rough plans are recorded on<br />

a CAD system in <strong>ALUCA</strong>’s planning<br />

unit and checked for plausibility.<br />

The concepts are then incorporated<br />

into meaningful quotations<br />

and manufacturing plans<br />

are produced.<br />

It goes without saying that the<br />

specific features of certain vehicle<br />

types and the requirements<br />

of the craft or industry concerned<br />

are taken into account.<br />

The installation is always carried<br />

out by expert contractors who<br />

have been trained and certified<br />

by <strong>ALUCA</strong>. All units are installed<br />

in line with <strong>ALUCA</strong>’s installation<br />

guidelines.<br />

Your <strong>ALUCA</strong> advisor does not<br />

only provide you with considerable<br />

help on the correct combination<br />

of units for your vehicle:<br />

he also helps you to find the best<br />

possible deal to finance it.<br />

finance<br />

With <strong>ALUCA</strong> finance we offer you flexible solutions to<br />

finance van racking systems.<br />

The advantages are obvious:<br />

Flexibility: You define the amount of the instalments.<br />

Liquidity: You pay us after you have earned the money.<br />

That gives you some space.<br />

Certainty when planningt: All conditions of the contract<br />

are clear from the start and are manageable.<br />

This is how the units are<br />

installed in your service van:<br />

1. Assembly of wall panel and<br />

b<strong>as</strong>e plate<br />

2. Trial fitting<br />

3. Installation in accordance<br />

with <strong>ALUCA</strong> <strong>as</strong>sembly in<br />

structions.<br />

4. Final acceptance and quality<br />

control


12 Modules<br />

Modules<br />

<strong>System</strong><br />

13<br />

“Always fant<strong>as</strong>tically simple.”<br />

Modular units, made of aluminium<br />

and <strong>as</strong> light <strong>as</strong> a feather.<br />

Module 1 Module 2<br />

Module 3<br />

Module 4<br />

Which modules fi t in your vehicle?<br />

Information at www.aluca.de or from<br />

your <strong>ALUCA</strong> advisor.<br />

Code: VM1<br />

Dimensions (W x H x D)<br />

1010 x 950 x 320 mm<br />

Weight: 14.32 kg<br />

Part No. 102863<br />

consisting of:<br />

1 x Trough tray H<br />

2 x Trough trays N<br />

Code: VM2<br />

Dimensions (W x H x D)<br />

1255 x 950 x 320 mm<br />

Weight: 15.98 kg<br />

Part No. 102864<br />

consisting of:<br />

1 x Trough tray H<br />

2 x Trough trays N<br />

Code: VM3<br />

Dimensions (W x H x D)<br />

1010 x 1050 x 420 mm<br />

Weight: 17.56 kg<br />

Part No. 102865<br />

consisting of:<br />

1 x Trough tray H<br />

2 x Trough trays N<br />

Code: VM4<br />

Dimensions (W x H x D)<br />

1255 x 1050 x 420 mm<br />

Weight: 19.50 kg<br />

Part No. 102866<br />

consisting of:<br />

1 x Trough tray H<br />

2 x Trough trays N<br />

Module 5<br />

Module 5/1<br />

Module 6<br />

Module 6/1<br />

Code: VM5<br />

Dimensions (W x H x D)<br />

1010 x 950 x 320 mm<br />

Weight: 29.96 kg<br />

Part No. 102867<br />

Code: VM5/1<br />

Dimensions (W x H x D)<br />

1010 x 950 x 320/420 mm<br />

Weight: 29.96 kg<br />

Part No. 102915<br />

Code: VM6<br />

Dimensions (W x H x D)<br />

1010 x 950 x 420 mm<br />

Weight: 43.30 kg<br />

Part No. 102868<br />

Code: VM6/1<br />

Dimensions (W x H x D)<br />

1010 x 950 x 420 mm<br />

Weight: 43.30 kg<br />

Part No. 102941<br />

consisting of:<br />

1 x Trough tray H<br />

2 x Drawers, height 100 mm<br />

4 x Drawers, height 150 mm<br />

consisting of:<br />

1 x Trough tray H<br />

2 x Drawers, height 100 mm<br />

4 x Drawers, height 150 mm<br />

consisting of:<br />

1 x Trough tray H<br />

2 x Drawers, height 100 mm<br />

4 x Drawers, height 150 mm<br />

1 x Extendable work bench<br />

Installation on the right side of the vehicle.<br />

consisting of:<br />

1 x Trough tray H<br />

2 x Drawers, height 100 mm<br />

4 x Drawers, height 150 mm<br />

1 x Extendable work bench<br />

Installation on the left side of the vehicle.


