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2011 Version 1<br />

<strong>Product</strong> <strong>Selector</strong><br />

www.fpmccann.co.uk


Precast Concrete<br />

Civil Engineering Systems<br />

<strong>FP</strong> <strong>McCann</strong> is the UK’s market leader in the manufacture, supply and delivery of precast concrete drainage products.<br />

The standard range includes a full choice of concrete flexible jointed pipes from DN 225 to DN 2400 including bends,<br />

junctions and fittings. Complementary products to complete a pipeline system, include manhole bases and chamber<br />

rings, catch-pits, headwalls and gully pots. <strong>FP</strong> <strong>McCann</strong> is a member of the Concrete Pipeline Systems Association<br />

(CPSA).<br />

Our comprehensive precast concrete business extends to include products such as shaft and tunnel segments, power<br />

cable ducting, railway components and concrete fencing posts and panels, as well as a bespoke product service to<br />

customer specification.<br />

Modern manufacturing plants at Alnwick (Northumberland), Ellistown (Leicestershire), Cadeby (Warks), Telford<br />

(Shropshire) and Knockloughrim (Northern Ireland) incorporate the latest computerised batching, distribution, casting,<br />

curing and handling systems and are operated by skilled and experienced workforces to ensure consistency of quality.<br />

Their geographical spread gives us an unrivalled ability to serve the construction industry throughout the UK and<br />

Ireland.<br />

All our operations are carried out under the auspices of our Integrated Management System, which is accredited to ISO<br />

9001 and ISO 18001. We hold BSI kitemark accreditation and applicable products are manufactured to the relevant<br />

parts of BS EN 1916 and BS EN1917.<br />

In order to achieve the DC4 design chemical class the raw materials and manfacturing processes meet the design<br />

criteria prescribed in BRE Special Digest 1:2005 Concrete in aggressive ground; and are designed for both surface and<br />

foul water applications. It is reasonable to expect a correctly designed, installed and maintained pipe line system to<br />

achieve a service life in excess of 100 years.<br />

This product guide is intended to provide specifiers and contractors with details of the broad range of <strong>FP</strong> <strong>McCann</strong>’s<br />

precast concrete civil engineering products, including basic information on testing and laying of spigot and socket<br />

pipes. Should you require additional information, please contact our Support Team on one of the main contact<br />

numbers. The following sources may also be of assistance:<br />

P1<br />

Technical information<br />

• <strong>FP</strong> <strong>McCann</strong> Easi-Base brochure<br />

• <strong>FP</strong> <strong>McCann</strong> quality section of our website at www.fpmccann.co.uk<br />

• Concrete Pipeline Systems Association (CPSA) “Complete Technical Guide”<br />

• WRc’s Sewers for Adoption<br />

• Civil Engineering Specification for Water Industry<br />

General Information<br />

• <strong>FP</strong> <strong>McCann</strong> website: www.fpmccann.co.uk<br />

• CPSA website: www.concretepipes.co.uk<br />

• Pipe Jacking Association website: www.pipejacking.org<br />

Accrediation<br />

• BSI 5911 Kitemark accredited<br />

• Quality Management System accredited to ISO 9001<br />

• ISO 18001 Health & Safety Management<br />

• WRc approved Easi-Base DN1200 - DN2100<br />

<strong>FP</strong> <strong>McCann</strong><br />

<strong>FP</strong> <strong>McCann</strong> is the trading name of F.P. <strong>McCann</strong> Limited, incorporated in Northern Ireland, number N.I. 13563.<br />

1<br />

www.fpmccann.co.uk<br />

precast@fpmccann.co.uk


Contents<br />

P2<br />

Drainage<br />

Spigot & Socket Pipes 3-4<br />

Easi-Flex Oblique Tumbling Junction 5<br />

Easi-Flex Square Tumbling Junction 6<br />

Easi-Flex Sealing System 7<br />

Easi-Lift Pipe Lifter 8<br />

Easi-Flex Anchor System 9<br />

Easi-Slide Wall Pipes 10<br />

Easi-Slide Pipes 11<br />

Easi-Slide Handling Instructions 12<br />

Handling & Laying Instructions 13<br />

Easi-Flex Joint Gaps 14<br />

Manhole Chamber 15<br />

Manhole Soakaways 16<br />

Wide Wall Manhole Chambers 17-18<br />

DN4000 Manhole Chamber 19<br />

Recommended Site Work Practice 20<br />

Manhole Cover Sabs & Accessories 21<br />

Adjusting Units & Corbel Slabs 22<br />

Easi-Safe Fall Arrest System 23<br />

House Inspection Chambers 24<br />

Gullies & Slabs Range 25<br />

DN1200 Easi-Base (Polypropylene -lined) 26<br />

DN1200 Easi-Base Dimensions 27<br />

DN1500 - DN1800 Easi-Base (GRP & Unlined) 28<br />

<strong>FP</strong>M Tools AutoCAD Toolbar 29<br />

Easi-Pit (DN1050 Catch-Pit) 30<br />

Headwalls & Silt Traps 31<br />

Easi-Flow Chamber 32<br />

Plastic Encapsulated Ladders & Rungs 33<br />

Handhold & Entry Pole System 34<br />

Easi-Box Culverts 35-36<br />

Water Management<br />

Easi-Storm Attenuation Systems 37<br />

Easi-Hydro Separator 38-39<br />

Easi-Rain Harvesting Chambers 40<br />

Tunnels & Shafts<br />

<strong>FP</strong> <strong>McCann</strong> Tunnels & Shafts 41<br />

Smoothbore Tunnel & Shaft Segments 42-43<br />

Shaft Cover & Landing Slabs 44-45<br />

Caisson Units 46-47<br />

Jacking Pipes 48<br />

Infrastructure & Power<br />

Power Infrastucture Cable Ducting Systems 49-53<br />

Railway<br />

Rail <strong>Product</strong>s 54<br />

Fencing<br />

Fencing <strong>Product</strong>s 55<br />

Kerbs & Channels<br />

Kerbs & Channels Range 56<br />

Bespoke Specialist <strong>Product</strong>s 57<br />

2<br />

www.fpmccann.co.uk<br />

precast@fpmccann.co.uk


Drainage<br />

Spigot & Socket Pipes<br />

P3<br />

Easi-Flex Standard Pipes<br />

Easi-Flex Rocker Pipes<br />

C<br />

B A<br />

A B<br />

C<br />

Easi-Flex Standard Pipes<br />

Nominal Size DN #225 300 375 450 525 600 675 750 825 900 1050 1200 *1350 *1500 *1800 *2100<br />

Internal Diameter A 225 300 375 450 525 600 675 750 805 900 1050 1200 1350 1500 1800 2100<br />

Barrel Diameter B 335 416 505 590 685 790 n/a 996 n/a 1080 1266 1460 1620 1800 2130 2460<br />

Socket Diameter C 392 497 575 665 760 852 960 1060 1130 1235 1420 1590 1800 2010 2380 2650<br />

Effective Length mm 1700 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500<br />

Approx. Weight Kg. 230 449 590 729 974 1245 1818 2158 1691 2057 2756 3626 4416 5330 7302 9160<br />

Reinforced N N N N N N N N Y Y Y Y Y Y Y Y<br />

Approx. Pipes per load 150 62 50 40 30 22 15 13 17 13 10 8 6 5 4 3<br />

Chamber Ring to suit 1050 1200 1350 1500 1800 CONSULT CLIENT<br />

MOL Availability Y Y Y Y Y Y Y Y Y Y Y Y N N N N<br />

Crushing Strengths Kn/M 27 36 45 54 63 72 81 90 99 108 126 144 162 180 216 252<br />

# Nominal size DN225 – Ireland Only<br />

Easi-Flex Rocker Pipes<br />

Effective Length mm 600 600 600 600 600 600 1000 1000 1250 1250 1250 1250 1250 1250 1250<br />

Approx. Weight Kg. 60 138 176 219 287 358 800 950 1021 1021 1197 1606 2022 2754 4442<br />

* Easi-Lift Anchors Available<br />

3<br />

www.fpmccann.co.uk<br />

precast@fpmccann.co.uk


Drainage<br />

Spigot & Socket Pipes<br />

P4<br />

B<br />

A<br />

C<br />

A<br />

B<br />

Easi-Flex Socket Butt Pipes Easi-Flex Spigot Butt Pipes<br />

Easi-Flex Socket Butt Pipes<br />

Nominal Size DN 300 375 450 525 600 675 750 825 900 1050 1200 1350 1500 1800 2100<br />

Effective Length mm 600 600 600 600 600 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250<br />

Approx. Weight Kg. 60 138 176 219 287 358 853 1014 795 1140 1513 1956 2427 2967 4103<br />

Easi-Flex Spigot Butt Pipes<br />

Effective Length mm 600 600 600 600 600 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250<br />

Approx. Weight Kg. 60 100 134 165 222 284 775 924 741 923 1235 1648 2004 2377 3168<br />

E<br />

All junctions are to be fitted on their side.<br />

Junctions are not designed for vertical<br />

surface compaction and need to be<br />

surrounded in concrete.<br />

Easi-Flex Fastfit Junctions (Ex-UK)<br />

Nominal Size DN 300 375 450 525 600 675 750 825 900 1050 1200 1350 1500 1800<br />

Branch Size E 150 150 150 150 150 150 150 150 150 150 150 150 150 150<br />

Effective Length mm 600 600 600 600 600 1000 1000 1250 1250 1250 1250 2500 2500 2500<br />

Approx. Weight Kg. 138 176 219 287 358 800 950 1021 1197 1606 2022 4814 5950 8233<br />

Pipe Lubricant*<br />

Pipes should only be joined using an <strong>FP</strong> <strong>McCann</strong> approved lubricant<br />

Nominal size DN 225 300 375 450 525 600 675 750 825 900 1050 1200 1350 1500 1800 2100<br />

No. of joints per Kg. 32 27 22 18 15 13 12 10 9 9 8 7 6 5 4 4<br />

* Sold in 2.5kg Tubs<br />

4<br />

www.fpmccann.co.uk<br />

precast@fpmccann.co.uk


Drainage<br />

Easi-Flex Oblique<br />

Tumbling Junction<br />

P5<br />

Instructions as to use:-<br />

Please supply pipe diameter and invert levels only. <strong>FP</strong> <strong>McCann</strong> will complete the remaining details and return by fax<br />

for customer approval.<br />

Fax: 01530 240013<br />

Fax: 028 7964 4224 (N.Ireland)<br />

5<br />

www.fpmccann.co.uk<br />

precast@fpmccann.co.uk


Drainage<br />

Easi-Flex Square<br />

Tumbling Junction<br />

P6<br />

All bends are<br />

manufactured<br />

to ±4° tolerance<br />

Instructions as to use:-<br />

Please supply pipe diameter and invert levels only. <strong>FP</strong> <strong>McCann</strong> will complete the remaining details and return by fax<br />

for customer approval.<br />

Fax: 01530 240013<br />

Fax: 028 7964 4224 (N.Ireland)<br />

6<br />

www.fpmccann.co.uk<br />

precast@fpmccann.co.uk


Drainage<br />

Easi-Flex Sealing System<br />

P7<br />

Easi-Flex Integrated Seal<br />

• Cast in Seal<br />

• Self Aligning<br />

• Faster and Easier Jointing<br />

Rubber seal on<br />

socket of pipe<br />

Polystyrene covers to be<br />

removed from new pipes<br />

before use<br />

Easi-Flex System – Glipp Sealing System<br />

Widely used throughout Europe, the Glipp system is designed to improve joint<br />

performance, whilst making life easier for ‘the man in the trench’.<br />

• Reliable Joints<br />

• Watertight Joints<br />

• Simplified Jointing<br />

• Long, Reliable Service Life<br />

Easi-Flex is a system in which the seal forms an integrated part of the pipe joint. The<br />

position of the sealing ring is fixed in the socket, which guarantees watertight and<br />

secure pipe joints.<br />

The Easi-Flex joint is a sliding joint. This requires the application of lubricant to the<br />

spigot prior to assembly. Sliding joints have an advantage that, if sand, gravel or clay<br />

stick on the spigot, they are easily wiped off the sealing surface during assembly. The<br />

Cast-in protective strip ensures the seal is in the correct position during manufacture.<br />

