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2011 Version 1<br />
<strong>Product</strong> <strong>Selector</strong><br />
www.fpmccann.co.uk
Precast Concrete<br />
Civil Engineering Systems<br />
<strong>FP</strong> <strong>McCann</strong> is the UK’s market leader in the manufacture, supply and delivery of precast concrete drainage products.<br />
The standard range includes a full choice of concrete flexible jointed pipes from DN 225 to DN 2400 including bends,<br />
junctions and fittings. Complementary products to complete a pipeline system, include manhole bases and chamber<br />
rings, catch-pits, headwalls and gully pots. <strong>FP</strong> <strong>McCann</strong> is a member of the Concrete Pipeline Systems Association<br />
(CPSA).<br />
Our comprehensive precast concrete business extends to include products such as shaft and tunnel segments, power<br />
cable ducting, railway components and concrete fencing posts and panels, as well as a bespoke product service to<br />
customer specification.<br />
Modern manufacturing plants at Alnwick (Northumberland), Ellistown (Leicestershire), Cadeby (Warks), Telford<br />
(Shropshire) and Knockloughrim (Northern Ireland) incorporate the latest computerised batching, distribution, casting,<br />
curing and handling systems and are operated by skilled and experienced workforces to ensure consistency of quality.<br />
Their geographical spread gives us an unrivalled ability to serve the construction industry throughout the UK and<br />
Ireland.<br />
All our operations are carried out under the auspices of our Integrated Management System, which is accredited to ISO<br />
9001 and ISO 18001. We hold BSI kitemark accreditation and applicable products are manufactured to the relevant<br />
parts of BS EN 1916 and BS EN1917.<br />
In order to achieve the DC4 design chemical class the raw materials and manfacturing processes meet the design<br />
criteria prescribed in BRE Special Digest 1:2005 Concrete in aggressive ground; and are designed for both surface and<br />
foul water applications. It is reasonable to expect a correctly designed, installed and maintained pipe line system to<br />
achieve a service life in excess of 100 years.<br />
This product guide is intended to provide specifiers and contractors with details of the broad range of <strong>FP</strong> <strong>McCann</strong>’s<br />
precast concrete civil engineering products, including basic information on testing and laying of spigot and socket<br />
pipes. Should you require additional information, please contact our Support Team on one of the main contact<br />
numbers. The following sources may also be of assistance:<br />
P1<br />
Technical information<br />
• <strong>FP</strong> <strong>McCann</strong> Easi-Base brochure<br />
• <strong>FP</strong> <strong>McCann</strong> quality section of our website at www.fpmccann.co.uk<br />
• Concrete Pipeline Systems Association (CPSA) “Complete Technical Guide”<br />
• WRc’s Sewers for Adoption<br />
• Civil Engineering Specification for Water Industry<br />
General Information<br />
• <strong>FP</strong> <strong>McCann</strong> website: www.fpmccann.co.uk<br />
• CPSA website: www.concretepipes.co.uk<br />
• Pipe Jacking Association website: www.pipejacking.org<br />
Accrediation<br />
• BSI 5911 Kitemark accredited<br />
• Quality Management System accredited to ISO 9001<br />
• ISO 18001 Health & Safety Management<br />
• WRc approved Easi-Base DN1200 - DN2100<br />
<strong>FP</strong> <strong>McCann</strong><br />
<strong>FP</strong> <strong>McCann</strong> is the trading name of F.P. <strong>McCann</strong> Limited, incorporated in Northern Ireland, number N.I. 13563.<br />
1<br />
www.fpmccann.co.uk<br />
precast@fpmccann.co.uk
Contents<br />
P2<br />
Drainage<br />
Spigot & Socket Pipes 3-4<br />
Easi-Flex Oblique Tumbling Junction 5<br />
Easi-Flex Square Tumbling Junction 6<br />
Easi-Flex Sealing System 7<br />
Easi-Lift Pipe Lifter 8<br />
Easi-Flex Anchor System 9<br />
Easi-Slide Wall Pipes 10<br />
Easi-Slide Pipes 11<br />
Easi-Slide Handling Instructions 12<br />
Handling & Laying Instructions 13<br />
Easi-Flex Joint Gaps 14<br />
Manhole Chamber 15<br />
Manhole Soakaways 16<br />
Wide Wall Manhole Chambers 17-18<br />
DN4000 Manhole Chamber 19<br />
Recommended Site Work Practice 20<br />
Manhole Cover Sabs & Accessories 21<br />
Adjusting Units & Corbel Slabs 22<br />
Easi-Safe Fall Arrest System 23<br />
House Inspection Chambers 24<br />
Gullies & Slabs Range 25<br />
DN1200 Easi-Base (Polypropylene -lined) 26<br />
DN1200 Easi-Base Dimensions 27<br />
DN1500 - DN1800 Easi-Base (GRP & Unlined) 28<br />
<strong>FP</strong>M Tools AutoCAD Toolbar 29<br />
Easi-Pit (DN1050 Catch-Pit) 30<br />
Headwalls & Silt Traps 31<br />
Easi-Flow Chamber 32<br />
Plastic Encapsulated Ladders & Rungs 33<br />
Handhold & Entry Pole System 34<br />
Easi-Box Culverts 35-36<br />
Water Management<br />
Easi-Storm Attenuation Systems 37<br />
Easi-Hydro Separator 38-39<br />
Easi-Rain Harvesting Chambers 40<br />
Tunnels & Shafts<br />
<strong>FP</strong> <strong>McCann</strong> Tunnels & Shafts 41<br />
Smoothbore Tunnel & Shaft Segments 42-43<br />
Shaft Cover & Landing Slabs 44-45<br />
Caisson Units 46-47<br />
Jacking Pipes 48<br />
Infrastructure & Power<br />
Power Infrastucture Cable Ducting Systems 49-53<br />
Railway<br />
Rail <strong>Product</strong>s 54<br />
Fencing<br />
Fencing <strong>Product</strong>s 55<br />
Kerbs & Channels<br />
Kerbs & Channels Range 56<br />
Bespoke Specialist <strong>Product</strong>s 57<br />
2<br />
www.fpmccann.co.uk<br />
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Drainage<br />
Spigot & Socket Pipes<br />
P3<br />
Easi-Flex Standard Pipes<br />
Easi-Flex Rocker Pipes<br />
C<br />
B A<br />
A B<br />
C<br />
Easi-Flex Standard Pipes<br />
Nominal Size DN #225 300 375 450 525 600 675 750 825 900 1050 1200 *1350 *1500 *1800 *2100<br />
Internal Diameter A 225 300 375 450 525 600 675 750 805 900 1050 1200 1350 1500 1800 2100<br />
Barrel Diameter B 335 416 505 590 685 790 n/a 996 n/a 1080 1266 1460 1620 1800 2130 2460<br />
Socket Diameter C 392 497 575 665 760 852 960 1060 1130 1235 1420 1590 1800 2010 2380 2650<br />
Effective Length mm 1700 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500<br />
Approx. Weight Kg. 230 449 590 729 974 1245 1818 2158 1691 2057 2756 3626 4416 5330 7302 9160<br />
Reinforced N N N N N N N N Y Y Y Y Y Y Y Y<br />
Approx. Pipes per load 150 62 50 40 30 22 15 13 17 13 10 8 6 5 4 3<br />
Chamber Ring to suit 1050 1200 1350 1500 1800 CONSULT CLIENT<br />
MOL Availability Y Y Y Y Y Y Y Y Y Y Y Y N N N N<br />
Crushing Strengths Kn/M 27 36 45 54 63 72 81 90 99 108 126 144 162 180 216 252<br />
# Nominal size DN225 – Ireland Only<br />
Easi-Flex Rocker Pipes<br />
Effective Length mm 600 600 600 600 600 600 1000 1000 1250 1250 1250 1250 1250 1250 1250<br />
Approx. Weight Kg. 60 138 176 219 287 358 800 950 1021 1021 1197 1606 2022 2754 4442<br />
* Easi-Lift Anchors Available<br />
3<br />
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Drainage<br />
Spigot & Socket Pipes<br />
P4<br />
B<br />
A<br />
C<br />
A<br />
B<br />
Easi-Flex Socket Butt Pipes Easi-Flex Spigot Butt Pipes<br />
Easi-Flex Socket Butt Pipes<br />
Nominal Size DN 300 375 450 525 600 675 750 825 900 1050 1200 1350 1500 1800 2100<br />
Effective Length mm 600 600 600 600 600 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250<br />
Approx. Weight Kg. 60 138 176 219 287 358 853 1014 795 1140 1513 1956 2427 2967 4103<br />
Easi-Flex Spigot Butt Pipes<br />
Effective Length mm 600 600 600 600 600 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250<br />
Approx. Weight Kg. 60 100 134 165 222 284 775 924 741 923 1235 1648 2004 2377 3168<br />
E<br />
All junctions are to be fitted on their side.<br />
Junctions are not designed for vertical<br />
surface compaction and need to be<br />
surrounded in concrete.<br />
Easi-Flex Fastfit Junctions (Ex-UK)<br />
Nominal Size DN 300 375 450 525 600 675 750 825 900 1050 1200 1350 1500 1800<br />
Branch Size E 150 150 150 150 150 150 150 150 150 150 150 150 150 150<br />
Effective Length mm 600 600 600 600 600 1000 1000 1250 1250 1250 1250 2500 2500 2500<br />
Approx. Weight Kg. 138 176 219 287 358 800 950 1021 1197 1606 2022 4814 5950 8233<br />
Pipe Lubricant*<br />
Pipes should only be joined using an <strong>FP</strong> <strong>McCann</strong> approved lubricant<br />
Nominal size DN 225 300 375 450 525 600 675 750 825 900 1050 1200 1350 1500 1800 2100<br />
No. of joints per Kg. 32 27 22 18 15 13 12 10 9 9 8 7 6 5 4 4<br />
* Sold in 2.5kg Tubs<br />
4<br />
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Drainage<br />
Easi-Flex Oblique<br />
Tumbling Junction<br />
P5<br />
Instructions as to use:-<br />
Please supply pipe diameter and invert levels only. <strong>FP</strong> <strong>McCann</strong> will complete the remaining details and return by fax<br />
for customer approval.<br />
Fax: 01530 240013<br />
Fax: 028 7964 4224 (N.Ireland)<br />
5<br />
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Drainage<br />
Easi-Flex Square<br />
Tumbling Junction<br />
P6<br />
All bends are<br />
manufactured<br />
to ±4° tolerance<br />
Instructions as to use:-<br />
Please supply pipe diameter and invert levels only. <strong>FP</strong> <strong>McCann</strong> will complete the remaining details and return by fax<br />
for customer approval.<br />
Fax: 01530 240013<br />
Fax: 028 7964 4224 (N.Ireland)<br />
6<br />
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Drainage<br />
Easi-Flex Sealing System<br />
P7<br />
Easi-Flex Integrated Seal<br />
• Cast in Seal<br />
• Self Aligning<br />
• Faster and Easier Jointing<br />
Rubber seal on<br />
socket of pipe<br />
Polystyrene covers to be<br />
removed from new pipes<br />
before use<br />
Easi-Flex System – Glipp Sealing System<br />
Widely used throughout Europe, the Glipp system is designed to improve joint<br />
performance, whilst making life easier for ‘the man in the trench’.<br />
• Reliable Joints<br />
• Watertight Joints<br />
• Simplified Jointing<br />
• Long, Reliable Service Life<br />
Easi-Flex is a system in which the seal forms an integrated part of the pipe joint. The<br />
position of the sealing ring is fixed in the socket, which guarantees watertight and<br />
secure pipe joints.<br />
The Easi-Flex joint is a sliding joint. This requires the application of lubricant to the<br />
spigot prior to assembly. Sliding joints have an advantage that, if sand, gravel or clay<br />
stick on the spigot, they are easily wiped off the sealing surface during assembly. The<br />
Cast-in protective strip ensures the seal is in the correct position during manufacture.<br />
The Protective Strip also ensures that the pipe socket is ‘clean’ and free from dirt,<br />
stones, mud etc... prior to jointing. The Protective Strip is made of a non-toxic cellular<br />
plastic material. Details are available upon request.<br />
7<br />
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Drainage<br />
Easi-Lift Pipe Lifter<br />
P8<br />
The new ‘Easi-Lift Pipe Lifter’ has been designed as an excavator<br />
attachment solely for use in the lifting and laying of concrete<br />
pipes. All moving parts are mechanical and do not require the<br />
excavator to have additional hydraulics. This pipe lifter has been<br />
built with the safety of the user in mind.<br />
Safety Features<br />
Offloading - the banks man is not required to enter a trailer to offload.<br />
Installation - ground workers are not required in the trench during<br />
the actual pipe installation (i.e. whilst the excavator is working)<br />
The Easi-Lift Pipe Lifter offers a user friendly solution in pipe<br />
installation, and has the following unique benefits and features:<br />
• 30 degree tilt for guiding the pipe into position.<br />
• Swivel plate - allowing the AP1 Pipe Lifter to turn at 90 degree<br />
intervals.<br />
• Tested to a safe working load (S.W.L) 3700kg.<br />
• Saves time in installation<br />
• Increases safety during installation<br />
• Provides easy access to apply joint lubricant prior to positioning<br />
Technical Information<br />
Pipe dimensions: DN300 - DN1200<br />
Max Length: 2500mm<br />
Main Dimension: H=1600mm L=1530mm<br />
Pipe Lifter Weight: Approx 600kg<br />
All reference to testing needs to state S.W.L 3700kg<br />
Safety is paramount, as with all lifting equipment the Pipe Lifter<br />
must be used in accordance with site safety practises.<br />
This product is recognised by the Concrete Pipeline Systems<br />
Association (CPSA) - www.concretepipes.co.uk (handling and<br />
installation<br />
8<br />
www.fpmccann.co.uk<br />
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Drainage<br />
Easi-Flex Anchor System<br />
P9<br />
<strong>FP</strong> <strong>McCann</strong> pipes from DN1350 should be handled using our purpose designed Easi-Flex Anchor System.<br />
Special lifting Anchors can be cast into pipes at manufacture. A Universal Head Link (Available from <strong>FP</strong><br />
<strong>McCann</strong>) can then be hooked onto the exposed anchor heads to lift the pipe.<br />
Use the equal lengths (1 & 2) for lifting the pipe.<br />
Join the longer chain (3) onto the pipe already laid<br />
and place the shorter length (2) onto the hook.<br />
The pipe can then be jointed without moving the jib<br />
of the crane.<br />
WARNING<br />
When Lifting ≥45°<br />
Inclined pull only<br />
Engaging and disengaging the eye<br />
The chain set<br />
1<br />
2<br />
3<br />
Jointing<br />
Lifting & handling<br />
1<br />
3<br />
2<br />
1<br />
2<br />
Nominal size DN 225 300 375 450 525 600 675 750 825 900 1050 1200 1350 1500 1800 2100 2400<br />
Anchor Availability X X X X X X X X X X X X Y Y Y Y Y<br />
Easi-Flex anchor system available from 1350mm diameter upwards<br />
(Available in DN1200 in NI only)<br />
9<br />
www.fpmccann.co.uk<br />
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Drainage<br />
Easi-Slide In Wall Pipes<br />
P10<br />
Easi-Slide Standard Pipes (Wet-Cast Ex-Alnwick)<br />
Nominal Size DN 1800 2100 2400<br />
Internal Diameter A 1830 2076 2380<br />