14 Module<br />

Module und Modulzubehör<br />

<strong>System</strong><br />

15<br />

Module 7 Module 8<br />

Module 9 Module 9/1<br />

Module 10 Module 10/1<br />

Code: VM7<br />

Dimensions (W x H x D)<br />

1010 x 950 x 420 mm<br />

Weight: 38.36 kg<br />

Part No. 102869<br />

Code: VM8<br />

Dimensions (W x H x D)<br />

1255 x 950 x 420 mm<br />

Weight: 42.70 kg<br />

Part No. 102870<br />

Code: VM9<br />

Dimensions (W x H x D)<br />

1010 x 950 x 420 mm<br />

Weight: 50.36 kg<br />

Part No. 102871<br />

Code: VM9/1<br />

Dimensions (W x H x D)<br />

1010 x 950 x 420 mm<br />

Weight: 50.36 kg<br />

Part No. 102942<br />

Code: VM10<br />

Dimensions (W x H x D)<br />

1255 x 950 x 320 mm<br />

Weight: 24.64 kg<br />

Part No. 102872<br />

Code: VM10/1<br />

Dimensions (W x H x D)<br />

1255 x 950 x 320/420 mm<br />

Weight: 28.61 kg<br />

Part No. 102914<br />

consisting of:<br />

1 x Trough tray H<br />

1 x Drawer, height 100 mm<br />

2 x Drawers, height 150 mm<br />

3 x C<strong>as</strong>e pullouts with<br />

2 Aluminium c<strong>as</strong>es H: 115 mm and<br />

1 Aluminium c<strong>as</strong>e H: 66 mm<br />

consisting of:<br />

1 x Trough tray H<br />

1 x Drawer, height 100 mm<br />

2 x Drawers, height 150 mm<br />

3 x C<strong>as</strong>e pullouts with<br />

2 Aluminium c<strong>as</strong>es H: 115 mm and<br />

1 Aluminium c<strong>as</strong>e H: 66 mm<br />

consisting of:<br />

1 x Trough tray H<br />

1 x Drawer, height 100 mm<br />

2 x Drawers, height 150 mm<br />

3 x C<strong>as</strong>e pullouts with<br />

2 Aluminium c<strong>as</strong>es H: 115 mm and<br />

1 Aluminium c<strong>as</strong>e H: 66 mm<br />

1 x Extendable work bench<br />

Installation on the right side of the vehicle.<br />

consisting of:<br />

1 x Trough tray H<br />

1 x Drawer, height 100 mm<br />

2 x Drawers, height 150 mm<br />

3 x C<strong>as</strong>e pullouts with<br />

2 Aluminium c<strong>as</strong>es H: 115 mm and<br />

1 Aluminium c<strong>as</strong>e H: 66 mm<br />

1 x Extendable work bench<br />

Installation on the left side of the vehicle.<br />

consisting of:<br />

1 x Trough tray H<br />

2 x Trough trays N<br />

1 x Drawer, height 100 mm<br />

2 x Drawers, height 150 mm<br />

consisting of:<br />

1 x Trough tray H<br />

2 x Trough trays N<br />

1 x Drawer, height 100 mm<br />

2 x Drawers, height 150 mm<br />

Module 11<br />

Module 12<br />

Module 12/1<br />

Module 13<br />

Module 13/1<br />

Recommended accessories for<br />

module:<br />

• Floor flap<br />

• Shelf unit bins<br />

• Inset bins<br />

• Anti-slip mats and<br />

Divider sets for drawers<br />

• Collapsible work bench<br />

with/without vice<br />

Code: VM11<br />

Dimensions (W x H x D)<br />

1010 x 850 x 320/420 mm<br />

Weight: 32.46 kg<br />

Part No. 102943<br />

consisting of:<br />

4 x Drawers, height 100 mm<br />

2 x Trough trays with flap<br />

Height 125 mm<br />

1 x Work bench top<br />

Code: VM12<br />

Dimensions (W x H x D)<br />

765 x 950 x 320 mm<br />

Weight: 19.42 kg<br />

Part No. 102916<br />

consisting of:<br />

1 x Trough tray H<br />

1 x Drawer, height 100 mm<br />

2 x Drawers, height 150 mm<br />

Code: VM12/1<br />

Dimensions (W x H x D)<br />

765 x 900 x 320/420 mm<br />

Weight: 24.14 kg<br />

Part No. 102917<br />

consisting of:<br />

1 x Trough tray H<br />

1 x Drawer, height 100 mm<br />

2 x Drawers, height 150 mm<br />

Code: VM13<br />

Dimensions (W x H x D)<br />

1010 x 950 x 420 mm<br />

Weight: 26.59 kg<br />

Part No. 103058<br />

consisting of:<br />

1 x Trough tray H<br />

1 x Drawer, height 100 mm<br />

2 x Drawers, height 150 mm<br />

Code: VM13/1<br />

Dimensions (W x H x D)<br />

1010 x 950 x 320/420 mm<br />

Weight: 28.39 kg<br />

Part No. 103059<br />

consisting of:<br />

1 x Trough tray H<br />

1 x Drawer, height 100 mm<br />

2 x Drawers, height 150 mm<br />

Trough trays with anti- slip<br />

mats and dividers<br />

C<strong>as</strong>e with dividers<br />

Pre<strong>as</strong>sembled ready for installation,<br />

incl. <strong>as</strong>sembly aids for installation<br />

Which modules fit in your vehicle?<br />

Information at www.aluca.de or from<br />

your <strong>ALUCA</strong> advisor.