The Protective Strip also ensures that the pipe socket is ‘clean’ and free from dirt,<br />

stones, mud etc... prior to jointing. The Protective Strip is made of a non-toxic cellular<br />

plastic material. Details are available upon request.<br />

7<br />

www.fpmccann.co.uk<br />

precast@fpmccann.co.uk


Drainage<br />

Easi-Lift Pipe Lifter<br />

P8<br />

The new ‘Easi-Lift Pipe Lifter’ has been designed as an excavator<br />

attachment solely for use in the lifting and laying of concrete<br />

pipes. All moving parts are mechanical and do not require the<br />

excavator to have additional hydraulics. This pipe lifter has been<br />

built with the safety of the user in mind.<br />

Safety Features<br />

Offloading - the banks man is not required to enter a trailer to offload.<br />

Installation - ground workers are not required in the trench during<br />

the actual pipe installation (i.e. whilst the excavator is working)<br />

The Easi-Lift Pipe Lifter offers a user friendly solution in pipe<br />

installation, and has the following unique benefits and features:<br />

• 30 degree tilt for guiding the pipe into position.<br />

• Swivel plate - allowing the AP1 Pipe Lifter to turn at 90 degree<br />

intervals.<br />

• Tested to a safe working load (S.W.L) 3700kg.<br />

• Saves time in installation<br />

• Increases safety during installation<br />

• Provides easy access to apply joint lubricant prior to positioning<br />

Technical Information<br />

Pipe dimensions: DN300 - DN1200<br />

Max Length: 2500mm<br />

Main Dimension: H=1600mm L=1530mm<br />

Pipe Lifter Weight: Approx 600kg<br />

All reference to testing needs to state S.W.L 3700kg<br />

Safety is paramount, as with all lifting equipment the Pipe Lifter<br />

must be used in accordance with site safety practises.<br />

This product is recognised by the Concrete Pipeline Systems<br />

Association (CPSA) - www.concretepipes.co.uk (handling and<br />

installation<br />

8<br />

www.fpmccann.co.uk<br />

precast@fpmccann.co.uk


Drainage<br />

Easi-Flex Anchor System<br />

P9<br />

<strong>FP</strong> <strong>McCann</strong> pipes from DN1350 should be handled using our purpose designed Easi-Flex Anchor System.<br />

Special lifting Anchors can be cast into pipes at manufacture. A Universal Head Link (Available from <strong>FP</strong><br />

<strong>McCann</strong>) can then be hooked onto the exposed anchor heads to lift the pipe.<br />

Use the equal lengths (1 & 2) for lifting the pipe.<br />

Join the longer chain (3) onto the pipe already laid<br />

and place the shorter length (2) onto the hook.<br />

The pipe can then be jointed without moving the jib<br />

of the crane.<br />

WARNING<br />

When Lifting ≥45°<br />

Inclined pull only<br />

Engaging and disengaging the eye<br />

The chain set<br />

1<br />

2<br />

3<br />

Jointing<br />

Lifting & handling<br />

1<br />

3<br />

2<br />

1<br />

2<br />

Nominal size DN 225 300 375 450 525 600 675 750 825 900 1050 1200 1350 1500 1800 2100 2400<br />

Anchor Availability X X X X X X X X X X X X Y Y Y Y Y<br />

Easi-Flex anchor system available from 1350mm diameter upwards<br />

(Available in DN1200 in NI only)<br />

9<br />

www.fpmccann.co.uk<br />

precast@fpmccann.co.uk


Drainage<br />

Easi-Slide In Wall Pipes<br />

P10<br />

Easi-Slide Standard Pipes (Wet-Cast Ex-Alnwick)<br />

Nominal Size DN 1800 2100 2400<br />

Internal Diameter A 1830 2076 2380<br />

Barrel Diameter B 2140 2410 2750<br />

Effective Length C 2500 2500 2500<br />

Approx. Weight Kg. 6525 7960 10070<br />

Pipes per Load Qty 4 3 2<br />

Easi-Slide Spigot/Socket Butt Pipes<br />

Nominal Size DN 1800 2100 2400<br />

Internal Diameter A 1830 2076 2380<br />

Barrel Diameter B 2140 2410 2750<br />

Effective Length C 1250 1250 1250<br />

Approx. Weight Kg. 3370 4095 5195<br />

Easi-Slide Rocker Pipes (Wet-Cast Ex-Alnwick)<br />

Nominal Size DN 1800 2100 2400<br />

Internal Diameter A 1830 2076 2380<br />

Barrel Diameter B 2140 2410 2750<br />

Effective Length C 1250 1250 1250<br />

Approx. Weight Kg. 3310 4010 5040<br />

Fastfits Available<br />

150mm Super sleeve<br />

made to order<br />

Note: All junctions are to be fitted on their side. Junctions are not designed for vertical surface compaction.<br />

10<br />

www.fpmccann.co.uk<br />

precast@fpmccann.co.uk


Drainage<br />

Easi-Slide Pipes<br />

P11<br />

Easi- Slide Spigot Butt Pipes<br />

Nominal Size DN 1800 2100 2400<br />

Internal Diameter A 1830 2076 2380<br />

Barrel Diameter B 2140 2410 2750<br />

Effective Length C 1250 1250 1250<br />

Approx. Weight Kg. 3020 3610 4670<br />

Easi-Slide Two Piece Bends (Wet-Cast Ex-Alnwick)<br />

Nominal Size DN 1800 2100 2400<br />

Internal Diameter A 1830 2076 2380<br />

All bends are<br />

manufactured<br />

to ±4° tolerance<br />

Angle θ° 11.25 √ √ √<br />

Angle θ° 22.5 √ √ √<br />

Angle θ° 45 √ √ √<br />

11<br />

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Drainage<br />

Easi-Slide Handling Instructions<br />

P12<br />

Easi-slide Lifting Chains<br />

A<br />

B<br />

C<br />

Nominal size 1800 2100 2400<br />

Medium Duty Chain Set 3 3 X<br />

Heavy Duty Chain Set X X 3*<br />

*Only suitable for Lifting not Jointing<br />

Ensure the tension is even.<br />

Do not use Lubricants when jointing Easi-Slide Pipes<br />

Ensure each pipe to be laid is aligned with the laid<br />

pipeline and is fully supported along its length.<br />

Recommended method of joining pipes is shown below.<br />

A<br />

B<br />

C<br />

12<br />

Handling/Lifting Instructions<br />

Pipe Diameters DN1800 to DN2400 are designed and<br />

manufactured to incorporate Easi-Lift jointing and<br />

lifting system.<br />

Easi-Lift System<br />

A<br />

The Lift<br />

To lift the pipes, select the two short legs A and B on<br />

the chain set. Place the spherical coupling over the cast<br />

in anchor and engage by turning the tail of the head<br />

link down to the concrete. The pipe can then be lifted<br />

as normal.<br />

Never pass slings or other lifting appliances through<br />

the barrel and never lift more than one pipe at a time.<br />

Jointing<br />

C<br />

B<br />

Ensure that the seal is of the correct size, and is not<br />

damaged.<br />

Ensure pipe sockets and spigots are not damaged.<br />

Position the rubber ring on the end of the spigot end.<br />

www.fpmccann.co.uk<br />

Easi-Lift joint<br />

To joint the pipe using the chain system. Attach the long<br />

leg C to the already laid pipe and the short leg B to the<br />

pipe to be laid. Take up the slack in the chains with the<br />

lifting pulley over the anchor of the laid pipe, and increase<br />

the upward force to joint the pipes. When jointed, ensure<br />

that there is no excessive slew or misalignment, this can<br />

easily be checked by reference to the joint gap.<br />

Joint Gap<br />

Notes:<br />

1. All dimensions are in mm.<br />

2. Weights in kg are based on a concrete density of<br />

2500kg/m³.<br />

3. Where relevant pipes are manufactured in<br />

accordance with BS EN 1916.<br />

4. Note right hand or left hand junctions (viewed<br />

socket to spigot) should be specified when<br />

ordering reduced junctions in pipe diameters<br />

DN1800 and above.<br />

5. Note lifting chains are not suitable for joining<br />

purposes in pipes of diameter DN2400. Joint in the<br />

traditional method.<br />

6. All junctions to be installed on their side only.<br />

precast@fpmccann.co.uk<br />

WARNING<br />

When Lifting ≥45°<br />

Inclined pull only


Drainage<br />

Handling & Laying Instructions<br />

P13<br />

Recommended Site Work Practice – Open Cut Flexible Jointed Pipes<br />

Handling & Storing Pipes<br />

1. Time and place of off-loading should be agreed before the units arrive at site. The contractor should provide suitable equipment for off-loading, stacking and<br />

stringing out of pipes on site.<br />

2. Off-loading should take place at the nearest hard road to the point of installation. To ensure the safety of all personnel, units must be left in a stable position<br />

well clear of the edge of the trench.<br />

3. Pipes should be inspected before off-loading to ensure that materials delivered correspond to order placed.<br />

4. Pipes should be carefully checked during off-loading to ensure no units are damaged. Any discrepancies should be<br />

recorded on the delivery docket.<br />

5. Where stacking is necessary, this should be done on level ground and the bottom layer of pipes securely chocked to<br />

prevent the stack from collapsing. Pipes should be supported under the barrel so that the socket is free of load so that the<br />

jointing faces are not damaged. They should preferably be stacked barrel to barrel with sockets hanging over alternative<br />

sides.<br />

6. For safety reasons and to prevent damage to the lower layers of pipe in the stack, pipes should not be loaded or stacked<br />

in a greater number of layers than is shown in the table below.<br />

7. Avoid damage when handling, especially to ends of concrete pipes. Never drag or roll pipes over the ground.<br />

Note: <strong>FP</strong> <strong>McCann</strong> Easi-Flex pipes from DN1350 can be handled using our purpose designed Anchor System. Special lifting<br />

Anchors can be cast into pipes at manufacture. A Universal Head Link (Available from <strong>FP</strong> <strong>McCann</strong>) can then be hooked<br />

onto the exposed anchor heads to lift the pipe. Lifting Anchors are fitted to order.<br />

Laying Pipes<br />

1. Trench Excavation - The trench should be excavated to the line, gradient and width indicated in the contract documents or as agreed with the engineer. The<br />

safety of the public and site personnel is of paramount importance and care should be taken to ensure personal safety at all times.<br />

2. Trench Width - Any increase in trench width above that specified could increase the load on the pipe; increasing the quantity of excavation and the bedding<br />

material required. A trench narrower than the specified width may impede the proper placing of bedding or backfill material or the correct jointing of pipes.<br />

3. Formation - Uniform support along the pipeline is essential. Rock outcrops and soft zones, which can cause differential settlement should be dug out and<br />

replaced with compacted specified backfill material. De-watering may be necessary during pipe laying and subsequent backfilling operations. The specified<br />

bedding material shall be placed as detailed in the contract specification and trimmed to ensure uniform support of the pipe throughout the length of its barrel.<br />

Recesses should be prepared for the pipe sockets.<br />

4. Pipe Laying - Before being lowered into the trench, pipes and fittings should be inspected to ensure that they have not been damaged during handling and<br />

storage on site. Units should be lowered carefully into the trench using recognised lifting tackle such as the Easi-Lift mechanical pipe lifter.<br />

5. Jointing - Using our integral Easi-Flex Sealing System all pipe spigots must be fully lubricated with the pipe lube supplied just prior to being lowered into the<br />

trench. Please note, pipes should only be joined using an <strong>FP</strong> <strong>McCann</strong> approved lubricant. The socket of the laid pipe should at this stage be prepared by<br />

removing the polystyrene forming ring to leave a clean seal free from debris. The adjoining pipe should be lowered into position as level as possible centring the<br />

pipe spigot with the seal of the laid pipe so that the pipes are in line. On achieving this apply pressure to the socket end of the adjoining pipe using a substantial<br />

piece of timber to protect the pipe from damage when pushing the pipe home.<br />

6. Testing - Acceptance tests on the completed pipeline give an indication of the level of control of workmanship and materials during construction.<br />

7. Visual Testing - Check for obstructions and debris within the pipe, the structural soundness of pipes, that joints are properly sealed and that the pipe invert is<br />

even. Note: pipes smaller than DN750 may be inspected from manholes or by means of TV cameras.<br />

