Catalogue System ALUCA - Oulie-Hansen as
Catalogue System ALUCA - Oulie-Hansen as
Catalogue System ALUCA - Oulie-Hansen as
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Complete catalogue<br />
<strong>System</strong>, Modules, Accessories<br />
<strong>System</strong><br />
®<br />
Van racking systems in aluminium<br />
<strong>ALUCA</strong> GmbH<br />
Kolpingstraße 23<br />
D-74523 Schwäbisch Hall<br />
Telephone +49 791 9 50 40-0<br />
Telefax +49 791 9 50 40-20<br />
info@aluca.de<br />
www.aluca.de<br />
®<br />
Van racking systems in aluminium
2 Contents<br />
The <strong>ALUCA</strong> concept<br />
<strong>System</strong><br />
3<br />
“We saw the way things were going very early on.”<br />
Van racking systems in aluminium<br />
are light and robust.<br />
<strong>ALUCA</strong> is the successful product<br />
that h<strong>as</strong> evolved from the<br />
idea of equipping service vans<br />
with lighter yet sturdy racking<br />
systems. This is why <strong>ALUCA</strong> developed<br />
a van racking system<br />
made 100% out of aluminium.<br />
This concept h<strong>as</strong> been used continuously<br />
since the product w<strong>as</strong><br />
launched on the market in 1994<br />
and its success h<strong>as</strong> been confirmed<br />
through the steadily rising<br />
demand for <strong>ALUCA</strong>’s products.<br />
It is only produced in Germany.<br />
An extensive sales network provides<br />
support for customers in<br />
industry and the craft and service<br />
sectors, both within Germany<br />
and abroad.<br />
Future trends from <strong>ALUCA</strong><br />
Innovative ide<strong>as</strong> for the future<br />
in the field of mobile workshop<br />
systems come from <strong>ALUCA</strong>’s developers<br />
in Schwäbisch Hall.<br />
They set themselves high standards<br />
– innovative product development,<br />
perfect production, fair<br />
advice to customers and excellent<br />
service.<br />
The <strong>ALUCA</strong> system is a range of<br />
racking for service vans, which<br />
combines the latest ide<strong>as</strong> from<br />
research on materials and applications.<br />
Less CO2<br />
with the <strong>ALUCA</strong> system<br />
The perfect product for a market<br />
which is always demanding further<br />
weight and fuel savings in<br />
order to reduce CO2 emissions.<br />
Contents<br />
The <strong>ALUCA</strong> concept 2<br />
Tidy and secure 3<br />
Aluminium and <strong>ALUCA</strong> 5<br />
The system 6 - 7<br />
Research and development 8<br />
Details 9<br />
Advice, planning, finance 10<br />
Assembly 11<br />
Modules 12 - 15<br />
Accessories 16 - 29<br />
Special accessories 30 - 31<br />
Special solutions 32<br />
Installation examples 33<br />
Examples from industry 34 - 35
4 Tidy and secure<br />
Aluminium and <strong>ALUCA</strong><br />
<strong>System</strong><br />
5<br />
“This is what we’re here for.”<br />
Clear, tidy and functional.<br />
“A winning material.”<br />
Really light. Truly strong. Genuine aluminium.<br />
Tools, me<strong>as</strong>uring equipment,<br />
spare parts, consumables and<br />
other parts must be stowed<br />
away in the service van in a<br />
safe and organized manner.<br />
Ergonomics and loading regulations<br />
must be taken into account<br />
here by both the owner<br />
and driver of the service van,<br />
which generally also h<strong>as</strong> to fulfil<br />
a dual role <strong>as</strong> a mobile workshop<br />
and a mini-warehouse.<br />
<strong>ALUCA</strong>’s van racking systems in<br />
aluminium provide maximum stability<br />
and offer the user the greatest<br />
possible payload weight. The<br />
extremely low weight of the actual<br />
units does not only have a<br />
positive effect on fuel use: it also<br />
improves p<strong>as</strong>sive safety for the<br />
van driver.<br />
Aluminium is known <strong>as</strong> a lightweight<br />
yet very sturdy material<br />
and is used successfully where<br />
low weight and strength is required.<br />
Aircraft manufacturers<br />
and companies that build highspeed<br />
trains have relied on this<br />
tried-and-tested material for<br />
decades.<br />
Although aluminium is extremely<br />
lightweight, if the material is<br />
of an appropriate thickness and<br />
processed correctly, it is <strong>as</strong> sturdy<br />
<strong>as</strong> steel.<br />
The main advantages of aluminium are:<br />
• Minimal weight<br />
• Resistance to corrosion<br />
• High strength<br />
• Stylish appearance<br />
• Excellent to recycle<br />
From <strong>ALUCA</strong>’s point of view the positive characteristics<br />
of aluminium form the b<strong>as</strong>is of the unique van racking<br />
systems that offer the following advantages:<br />
• Weight saving of up to 50% compared to van racking<br />
made of steel or wood<br />
• Lower fuel consumption and less wear to the vehicle<br />
• Higher payload for more tools, spare parts or<br />
consumables “on board”<br />
• It looks good naturally without using paint or<br />
powder coatings<br />
• The product h<strong>as</strong> an extremely long life and can be<br />
removed and installed in other vehicles, if it is<br />
handled correctly<br />
• Incre<strong>as</strong>es the p<strong>as</strong>sive safety for the driver of the<br />
service van<br />
„Aluminium plays a key role in providing a costeffective<br />
and acceptable way of satisfying b<strong>as</strong>ic<br />
needs such <strong>as</strong> mobility, facilities for the home,<br />
safety, healthy nutrition and medical care“<br />
German parliament: Aluminium - Economic, ecological and<br />
social consequences; printed brochure 13/6833
6 The system<br />
<strong>System</strong><br />
7<br />
“One for all!”<br />
<strong>ALUCA</strong>’s modular principle.<br />
<strong>ALUCA</strong>’s customized van racking<br />
systems consist of different<br />
unit heights, depths and widths<br />
(A, B, C).<br />
All fitted elements used in practice<br />
(1- 8) are available in these<br />
b<strong>as</strong>ic dimensions.<br />
1<br />
1<br />
SUPPORT FRAMES<br />
• Heavy-duty aluminium design<br />
with standardized pre-punched<br />
holes for all components with a<br />
grid of 25 mm<br />
• 13 unit heights:<br />
von 250 mm to 1350 mm<br />
• 5 unit depths:<br />
250 mm, 320 mm,<br />
420 mm, 520 mm, 735 mm<br />
• Width of support frame 30 mm<br />
4<br />
SHELF COMPARTMENT<br />
BASE<br />
• 6 unit widths:<br />
360 mm, 460 mm, 705 mm<br />
950 mm, 1195 mm, 1440 mm<br />
• Edge raised 100 mm at side<br />
and back<br />
• Trough upper edge with<br />
integrated system strip<br />
to hold dividers<br />
7<br />
SHELF FLAPS<br />
• Made of torsion-free anodized<br />
aluminium extruded profile<br />
• For shelf compartments, shelf<br />
and shelf compartment b<strong>as</strong>e<br />
• With shelf and compartment<br />
b<strong>as</strong>e, swivels down fully<br />
• Heights 125 and 175 mm<br />
Actual projection:<br />
100 and 150 mm<br />
The units can be planned and installed<br />
in accordance with our<br />
customer’s precise criteria and<br />
requirements.<br />
There is almost no limit to what<br />
<strong>ALUCA</strong>’s in-vehicle systems can<br />
provide.<br />
A<br />
UNIT HEIGHTS<br />
• 13 unit heights:<br />
from 250 mm to 1350 mm<br />
B<br />
UNIT DEPTHS<br />
• 5 unit depths:<br />
250 mm, 320 mm,<br />
420 mm, 520 mm, 735 mm<br />
C<br />
FIELD WIDTHS<br />
• 6 unit widths:<br />
360 mm, 460 mm, 705 mm,<br />
950 mm, 1195 mm, 1440 mm<br />
A<br />
B<br />
2<br />
5<br />
3<br />
7<br />
7<br />
C<br />
8<br />
4<br />
6<br />
9<br />
2<br />
SIDE WALL<br />
• To cover the equipment block<br />
at the side<br />
• Pre-punched holes 34 x 34 mm<br />
for additional tool holders<br />
3<br />
DRAWER<br />
• With an ergonomic central lock<br />
and safety latch on both sides<br />
• Can be provided with a lock<br />
<strong>as</strong> an option; lock can also be<br />
retrofitted<br />
• Trim panel made of anodized<br />
aluminium extruded profiles<br />
• Scope for division using mats,<br />
dividers and pl<strong>as</strong>tic bin sets for<br />
drawers<br />
• 4 unit widths:<br />
360 mm, 460 mm, 705 mm,<br />
950 mm<br />
• Drawer heights:<br />
100 mm, 150 mm, 200 mm<br />
250 mm, 300 mm,<br />
• Full drawer pullout with arrester<br />
if opened completely<br />
• Drawer pullout can be divided to<br />
remove full drawer<br />
5<br />
TROUGH TRAY<br />
• 2 variants: 1. Back: 100 mm,<br />
Front 100 mm;<br />
2. Back 100 mm and front<br />
50 mm high<br />
• Use with flap or shelf bracket<br />
• 6 unit widths:<br />
360 mm, 460 mm, 705 mm,<br />
950 mm, 1195 mm, 1440 mm<br />
• 4 unit depths:<br />
250 mm, 320 mm, 420 mm,<br />
520 mm<br />
6<br />
DOOR ELEMENT<br />
• Lockable door element made of<br />
aluminium<br />
• Door arrester possible at left or<br />
right<br />
• Field width: 460 mm<br />
• 11 heights: 400 - 1300 mm<br />
8<br />
PULLOUT FOR CASE<br />
• For aluminium or pl<strong>as</strong>tic c<strong>as</strong>e<br />
• One-hand operation and safety<br />
latch at both sides<br />
• Field width: 460 mm<br />
• also available with lock<br />
• Lock can also be retrofitted<br />
9<br />
SHELF<br />
• 4 unit widths<br />
(unit depth 715 mm and 735 mm<br />
in 3 unit widths) with width<br />
950 mm incl. shelf reinforcement<br />
• Installed at an angle or rotated,<br />
also <strong>as</strong> a storage compartment<br />
for a small parts c<strong>as</strong>e, storage<br />
magazines and systainer (applies<br />
to field widths 360, 460,<br />
705 mm)<br />
• As a top closing element<br />
for drawer pre<strong>as</strong>sembled<br />
drawer units<br />
Accessories:<br />
<strong>ALUCA</strong> offers a range of<br />
accessories, which transforms<br />
the racking inside the<br />
van into a fully functional<br />
and safe place to work.