16 Accessories<br />

Accessories<br />

<strong>System</strong><br />

17<br />

Flap for floor and shelf compartments<br />

• Torsion-free extruded aluminium profile,<br />

anodized<br />

• For shelf compartments in conjunction with a<br />

distance profile<br />

• With shelf and compartment b<strong>as</strong>e, swivels<br />

down fully, therefore no obstructive edge to<br />

impede loading<br />

• 2 heights: 125 and 175 mm<br />

• Actual projection 100 and 150 mm<br />

Code Dimension H x W (mm) Weight (kg) Part No.<br />

KN36 125 x 360 0.51 100246<br />

KN46 125 x 460 0.65 100247<br />

KN70 125 x 705 0.96 100248<br />

KN95 125 x 950 1.27 100249<br />

KN102 125 x 1025 1.29 103123<br />

KN112 125 x 1125 1.35 103124<br />

KN119 125 x 1195 1.53 100250<br />

KN122 125 x 1225 1.64 103125<br />

KN144 125 x 1440 1.95 100251<br />

KH36 175 x 360 0.66 100252<br />

KH46 175 x 460 0.84 100253<br />

KH70 175 x 705 1.28 100254<br />

KH95 175 x 950 1.74 100255<br />

KH102 175 x 1025 1.81 103002<br />

KH112 175 x 1125 1.93 100256<br />

KH119 175 x 1195 2.17 100257<br />

KH122 175 x 1225 2.25 103004<br />

KH144 175 x 1440 2.60 100258<br />

Trough tray divider, height 100/50 mm<br />

Code Depth (mm) Weight (kg) Part No.<br />

RWAN32 320 0.11 100405<br />

RWAN42 420 0.14 100406<br />

RWAN52 520 0.17 100407<br />

Code Fig. Dimension H x W x D<br />

(mm)<br />

Weight<br />

(kg)<br />

Part No.<br />

TSS103632 1 100 x 360 x 320 0.24 102621<br />

TSS104632 1 100 x 460 x 320 0.27 102622<br />

TSS107032 2 100 x 705 x 320 0.47 102623<br />

TSS109532 3 100 x 950 x 320 0.62 102624<br />

TSS153632 1 150 x 360 x 320 0.33 102625<br />

TSS154632 1 150 x 460 x 320 0.38 102626<br />

TSS157032 2 150 x 705 x 320 0.66 102627<br />

TSS159532 3 150 x 950 x 320 0.94 102628<br />

TSS103642 1 100 x 360 x 420 0.27 102629<br />

TSS104642 1 100 x 460 x 420 0.30 102630<br />

TSS107042 2 100 x 705 x 420 0.53 102631<br />

TSS109542 3 100 x 950 x 420 0.76 102632<br />

TSS153642 1 150 x 360 x 420 0.38 102633<br />

TSS154642 1 150 x 460 x 420 0.43 102634<br />

TSS157042 2 150 x 705 x 420 0.76 102635<br />

TSS159542 3 150 x 950 x 420 1.09 102636<br />

TSS103652 1 100 x 360 x 520 0.30 102637<br />

TSS104652 1 100 x 460 x 520 0.33 102638<br />

TSS107052 2 100 x 705 x 520 0.60 102639<br />

TSS109552 3 100 x 950 x 520 0.86 102640<br />

TSS153652 1 150 x 360 x 520 0.43 102641<br />

TSS154652 1 150 x 460 x 520 0.48 102642<br />

TSS157052 2 150 x 705 x 520 0.86 102643<br />

TSS159552 3 150 x 950 x 520 1.24 102644<br />

3<br />

3<br />

Dividers for drawer<br />

• Complete subdivision of a drawer<br />

• Additions and changes can be made to<br />

the subdivisions by adjusting the dividers<br />

in the grid<br />

2<br />

1<br />

2<br />

1<br />

Trough tray divider, height 100 mm<br />

Code Depth (mm) Weight (kg) Part No.<br />

RWAH32 320 0.15 100423<br />

RWAH42 420 0.19 100424<br />

RWAH52 520 0.22 100425<br />

TSS103673 1 100 x 360 x 735 0.37 102748<br />

TSS104673 1 100 x 460 x 735 0.41 102749<br />

TSS107073 2 100 x 705 x 735 0.74 102750<br />

TSS153673 1 150 x 360 x 735 0.54 102751<br />

TSS154673 1 150 x 460 x 735 0.59 102752<br />

TSS157073 2 150 x 705 x 735 1.08 102753<br />

Bin set for 100 mm drawer<br />

• Made of impact-resistant pl<strong>as</strong>tic<br />

1<br />

5<br />

9<br />

13<br />

2<br />

6<br />

10<br />

14<br />

3<br />

7<br />

11<br />

15<br />

4<br />

8<br />

12<br />

Code Fig. Dimension W x D x H (mm) Weight (kg) Part No.<br />

KB3632 1 360 x 320 x 100 0.41 102572<br />

KB3642 2 360 x 420 x 100 0.59 102573<br />

KB3652 3 360 x 520 x 100 0.78 102574<br />

KB3673 4 360 x 735 x 100 1.11 102575<br />

KB4632 5 460 x 320 x 100 0.56 102576<br />

KB4642 6 460 x 420 x 100 0.82 102577<br />

KB4652 7 460 x 520 x 100 1.00 102578<br />

KB4673 8 460 x 735 x 100 1.44 102579<br />

KB7032 9 705 x 320 x 100 0.87 102580<br />

KB7042 10 705 x 420 x 100 1.27 102581<br />

KB7052 11 705 x 520 x 100 1.59 102582<br />

KB7073 12 705 x 735 x 100 2.26 102583<br />

KB9532 13 950 x 320 x 100 1.17 102584<br />

KB9542 14 950 x 420 x 100 1.59 102585<br />

KB9552 15 950 x 520 x 100 2.11 102586<br />

Code<br />

Dimension For drawer Weight Part No.<br />

W x D (mm) W x D (mm)<br />

(kg)<br />

AMSC3632 320 x 274 360 x 320 0.07 102684<br />

AMSC4632 420 x 274 460 x 320 0.09 102685<br />

AMSC7032 665 x 274 705 x 320 0.14 102686<br />

AMSC9532 910 x 274 950 x 320 0.19 102687<br />

AMSC3642 320 x 374 360 x 420 0.09 102688<br />

AMSC4642 420 x 374 460 x 420 0.12 102689<br />

AMSC7042 665 x 374 705 x 420 0.19 102690<br />

AMSC9542 910 x 374 950 x 420 0.26 102691<br />

AMSC3652 320 x 474 360 x 520 0.11 102692<br />

AMSC4652 420 x 474 460 x 520 0.15 102693<br />

AMSC7052 665 x 474 705 x 520 0.24 102694<br />

AMSC9552 910 x 474 950 x 520 0.32 102695<br />

AMSC3673 320 x 689 360 x 735 0.17 102737<br />

AMSC4673 420 x 689 460 x 735 0.22 102738<br />

AMSC7073 665 x 689 705 x 735 0.34 102739<br />

Anti-slip mat for drawers<br />

• Textured black mat insert<br />

• Anti-slip finish and designed to reduce<br />

noise<br />

• Robust, high quality to cope with<br />

physical wear<br />

• W<strong>as</strong>hable up to 60°C using household<br />

detergent<br />

• Thickness 2.7 mm<br />

* Dimensions of inset bins, see page 19


18 Accessories<br />

Accessories<br />

<strong>System</strong><br />

19<br />

Shelf unit bins for shelf compartment b<strong>as</strong>e<br />

• Material: Polypropylene / Colour: Grey<br />

• Incl. label (white) for labelling<br />

Code Dimension Weight Pack Part No.<br />

D x W x H (mm) (kg)<br />

RKK32 93 x 300 x 83 0.16 1 102797<br />

RKK42 93 x 400 x 83 0.21 1 102799<br />

RKK52 93 x 500 x 83 0.30 1 102801<br />

RKM32 152 x 300 x 83 0.19 1 102803<br />

RKM42 152 x 400 x 83 0.29 1 102805<br />

RKM52 152 x 500 x 83 0.37 1 102807<br />

RKG32 186 x 300 x 83 0.23 1 102809<br />

RKG42 186 x 400 x 83 0.32 1 102811<br />

RKG52 186 x 500 x 83 0.42 1 102813<br />

Code Pack Part No.<br />

RKK32-16 16 102798<br />

RKK42-16 16 102800<br />

RKK52-16 16 102802<br />

RKM32-10 10 102804<br />

RKM42-10 10 102806<br />

RKM52-10 10 102808<br />

RKG32-8 8 102810<br />

RKG42-8 8 102812<br />

RKG52-8 8 102814<br />

Aluminium c<strong>as</strong>e with inset bins<br />

• Lightweight aluminium c<strong>as</strong>e with ergonomic handle<br />

• Reliably operating lock with single-finger operation<br />

• Inset boxes made of impact-resistant pl<strong>as</strong>tic<br />

• C<strong>as</strong>e dimensions: W x D x H: 435 x 332 x 66 mm<br />

Code Fig. No. of inset bins Weight (kg) Part No.<br />

K6650 1 0 1.25 100919<br />

K6650/A 2 48 2.08 100920<br />

K6650/B 3 24 2.04 100924<br />

K6650/C 4 12 2.03 100921<br />

K6650/D 5 8 1.97 100922<br />

K6650/E 6 23 2.14 100923<br />

K6650/F 7 Insert for 165 nozzles 1.85 100927<br />

* See below for dimensions of the individual bins<br />

1 2<br />

3<br />

Divider for shelf unit bins<br />

Code<br />

Dimension<br />

(mm)<br />

Weight<br />

(kg)<br />

Pack<br />

Part No.<br />

TWRKK Box K = 93 0.013 1 102815<br />

TWRKM Box M = 152 0.020 1 102817<br />

TWRKG Box G = 186 0.025 1 102819<br />

Code Pack Part No.<br />

TWRKK-25 25 102816<br />

TWRKM-25 25 102818<br />

TWRKG-25 25 102820<br />

Inset bins for c<strong>as</strong>e and drawers<br />

• Impact-resistant pl<strong>as</strong>tic<br />

4 5<br />

6<br />

Euro container<br />

• made of polypropylene<br />

• Colour: grey<br />

Code<br />

Dimension Weight (kg)<br />

Part No.<br />

W x D x H (mm)<br />

EUB400120 400 x 300 x 120 0.75 101016<br />

EUB400270 400 x 300 x 270 1.35 101017<br />

EUB600120 600 x 400 x 120 1.40 101018<br />

EUB600280 600 x 400 x 280 2.15 101019<br />

Code Fig. Dimension<br />

Weight Pack Part No.<br />

W x D x H (mm) (kg)<br />

IBA144 1 52 x 52 x 61.5 2.49 144 100874<br />

IBA48 1 52 x 52 x 61.5 0.83 48 100875<br />

IBB24 2 104 x 52 x 61.5 0.79 24 100876<br />

IBB72 2 104 x 52 x 61.5 2.37 72 100877<br />

IBC12 3 104 x 104 x 61.5 0.78 12 100878<br />

IBC36 3 104 x 104 x 61.5 2.34 36 100879<br />

IBD24 4 156 x 104 x 61.5 2.16 24 100880<br />

IBD8 4 156 x 104 x 61.5 0.72 8 100881<br />

IBE12 5 82 x 82 x 61.5 0.43 12 100883<br />

IBE57 5 82 x 82 x 61.5 2.05 57 100884<br />

IBF12 6 104 x 82 x 61.5 0.48 12 100885<br />

IBF45 6 104 x 82 x 61.5 1.80 45 100886<br />

IBM 23 Inset boxes, mixed 0.81 100887<br />

7<br />

5<br />

3<br />

1 2<br />

6<br />

4<br />

KKS<br />

KKM<br />

Aluminium c<strong>as</strong>e<br />

• Lightweight aluminium c<strong>as</strong>e<br />

• Reliably operating lock with single-finger operation<br />

• C<strong>as</strong>e dimensions: W x D x H: 435 x 332 x 115 mm<br />

Small parts c<strong>as</strong>e for shelf (no c<strong>as</strong>e pullout)<br />