8. Water Tightness - The water tightness of a pipeline may be checked using a water or air test. Such tests will reveal the existence of cracked or porous pipes<br />

or faulty joints. These tests should be made during and after laying and before backfilling. The test method will be detailed in the contract specification or<br />

referenced to an appropriate code of practice. In certain circumstances (e.g. where the distance between manholes is great, or when site conditions are such<br />

that backfilling must take place immediately or when laying small diameter pipelines), it is recommended that the pipeline be tested at regular intervals (say<br />

every 3 pipes) during construction.<br />

9. Backfilling - After inspection and testing backfilling should proceed. The attention given to backfill selection is of great importance. The placing and compaction<br />

of inappropriate backfill may cause damage to a new pipeline. The structural strength of the completed pipeline depends as much on good site workmanship<br />

as on the strength of individual pipes. Consequently all backfill material must be selected and placed as detailed in the contract specification or recognised code<br />

of practice.<br />

Note: For additional information on laying pipes see the CPSA website.<br />

www.concretepipes.co.uk/technicalguides/index.html<br />

2.0 M Max<br />

Chocks<br />

DN<br />

No of layers<br />

300 - 375 4<br />

450 - 600 3<br />

750 - 900 2<br />

> 1050 1<br />

13<br />

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Drainage<br />

Easi-Flex Joint Gaps<br />

P14<br />

Pipe DN Nominal Joint Gap Maximum Joint Gap Maximum Deflection<br />

225 4mm 20mm 2 Deg<br />

300 4mm 34mm 2 Deg<br />

375 4mm 34mm 2 Deg<br />

450 4mm 34mm 2 Deg<br />

525 4mm 34mm 2 Deg<br />

600 4mm 34mm 2 Deg<br />

675 4mm 34mm 1Deg<br />

750 4mm 34mm 1 Deg<br />

825 4mm 34mm 1 Deg<br />

900 4mm 34mm 1 Deg<br />

1050 4mm 34mm 1 Deg<br />

1200 5mm 36mm 1 Deg<br />

1350 5mm 36mm 0.5 Deg<br />

1500 5mm 36mm 0.5 Deg<br />

1800 7mm 41mm 0.5 Deg<br />

2100 7mm 41mm 0.5 Deg<br />

The maximum joint is calculated (seal gauge point - spigot chamfer - tolerance + nominal joint gap)<br />

or for DN450mm (55mm - 20mm - 5mm + 4mm = 34mm).<br />

14<br />

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Drainage<br />

WARNING<br />

When Lifting ≥45°<br />

Inclined pull only<br />

Manhole Chambers<br />

B<br />

A<br />

D<br />

P15<br />

Manhole Chambers (Tongue & Groove Joint)<br />

Tongue and Groove Joint Profile<br />

Nominal<br />

Available Depth of Section<br />

Size<br />

(DN) 1000mm 750mm 500mm 250mm<br />

Wall<br />

Thickness<br />

mm<br />

litres/<br />

meters<br />

Barrel<br />

Diameter<br />

mm<br />

Approx<br />

Weight<br />

Kg. (p/meter)<br />

Approx. <strong>Product</strong>s<br />

per load<br />

Qty.(meter)<br />

Lifting Hole<br />

Qty/dia<br />

(p/Unit)<br />

900 √ √ √ √ 70 656 1040 520 38 3x45mm dia<br />

1050 √ √ √ √ 80 894 1210 690 34 3x45mm dia<br />

1200 √ √ √ √ 90 1167 1380 880 26 3x45mm dia<br />

1350 √ √ √ 95 1478 1540 1050 22 3x45mm dia<br />

1500 √ √ √ 105# 1824 1710 1300 16 3x45mm dia<br />

1800 √ √ √ 115 2544 2030 1750 12 3x45mm dia<br />

2100 √ √ √ 125 3464 2350 2040 10 4x50mm dia<br />

2400 √ √ √ 140 4514 2680 2790 8 4x50mm dia<br />

2700 √ √ √ 150 5725 3000 3370 8 4x50mm dia<br />

*3000 Alnwick √ √ √ 180 7069 3360 3850 6 4x50mm dia<br />

*3000 Telford √ √ √ 210 7069 3420 5050 5 4x50mm dia<br />

**3600 √ √ √ 185 10179 3970 5400 5 4x50mm dia<br />

**4000 √ √ 200 12566 4400 6800 1.5 6x50mm dia<br />

Dia ± 5mm<br />

MOL from 900-2700 Upon Request<br />

<strong>Product</strong> Information<br />

# Ellistown as per table above, DN 1500 Manhole Rings Ex-Knockloughrim have a wall thickness of 95mm and a Barrell diameter of<br />

1690mm.<br />

* DN 3000 - Please Note wall thickness details between Telford and Alnwick product.<br />

** DN 3600 and DN 4000 are not covered by the British Standard (Non-Kitemark), but comply with all relevant provisions of the European<br />

Standard. DN 4000 is supplied in two halves (see seperate jointing instructions).<br />

• Manhole chambers ex-Ellistown from DN1800 - DN4000 have 4 lifting points. Manholes less than DN1800 have 3 lifting points.<br />

• Manhole chambers ex-Knockloughrim from DN3000 - DN4000 have 4 lifting points. Manholes less than DN3000 have 3 lifting points.<br />

15<br />

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Drainage<br />

Manhole Soakaways<br />

P16<br />

16<br />

Manhole Soakaway Chambers<br />

Nominal Size<br />

Sealing Strip<br />

Nominal Size<br />

(DN)<br />

No. of 75mm holes per Chamber<br />

(DN) 1000mm 750mm 500mm<br />

Sealant Size<br />

(metres)<br />

Wall Thickness<br />

www.fpmccann.co.uk<br />

No. of rolls p/joint<br />

(metres)<br />

precast@fpmccann.co.uk<br />

Sealant required<br />

Qty.<br />

900 20x20x4m 0.88 1<br />

1050 20x20x4m 1.00 1<br />

1200 20x40x4m 1.13 2<br />

1350 20x40x4m 1.25 2<br />

1500 20x40x4m 1.38 2<br />

1800 20x40x4m 1.63 2<br />

2100 20x40x4m 1.88 2<br />

2400 20x40x4m 2.13 3<br />

2700 20x40x4m 2.38 3<br />

3000 12x120x6m 1.75 2<br />

3600 12x120x6m 2.08 3<br />

4000 12x120x6m 2.33 3<br />

Please note this is a guideline based on sealant supplied by <strong>FP</strong> <strong>McCann</strong> only.<br />

mm<br />

litres/<br />

meters<br />

Barrel Diameter<br />

mm<br />

Approx Weight<br />

Kg. (p/metre)<br />

Approx. <strong>Product</strong>s<br />

per load<br />

Qty.<br />

900 11 9 6 70 656 1040 520 46<br />

1050 11 9 6 80 894 1210 690 34<br />

1200 13 10 7 90 1167 1380 880 26<br />

1350 15 12 8 95 1478 1540 1050 22<br />

1500 16 12 8 105# 1824 1710 1300 18<br />

1800 19 15 10 115 2544 2030 1750 12<br />

2100 22 17 11 125 3464 2350 2040 10<br />

2400 26 20 13 140 4514 2680 2790 8<br />

2700 29 22 15 150 5725 3000 3370 6<br />

3000 ALNWICK 32 24 16 180 7069 3360 3830 6<br />

3000 TELFORD 32 24 16 210 7069 3420 5050 5<br />

**3600 40 30 20 185 10179 3970 5400 5<br />

**4000 45 34 23 200 12566 4400 6800 1.5<br />

# See page 15 Manhole Chambers ** DN3600/4000 - See Page 15 Manhole Chambers


Drainage<br />

Wide Wall Manhole Chambers<br />

P17<br />

DN 1200mm Wide Wall Manhole Chamber<br />

A 130mm thick wide wall chamber in combination with the Easi Base unit, provides a sealed watertight manhole system. This robust<br />

design means that the requirement for a concrete surround is eliminated.<br />

Advantages<br />

• Speedy and easy installation<br />

• Watertight on construction<br />

• Lifting loops built into wall<br />

• Safer lifting system (spherical head lifting system)<br />

• Cost saving - No back fill with concrete<br />

Nominal<br />

Available Depth of Section<br />

Size<br />

(DN) 1000mm 750mm 500mm 250mm<br />

Wall<br />

Thickness<br />

mm<br />

Barrel<br />

Diameter<br />

mm<br />

Approx<br />

Weight<br />

Kg. (p/meter)<br />

Approx. <strong>Product</strong>s<br />

per load<br />

Qty.(meter)<br />

DEHA Lifting<br />

Anchors<br />

Qty/dia<br />

1200 √ √ √ √ 130 1460 1520 16 3x45mm dia<br />

* DN 1500 & 1800 in development<br />

F P <strong>McCann</strong> wide wall manholes have been designed with a tongue and groove dimension to accommodate the use of<br />

bituminous sealant. An F P <strong>McCann</strong> approved sealant should be used at all times. The sealant requirement for wide wall<br />

manholes is 12mm x 120mm x 6m. When placing sealing strip into position during installation, the ends of the strips must<br />

be overlapped by a minimum of 30mm and cut at an angle of 60 degree. The cut ends must then be pressed together. Full<br />

installation guidelines can be provided upon request or can be found at www.fpmccann.co.uk<br />

17<br />

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Drainage<br />

Wide Wall Manhole Chambers<br />

P18<br />

Nominal Available Depth of Section<br />

Size<br />

(DN) 1000mm 750mm 500mm 250mm<br />

Wall<br />

Thickness<br />

mm<br />

Barrel<br />

Diameter<br />

mm<br />

Approx<br />

Weight<br />

Kg. (p/meter)<br />

Approx. <strong>Product</strong>s<br />

per load<br />

Qty.(meter)<br />

Lifting Point<br />

Qty/dia<br />

(p/Unit)<br />

1200 √ √ √ √ 130 1460 1520 16 3x45mm dia<br />

36mm<br />

Lifting Pin<br />

0.75 t SWL<br />

42mm<br />

Lifting Pin<br />

3.5 t SWL<br />

Lifting clutches. F P<br />

<strong>McCann</strong> supply<br />

recommended and<br />

approved lifting clutches.<br />

3 leg Lifting<br />

Chain SWL<br />

3.1t<br />

√<br />

4 leg Lifting<br />

Chain SWL<br />

6.7 t<br />

18<br />

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Drainage<br />

DN4000 Manhole Chamber<br />

P19<br />

The DN4000 manhole chamber sections can be used in a variety of applications to include the following:<br />

• Water Treatment Plants<br />

• Stormwater Attenuation Systems<br />

• Storage tanks<br />

• Catch-pits<br />

The DN4000 chamber ring is supplied with standard tongue and groove joint, connecting bolts and butyl rubber sealant<br />

for jointing purposes. The units are designed for use with the <strong>FP</strong> <strong>McCann</strong> ladder system with holes preformed in the<br />

wall at 4 locations around the ring 3140mm apart.<br />

The 4 metre chamber section comes as a two part unit, which allows for:<br />

• ease of transport<br />

• ease of handling<br />

DN 4000 Chamber section<br />

Nominal Size<br />

DN<br />

Section Depth Wall thickness Approx. weight of half<br />

section<br />

mm mm mm kg kg<br />

4000 1000 200 3400 6800<br />

4000 750 200 2550 5100<br />

Approx. weight of<br />

section when jointed<br />

DN 4000 Cover slab – 2 piece unit (Detail for standard 600 & 675 openings)<br />

Heavy duty cover<br />

to suit chamber<br />

section DN<br />

Effective thickness Overall thickness Overall diameter Approx. weight of<br />

half section<br />

Approx. weight of<br />

combined sections<br />

mm mm mm mm kg kg<br />

4000 300 300 4500 6450 12900<br />

Heavy duty cover slabs are manufactured in two sections, supplied with standard openings.<br />

Standard cover slabs are designed to withstand 45 units of Type HB loading, applied in accordance with British Standard<br />

5400: Part 2.<br />

For special opening cover slabs an engineering drawing may be required in order to achieve desired loading<br />

requirement.<br />

Note: <strong>FP</strong> <strong>McCann</strong> Provide a technical installation sheet which must be adhered to when installing DN4000 manhole chambers, this is available<br />

online or from our sales team.<br />

19<br />

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Drainage<br />

Recommended Site work<br />

Practice – Manhole Chambers<br />

P20<br />

Handling & Installing Manholes<br />

1. Time and place of off-loading should be agreed before the units arrive at site. The contractor should provide suitable<br />

equipment for off-loading. For safety, all chamber sections are delivered chimney fashion.<br />

2. Off-loading should take place at the nearest hard road to the point of installation. When off-loaded, units should never<br />

be stored on their side (on the roll), but should always be laid in the “as installed” position.<br />