Barrel Diameter B 2140 2410 2750<br />
Effective Length C 2500 2500 2500<br />
Approx. Weight Kg. 6525 7960 10070<br />
Pipes per Load Qty 4 3 2<br />
Easi-Slide Spigot/Socket Butt Pipes<br />
Nominal Size DN 1800 2100 2400<br />
Internal Diameter A 1830 2076 2380<br />
Barrel Diameter B 2140 2410 2750<br />
Effective Length C 1250 1250 1250<br />
Approx. Weight Kg. 3370 4095 5195<br />
Easi-Slide Rocker Pipes (Wet-Cast Ex-Alnwick)<br />
Nominal Size DN 1800 2100 2400<br />
Internal Diameter A 1830 2076 2380<br />
Barrel Diameter B 2140 2410 2750<br />
Effective Length C 1250 1250 1250<br />
Approx. Weight Kg. 3310 4010 5040<br />
Fastfits Available<br />
150mm Super sleeve<br />
made to order<br />
Note: All junctions are to be fitted on their side. Junctions are not designed for vertical surface compaction.<br />
10<br />
www.fpmccann.co.uk<br />
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Drainage<br />
Easi-Slide Pipes<br />
P11<br />
Easi- Slide Spigot Butt Pipes<br />
Nominal Size DN 1800 2100 2400<br />
Internal Diameter A 1830 2076 2380<br />
Barrel Diameter B 2140 2410 2750<br />
Effective Length C 1250 1250 1250<br />
Approx. Weight Kg. 3020 3610 4670<br />
Easi-Slide Two Piece Bends (Wet-Cast Ex-Alnwick)<br />
Nominal Size DN 1800 2100 2400<br />
Internal Diameter A 1830 2076 2380<br />
All bends are<br />
manufactured<br />
to ±4° tolerance<br />
Angle θ° 11.25 √ √ √<br />
Angle θ° 22.5 √ √ √<br />
Angle θ° 45 √ √ √<br />
11<br />
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Drainage<br />
Easi-Slide Handling Instructions<br />
P12<br />
Easi-slide Lifting Chains<br />
A<br />
B<br />
C<br />
Nominal size 1800 2100 2400<br />
Medium Duty Chain Set 3 3 X<br />
Heavy Duty Chain Set X X 3*<br />
*Only suitable for Lifting not Jointing<br />
Ensure the tension is even.<br />
Do not use Lubricants when jointing Easi-Slide Pipes<br />
Ensure each pipe to be laid is aligned with the laid<br />
pipeline and is fully supported along its length.<br />
Recommended method of joining pipes is shown below.<br />
A<br />
B<br />
C<br />
12<br />
Handling/Lifting Instructions<br />
Pipe Diameters DN1800 to DN2400 are designed and<br />
manufactured to incorporate Easi-Lift jointing and<br />
lifting system.<br />
Easi-Lift System<br />
A<br />
The Lift<br />
To lift the pipes, select the two short legs A and B on<br />
the chain set. Place the spherical coupling over the cast<br />
in anchor and engage by turning the tail of the head<br />
link down to the concrete. The pipe can then be lifted<br />
as normal.<br />
Never pass slings or other lifting appliances through<br />
the barrel and never lift more than one pipe at a time.<br />
Jointing<br />
C<br />
B<br />
Ensure that the seal is of the correct size, and is not<br />
damaged.<br />
Ensure pipe sockets and spigots are not damaged.<br />
Position the rubber ring on the end of the spigot end.<br />
www.fpmccann.co.uk<br />
Easi-Lift joint<br />
To joint the pipe using the chain system. Attach the long<br />
leg C to the already laid pipe and the short leg B to the<br />
pipe to be laid. Take up the slack in the chains with the<br />
lifting pulley over the anchor of the laid pipe, and increase<br />
the upward force to joint the pipes. When jointed, ensure<br />
that there is no excessive slew or misalignment, this can<br />
easily be checked by reference to the joint gap.<br />
Joint Gap<br />
Notes:<br />
1. All dimensions are in mm.<br />
2. Weights in kg are based on a concrete density of<br />
2500kg/m³.<br />
3. Where relevant pipes are manufactured in<br />
accordance with BS EN 1916.<br />
4. Note right hand or left hand junctions (viewed<br />
socket to spigot) should be specified when<br />
ordering reduced junctions in pipe diameters<br />
DN1800 and above.<br />
5. Note lifting chains are not suitable for joining<br />
purposes in pipes of diameter DN2400. Joint in the<br />
traditional method.<br />
6. All junctions to be installed on their side only.<br />
precast@fpmccann.co.uk<br />
WARNING<br />
When Lifting ≥45°<br />
Inclined pull only
Drainage<br />
Handling & Laying Instructions<br />
P13<br />
Recommended Site Work Practice – Open Cut Flexible Jointed Pipes<br />
Handling & Storing Pipes<br />
1. Time and place of off-loading should be agreed before the units arrive at site. The contractor should provide suitable equipment for off-loading, stacking and<br />
stringing out of pipes on site.<br />
2. Off-loading should take place at the nearest hard road to the point of installation. To ensure the safety of all personnel, units must be left in a stable position<br />
well clear of the edge of the trench.<br />
3. Pipes should be inspected before off-loading to ensure that materials delivered correspond to order placed.<br />
4. Pipes should be carefully checked during off-loading to ensure no units are damaged. Any discrepancies should be<br />
recorded on the delivery docket.<br />
5. Where stacking is necessary, this should be done on level ground and the bottom layer of pipes securely chocked to<br />
prevent the stack from collapsing. Pipes should be supported under the barrel so that the socket is free of load so that the<br />
jointing faces are not damaged. They should preferably be stacked barrel to barrel with sockets hanging over alternative<br />
sides.<br />
6. For safety reasons and to prevent damage to the lower layers of pipe in the stack, pipes should not be loaded or stacked<br />
in a greater number of layers than is shown in the table below.<br />
7. Avoid damage when handling, especially to ends of concrete pipes. Never drag or roll pipes over the ground.<br />
Note: <strong>FP</strong> <strong>McCann</strong> Easi-Flex pipes from DN1350 can be handled using our purpose designed Anchor System. Special lifting<br />
Anchors can be cast into pipes at manufacture. A Universal Head Link (Available from <strong>FP</strong> <strong>McCann</strong>) can then be hooked<br />
onto the exposed anchor heads to lift the pipe. Lifting Anchors are fitted to order.<br />
Laying Pipes<br />
1. Trench Excavation - The trench should be excavated to the line, gradient and width indicated in the contract documents or as agreed with the engineer. The<br />
safety of the public and site personnel is of paramount importance and care should be taken to ensure personal safety at all times.<br />
2. Trench Width - Any increase in trench width above that specified could increase the load on the pipe; increasing the quantity of excavation and the bedding<br />
material required. A trench narrower than the specified width may impede the proper placing of bedding or backfill material or the correct jointing of pipes.<br />
3. Formation - Uniform support along the pipeline is essential. Rock outcrops and soft zones, which can cause differential settlement should be dug out and<br />
replaced with compacted specified backfill material. De-watering may be necessary during pipe laying and subsequent backfilling operations. The specified<br />
bedding material shall be placed as detailed in the contract specification and trimmed to ensure uniform support of the pipe throughout the length of its barrel.<br />
Recesses should be prepared for the pipe sockets.<br />
4. Pipe Laying - Before being lowered into the trench, pipes and fittings should be inspected to ensure that they have not been damaged during handling and<br />
storage on site. Units should be lowered carefully into the trench using recognised lifting tackle such as the Easi-Lift mechanical pipe lifter.<br />
5. Jointing - Using our integral Easi-Flex Sealing System all pipe spigots must be fully lubricated with the pipe lube supplied just prior to being lowered into the<br />
trench. Please note, pipes should only be joined using an <strong>FP</strong> <strong>McCann</strong> approved lubricant. The socket of the laid pipe should at this stage be prepared by<br />
removing the polystyrene forming ring to leave a clean seal free from debris. The adjoining pipe should be lowered into position as level as possible centring the<br />
pipe spigot with the seal of the laid pipe so that the pipes are in line. On achieving this apply pressure to the socket end of the adjoining pipe using a substantial<br />
piece of timber to protect the pipe from damage when pushing the pipe home.<br />
6. Testing - Acceptance tests on the completed pipeline give an indication of the level of control of workmanship and materials during construction.<br />
7. Visual Testing - Check for obstructions and debris within the pipe, the structural soundness of pipes, that joints are properly sealed and that the pipe invert is<br />
even. Note: pipes smaller than DN750 may be inspected from manholes or by means of TV cameras.<br />
8. Water Tightness - The water tightness of a pipeline may be checked using a water or air test. Such tests will reveal the existence of cracked or porous pipes<br />
or faulty joints. These tests should be made during and after laying and before backfilling. The test method will be detailed in the contract specification or<br />
referenced to an appropriate code of practice. In certain circumstances (e.g. where the distance between manholes is great, or when site conditions are such<br />
that backfilling must take place immediately or when laying small diameter pipelines), it is recommended that the pipeline be tested at regular intervals (say<br />
every 3 pipes) during construction.<br />
9. Backfilling - After inspection and testing backfilling should proceed. The attention given to backfill selection is of great importance. The placing and compaction<br />
of inappropriate backfill may cause damage to a new pipeline. The structural strength of the completed pipeline depends as much on good site workmanship<br />
as on the strength of individual pipes. Consequently all backfill material must be selected and placed as detailed in the contract specification or recognised code<br />
of practice.<br />
Note: For additional information on laying pipes see the CPSA website.<br />
www.concretepipes.co.uk/technicalguides/index.html<br />
2.0 M Max<br />
Chocks<br />
DN<br />
No of layers<br />
300 - 375 4<br />
450 - 600 3<br />
750 - 900 2<br />
> 1050 1<br />
13<br />
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Drainage<br />
Easi-Flex Joint Gaps<br />
P14<br />
Pipe DN Nominal Joint Gap Maximum Joint Gap Maximum Deflection<br />
225 4mm 20mm 2 Deg<br />
300 4mm 34mm 2 Deg<br />
375 4mm 34mm 2 Deg<br />
450 4mm 34mm 2 Deg<br />
525 4mm 34mm 2 Deg<br />
600 4mm 34mm 2 Deg<br />
675 4mm 34mm 1Deg<br />
750 4mm 34mm 1 Deg<br />
825 4mm 34mm 1 Deg<br />
900 4mm 34mm 1 Deg<br />
1050 4mm 34mm 1 Deg<br />
1200 5mm 36mm 1 Deg<br />
1350 5mm 36mm 0.5 Deg<br />
1500 5mm 36mm 0.5 Deg<br />
1800 7mm 41mm 0.5 Deg<br />
2100 7mm 41mm 0.5 Deg<br />
The maximum joint is calculated (seal gauge point - spigot chamfer - tolerance + nominal joint gap)<br />
or for DN450mm (55mm - 20mm - 5mm + 4mm = 34mm).<br />
14<br />
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Drainage<br />
WARNING<br />
When Lifting ≥45°<br />
Inclined pull only<br />
Manhole Chambers<br />
B<br />
A<br />
D<br />
P15<br />
Manhole Chambers (Tongue & Groove Joint)<br />
Tongue and Groove Joint Profile<br />
Nominal<br />
Available Depth of Section<br />
Size<br />
(DN) 1000mm 750mm 500mm 250mm<br />
Wall<br />
Thickness<br />
mm<br />
litres/<br />
meters<br />
Barrel<br />
Diameter<br />
mm<br />
Approx<br />
Weight<br />
Kg. (p/meter)<br />
Approx. <strong>Product</strong>s<br />
per load<br />
Qty.(meter)<br />
Lifting Hole<br />
Qty/dia<br />
(p/Unit)<br />
900 √ √ √ √ 70 656 1040 520 38 3x45mm dia<br />
1050 √ √ √ √ 80 894 1210 690 34 3x45mm dia<br />
1200 √ √ √ √ 90 1167 1380 880 26 3x45mm dia<br />
1350 √ √ √ 95 1478 1540 1050 22 3x45mm dia<br />
1500 √ √ √ 105# 1824 1710 1300 16 3x45mm dia<br />
1800 √ √ √ 115 2544 2030 1750 12 3x45mm dia<br />
2100 √ √ √ 125 3464 2350 2040 10 4x50mm dia<br />
2400 √ √ √ 140 4514 2680 2790 8 4x50mm dia<br />
2700 √ √ √ 150 5725 3000 3370 8 4x50mm dia<br />
*3000 Alnwick √ √ √ 180 7069 3360 3850 6 4x50mm dia<br />
*3000 Telford √ √ √ 210 7069 3420 5050 5 4x50mm dia<br />
**3600 √ √ √ 185 10179 3970 5400 5 4x50mm dia<br />
**4000 √ √ 200 12566 4400 6800 1.5 6x50mm dia<br />
Dia ± 5mm<br />
MOL from 900-2700 Upon Request<br />
<strong>Product</strong> Information<br />
# Ellistown as per table above, DN 1500 Manhole Rings Ex-Knockloughrim have a wall thickness of 95mm and a Barrell diameter of<br />
1690mm.<br />
* DN 3000 - Please Note wall thickness details between Telford and Alnwick product.<br />
** DN 3600 and DN 4000 are not covered by the British Standard (Non-Kitemark), but comply with all relevant provisions of the European<br />
Standard. DN 4000 is supplied in two halves (see seperate jointing instructions).<br />
• Manhole chambers ex-Ellistown from DN1800 - DN4000 have 4 lifting points. Manholes less than DN1800 have 3 lifting points.<br />
• Manhole chambers ex-Knockloughrim from DN3000 - DN4000 have 4 lifting points. Manholes less than DN3000 have 3 lifting points.<br />
15<br />
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Drainage<br />
Manhole Soakaways<br />
P16<br />
16<br />
Manhole Soakaway Chambers<br />
Nominal Size<br />
Sealing Strip<br />
Nominal Size<br />
(DN)<br />
No. of 75mm holes per Chamber<br />
(DN) 1000mm 750mm 500mm<br />
Sealant Size<br />
(metres)<br />
Wall Thickness<br />
www.fpmccann.co.uk<br />
No. of rolls p/joint<br />
(metres)<br />
precast@fpmccann.co.uk<br />
Sealant required<br />
Qty.<br />
900 20x20x4m 0.88 1<br />
1050 20x20x4m 1.00 1<br />
1200 20x40x4m 1.13 2<br />
1350 20x40x4m 1.25 2<br />
1500 20x40x4m 1.38 2<br />
1800 20x40x4m 1.63 2<br />
2100 20x40x4m 1.88 2<br />
2400 20x40x4m 2.13 3<br />
2700 20x40x4m 2.38 3<br />
3000 12x120x6m 1.75 2<br />
3600 12x120x6m 2.08 3<br />
4000 12x120x6m 2.33 3<br />
Please note this is a guideline based on sealant supplied by <strong>FP</strong> <strong>McCann</strong> only.<br />
mm<br />
litres/<br />
meters<br />
Barrel Diameter<br />
mm<br />
Approx Weight<br />
Kg. (p/metre)<br />
Approx. <strong>Product</strong>s<br />
per load<br />
Qty.<br />
900 11 9 6 70 656 1040 520 46<br />