8 Research and development<br />
Details<br />
<strong>System</strong><br />
9<br />
“Because we know what we’re talking about!”<br />
Development at the highest level.<br />
“<strong>System</strong>atic consideration of future needs …”<br />
… right down to the l<strong>as</strong>t Detail.<br />
Unterstützt wird d<strong>as</strong> <strong>ALUCA</strong>-Entwicklerteam<br />
bei Computersimulationen<br />
und Dauerbel<strong>as</strong>tungstests<br />
von Prof. Dr. Ing. Hans-Dieter<br />
Wagner vom renommierten Institut<br />
für Innovation und Integrierte<br />
Produktentwicklung des<br />
Steinbeis-Transferzentrums an<br />
der Fachhochschule Heilbronn.<br />
Robust ergonomic drawer handles<br />
With a lock <strong>as</strong> an option –<br />
can also be retrofitted.<br />
Slimline, highly stable support<br />
frames – only 30 mm wide.<br />
New high trough tray <strong>as</strong> a top<br />
closing element.<br />
Drawer with full dividable pullout<br />
made of aluminium<br />
New locking mechanism integrated<br />
in the pullout rail.<br />
C<strong>as</strong>e pullout with one-hand locking<br />
mechanism – with lock <strong>as</strong> an<br />
option.<br />
If a flexible and well-thoughtout<br />
van racking system needs<br />
to be developed from scratch, it<br />
requires designers with technical<br />
expertise, experience and an<br />
eye to see how a complex product<br />
can be implemented in practice.<br />
Added to this is <strong>ALUCA</strong>’s<br />
uncompromising desire to innovate<br />
and continuously improve<br />
its visionary b<strong>as</strong>ic idea to supply<br />
lightweight and sturdy van racking<br />
systems.<br />
Lean-Design<br />
The multi-year product development<br />
plan for a new <strong>ALUCA</strong><br />
system h<strong>as</strong> been successfully<br />
implemented on the b<strong>as</strong>is of the<br />
lean design philosophy. This procedure<br />
is b<strong>as</strong>ed on strictly structured<br />
development processes<br />
which aim to reduce all kinds of<br />
unnecessary use of material and<br />
manpower – even before the<br />
product reaches the manufacturing<br />
plant.<br />
The development team at <strong>ALUCA</strong><br />
is <strong>as</strong>sisted through computer<br />
simulations and continuous load<br />
tests undertaken by Prof. Hans-<br />
Dieter Wagner at the prestigious<br />
Institute for Innovation and Integrated<br />
Product Development at<br />
the Steinbeis Transfer Centre at<br />
Heilbronn University of Applied<br />
Sciences.<br />
Dividers so space can be divided<br />
in different ways using the small<br />
grid.<br />
Shelf compartment b<strong>as</strong>e with a<br />
raised edge – for use with a flap<br />
or shelf bracket.<br />
Trough tray and floor flaps with<br />
locking bolts on the flaps.<br />
Shelf bracket for keeping lightweight<br />
goods securely in position.<br />
Shelf boxes made of high-grade<br />
pl<strong>as</strong>tic provide a perfect fit.<br />
Heavy-duty component pullouts<br />
cope with very high loads and offer<br />
different mounting options.
10 Advice, planning, finance<br />
Assembly<br />
<strong>System</strong><br />
11<br />
“Rely on professional experience”<br />
We provide you with a concept<br />
that will impress you.<br />
“<strong>ALUCA</strong> ... Even installation is fun!”<br />
E<strong>as</strong>y to <strong>as</strong>sembly, accurate fit,<br />
convenient.<br />
It goes without saying that the<br />
specific features of certain vehicle<br />
types and the requirements<br />
of the craft or industry concerned<br />
are taken into account.<br />
<strong>ALUCA</strong>’s installation contractors<br />
value our aluminium modules<br />
and accessories because of<br />
their low inherent weight and<br />
their e<strong>as</strong>y-to-<strong>as</strong>semble design.<br />
The extensive <strong>as</strong>sembly aids facilitate<br />
the smooth and reliable<br />
installation of racking into every<br />
type of commercial vehicle.<br />
<strong>ALUCA</strong>’s specialist consultants<br />
will work with our customers on<br />
the key issues which need to be<br />
clarified if a transit van is to be<br />
transformed into a service vehicle.<br />
The ideal configuration for<br />
your vehicle racking is produced<br />
using the fully equipped demo<br />
vehicle and a rough plan is produced.<br />
All rough plans are recorded on<br />
a CAD system in <strong>ALUCA</strong>’s planning<br />
unit and checked for plausibility.<br />
The concepts are then incorporated<br />
into meaningful quotations<br />
and manufacturing plans<br />
are produced.<br />
It goes without saying that the<br />
specific features of certain vehicle<br />
types and the requirements<br />
of the craft or industry concerned<br />
are taken into account.<br />
The installation is always carried<br />
out by expert contractors who<br />
have been trained and certified<br />
by <strong>ALUCA</strong>. All units are installed<br />
in line with <strong>ALUCA</strong>’s installation<br />
guidelines.<br />
Your <strong>ALUCA</strong> advisor does not<br />
only provide you with considerable<br />
help on the correct combination<br />
of units for your vehicle:<br />
he also helps you to find the best<br />
possible deal to finance it.<br />
finance<br />
With <strong>ALUCA</strong> finance we offer you flexible solutions to<br />
finance van racking systems.<br />
The advantages are obvious:<br />
Flexibility: You define the amount of the instalments.<br />
Liquidity: You pay us after you have earned the money.<br />
That gives you some space.<br />
Certainty when planningt: All conditions of the contract<br />
are clear from the start and are manageable.<br />
This is how the units are<br />
installed in your service van:<br />
1. Assembly of wall panel and<br />
b<strong>as</strong>e plate<br />
2. Trial fitting<br />
3. Installation in accordance<br />
with <strong>ALUCA</strong> <strong>as</strong>sembly in<br />
structions.<br />
4. Final acceptance and quality<br />
control
12 Modules<br />
Modules<br />
<strong>System</strong><br />
13<br />
“Always fant<strong>as</strong>tically simple.”<br />
Modular units, made of aluminium<br />
and <strong>as</strong> light <strong>as</strong> a feather.<br />
Module 1 Module 2<br />
Module 3<br />
Module 4<br />
Which modules fi t in your vehicle?<br />
Information at www.aluca.de or from<br />
your <strong>ALUCA</strong> advisor.<br />
Code: VM1<br />
Dimensions (W x H x D)<br />
1010 x 950 x 320 mm<br />
Weight: 14.32 kg<br />
Part No. 102863<br />
consisting of:<br />
1 x Trough tray H<br />
2 x Trough trays N<br />
Code: VM2<br />
Dimensions (W x H x D)<br />
1255 x 950 x 320 mm<br />
Weight: 15.98 kg<br />
Part No. 102864<br />
consisting of:<br />
1 x Trough tray H<br />
2 x Trough trays N<br />
Code: VM3<br />
Dimensions (W x H x D)<br />
1010 x 1050 x 420 mm<br />
Weight: 17.56 kg<br />
Part No. 102865<br />
consisting of:<br />
1 x Trough tray H<br />
2 x Trough trays N<br />
Code: VM4<br />
Dimensions (W x H x D)<br />
1255 x 1050 x 420 mm<br />
Weight: 19.50 kg<br />
Part No. 102866<br />
consisting of:<br />
1 x Trough tray H<br />
2 x Trough trays N<br />
Module 5<br />
Module 5/1<br />
Module 6<br />
Module 6/1<br />
Code: VM5<br />
Dimensions (W x H x D)<br />
1010 x 950 x 320 mm<br />
Weight: 29.96 kg<br />
Part No. 102867<br />
Code: VM5/1<br />
Dimensions (W x H x D)<br />
1010 x 950 x 320/420 mm<br />
Weight: 29.96 kg<br />
Part No. 102915<br />
Code: VM6<br />
Dimensions (W x H x D)<br />
1010 x 950 x 420 mm<br />
Weight: 43.30 kg<br />
Part No. 102868<br />
Code: VM6/1<br />
Dimensions (W x H x D)<br />
1010 x 950 x 420 mm<br />
Weight: 43.30 kg<br />
Part No. 102941<br />
consisting of:<br />
1 x Trough tray H<br />
2 x Drawers, height 100 mm<br />
4 x Drawers, height 150 mm<br />
consisting of:<br />
1 x Trough tray H<br />
2 x Drawers, height 100 mm<br />
4 x Drawers, height 150 mm<br />
consisting of:<br />
1 x Trough tray H<br />
2 x Drawers, height 100 mm<br />
4 x Drawers, height 150 mm<br />
1 x Extendable work bench<br />
Installation on the right side of the vehicle.<br />
consisting of:<br />
1 x Trough tray H<br />
2 x Drawers, height 100 mm<br />
4 x Drawers, height 150 mm<br />
1 x Extendable work bench<br />
Installation on the left side of the vehicle.