• Industrial grade, made of impact-resistant pl<strong>as</strong>tic<br />

Code<br />

Dimension Weight Part No.<br />

W x D x H (mm) (kg)<br />

KKS 415 x 337 x 54 1.35 100933<br />

KKM 442 x 335 x 106 1.80 100932<br />

Description Code Weight (kg) Part No.<br />

C<strong>as</strong>e, empty K11550 2.68 100925<br />

With divider K11550/A 3.11 100926<br />

23 inset boxes and tool insert K11550/B 4.14 100928<br />

Partition, depth: 298 mm KT298 0.17 102874<br />

Divider, width: 116 mm KS116 0.03 102875<br />

Divider, width: 117 mm KS177 0.06 102876<br />

Anti-slip mat on which to place c<strong>as</strong>e AMK 0.02 102880


20 Accessories<br />

Accessories<br />

<strong>System</strong><br />

21<br />

Long components tray<br />

• Variable length of 1760 to 3200 mm<br />

• Height 100 mm<br />

• Flap to make removal of long components e<strong>as</strong>y<br />

Code<br />

Dimension<br />

W x D (mm)<br />

Trough support, adjustable<br />

• Height-adjustable support for installation on the van racking system<br />

Trough bracket, adjustable<br />

• With variable bracket for mounting on vehicle member<br />

Weight<br />

(kg)<br />

Part No.<br />

LGW23 1760 - 3200 x 230 6.15 102505<br />

LGW30 1760 - 3200 x 300 7.15 102506<br />

LGW40 1760 - 3200 x 400 8.70 102507<br />

Code<br />

Dimension<br />

H x D (mm)<br />

Weight<br />

(kg)<br />

Part No.<br />

LGA 250/450 x 200 0.53 102508<br />

Code Depth (mm) Weight (kg) Part No.<br />

LGWH30 220 0.78 102509<br />

Collapsible work bench<br />

• Suitable for vice, without turntable (100 mm and 120 mm)<br />

• Suitable for vice, with turntable (100 mm)<br />

• To mount (including retrofitting) on the side panel of the racking or directly on the vehicle floor<br />

• Safety latch<br />

• Multi-layer bonded worktop with stainless steel U-shaped sections fitted to sides<br />

• Supporting mount <strong>as</strong> an accessory to provide support during heavy work<br />

Description Code Dimension Weight Part No.<br />

W x H x D (mm) (kg)<br />

Collapsible work bench KW32 220 x 200 x 410/820 8.80 100913<br />

Collapsible work bench KW52 220 x 200 x 410/820 9.20 100914<br />

Ple<strong>as</strong>e order vice separately<br />

Supporting mount and clamping lock<br />

• For extendable work bench in b<strong>as</strong>e unit or collapsible work bench<br />

• Adjustable at heights of 630 - 1150 mm<br />

• Supporting mount made of aluminium/Clamping lock made of galvanized steel<br />

Description Code Dimension Weight Part No.<br />

W x D x H (mm) (kg)<br />

Supporting mount SF 30 x 30 x 630-1150 1.20 100892<br />

Clamping lock SV Width 70 mm 0.14 100893<br />

Compartment trough<br />

• Height 100 mm<br />

• For mounting on side wall<br />

• with anti-slip mat<br />

Description Code Dimension Weight Part No.<br />

W x H x D (mm) (kg)<br />

For unit depth 320 mm ABLW320 300 x 100 x 100 0.69 100934<br />

For unit depth 420 mm ABLW420 400 x 100 x 100 0.83 100935<br />

For unit depth 520 mm ABLW520 500 x 100 x 100 0.97 100936<br />

Vice<br />

• Parallel vice made of hardened steel with pipe clamping jaws<br />

• Jaw widths 100, 120, 140 mm<br />

Description Code Dimension (mm) Weight (kg) Part No.<br />

Vice 100 mm PS100 Jaw width 100 mm 5.48 100901<br />

Vice 120 mm PS120 Jaw width 120 mm 9.00 100903<br />

Vice 140 mm PS140 Jaw width 140 mm 11.00 100905<br />

Hose holder<br />

• Aluminium c<strong>as</strong>ting<br />

Description Code Dimension Weight Part No.<br />

W x H x D (mm) (kg)<br />

Hose holder small SH1 190 x 75 x 110 0.33 100890<br />

Hose holder mid-sized SH2 250 x 105 x 130 0.51 100891<br />

Hose holder large SH3 340 x 145 x 160 1.05 100889<br />

Folding table fittings<br />

• To mount on the side panel of the racking or directly on the side panel of the vehicle<br />

• Adjustable in 3 stages, (70°, 80°, 90°), made of steel<br />

Description Code Dimension Weight Part No.<br />

W x H x D (mm) (kg)<br />

Folding table fittings,<br />

depth 300 mm<br />

KTB30 30 x 300 x 200 1.00 100909<br />

Folding table fittings,<br />

depth 400 mm<br />

KTB40 30 x 400 x 270 1.20 100910<br />

Turntable<br />

Description Code Dimension (mm) Weight (kg) Part No.<br />

Vice 100 mm DS100 Jaw width 100 mm 1.39 100902<br />

Vice 120 mm DS120 Jaw width 120 mm 2.00 100904<br />

Vice 140 mm DS140 Jaw width 140 mm 3.00 100906<br />

Extendable vice holder<br />

• To install on the vehicle floor<br />

• Material: Stainless steel and aluminium<br />

• Only for vice 120 mm<br />

Description Code Dimension Weight (kg) Part No.<br />

W x H x D (mm)<br />

Vice holder S SH120S 110 x 820 x 65 4.35 101055<br />

Vice holder M SH120M 110 x 820 x 235 4.50 101056<br />

Vice holder S1 SH120S1 110 x 820 x 65 5.35 101057<br />

Vice holder M1 SH120M1 110 x 820 x 235 5.50 101058<br />

Vice holder S and vice holder M with turntable.<br />

Vice holder S1 and vice holder M1 without turntable.


22 Accessories<br />

Accessories<br />

<strong>System</strong><br />

23<br />

Drawing compartments A4<br />

• Several compartments can be<br />

installed inside each other, offset<br />

Code<br />

Dimension<br />

W x H x D (mm)<br />

Weight<br />

(kg)<br />

Part No.<br />

ZFA4 320 x 220 x 87 0.70 100900<br />

Description Code Weight<br />

(kg)<br />

Part No.<br />

Hand-held fire extinguisher<br />

incl. vehicle bracket<br />

HF2 3.70 100912<br />

Fire extinguishers<br />

• ABC extinguishing powder, 2 kg<br />

• -30°C to +60°C<br />

• EN3 certification<br />

Storage box with two<br />

compartments<br />

• For files, books, etc.<br />

• All-round protective strip<br />

Universal locker<br />

• With lockable door,<br />

door arrester on right<br />

• Including one shelf<br />

• 2 ventilation openings<br />

Code<br />

Dimension Weight Part No.<br />

W x H x D (mm) (kg)<br />

AB 350 x 300 x 350 1.99 100895<br />

Code<br />

Dimension<br />

W x H x D (mm)<br />

Weight<br />

(kg)<br />

Part No.<br />

US105042 500 x 1000 x 420 13.80 100915<br />

Description Fig. Code Dimension (mm) Weight (kg) Part No.<br />

Aluminium l<strong>as</strong>hing channel 1 ZS run 0.80 100974<br />

Aluminium l<strong>as</strong>hing channel 1 ZS30<br />

L = 314 mm, semi-circular,<br />

With stiffening plate<br />

0.24 100961<br />

Aluminium l<strong>as</strong>hing channel 1 ZS40<br />

L = 414 mm, semi-circular,<br />

With stiffening plate<br />

0.32 100962<br />

Aluminium l<strong>as</strong>hing channel 1 ZS100 L = 990 mm, semi-circular 0.80 100963<br />