1050 11 9 6 80 894 1210 690 34<br />
1200 13 10 7 90 1167 1380 880 26<br />
1350 15 12 8 95 1478 1540 1050 22<br />
1500 16 12 8 105# 1824 1710 1300 18<br />
1800 19 15 10 115 2544 2030 1750 12<br />
2100 22 17 11 125 3464 2350 2040 10<br />
2400 26 20 13 140 4514 2680 2790 8<br />
2700 29 22 15 150 5725 3000 3370 6<br />
3000 ALNWICK 32 24 16 180 7069 3360 3830 6<br />
3000 TELFORD 32 24 16 210 7069 3420 5050 5<br />
**3600 40 30 20 185 10179 3970 5400 5<br />
**4000 45 34 23 200 12566 4400 6800 1.5<br />
# See page 15 Manhole Chambers ** DN3600/4000 - See Page 15 Manhole Chambers
Drainage<br />
Wide Wall Manhole Chambers<br />
P17<br />
DN 1200mm Wide Wall Manhole Chamber<br />
A 130mm thick wide wall chamber in combination with the Easi Base unit, provides a sealed watertight manhole system. This robust<br />
design means that the requirement for a concrete surround is eliminated.<br />
Advantages<br />
• Speedy and easy installation<br />
• Watertight on construction<br />
• Lifting loops built into wall<br />
• Safer lifting system (spherical head lifting system)<br />
• Cost saving - No back fill with concrete<br />
Nominal<br />
Available Depth of Section<br />
Size<br />
(DN) 1000mm 750mm 500mm 250mm<br />
Wall<br />
Thickness<br />
mm<br />
Barrel<br />
Diameter<br />
mm<br />
Approx<br />
Weight<br />
Kg. (p/meter)<br />
Approx. <strong>Product</strong>s<br />
per load<br />
Qty.(meter)<br />
DEHA Lifting<br />
Anchors<br />
Qty/dia<br />
1200 √ √ √ √ 130 1460 1520 16 3x45mm dia<br />
* DN 1500 & 1800 in development<br />
F P <strong>McCann</strong> wide wall manholes have been designed with a tongue and groove dimension to accommodate the use of<br />
bituminous sealant. An F P <strong>McCann</strong> approved sealant should be used at all times. The sealant requirement for wide wall<br />
manholes is 12mm x 120mm x 6m. When placing sealing strip into position during installation, the ends of the strips must<br />
be overlapped by a minimum of 30mm and cut at an angle of 60 degree. The cut ends must then be pressed together. Full<br />
installation guidelines can be provided upon request or can be found at www.fpmccann.co.uk<br />
17<br />
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Drainage<br />
Wide Wall Manhole Chambers<br />
P18<br />
Nominal Available Depth of Section<br />
Size<br />
(DN) 1000mm 750mm 500mm 250mm<br />
Wall<br />
Thickness<br />
mm<br />
Barrel<br />
Diameter<br />
mm<br />
Approx<br />
Weight<br />
Kg. (p/meter)<br />
Approx. <strong>Product</strong>s<br />
per load<br />
Qty.(meter)<br />
Lifting Point<br />
Qty/dia<br />
(p/Unit)<br />
1200 √ √ √ √ 130 1460 1520 16 3x45mm dia<br />
36mm<br />
Lifting Pin<br />
0.75 t SWL<br />
42mm<br />
Lifting Pin<br />
3.5 t SWL<br />
Lifting clutches. F P<br />
<strong>McCann</strong> supply<br />
recommended and<br />
approved lifting clutches.<br />
3 leg Lifting<br />
Chain SWL<br />
3.1t<br />
√<br />
4 leg Lifting<br />
Chain SWL<br />
6.7 t<br />
18<br />
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Drainage<br />
DN4000 Manhole Chamber<br />
P19<br />
The DN4000 manhole chamber sections can be used in a variety of applications to include the following:<br />
• Water Treatment Plants<br />
• Stormwater Attenuation Systems<br />
• Storage tanks<br />
• Catch-pits<br />
The DN4000 chamber ring is supplied with standard tongue and groove joint, connecting bolts and butyl rubber sealant<br />
for jointing purposes. The units are designed for use with the <strong>FP</strong> <strong>McCann</strong> ladder system with holes preformed in the<br />
wall at 4 locations around the ring 3140mm apart.<br />
The 4 metre chamber section comes as a two part unit, which allows for:<br />
• ease of transport<br />
• ease of handling<br />
DN 4000 Chamber section<br />
Nominal Size<br />
DN<br />
Section Depth Wall thickness Approx. weight of half<br />
section<br />
mm mm mm kg kg<br />
4000 1000 200 3400 6800<br />
4000 750 200 2550 5100<br />
Approx. weight of<br />
section when jointed<br />
DN 4000 Cover slab – 2 piece unit (Detail for standard 600 & 675 openings)<br />
Heavy duty cover<br />
to suit chamber<br />
section DN<br />
Effective thickness Overall thickness Overall diameter Approx. weight of<br />
half section<br />
Approx. weight of<br />
combined sections<br />
mm mm mm mm kg kg<br />
4000 300 300 4500 6450 12900<br />
Heavy duty cover slabs are manufactured in two sections, supplied with standard openings.<br />
Standard cover slabs are designed to withstand 45 units of Type HB loading, applied in accordance with British Standard<br />
5400: Part 2.<br />
For special opening cover slabs an engineering drawing may be required in order to achieve desired loading<br />
requirement.<br />
Note: <strong>FP</strong> <strong>McCann</strong> Provide a technical installation sheet which must be adhered to when installing DN4000 manhole chambers, this is available<br />
online or from our sales team.<br />
19<br />
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Drainage<br />
Recommended Site work<br />
Practice – Manhole Chambers<br />
P20<br />
Handling & Installing Manholes<br />
1. Time and place of off-loading should be agreed before the units arrive at site. The contractor should provide suitable<br />
equipment for off-loading. For safety, all chamber sections are delivered chimney fashion.<br />
2. Off-loading should take place at the nearest hard road to the point of installation. When off-loaded, units should never<br />
be stored on their side (on the roll), but should always be laid in the “as installed” position.<br />
3. Carefully inspect units during off-loading to verify that products are undamaged and comply with order placed. Note<br />
any discrepancies on the delivery docket.<br />
Recommended Lifting Equipment<br />
Construction<br />
To ensure that the manhole structure is vertical, accurate levelling<br />
of the formation or the in-situ concrete foundation is essential.<br />
Tongue and groove joints should be installed with the socket<br />
facing upward. Manhole sections fitted with double steps can be<br />
used in any depth configuration. However, it is recommended that<br />
the deepest section of manhole units should be used whenever<br />
possible in order to minimise the number of joints and costs.<br />
Precast cover slabs can be laid directly onto the shaft or chamber<br />
rings.<br />
To allow for any differential settlement between manhole and<br />
pipeline, a flexible joint incorporating short length rocker pipes<br />
should be constructed as close as possible to the outside of the<br />
manhole or the concrete surround if used. Extra care must be taken<br />
to ensure that joints are properly made.<br />
Lifting Hole<br />
Qty/dia<br />
(p/Unit)<br />
36mm<br />
Lifting Pin<br />
3.5 t SWL<br />
42mm<br />
Lifting Pin<br />
3.5 t SWL<br />
3 leg<br />
Lifting<br />
Chain 3.1t<br />
3x45mm dia √ √<br />
3x45mm dia √ √<br />
3x45mm dia √ √<br />
3x45mm dia √ √<br />
3x45mm dia √ √<br />
3x45mm dia √ √<br />
4 leg<br />
Lifting<br />
Chain SWL<br />
6.7 t<br />
4x50mm dia √ √<br />
4x50mm dia √ √<br />
Jointing<br />
Precast manhole components are provided with joints formed<br />
within the wall section. These are sealed with cement / sand mortar<br />
or with proprietary mastic sealants. Precast concrete manhole units,<br />
well jointed, provide an adequate seal under normal conditions.<br />
Reinstatement<br />
In-situ concrete surround to precast concrete manholes is not<br />
necessary as a well constructed precast manhole is a strong durable<br />
4x50mm dia<br />
4x50mm dia<br />
4x50mm dia<br />
4x50mm dia<br />
6x50mm dia<br />
Dia + 5mm<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
structure with its own inherent strength and would only require a surround for exceptional structural reasons. However<br />
under some specifications a concrete surround is required where the depth from ground level to the base of the concrete<br />
chamber rings, exceeds 4.5m. Such surround should be of 150mm thickness. Backfilling should take place as each precast<br />
manhole section is placed. It must be brought up evenly and compacted around the manhole to prevent displacement.<br />
Testing<br />
It is generally unnecessary to apply water tests to manholes. In working conditions manholes are not normally full of water.<br />
Prevention of infiltration is of more relevance than ex-filtration. If infiltration does occur it can be seen and remedied by<br />
sealing using an appropriate method.<br />
Note: When handling precast products on site it is recommended that the contractor has the correct lifting equipment in place and<br />
adheres to the relevant lifting guidelines and standards. Refer to:- www.concretepipes.co.uk/technicalguides/index.php<br />
20<br />
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Drainage<br />
Shaft or Chamber Nominal<br />
Size DN (mm)<br />
Outside Diameter<br />
(A)<br />
Slab Thickness (C)<br />
900 1060 150<br />
1050 1230 150<br />
1200 1400 150<br />
1350 1570 162<br />
1500 1740 187<br />
1800 2060 187<br />
2100 2380 192<br />
2400 2710 192<br />
2700 3030 217<br />
3000 ALNWICK 3330 213<br />
3000 TELFORD 3420 200<br />
*3600 4000 300<br />
4000 4500 300<br />
Manhole Cover Slabs & Accessories<br />
STANDARD COVER SLABS<br />
STANDARD REDUCING SLABS<br />
Opening Configuration B Approximate Weight Opening Diameter B Effective Depth Approximate Weight<br />
Size (mm)<br />
Location<br />
(KG)<br />
(mm)<br />
(mm)<br />
(KG)<br />
600x600<br />
675x675<br />
CENTRAL 215<br />
600x600<br />
ECCENTRIC<br />
675x675<br />
315<br />
750x750 CENTRAL<br />
600x600<br />
675x675 ECCENTRIC 455 900 250 385<br />
750x600<br />
600x600<br />
1050 250 695<br />
675x675 ECCENTRIC<br />
650<br />
750x600<br />
1200 250 550<br />
1200x675 CENTRAL<br />
600x600<br />
900<br />
250<br />
981<br />
675x675 ECCENTRIC<br />
980<br />
1050<br />
250<br />
835<br />
750x600<br />
1200<br />
250<br />
680<br />
1200x675 CENTRAL<br />
600x600<br />
675x675<br />
750x600<br />
1200x675<br />
600x600<br />
675x675<br />
750x600<br />
1200x675<br />
600x600<br />
675x675<br />
750x600<br />
1200x675<br />
600x600<br />
675x675<br />
750x600<br />
1200x675<br />
600x600<br />
675x675<br />
750x600<br />
1200x675<br />
600x600<br />
675x675<br />
750x600<br />
1200x675<br />
600x600<br />
675x675<br />
750x600<br />
1200x675<br />
600x600<br />
675x675<br />
750x600<br />
1200x675<br />
ECCENTRIC 1460<br />
ECCENTRIC 2180<br />
ECCENTRIC 2800<br />
ECCENTRIC 3750<br />
ECCENTRIC 4760<br />
ECCENTRIC 4970<br />
ECCENTRIC 9100<br />
ECCENTRIC 12900<br />
900<br />
1050<br />
1200<br />
900<br />
1050<br />
1200<br />
900<br />
1050<br />
1200<br />
900<br />
1050<br />
1200<br />
900<br />
1050<br />
1200<br />
900<br />
1050<br />
1200<br />
250<br />
250<br />
250<br />
250<br />
250<br />
250<br />
250<br />
250<br />
250<br />
250<br />
250<br />
250<br />
250<br />
250<br />
250<br />
250<br />
250<br />
250<br />
1495<br />
1350<br />
1220<br />
2130<br />
2690<br />
2540<br />
2815<br />
2690<br />
2540<br />
3695<br />
3550<br />
3410<br />
4760<br />
4760<br />
4760<br />
4970<br />
4970<br />
4970<br />
Covers to suit Manholes greater than or<br />
equal to 1.5m deep cover level to pipe soffit.<br />
*3600mm and 4000mm diameter cover<br />
slabs come in a 2 piece unit<br />
P21<br />
MULTIPLE ACCESS/OTHER ACCESS SIZED<br />
COVER SLABS CAN BE MADE TO ORDER<br />
Cover Slabs<br />
B<br />
A<br />
Reducing Slabs<br />
B<br />
A<br />
Landing Slabs<br />
A<br />
B<br />
C<br />
C<br />
C<br />
Chamber Section (DN) Outside Diameter (A) Opening Diameter (B) Slab Thickness (C) Approx. Weight (Kg.)<br />
1500 1730 900 175 826<br />
1800 2050 900 175 1292<br />
2100 2375 900 180 2030<br />
2400 2705 900 180 2600<br />
2700 3025 900 205 3880<br />
3000 3330 900 213 4500<br />
21<br />
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Drainage<br />
Adjusting Units & Corbel Slabs<br />
P22<br />
Diameter Opening Size No per Pack Thickness Weight<br />
1050 600 x 600 15 65 70<br />
1050 675 x 675 15 65 55<br />
1050 750 x 600 15 65 60<br />
1050 750 x 750 10 65 45<br />
1575 x 1050 1200 x 675 6 75 160<br />
1175 x 1025 600 x 600 10 65 125<br />
A 600 x 600 eccentric corbel slab is also available when using a ladder<br />
BS EN 1917 and BS 5911-3<br />
<strong>FP</strong> <strong>McCann</strong> manufactures a full range of adjusting units and corbel slabs that have the following advantages:<br />
• Designed as seating for manhole cover<br />
• Eliminates laying engineering bricks on site<br />
• Quicker to lay ensuring reduced labour costs<br />
• 65mm thick – similar to brickwork<br />
• Sits on top of the manhole cover slab<br />
• Eliminates brickwork vertical joint weakspots<br />
• Quality product produced by vibration process<br />
• Comprehensive strength similar to Class B.Eng bricks<br />
600x600 675x675 750x600<br />
750x750 1200x675 600x600 Eccentric (Corbel)<br />
Lothian Slab<br />
B<br />
C<br />
A<br />
Size (A) (mm) Slab Thickness (C) (mm) Openings (B) (mm) Approx. Weight (Kg.)<br />
*1125x1125 75 600x600/ 675x675 /750x600 140<br />
*1125x1125 150 600x600/ 675x675 /750x600 290<br />
*Scotland & Ireland Only<br />
22<br />
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Drainage<br />
Easi-Safe Fall Arrest System<br />
P23<br />
Award Winning Safety Solution For Manhole Construction<br />
The client, consultant engineer, contractors and suppliers all have a duty to mitigate hazards on site whenever<br />
reasonably practicable.<br />
One such hazard identified is the risk of operatives falling through manhole openings particularly during the<br />
construction process and also in follow up maintenance work.<br />
Working with partners Severn Trent Water, engineer Grontmij and contractor to the water sector, Morgan<br />
Sindall plc, <strong>FP</strong> <strong>McCann</strong> have designed a safety award winning solution. Easi-Safe is a temporary or permanent<br />
fall arrest system that allows for safe working around the manhole opening prior to the fitting of the ironwork.<br />
In the construction of a manhole, operatives often work unprotected from the opening at surface level when<br />