14 Module<br />
Module und Modulzubehör<br />
<strong>System</strong><br />
15<br />
Module 7 Module 8<br />
Module 9 Module 9/1<br />
Module 10 Module 10/1<br />
Code: VM7<br />
Dimensions (W x H x D)<br />
1010 x 950 x 420 mm<br />
Weight: 38.36 kg<br />
Part No. 102869<br />
Code: VM8<br />
Dimensions (W x H x D)<br />
1255 x 950 x 420 mm<br />
Weight: 42.70 kg<br />
Part No. 102870<br />
Code: VM9<br />
Dimensions (W x H x D)<br />
1010 x 950 x 420 mm<br />
Weight: 50.36 kg<br />
Part No. 102871<br />
Code: VM9/1<br />
Dimensions (W x H x D)<br />
1010 x 950 x 420 mm<br />
Weight: 50.36 kg<br />
Part No. 102942<br />
Code: VM10<br />
Dimensions (W x H x D)<br />
1255 x 950 x 320 mm<br />
Weight: 24.64 kg<br />
Part No. 102872<br />
Code: VM10/1<br />
Dimensions (W x H x D)<br />
1255 x 950 x 320/420 mm<br />
Weight: 28.61 kg<br />
Part No. 102914<br />
consisting of:<br />
1 x Trough tray H<br />
1 x Drawer, height 100 mm<br />
2 x Drawers, height 150 mm<br />
3 x C<strong>as</strong>e pullouts with<br />
2 Aluminium c<strong>as</strong>es H: 115 mm and<br />
1 Aluminium c<strong>as</strong>e H: 66 mm<br />
consisting of:<br />
1 x Trough tray H<br />
1 x Drawer, height 100 mm<br />
2 x Drawers, height 150 mm<br />
3 x C<strong>as</strong>e pullouts with<br />
2 Aluminium c<strong>as</strong>es H: 115 mm and<br />
1 Aluminium c<strong>as</strong>e H: 66 mm<br />
consisting of:<br />
1 x Trough tray H<br />
1 x Drawer, height 100 mm<br />
2 x Drawers, height 150 mm<br />
3 x C<strong>as</strong>e pullouts with<br />
2 Aluminium c<strong>as</strong>es H: 115 mm and<br />
1 Aluminium c<strong>as</strong>e H: 66 mm<br />
1 x Extendable work bench<br />
Installation on the right side of the vehicle.<br />
consisting of:<br />
1 x Trough tray H<br />
1 x Drawer, height 100 mm<br />
2 x Drawers, height 150 mm<br />
3 x C<strong>as</strong>e pullouts with<br />
2 Aluminium c<strong>as</strong>es H: 115 mm and<br />
1 Aluminium c<strong>as</strong>e H: 66 mm<br />
1 x Extendable work bench<br />
Installation on the left side of the vehicle.<br />
consisting of:<br />
1 x Trough tray H<br />
2 x Trough trays N<br />
1 x Drawer, height 100 mm<br />
2 x Drawers, height 150 mm<br />
consisting of:<br />
1 x Trough tray H<br />
2 x Trough trays N<br />
1 x Drawer, height 100 mm<br />
2 x Drawers, height 150 mm<br />
Module 11<br />
Module 12<br />
Module 12/1<br />
Module 13<br />
Module 13/1<br />
Recommended accessories for<br />
module:<br />
• Floor flap<br />
• Shelf unit bins<br />
• Inset bins<br />
• Anti-slip mats and<br />
Divider sets for drawers<br />
• Collapsible work bench<br />
with/without vice<br />
Code: VM11<br />
Dimensions (W x H x D)<br />
1010 x 850 x 320/420 mm<br />
Weight: 32.46 kg<br />
Part No. 102943<br />
consisting of:<br />
4 x Drawers, height 100 mm<br />
2 x Trough trays with flap<br />
Height 125 mm<br />
1 x Work bench top<br />
Code: VM12<br />
Dimensions (W x H x D)<br />
765 x 950 x 320 mm<br />
Weight: 19.42 kg<br />
Part No. 102916<br />
consisting of:<br />
1 x Trough tray H<br />
1 x Drawer, height 100 mm<br />
2 x Drawers, height 150 mm<br />
Code: VM12/1<br />
Dimensions (W x H x D)<br />
765 x 900 x 320/420 mm<br />
Weight: 24.14 kg<br />
Part No. 102917<br />
consisting of:<br />
1 x Trough tray H<br />
1 x Drawer, height 100 mm<br />
2 x Drawers, height 150 mm<br />
Code: VM13<br />
Dimensions (W x H x D)<br />
1010 x 950 x 420 mm<br />
Weight: 26.59 kg<br />
Part No. 103058<br />
consisting of:<br />
1 x Trough tray H<br />
1 x Drawer, height 100 mm<br />
2 x Drawers, height 150 mm<br />
Code: VM13/1<br />
Dimensions (W x H x D)<br />
1010 x 950 x 320/420 mm<br />
Weight: 28.39 kg<br />
Part No. 103059<br />
consisting of:<br />
1 x Trough tray H<br />
1 x Drawer, height 100 mm<br />
2 x Drawers, height 150 mm<br />
Trough trays with anti- slip<br />
mats and dividers<br />
C<strong>as</strong>e with dividers<br />
Pre<strong>as</strong>sembled ready for installation,<br />
incl. <strong>as</strong>sembly aids for installation<br />
Which modules fit in your vehicle?<br />
Information at www.aluca.de or from<br />
your <strong>ALUCA</strong> advisor.
