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Box Culverts - FP McCann Ltd

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<strong>Box</strong> <strong>Culverts</strong><br />

<strong>FP</strong> <strong>McCann</strong><br />

Tel : 01773 520273 precast@fpmccann.co.uk www.fpmccann.co.uk Fax : 01773 546514


<strong>Box</strong> <strong>Culverts</strong><br />

I N T R O D U C T I O N<br />

Designed and manufactured in<br />

accordance with all current design<br />

specifications and relevant standards,<br />

<strong>FP</strong> <strong>McCann</strong> box culverts are available in<br />

span sizes from 1000mm to 5400mm<br />

and internal heights from 500mm to<br />

3600mm dependant on the final mould<br />

configuration adopted.<br />

A bespoke CAD design service is also<br />

available where non-standard unit sizes<br />

can be accommodated along with any<br />

other internal features requested by the<br />

client.<br />

<strong>FP</strong> <strong>McCann</strong>'s experienced engineers<br />

and detailing team together with a<br />

modern production facility at Telford,<br />

Shropshire, have the flexibility to<br />

quickly respond to meet any design<br />

criteria and deliver nationally to<br />

just-in-time requirements.<br />

Supplied in either single or multiple<br />

runs, the use of precast concrete box<br />

sections in civil engineering projects is<br />

wide ranging, from their use for<br />

directing watercourses to the provision<br />

of attenuation tanks and underpasses.<br />

<strong>FP</strong> <strong>McCann</strong> is a member of the <strong>Box</strong><br />