the final stages of completion occur. This includes the final brickwork up to the manhole frame and the mortar<br />
bedding of the frame itself.<br />
UNPROTECTED<br />
With most standard cover slabs, the access point for man entry is open and it is left to the contractor to cover<br />
on site. In many site situations these openings remain for a number of days while gangs complete phases of<br />
work. Easi-Safe immediately addresses this problem. The future production of all standard access cover slabs<br />
will incorporate the optional protective grid which will remain in the slab even when the final D400 steel<br />
cover and frame are set in place at surface level.<br />
The galvanised mild steel grid is available in four standard sizes:-<br />
• 610mm x 610mm<br />
• 675mm x 675mm<br />
• 750mm x 600mm<br />
• 1200mm x 675mm<br />
The Easi-Safe grid is seated on load bearing corners precast into a standard range of manhole cover slabs. As<br />
a temporary fall arrest system, once the construction of the manhole is complete, the grid can be removed<br />
prior to the fitting of the ironwork. Alternatively, Easi-Safe can be a permanent fixture, left in place beneath<br />
the manhole lid. The spacing between the bars allows for ease of inspection and jetting of the manhole base<br />
during maintenance work.<br />
23<br />
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Drainage<br />
House Inspection Chambers<br />
P24<br />
<strong>FP</strong> <strong>McCann</strong> Inspection chambers are available in four common sizes: 600x450, 750x600, 1000x675 and<br />
1200x750. Each section has a tongue and groove joint and can be sealed with a sand-cement mortar or<br />
bitumen sealant in the same fashion as a circular manhole and chamber ring.<br />
To complete the<br />
chamber, <strong>FP</strong> <strong>McCann</strong><br />
have a range of covers<br />
and ground level<br />
components:<br />
Chamber Size<br />
600x450<br />
750x600<br />
1000x675<br />
1200x750<br />
Cover<br />
Frame and Lid places straight on top of unit<br />
Below surface slab with 600x450 access, allowing use of Frame and Lid<br />
Below surface slab with 600x450 access, allowing use of Frame and Lid<br />
Light or Heavy duty below surface clab with 600x600 access, allowing use of standard steel access hole cover<br />
<strong>FP</strong> <strong>McCann</strong>’s frame (also known as a surround) and lid combination are designed to sit flush with the top<br />
course such as tarmac or concrete surfacing, or in grassy areas.<br />
The lid itself features an anti-slip chequered finished and recessed lifting points to allow removal from the<br />
frame by use of standard lifting eyes.<br />
Description Units (mm) Weight per No of units Wall/Slab<br />
unit Kg** per pallet thickness(mm)<br />
600 x 450 x 150 section 40 12 40<br />
600 x 450 x 225 section 65 8 40<br />
600 x 450 x 300 section 85 6 40<br />
600 x 450 x 100 frame 45 8 100<br />
600 x 450 x 55 lid 50 16 55<br />
750 x 600 x 150 section 60 6 55<br />
750 x 600 x 250 section 100 4 55<br />
750 x 600 x 70 cover slab (600x450 access) 75 8 70*<br />
1000 x 675 x 150 section 94 6 60<br />
1000 x 675 x 250 section 130 4 60<br />
1000 x 675 x 76 cover slab (600x450 access) 130 8 75*<br />
1200 x 750 x 150 section 120 6 75<br />
1200 x 750 x 250 section 200 4 75<br />
1200 x 750 x 80 cover slab (600x600 access) 185 6 80*<br />
HIC cover slabs can be provided to meet both main road and light road requirements.<br />
* Effective thickness ** Approximate weights<br />
Slab<br />
Chamber<br />
Sections<br />
24<br />
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Drainage<br />
Gullies & Slabs Range<br />
P25<br />
Gullies<br />
Dimensions (mm)<br />
Diameter Depth Outlet<br />
Internal<br />
Nominal<br />
Weight<br />
(kg)<br />
Approx.<br />
Capacity (litres)<br />
No Per Load<br />
375 750 150 180 51 66<br />
375 900 150 200 67 66<br />
450 750 150 215 71 60<br />
450 900 150 255 95 60<br />
450 1050 150 270 118 60<br />
450 1200 150 280 142 60<br />
Benefits of the Gully<br />
• The seal has been cast in, thus preventing loss or<br />
damage on site<br />
• An integral seal and rodding eye for universal<br />
sealing characteristics<br />
• The rodding eye closure has been recessed into the<br />
concrete to help eliminate dislodging<br />
• Reduced thickness giving reduced weight and a<br />
smaller footprint, for better vehicle utilisation<br />
• Improved system that helps prevent any discharge of<br />
oil<br />
• The Gully is fully universal suiting all plastic and<br />
clay drainage products from 160mm to 186mm<br />
diameter<br />
• Does not lose shape<br />
• Does not float (self weight inhibits flotation)<br />
Gully Cover Slabs<br />
The Gully Cover Slab is designed as seating for a gully grate<br />
Standard Horseshoe<br />
Length 750 600<br />
Width 650 650<br />
Thickness 100 100<br />
Weight 70kg 58kg<br />
Hole Size 450 450<br />
Qty/Pack 12 12<br />
Standard Gully Cover<br />
Horseshoe Gully Cover<br />
Benefits of the Gully Cover Slabs<br />
• Quicker to lay ensuring reduced labour costs<br />
• Use on top of 450mm diameter gully<br />
• Eliminates laying engineering bricks on site<br />
• Sits flush to kerb for enhanced stability<br />
• 100mm thick single piece unit<br />
• Eliminates brickwork vertical joint ‘weakspots’<br />
• Greater stability than brickwork<br />
• Quality product produced by vibration process<br />
• Compressive strength similar to Class B.Eng. bricks<br />
Note: Gullies and Gully cover slabs manufactured in accordance with BS 5911-6<br />
25<br />
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DN1200 Easi-Base<br />
(Polypropylene lined)<br />
speed, safety and efficiency in manhole construction<br />
“Concrete and Polypropylene make an ideal combination” PREDL®<br />
“80 Year Guarantee on DN1200 Easi-Base” - <strong>FP</strong> <strong>McCann</strong><br />
P26<br />
A prefabricated manhole base unit with integral benching, channels and connectors that provides an immediate and<br />
long-lasting watertight solution in the management of waste water.<br />
Benefits of using the Easi-Base<br />
• Can be installed in as little as 30 minutes.<br />
• Provides immediate watertight structure, allowing quicker follow-up of<br />
subsequent construction activities<br />
• Accommodates all combinations and variations in entry / exit pipes up to DN<br />
300mm<br />
• Improves safety of construction (slips / trips and other hazards), as pre-formed<br />
base and channels reduce the number of site operations thus avoiding the need<br />
for personnel to repeatedly climb in and out of manhole during construction<br />
• Provides a solution that offers increased confidence in ability to meet industry<br />
standards<br />
• Environmental advantages - less concrete used and less excavated material<br />
removed from site<br />
• Offers cost benefits with reductions in construction time and skilled resource<br />
requirements due to prefabrication.<br />
• Eliminates material wastage associated with current practice in manhole base<br />
construction.<br />
• Clean access for inspection. Reduces maintenance and long-term running<br />
costs.<br />
Easi-Base connects with any type of pipe and is compatible with the new<br />
DN 1200 130mm wide wall chamber ring.<br />
Easi-Base is a<br />
kitemark product,<br />
manufactured and tested<br />
to BSEN1917:2002<br />
PT/274/0808 (PP)<br />
26<br />
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DN1200 Easi-Base Dimensions<br />
P27<br />
Channel Depth<br />
(mm)<br />
Easi-Base Height<br />
(mm)<br />
Invert to Base Top<br />
(mm)<br />
150 520 370<br />
150mm<br />
1200mm<br />
200 570 420<br />
225 620 470<br />
250 620 470<br />
300 670 520<br />
Unit weights vary between 1.5 tonnes and 2.5<br />
tonnes depending on channel diameters and<br />
channel configuration.<br />
520mm - 670mm<br />
5°<br />
IN<br />
160mm<br />
Invert Height<br />
10%<br />
1%<br />
150mm<br />
5°<br />
OUT<br />
Features<br />
• The DN1200 Easi-Base is made to an internal diameter of 1200mm with tongue and groove joint<br />
profile to match standard DN1200 manhole chamber rings.<br />
• Wall thickness is 150mm.<br />
• The base has a 150mm floor thickness with the outlet invert at exactly 150mm from ground level.<br />
• A 1% fall exists across the channel toward the outlet (1:100).<br />
• A gradient of 1:10 is present at the benching with the run-off toward the channel.<br />
• The height of the DN1200 Easi-Base unit varies in accordance with the diameter of the main<br />
channel running through the unit. (Please refer to the table above for approximate heights).<br />
• The DN1200 Easi-Base unit has 5° flexibility in the seal at each pipe connection point, this can be<br />
achieved both horizontally and vertically. (This is best illustrated in the diagram below).<br />
• Additional connections can be made to a DN1200 Easi-Base unit once installed. This can be<br />
achieved either by coring into the existing unit and fitting a connection in the traditional manner;<br />
alternatively by the use of a backdrop into the manhole.<br />
• Easi-Base is a Kitemark product - manufactured and tested to BSEN 1917.<br />
• Easi-Base meets with WRc Approval.<br />
• Easi- Base is accepted for use by all major UK water companies.<br />
Note: A copy of the WRc Approval and copies of water company acceptance letters are available<br />
through our website or upon request.<br />
PT/274/0808<br />
Easi-Base is a<br />
kitemark product,<br />
manufactured and tested<br />
to BSEN1917:2002<br />
27<br />
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DN 1500 & DN 1800 Precast Concrete Easi-Base<br />
DN1500 - DN1800<br />
Easi-Base (GRP & Unlined)<br />
P28<br />
The Easi-Base range extends to include the larger diameter DN 1500 and DN 1800 concrete manhole bases. These<br />
bases will accommodate concrete, clay, twin wall and uPVC pipes from DN 300 to DN 900mm. Connection to the<br />
base is made on site by applying epoxy resin to a conventional socket / spigot butt before insertion into the opening<br />
of the precast manhole.<br />
Bases are traditionally constructed manually in-situ using ready mix concrete which is troweled to form the base and<br />
benching. This practice is labour intensive and requires optimum site conditions to achieve a quality result. The<br />
Easi-Base precast alternative removes many of the variable factors in the manual process.<br />
Benching and channels are generally pre-formed with concrete, but glass reinforced plastic (GRP) linings are<br />
available for special applications on request. The DN 1500 and DN 1800 units are WRc approved and offer the same<br />
construction benefits as the DN 1200 Easi-Base.<br />
PT/280/0109 (GRP)<br />
PT/279/0109 (Concrete)<br />
28<br />
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<strong>FP</strong>M Tools AutoCAD Toolbar<br />
by <strong>FP</strong> <strong>McCann</strong><br />
P29<br />
The <strong>FP</strong>M Auto-CAD tool bar is a set of instructions designed and aimed mainly at Civil Engineers,<br />
Quantity Surveyors and estimators used to produce quick and accurate ‘drainage take offs’.<br />
It provides tabular data for the drainage layout, and specifies the relevant <strong>FP</strong> <strong>McCann</strong> Precast ‘Easi-<br />
Base’ range of products automatically.<br />
Designed in conjunction with Micro Drainage's<br />
WinDes software package, the <strong>FP</strong>M Tools toolbar is<br />
used to work through the drainage plan in sequence<br />
specifing each manhole in turn. Manhole references,<br />
invert levels, cover levels, pipe types and pipe<br />
lengths are all recorded. When complete a table is<br />
generated within the actual plan. This table can then<br />
be exported as a .csv file and opened in excel or other<br />
supporting program.<br />
From within AutoCAD, the Manhole Edit tool<br />
can be used to assemble the manhole and pipe<br />
data at a particular manhole reference within<br />
the plan.<br />
The screenshot above shows the drainage table<br />
generated within AutoCAD and the exported<br />
Excel table ready for the quantity surveyor /<br />
buyer /estimator to send out for pricing.<br />
• MHPlace – Manhole Place<br />
• MHEdit – Manhole Edit<br />
• SetPD – Set Pipe Data<br />
• MatchPD – Match Pipe Data<br />
• ClearPD – Clear Pipe Data<br />
• TableGen – Generate Table<br />
• TRefresh – Refreshes Table<br />
• MHExp – Export Manhole Data<br />
• PipeExp – Export Pipe Data<br />
• SetUnits – Set Working Units<br />
Register and download <strong>FP</strong>M Tools through our<br />
website. Alternatively, contact the sales office<br />
directly and a member of the technical team<br />
will assist you in getting a copy of the software.<br />
29<br />
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Drainage<br />
Easi-Pit (DN 1050 Catch-pit)<br />
P30<br />
DN 1050 Precast Catchpit<br />
The DN1050 catchpit effectively provides a sealed sump manhole, a monolithic precast<br />
concrete unit fitted with connector seals which can be used to connect to the following<br />
types of pipe: uPVC, twinwall, clay, ductile iron and concrete. The catchpit is designed<br />
to accommodate pipe sizes DN150 to DN450. The catchpit is designed in line with<br />
highway specification.<br />
<strong>FP</strong> <strong>McCann</strong> can produce catchpits upto DN375 in a straight through orientation (180<br />
degrees). 4-way units with orientations at 90 degrees can be produced upto DN300<br />
only; beyond DN300 4-way orientations are not available. DN450 inlets must be cored<br />
onsite.<br />
Easi-Pit weight 1.38tonnes.<br />
Benefits of using the DN1050 catchpit unit<br />
• Creates an immediate watertight structure<br />
• Cost benefits with reduction in construction time and resource requirement<br />
• Economically advantageous as limited wet trades are required in the manhole<br />
construction<br />
• Accommodates connection to all types of pipe used in road and manhole<br />
construction<br />
• Safety benefits gained in the construction of manholes as the pre-formed sump<br />