3. Carefully inspect units during off-loading to verify that products are undamaged and comply with order placed. Note<br />

any discrepancies on the delivery docket.<br />

Recommended Lifting Equipment<br />

Construction<br />

To ensure that the manhole structure is vertical, accurate levelling<br />

of the formation or the in-situ concrete foundation is essential.<br />

Tongue and groove joints should be installed with the socket<br />

facing upward. Manhole sections fitted with double steps can be<br />

used in any depth configuration. However, it is recommended that<br />

the deepest section of manhole units should be used whenever<br />

possible in order to minimise the number of joints and costs.<br />

Precast cover slabs can be laid directly onto the shaft or chamber<br />

rings.<br />

To allow for any differential settlement between manhole and<br />

pipeline, a flexible joint incorporating short length rocker pipes<br />

should be constructed as close as possible to the outside of the<br />

manhole or the concrete surround if used. Extra care must be taken<br />

to ensure that joints are properly made.<br />

Lifting Hole<br />

Qty/dia<br />

(p/Unit)<br />

36mm<br />

Lifting Pin<br />

3.5 t SWL<br />

42mm<br />

Lifting Pin<br />

3.5 t SWL<br />

3 leg<br />

Lifting<br />

Chain 3.1t<br />

3x45mm dia √ √<br />

3x45mm dia √ √<br />

3x45mm dia √ √<br />

3x45mm dia √ √<br />

3x45mm dia √ √<br />

3x45mm dia √ √<br />

4 leg<br />

Lifting<br />

Chain SWL<br />

6.7 t<br />

4x50mm dia √ √<br />

4x50mm dia √ √<br />

Jointing<br />

Precast manhole components are provided with joints formed<br />

within the wall section. These are sealed with cement / sand mortar<br />

or with proprietary mastic sealants. Precast concrete manhole units,<br />

well jointed, provide an adequate seal under normal conditions.<br />

Reinstatement<br />

In-situ concrete surround to precast concrete manholes is not<br />

necessary as a well constructed precast manhole is a strong durable<br />

4x50mm dia<br />

4x50mm dia<br />

4x50mm dia<br />

4x50mm dia<br />

6x50mm dia<br />

Dia + 5mm<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

structure with its own inherent strength and would only require a surround for exceptional structural reasons. However<br />

under some specifications a concrete surround is required where the depth from ground level to the base of the concrete<br />

chamber rings, exceeds 4.5m. Such surround should be of 150mm thickness. Backfilling should take place as each precast<br />

manhole section is placed. It must be brought up evenly and compacted around the manhole to prevent displacement.<br />

Testing<br />

It is generally unnecessary to apply water tests to manholes. In working conditions manholes are not normally full of water.<br />

Prevention of infiltration is of more relevance than ex-filtration. If infiltration does occur it can be seen and remedied by<br />

sealing using an appropriate method.<br />

Note: When handling precast products on site it is recommended that the contractor has the correct lifting equipment in place and<br />

adheres to the relevant lifting guidelines and standards. Refer to:- www.concretepipes.co.uk/technicalguides/index.php<br />

20<br />

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Drainage<br />

Shaft or Chamber Nominal<br />

Size DN (mm)<br />

Outside Diameter<br />

(A)<br />

Slab Thickness (C)<br />

900 1060 150<br />

1050 1230 150<br />

1200 1400 150<br />

1350 1570 162<br />

1500 1740 187<br />

1800 2060 187<br />

2100 2380 192<br />

2400 2710 192<br />

2700 3030 217<br />

3000 ALNWICK 3330 213<br />

3000 TELFORD 3420 200<br />

*3600 4000 300<br />

4000 4500 300<br />

Manhole Cover Slabs & Accessories<br />

STANDARD COVER SLABS<br />

STANDARD REDUCING SLABS<br />

Opening Configuration B Approximate Weight Opening Diameter B Effective Depth Approximate Weight<br />

Size (mm)<br />

Location<br />

(KG)<br />

(mm)<br />

(mm)<br />

(KG)<br />

600x600<br />

675x675<br />

CENTRAL 215<br />

600x600<br />

ECCENTRIC<br />

675x675<br />

315<br />

750x750 CENTRAL<br />

600x600<br />

675x675 ECCENTRIC 455 900 250 385<br />

750x600<br />

600x600<br />

1050 250 695<br />

675x675 ECCENTRIC<br />

650<br />

750x600<br />

1200 250 550<br />

1200x675 CENTRAL<br />

600x600<br />

900<br />

250<br />

981<br />

675x675 ECCENTRIC<br />

980<br />

1050<br />

250<br />

835<br />

750x600<br />

1200<br />

250<br />

680<br />

1200x675 CENTRAL<br />

600x600<br />

675x675<br />

750x600<br />

1200x675<br />

600x600<br />

675x675<br />

750x600<br />

1200x675<br />

600x600<br />

675x675<br />

750x600<br />

1200x675<br />

600x600<br />

675x675<br />

750x600<br />

1200x675<br />

600x600<br />

675x675<br />

750x600<br />

1200x675<br />

600x600<br />

675x675<br />

750x600<br />

1200x675<br />

600x600<br />

675x675<br />

750x600<br />

1200x675<br />

600x600<br />

675x675<br />

750x600<br />

1200x675<br />

ECCENTRIC 1460<br />

ECCENTRIC 2180<br />

ECCENTRIC 2800<br />

ECCENTRIC 3750<br />

ECCENTRIC 4760<br />

ECCENTRIC 4970<br />

ECCENTRIC 9100<br />

ECCENTRIC 12900<br />

900<br />

1050<br />

1200<br />

900<br />

1050<br />

1200<br />

900<br />

1050<br />

1200<br />

900<br />

1050<br />

1200<br />

900<br />

1050<br />

1200<br />

900<br />

1050<br />

1200<br />

250<br />

250<br />

250<br />

250<br />

250<br />

250<br />

250<br />

250<br />

250<br />

250<br />

250<br />

250<br />

250<br />

250<br />

250<br />

250<br />

250<br />

250<br />

1495<br />

1350<br />

1220<br />

2130<br />

2690<br />

2540<br />

2815<br />

2690<br />

2540<br />

3695<br />

3550<br />

3410<br />

4760<br />

4760<br />

4760<br />

4970<br />

4970<br />

4970<br />

Covers to suit Manholes greater than or<br />

equal to 1.5m deep cover level to pipe soffit.<br />

*3600mm and 4000mm diameter cover<br />

slabs come in a 2 piece unit<br />

P21<br />

MULTIPLE ACCESS/OTHER ACCESS SIZED<br />

COVER SLABS CAN BE MADE TO ORDER<br />

Cover Slabs<br />

B<br />

A<br />

Reducing Slabs<br />

B<br />

A<br />

Landing Slabs<br />

A<br />

B<br />

C<br />

C<br />

C<br />

Chamber Section (DN) Outside Diameter (A) Opening Diameter (B) Slab Thickness (C) Approx. Weight (Kg.)<br />

1500 1730 900 175 826<br />

1800 2050 900 175 1292<br />

2100 2375 900 180 2030<br />

2400 2705 900 180 2600<br />

2700 3025 900 205 3880<br />

3000 3330 900 213 4500<br />

21<br />

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Drainage<br />

Adjusting Units & Corbel Slabs<br />

P22<br />

Diameter Opening Size No per Pack Thickness Weight<br />

1050 600 x 600 15 65 70<br />

1050 675 x 675 15 65 55<br />

1050 750 x 600 15 65 60<br />

1050 750 x 750 10 65 45<br />

1575 x 1050 1200 x 675 6 75 160<br />

1175 x 1025 600 x 600 10 65 125<br />

A 600 x 600 eccentric corbel slab is also available when using a ladder<br />

BS EN 1917 and BS 5911-3<br />

<strong>FP</strong> <strong>McCann</strong> manufactures a full range of adjusting units and corbel slabs that have the following advantages:<br />

• Designed as seating for manhole cover<br />

• Eliminates laying engineering bricks on site<br />

• Quicker to lay ensuring reduced labour costs<br />

• 65mm thick – similar to brickwork<br />

• Sits on top of the manhole cover slab<br />

• Eliminates brickwork vertical joint weakspots<br />

• Quality product produced by vibration process<br />

• Comprehensive strength similar to Class B.Eng bricks<br />

600x600 675x675 750x600<br />

750x750 1200x675 600x600 Eccentric (Corbel)<br />

Lothian Slab<br />

B<br />

C<br />

A<br />

Size (A) (mm) Slab Thickness (C) (mm) Openings (B) (mm) Approx. Weight (Kg.)<br />

*1125x1125 75 600x600/ 675x675 /750x600 140<br />

*1125x1125 150 600x600/ 675x675 /750x600 290<br />

*Scotland & Ireland Only<br />

22<br />

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Drainage<br />

Easi-Safe Fall Arrest System<br />

P23<br />

Award Winning Safety Solution For Manhole Construction<br />

The client, consultant engineer, contractors and suppliers all have a duty to mitigate hazards on site whenever<br />

reasonably practicable.<br />

One such hazard identified is the risk of operatives falling through manhole openings particularly during the<br />

construction process and also in follow up maintenance work.<br />

Working with partners Severn Trent Water, engineer Grontmij and contractor to the water sector, Morgan<br />

Sindall plc, <strong>FP</strong> <strong>McCann</strong> have designed a safety award winning solution. Easi-Safe is a temporary or permanent<br />

fall arrest system that allows for safe working around the manhole opening prior to the fitting of the ironwork.<br />

In the construction of a manhole, operatives often work unprotected from the opening at surface level when<br />

the final stages of completion occur. This includes the final brickwork up to the manhole frame and the mortar<br />

bedding of the frame itself.<br />

UNPROTECTED<br />

With most standard cover slabs, the access point for man entry is open and it is left to the contractor to cover<br />

on site. In many site situations these openings remain for a number of days while gangs complete phases of<br />

work. Easi-Safe immediately addresses this problem. The future production of all standard access cover slabs<br />

will incorporate the optional protective grid which will remain in the slab even when the final D400 steel<br />

cover and frame are set in place at surface level.<br />

The galvanised mild steel grid is available in four standard sizes:-<br />

• 610mm x 610mm<br />

• 675mm x 675mm<br />

• 750mm x 600mm<br />

• 1200mm x 675mm<br />

The Easi-Safe grid is seated on load bearing corners precast into a standard range of manhole cover slabs. As<br />

a temporary fall arrest system, once the construction of the manhole is complete, the grid can be removed<br />

prior to the fitting of the ironwork. Alternatively, Easi-Safe can be a permanent fixture, left in place beneath<br />

the manhole lid. The spacing between the bars allows for ease of inspection and jetting of the manhole base<br />

during maintenance work.<br />

23<br />

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Drainage<br />

House Inspection Chambers<br />

P24<br />

<strong>FP</strong> <strong>McCann</strong> Inspection chambers are available in four common sizes: 600x450, 750x600, 1000x675 and<br />

1200x750. Each section has a tongue and groove joint and can be sealed with a sand-cement mortar or<br />

bitumen sealant in the same fashion as a circular manhole and chamber ring.<br />

To complete the<br />

chamber, <strong>FP</strong> <strong>McCann</strong><br />

have a range of covers<br />

and ground level<br />

components:<br />

Chamber Size<br />

600x450<br />

750x600<br />

1000x675<br />

1200x750<br />

Cover<br />

Frame and Lid places straight on top of unit<br />

Below surface slab with 600x450 access, allowing use of Frame and Lid<br />

Below surface slab with 600x450 access, allowing use of Frame and Lid<br />

Light or Heavy duty below surface clab with 600x600 access, allowing use of standard steel access hole cover<br />

<strong>FP</strong> <strong>McCann</strong>’s frame (also known as a surround) and lid combination are designed to sit flush with the top<br />

course such as tarmac or concrete surfacing, or in grassy areas.<br />

The lid itself features an anti-slip chequered finished and recessed lifting points to allow removal from the<br />

frame by use of standard lifting eyes.<br />

Description Units (mm) Weight per No of units Wall/Slab<br />

unit Kg** per pallet thickness(mm)<br />

600 x 450 x 150 section 40 12 40<br />

600 x 450 x 225 section 65 8 40<br />

600 x 450 x 300 section 85 6 40<br />

600 x 450 x 100 frame 45 8 100<br />

600 x 450 x 55 lid 50 16 55<br />

750 x 600 x 150 section 60 6 55<br />

750 x 600 x 250 section 100 4 55<br />

750 x 600 x 70 cover slab (600x450 access) 75 8 70*<br />

1000 x 675 x 150 section 94 6 60<br />

1000 x 675 x 250 section 130 4 60<br />

1000 x 675 x 76 cover slab (600x450 access) 130 8 75*<br />

1200 x 750 x 150 section 120 6 75<br />

1200 x 750 x 250 section 200 4 75<br />

1200 x 750 x 80 cover slab (600x600 access) 185 6 80*<br />

HIC cover slabs can be provided to meet both main road and light road requirements.<br />