16 Accessories<br />
Accessories<br />
<strong>System</strong><br />
17<br />
Flap for floor and shelf compartments<br />
• Torsion-free extruded aluminium profile,<br />
anodized<br />
• For shelf compartments in conjunction with a<br />
distance profile<br />
• With shelf and compartment b<strong>as</strong>e, swivels<br />
down fully, therefore no obstructive edge to<br />
impede loading<br />
• 2 heights: 125 and 175 mm<br />
• Actual projection 100 and 150 mm<br />
Code Dimension H x W (mm) Weight (kg) Part No.<br />
KN36 125 x 360 0.51 100246<br />
KN46 125 x 460 0.65 100247<br />
KN70 125 x 705 0.96 100248<br />
KN95 125 x 950 1.27 100249<br />
KN102 125 x 1025 1.29 103123<br />
KN112 125 x 1125 1.35 103124<br />
KN119 125 x 1195 1.53 100250<br />
KN122 125 x 1225 1.64 103125<br />
KN144 125 x 1440 1.95 100251<br />
KH36 175 x 360 0.66 100252<br />
KH46 175 x 460 0.84 100253<br />
KH70 175 x 705 1.28 100254<br />
KH95 175 x 950 1.74 100255<br />
KH102 175 x 1025 1.81 103002<br />
KH112 175 x 1125 1.93 100256<br />
KH119 175 x 1195 2.17 100257<br />
KH122 175 x 1225 2.25 103004<br />
KH144 175 x 1440 2.60 100258<br />
Trough tray divider, height 100/50 mm<br />
Code Depth (mm) Weight (kg) Part No.<br />
RWAN32 320 0.11 100405<br />
RWAN42 420 0.14 100406<br />
RWAN52 520 0.17 100407<br />
Code Fig. Dimension H x W x D<br />
(mm)<br />
Weight<br />
(kg)<br />
Part No.<br />
TSS103632 1 100 x 360 x 320 0.24 102621<br />
TSS104632 1 100 x 460 x 320 0.27 102622<br />
TSS107032 2 100 x 705 x 320 0.47 102623<br />
TSS109532 3 100 x 950 x 320 0.62 102624<br />
TSS153632 1 150 x 360 x 320 0.33 102625<br />
TSS154632 1 150 x 460 x 320 0.38 102626<br />
TSS157032 2 150 x 705 x 320 0.66 102627<br />
TSS159532 3 150 x 950 x 320 0.94 102628<br />
TSS103642 1 100 x 360 x 420 0.27 102629<br />
TSS104642 1 100 x 460 x 420 0.30 102630<br />
TSS107042 2 100 x 705 x 420 0.53 102631<br />
TSS109542 3 100 x 950 x 420 0.76 102632<br />
TSS153642 1 150 x 360 x 420 0.38 102633<br />
TSS154642 1 150 x 460 x 420 0.43 102634<br />
TSS157042 2 150 x 705 x 420 0.76 102635<br />
TSS159542 3 150 x 950 x 420 1.09 102636<br />
TSS103652 1 100 x 360 x 520 0.30 102637<br />
TSS104652 1 100 x 460 x 520 0.33 102638<br />
TSS107052 2 100 x 705 x 520 0.60 102639<br />
TSS109552 3 100 x 950 x 520 0.86 102640<br />
TSS153652 1 150 x 360 x 520 0.43 102641<br />
TSS154652 1 150 x 460 x 520 0.48 102642<br />
TSS157052 2 150 x 705 x 520 0.86 102643<br />
TSS159552 3 150 x 950 x 520 1.24 102644<br />
3<br />
3<br />
Dividers for drawer<br />
• Complete subdivision of a drawer<br />
• Additions and changes can be made to<br />
the subdivisions by adjusting the dividers<br />
in the grid<br />
2<br />
1<br />
2<br />
1<br />
Trough tray divider, height 100 mm<br />
Code Depth (mm) Weight (kg) Part No.<br />
RWAH32 320 0.15 100423<br />
RWAH42 420 0.19 100424<br />
RWAH52 520 0.22 100425<br />
TSS103673 1 100 x 360 x 735 0.37 102748<br />
TSS104673 1 100 x 460 x 735 0.41 102749<br />
TSS107073 2 100 x 705 x 735 0.74 102750<br />
TSS153673 1 150 x 360 x 735 0.54 102751<br />
TSS154673 1 150 x 460 x 735 0.59 102752<br />
TSS157073 2 150 x 705 x 735 1.08 102753<br />
Bin set for 100 mm drawer<br />
• Made of impact-resistant pl<strong>as</strong>tic<br />
1<br />
5<br />
9<br />
13<br />
2<br />
6<br />
10<br />
14<br />
3<br />
7<br />
11<br />
15<br />
4<br />
8<br />
12<br />
Code Fig. Dimension W x D x H (mm) Weight (kg) Part No.<br />
KB3632 1 360 x 320 x 100 0.41 102572<br />
KB3642 2 360 x 420 x 100 0.59 102573<br />
KB3652 3 360 x 520 x 100 0.78 102574<br />
KB3673 4 360 x 735 x 100 1.11 102575<br />
KB4632 5 460 x 320 x 100 0.56 102576<br />
KB4642 6 460 x 420 x 100 0.82 102577<br />
KB4652 7 460 x 520 x 100 1.00 102578<br />
KB4673 8 460 x 735 x 100 1.44 102579<br />
KB7032 9 705 x 320 x 100 0.87 102580<br />
KB7042 10 705 x 420 x 100 1.27 102581<br />
KB7052 11 705 x 520 x 100 1.59 102582<br />
KB7073 12 705 x 735 x 100 2.26 102583<br />
KB9532 13 950 x 320 x 100 1.17 102584<br />
KB9542 14 950 x 420 x 100 1.59 102585<br />
KB9552 15 950 x 520 x 100 2.11 102586<br />
Code<br />
Dimension For drawer Weight Part No.<br />
W x D (mm) W x D (mm)<br />
(kg)<br />
AMSC3632 320 x 274 360 x 320 0.07 102684<br />
AMSC4632 420 x 274 460 x 320 0.09 102685<br />
AMSC7032 665 x 274 705 x 320 0.14 102686<br />
AMSC9532 910 x 274 950 x 320 0.19 102687<br />
AMSC3642 320 x 374 360 x 420 0.09 102688<br />
AMSC4642 420 x 374 460 x 420 0.12 102689<br />
AMSC7042 665 x 374 705 x 420 0.19 102690<br />
AMSC9542 910 x 374 950 x 420 0.26 102691<br />
AMSC3652 320 x 474 360 x 520 0.11 102692<br />
AMSC4652 420 x 474 460 x 520 0.15 102693<br />
AMSC7052 665 x 474 705 x 520 0.24 102694<br />
AMSC9552 910 x 474 950 x 520 0.32 102695<br />
AMSC3673 320 x 689 360 x 735 0.17 102737<br />
AMSC4673 420 x 689 460 x 735 0.22 102738<br />
AMSC7073 665 x 689 705 x 735 0.34 102739<br />
Anti-slip mat for drawers<br />
• Textured black mat insert<br />
• Anti-slip finish and designed to reduce<br />
noise<br />
• Robust, high quality to cope with<br />
physical wear<br />
• W<strong>as</strong>hable up to 60°C using household<br />
detergent<br />
• Thickness 2.7 mm<br />
* Dimensions of inset bins, see page 19
18 Accessories<br />
Accessories<br />
<strong>System</strong><br />
19<br />
Shelf unit bins for shelf compartment b<strong>as</strong>e<br />
• Material: Polypropylene / Colour: Grey<br />
• Incl. label (white) for labelling<br />
Code Dimension Weight Pack Part No.<br />
D x W x H (mm) (kg)<br />
RKK32 93 x 300 x 83 0.16 1 102797<br />
RKK42 93 x 400 x 83 0.21 1 102799<br />
RKK52 93 x 500 x 83 0.30 1 102801<br />
RKM32 152 x 300 x 83 0.19 1 102803<br />
RKM42 152 x 400 x 83 0.29 1 102805<br />
RKM52 152 x 500 x 83 0.37 1 102807<br />
RKG32 186 x 300 x 83 0.23 1 102809<br />
RKG42 186 x 400 x 83 0.32 1 102811<br />
RKG52 186 x 500 x 83 0.42 1 102813<br />
Code Pack Part No.<br />
RKK32-16 16 102798<br />
RKK42-16 16 102800<br />
RKK52-16 16 102802<br />
RKM32-10 10 102804<br />
RKM42-10 10 102806<br />
RKM52-10 10 102808<br />
RKG32-8 8 102810<br />
RKG42-8 8 102812<br />
RKG52-8 8 102814<br />
Aluminium c<strong>as</strong>e with inset bins<br />
• Lightweight aluminium c<strong>as</strong>e with ergonomic handle<br />
• Reliably operating lock with single-finger operation<br />
• Inset boxes made of impact-resistant pl<strong>as</strong>tic<br />
• C<strong>as</strong>e dimensions: W x D x H: 435 x 332 x 66 mm<br />
Code Fig. No. of inset bins Weight (kg) Part No.<br />
K6650 1 0 1.25 100919<br />
K6650/A 2 48 2.08 100920<br />
K6650/B 3 24 2.04 100924<br />
K6650/C 4 12 2.03 100921<br />
K6650/D 5 8 1.97 100922<br />
K6650/E 6 23 2.14 100923<br />
K6650/F 7 Insert for 165 nozzles 1.85 100927<br />
* See below for dimensions of the individual bins<br />
1 2<br />
3<br />
Divider for shelf unit bins<br />
Code<br />
Dimension<br />
(mm)<br />
Weight<br />
(kg)<br />
Pack<br />
Part No.<br />
TWRKK Box K = 93 0.013 1 102815<br />
TWRKM Box M = 152 0.020 1 102817<br />
TWRKG Box G = 186 0.025 1 102819<br />
Code Pack Part No.<br />
TWRKK-25 25 102816<br />
TWRKM-25 25 102818<br />
TWRKG-25 25 102820<br />
Inset bins for c<strong>as</strong>e and drawers<br />
• Impact-resistant pl<strong>as</strong>tic<br />
4 5<br />
6<br />
Euro container<br />
• made of polypropylene<br />
• Colour: grey<br />
Code<br />
Dimension Weight (kg)<br />
Part No.<br />
W x D x H (mm)<br />
EUB400120 400 x 300 x 120 0.75 101016<br />
EUB400270 400 x 300 x 270 1.35 101017<br />
EUB600120 600 x 400 x 120 1.40 101018<br />
EUB600280 600 x 400 x 280 2.15 101019<br />
Code Fig. Dimension<br />
Weight Pack Part No.<br />
W x D x H (mm) (kg)<br />