Aluminium l<strong>as</strong>hing channel 1 ZS150 L = 1490 mm, semi-circular 100964<br />

Aluminium l<strong>as</strong>hing channel 1 ZS300 L = 3000 mm, semi-circular 100965<br />

Al. l<strong>as</strong>hing channel for floor<br />

plate for recessing from above<br />

Al. l<strong>as</strong>hing channel for floor<br />

plate for recessing from below<br />

2 ZSB0 run 2.70 100976<br />

3 ZSBU run 1.90 100975<br />

1<br />

2<br />

3<br />

Shelf for universal<br />

locker<br />

Code<br />

Dimension<br />

W x H x D (mm)<br />

Weight<br />

(kg)<br />

Part No.<br />

FBUS 490 x 25 x 400 0.95 100917<br />

L<strong>as</strong>hing plate made of<br />

aluminium, anodized<br />

L<strong>as</strong>hing trough for floor plate<br />

for recessing from above<br />

4 ZP 44 0.10 100978<br />

5 ZM 104 x 70 0.17 100996<br />

4<br />

5<br />

Cabinet for g<strong>as</strong> cylinder<br />

• For safe transportation of propane<br />

and refrigerant bottles<br />

Code<br />

Dimension<br />

W x H x D (mm)<br />

Weight<br />

(kg)<br />

Part No.<br />

GS905042 500 x 900 x 420 13.50 100916<br />

Ple<strong>as</strong>e order necessary b<strong>as</strong>e ventilation grille separately.<br />

Fitting for l<strong>as</strong>hing rail<br />

with ring for buckle belt<br />

Screw fitting for l<strong>as</strong>hing plates<br />

and aluminium l<strong>as</strong>hing channels<br />

End piece for l<strong>as</strong>hing channel,<br />

semicircular (can only be used<br />

for Fig. 1)<br />

6 ZFI 0.04 101003<br />

7 SFM8 0.04 101012<br />

8 ZEND 0.01 101010<br />

6<br />

7 8<br />

2<br />

1<br />

3<br />

4<br />

Ventilation fittings<br />

Description Fig. Code Dimension<br />

W x H x D (mm)<br />

Weight (kg) Part No.<br />

Side panel ventilation grille, black,<br />

made of pl<strong>as</strong>tic<br />

1 SWL3<br />

Cover 445 x 160<br />

Ventilation grille 270 x 130 x 75<br />

0.61 101024<br />

Side panel vent, small,*<br />

50 cm 2 , in aluminium<br />

2 SWL1 140 x 140 0.09 101022<br />

Side panel vent, large,<br />

100 cm 2 , in aluminium<br />

2 SWL2 200 x 200 0.17 101023<br />

B<strong>as</strong>e ventilation grille 3 BLG Dia. 135 0.61 101020<br />

Roof vent, made of pl<strong>as</strong>tic 4 DL 135 x 330 x 50 0.90 101021<br />

Sealing ring for roof vent<br />

(VW T5, Jumper, Ducato,Boxer)<br />

DLR 101025<br />

L<strong>as</strong>hing straps<br />

With ratchet, fixed end 130 mm,<br />

300daN<br />

With ratchet, fixed end 250 mm,<br />

300daN<br />

With ratchet, fixed end 500 mm,<br />

300daN<br />

Tensioning belts<br />

with clamp buckle,<br />

Fixed end 130 mm, 150 daN<br />

with clamp buckle,<br />

Fixed end 250 mm, 150 daN<br />

with clamp buckle,<br />

Fixed end 500 mm, 150 daN<br />

L<strong>as</strong>hing strap with ratchet<br />

For l<strong>as</strong>hing trough<br />

9 ZGZ100 1000 x 25 0.50 100979<br />

9 ZGZ200 2000 x 25 0.55 100980<br />

9 ZGZ300 3000 x 25 0.60 100981<br />

10 SGZ100 1000 x 25 0.32 100982<br />

10 SGZ200 2000 x 25 0.24 100983<br />

10 SGZ300 3000 x 25 0.28 100984<br />

11 ZGR400 4000 x 25 0.78 100997<br />

9<br />

10<br />

11<br />

*Legal requirement: 2 grilles per vehicle


24 Accessories<br />

Accessories<br />

<strong>System</strong><br />

25<br />

G<strong>as</strong> cylinder transport set<br />

• with ratchet buckle l<strong>as</strong>hing strap 1000 mm and cross member <strong>as</strong> reinforcement<br />

Description Code Weight (kg) Part No.<br />

1-320, with l<strong>as</strong>hing channel 314 mm<br />

1 Ratchet buckle l<strong>as</strong>hing strap 1000 mm<br />

GFTS320/1 0.69 101004<br />

1-420, mit Zurrschiene 414mm<br />

1 Ratchet buckle l<strong>as</strong>hing strap 1000 mm<br />

GFTS420/1 0.75 101005<br />

1-520, with l<strong>as</strong>hing channel 514 mm<br />

1 Ratchet buckle l<strong>as</strong>hing strap 1000 mm<br />

GFTS520/1 0.81 101006<br />

2-320, with l<strong>as</strong>hing channel 314 mm<br />

2 Ratchet buckle l<strong>as</strong>hing strap 1000 mm<br />

GFTS320/2 1.38 101007<br />

2-420, with l<strong>as</strong>hing channel 414 mm<br />

2 Ratchet buckle l<strong>as</strong>hing strap 1000 mm<br />

GFTS420/2 1.50 101008<br />

2-520, with l<strong>as</strong>hing channel 514 mm<br />

2 Ratchet buckle l<strong>as</strong>hing strap 1000 mm<br />

GFTS520/2 1.62 101009<br />

Load restraint net<br />

• Mesh size 153 x 143 mm, to l<strong>as</strong>h down loads,<br />

with all-round belt incl. ratchet lock<br />

Description Code Dimension<br />

L x W (mm)<br />

Mounting on l<strong>as</strong>hing trough in vehicle floor.<br />

When securing on floor channels, one l<strong>as</strong>hing channel fitting<br />

(Part No. 101003) is required for each flat hook.<br />

Weight<br />

(kg)<br />

Part No.<br />

Load restraint net LSN 1200 x 1800 1.70 101014<br />

L<strong>as</strong>hing system, combined anchor rail<br />

• Aluminium profile for horizontal wall <strong>as</strong>sembly<br />

• Grid spacing 50 mm<br />

Description Code Dimension Weight (kg) Part No.<br />

W x H x D (mm)<br />

Aluminium anchor rail KA run 1.00 100973<br />

Anchor rail 1000 KA100 990 x 12 x 130 1.00 100966<br />

Anchor rail 2000 KA200 1990 x 12 x 130 2.00 100967<br />

Anchor rail 3000 KA300 3000 x 12 x 130 3.00 100968<br />

L<strong>as</strong>hing strap<br />

Belt width 50 mm<br />

With ratchet, 600 daN<br />

ZGKA100 1000 x 50 0.70 100989<br />

With ratchet, 600 daN ZGKA300 3000 x 50 0.95 100990<br />

L<strong>as</strong>hing system, stick rail<br />

• Aluminium profile with rubber sheathing for horizontal wall <strong>as</strong>sembly<br />