* Effective thickness ** Approximate weights<br />

Slab<br />

Chamber<br />

Sections<br />

24<br />

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Drainage<br />

Gullies & Slabs Range<br />

P25<br />

Gullies<br />

Dimensions (mm)<br />

Diameter Depth Outlet<br />

Internal<br />

Nominal<br />

Weight<br />

(kg)<br />

Approx.<br />

Capacity (litres)<br />

No Per Load<br />

375 750 150 180 51 66<br />

375 900 150 200 67 66<br />

450 750 150 215 71 60<br />

450 900 150 255 95 60<br />

450 1050 150 270 118 60<br />

450 1200 150 280 142 60<br />

Benefits of the Gully<br />

• The seal has been cast in, thus preventing loss or<br />

damage on site<br />

• An integral seal and rodding eye for universal<br />

sealing characteristics<br />

• The rodding eye closure has been recessed into the<br />

concrete to help eliminate dislodging<br />

• Reduced thickness giving reduced weight and a<br />

smaller footprint, for better vehicle utilisation<br />

• Improved system that helps prevent any discharge of<br />

oil<br />

• The Gully is fully universal suiting all plastic and<br />

clay drainage products from 160mm to 186mm<br />

diameter<br />

• Does not lose shape<br />

• Does not float (self weight inhibits flotation)<br />

Gully Cover Slabs<br />

The Gully Cover Slab is designed as seating for a gully grate<br />

Standard Horseshoe<br />

Length 750 600<br />

Width 650 650<br />

Thickness 100 100<br />

Weight 70kg 58kg<br />

Hole Size 450 450<br />

Qty/Pack 12 12<br />

Standard Gully Cover<br />

Horseshoe Gully Cover<br />

Benefits of the Gully Cover Slabs<br />

• Quicker to lay ensuring reduced labour costs<br />

• Use on top of 450mm diameter gully<br />

• Eliminates laying engineering bricks on site<br />

• Sits flush to kerb for enhanced stability<br />

• 100mm thick single piece unit<br />

• Eliminates brickwork vertical joint ‘weakspots’<br />

• Greater stability than brickwork<br />

• Quality product produced by vibration process<br />

• Compressive strength similar to Class B.Eng. bricks<br />

Note: Gullies and Gully cover slabs manufactured in accordance with BS 5911-6<br />

25<br />

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DN1200 Easi-Base<br />

(Polypropylene lined)<br />

speed, safety and efficiency in manhole construction<br />

“Concrete and Polypropylene make an ideal combination” PREDL®<br />

“80 Year Guarantee on DN1200 Easi-Base” - <strong>FP</strong> <strong>McCann</strong><br />

P26<br />

A prefabricated manhole base unit with integral benching, channels and connectors that provides an immediate and<br />

long-lasting watertight solution in the management of waste water.<br />

Benefits of using the Easi-Base<br />

• Can be installed in as little as 30 minutes.<br />

• Provides immediate watertight structure, allowing quicker follow-up of<br />

subsequent construction activities<br />

• Accommodates all combinations and variations in entry / exit pipes up to DN<br />

300mm<br />

• Improves safety of construction (slips / trips and other hazards), as pre-formed<br />

base and channels reduce the number of site operations thus avoiding the need<br />

for personnel to repeatedly climb in and out of manhole during construction<br />

• Provides a solution that offers increased confidence in ability to meet industry<br />

standards<br />

• Environmental advantages - less concrete used and less excavated material<br />

removed from site<br />

• Offers cost benefits with reductions in construction time and skilled resource<br />

requirements due to prefabrication.<br />

• Eliminates material wastage associated with current practice in manhole base<br />

construction.<br />

• Clean access for inspection. Reduces maintenance and long-term running<br />

costs.<br />

Easi-Base connects with any type of pipe and is compatible with the new<br />

DN 1200 130mm wide wall chamber ring.<br />

Easi-Base is a<br />

kitemark product,<br />

manufactured and tested<br />

to BSEN1917:2002<br />

PT/274/0808 (PP)<br />

26<br />

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DN1200 Easi-Base Dimensions<br />

P27<br />

Channel Depth<br />

(mm)<br />

Easi-Base Height<br />

(mm)<br />

Invert to Base Top<br />

(mm)<br />

150 520 370<br />

150mm<br />

1200mm<br />

200 570 420<br />

225 620 470<br />

250 620 470<br />

300 670 520<br />

Unit weights vary between 1.5 tonnes and 2.5<br />

tonnes depending on channel diameters and<br />

channel configuration.<br />

520mm - 670mm<br />

5°<br />

IN<br />

160mm<br />

Invert Height<br />

10%<br />

1%<br />

150mm<br />

5°<br />

OUT<br />

Features<br />

• The DN1200 Easi-Base is made to an internal diameter of 1200mm with tongue and groove joint<br />

profile to match standard DN1200 manhole chamber rings.<br />

• Wall thickness is 150mm.<br />

• The base has a 150mm floor thickness with the outlet invert at exactly 150mm from ground level.<br />

• A 1% fall exists across the channel toward the outlet (1:100).<br />

• A gradient of 1:10 is present at the benching with the run-off toward the channel.<br />

• The height of the DN1200 Easi-Base unit varies in accordance with the diameter of the main<br />

channel running through the unit. (Please refer to the table above for approximate heights).<br />

• The DN1200 Easi-Base unit has 5° flexibility in the seal at each pipe connection point, this can be<br />

achieved both horizontally and vertically. (This is best illustrated in the diagram below).<br />

• Additional connections can be made to a DN1200 Easi-Base unit once installed. This can be<br />

achieved either by coring into the existing unit and fitting a connection in the traditional manner;<br />

alternatively by the use of a backdrop into the manhole.<br />

• Easi-Base is a Kitemark product - manufactured and tested to BSEN 1917.<br />

• Easi-Base meets with WRc Approval.<br />

• Easi- Base is accepted for use by all major UK water companies.<br />

Note: A copy of the WRc Approval and copies of water company acceptance letters are available<br />

through our website or upon request.<br />

PT/274/0808<br />

Easi-Base is a<br />

kitemark product,<br />

manufactured and tested<br />

to BSEN1917:2002<br />

27<br />

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DN 1500 & DN 1800 Precast Concrete Easi-Base<br />

DN1500 - DN1800<br />

Easi-Base (GRP & Unlined)<br />

P28<br />

The Easi-Base range extends to include the larger diameter DN 1500 and DN 1800 concrete manhole bases. These<br />

bases will accommodate concrete, clay, twin wall and uPVC pipes from DN 300 to DN 900mm. Connection to the<br />

base is made on site by applying epoxy resin to a conventional socket / spigot butt before insertion into the opening<br />

of the precast manhole.<br />

Bases are traditionally constructed manually in-situ using ready mix concrete which is troweled to form the base and<br />

benching. This practice is labour intensive and requires optimum site conditions to achieve a quality result. The<br />

Easi-Base precast alternative removes many of the variable factors in the manual process.<br />

Benching and channels are generally pre-formed with concrete, but glass reinforced plastic (GRP) linings are<br />

available for special applications on request. The DN 1500 and DN 1800 units are WRc approved and offer the same<br />

construction benefits as the DN 1200 Easi-Base.<br />

PT/280/0109 (GRP)<br />

PT/279/0109 (Concrete)<br />

28<br />

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<strong>FP</strong>M Tools AutoCAD Toolbar<br />

by <strong>FP</strong> <strong>McCann</strong><br />

P29<br />

The <strong>FP</strong>M Auto-CAD tool bar is a set of instructions designed and aimed mainly at Civil Engineers,<br />

Quantity Surveyors and estimators used to produce quick and accurate ‘drainage take offs’.<br />

It provides tabular data for the drainage layout, and specifies the relevant <strong>FP</strong> <strong>McCann</strong> Precast ‘Easi-<br />

Base’ range of products automatically.<br />

Designed in conjunction with Micro Drainage's<br />

WinDes software package, the <strong>FP</strong>M Tools toolbar is<br />

used to work through the drainage plan in sequence<br />

specifing each manhole in turn. Manhole references,<br />

invert levels, cover levels, pipe types and pipe<br />

lengths are all recorded. When complete a table is<br />

generated within the actual plan. This table can then<br />

be exported as a .csv file and opened in excel or other<br />

supporting program.<br />

From within AutoCAD, the Manhole Edit tool<br />

can be used to assemble the manhole and pipe<br />

data at a particular manhole reference within<br />

the plan.<br />

The screenshot above shows the drainage table<br />

generated within AutoCAD and the exported<br />

Excel table ready for the quantity surveyor /<br />

buyer /estimator to send out for pricing.<br />

• MHPlace – Manhole Place<br />

• MHEdit – Manhole Edit<br />

• SetPD – Set Pipe Data<br />

• MatchPD – Match Pipe Data<br />

• ClearPD – Clear Pipe Data<br />

• TableGen – Generate Table<br />

• TRefresh – Refreshes Table<br />

• MHExp – Export Manhole Data<br />

• PipeExp – Export Pipe Data<br />

• SetUnits – Set Working Units<br />

Register and download <strong>FP</strong>M Tools through our<br />

website. Alternatively, contact the sales office<br />

directly and a member of the technical team<br />

will assist you in getting a copy of the software.<br />

29<br />

www.fpmccann.co.uk<br />

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Drainage<br />

Easi-Pit (DN 1050 Catch-pit)<br />

P30<br />

DN 1050 Precast Catchpit<br />

The DN1050 catchpit effectively provides a sealed sump manhole, a monolithic precast<br />

concrete unit fitted with connector seals which can be used to connect to the following<br />

types of pipe: uPVC, twinwall, clay, ductile iron and concrete. The catchpit is designed<br />

to accommodate pipe sizes DN150 to DN450. The catchpit is designed in line with<br />

highway specification.<br />

<strong>FP</strong> <strong>McCann</strong> can produce catchpits upto DN375 in a straight through orientation (180<br />

degrees). 4-way units with orientations at 90 degrees can be produced upto DN300<br />

only; beyond DN300 4-way orientations are not available. DN450 inlets must be cored<br />

onsite.<br />

Easi-Pit weight 1.38tonnes.<br />

Benefits of using the DN1050 catchpit unit<br />

• Creates an immediate watertight structure<br />

• Cost benefits with reduction in construction time and resource requirement<br />

• Economically advantageous as limited wet trades are required in the manhole<br />

construction<br />

• Accommodates connection to all types of pipe used in road and manhole<br />

construction<br />

• Safety benefits gained in the construction of manholes as the pre-formed sump<br />

and connector seals eliminate on site construction, thus greatly reducing labour<br />

activity within the manhole<br />

• Increased confidence to meet industry standards<br />

• Quality is greatly increased as construction is within the factory environment<br />

• Eliminates material wastage associated with current in-situ method<br />

• Yields environmental benefits with less concrete used on site and less excavated<br />

material removed from site<br />

DN1050 Catchpit Dimensions<br />

DN45mm (x3)<br />

DN150mm - DN450mm<br />

Invert Level 300mm<br />

Drain Hole (80mm O.D.)<br />

to accommodate 65mm nominal bore pipe<br />

Note: Standard unit will have an<br />

invert level of 300mm for inlet and<br />

outlet pipes. If a non-standard invert<br />

level is required, please specify<br />

when ordering.<br />

Easi-Base is a<br />

kitemark product,<br />

manufactured and tested<br />

to BSEN1917:2002<br />

Pipes should only be connected to the Easi-Pit using an <strong>FP</strong> <strong>McCann</strong><br />

approved lubricant<br />

WARNING<br />

When Lifting ≥45°<br />

Inclined pull only<br />

30<br />

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Drainage<br />

Headwalls & Silt Traps<br />

<strong>FP</strong> <strong>McCann</strong> provide standard headwalls accommodating DN150mm pipe to DN900mm pipe.<br />

Advantages<br />

• Prefabricated off-site<br />

• Speedy and efficient to install (minimising on-site labour)<br />

• Particularly applicable in cases where limited installation time is given due to tides etc.<br />

• Cost effective solution<br />

• No on-site shuttering required<br />

• No part-load charges for concrete<br />

• Flap valves and grids available<br />

• Complete with 3 lifting hooks<br />

P31<br />

Headwall<br />

Range<br />

HW<br />

Large 200<br />

HW<br />

Large 100<br />

HW<br />

Medium<br />

150<br />

HW<br />

Medium<br />

100<br />

HW Small<br />

150<br />

HW Small<br />

100<br />

Silt Traps<br />

Accomodates Pipe<br />

Sizes<br />

900, 825, 750, 675,<br />

600, 525<br />

900, 825, 750, 675,<br />

600, 525<br />

Max Pipe<br />

O.D. mm<br />

Back wall<br />

height<br />

(external)<br />

mm<br />

Front wall<br />

height<br />

(external)<br />

mm<br />

Width at<br />

back wall<br />

(internal)<br />

mm<br />

Width at<br />

front wall<br />

(internal)<br />

mm<br />

Headwall<br />

Length<br />

(mm)<br />

Standard<br />

Invert level<br />

(Variable)<br />

Wall<br />

Thickness<br />

(mm)<br />

Floor<br />

Thickness<br />

(mm)<br />

Approx.<br />

Weight<br />

(Kg)<br />

1080 1420 500 1220 1950 2150 100 200 162 4105<br />

1080 1420 500 1220 1950 2050 100 100 162 2766<br />

450, 375, 300 590 1150 500 700 1550 1370 100 150 162 1640<br />

450, 375, 300 590 1150 500 700 1550 1320 100 100 162 1235<br />

300, 225, 160 335 810 300 520 1300 1320 100 150 162 1213<br />

300, 225, 160 335 810 300 520 1300 1320 100 100 162 1090<br />

Silt Traps<br />

Silt traps are available from <strong>FP</strong> <strong>McCann</strong> with the standard range accommodating pipe diameters 0150mm – 0750mm.<br />