IBA144 1 52 x 52 x 61.5 2.49 144 100874<br />
IBA48 1 52 x 52 x 61.5 0.83 48 100875<br />
IBB24 2 104 x 52 x 61.5 0.79 24 100876<br />
IBB72 2 104 x 52 x 61.5 2.37 72 100877<br />
IBC12 3 104 x 104 x 61.5 0.78 12 100878<br />
IBC36 3 104 x 104 x 61.5 2.34 36 100879<br />
IBD24 4 156 x 104 x 61.5 2.16 24 100880<br />
IBD8 4 156 x 104 x 61.5 0.72 8 100881<br />
IBE12 5 82 x 82 x 61.5 0.43 12 100883<br />
IBE57 5 82 x 82 x 61.5 2.05 57 100884<br />
IBF12 6 104 x 82 x 61.5 0.48 12 100885<br />
IBF45 6 104 x 82 x 61.5 1.80 45 100886<br />
IBM 23 Inset boxes, mixed 0.81 100887<br />
7<br />
5<br />
3<br />
1 2<br />
6<br />
4<br />
KKS<br />
KKM<br />
Aluminium c<strong>as</strong>e<br />
• Lightweight aluminium c<strong>as</strong>e<br />
• Reliably operating lock with single-finger operation<br />
• C<strong>as</strong>e dimensions: W x D x H: 435 x 332 x 115 mm<br />
Small parts c<strong>as</strong>e for shelf (no c<strong>as</strong>e pullout)<br />
• Industrial grade, made of impact-resistant pl<strong>as</strong>tic<br />
Code<br />
Dimension Weight Part No.<br />
W x D x H (mm) (kg)<br />
KKS 415 x 337 x 54 1.35 100933<br />
KKM 442 x 335 x 106 1.80 100932<br />
Description Code Weight (kg) Part No.<br />
C<strong>as</strong>e, empty K11550 2.68 100925<br />
With divider K11550/A 3.11 100926<br />
23 inset boxes and tool insert K11550/B 4.14 100928<br />
Partition, depth: 298 mm KT298 0.17 102874<br />
Divider, width: 116 mm KS116 0.03 102875<br />
Divider, width: 117 mm KS177 0.06 102876<br />
Anti-slip mat on which to place c<strong>as</strong>e AMK 0.02 102880
20 Accessories<br />
Accessories<br />
<strong>System</strong><br />
21<br />
Long components tray<br />
• Variable length of 1760 to 3200 mm<br />
• Height 100 mm<br />
• Flap to make removal of long components e<strong>as</strong>y<br />
Code<br />
Dimension<br />
W x D (mm)<br />
Trough support, adjustable<br />
• Height-adjustable support for installation on the van racking system<br />
Trough bracket, adjustable<br />
• With variable bracket for mounting on vehicle member<br />
Weight<br />
(kg)<br />
Part No.<br />
LGW23 1760 - 3200 x 230 6.15 102505<br />
LGW30 1760 - 3200 x 300 7.15 102506<br />
LGW40 1760 - 3200 x 400 8.70 102507<br />
Code<br />
Dimension<br />
H x D (mm)<br />
Weight<br />
(kg)<br />
Part No.<br />
LGA 250/450 x 200 0.53 102508<br />
Code Depth (mm) Weight (kg) Part No.<br />
LGWH30 220 0.78 102509<br />
Collapsible work bench<br />
• Suitable for vice, without turntable (100 mm and 120 mm)<br />
• Suitable for vice, with turntable (100 mm)<br />
• To mount (including retrofitting) on the side panel of the racking or directly on the vehicle floor<br />
• Safety latch<br />
• Multi-layer bonded worktop with stainless steel U-shaped sections fitted to sides<br />
• Supporting mount <strong>as</strong> an accessory to provide support during heavy work<br />
Description Code Dimension Weight Part No.<br />
W x H x D (mm) (kg)<br />
Collapsible work bench KW32 220 x 200 x 410/820 8.80 100913<br />
Collapsible work bench KW52 220 x 200 x 410/820 9.20 100914<br />
Ple<strong>as</strong>e order vice separately<br />
Supporting mount and clamping lock<br />
• For extendable work bench in b<strong>as</strong>e unit or collapsible work bench<br />
• Adjustable at heights of 630 - 1150 mm<br />
• Supporting mount made of aluminium/Clamping lock made of galvanized steel<br />
Description Code Dimension Weight Part No.<br />
W x D x H (mm) (kg)<br />
Supporting mount SF 30 x 30 x 630-1150 1.20 100892<br />
Clamping lock SV Width 70 mm 0.14 100893<br />
Compartment trough<br />
• Height 100 mm<br />
• For mounting on side wall<br />
• with anti-slip mat<br />
Description Code Dimension Weight Part No.<br />
W x H x D (mm) (kg)<br />
For unit depth 320 mm ABLW320 300 x 100 x 100 0.69 100934<br />
For unit depth 420 mm ABLW420 400 x 100 x 100 0.83 100935<br />
For unit depth 520 mm ABLW520 500 x 100 x 100 0.97 100936<br />
Vice<br />
• Parallel vice made of hardened steel with pipe clamping jaws<br />
• Jaw widths 100, 120, 140 mm<br />
Description Code Dimension (mm) Weight (kg) Part No.<br />
Vice 100 mm PS100 Jaw width 100 mm 5.48 100901<br />
Vice 120 mm PS120 Jaw width 120 mm 9.00 100903<br />
Vice 140 mm PS140 Jaw width 140 mm 11.00 100905<br />
Hose holder<br />
• Aluminium c<strong>as</strong>ting<br />
Description Code Dimension Weight Part No.<br />
W x H x D (mm) (kg)<br />
Hose holder small SH1 190 x 75 x 110 0.33 100890<br />
Hose holder mid-sized SH2 250 x 105 x 130 0.51 100891<br />
Hose holder large SH3 340 x 145 x 160 1.05 100889<br />
Folding table fittings<br />
• To mount on the side panel of the racking or directly on the side panel of the vehicle<br />
• Adjustable in 3 stages, (70°, 80°, 90°), made of steel<br />
Description Code Dimension Weight Part No.<br />
W x H x D (mm) (kg)<br />
Folding table fittings,<br />
depth 300 mm<br />
KTB30 30 x 300 x 200 1.00 100909<br />
Folding table fittings,<br />
depth 400 mm<br />
KTB40 30 x 400 x 270 1.20 100910<br />
Turntable<br />
Description Code Dimension (mm) Weight (kg) Part No.<br />
Vice 100 mm DS100 Jaw width 100 mm 1.39 100902<br />
Vice 120 mm DS120 Jaw width 120 mm 2.00 100904<br />
Vice 140 mm DS140 Jaw width 140 mm 3.00 100906<br />
Extendable vice holder<br />
• To install on the vehicle floor<br />
• Material: Stainless steel and aluminium<br />
• Only for vice 120 mm<br />
Description Code Dimension Weight (kg) Part No.<br />
W x H x D (mm)<br />
Vice holder S SH120S 110 x 820 x 65 4.35 101055<br />
Vice holder M SH120M 110 x 820 x 235 4.50 101056<br />
Vice holder S1 SH120S1 110 x 820 x 65 5.35 101057<br />
Vice holder M1 SH120M1 110 x 820 x 235 5.50 101058<br />
Vice holder S and vice holder M with turntable.<br />
Vice holder S1 and vice holder M1 without turntable.
22 Accessories<br />
Accessories<br />
<strong>System</strong><br />
23<br />
Drawing compartments A4<br />
• Several compartments can be<br />
installed inside each other, offset<br />
Code<br />
Dimension<br />
W x H x D (mm)<br />
Weight<br />
(kg)<br />
Part No.<br />
ZFA4 320 x 220 x 87 0.70 100900<br />
Description Code Weight<br />
(kg)<br />
Part No.<br />
Hand-held fire extinguisher<br />
incl. vehicle bracket<br />
HF2 3.70 100912<br />
Fire extinguishers<br />
• ABC extinguishing powder, 2 kg<br />
• -30°C to +60°C<br />
• EN3 certification<br />
Storage box with two<br />
compartments<br />
• For files, books, etc.<br />
• All-round protective strip<br />
Universal locker<br />
• With lockable door,<br />
door arrester on right<br />
• Including one shelf<br />
• 2 ventilation openings<br />
Code<br />
Dimension Weight Part No.<br />
W x H x D (mm) (kg)<br />
AB 350 x 300 x 350 1.99 100895<br />
Code<br />
Dimension<br />
W x H x D (mm)<br />
Weight<br />
(kg)<br />
Part No.<br />
US105042 500 x 1000 x 420 13.80 100915<br />
Description Fig. Code Dimension (mm) Weight (kg) Part No.<br />
Aluminium l<strong>as</strong>hing channel 1 ZS run 0.80 100974<br />
Aluminium l<strong>as</strong>hing channel 1 ZS30<br />
L = 314 mm, semi-circular,<br />
With stiffening plate<br />
0.24 100961<br />
Aluminium l<strong>as</strong>hing channel 1 ZS40<br />
L = 414 mm, semi-circular,<br />
With stiffening plate<br />
0.32 100962<br />
Aluminium l<strong>as</strong>hing channel 1 ZS100 L = 990 mm, semi-circular 0.80 100963<br />
Aluminium l<strong>as</strong>hing channel 1 ZS150 L = 1490 mm, semi-circular 100964<br />
Aluminium l<strong>as</strong>hing channel 1 ZS300 L = 3000 mm, semi-circular 100965<br />
Al. l<strong>as</strong>hing channel for floor<br />
plate for recessing from above<br />
Al. l<strong>as</strong>hing channel for floor<br />
plate for recessing from below<br />