and connector seals eliminate on site construction, thus greatly reducing labour<br />
activity within the manhole<br />
• Increased confidence to meet industry standards<br />
• Quality is greatly increased as construction is within the factory environment<br />
• Eliminates material wastage associated with current in-situ method<br />
• Yields environmental benefits with less concrete used on site and less excavated<br />
material removed from site<br />
DN1050 Catchpit Dimensions<br />
DN45mm (x3)<br />
DN150mm - DN450mm<br />
Invert Level 300mm<br />
Drain Hole (80mm O.D.)<br />
to accommodate 65mm nominal bore pipe<br />
Note: Standard unit will have an<br />
invert level of 300mm for inlet and<br />
outlet pipes. If a non-standard invert<br />
level is required, please specify<br />
when ordering.<br />
Easi-Base is a<br />
kitemark product,<br />
manufactured and tested<br />
to BSEN1917:2002<br />
Pipes should only be connected to the Easi-Pit using an <strong>FP</strong> <strong>McCann</strong><br />
approved lubricant<br />
WARNING<br />
When Lifting ≥45°<br />
Inclined pull only<br />
30<br />
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Drainage<br />
Headwalls & Silt Traps<br />
<strong>FP</strong> <strong>McCann</strong> provide standard headwalls accommodating DN150mm pipe to DN900mm pipe.<br />
Advantages<br />
• Prefabricated off-site<br />
• Speedy and efficient to install (minimising on-site labour)<br />
• Particularly applicable in cases where limited installation time is given due to tides etc.<br />
• Cost effective solution<br />
• No on-site shuttering required<br />
• No part-load charges for concrete<br />
• Flap valves and grids available<br />
• Complete with 3 lifting hooks<br />
P31<br />
Headwall<br />
Range<br />
HW<br />
Large 200<br />
HW<br />
Large 100<br />
HW<br />
Medium<br />
150<br />
HW<br />
Medium<br />
100<br />
HW Small<br />
150<br />
HW Small<br />
100<br />
Silt Traps<br />
Accomodates Pipe<br />
Sizes<br />
900, 825, 750, 675,<br />
600, 525<br />
900, 825, 750, 675,<br />
600, 525<br />
Max Pipe<br />
O.D. mm<br />
Back wall<br />
height<br />
(external)<br />
mm<br />
Front wall<br />
height<br />
(external)<br />
mm<br />
Width at<br />
back wall<br />
(internal)<br />
mm<br />
Width at<br />
front wall<br />
(internal)<br />
mm<br />
Headwall<br />
Length<br />
(mm)<br />
Standard<br />
Invert level<br />
(Variable)<br />
Wall<br />
Thickness<br />
(mm)<br />
Floor<br />
Thickness<br />
(mm)<br />
Approx.<br />
Weight<br />
(Kg)<br />
1080 1420 500 1220 1950 2150 100 200 162 4105<br />
1080 1420 500 1220 1950 2050 100 100 162 2766<br />
450, 375, 300 590 1150 500 700 1550 1370 100 150 162 1640<br />
450, 375, 300 590 1150 500 700 1550 1320 100 100 162 1235<br />
300, 225, 160 335 810 300 520 1300 1320 100 150 162 1213<br />
300, 225, 160 335 810 300 520 1300 1320 100 100 162 1090<br />
Silt Traps<br />
Silt traps are available from <strong>FP</strong> <strong>McCann</strong> with the standard range accommodating pipe diameters 0150mm – 0750mm.<br />
Pipe Sizes I.D.<br />
(mm)<br />
Pipe O.D.<br />
(mm)<br />
External back<br />
wall height<br />
(mm)<br />
External front<br />
wall height<br />
(mm)<br />
Invert Level<br />
(mm)<br />
Wall Thickness<br />
(mm)<br />
Approx. Weight<br />
(Kg)<br />
Silt Trap Large 750 996 1420 500 300 150 or 200 2930 / 4269<br />
Silt Trap Large 675 901 1420 500 300 150 or 200 2930 / 4269<br />
Silt Trap Large 600 790 1420 500 300 150 or 200 2930 / 4269<br />
Silt Trap Large 525 685 1420 500 300 150 or 200 2930 / 4269<br />
Silt Trap Medium 450 590 1150 500 300 100 or 150 1365 / 2942<br />
Silt Trap Medium 375 505 1150 500 300 100 or 150 1365 / 2942<br />
Silt Trap Medium 300 416 1150 500 300 100 or 150 1365 / 2942<br />
Silt Trap Small 300 416 810 300 100 100 or 150 1137 / 1260<br />
Silt Trap Small 225 335 810 300 100 100 or 150 1137 / 1260<br />
Silt Trap Small 150 160 810 300 100 100 or 150 1137 / 1260<br />
Note:<br />
Wall Thickness is directly proportional<br />
to the approximate weights<br />
Note:<br />
Silt traps have a 3 point lifting system incorporated. <strong>FP</strong> Mcann supply all lifters with product at no additional cost.<br />
Invert levels are variable subject to customer requirement. PDF and AutoCAD drawings available to download.<br />
WARNING<br />
When Lifting ≥45°<br />
Inclined pull only<br />
31<br />
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Drainage<br />
Easi-Flow Chamber<br />
P32<br />
The <strong>FP</strong> <strong>McCann</strong> Easi-Flow chamber combines an integral base and side walls<br />
with provision for inlet and outlet connections. It can be used in a number<br />
of applications, including:<br />
• As a silt-trap;<br />
• As a valve chamber; and<br />
• As a flow rate controller (requires installation of a vortex valve unit, sold<br />
separately).<br />
Sizes available<br />
Easi-Flow chambers are available between DN1200 - DN2400.<br />
Flow rate control<br />
<strong>FP</strong> <strong>McCann</strong> can offer supply of a Hydro-Valve vortex flow control device. The<br />
Hydro-Valve is designed to limit storm water outflow to a specific discharge rate.<br />
Sizes are available between 1 – 140 l/s depending on head height. The unit is self<br />
activating with no need for an external power source and comes with a certified<br />
flow rate.<br />
The Hydro-Valve is a device for controlling storm water flow by hydraulic effect<br />
without requiring moving parts. At low flow rates, water entering through the<br />
inlet passes through the vortex chamber to the outlet with no restriction. As<br />
flow rate increases water enters through the inlet with enough energy to create<br />
a vortex in the vortex chamber which results in a considerable pressure drop<br />
between the inlet and the outlet restricting the flow to the allowable discharge.<br />
The Hydro-Valve therefore operates automatically with no moving parts and no<br />
external power source. A typical application of this valve is to control the flow<br />
from storm water attenuation tanks preventing downstream flooding during periods of heavy rainfall.<br />
The Hydro-Valves are custom designed to achieve a specified design flow rate at a given head height.<br />
They are manufactured under an ISO 9001 quality assurance system and are available in sizes compatible<br />
with the <strong>FP</strong> <strong>McCann</strong> Easi-Flow chamber range.<br />
Hydro-Valve - Customised Specification<br />
• No moving parts<br />
• Self activating<br />
• Self cleansing<br />
• Manual by-pass<br />
• Easy installation<br />
• 3-6 times greater orifice CSA<br />
• Hydraulic data available<br />
For more information on Hydro-Valves contact a member of <strong>FP</strong> <strong>McCann</strong> technical sales.<br />
*<strong>FP</strong> <strong>McCann</strong> advise not to complete the manhole construction until the JFC flow control device has been<br />
positioned correctly inside.<br />
32<br />
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Drainage<br />
Plastic Encapsulated<br />
Ladders & Rungs<br />
P33<br />
Summary<br />
A system that gives the user benefits of a durable plastic encapsulated ladder without the need to specify an exact<br />
length or fit on site. In addition a single specification can be used for all depths of access.<br />
<strong>Product</strong> Specifications<br />
BSEN 13101<br />
WIS 4-33-01: 1990<br />
Plastic Encapsulated Steps<br />
Polypropylene Encapsulated Steps<br />
Applications<br />
Concrete manholes and inspection chambers.<br />
Renovation of existing structures.<br />
Materials<br />
High Impact Virgin Polypropylene copolymer plastic, yellow as high<br />
standard colour. If the ladder is to be subject to prolonged exposure to<br />
daylight then black or uv stabilised material should be specified. Structural<br />
steel reinforcement as standard.<br />
Performance<br />
Pull out load:<br />
Deflection under load:<br />
Permanent Set:<br />
Impact:<br />
7.5kN minimum when fitted in<br />
accordance with<br />
manufacturers instructions.<br />
5mm maximum at 2.5kN<br />
0 mm at 2.5kN<br />
20kg weight from 1metre, no<br />
cracking.<br />
Chemical Resistance: At least pH2 to 12<br />
Integrity of plastic:<br />
2M ohm at 500 volts DC<br />
Thickness of plastic:<br />
3mm minimum<br />
Minimum cross section: 25mm diameter<br />
Advantages<br />
1. Excellent Corrosion Resistance<br />
2. Visibility<br />
3. No Sharp Edges<br />
4. Eliminates need to specify exact length or fit on site.<br />
5. Steel reinforcement gives predictable deflection under load without<br />
causing brittle failure.<br />
33<br />
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Drainage<br />
Handhold & Entry Pole System<br />
P34<br />
Summary<br />
The handhold entry pole system is suitable for aiding maintenance engineers in the initial<br />
entry into a manhole from the surface level. Once fitted, the entry pole is a permanent<br />
fitting in the manhole which is stored in the lowered position beneath the level of the<br />
cover. When required, the entry pole can be easily extended by simply hooking the easy<br />
to reach loop located at the top of the pole, pulling the handle upwards and twist locking<br />
into position. The handhold then provides a stable support to aid the entrance of the<br />
manhole as well as a clear visual indication of the location of the manhole when open.<br />
This helps prevent injury of other people in the area. Once the engineer has used the<br />
entry pole to aid their return to the surface, the pole is simply twisted to unlock it from the<br />
raised position and lowered back into the manhole ready for the next time it is needed.<br />
Specification<br />
The handhold has a pole length of 1200mm and can be assembled to give three different<br />
distances from the pole to the wall. This is designed to accommodate different cover<br />
positions<br />
Advantages<br />
• Helps the user find the first step safely.<br />
• Creates visual aid to indicate location of manhole to other people in the area.<br />
• Easy to fit.<br />
• Easy to raise and lower.<br />
• High strength for ultimate safety.<br />
• Low cost<br />
• Can be fitted to any Caswick step<br />
• Two projections for round or flat walled manholes<br />
50 min.<br />
Tail Length<br />
Face of Wall<br />
25 min.<br />
125 mm<br />
25 min.<br />
10 max.<br />
20 min.<br />
25 min.<br />
25 min.<br />
290 mm<br />
34<br />
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Drainage<br />
Easi-Box Culverts<br />
P35<br />
<strong>FP</strong> <strong>McCann</strong> manufacture box culvert sections to customer specifications. By taking an individual approach to each job,<br />
we ensure that each unit supplied is engineered to the exact design criteria.<br />
Based centrally at our Telford factory, we can deliver throughout the UK.<br />
Culverts have a variety of different applications from the routing of water courses to providing safe pedestrian and<br />
animal crossings under road and rail infrastructure.<br />
Uses include:<br />
• Attenuation and Storage Tanks<br />
• Water Course Diversion<br />
• Open Channels<br />
• Road Crossings<br />
• Pedestrian, Animal and Agricultural Subways<br />
• Shafts<br />
• Conveyor Protection<br />
• Service Tunnels and Ducts<br />
End walls, access points, vent holes, inlets, outlets, rungs, angles and splayed ends can all be added to any run of culvert.<br />
Starter bars and sockets can also be included for further casting on site.<br />
Easi-Box Micro<br />
Micro culverts are very small, reinforced rectangular sections with internal dimensions below 0.5 of a metre, useful for<br />
water and cabling infrastructure.<br />
They do not require deep trenches and perform with a minimal amount of cover compared to traditional circular pipes<br />
and can be utilised where there is minimal space on site. Micro culverts work above or below existing services.<br />
35<br />
www.fpmccann.co.uk<br />
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Drainage<br />
Easi - Box Culverts<br />
P36<br />
TYPICAL CULVERT:<br />
Width and Height from 0.640 M to 4.0M, in lengths up to<br />
2.2M<br />
CHANNELS:<br />
Semi-circular channels can be cast into the floor of the<br />
units at any position with a choice of diameters<br />
BENCHING:<br />
Combined with either a channel or just left as a ‘V’,<br />
benching improves flow rates<br />
MAMMAL LEDGES:<br />
Cast-in mammal ledges (or rodent shelves) allow access<br />
through the culvert to wildlife without extra provisions<br />
being made<br />
DUAL-CELL:<br />
Two water courses cast into a single unit<br />
SPECIALS:<br />
Each job is designed to suit your requirements so every<br />
need can be factored into the design<br />
36<br />
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Water Management<br />
Easi - Storm Attenuation Systems<br />
P37<br />
The production of water impermeable surfaces in construction is<br />
inevitable. This includes roof areas on buildings, car parks, loading<br />
bays and road pavements. The provisions of these surfaces interrupts<br />
the natural drainage process, creating increased stormwater runoff in<br />
respect of both volume and flow rate.<br />
In many cases this increase in stormwater flow and volume is a problem<br />
as the local sewer or watercourse does not have the sufficient capacity<br />
to cope. This problem could be alleviated by an increase in the size<br />
of the stormwater sewer or watercourse, thus providing the capacity<br />
within the drainage system to cope with the increased surface water.<br />
This however may be expensive, cause major infrastructure disruption,<br />
and may often be completely unfeasible.<br />
Legislation under Planning Policy Statement 25 and Building<br />
Regulations approved Document H3 for flood risk assessment (SUDS),<br />
has created the need for planners and developers to design and install<br />
effective storm water management systems.<br />
The types of system that can be employed to overcome these<br />
issues are well documented and varied. Quite often, they can be<br />