Pipe Sizes I.D.<br />

(mm)<br />

Pipe O.D.<br />

(mm)<br />

External back<br />

wall height<br />

(mm)<br />

External front<br />

wall height<br />

(mm)<br />

Invert Level<br />

(mm)<br />

Wall Thickness<br />

(mm)<br />

Approx. Weight<br />

(Kg)<br />

Silt Trap Large 750 996 1420 500 300 150 or 200 2930 / 4269<br />

Silt Trap Large 675 901 1420 500 300 150 or 200 2930 / 4269<br />

Silt Trap Large 600 790 1420 500 300 150 or 200 2930 / 4269<br />

Silt Trap Large 525 685 1420 500 300 150 or 200 2930 / 4269<br />

Silt Trap Medium 450 590 1150 500 300 100 or 150 1365 / 2942<br />

Silt Trap Medium 375 505 1150 500 300 100 or 150 1365 / 2942<br />

Silt Trap Medium 300 416 1150 500 300 100 or 150 1365 / 2942<br />

Silt Trap Small 300 416 810 300 100 100 or 150 1137 / 1260<br />

Silt Trap Small 225 335 810 300 100 100 or 150 1137 / 1260<br />

Silt Trap Small 150 160 810 300 100 100 or 150 1137 / 1260<br />

Note:<br />

Wall Thickness is directly proportional<br />

to the approximate weights<br />

Note:<br />

Silt traps have a 3 point lifting system incorporated. <strong>FP</strong> Mcann supply all lifters with product at no additional cost.<br />

Invert levels are variable subject to customer requirement. PDF and AutoCAD drawings available to download.<br />

WARNING<br />

When Lifting ≥45°<br />

Inclined pull only<br />

31<br />

www.fpmccann.co.uk<br />

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Drainage<br />

Easi-Flow Chamber<br />

P32<br />

The <strong>FP</strong> <strong>McCann</strong> Easi-Flow chamber combines an integral base and side walls<br />

with provision for inlet and outlet connections. It can be used in a number<br />

of applications, including:<br />

• As a silt-trap;<br />

• As a valve chamber; and<br />

• As a flow rate controller (requires installation of a vortex valve unit, sold<br />

separately).<br />

Sizes available<br />

Easi-Flow chambers are available between DN1200 - DN2400.<br />

Flow rate control<br />

<strong>FP</strong> <strong>McCann</strong> can offer supply of a Hydro-Valve vortex flow control device. The<br />

Hydro-Valve is designed to limit storm water outflow to a specific discharge rate.<br />

Sizes are available between 1 – 140 l/s depending on head height. The unit is self<br />

activating with no need for an external power source and comes with a certified<br />

flow rate.<br />

The Hydro-Valve is a device for controlling storm water flow by hydraulic effect<br />

without requiring moving parts. At low flow rates, water entering through the<br />

inlet passes through the vortex chamber to the outlet with no restriction. As<br />

flow rate increases water enters through the inlet with enough energy to create<br />

a vortex in the vortex chamber which results in a considerable pressure drop<br />

between the inlet and the outlet restricting the flow to the allowable discharge.<br />

The Hydro-Valve therefore operates automatically with no moving parts and no<br />

external power source. A typical application of this valve is to control the flow<br />

from storm water attenuation tanks preventing downstream flooding during periods of heavy rainfall.<br />

The Hydro-Valves are custom designed to achieve a specified design flow rate at a given head height.<br />

They are manufactured under an ISO 9001 quality assurance system and are available in sizes compatible<br />

with the <strong>FP</strong> <strong>McCann</strong> Easi-Flow chamber range.<br />

Hydro-Valve - Customised Specification<br />

• No moving parts<br />

• Self activating<br />

• Self cleansing<br />

• Manual by-pass<br />

• Easy installation<br />

• 3-6 times greater orifice CSA<br />

• Hydraulic data available<br />

For more information on Hydro-Valves contact a member of <strong>FP</strong> <strong>McCann</strong> technical sales.<br />

*<strong>FP</strong> <strong>McCann</strong> advise not to complete the manhole construction until the JFC flow control device has been<br />

positioned correctly inside.<br />

32<br />

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Drainage<br />

Plastic Encapsulated<br />

Ladders & Rungs<br />

P33<br />

Summary<br />

A system that gives the user benefits of a durable plastic encapsulated ladder without the need to specify an exact<br />

length or fit on site. In addition a single specification can be used for all depths of access.<br />

<strong>Product</strong> Specifications<br />

BSEN 13101<br />

WIS 4-33-01: 1990<br />

Plastic Encapsulated Steps<br />

Polypropylene Encapsulated Steps<br />

Applications<br />

Concrete manholes and inspection chambers.<br />

Renovation of existing structures.<br />

Materials<br />

High Impact Virgin Polypropylene copolymer plastic, yellow as high<br />

standard colour. If the ladder is to be subject to prolonged exposure to<br />

daylight then black or uv stabilised material should be specified. Structural<br />

steel reinforcement as standard.<br />

Performance<br />

Pull out load:<br />

Deflection under load:<br />

Permanent Set:<br />

Impact:<br />

7.5kN minimum when fitted in<br />

accordance with<br />

manufacturers instructions.<br />

5mm maximum at 2.5kN<br />

0 mm at 2.5kN<br />

20kg weight from 1metre, no<br />

cracking.<br />

Chemical Resistance: At least pH2 to 12<br />

Integrity of plastic:<br />

2M ohm at 500 volts DC<br />

Thickness of plastic:<br />

3mm minimum<br />

Minimum cross section: 25mm diameter<br />

Advantages<br />

1. Excellent Corrosion Resistance<br />

2. Visibility<br />

3. No Sharp Edges<br />

4. Eliminates need to specify exact length or fit on site.<br />

5. Steel reinforcement gives predictable deflection under load without<br />

causing brittle failure.<br />

33<br />

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Drainage<br />

Handhold & Entry Pole System<br />

P34<br />

Summary<br />

The handhold entry pole system is suitable for aiding maintenance engineers in the initial<br />

entry into a manhole from the surface level. Once fitted, the entry pole is a permanent<br />

fitting in the manhole which is stored in the lowered position beneath the level of the<br />

cover. When required, the entry pole can be easily extended by simply hooking the easy<br />

to reach loop located at the top of the pole, pulling the handle upwards and twist locking<br />

into position. The handhold then provides a stable support to aid the entrance of the<br />

manhole as well as a clear visual indication of the location of the manhole when open.<br />

This helps prevent injury of other people in the area. Once the engineer has used the<br />

entry pole to aid their return to the surface, the pole is simply twisted to unlock it from the<br />

raised position and lowered back into the manhole ready for the next time it is needed.<br />

Specification<br />

The handhold has a pole length of 1200mm and can be assembled to give three different<br />

distances from the pole to the wall. This is designed to accommodate different cover<br />

positions<br />

Advantages<br />

• Helps the user find the first step safely.<br />

• Creates visual aid to indicate location of manhole to other people in the area.<br />

• Easy to fit.<br />

• Easy to raise and lower.<br />

• High strength for ultimate safety.<br />

• Low cost<br />

• Can be fitted to any Caswick step<br />

• Two projections for round or flat walled manholes<br />

50 min.<br />

Tail Length<br />

Face of Wall<br />

25 min.<br />

125 mm<br />

25 min.<br />

10 max.<br />

20 min.<br />

25 min.<br />

25 min.<br />

290 mm<br />

34<br />

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Drainage<br />

Easi-Box Culverts<br />

P35<br />

<strong>FP</strong> <strong>McCann</strong> manufacture box culvert sections to customer specifications. By taking an individual approach to each job,<br />

we ensure that each unit supplied is engineered to the exact design criteria.<br />

Based centrally at our Telford factory, we can deliver throughout the UK.<br />

Culverts have a variety of different applications from the routing of water courses to providing safe pedestrian and<br />

animal crossings under road and rail infrastructure.<br />

Uses include:<br />

• Attenuation and Storage Tanks<br />

• Water Course Diversion<br />

• Open Channels<br />

• Road Crossings<br />

• Pedestrian, Animal and Agricultural Subways<br />

• Shafts<br />

• Conveyor Protection<br />

• Service Tunnels and Ducts<br />

End walls, access points, vent holes, inlets, outlets, rungs, angles and splayed ends can all be added to any run of culvert.<br />

Starter bars and sockets can also be included for further casting on site.<br />

Easi-Box Micro<br />

Micro culverts are very small, reinforced rectangular sections with internal dimensions below 0.5 of a metre, useful for<br />

water and cabling infrastructure.<br />

They do not require deep trenches and perform with a minimal amount of cover compared to traditional circular pipes<br />

and can be utilised where there is minimal space on site. Micro culverts work above or below existing services.<br />

35<br />

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Drainage<br />

Easi - Box Culverts<br />

P36<br />

TYPICAL CULVERT:<br />

Width and Height from 0.640 M to 4.0M, in lengths up to<br />

2.2M<br />

CHANNELS:<br />

Semi-circular channels can be cast into the floor of the<br />

units at any position with a choice of diameters<br />

BENCHING:<br />

Combined with either a channel or just left as a ‘V’,<br />

benching improves flow rates<br />

MAMMAL LEDGES:<br />

Cast-in mammal ledges (or rodent shelves) allow access<br />

through the culvert to wildlife without extra provisions<br />

being made<br />

DUAL-CELL:<br />

Two water courses cast into a single unit<br />

SPECIALS:<br />

Each job is designed to suit your requirements so every<br />

need can be factored into the design<br />

36<br />

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Water Management<br />

Easi - Storm Attenuation Systems<br />

P37<br />

The production of water impermeable surfaces in construction is<br />

inevitable. This includes roof areas on buildings, car parks, loading<br />

bays and road pavements. The provisions of these surfaces interrupts<br />

the natural drainage process, creating increased stormwater runoff in<br />

respect of both volume and flow rate.<br />

In many cases this increase in stormwater flow and volume is a problem<br />

as the local sewer or watercourse does not have the sufficient capacity<br />

to cope. This problem could be alleviated by an increase in the size<br />

of the stormwater sewer or watercourse, thus providing the capacity<br />

within the drainage system to cope with the increased surface water.<br />

This however may be expensive, cause major infrastructure disruption,<br />

and may often be completely unfeasible.<br />

Legislation under Planning Policy Statement 25 and Building<br />

Regulations approved Document H3 for flood risk assessment (SUDS),<br />

has created the need for planners and developers to design and install<br />

effective storm water management systems.<br />

The types of system that can be employed to overcome these<br />

issues are well documented and varied. Quite often, they can be<br />

very technically demanding in their operation, maintenance and<br />

construction. The selection of a system will depend on site constraints,<br />

position, expected loading, geographical limitations and inevitably<br />

cost.<br />

The Easi-Storm system offers a complete solution to the stormwater<br />

attenuation problem and utilises a tried, tested and approved method<br />

of stormwater storage. F P <strong>McCann</strong> can provide the complete package<br />