Description Code Dimension<br />

W x H x D (mm)<br />

Can holder<br />

• For round cans up to max. diameter 67 mm<br />

Weight<br />

(kg)<br />

Part No.<br />

Stick rail AST run 0.70 100972<br />

End piece for stick rail ASTEND 0.01 102984<br />

Stick rail 1000 AST100 990 x 20 x 46 0.70 100969<br />

Stick rail 1500 AST150 1490 x 20 x 46 1.10 100970<br />

Stick rail 3000 AST300 3000 x 20 x 46 2.10 100971<br />

L<strong>as</strong>hing straps, strap width 25 mm,<br />

600 daN<br />

With ratchet, fixed end 130 mm<br />

ZGST100 1000 x 25 0.50 100991<br />

With ratchet, fixed end 250 mm ZGST200 2000 x 25 0.55 100992<br />

With ratchet, fixed end 500 mm ZGST300 3000 x 25 0.60 100993<br />

Tensioning belts, belt width 25 mm,<br />

200 daN<br />

With clamp buckle, fixed end 130 mm<br />

SGST100 1000 x 25 0.18 100994<br />

With clamp buckle, fixed end 250 mm SGST200 2000 x 25 0.22 100995<br />

Description Code Dimension<br />

L x H x D (mm)<br />

Weight (kg) Part No.<br />

For 3 cans DH3 315 x 90 x 70 0.34 100898<br />

For 4 cans DH4 415 x 90 x70 0.44 100899<br />

Telescopic locking rod made of aluminium<br />

• Telescopic function can be activated quickly without tools – adjustable vertically and horizontally<br />

• Very light, high load-bearing capacity – safe for customs<br />

• With 19 mm pins, also suitable for stick rails<br />

Description Code Length (mm) Weight (kg) Part No.<br />

Telescopic locking rod,<br />

black, with protective tube<br />

SPST2 1550-2050 2.80 103153<br />

Rubber load restraint<br />

• Sturdy rubber belt – 30 mm wide – to secure light items of cargo quickly<br />

• Mounting buttons and hooks for fitting side units, perforated panels or shelves<br />

Description Fig. Code Weight (kg) Part No.<br />

Rubber load restraint<br />

Width 30 mm, run<br />

LG 0.14 100998<br />

Mounting hook for rubber load restraint,<br />

in perforated panel grid, can be moved<br />

1 EH 0.01 101000<br />

Mounting button, black, for<br />

rubber load restraint, screw down firmly<br />

2 EK 0.02 100999<br />

Rubber load restraint set with two<br />

mounting hooks and rubber load<br />

restraint 1000 mm<br />

LGH100 0.16 101001<br />

Rubber load restraint set with two<br />

mounting hooks and rubber load<br />

restraint 2000 mm<br />

LGH200 0.30 101002<br />

Rubber load restraint, length 1000 mm<br />

with 2 mounting buttons<br />

LG100 0.22 100985<br />

Rubber load restraint, length 1255 mm<br />

with 2 mounting buttons<br />

LG125 0.27 100986<br />

Rubber load restraint, length 1500 mm<br />

with 2 mounting buttons<br />

LG150 0.32 100987<br />

Rubber load restraint, length 2000 mm<br />

with 2 mounting buttons<br />

LG200 0.41 100988<br />

Tool holder<br />

• To secure tools with handles, channel made of aluminium<br />

• Tool holders can be adjusted on the rail sideways and can be made wider at any time<br />

Description Code Length (mm) Weight (kg) Part No.<br />

Tool holder 20-30 mm GH20 0.04 101048<br />

Tool holder 30-40 mm GH30 0.04 101049<br />

Channel for tool holder GHSL5 L = 500 0.20 101050<br />

Channel for tool holder GHSL9 L = 900 0.35 101051<br />

1<br />

2


26 Accessories<br />

Accessories<br />

<strong>System</strong><br />

27<br />

S M L<br />

Wall hook<br />

• Aluminium wall hook, sturdy design<br />

Description Code Dimension<br />

H x D (mm)<br />

Weight (kg) Part No.<br />

Wall hook Type S,<br />

Load-bearing capacity 30 kg<br />

WHS 120 x 80 0.05 101052<br />

Wall hook Type M,<br />

Load-bearing capacity 30 kg<br />

WHM 140 x 120 0.07 101053<br />

Wall hook Type L,<br />

Load-bearing capacity 50 kg<br />

WHL 215 x 175 0.13 101054<br />

Tool holders<br />

• B<strong>as</strong>e plate made of compression-resistant pl<strong>as</strong>tic with retaining clip<br />

• For mounting on perforated panels and unit side walls<br />

Cleaning<br />

Description Code Dimension Weight (kg) Pack Part No.<br />

W x H x D (mm)<br />

Towel dispenser,<br />

with disposable paper towels<br />

HH 160 x 320 x 160 1.25 1 100938<br />

Disposable paper towels,<br />

replacement rollsc<br />

PEH 4.50 9 100939<br />

Description Code Weight (kg) Pack Part No.<br />

Wiping cloths, multi-box<br />

150 wiping cloths, blue<br />

WTMB 1.50 1 100941<br />

Multi-box holder, galvanized WTMBH 0.50 1 100942<br />

1<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

10<br />

2<br />

9<br />

Version Fig. Code Pack Part No.<br />

Single hook, 38 mm 1 WH1-38 5 101026<br />

Single hook, 75 mm 1 WH1-75 5 101027<br />

Angular hook, 35 mm 2 WH2-35 5 101028<br />

Double hook L 38, 9 mm 3 WH3-9 5 101029<br />

Double hook L 38, 16 mm 3 WH3-16 5 101030<br />

Double hook L 38, 23 mm 3 WH3-23 5 101031<br />

Double hook L 75, 9 mm 4 WH4-9 5 101032<br />

Double hook L 75, 16 mm 4 WH4-16 5 101033<br />

Double hook L 75, 23 mm 4 WH4-23 5 101034<br />

Tong holder, ø 35 mm 5 WH5-35 5 101035<br />

Tong holder, ø 55 mm 5 WH5-55 5 101036<br />

Tool clamps, ø 14 mm 6 WH6-14 5 101037<br />

Tool clamps, ø 19 mm 6 WH6-19 5 101038<br />

Tool clamps, ø 25 mm 6 WH6-25 5 101039<br />

Round holder, ø 40 mm 7 WH7-40 5 101040<br />

Round holder, ø 60 mm 7 WH7-60 5 101041<br />

Round holder, ø 80 mm 7 WH7-80 5 101042<br />

Round holder, ø 40 mm 8 WH8-40 5 101043<br />

Round holder, ø 60 mm 8 WH8-60 5 101044<br />

Tool clamps, ø 60 mm 9 WH9 1 101047<br />

Universal tool holder 150 mm 10 UK150 1 101045<br />

Universal tool holder 300 mm 10 UK300 1 101046<br />

Tool holder <strong>as</strong>sortment<br />

• B<strong>as</strong>e plate made of compression-resistant pl<strong>as</strong>tic with retaining clip<br />