2 ZSB0 run 2.70 100976<br />
3 ZSBU run 1.90 100975<br />
1<br />
2<br />
3<br />
Shelf for universal<br />
locker<br />
Code<br />
Dimension<br />
W x H x D (mm)<br />
Weight<br />
(kg)<br />
Part No.<br />
FBUS 490 x 25 x 400 0.95 100917<br />
L<strong>as</strong>hing plate made of<br />
aluminium, anodized<br />
L<strong>as</strong>hing trough for floor plate<br />
for recessing from above<br />
4 ZP 44 0.10 100978<br />
5 ZM 104 x 70 0.17 100996<br />
4<br />
5<br />
Cabinet for g<strong>as</strong> cylinder<br />
• For safe transportation of propane<br />
and refrigerant bottles<br />
Code<br />
Dimension<br />
W x H x D (mm)<br />
Weight<br />
(kg)<br />
Part No.<br />
GS905042 500 x 900 x 420 13.50 100916<br />
Ple<strong>as</strong>e order necessary b<strong>as</strong>e ventilation grille separately.<br />
Fitting for l<strong>as</strong>hing rail<br />
with ring for buckle belt<br />
Screw fitting for l<strong>as</strong>hing plates<br />
and aluminium l<strong>as</strong>hing channels<br />
End piece for l<strong>as</strong>hing channel,<br />
semicircular (can only be used<br />
for Fig. 1)<br />
6 ZFI 0.04 101003<br />
7 SFM8 0.04 101012<br />
8 ZEND 0.01 101010<br />
6<br />
7 8<br />
2<br />
1<br />
3<br />
4<br />
Ventilation fittings<br />
Description Fig. Code Dimension<br />
W x H x D (mm)<br />
Weight (kg) Part No.<br />
Side panel ventilation grille, black,<br />
made of pl<strong>as</strong>tic<br />
1 SWL3<br />
Cover 445 x 160<br />
Ventilation grille 270 x 130 x 75<br />
0.61 101024<br />
Side panel vent, small,*<br />
50 cm 2 , in aluminium<br />
2 SWL1 140 x 140 0.09 101022<br />
Side panel vent, large,<br />
100 cm 2 , in aluminium<br />
2 SWL2 200 x 200 0.17 101023<br />
B<strong>as</strong>e ventilation grille 3 BLG Dia. 135 0.61 101020<br />
Roof vent, made of pl<strong>as</strong>tic 4 DL 135 x 330 x 50 0.90 101021<br />
Sealing ring for roof vent<br />
(VW T5, Jumper, Ducato,Boxer)<br />
DLR 101025<br />
L<strong>as</strong>hing straps<br />
With ratchet, fixed end 130 mm,<br />
300daN<br />
With ratchet, fixed end 250 mm,<br />
300daN<br />
With ratchet, fixed end 500 mm,<br />
300daN<br />
Tensioning belts<br />
with clamp buckle,<br />
Fixed end 130 mm, 150 daN<br />
with clamp buckle,<br />
Fixed end 250 mm, 150 daN<br />
with clamp buckle,<br />
Fixed end 500 mm, 150 daN<br />
L<strong>as</strong>hing strap with ratchet<br />
For l<strong>as</strong>hing trough<br />
9 ZGZ100 1000 x 25 0.50 100979<br />
9 ZGZ200 2000 x 25 0.55 100980<br />
9 ZGZ300 3000 x 25 0.60 100981<br />
10 SGZ100 1000 x 25 0.32 100982<br />
10 SGZ200 2000 x 25 0.24 100983<br />
10 SGZ300 3000 x 25 0.28 100984<br />
11 ZGR400 4000 x 25 0.78 100997<br />
9<br />
10<br />
11<br />
*Legal requirement: 2 grilles per vehicle
24 Accessories<br />
Accessories<br />
<strong>System</strong><br />
25<br />
G<strong>as</strong> cylinder transport set<br />
• with ratchet buckle l<strong>as</strong>hing strap 1000 mm and cross member <strong>as</strong> reinforcement<br />
Description Code Weight (kg) Part No.<br />
1-320, with l<strong>as</strong>hing channel 314 mm<br />
1 Ratchet buckle l<strong>as</strong>hing strap 1000 mm<br />
GFTS320/1 0.69 101004<br />
1-420, mit Zurrschiene 414mm<br />
1 Ratchet buckle l<strong>as</strong>hing strap 1000 mm<br />
GFTS420/1 0.75 101005<br />
1-520, with l<strong>as</strong>hing channel 514 mm<br />
1 Ratchet buckle l<strong>as</strong>hing strap 1000 mm<br />
GFTS520/1 0.81 101006<br />
2-320, with l<strong>as</strong>hing channel 314 mm<br />
2 Ratchet buckle l<strong>as</strong>hing strap 1000 mm<br />
GFTS320/2 1.38 101007<br />
2-420, with l<strong>as</strong>hing channel 414 mm<br />
2 Ratchet buckle l<strong>as</strong>hing strap 1000 mm<br />
GFTS420/2 1.50 101008<br />
2-520, with l<strong>as</strong>hing channel 514 mm<br />
2 Ratchet buckle l<strong>as</strong>hing strap 1000 mm<br />
GFTS520/2 1.62 101009<br />
Load restraint net<br />
• Mesh size 153 x 143 mm, to l<strong>as</strong>h down loads,<br />
with all-round belt incl. ratchet lock<br />
Description Code Dimension<br />
L x W (mm)<br />
Mounting on l<strong>as</strong>hing trough in vehicle floor.<br />
When securing on floor channels, one l<strong>as</strong>hing channel fitting<br />
(Part No. 101003) is required for each flat hook.<br />
Weight<br />
(kg)<br />
Part No.<br />
Load restraint net LSN 1200 x 1800 1.70 101014<br />
L<strong>as</strong>hing system, combined anchor rail<br />
• Aluminium profile for horizontal wall <strong>as</strong>sembly<br />
• Grid spacing 50 mm<br />
Description Code Dimension Weight (kg) Part No.<br />
W x H x D (mm)<br />
Aluminium anchor rail KA run 1.00 100973<br />
Anchor rail 1000 KA100 990 x 12 x 130 1.00 100966<br />
Anchor rail 2000 KA200 1990 x 12 x 130 2.00 100967<br />
Anchor rail 3000 KA300 3000 x 12 x 130 3.00 100968<br />
L<strong>as</strong>hing strap<br />
Belt width 50 mm<br />
With ratchet, 600 daN<br />
ZGKA100 1000 x 50 0.70 100989<br />
With ratchet, 600 daN ZGKA300 3000 x 50 0.95 100990<br />
L<strong>as</strong>hing system, stick rail<br />
• Aluminium profile with rubber sheathing for horizontal wall <strong>as</strong>sembly<br />
Description Code Dimension<br />
W x H x D (mm)<br />
Can holder<br />
• For round cans up to max. diameter 67 mm<br />
Weight<br />
(kg)<br />
Part No.<br />
Stick rail AST run 0.70 100972<br />
End piece for stick rail ASTEND 0.01 102984<br />
Stick rail 1000 AST100 990 x 20 x 46 0.70 100969<br />
Stick rail 1500 AST150 1490 x 20 x 46 1.10 100970<br />
Stick rail 3000 AST300 3000 x 20 x 46 2.10 100971<br />
L<strong>as</strong>hing straps, strap width 25 mm,<br />
600 daN<br />
With ratchet, fixed end 130 mm<br />
ZGST100 1000 x 25 0.50 100991<br />
With ratchet, fixed end 250 mm ZGST200 2000 x 25 0.55 100992<br />
With ratchet, fixed end 500 mm ZGST300 3000 x 25 0.60 100993<br />
Tensioning belts, belt width 25 mm,<br />
200 daN<br />
With clamp buckle, fixed end 130 mm<br />
SGST100 1000 x 25 0.18 100994<br />
With clamp buckle, fixed end 250 mm SGST200 2000 x 25 0.22 100995<br />
Description Code Dimension<br />
L x H x D (mm)<br />
Weight (kg) Part No.<br />
For 3 cans DH3 315 x 90 x 70 0.34 100898<br />
For 4 cans DH4 415 x 90 x70 0.44 100899<br />
Telescopic locking rod made of aluminium<br />
• Telescopic function can be activated quickly without tools – adjustable vertically and horizontally<br />
• Very light, high load-bearing capacity – safe for customs<br />
• With 19 mm pins, also suitable for stick rails<br />
Description Code Length (mm) Weight (kg) Part No.<br />
Telescopic locking rod,<br />
black, with protective tube<br />
SPST2 1550-2050 2.80 103153<br />
Rubber load restraint<br />
• Sturdy rubber belt – 30 mm wide – to secure light items of cargo quickly<br />
• Mounting buttons and hooks for fitting side units, perforated panels or shelves<br />
Description Fig. Code Weight (kg) Part No.<br />
Rubber load restraint<br />
Width 30 mm, run<br />
LG 0.14 100998<br />
Mounting hook for rubber load restraint,<br />
in perforated panel grid, can be moved<br />
1 EH 0.01 101000<br />
Mounting button, black, for<br />
rubber load restraint, screw down firmly<br />
2 EK 0.02 100999<br />
Rubber load restraint set with two<br />
mounting hooks and rubber load<br />
restraint 1000 mm<br />
LGH100 0.16 101001<br />
Rubber load restraint set with two<br />
mounting hooks and rubber load<br />
restraint 2000 mm<br />
LGH200 0.30 101002<br />
Rubber load restraint, length 1000 mm<br />
with 2 mounting buttons<br />
LG100 0.22 100985<br />
Rubber load restraint, length 1255 mm<br />
with 2 mounting buttons<br />
LG125 0.27 100986<br />