very technically demanding in their operation, maintenance and<br />
construction. The selection of a system will depend on site constraints,<br />
position, expected loading, geographical limitations and inevitably<br />
cost.<br />
The Easi-Storm system offers a complete solution to the stormwater<br />
attenuation problem and utilises a tried, tested and approved method<br />
of stormwater storage. F P <strong>McCann</strong> can provide the complete package<br />
of design, product specification, supply of products, and advice with<br />
installation.<br />
Features:<br />
· Available in a range of sizes<br />
· Can use and combine a number of techniques and products such as<br />
pipes, culverts, tanks, manifold systems and soakaways<br />
· A complete solution with all connections<br />
· Established and familiar products<br />
· Can be laid in short lengths<br />
· The system can be adapted to load bearing and non-load bearing<br />
applications<br />
· 120 year design life<br />
· Adoptable by water companies<br />
· Manufactured in accordance with a BSI accredited quality<br />
management system conforming to BS EN ISO 9001<br />
· Available straight from stock<br />
Benefits:<br />
· System can be designed specifically to suit the application<br />
· Speedy construction using a standard joint<br />
· No need for fabrication on site or external specialist contractors<br />
· Straightforward installation using known techniques – no need to<br />
retrain<br />
· Can be installed under roads and car parks<br />
· Can cope with construction plant loading<br />
· Flotation is not a concern – no need for geotechnical anchors when<br />
located below the water table<br />
· Long term solution<br />
Design:<br />
The design of the system can be tailored to suit most structural and<br />
hydraulic criteria.<br />
Structural:<br />
The inherent structural strength of concrete is well documented and<br />
can be designed to meet the severest of loading criteria. Easi- storm<br />
systems can be tailored to suit low load situations when the tank is to<br />
be situated below verges or gardens.<br />
Relevant Legislation/ Information:<br />
· Planning Policy Statement 25 (PPS25) December 2006. Department of<br />
Communities and Local Government (DCLG)<br />
· Building Regulations. Department of Communities and Local<br />
Government (DCLG)<br />
· Future Water February 2008. Department for Environment, Food and<br />
Rural Affairs (DEFRA)<br />
· The Pitt Review, Learning Lessons from the 2007 floods. Sir Michael<br />
Pitt.<br />
· The Code for Sustainable Homes February 2008 Department for<br />
Communities and Local Government (DCLG)<br />
· The SUDS Manual 2007 CIRIA C697<br />
· Sustainable drainage systems - Hydraulic, structural and water quality<br />
advice 2004 CIRIA C609.<br />
· Flood and Water Management Act 2010<br />
90 degree end<br />
cap with maintance<br />
access to specific<br />
cover level<br />
Inlet pipes in various diameters<br />
and positions for multipile connections<br />
Pipes can be supplied with strengths to BS<br />
5911 depending on the loading situation,<br />
thus keeping bedding and installed<br />
costs down<br />
Pipes in various diameters<br />
to suit storage required and<br />
site constraints<br />
Sectional construction negates the need for<br />
large open excavations<br />
An example of an effective Easi-Storm system<br />
Flow control chamber with<br />
cast in sump and vortex<br />
flow control device<br />
37<br />
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Water Management<br />
Easi-Hydro Separator<br />
P38<br />
Introduction<br />
<strong>FP</strong> <strong>McCann</strong> have designed and developed a new range Hydrodynamic Separators for the treatment of<br />
urban catchment storm-water runoff¬. The Easi-Hydro Separator provides a cost effective solution for<br />
designers, engineers and contractors involved in the provision of sustainable urban drainage systems. The<br />
Easi-Hydro Separator has no moving parts, requires no power and is constructed in precast reinforced<br />
concrete. All internal components are manufactured in GRP and stainless steel ensuring long asset life.<br />
The Easi-Hydro Separator has been independently tested by WRc and total solids removal rates range from<br />
85 to 92% have been measured. The Easi-Hydro Separator is also effective in the removal of hydrocarbons,<br />
litter and other storm-water debris.<br />
Operation<br />
The Easi-Hydro Separator is specifically designed to remove suspended solids, hydrocarbons and floatable<br />
debris from the storm-water runoff. The Easi-Hydro Separator chamber is constructed in pre-cast reinforced<br />
concrete and supplied complete with a unique, factory installed, GRP flow management module. This<br />
unique design produces low energy vortex flow patterns allowing the solids to settle to the bottom of the<br />
treatment chamber for subsequent removal. Re-suspension of the solids is minimised by provision of a GRP<br />
baffle plate positioned above the solids storage sump. Floatable debris is retained within the Easi- Hydro<br />
Separator and prevented from discharging by a dip outlet pipe and launder channel arrangement.<br />
Flows to treatment are controlled by a specially designed launder channel and inlet pipe arrangement.<br />
Flows in excess of the maximum treatment flow overflow a weir, bypass the treatment zone and directly<br />
discharge through the outlet pipe. This helps to minimize the effects of scour within the treatment<br />
compartment and optimises the performance of the unique Easi-Hydro Separator.<br />
Easi-Hydro Separator<br />
38<br />
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Water Management<br />
Easi-Hydro Separator<br />
P39<br />
Applications<br />
• Housing developments<br />
• Retail parks<br />
• Commercial centres<br />
• Leisure facilities<br />
• Industrial developments<br />
• Highway drainage projects<br />
• Car parks<br />
• Existing surface water sewer discharges<br />
• Sustainable Urban Drainage Schemes<br />
outlet<br />
Inlet<br />
Selection Chart<br />
Part Number PRE EHS/1050 PRE EHS/1200 PRE EHS/1500 PRE EHS/1800 PRE EHS/2100<br />
Chamber Diameter<br />
(mm)<br />
Treatment Flow Rate<br />
(l/sec)<br />
Maximum Flow Rate<br />
(l/sec)<br />
Inlet Pipe Diameter<br />
(mm)<br />
Outlet Pipe Diameter<br />
(mm)<br />
Sediment Storage<br />
Sump (m 3 )<br />
WRc test results are available on request.<br />
1050 1200 1500 1800 2100<br />
15 25 35 50 75<br />
25 35 50 100 150<br />
≤225 ≤300 ≤375 ≤450 ≤525<br />
≤225 ≤300 ≤375 ≤450 ≤525<br />
0.75 0.85 2.50 3.00 3.2<br />
39<br />
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Water Management<br />
Easi-Rain Harvesting Chambers<br />
P40<br />
Easi-Rain by <strong>FP</strong> <strong>McCann</strong> is a bespoke range of precast water storage chambers that are compatible with water<br />
harvesting systems for residential, industrial / commercial and agricultural installations. Capturing rainwater for re-use<br />
offers significant cost savings for the user and benefits the environment by increasing water resources and further<br />
enhancing water amenity. Easi-Rain complies with Environment Agency SUDS (Sustainable Urban Drainage System)<br />
directives.<br />
The basic concept of harvesting rainwater is simple - rainwater is mostly collected from the roofs of buildings - it flows<br />
by gravity through gutters and downspouts and is then filtered and collected by a storage tank. From the tank it can<br />
be recirculated or treated to produce a better quality of recycled water.<br />
Volume Capacity of Storage Chambers<br />
Internal Diameter<br />
(x1000mm)<br />
Litres<br />
Weight<br />
kg<br />
DN1800 1200 1800<br />
DN1800 1500 1900<br />
DN2400 3000 5900<br />
DN2400 5000 7250<br />
DN2400 7000 8700<br />
40<br />
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Tunnels & Shafts<br />
<strong>FP</strong> <strong>McCann</strong> Tunnels and Shafts<br />
P41<br />
The <strong>McCann</strong> range of shaft and tunnel products have been developed to meet the requirements of the latest industry<br />
standards which include the British Tunnelling Society Specification and the Civil Engineering Specification for the<br />
Water Industry. Designed with consideration to the ease of construction and speed of installation, the <strong>McCann</strong> shaft<br />
and tunnelling systems offer strength, stability and overall performance in all types of ground conditions.<br />
Shaft and tunnel products are manufactured in accordance with <strong>FP</strong> <strong>McCann</strong>’s quality management system, BSI<br />
accredited to BS EN 9001.<br />
<strong>Product</strong>s manufactured include:<br />
• Smoothbore Shaft and Tunnel Segments<br />
• Cover and Landing Slabs<br />
• Caisson Shaft Units<br />
• Jacking Pipes<br />
41<br />
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Tunnels & Shafts<br />
Smoothbore Tunnel and<br />
Shaft Segments<br />
P42<br />
<strong>FP</strong> <strong>McCann</strong> has launched and is developing a comprehensive range of smoothbore shaft and tunnel linings. Each size is<br />
specifically designed to meet the tunnelling industry’s exacting and varied needs, recognising the key criteria as being<br />
strength, stability and the capability of performing in all types of ground conditions.<br />
Design Features:<br />
All rings, with the exception of the cutter choker comprise of ordinary segments and two top segments. The top<br />
segments have one tapered cross joint in order that they can be installed with EPDM gasket. The cutter choker comprises<br />
all ordinary segments.<br />
Sealing:<br />
All segmental rings are supplied with a factory fitted EPDM gasket as the primary sealing system that is immediate upon<br />
build.<br />
Connection:<br />
Cross joint connections are made using a spear bolt passing through a pocket in one segment and a plastic socket in<br />
the adjacent segment. Circle joint connections are made using a T bolt passing through a hole in one segment and into<br />
a T box in the adjacent segment. Bolts are designed to fully compress the gasket. All connections are sheradised. (Other<br />
finishes to fittings, including galvanised, are available on request).<br />
Ring Types:<br />
Segmental ring types provided by <strong>FP</strong> <strong>McCann</strong>:<br />
Segmental rings in stock are front or back bolted.<br />
1. Standard rings<br />
2. Corbel rings<br />
3. Recessed rings (standard, choker or cutter choker)<br />
4. Choker rings<br />
5. Combined cutter choker rings<br />
Mix and reinforcement:<br />
Each segment is wet cast to achieve a smooth internal<br />
finish. The concrete mix provides a Design Chemical Class<br />
4 (DC4) with a minimum 28 day characteristic strength of<br />
55 N/mm2. Alternative mixes are available. The segments<br />
are reinforced with either a reinforcing cage or structural<br />
synthetic and steel fibres to suit both design and customer<br />
requirements.<br />
Build Methods:<br />
The segmental rings are suitable for underpinning, caisson<br />
and chimney construction methods.<br />
42<br />
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Tunnels & Shafts<br />
Smoothbore Tunnel and<br />
Shaft Segments<br />
Quality:<br />
F P <strong>McCann</strong> conducts all operations using an Integrated Management System accredited to BS EN ISO 9001.<br />
Key Features and Benefits:<br />
• Smooth internal faces<br />
• Simple locking process<br />
• Speedy installation<br />
• Cost reducing<br />
• Added safety features<br />
• Technical advice and support<br />
P43<br />
<strong>McCann</strong> Smoothbore Shaft Linings<br />
Internal<br />
diameter<br />
(m)<br />
Size (Standard ring)<br />
External<br />
diameter<br />
(m)<br />
Width<br />
(m)<br />
Segments<br />
per ring<br />
(Std ring)<br />
Vol per<br />
ring<br />
(Std ring)<br />
(m³)<br />
Wt per<br />
Standard<br />
ring*<br />
(tonnes)<br />
Standard<br />
segment<br />
weight*<br />
(Kg)<br />
Corbel<br />
segment<br />
weight*<br />
(Kg)<br />
Choker<br />
segment<br />
weight*<br />
(Kg)<br />
Cutter /<br />
choker<br />
seg wt*<br />
(Kg)<br />
Excavations m³ per<br />
standard ring<br />
mm over extrados<br />
Ord Top 0 25 50<br />
Grout<br />
per<br />
ring<br />
(m²)<br />
Circle<br />
(lin m)<br />
Caulking<br />
Cross<br />
(lin m)<br />
3.660 4.060 1.00 4 2 2.43 6.06 1011 1140 1345 12.95 13.27 13.59 12.75 11.58 6.00<br />
4.000 4.400 1.00 5 2 2.64 6.60 942 15.21 15.55 15.90 13.82 12.64 7.00<br />
4.500 4.900 1.00 5 2 2.95 7.38 1055 18.86 19.24 19.63 15.39 14.22 7.00<br />
5.000 5.400 1.00 6 2 3.27 8.17 1021 1156 1354 22.90 23.33 23.76 16.96 15.79 8.00<br />
5.500 5.900 1.00 6 2 3.58 8.95 1119 27.34 27.81 28.27 18.54 17.36 8.00<br />
6.000 6.450 1.00 7 2 4.40 11.00 1222 32.67 33.18 33.70 20.26 18.93 9.00<br />
6.500 6.950 1.00 8 2 4.75 11.88 1188 37.94 38.48 39.04 21.83 20.50 10.00<br />
7.500 7.950 1.00 9 2 5.46 13.65 1241 49.64 50.27 50.90 24.98 23.64 11.00<br />
8.000 8.500 1.00 9 2 6.48 16.20 1473 56.75 57.41 58.09 26.70 25.21 11.00<br />
9.000 9.500 1.00 10 2 7.26 18.16 1514 70.88 71.63 72.38 29.85 28.35 12.00<br />
10.500 11.100 1.00 12 2 10.18 25.45 1818 2284 96.77 97.64 98.52 34.87 33.07 14.00<br />
12.500 13.200 1.00 12 2 14.13 35.32 2523 136.85 137.89 138.93 41.47 39.35 14.00<br />
15.000 15.700 1.00 14 2 16.88 42.20 2637 193.59 194.83 196.07 49.32 47.20 16.00<br />
20.000 20.900 1.00 18 2 28.91 72.28 3614 343.07 344.71 346.36 65.66 62.91 20.00<br />
25.000 25.900 1.00 20 2 35.98 89.95 4089 526.85 528.89 530.93 81.37 78.62 22.00<br />
*Nominal weights. Increase by 5% for sizing of lifting equipment and reduce by 5% for floatation design.<br />
43<br />
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Tunnels & Shafts<br />
Shaft Cover and Landing Slabs<br />
P44<br />
Shaft Cover and Landing Slabs<br />
Reinforced Shaft Cover and Landing Slabs are an integral part of <strong>FP</strong> <strong>McCann</strong>’s shafts and tunnels product range,<br />
manufactured at the Company’s specialist precast concrete facility.<br />