• For mounting on perforated panels and unit side walls<br />

Description Code Dimension<br />

W x H x D (mm)<br />

Soap dispenser with holder,<br />

incl. 1 litre of liquid soap<br />

Hand b<strong>as</strong>in<br />

• Hand b<strong>as</strong>in with hot and cold water<br />

• 12 volts<br />

• Capacity 8.50 litres<br />

Weight<br />

(kg)<br />

Pack<br />

Part No.<br />

SP 140 x 270 x 110 1.00 1 100937<br />

Replacement bottle, liquid soap, 1 litre SPE 6.00 6 100940<br />

Description Code Weight (kg) Pack Part No.<br />

Moist cleaning cloths,<br />

Dispenser box for 50 cloths<br />

FRT1 0.80 1 100943<br />

Moist cleaning cloths,<br />

Dispenser box for 50 cloths<br />

FRT6 4.80 6 100944<br />

Holder for dispenser box, galvanized FRTH 0.35 1 100945<br />

Description Code Dimension<br />

W x H x D (mm)<br />

Weight<br />

(kg)<br />

Pack Part No.<br />

15-litre water canister,<br />

with spigot, filling nozzle<br />

WK15L 0.64 1 100947<br />

Holder for water canister, with buckle belt WKH 334 x 179 x 300 mm 1.52 1 100946<br />

Description Code Dimension<br />

W x H x D (mm)<br />

Weight<br />

(kg)<br />

Pack<br />

Part No.<br />

Hand b<strong>as</strong>in with hot water, 12 V HWB 300 x 420 x 230/405 5.50 1 101059<br />

Code Pack Part No.<br />

WHS15 15-part 105019<br />

Tool holder <strong>as</strong>sortment – set 1<br />

2x Single hook, 38 mm<br />

3x Single hook, 75 mm<br />

2x Double hook L38, 16 mm<br />

3x Double hook L75, 16 mm<br />

5x Tool clamp, 19 mm<br />

Code Pack Part No.<br />

WHS25 25-part 105020<br />

Tool holder <strong>as</strong>sortment – set 2<br />

3x Single hook, 38 mm<br />

3x Single hook, 75 mm<br />

2x Double hook L38, 16 mm<br />

2x Double hook L75, 16 mm<br />

2x Double hook L75, 23 mm<br />

2x Tool clamp, 14 mm<br />

5x Tool clamp, 19 mm<br />

2x Tool clamp, 25 mm<br />

1x Round holder, 60 mm<br />

1x Round holder, 40 mm<br />

1x Round holder, 60 mm<br />

1x Universal tool holder, 300 mm<br />

Aluminium maintenance spray<br />

• Cleans, maintains and protects aluminium surfaces<br />

• Removes finger marks, lubricating films and dirt<br />

• Leaves a long-l<strong>as</strong>ting protective film and prevents new dirt from gathering<br />

Description Code Weight (kg) Pack Part No.<br />

Maintenance spray 400 ml PS1 0.40 1 100896<br />

Maintenance spray 400 ml PS12 4.80 12 100897<br />

Maintenance oil<br />

• For long-l<strong>as</strong>ting maintenance of drawer pullouts and moving parts of van racking systems<br />