Rubber load restraint, length 1500 mm<br />
with 2 mounting buttons<br />
LG150 0.32 100987<br />
Rubber load restraint, length 2000 mm<br />
with 2 mounting buttons<br />
LG200 0.41 100988<br />
Tool holder<br />
• To secure tools with handles, channel made of aluminium<br />
• Tool holders can be adjusted on the rail sideways and can be made wider at any time<br />
Description Code Length (mm) Weight (kg) Part No.<br />
Tool holder 20-30 mm GH20 0.04 101048<br />
Tool holder 30-40 mm GH30 0.04 101049<br />
Channel for tool holder GHSL5 L = 500 0.20 101050<br />
Channel for tool holder GHSL9 L = 900 0.35 101051<br />
1<br />
2
26 Accessories<br />
Accessories<br />
<strong>System</strong><br />
27<br />
S M L<br />
Wall hook<br />
• Aluminium wall hook, sturdy design<br />
Description Code Dimension<br />
H x D (mm)<br />
Weight (kg) Part No.<br />
Wall hook Type S,<br />
Load-bearing capacity 30 kg<br />
WHS 120 x 80 0.05 101052<br />
Wall hook Type M,<br />
Load-bearing capacity 30 kg<br />
WHM 140 x 120 0.07 101053<br />
Wall hook Type L,<br />
Load-bearing capacity 50 kg<br />
WHL 215 x 175 0.13 101054<br />
Tool holders<br />
• B<strong>as</strong>e plate made of compression-resistant pl<strong>as</strong>tic with retaining clip<br />
• For mounting on perforated panels and unit side walls<br />
Cleaning<br />
Description Code Dimension Weight (kg) Pack Part No.<br />
W x H x D (mm)<br />
Towel dispenser,<br />
with disposable paper towels<br />
HH 160 x 320 x 160 1.25 1 100938<br />
Disposable paper towels,<br />
replacement rollsc<br />
PEH 4.50 9 100939<br />
Description Code Weight (kg) Pack Part No.<br />
Wiping cloths, multi-box<br />
150 wiping cloths, blue<br />
WTMB 1.50 1 100941<br />
Multi-box holder, galvanized WTMBH 0.50 1 100942<br />
1<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
10<br />
2<br />
9<br />
Version Fig. Code Pack Part No.<br />
Single hook, 38 mm 1 WH1-38 5 101026<br />
Single hook, 75 mm 1 WH1-75 5 101027<br />
Angular hook, 35 mm 2 WH2-35 5 101028<br />
Double hook L 38, 9 mm 3 WH3-9 5 101029<br />
Double hook L 38, 16 mm 3 WH3-16 5 101030<br />
Double hook L 38, 23 mm 3 WH3-23 5 101031<br />
Double hook L 75, 9 mm 4 WH4-9 5 101032<br />
Double hook L 75, 16 mm 4 WH4-16 5 101033<br />
Double hook L 75, 23 mm 4 WH4-23 5 101034<br />
Tong holder, ø 35 mm 5 WH5-35 5 101035<br />
Tong holder, ø 55 mm 5 WH5-55 5 101036<br />
Tool clamps, ø 14 mm 6 WH6-14 5 101037<br />
Tool clamps, ø 19 mm 6 WH6-19 5 101038<br />
Tool clamps, ø 25 mm 6 WH6-25 5 101039<br />
Round holder, ø 40 mm 7 WH7-40 5 101040<br />
Round holder, ø 60 mm 7 WH7-60 5 101041<br />
Round holder, ø 80 mm 7 WH7-80 5 101042<br />
Round holder, ø 40 mm 8 WH8-40 5 101043<br />
Round holder, ø 60 mm 8 WH8-60 5 101044<br />
Tool clamps, ø 60 mm 9 WH9 1 101047<br />
Universal tool holder 150 mm 10 UK150 1 101045<br />
Universal tool holder 300 mm 10 UK300 1 101046<br />
Tool holder <strong>as</strong>sortment<br />
• B<strong>as</strong>e plate made of compression-resistant pl<strong>as</strong>tic with retaining clip<br />
• For mounting on perforated panels and unit side walls<br />
Description Code Dimension<br />
W x H x D (mm)<br />
Soap dispenser with holder,<br />
incl. 1 litre of liquid soap<br />
Hand b<strong>as</strong>in<br />
• Hand b<strong>as</strong>in with hot and cold water<br />
• 12 volts<br />
• Capacity 8.50 litres<br />
Weight<br />
(kg)<br />
Pack<br />
Part No.<br />
SP 140 x 270 x 110 1.00 1 100937<br />
Replacement bottle, liquid soap, 1 litre SPE 6.00 6 100940<br />
Description Code Weight (kg) Pack Part No.<br />
Moist cleaning cloths,<br />
Dispenser box for 50 cloths<br />
FRT1 0.80 1 100943<br />
Moist cleaning cloths,<br />
Dispenser box for 50 cloths<br />
FRT6 4.80 6 100944<br />
Holder for dispenser box, galvanized FRTH 0.35 1 100945<br />
Description Code Dimension<br />
W x H x D (mm)<br />
Weight<br />
(kg)<br />
Pack Part No.<br />
15-litre water canister,<br />
with spigot, filling nozzle<br />
WK15L 0.64 1 100947<br />
Holder for water canister, with buckle belt WKH 334 x 179 x 300 mm 1.52 1 100946<br />
Description Code Dimension<br />
W x H x D (mm)<br />
Weight<br />
(kg)<br />
Pack<br />
Part No.<br />
Hand b<strong>as</strong>in with hot water, 12 V HWB 300 x 420 x 230/405 5.50 1 101059<br />
Code Pack Part No.<br />
WHS15 15-part 105019<br />
Tool holder <strong>as</strong>sortment – set 1<br />
2x Single hook, 38 mm<br />
3x Single hook, 75 mm<br />
2x Double hook L38, 16 mm<br />
3x Double hook L75, 16 mm<br />
5x Tool clamp, 19 mm<br />
Code Pack Part No.<br />
WHS25 25-part 105020<br />
Tool holder <strong>as</strong>sortment – set 2<br />
3x Single hook, 38 mm<br />
3x Single hook, 75 mm<br />
2x Double hook L38, 16 mm<br />
2x Double hook L75, 16 mm<br />
2x Double hook L75, 23 mm<br />
2x Tool clamp, 14 mm<br />
5x Tool clamp, 19 mm<br />
2x Tool clamp, 25 mm<br />
1x Round holder, 60 mm<br />
1x Round holder, 40 mm<br />
1x Round holder, 60 mm<br />
1x Universal tool holder, 300 mm<br />
Aluminium maintenance spray<br />
• Cleans, maintains and protects aluminium surfaces<br />
• Removes finger marks, lubricating films and dirt<br />
• Leaves a long-l<strong>as</strong>ting protective film and prevents new dirt from gathering<br />
Description Code Weight (kg) Pack Part No.<br />
Maintenance spray 400 ml PS1 0.40 1 100896<br />
Maintenance spray 400 ml PS12 4.80 12 100897<br />
Maintenance oil<br />
• For long-l<strong>as</strong>ting maintenance of drawer pullouts and moving parts of van racking systems<br />
Description Code Weight (kg) Pack Part No.<br />
Maintenance oil,<br />
b<strong>as</strong>ed on petroleum oil 100 ml<br />
PÖ1 0.30 1 100907<br />
Maintenance oil,<br />
b<strong>as</strong>ed on petroleum oil 100 ml<br />
PÖ12 3.60 12 100908
28 Accessories<br />
Accessories<br />
<strong>System</strong><br />
29<br />
1 2<br />
3<br />
Electrical items<br />
Description Code Version Weight (kg) Part No.<br />
Working spotlight,<br />
12 V, 55 W<br />
ASMHG12V55W<br />
Handle, magnetic mount,<br />
12V connector<br />
1.15 100948<br />
Hand lamp with storage<br />
battery, Working and<br />
emergency lighting<br />
EXSLE15<br />
Handle,<br />
Hazardous duty<br />
1.40 102950<br />
Description Code Version Weight (kg) Part No.<br />
Roof light 12 V, 8 W TL8 With on/off switch 0.40 100953<br />
Roof light 12 V, 13 W TL13 With on/off switch 0.45 100954<br />
Roof light 12 V, 18 W TL18 With on/off switch 0.55 100955<br />
Roof light 12 V, 21 W<br />
Combination light 12-230 V,<br />
2x 36 W<br />
TL21<br />
Rotatable, light colour<br />
warm shade<br />
0.95 100956<br />
KOML2X36 With on/off switch 3.50 100957<br />
Description Fig. Code Weight (kg) Part No.<br />
Mounted plug 12 V 1 ABST12V 0.02 100949<br />
Built-in plug 12 V 2 EBST12V 0.01 100950<br />
Connector, 12 V, 2-pin 3 ST12V2P 0.01 100958<br />
Description Code Version Weight (kg) Part No.<br />
5-plug energy strip,<br />
Illuminated on/off switch<br />
EL5F<br />
Cable with grounding-type<br />
plug<br />
0.90 100951<br />
4-plug energy strip,<br />
mit LS/DI Schutz<br />
EL4F<br />
Cable with grounding-type<br />
plug<br />
0.90 100952<br />
Description Code Version Weight (kg) Part No.<br />
Energieleiste 4-fach,<br />
With residual-currentoperated<br />
circuit breaker<br />
EL4FASD Incl. outside feed 1.43 100960<br />
Description Code Version Weight (kg) Part No.<br />
Adapter cable ADK For outside feed 0.50 100959<br />
Vehicle type Code Manufactured<br />
after<br />
(year)<br />
Wheel b<strong>as</strong>e<br />
(mm)<br />
Weight<br />
(kg)<br />
Part No.<br />
Citroen / Fiat / Peugot<br />
Berlingo III/Partners BP082728 2008 2728 17.50 101064<br />