of design, product specification, supply of products, and advice with<br />

installation.<br />

Features:<br />

· Available in a range of sizes<br />

· Can use and combine a number of techniques and products such as<br />

pipes, culverts, tanks, manifold systems and soakaways<br />

· A complete solution with all connections<br />

· Established and familiar products<br />

· Can be laid in short lengths<br />

· The system can be adapted to load bearing and non-load bearing<br />

applications<br />

· 120 year design life<br />

· Adoptable by water companies<br />

· Manufactured in accordance with a BSI accredited quality<br />

management system conforming to BS EN ISO 9001<br />

· Available straight from stock<br />

Benefits:<br />

· System can be designed specifically to suit the application<br />

· Speedy construction using a standard joint<br />

· No need for fabrication on site or external specialist contractors<br />

· Straightforward installation using known techniques – no need to<br />

retrain<br />

· Can be installed under roads and car parks<br />

· Can cope with construction plant loading<br />

· Flotation is not a concern – no need for geotechnical anchors when<br />

located below the water table<br />

· Long term solution<br />

Design:<br />

The design of the system can be tailored to suit most structural and<br />

hydraulic criteria.<br />

Structural:<br />

The inherent structural strength of concrete is well documented and<br />

can be designed to meet the severest of loading criteria. Easi- storm<br />

systems can be tailored to suit low load situations when the tank is to<br />

be situated below verges or gardens.<br />

Relevant Legislation/ Information:<br />

· Planning Policy Statement 25 (PPS25) December 2006. Department of<br />

Communities and Local Government (DCLG)<br />

· Building Regulations. Department of Communities and Local<br />

Government (DCLG)<br />

· Future Water February 2008. Department for Environment, Food and<br />

Rural Affairs (DEFRA)<br />

· The Pitt Review, Learning Lessons from the 2007 floods. Sir Michael<br />

Pitt.<br />

· The Code for Sustainable Homes February 2008 Department for<br />

Communities and Local Government (DCLG)<br />

· The SUDS Manual 2007 CIRIA C697<br />

· Sustainable drainage systems - Hydraulic, structural and water quality<br />

advice 2004 CIRIA C609.<br />

· Flood and Water Management Act 2010<br />

90 degree end<br />

cap with maintance<br />

access to specific<br />

cover level<br />

Inlet pipes in various diameters<br />

and positions for multipile connections<br />

Pipes can be supplied with strengths to BS<br />

5911 depending on the loading situation,<br />

thus keeping bedding and installed<br />

costs down<br />

Pipes in various diameters<br />

to suit storage required and<br />

site constraints<br />

Sectional construction negates the need for<br />

large open excavations<br />

An example of an effective Easi-Storm system<br />

Flow control chamber with<br />

cast in sump and vortex<br />

flow control device<br />

37<br />

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Water Management<br />

Easi-Hydro Separator<br />

P38<br />

Introduction<br />

<strong>FP</strong> <strong>McCann</strong> have designed and developed a new range Hydrodynamic Separators for the treatment of<br />

urban catchment storm-water runoff¬. The Easi-Hydro Separator provides a cost effective solution for<br />

designers, engineers and contractors involved in the provision of sustainable urban drainage systems. The<br />

Easi-Hydro Separator has no moving parts, requires no power and is constructed in precast reinforced<br />

concrete. All internal components are manufactured in GRP and stainless steel ensuring long asset life.<br />

The Easi-Hydro Separator has been independently tested by WRc and total solids removal rates range from<br />

85 to 92% have been measured. The Easi-Hydro Separator is also effective in the removal of hydrocarbons,<br />

litter and other storm-water debris.<br />

Operation<br />

The Easi-Hydro Separator is specifically designed to remove suspended solids, hydrocarbons and floatable<br />

debris from the storm-water runoff. The Easi-Hydro Separator chamber is constructed in pre-cast reinforced<br />

concrete and supplied complete with a unique, factory installed, GRP flow management module. This<br />

unique design produces low energy vortex flow patterns allowing the solids to settle to the bottom of the<br />

treatment chamber for subsequent removal. Re-suspension of the solids is minimised by provision of a GRP<br />

baffle plate positioned above the solids storage sump. Floatable debris is retained within the Easi- Hydro<br />

Separator and prevented from discharging by a dip outlet pipe and launder channel arrangement.<br />

Flows to treatment are controlled by a specially designed launder channel and inlet pipe arrangement.<br />

Flows in excess of the maximum treatment flow overflow a weir, bypass the treatment zone and directly<br />

discharge through the outlet pipe. This helps to minimize the effects of scour within the treatment<br />

compartment and optimises the performance of the unique Easi-Hydro Separator.<br />

Easi-Hydro Separator<br />

38<br />

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Water Management<br />

Easi-Hydro Separator<br />

P39<br />

Applications<br />

• Housing developments<br />

• Retail parks<br />

• Commercial centres<br />

• Leisure facilities<br />

• Industrial developments<br />

• Highway drainage projects<br />

• Car parks<br />

• Existing surface water sewer discharges<br />

• Sustainable Urban Drainage Schemes<br />

outlet<br />

Inlet<br />

Selection Chart<br />

Part Number PRE EHS/1050 PRE EHS/1200 PRE EHS/1500 PRE EHS/1800 PRE EHS/2100<br />

Chamber Diameter<br />

(mm)<br />

Treatment Flow Rate<br />

(l/sec)<br />

Maximum Flow Rate<br />

(l/sec)<br />

Inlet Pipe Diameter<br />

(mm)<br />

Outlet Pipe Diameter<br />

(mm)<br />

Sediment Storage<br />

Sump (m 3 )<br />

WRc test results are available on request.<br />

1050 1200 1500 1800 2100<br />

15 25 35 50 75<br />

25 35 50 100 150<br />

≤225 ≤300 ≤375 ≤450 ≤525<br />

≤225 ≤300 ≤375 ≤450 ≤525<br />

0.75 0.85 2.50 3.00 3.2<br />

39<br />

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Water Management<br />

Easi-Rain Harvesting Chambers<br />

P40<br />

Easi-Rain by <strong>FP</strong> <strong>McCann</strong> is a bespoke range of precast water storage chambers that are compatible with water<br />

harvesting systems for residential, industrial / commercial and agricultural installations. Capturing rainwater for re-use<br />

offers significant cost savings for the user and benefits the environment by increasing water resources and further<br />

enhancing water amenity. Easi-Rain complies with Environment Agency SUDS (Sustainable Urban Drainage System)<br />

directives.<br />

The basic concept of harvesting rainwater is simple - rainwater is mostly collected from the roofs of buildings - it flows<br />

by gravity through gutters and downspouts and is then filtered and collected by a storage tank. From the tank it can<br />

be recirculated or treated to produce a better quality of recycled water.<br />

Volume Capacity of Storage Chambers<br />

Internal Diameter<br />

(x1000mm)<br />

Litres<br />

Weight<br />

kg<br />

DN1800 1200 1800<br />

DN1800 1500 1900<br />

DN2400 3000 5900<br />

DN2400 5000 7250<br />

DN2400 7000 8700<br />

40<br />

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Tunnels & Shafts<br />

<strong>FP</strong> <strong>McCann</strong> Tunnels and Shafts<br />

P41<br />

The <strong>McCann</strong> range of shaft and tunnel products have been developed to meet the requirements of the latest industry<br />

standards which include the British Tunnelling Society Specification and the Civil Engineering Specification for the<br />

Water Industry. Designed with consideration to the ease of construction and speed of installation, the <strong>McCann</strong> shaft<br />

and tunnelling systems offer strength, stability and overall performance in all types of ground conditions.<br />

Shaft and tunnel products are manufactured in accordance with <strong>FP</strong> <strong>McCann</strong>’s quality management system, BSI<br />

accredited to BS EN 9001.<br />

<strong>Product</strong>s manufactured include:<br />

• Smoothbore Shaft and Tunnel Segments<br />

• Cover and Landing Slabs<br />

• Caisson Shaft Units<br />

• Jacking Pipes<br />

41<br />

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Tunnels & Shafts<br />

Smoothbore Tunnel and<br />

Shaft Segments<br />

P42<br />

<strong>FP</strong> <strong>McCann</strong> has launched and is developing a comprehensive range of smoothbore shaft and tunnel linings. Each size is<br />

specifically designed to meet the tunnelling industry’s exacting and varied needs, recognising the key criteria as being<br />

strength, stability and the capability of performing in all types of ground conditions.<br />

Design Features:<br />

All rings, with the exception of the cutter choker comprise of ordinary segments and two top segments. The top<br />

segments have one tapered cross joint in order that they can be installed with EPDM gasket. The cutter choker comprises<br />

all ordinary segments.<br />

Sealing:<br />

All segmental rings are supplied with a factory fitted EPDM gasket as the primary sealing system that is immediate upon<br />

build.<br />

Connection:<br />

Cross joint connections are made using a spear bolt passing through a pocket in one segment and a plastic socket in<br />

the adjacent segment. Circle joint connections are made using a T bolt passing through a hole in one segment and into<br />

a T box in the adjacent segment. Bolts are designed to fully compress the gasket. All connections are sheradised. (Other<br />

finishes to fittings, including galvanised, are available on request).<br />

Ring Types:<br />

Segmental ring types provided by <strong>FP</strong> <strong>McCann</strong>:<br />

Segmental rings in stock are front or back bolted.<br />

1. Standard rings<br />

2. Corbel rings<br />

3. Recessed rings (standard, choker or cutter choker)<br />

4. Choker rings<br />

5. Combined cutter choker rings<br />

Mix and reinforcement:<br />

Each segment is wet cast to achieve a smooth internal<br />

finish. The concrete mix provides a Design Chemical Class<br />

4 (DC4) with a minimum 28 day characteristic strength of<br />

55 N/mm2. Alternative mixes are available. The segments<br />

are reinforced with either a reinforcing cage or structural<br />

synthetic and steel fibres to suit both design and customer<br />

requirements.<br />

Build Methods:<br />

The segmental rings are suitable for underpinning, caisson<br />

and chimney construction methods.<br />

42<br />

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Tunnels & Shafts<br />

Smoothbore Tunnel and<br />

Shaft Segments<br />

Quality:<br />

F P <strong>McCann</strong> conducts all operations using an Integrated Management System accredited to BS EN ISO 9001.<br />

Key Features and Benefits:<br />

• Smooth internal faces<br />

• Simple locking process<br />

• Speedy installation<br />

• Cost reducing<br />

• Added safety features<br />

• Technical advice and support<br />

P43<br />

<strong>McCann</strong> Smoothbore Shaft Linings<br />

Internal<br />

diameter<br />

(m)<br />

Size (Standard ring)<br />

External<br />

diameter<br />

(m)<br />

Width<br />

(m)<br />

Segments<br />

per ring<br />

(Std ring)<br />

Vol per<br />

ring<br />

(Std ring)<br />

(m³)<br />

Wt per<br />

Standard<br />

ring*<br />

(tonnes)<br />

Standard<br />

segment<br />

weight*<br />

(Kg)<br />

Corbel<br />

segment<br />

weight*<br />

(Kg)<br />

Choker<br />

segment<br />

weight*<br />

(Kg)<br />

Cutter /<br />

choker<br />

seg wt*<br />

(Kg)<br />

Excavations m³ per<br />

standard ring<br />

mm over extrados<br />

Ord Top 0 25 50<br />

Grout<br />

per<br />

ring<br />

(m²)<br />

Circle<br />

(lin m)<br />

Caulking<br />

Cross<br />

(lin m)<br />

3.660 4.060 1.00 4 2 2.43 6.06 1011 1140 1345 12.95 13.27 13.59 12.75 11.58 6.00<br />

4.000 4.400 1.00 5 2 2.64 6.60 942 15.21 15.55 15.90 13.82 12.64 7.00<br />

4.500 4.900 1.00 5 2 2.95 7.38 1055 18.86 19.24 19.63 15.39 14.22 7.00<br />

5.000 5.400 1.00 6 2 3.27 8.17 1021 1156 1354 22.90 23.33 23.76 16.96 15.79 8.00<br />

5.500 5.900 1.00 6 2 3.58 8.95 1119 27.34 27.81 28.27 18.54 17.36 8.00<br />

6.000 6.450 1.00 7 2 4.40 11.00 1222 32.67 33.18 33.70 20.26 18.93 9.00<br />

6.500 6.950 1.00 8 2 4.75 11.88 1188 37.94 38.48 39.04 21.83 20.50 10.00<br />

7.500 7.950 1.00 9 2 5.46 13.65 1241 49.64 50.27 50.90 24.98 23.64 11.00<br />

8.000 8.500 1.00 9 2 6.48 16.20 1473 56.75 57.41 58.09 26.70 25.21 11.00<br />

9.000 9.500 1.00 10 2 7.26 18.16 1514 70.88 71.63 72.38 29.85 28.35 12.00<br />

10.500 11.100 1.00 12 2 10.18 25.45 1818 2284 96.77 97.64 98.52 34.87 33.07 14.00<br />

12.500 13.200 1.00 12 2 14.13 35.32 2523 136.85 137.89 138.93 41.47 39.35 14.00<br />

15.000 15.700 1.00 14 2 16.88 42.20 2637 193.59 194.83 196.07 49.32 47.20 16.00<br />

20.000 20.900 1.00 18 2 28.91 72.28 3614 343.07 344.71 346.36 65.66 62.91 20.00<br />

25.000 25.900 1.00 20 2 35.98 89.95 4089 526.85 528.89 530.93 81.37 78.62 22.00<br />

*Nominal weights. Increase by 5% for sizing of lifting equipment and reduce by 5% for floatation design.<br />