Both cover and landing slabs are cast to design specifications and made to order for ‘just in time’ delivery. On site, the<br />
slabs can be quickly installed and provide an integral secure shaft cover or internal landing.<br />
Sizes:<br />
Cover and Landing slabs are generally circular to match the <strong>McCann</strong> range of smoothbore shaft segments and other<br />
segmental linings. They are available in 1, 2, 3 and 4+ sections. The standard size range is highlighted below. A bespoke<br />
design facility is available for non-standard shapes and sizes.<br />
Standard Slab Dimensions:<br />
Shaft internal<br />
diameter (mm)<br />
Shaft external<br />
diameter (mm)<br />
One piece Cover Slabs<br />
Slab<br />
thickness (mm)<br />
Total slab<br />
weight (T)<br />
2100 2350 250 2.82<br />
2400 2680 275 4.03<br />
2700 3000 275 5.05<br />
3000 3360 300 6.92<br />
3660 4060 325 10.94<br />
Two piece Cover Slabs<br />
Shaft internal<br />
diameter (mm)<br />
Shaft external<br />
diameter (mm)<br />
Slab<br />
thickness (mm)<br />
Total slab<br />
weight (T)<br />
3000 3360 300 6.92<br />
3660 4060 325 10.94<br />
4000 4400 350 13.84<br />
4500 4900 375 18.39<br />
5000 5400 400 23.82<br />
Three piece Cover Slabs<br />
Shaft internal<br />
diameter (mm)<br />
Shaft external<br />
diameter (mm)<br />
Slab<br />
thickness (mm)<br />
Total slab<br />
weight (T)<br />
5000 5400 400 23.82<br />
5500 5900 425 30.21<br />
Four + piece Cover Slabs<br />
Shaft internal<br />
diameter (mm)<br />
Shaft external<br />
diameter (mm)<br />
Slab<br />
thickness (mm)<br />
Total slab<br />
weight (T)<br />
5500 5900 425 30.21<br />
6000 6450 450 38.23<br />
6500 6950 475 46.85<br />
7500 7950 525 67.76<br />
8000 8500 550 81.15<br />
9000 9500 600 110.58<br />
10500 11100 675 169.83<br />
12500 13200 775 275.75<br />
Shaft internal<br />
diameter (mm)<br />
Cover Slabs with RC Beams<br />
Shaft external<br />
diameter (mm)<br />
Slab<br />
thickness (mm)<br />
Number of<br />
RC beams<br />
8000 8500 250 2<br />
9000 9500 250 2<br />
10500 11100 275 2<br />
12500 13200 350 to 250 2, 3 or 4<br />
15000 15700 400 to 300 2, 3 or 4<br />
Cover Slabs with RC Beam or Pre-stressed Beams<br />
Shaft internal<br />
diameter (mm)<br />
Shaft external<br />
diameter (mm)<br />
Slab<br />
thickness (mm)<br />
Number of<br />
RC beams<br />
20000 20900 Special Special<br />
25000 25900 Special Special<br />
One piece Landing Slabs<br />
Shaft internal<br />
diameter (mm)<br />
Slab<br />
diameter (mm)<br />
Slab<br />
thickness (mm)<br />
Total slab<br />
weight (T)<br />
2100 2050 175 1.50<br />
2400 2350 175 1.97<br />
2700 2650 200 2.87<br />
3000 2950 200 3.55<br />
Two piece Landing Slabs<br />
Shaft internal<br />
diameter (mm)<br />
Slab<br />
diameter (mm)<br />
Slab<br />
thickness (mm)<br />
Total slab<br />
weight (T)<br />
3000 2950 200 3.55<br />
3660 3610 225 5.99<br />
4000 3950 250 7.97<br />
4500 4450 275 11.12<br />
5000 4950 300 15.01<br />
5500 5450 325 19.71<br />
6000 5950 350 25.30<br />
Three + piece Landing Slabs<br />
Shaft internal<br />
diameter (mm)<br />
Slab<br />
diameter (mm)<br />
Slab<br />
thickness (mm)<br />
Total slab<br />
weight (T)<br />
6000 5950 350 25.30<br />
6500 6450 375 31.86<br />
7500 7450 425 48.17<br />
8000 7950 450 58.08<br />
9000 8950 500 81.79<br />
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Tunnels & Shafts<br />
Shaft Cover and Landing Slabs<br />
P45<br />
Mix and reinforcement:<br />
Slab sections are wet cast in fabricated steel moulds and steel cage reinforced. The concrete mix design is to a standard<br />
characteristic strength of 55N/mm 2 at 28 days. Alternative mixes are available.<br />
Design Features:<br />
Slabs are designed to resist forces in line with the recommendations of BS 8110: Part 1 (Fill) and super imposed loading<br />
(BS 6399). Where highway trafficking is specified, BD37/01 is referenced.<br />
Design and detailing may be undertaken by <strong>FP</strong> <strong>McCann</strong> or to the to the customers design specification. Reinforced<br />
cover slabs are designed to carry 30 or 45 units HB or loading specific to contract, and landing slabs an imposed load of<br />
5kN/m2. Shaft cover slabs can accommodate up to a maximum of 4.0 metres depth of fill.<br />
Lifting and Handling:<br />
Depending on lifting requirements on site <strong>FP</strong> <strong>McCann</strong> are able<br />
to supply fitted lifting loops or cast in sockets and spherical<br />
head lifting anchors.<br />
Quality standards:<br />
Shaft Cover Slabs and Landing Slabs are manufactured in<br />
accordance with <strong>FP</strong> <strong>McCann</strong>’s quality management system,<br />
BSI accredited to BS EN 9001.<br />
Key Features and Benefits:<br />
• No formwork or ready mixed concrete required<br />
• Simple jointing system<br />
• Speedy installation<br />
• Bespoke design and casting service<br />
• Technical advice and support<br />
45<br />
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Tunnels & Shafts<br />
Caisson Units<br />
P46<br />
<strong>FP</strong> <strong>McCann</strong> manufactures a range of reinforcing units suitable for sinking by the caisson method. Caisson shaft<br />
units can be supplied with diameters of 2100mm up to 4000mm. Caissons are manufactured in accordance with<br />
the requirements of BS EN 1917, and have Kitemark certification where relevant to the scope of BS5911 (2100mm –<br />
3000mm diameters). However 3600mm and 4000mm diameters remain operative within the scope of the ISO9001<br />
accredited Quality Management System.<br />
Open caisson-sinking techniques permit a shaft structure to be progressively sunk, either under its own weight or<br />
with the aid of caisson jacks, in a controlled manner from the surface to a predetermined depth. Caisson shafts are<br />
constructed using a metal cutter ring and base section with rings being added on top as excavation proceeds. The<br />
technique is suited to shaft construction through weak soils, high-plasticity clays, silts, sands and gravels; particularly<br />
below the water table.<br />
<strong>FP</strong> <strong>McCann</strong> Caisson Range<br />
Caissons Shafts<br />
DN<br />
Available Depths (mm) Barrel DN Wall Thickness Lifting Hole<br />
mm 1000 750 500 mm mm Qty per unit<br />
2100 √ √ √ 2350 125<br />
2400 √ √ √ 2680 140<br />
2700 √ √ √ 3000 150<br />
3000 √ √ √ 3360 180<br />
3600 √ √ √ 3970 185<br />
4000* √ √ X 4400 200<br />
*DN4000 supplied as a two piece unit.<br />
3 No. RD24<br />
Wavy Tail Inserts<br />
3 No. RD24<br />
Wavy Tail Inserts<br />
3 No. RD30 Wavy<br />
Tail Inserts<br />
3 No. RD30 Wavy<br />
Tail Inserts<br />
3 No. RD30 Wavy<br />
Tail Inserts<br />
6 No. RD36 Wavy<br />
Tail Inserts<br />
46<br />
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Tunnels & Shafts<br />
Caisson Units<br />
P47<br />
Caisson Rings – Table of Weights (DN 2100-4000)<br />
Caissons<br />
Shafts DN<br />
Cutting Shoe Weight (Kg)<br />
Approx. Weight p/meter Caisson<br />
(with cutting shoe) (Kg)**<br />
Approx. Weight p/meter Caisson<br />
(without cutting shoe)**<br />
mm 10mm 20mm 10mm 20mm Kg<br />
2100 320 581 2590 2851 2270<br />
2400 378 635 3278 3535 2900<br />
2700 441 794 3931 4284 3490<br />
3000 529 953 5209 5633 4680<br />
3600 641 1148 6061 6568 5420<br />
4000* 725 1298 7585 8158 6860<br />
* DN4000 supplied as a two piece unit.<br />
** Nominal weights increase by 5% for sizing lifting equipment and reduce by 5% for floatation design.<br />
Base units may be fitted with a light duty (10mm) or a medium duty (20mm) cutting shoe.<br />
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Tunnels & Shafts<br />
Jacking Pipes<br />
P48<br />
• <strong>FP</strong> <strong>McCann</strong> Jacking Pipes enable pipe installation where the opening of<br />
trenches is neither practical nor cost effective.<br />
• They provide an environmentally suitable solution.<br />
• <strong>FP</strong> <strong>McCann</strong> jacking pipes are made from dense, durable, steel cage reinforced,<br />
sulphate resistant concrete having a minimum strength of 50N/mm 2<br />
• They are manufactured in accordance with BSEN 1916 and BS 5911-1 and<br />
certified by Quality Assessment under the Kitemark Scheme and BS EN ISO<br />
9001.<br />
• Features of <strong>FP</strong> <strong>McCann</strong> jacking products include<br />
- self-lubricating joint gasket (Lamell type F-146)<br />
- built-in handling system with an extensive range to suit most machines and<br />
shields<br />
• <strong>FP</strong> <strong>McCann</strong> is a member of the Pipe Jacking Association<br />
DN*<br />
mm<br />
Pipe<br />
Length Metres<br />
Weight<br />
Kg approx<br />
Bore Diameter<br />
A<br />
mm<br />
Wall Thicknesss<br />
B<br />
mm<br />
Outside Diameter<br />
C<br />
mm<br />
Dimensions<br />
Spigot Length<br />
D<br />
mm<br />
Socket Length<br />
E<br />
mm<br />
Recess<br />
(lead pipe only)<br />
F<br />
mm<br />
450 1 342 450 75 604 115 110 -<br />
450 1.2 410 450 77 604 115 110 -<br />
600 1 500 585 87.5 764 115 110 -<br />
600 1.2 600 585 90 764 115 110 -<br />
600 2.0 1000 585 90 764 115 110 -<br />
900 2.5 2100 904 100 1100 130 125 1060<br />
1000 2.5 2550 980 110 1200 130 125 1160<br />
1200 1.2 1540 1200 115 1430 130 125 1390<br />
1200 2.5 3200 1200 115 1430 130 125 1390<br />
1350 2.5 3900 1350 125 1600 130 125 1560<br />
1500 2.5 4900 1500 140 1780 130 125 1740<br />
1800 2.47 6480 1830 155 2140 134 125 2100<br />
1950 2.35 8170 1950 190 2330 134 125 2290<br />
1950 2.5 8691 1950 190 2330 134 125 2290<br />
1980 2.5 8200 1980 175 2330 134 125 2290<br />
2100 2.5 7850 2076 165 2410 134 125 2370<br />
2400 2.5 11100 2425 200 2825 145 140 2785<br />
Short length pipes<br />
Short length pipes in some of the sizes shown above can be manufactured to order.<br />
<strong>FP</strong> <strong>McCann</strong> is always interested in adding to the above range, and would be pleased to discuss the supply of any sizes not shown.<br />
* The nominal sizes shown take account of current and future European standard sizes.<br />
# These items are not covered by BSEN 1916 and BS 5911 Part 1 but have been designed and tested using the same<br />
criteria.<br />
48<br />
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Infrastructure & Power<br />
P49<br />
Power Infrastructure Cable<br />
Ducting Systems<br />
<strong>FP</strong> <strong>McCann</strong> offers a specialist range of precast reinforced concrete cable troughs and ducting systems used to house<br />
and protect most types of services, including power and communication cables and pipes for gas, water and chemicals.<br />
Easi-Duct access troughs and ducts can be buried underground, located above, or flush with surface levels to provide<br />
protection against accidental or malicious damage and to offer easy access for maintenance and repair.<br />
Three types of flush fitting lids are supplied in either reinforced precast concrete, GRP composite, or steel tray. All are<br />
designed and tested for loading group class to BS EN 124.<br />
Typical Easi-Duct applications include; rail and highway infrastructure; power stations; gas, oil and chemical installations;<br />
industrial, commercial and domestic developments; docks and harbours; water and sewage treatment plants.<br />
Benefits<br />
Compared with the alternatives of direct burying of cables and pipes or overhead suspension, Easi-Duct has a number<br />
of advantages:-<br />
• Carries multiple services for different utility providers<br />
• Non conductive to electricity<br />
• Chemically resistant concrete<br />
• Cables buried at depth are unexposed to weather changes (i.e. freezing or overheating)<br />
• High strength load bearing units<br />
• Easy access for cable repair, splicing or new cable additions<br />
• Whole life costing of precast concrete is lower than other forms of ducting construction<br />
• <strong>FP</strong> <strong>McCann</strong> can produce specialist units moulded to requirement<br />
Design Features<br />
The troughs, ducts and lids are designed and tested for load classes A15, B125, C250 and D400. For loadings E600 and<br />
F900, Easi- Duct systems are designed, tested and manufactured specific to order.<br />
Standard troughs are manufactured with either a 50mm deep rebate to accommodate a class A or B flush fitting lid, or<br />
100mm deep to accommodate class C or D lids.<br />
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Infrastructure & Power<br />
Power Infrastructure Cable<br />
Ducting Systems<br />
P50<br />
Quality<br />
<strong>FP</strong> <strong>McCann</strong> Easi-Duct systems are designed, manufactured and and strength tested to comply with loading criteria as<br />
set out in accordance with BS EN 1433 (Troughs) and BS EN 124 (Lids). All operations are conducted in accordance with<br />
<strong>FP</strong> <strong>McCann</strong>’s quality management system, BSI accredited to BS EN ISO 9001.<br />
Trough Table 1: 1000 wide to 1250 wide<br />
Reference<br />
(width x depth x<br />
length)<br />
1250 x 1250 x 1000<br />
1250 x 1000 x 1000<br />
1250 x 750 x 1000<br />
1000 x 1000 x 1000<br />
1000 x 750 x 1000<br />
1000 x 500 x 1000<br />
Trough Coding<br />
MT 1250 1250<br />
AB SL<br />
MT 1250 1250<br />
CD LL<br />
MT 1250 1000<br />
AB SL<br />
MT 1250 1000<br />
CD LL<br />
MT 1250 750<br />
AB SL<br />
MT 1250 750<br />
CD LL<br />
MT 1000 1000<br />
AB SL<br />
MT 1000 1000<br />
CD LL<br />
MT 1000 750<br />
AB SL<br />
MT 1000 750<br />
CD LL<br />
MT 1000 500<br />
AB SL<br />
MT 1000 500<br />
CD LL<br />
Description<br />
1250W x 1250D x 1000L Trough with 50mm<br />
rebate 5T SWL<br />
1250W x 1250D x 1000L Trough with 100mm<br />
rebate 11.5T SWL<br />
1250W x 1000D x 1000L Trough with 50mm<br />
rebate 5T SWL<br />
1250W x 1000D x 1000L Trough with 100mm<br />
rebate 11.5T SWL<br />
1250W x 750D x 1000L Trough with 50mm<br />
rebate 5T SWL<br />
1250W x 750D x 1000L Trough with 100mm<br />
rebate 11.5T SWL<br />
1000W x 1000D x 1000L Trough with 50mm<br />
rebate 5T SWL<br />
1000W x 1000D x 1000L Trough with 100mm<br />
rebate 11.5T SWL<br />
1000W x 750D x 1000L Trough with 50mm<br />
rebate 5T SWL<br />
1000W x 750D x 1000L Trough with 100mm<br />