Jumper/Ducato/Boxer JDB063000 2006 3000 35.00 101085<br />
Jumper/Ducato/Boxer JDB063450 2006 3450 42.00 101086<br />
Jumper/Ducato/Boxer JDB064035 2006 4035 47.00 101087<br />
Jumpy/Scudo/Expert JSE073000 2007 3000 25.00 101092<br />
Jumpy/Scudo/Expert JSE073122 2007 3122 30.00 101094<br />
Nemo/Fiorino/Bipper NFB082513 2008 2513 15.00 101103<br />
Fiat<br />
Doblo DOB012583 2001 2583 18.00 101080<br />
Doblo Maxi DOB012963 2006 2963 22.00 101081<br />
Ford<br />
Transit Front TRA002933F 2000 2933 30.00 101115<br />
Transit Rear TRA002933H 2000 2933 30.00 101116<br />
Transit Front TRA003300F 2000 3300 35.00 101117<br />
Transit Rear TRA003300H 2000 3300 35.00 101118<br />
Transit Front TRA003750F 2000 3750 39.00 101119<br />
Transit Rear TRA003750H 2000 3750 39.00 101120<br />
Connect Partition grille CON032665G 2003 2665 17.00 101070<br />
Connect Tubular frame CON032665R 2003 2665 17.00 101071<br />
Connect Partition CON032665T 2003 2665 17.00 101072<br />
Connect Partition grille CON032912G 2003 2912 20.00 101073<br />
Connect Tubular frame CON032912R 2003 2912 20.00 101074<br />
Connect Partition CON032912T 2003 2912 20.00 101075<br />
Iveco<br />
Daily/Short cargo space DAI993000K 1999 3000 35.00 101076<br />
Daily/Long cargo space DAI993000L 1999 3000 41.00 101077<br />
Daily DAI993300 1999 3300 47.00 101078<br />
Daily DAI993950 1999 3950 61.00 101079<br />
Mercedes Benz / VW<br />
Vito VIT033200 2003 3200 27.00 101123<br />
Vito long structure VIT033200L 2003 3200 31.00 101124<br />
Vito VIT033430 2003 3430 33.00 101125<br />
Sprinter/Crafter compact SC063250 2006 3250 32.00 101104<br />
Sprinter/Crafter standard SC063665 2006 3665 42.00 101105<br />
Sprinter/Crafter long SC064325 2006 4325 52.00 101106<br />
Opel/Renault/Nissan<br />
Combo COM012716 2001 2716 18.00 101069<br />
Movano/M<strong>as</strong>ter/Interstar MMI983078 1998 3078 35.00 101100<br />
Movano/M<strong>as</strong>ter/Interstar MMI983578 1998 3578 42.00 101101<br />
Movano/M<strong>as</strong>ter/Interstar MMI984078 1998 4078 48.00 101102<br />
Vivaro/Trafic/Prim<strong>as</strong>tar VTP013098 2001 3098 30.00 101127<br />
Vivaro/Trafic/Prim<strong>as</strong>tar VTP023498 2002 3498 34.00 101128<br />
Renault/Nissan<br />
Kangoo/Kubistar KK972600 97/03 2600 16.00 101098<br />
Kangoo Maxi/Kubistar Max KK992600M 99/03 2595 19.00 101099<br />
Kangoo/Kubistar KK082697 2008 2697 17.00 101097<br />
Toyota<br />
HiAce HIA962985 1999 3080 31.00 101083<br />
HiAce HIA973430 1997 3430 36.00 101084<br />
VW/Seat<br />
Caddy CAD042682 2004 2682 16.00 101066<br />
Caddy Maxi CAD083002 2008 3002 23.00 101067<br />
T5 T5033000 2003 3000 27.00 101113<br />
T5 T5033400 2003 3400 32.00 101114<br />
Floor tiles<br />
• High-quality multi-bonded laminated wood tile<br />
Bonded to BFU 100 <strong>as</strong> per DIN 68705,<br />
EN 636-3, DIN EN 1084 Cl<strong>as</strong>s A<br />
• Thickness 12 mm<br />
• Surface with an anti-slip artificial resin coating,<br />
which is highly resistant to wear. Colour: Grey<br />
Abr<strong>as</strong>ion: Taber value 550 R for 220 g/m2<br />
coating or more (DIN 53799)<br />
• Waterproof bonding and coating to protect edges<br />
• Floor tiles depending on vehicle type<br />
In one or more parts<br />
• Recess for side door on right h<strong>as</strong> been taken into<br />
account.<br />
• Further floor tiles for other vehicle types upon<br />
request.<br />
• The fit accuracy may vary because of changes in<br />
the vehicle structure.<br />
Aluminium edge protection<br />
• Edge protection for floor tile<br />
Code Length (mm) Part No.<br />
KSB 2000 100911
30 Roof accessories<br />
Additional accessories<br />
<strong>System</strong><br />
31<br />
Never “go topless” again.<br />
<strong>ALUCA</strong>’s roof range.<br />
“Everything you can possibly wish for!”<br />
<strong>ALUCA</strong>’s additional fittings.<br />
Create valuable storage space<br />
on the roof of your vehicle. Tools,<br />
aids or materials that are too big<br />
to fit inside the vehicle can be<br />
transported safely on any van<br />
using <strong>ALUCA</strong> fittings.<br />
Depending on the industry,<br />
there are useful accessories<br />
which can transform a service<br />
van with a racking system into<br />
the perfect vehicle for use on<br />
site.<br />
Ask us for the accessories you<br />
would like to have.<br />
Heavy-duty floor extension<br />
for modules, units or<br />
special applications<br />
Tray pullout,<br />
e.g. for standard euro boxes<br />
Pullout for refrigerant bottles<br />
Pullout unit for refrigerant bottles<br />
makes for safe transportation,<br />
ergonomic work and even<br />
load distribution.<br />
Aluminium box for pick-up<br />
truck<br />
Telescopic ladder<br />
Safety step for access at the<br />
rear, can be pulled out<br />
Subfloor pullout<br />
Space-saving solution with<br />
plenty of storage space below<br />
the raised vehicle floor<br />
Side wall panelling<br />
Made of a perforated aluminium<br />
plate to protect the bodywork<br />
and for securing hooks and accessories.<br />
Precisely adapted to<br />
your type of commercial vehicle.
32 Special solutions<br />
Installation examples<br />
<strong>System</strong><br />
33<br />
“We don’t give all our clients equal treatment.”<br />
Special solutions,<br />
one of <strong>ALUCA</strong>’s strengths.<br />
“Demonstrate what’s possible!”<br />
Optimum results.<br />
It is not possible to satisfy all<br />
customer requirements using a<br />
standard system. We can also<br />
supply you with unique specially<br />
produced features tailored to<br />
meet your detailed requirements.<br />
With the <strong>ALUCA</strong> system the<br />
scope is almost unlimited when it<br />
comes to designing a “workshop<br />
on wheels”. Our demonstration<br />
installations will show you how<br />
versatile the system can be and<br />
it speaks for itself.<br />
City utility companies<br />
Police<br />
Farrier<br />
Highways department<br />
Fire brigade<br />
Tool box Recovery vehicle<br />
Vets<br />
Hydraulic service
34 Examples from industry<br />
<strong>System</strong><br />
35<br />
“Our customers rely on us.”<br />
In all situations: the <strong>ALUCA</strong> system!<br />
<strong>ALUCA</strong>’s system impresses in<br />
many fields of application and is<br />
suitable for all service industries<br />
and nearly all vehicles – from estate<br />
cars to trucks.<br />
Electricians Refrigeration/air conditioning Plumbing/heating<br />
Offroad service<br />
The ways in which <strong>ALUCA</strong>’s van racking systems can be used are<br />
almost limitless.<br />
<strong>ALUCA</strong> products are used in service vans and repair<br />
vehicles in the following sectors (among others):<br />
• Local authorities:<br />
City utility companies, highway departments<br />
• Power utilities:<br />
G<strong>as</strong> and electricity sectors<br />
• Emergency services:<br />
Fire brigade, dis<strong>as</strong>ter control services, police,<br />
public authorities<br />
Facilities management<br />
Chimney sweeps<br />
Police scene-of-crime vehicle<br />
Surveying vehicle<br />
<strong>System</strong> maintenance<br />
Power utilities<br />
• Roadside repair services, recovery vehicles<br />
• Installation services:<br />
Plumbing, heating, air conditioning, solar<br />
• Hydraulic and special vehicle services<br />
• Service engineers for machines and systems<br />
• Medical maintenance engineers<br />
• Vending machine services<br />
• Electricians<br />
• Window and door installation, carpenters<br />
• House and vehicle painters<br />
• Vets, farriers<br />
• Surveyors<br />
• Chimney sweeps<br />
• Janitor services