Description Code Weight (kg) Pack Part No.<br />

Maintenance oil,<br />

b<strong>as</strong>ed on petroleum oil 100 ml<br />

PÖ1 0.30 1 100907<br />

Maintenance oil,<br />

b<strong>as</strong>ed on petroleum oil 100 ml<br />

PÖ12 3.60 12 100908


28 Accessories<br />

Accessories<br />

<strong>System</strong><br />

29<br />

1 2<br />

3<br />

Electrical items<br />

Description Code Version Weight (kg) Part No.<br />

Working spotlight,<br />

12 V, 55 W<br />

ASMHG12V55W<br />

Handle, magnetic mount,<br />

12V connector<br />

1.15 100948<br />

Hand lamp with storage<br />

battery, Working and<br />

emergency lighting<br />

EXSLE15<br />

Handle,<br />

Hazardous duty<br />

1.40 102950<br />

Description Code Version Weight (kg) Part No.<br />

Roof light 12 V, 8 W TL8 With on/off switch 0.40 100953<br />

Roof light 12 V, 13 W TL13 With on/off switch 0.45 100954<br />

Roof light 12 V, 18 W TL18 With on/off switch 0.55 100955<br />

Roof light 12 V, 21 W<br />

Combination light 12-230 V,<br />

2x 36 W<br />

TL21<br />

Rotatable, light colour<br />

warm shade<br />

0.95 100956<br />

KOML2X36 With on/off switch 3.50 100957<br />

Description Fig. Code Weight (kg) Part No.<br />

Mounted plug 12 V 1 ABST12V 0.02 100949<br />

Built-in plug 12 V 2 EBST12V 0.01 100950<br />

Connector, 12 V, 2-pin 3 ST12V2P 0.01 100958<br />

Description Code Version Weight (kg) Part No.<br />

5-plug energy strip,<br />

Illuminated on/off switch<br />

EL5F<br />

Cable with grounding-type<br />

plug<br />

0.90 100951<br />

4-plug energy strip,<br />

mit LS/DI Schutz<br />

EL4F<br />

Cable with grounding-type<br />

plug<br />

0.90 100952<br />

Description Code Version Weight (kg) Part No.<br />

Energieleiste 4-fach,<br />

With residual-currentoperated<br />

circuit breaker<br />

EL4FASD Incl. outside feed 1.43 100960<br />

Description Code Version Weight (kg) Part No.<br />

Adapter cable ADK For outside feed 0.50 100959<br />

Vehicle type Code Manufactured<br />

after<br />

(year)<br />

Wheel b<strong>as</strong>e<br />

(mm)<br />

Weight<br />

(kg)<br />

Part No.<br />

Citroen / Fiat / Peugot<br />

Berlingo III/Partners BP082728 2008 2728 17.50 101064<br />

Jumper/Ducato/Boxer JDB063000 2006 3000 35.00 101085<br />

Jumper/Ducato/Boxer JDB063450 2006 3450 42.00 101086<br />

Jumper/Ducato/Boxer JDB064035 2006 4035 47.00 101087<br />

Jumpy/Scudo/Expert JSE073000 2007 3000 25.00 101092<br />

Jumpy/Scudo/Expert JSE073122 2007 3122 30.00 101094<br />

Nemo/Fiorino/Bipper NFB082513 2008 2513 15.00 101103<br />

Fiat<br />

Doblo DOB012583 2001 2583 18.00 101080<br />

Doblo Maxi DOB012963 2006 2963 22.00 101081<br />

Ford<br />

Transit Front TRA002933F 2000 2933 30.00 101115<br />

Transit Rear TRA002933H 2000 2933 30.00 101116<br />

Transit Front TRA003300F 2000 3300 35.00 101117<br />

Transit Rear TRA003300H 2000 3300 35.00 101118<br />

Transit Front TRA003750F 2000 3750 39.00 101119<br />

Transit Rear TRA003750H 2000 3750 39.00 101120<br />

Connect Partition grille CON032665G 2003 2665 17.00 101070<br />

Connect Tubular frame CON032665R 2003 2665 17.00 101071<br />

Connect Partition CON032665T 2003 2665 17.00 101072<br />

Connect Partition grille CON032912G 2003 2912 20.00 101073<br />

Connect Tubular frame CON032912R 2003 2912 20.00 101074<br />

Connect Partition CON032912T 2003 2912 20.00 101075<br />

Iveco<br />

Daily/Short cargo space DAI993000K 1999 3000 35.00 101076<br />

Daily/Long cargo space DAI993000L 1999 3000 41.00 101077<br />

Daily DAI993300 1999 3300 47.00 101078<br />

Daily DAI993950 1999 3950 61.00 101079<br />

Mercedes Benz / VW<br />

Vito VIT033200 2003 3200 27.00 101123<br />

Vito long structure VIT033200L 2003 3200 31.00 101124<br />

Vito VIT033430 2003 3430 33.00 101125<br />

Sprinter/Crafter compact SC063250 2006 3250 32.00 101104<br />

Sprinter/Crafter standard SC063665 2006 3665 42.00 101105<br />

Sprinter/Crafter long SC064325 2006 4325 52.00 101106<br />

Opel/Renault/Nissan<br />

Combo COM012716 2001 2716 18.00 101069<br />

Movano/M<strong>as</strong>ter/Interstar MMI983078 1998 3078 35.00 101100<br />

Movano/M<strong>as</strong>ter/Interstar MMI983578 1998 3578 42.00 101101<br />

Movano/M<strong>as</strong>ter/Interstar MMI984078 1998 4078 48.00 101102<br />

Vivaro/Trafic/Prim<strong>as</strong>tar VTP013098 2001 3098 30.00 101127<br />

Vivaro/Trafic/Prim<strong>as</strong>tar VTP023498 2002 3498 34.00 101128<br />

Renault/Nissan<br />

Kangoo/Kubistar KK972600 97/03 2600 16.00 101098<br />

Kangoo Maxi/Kubistar Max KK992600M 99/03 2595 19.00 101099<br />

Kangoo/Kubistar KK082697 2008 2697 17.00 101097<br />

Toyota<br />

HiAce HIA962985 1999 3080 31.00 101083<br />

HiAce HIA973430 1997 3430 36.00 101084<br />

VW/Seat<br />

Caddy CAD042682 2004 2682 16.00 101066<br />

Caddy Maxi CAD083002 2008 3002 23.00 101067<br />

T5 T5033000 2003 3000 27.00 101113<br />

T5 T5033400 2003 3400 32.00 101114<br />

Floor tiles<br />

• High-quality multi-bonded laminated wood tile<br />

Bonded to BFU 100 <strong>as</strong> per DIN 68705,<br />

EN 636-3, DIN EN 1084 Cl<strong>as</strong>s A<br />

• Thickness 12 mm<br />

• Surface with an anti-slip artificial resin coating,<br />

which is highly resistant to wear. Colour: Grey<br />

Abr<strong>as</strong>ion: Taber value 550 R for 220 g/m2<br />

coating or more (DIN 53799)<br />

• Waterproof bonding and coating to protect edges<br />

• Floor tiles depending on vehicle type<br />

In one or more parts<br />

• Recess for side door on right h<strong>as</strong> been taken into<br />

account.<br />

• Further floor tiles for other vehicle types upon<br />

request.<br />

• The fit accuracy may vary because of changes in<br />

the vehicle structure.<br />

Aluminium edge protection<br />

• Edge protection for floor tile<br />

Code Length (mm) Part No.<br />

KSB 2000 100911


30 Roof accessories<br />

Additional accessories<br />

<strong>System</strong><br />

31<br />

Never “go topless” again.<br />

<strong>ALUCA</strong>’s roof range.<br />

“Everything you can possibly wish for!”<br />

<strong>ALUCA</strong>’s additional fittings.<br />

Create valuable storage space<br />

on the roof of your vehicle. Tools,<br />

aids or materials that are too big<br />

to fit inside the vehicle can be<br />

transported safely on any van<br />

using <strong>ALUCA</strong> fittings.<br />

Depending on the industry,<br />

there are useful accessories<br />

which can transform a service<br />

van with a racking system into<br />

the perfect vehicle for use on<br />

site.<br />

Ask us for the accessories you<br />

would like to have.<br />

Heavy-duty floor extension<br />

for modules, units or<br />

special applications<br />

Tray pullout,<br />

e.g. for standard euro boxes<br />

Pullout for refrigerant bottles<br />

Pullout unit for refrigerant bottles<br />

makes for safe transportation,<br />

ergonomic work and even<br />

load distribution.<br />

Aluminium box for pick-up<br />

truck<br />

Telescopic ladder<br />

Safety step for access at the<br />

rear, can be pulled out<br />

Subfloor pullout<br />

Space-saving solution with<br />

plenty of storage space below<br />

the raised vehicle floor<br />

Side wall panelling<br />

Made of a perforated aluminium<br />

plate to protect the bodywork<br />

and for securing hooks and accessories.<br />

Precisely adapted to<br />

your type of commercial vehicle.


32 Special solutions<br />

Installation examples<br />

<strong>System</strong><br />

33<br />

“We don’t give all our clients equal treatment.”<br />

Special solutions,<br />

one of <strong>ALUCA</strong>’s strengths.<br />

“Demonstrate what’s possible!”<br />

Optimum results.<br />

It is not possible to satisfy all<br />

customer requirements using a<br />

standard system. We can also<br />

supply you with unique specially<br />

produced features tailored to<br />

meet your detailed requirements.<br />

With the <strong>ALUCA</strong> system the<br />

scope is almost unlimited when it<br />

comes to designing a “workshop<br />

on wheels”. Our demonstration<br />

installations will show you how<br />

versatile the system can be and<br />

it speaks for itself.<br />

City utility companies<br />

Police<br />

Farrier<br />

Highways department<br />

Fire brigade<br />

Tool box Recovery vehicle<br />

Vets<br />

Hydraulic service


34 Examples from industry<br />

<strong>System</strong><br />

35<br />

“Our customers rely on us.”<br />

In all situations: the <strong>ALUCA</strong> system!<br />

<strong>ALUCA</strong>’s system impresses in<br />

many fields of application and is<br />

suitable for all service industries<br />

and nearly all vehicles – from estate<br />

cars to trucks.<br />

Electricians Refrigeration/air conditioning Plumbing/heating<br />

Offroad service<br />

The ways in which <strong>ALUCA</strong>’s van racking systems can be used are<br />

almost limitless.<br />

<strong>ALUCA</strong> products are used in service vans and repair<br />

vehicles in the following sectors (among others):<br />

• Local authorities:<br />

City utility companies, highway departments<br />

• Power utilities:<br />

G<strong>as</strong> and electricity sectors<br />

• Emergency services:<br />

Fire brigade, dis<strong>as</strong>ter control services, police,<br />

public authorities<br />

Facilities management<br />

Chimney sweeps<br />

Police scene-of-crime vehicle<br />

Surveying vehicle<br />

<strong>System</strong> maintenance<br />

Power utilities<br />

• Roadside repair services, recovery vehicles<br />

• Installation services:<br />

Plumbing, heating, air conditioning, solar<br />

• Hydraulic and special vehicle services<br />

• Service engineers for machines and systems<br />

• Medical maintenance engineers<br />

• Vending machine services<br />

• Electricians<br />

• Window and door installation, carpenters<br />

• House and vehicle painters<br />

• Vets, farriers<br />

• Surveyors<br />

• Chimney sweeps<br />

• Janitor services

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