rebate 11.5T SWL<br />
1000W x 500D x 1000L Trough with 50mm<br />
rebate 5T SWL<br />
1000W x 500D x 1000L Trough with 100mm<br />
rebate 11.5T SWL<br />
Loading group<br />
Class to BS EN 124<br />
s/w*<br />
nominal<br />
kg<br />
Supplied with Lid<br />
reference<br />
Trough Dimensions (mm)<br />
A B C D E F<br />
A and B 1915 Special to order 1250 1300 1500 1380 1505 1700<br />
C and D 1915 Special to order 1250 1250 1500 1375 1505 1700<br />
A and B 1708 Special to order 1250 1050 1250 1355 1505 1700<br />
C and D 1708 Special to order 1250 1000 1250 1350 1505 1700<br />
A and B 1484 Special to order 1250 800 1000 1330 1505 1700<br />
C and D 1484 Special to order 1250 750 1000 1325 1505 1700<br />
A and B 1539<br />
C and D 1539<br />
A and B 1331<br />
C and D 1331<br />
A and B 1108<br />
C and D 1108<br />
* maximum self weight = nominal self + 5%, which should be used to size lifting equipment<br />
ML 1000 50 ODT A or<br />
ML 1000 50 CDS A<br />
or ML 1000 50 CDS B<br />
ML 1000 100 CDS CD<br />
or ML 1000 100 RC AB<br />
ML 1000 50 ODT A or<br />
ML 1000 50 CDS A<br />
or ML 1000 50 CDS B<br />
ML 1000 100 CDS CD<br />
or ML 1000 100 RC AB<br />
ML 1000 50 ODT A or<br />
ML 1000 50 CDS A<br />
or ML 1000 50 CDS B<br />
ML 1000 100 CDS CD<br />
or ML 1000 100 RC AB<br />
1000 1050 1250 1105 1230 1425<br />
1000 1000 1250 1100 1230 1425<br />
1000 800 1000 1080 1230 1425<br />
1000 750 1000 1075 1230 1425<br />
1000 550 750 1055 1230 1425<br />
1000 500 750 1050 1230 1425<br />
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Infrastructure & Power<br />
Trough Table 2: 350 wide to 750 wide<br />
Power Infrastructure Cable<br />
Ducting Systems<br />
P51<br />
Reference<br />
(width x depth x<br />
length)<br />
Coding<br />
Description<br />
Loading group<br />
Class to BS EN 124<br />
s/w *<br />
nominal<br />
kg<br />
Supplied with<br />
Lid reference<br />
ML 750 50 ODT A or<br />
ML 750 50 CDS A<br />
or ML 750 50 CDS B<br />
ML 750 100 CDS CD or<br />
750W x 750D x 1000L Trough with 50mm<br />
MT 750 750 AB SL<br />
A and B 1115<br />
rebate 5T SWL<br />
750 x 750 x 1000<br />
750W x 750D x 1000L Trough with 100mm<br />
MT 750 750 CD LL<br />
C and D 1115<br />
rebate 11.5T SWL<br />
ML 750 100 RC AB<br />
ML 750 50 ODT A or<br />
750W x 500D x 1000L Trough with 50mm<br />
MT 750 500 AB SL<br />
A and B 923 ML 750 50 CDS A<br />
rebate 5T SWL<br />
750 x 500 x 1000<br />
or ML 750 50 CDS B<br />
750W x 500D x 1000L Trough with 100mm<br />
ML 750 100 CDS CD or<br />
MT 750 500 CD LL<br />
C and D 923<br />
rebate 11.5T SWL<br />
ML 750 100 RC AB<br />
ML 600 50 ODT A or<br />
MT 600 600 600W x 600D x 1000L Trough with 50mm<br />
A,B,C &D 810 ML 600 50 CDS A<br />
ABCD SL<br />
rebate 11.5T SWL<br />
600 x 600 x 1000<br />
or ML 600 50 CDS B<br />
MT 600 600 600W x 600D x 1000L Trough with 100mm<br />
ML 600 100 CDS CD or<br />
A,B,C &D 810<br />
ABCD LL<br />
rebate 11.5T SWL<br />
ML 600 100 RC AB<br />
ML 600 50 ODT A or<br />
MT 600 300 600W x 300D x 1000L Trough with 50mm<br />
A,B,C &D 596 ML 600 50 CDS A<br />
ABCD SL<br />
rebate 11.5T SWL<br />
600 x 300 x 1000<br />
or ML 600 50 CDS B<br />
MT 600 300 600W x 300D x 1000L Trough with 100mm<br />
ML 600 100 CDS CD or<br />
A,B,C &D 596<br />
ABCD LL<br />
rebate 11.5T SWL<br />
ML 600 100 RC AB<br />
ML 350 50 ODT A or<br />
MT 350 300 350W x 300D x 1000L Trough with 50mm<br />
A,B,C &D 450 ML 350 50 CDS A<br />
ABCD SL<br />
rebate 11.5T SWL<br />
350 x 300 x 1000<br />
or ML 350 50 CDS B<br />
MT 350 300 350W x 300D x 1000L Trough with 100mm<br />
ML 350 100 CDS CD or<br />
A,B,C &D 450<br />
ABCD LL<br />
rebate 11.5T SWL<br />
ML 350 100 RC AB<br />
* maximum self weight = nominal self + 5%, which should be used to size lifting equipment<br />
Trough Dimensions (mm)<br />
A B C D E F<br />
750 800 1000 830 955 1125<br />
750 750 1000 830 935 1125<br />
750 550 750 805 955 1125<br />
750 500 750 805 935 1125<br />
570 600 800 630 750 900<br />
570 550 800 630 740 900<br />
570 300 500 600 750 900<br />
570 250 500 600 640 900<br />
350 350 525 385 510 635<br />
350 300 525 385 490 635<br />
51<br />
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Infrastructure & Power<br />
Power Infrastructure Cable<br />
Ducting Systems<br />
P52<br />
Corner and ‘Tee’ Units<br />
Corner, ‘Tee’ troughs and lids are made to order. The units incorporate galvanised steel angles to support lids where<br />
necessary and curved inner corners to allow ease of cable laying. For dimensions and technical specification refer to<br />
the <strong>FP</strong> <strong>McCann</strong> website.<br />
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Infrastructure & Power<br />
Lid Table 1: All sizes<br />
Power Infrastructure Cable<br />
Ducting Systems<br />
P53<br />
Reference<br />
(width x depth x<br />
length)<br />
(width = span width)<br />
Reference<br />
(width x depth x<br />
length)<br />
(width = span width)<br />
Lid Coding<br />
Description<br />
Loading<br />
group<br />
Class<br />
to BS EN<br />
124<br />
s/w*<br />
nominal<br />
kg<br />
Lid Dimensions (mm)<br />
A B C<br />
1000 x 50 x 1000<br />
1000 GRP Open<br />
Open GRP “Dura Tread” Lid to fit 1000 wide trough with 50 deep rebate 1.5T<br />
ML 1000 50 ODT A<br />
Pedestrian Lid<br />
SWL<br />
A 28.6 1224 1214 50<br />
1000 x 50 x 1000<br />
1000 GRP Closed<br />
Closed GRP “Dura Slab” Lid to fit 1000 wide trough with 50 deep rebate 1.5T<br />
ML 1000 50 CDS A<br />
Pedestrian Lid<br />
SWL<br />
A 35.7 1224 1214 50<br />
1000 x 50 x 475<br />
1000 GRP Closed<br />
Closed GRP “Dura Slab” Lid to fit 1000 wide trough with 50 deep rebate 5T<br />
ML 1000 50 CDS B<br />
5T Lid<br />
SWL<br />
B 21.1 1224 1214 50<br />
1000 x 100 x 600<br />
1000 GRP Closed ML 1000 100 CDS Closed GRP “Dura Slab” Lid to fit 1000 wide trough with 100 deep rebate<br />
11.5T Lid<br />
CD<br />
11.5T SWL<br />
C and D 67.1 1224 1204 100<br />
1000 x 100 x 500<br />
1000 5T Concrete<br />
Reinforced concrete Lid to fit 1000 wide trough with 100 deep rebate 5T<br />
ML 1000 100 RC AB<br />
Lid<br />
SWL<br />
A and B 151.1 1224 1204 100<br />
750 x 50 x 1000<br />
750 GRP Open<br />
Open GRP “Dura Tread” Lid to fit 750 wide trough with 50 deep rebate 1.5T<br />
ML 750 50 ODT A<br />
Pedestrian Lid<br />
SWL<br />
A 22.2 949 939 50<br />
750 x 50 x 1000<br />
750 GRP Closed<br />
Closed GRP “Dura Slab” Lid to fit 750 wide trough with 50 deep rebate 1.5T<br />
ML 750 50 CDS A<br />
Pedestrian Lid<br />
SWL<br />
A 27.6 949 939 50<br />
750 x 50 x 475<br />
750 GRP Closed<br />
Closed GRP “Dura Slab” Lid to fit 750 wide trough with 50 deep rebate 5T<br />
ML 750 50 CDS B<br />
5T Lid<br />
SWL<br />
B 16.3 949 939 50<br />
750 x 100 x 600<br />
750 GRP Closed ML 750 100 CDS Closed GRP “Dura Slab” Lid to fit 750 wide trough with 100 deep rebate<br />
11.5T Lid<br />
CD<br />
11.5T SWL<br />
C and D 51.9 949 929 100<br />
750 x 100 x 500<br />
750 5T Concrete<br />
Lid<br />
ML 750 100 RC AB Reinforced concrete Lid to fit 750 wide trough with 100 deep rebate 5T SWL A and B 116.9 949 929 100<br />
600 x 50 x 1000<br />
600 GRP Open<br />
Open GRP “Dura Tread” Lid to fit 600 wide trough with 50 deep rebate 1.5T<br />
ML 750 50 ODT A<br />
Pedestrian Lid<br />
SWL<br />
A 17.4 744 724 50<br />
600 x 50 x 1000<br />
600 GRP Closed<br />
Closed GRP “Dura Slab” Lid to fit 600 wide trough with 50 deep rebate 1.5T<br />
ML 750 50 CDS A<br />
Pedestrian Lid<br />
SWL<br />
A 21.6 744 724 50<br />
600 x 50 x 475<br />
600 GRP Closed<br />
Closed GRP “Dura Slab” Lid to fit 600 wide trough with 50 deep rebate 5T<br />
ML 750 50 CDS B<br />
5T Lid<br />
SWL<br />
B 12.8 744 724 50<br />
600 x 100 x 600<br />
600 GRP Closed ML 750 100 CDS Closed GRP “Dura Slab” Lid to fit 600 wide trough with 100 deep rebate<br />
11.5T Lid<br />
CD<br />
11.5T SWL<br />
C and D 40.6 744 724 100<br />
600 x 100 x 500<br />
600 5T Concrete<br />
Lid<br />
ML 750 100 RC AB Reinforced concrete Lid to fit 600 wide trough with 100 deep rebate 5T SWL A and B 91.4 744 724 100<br />
350 x 50 x 1000<br />
350 GRP Open<br />
Open GRP “Dura Tread” Lid to fit 350 wide trough with 50 deep rebate 1.5T<br />
ML 350 50 ODT A<br />
Pedestrian Lid<br />
SWL<br />
A 11.7 504 494 50<br />
350 x 50 x 1000<br />
350 GRP Closed<br />
Closed GRP “Dura Slab” Lid to fit 350 wide trough with 50 deep rebate 1.5T<br />
ML 350 50 CDS A<br />
Pedestrian Lid<br />
SWL<br />
A 14.6 504 494 50<br />
350 x 50 x 475<br />
350 GRP Closed<br />
Closed GRP “Dura Slab” Lid to fit 350 wide trough with 50 deep rebate 5T<br />
ML 350 50 CDS B<br />
5T Lid<br />
SWL<br />
B 8.6 504 494 50<br />
350 x 100 x 600<br />
350 GRP Closed ML 350 100 CDS Closed GRP “Dura Slab” Lid to fit 350 wide trough with 100 deep rebate<br />
11.5T Lid<br />
CD<br />
11.5T SWL<br />
C and D 27.3 504 484 100<br />
350 x 100 x 500<br />
350 5T Concrete<br />
Lid<br />
ML 350 100 RC AB Reinforced concrete Lid to fit 350 wide trough with 100 deep rebate 5T SWL A and B 61.5 504 484 100<br />
* maximum self weight = nominal self + 5%, which should be used to size lifting equipment<br />
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Railway<br />
Rail <strong>Product</strong>s<br />
P54<br />
As a leading producer of high quality, durable rail products <strong>FP</strong> <strong>McCann</strong> is committed to ensuring quality and best<br />
practice.<br />
<strong>FP</strong> <strong>McCann</strong> holds a large quantity of stock, and manufacture a full range of troughing special products, such as tees,<br />
transitions, curves and our own version of a transformer base/locations base, which are approved to Network Rail<br />
specifications.<br />
<strong>FP</strong> <strong>McCann</strong> is a Link Up and Supply Line approved supplier (Link Up Approval Certificate Number 10844-<br />
25579/75761; Supplier Number 25579 - Network Approval to NR/PS/TEL/00013 and FTN/HQ/SP/P/0001, Certificate<br />
Number: PA 05/01429.<br />
All railway products are manufactured in accordance with <strong>FP</strong> <strong>McCann</strong>’s quality management system, BSI accredited<br />
to BS EN ISO 9001.<br />
For a Railway <strong>Product</strong> brochure with detail of all Rail product<br />
please download from our website or contact any of our sales offices directly.<br />
54<br />
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Fencing <strong>Product</strong>s<br />
P55<br />
From our recently extended factory at Cadeby, we combine over 30 years experience to provide an extensive range<br />
of attractive, durable and practical fencing solutions.<br />
The range includes: slotted posts, with gravel boards to suit; morticed posts; recessed posts; chainlink posts; universal<br />
posts and screed rails.<br />
Our gravel boards are available in a selection of attractive designs including brick and rock-faced patterns.<br />
Concrete fence posts are becoming a popular alternative to wooden posts, offering greater strength and durability,<br />
and of course, will last much longer.<br />
We also manufacture a range of lightweight products - Fenn-Lite - ideally suited for one-man installation, but with<br />
the same strength and durability of our other products.<br />
Available nationwide<br />
Our sales team is on hand to discuss your requirements and can recommend the right product for you.<br />
We can deliver our fencing products anywhere in the UK, or alternatively, you can collect direct from the factory.<br />
All fencing products are manufactured in accordance with <strong>FP</strong> <strong>McCann</strong>’s quality management system, BSI accredited<br />
to BS EN ISO 9001.<br />
For a Fencing <strong>Product</strong> brochure with detail of our range<br />
please download from our website or contact any of our sales offices directly.<br />
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Easi-Kerb<br />
Kerbs & Channels Range<br />
(N. Ireland Only)<br />
P56<br />
Description A - Width (mm) B - Height (mm) C - Length (mm) Number (p/tonne)<br />
Bullnosed 125 255 915 14<br />
Full Batter 125 255 915 16<br />
Half Batter 125 255 915 15<br />
Full Batter 150 255 915 13<br />
Half Batter 150 255 915 14<br />
Channel 125 255 915 15<br />
Flat & Round Top Edgings 50 150 915 60<br />
Dwarf Wall 90 380 915 15<br />
Dropper Kerb 125 255 - 150 915 20<br />
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Bespoke Specialist <strong>Product</strong>s<br />
P57<br />
<strong>FP</strong> <strong>McCann</strong> is able to manufacture special and bespoke products having dedicated wetcast production facilities at<br />
each of it’s locations.<br />
Our dedicated team of concrete engineers and designers are able to provide certified structural detail to units<br />
required for specialist applications. Casting is undertaken by skilled detailers and production operatives in qualitycontrolled<br />
factory conditions.<br />
Bespoke products include:<br />
• Valve Chambers<br />
• Terrace Slabs<br />
• Storage Tanks<br />
• Retaining Walls<br />
• Hydrodynamic Separators<br />
• Protective Walls<br />
• Specialist Kerbs<br />
To find out more about the specials <strong>FP</strong> <strong>McCann</strong> can manufacture contact the sales or technical team at any of our<br />
locations, or email your requirements to precast@fpmccann.co.uk.<br />
57<br />
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Notes<br />
P58<br />
58<br />
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Precast Office Locations<br />
Ellistown<br />
Whitehill Road<br />
Leicestershire<br />
England<br />
LE67 1ET<br />
Alnwick<br />
Little Houghton<br />
Northumberland<br />
England<br />
NE66 3JX<br />
Telford<br />
Doseley<br />
Telford<br />
Shropshire<br />
TF4 3BX<br />
Cadeby<br />
Brasscote Lane<br />
Cadeby, Nuneaton<br />
Warks<br />
CV13 0BB<br />
Tel: 01530 240000<br />
Fax: 01530 240013<br />
Tel: 01665 577653<br />
Fax: 01665 577711<br />
Tel: 01952 630300<br />
Fax: 01952 501537<br />
Tel: 01455 290780<br />
Fax: 01455 292189<br />
Head Office<br />
Knockloughrim Quarry<br />
3 Drumard Road<br />
Magherafelt<br />
BT45 8QA<br />
Tel: 028 7964 2558<br />
Fax: 028 7964 4224<br />
www.fpmccann.co.uk<br />
precast@fpmccann.co.uk