Culvert Association (BCA) and products<br />

comply with all relevant standards as<br />

set out in accordance with BS ISO 9001<br />

and 14001.<br />

www.fpmccann.co.uk<br />

Tel : 01773 520273 Fax : 01773 546514


Benefits of <strong>Box</strong> <strong>Culverts</strong><br />

Ease of installation<br />

Can be easily positioned in shallow or<br />

deep fill installations.<br />

Structural strength and long life<br />

performance<br />

Durable system meeting the design<br />

life requirements for buried<br />

structures. Minimum maintenance<br />

required.<br />

Flexible sizes and internal features<br />

Can be manufactured in a range of<br />

sizes and accommodate features such<br />

as dual cells, dry weather flow<br />

channels and mammal ledges, plus<br />

tapered and skewed units if required.<br />

Factory quality finish<br />

Off site manufacturing to relevant QA<br />

standards.<br />

<strong>Box</strong> Culvert Applications:-<br />

• Attenuation and storage tanks<br />

• Water course diversion<br />

• Open channels<br />

• Road crossings<br />

• Pedestrian and vehicle subways<br />

• Mammal crossings<br />

• Shafts<br />

• Service tunnels and ducts<br />

• Conveyor protection cover<br />

End walls, access points, vent holes,<br />

inlets, outlets, rungs, angles and splayed<br />

ends can all be added to any run of<br />

culvert. Starter bars and sockets can be<br />

added to facilitate any additional<br />

casting on site which may be required<br />

as part of the finished work.<br />

Easi-Cast<br />

www.fpmccann.co.uk www.fpmccann.co.uk<br />

precast@fpmccann.co.uk


<strong>Box</strong> <strong>Culverts</strong><br />

Typical Culvert :<br />

Internal span and height from<br />

5400mm and 500mm in lengths up to<br />

2200mm (dependant on the culvert<br />

profile and span sizes)<br />

Channels :<br />

Half round (or equivalent) channels<br />

can be cast into the floor of the units<br />

at any position with a choice of<br />

diameters<br />

Benching :<br />

Combined with either a channel<br />

or cast as a “vee” benching<br />

improves self cleansing flow rates<br />

www.fpmccann.co.uk<br />

Tel : 01773 520273 Fax : 01773 546514


Mammal Ledges :<br />

Cast in mammal ledges allow access<br />

through the culvert to wildlife without<br />

the requirement for extra site<br />

provisions<br />

Dual Cell :<br />

Two water courses cast into a single unit<br />

Specials :<br />

Bespoke units accommodating a<br />

variety of features can be<br />

manufactured to the customer’s<br />

design requirements<br />

Easi-Cast<br />

www.fpmccann.co.uk www.fpmccann.co.uk<br />

precast@fpmccann.co.uk


<strong>Box</strong> <strong>Culverts</strong><br />

Internal Dimensions and Flow Area m 2<br />

(Based on flat invert culvert units)<br />

INSTALLATION GUIDELINES<br />

For installation and jointing details,<br />

refer to the <strong>Box</strong> Culvert Association’s<br />

“Guide to Site Practice” which can be<br />

downloaded from the BCA’s website,<br />

www.boxculvert.org.uk<br />

Width mm (internal span)<br />

1000 1200 1500 1800 2100 2400 2700 3000 3300 3600 3900 4200 4500 4800 5100 5400<br />

500 0.46 0.56 0.71 0.86 1.01 - - - - - - - - - - -<br />

DESIGN CRITERIA<br />

Design loading criteria is generally<br />

specified by the scheme engineer and<br />

ideally should include as a minimum<br />

the information below:<br />

600 0.56 0.68 0.86 1.04 1.22 - - - - - - - - - - -<br />

650 0.61 0.78 0.98 1.17 1.37 1.56 1.68 - - - - - - - - -<br />

800 0.76 0.92 1.16 1.40 1.64 1.88 2.12 2.33 2.57 2.81 3.08 - - - - -<br />

1000 0.96 1.16 1.46 1.76 2.06 2.36 2.66 2.93 3.23 3.53 3.86 4.16 4.46 4.76 - -<br />

<br />

<br />

<br />

<br />

Min depth of fill over<br />

the culvert unit<br />

Internal height mm<br />

1200 - 1.40 1.76 2.12 2.48 2.84 3.20 3.53 3.89 4.25 4.64 5.00 5.36 5.72 6.08 6.44<br />

1500 - - 2.21 2.66 3.11 3.56 4.01 4.43 4.88 5.33 5.78 6.23 6.68 7.13 7.58 8.03<br />

1800 - - - 3.20 3.74 4.28 4.82 5.33 5.87 6.41 6.98 7.52 8.06 8.60 9.14 9.68<br />

2100 - - - - 4.37 5.00 5.63 6.23 6.86 7.49 8.15 8.78 9.41 10.04 10.67 11.30<br />

Max depth of fill over<br />

the culvert unit<br />

<br />

<br />

green field, highway etc<br />

<br />

2400 - - - - - 5.72 6.44 7.13 7.85 8.57 9.32 10.04 10.76 11.48 12.20 12.92<br />

2700 - - - - - - 7.25 8.03 8.84 9.65 10.49 11.30 12.11 12.92 13.73 14.54<br />

3000 - - - - - - - 8.93 9.83 10.73 11.66 12.56 13.46 14.36 15.26 16.16<br />

3300 - - - - - - - - 10.82 11.81 12.83 13.82 14.81 15.80 16.79 17.78<br />

Exposure conditions should be<br />

specified and where available, design<br />

codes provided. Further design<br />

requirements may include for<br />

inlet/outlet points, access holes and<br />

end walls.<br />

3600 - - - - - - - - - 12.92 14.00 15.08 16.16 17.24 18.32 19.40<br />

Flow area m 2<br />

For dry weather flow (dwf ) options, please contact the sales office<br />

Please note:- These figures are a guide only and will be dependant on the mould configuration used in manufacture<br />

www.fpmccann.co.uk<br />

Tel : 01773 520273 Fax : 01773 546514<br />

Easi-Cast<br />

www.fpmccann.co.uk www.fpmccann.co.uk<br />

precast@fpmccann.co.uk


<strong>Box</strong> <strong>Culverts</strong><br />

Unit 6 Keypoint Office Village<br />

Keys Road<br />

Nix’s Hill Industrial Estate<br />

Alfreton, Derbyshire<br />

DE55 7FQ<br />

Tel : 01773 520273<br />

Tel : 01773 520273<br />

precast@fpmccann.co.uk<br />

www.fpmccann.co.uk<br />

Fax : 01773 546514

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