43<br />

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Tunnels & Shafts<br />

Shaft Cover and Landing Slabs<br />

P44<br />

Shaft Cover and Landing Slabs<br />

Reinforced Shaft Cover and Landing Slabs are an integral part of <strong>FP</strong> <strong>McCann</strong>’s shafts and tunnels product range,<br />

manufactured at the Company’s specialist precast concrete facility.<br />

Both cover and landing slabs are cast to design specifications and made to order for ‘just in time’ delivery. On site, the<br />

slabs can be quickly installed and provide an integral secure shaft cover or internal landing.<br />

Sizes:<br />

Cover and Landing slabs are generally circular to match the <strong>McCann</strong> range of smoothbore shaft segments and other<br />

segmental linings. They are available in 1, 2, 3 and 4+ sections. The standard size range is highlighted below. A bespoke<br />

design facility is available for non-standard shapes and sizes.<br />

Standard Slab Dimensions:<br />

Shaft internal<br />

diameter (mm)<br />

Shaft external<br />

diameter (mm)<br />

One piece Cover Slabs<br />

Slab<br />

thickness (mm)<br />

Total slab<br />

weight (T)<br />

2100 2350 250 2.82<br />

2400 2680 275 4.03<br />

2700 3000 275 5.05<br />

3000 3360 300 6.92<br />

3660 4060 325 10.94<br />

Two piece Cover Slabs<br />

Shaft internal<br />

diameter (mm)<br />

Shaft external<br />

diameter (mm)<br />

Slab<br />

thickness (mm)<br />

Total slab<br />

weight (T)<br />

3000 3360 300 6.92<br />

3660 4060 325 10.94<br />

4000 4400 350 13.84<br />

4500 4900 375 18.39<br />

5000 5400 400 23.82<br />

Three piece Cover Slabs<br />

Shaft internal<br />

diameter (mm)<br />

Shaft external<br />

diameter (mm)<br />

Slab<br />

thickness (mm)<br />

Total slab<br />

weight (T)<br />

5000 5400 400 23.82<br />

5500 5900 425 30.21<br />

Four + piece Cover Slabs<br />

Shaft internal<br />

diameter (mm)<br />

Shaft external<br />

diameter (mm)<br />

Slab<br />

thickness (mm)<br />

Total slab<br />

weight (T)<br />

5500 5900 425 30.21<br />

6000 6450 450 38.23<br />

6500 6950 475 46.85<br />

7500 7950 525 67.76<br />

8000 8500 550 81.15<br />

9000 9500 600 110.58<br />

10500 11100 675 169.83<br />

12500 13200 775 275.75<br />

Shaft internal<br />

diameter (mm)<br />

Cover Slabs with RC Beams<br />

Shaft external<br />

diameter (mm)<br />

Slab<br />

thickness (mm)<br />

Number of<br />

RC beams<br />

8000 8500 250 2<br />

9000 9500 250 2<br />

10500 11100 275 2<br />

12500 13200 350 to 250 2, 3 or 4<br />

15000 15700 400 to 300 2, 3 or 4<br />

Cover Slabs with RC Beam or Pre-stressed Beams<br />

Shaft internal<br />

diameter (mm)<br />

Shaft external<br />

diameter (mm)<br />

Slab<br />

thickness (mm)<br />

Number of<br />

RC beams<br />

20000 20900 Special Special<br />

25000 25900 Special Special<br />

One piece Landing Slabs<br />

Shaft internal<br />

diameter (mm)<br />

Slab<br />

diameter (mm)<br />

Slab<br />

thickness (mm)<br />

Total slab<br />

weight (T)<br />

2100 2050 175 1.50<br />

2400 2350 175 1.97<br />

2700 2650 200 2.87<br />

3000 2950 200 3.55<br />

Two piece Landing Slabs<br />

Shaft internal<br />

diameter (mm)<br />

Slab<br />

diameter (mm)<br />

Slab<br />

thickness (mm)<br />

Total slab<br />

weight (T)<br />

3000 2950 200 3.55<br />

3660 3610 225 5.99<br />

4000 3950 250 7.97<br />

4500 4450 275 11.12<br />

5000 4950 300 15.01<br />

5500 5450 325 19.71<br />

6000 5950 350 25.30<br />

Three + piece Landing Slabs<br />

Shaft internal<br />

diameter (mm)<br />

Slab<br />

diameter (mm)<br />

Slab<br />

thickness (mm)<br />

Total slab<br />

weight (T)<br />

6000 5950 350 25.30<br />

6500 6450 375 31.86<br />

7500 7450 425 48.17<br />

8000 7950 450 58.08<br />

9000 8950 500 81.79<br />

44<br />

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Tunnels & Shafts<br />

Shaft Cover and Landing Slabs<br />

P45<br />

Mix and reinforcement:<br />

Slab sections are wet cast in fabricated steel moulds and steel cage reinforced. The concrete mix design is to a standard<br />

characteristic strength of 55N/mm 2 at 28 days. Alternative mixes are available.<br />

Design Features:<br />

Slabs are designed to resist forces in line with the recommendations of BS 8110: Part 1 (Fill) and super imposed loading<br />

(BS 6399). Where highway trafficking is specified, BD37/01 is referenced.<br />

Design and detailing may be undertaken by <strong>FP</strong> <strong>McCann</strong> or to the to the customers design specification. Reinforced<br />

cover slabs are designed to carry 30 or 45 units HB or loading specific to contract, and landing slabs an imposed load of<br />

5kN/m2. Shaft cover slabs can accommodate up to a maximum of 4.0 metres depth of fill.<br />

Lifting and Handling:<br />

Depending on lifting requirements on site <strong>FP</strong> <strong>McCann</strong> are able<br />

to supply fitted lifting loops or cast in sockets and spherical<br />

head lifting anchors.<br />

Quality standards:<br />

Shaft Cover Slabs and Landing Slabs are manufactured in<br />

accordance with <strong>FP</strong> <strong>McCann</strong>’s quality management system,<br />

BSI accredited to BS EN 9001.<br />

Key Features and Benefits:<br />

• No formwork or ready mixed concrete required<br />

• Simple jointing system<br />

• Speedy installation<br />

• Bespoke design and casting service<br />

• Technical advice and support<br />

45<br />

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Tunnels & Shafts<br />

Caisson Units<br />

P46<br />

<strong>FP</strong> <strong>McCann</strong> manufactures a range of reinforcing units suitable for sinking by the caisson method. Caisson shaft<br />

units can be supplied with diameters of 2100mm up to 4000mm. Caissons are manufactured in accordance with<br />

the requirements of BS EN 1917, and have Kitemark certification where relevant to the scope of BS5911 (2100mm –<br />

3000mm diameters). However 3600mm and 4000mm diameters remain operative within the scope of the ISO9001<br />

accredited Quality Management System.<br />

Open caisson-sinking techniques permit a shaft structure to be progressively sunk, either under its own weight or<br />

with the aid of caisson jacks, in a controlled manner from the surface to a predetermined depth. Caisson shafts are<br />

constructed using a metal cutter ring and base section with rings being added on top as excavation proceeds. The<br />

technique is suited to shaft construction through weak soils, high-plasticity clays, silts, sands and gravels; particularly<br />

below the water table.<br />

<strong>FP</strong> <strong>McCann</strong> Caisson Range<br />

Caissons Shafts<br />

DN<br />

Available Depths (mm) Barrel DN Wall Thickness Lifting Hole<br />

mm 1000 750 500 mm mm Qty per unit<br />

2100 √ √ √ 2350 125<br />

2400 √ √ √ 2680 140<br />

2700 √ √ √ 3000 150<br />

3000 √ √ √ 3360 180<br />

3600 √ √ √ 3970 185<br />

4000* √ √ X 4400 200<br />

*DN4000 supplied as a two piece unit.<br />

3 No. RD24<br />

Wavy Tail Inserts<br />

3 No. RD24<br />

Wavy Tail Inserts<br />

3 No. RD30 Wavy<br />

Tail Inserts<br />

3 No. RD30 Wavy<br />

Tail Inserts<br />

3 No. RD30 Wavy<br />

Tail Inserts<br />

6 No. RD36 Wavy<br />

Tail Inserts<br />

46<br />

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Tunnels & Shafts<br />

Caisson Units<br />

P47<br />

Caisson Rings – Table of Weights (DN 2100-4000)<br />

Caissons<br />

Shafts DN<br />

Cutting Shoe Weight (Kg)<br />

Approx. Weight p/meter Caisson<br />

(with cutting shoe) (Kg)**<br />

Approx. Weight p/meter Caisson<br />

(without cutting shoe)**<br />

mm 10mm 20mm 10mm 20mm Kg<br />

2100 320 581 2590 2851 2270<br />

2400 378 635 3278 3535 2900<br />

2700 441 794 3931 4284 3490<br />

3000 529 953 5209 5633 4680<br />

3600 641 1148 6061 6568 5420<br />

4000* 725 1298 7585 8158 6860<br />

* DN4000 supplied as a two piece unit.<br />

** Nominal weights increase by 5% for sizing lifting equipment and reduce by 5% for floatation design.<br />

Base units may be fitted with a light duty (10mm) or a medium duty (20mm) cutting shoe.<br />

47<br />

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Tunnels & Shafts<br />

Jacking Pipes<br />

P48<br />

• <strong>FP</strong> <strong>McCann</strong> Jacking Pipes enable pipe installation where the opening of<br />

trenches is neither practical nor cost effective.<br />

• They provide an environmentally suitable solution.<br />

• <strong>FP</strong> <strong>McCann</strong> jacking pipes are made from dense, durable, steel cage reinforced,<br />

sulphate resistant concrete having a minimum strength of 50N/mm 2<br />

• They are manufactured in accordance with BSEN 1916 and BS 5911-1 and<br />

certified by Quality Assessment under the Kitemark Scheme and BS EN ISO<br />

9001.<br />

• Features of <strong>FP</strong> <strong>McCann</strong> jacking products include<br />

- self-lubricating joint gasket (Lamell type F-146)<br />

- built-in handling system with an extensive range to suit most machines and<br />

shields<br />

• <strong>FP</strong> <strong>McCann</strong> is a member of the Pipe Jacking Association<br />

DN*<br />

mm<br />

Pipe<br />

Length Metres<br />

Weight<br />

Kg approx<br />

Bore Diameter<br />

A<br />

mm<br />

Wall Thicknesss<br />

B<br />

mm<br />

Outside Diameter<br />

C<br />

mm<br />

Dimensions<br />

Spigot Length<br />

D<br />

mm<br />

Socket Length<br />

E<br />

mm<br />

Recess<br />

(lead pipe only)<br />

F<br />

mm<br />

450 1 342 450 75 604 115 110 -<br />

450 1.2 410 450 77 604 115 110 -<br />

600 1 500 585 87.5 764 115 110 -<br />

600 1.2 600 585 90 764 115 110 -<br />

600 2.0 1000 585 90 764 115 110 -<br />

900 2.5 2100 904 100 1100 130 125 1060<br />

1000 2.5 2550 980 110 1200 130 125 1160<br />

1200 1.2 1540 1200 115 1430 130 125 1390<br />

1200 2.5 3200 1200 115 1430 130 125 1390<br />

1350 2.5 3900 1350 125 1600 130 125 1560<br />

1500 2.5 4900 1500 140 1780 130 125 1740<br />

1800 2.47 6480 1830 155 2140 134 125 2100<br />

1950 2.35 8170 1950 190 2330 134 125 2290<br />

1950 2.5 8691 1950 190 2330 134 125 2290<br />

1980 2.5 8200 1980 175 2330 134 125 2290<br />

2100 2.5 7850 2076 165 2410 134 125 2370<br />

2400 2.5 11100 2425 200 2825 145 140 2785<br />

Short length pipes<br />

Short length pipes in some of the sizes shown above can be manufactured to order.<br />

<strong>FP</strong> <strong>McCann</strong> is always interested in adding to the above range, and would be pleased to discuss the supply of any sizes not shown.<br />

* The nominal sizes shown take account of current and future European standard sizes.<br />

# These items are not covered by BSEN 1916 and BS 5911 Part 1 but have been designed and tested using the same<br />

criteria.<br />

48<br />

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Infrastructure & Power<br />

P49<br />

Power Infrastructure Cable<br />

Ducting Systems<br />

<strong>FP</strong> <strong>McCann</strong> offers a specialist range of precast reinforced concrete cable troughs and ducting systems used to house<br />

and protect most types of services, including power and communication cables and pipes for gas, water and chemicals.<br />

Easi-Duct access troughs and ducts can be buried underground, located above, or flush with surface levels to provide<br />

protection against accidental or malicious damage and to offer easy access for maintenance and repair.<br />

Three types of flush fitting lids are supplied in either reinforced precast concrete, GRP composite, or steel tray. All are<br />

designed and tested for loading group class to BS EN 124.<br />

Typical Easi-Duct applications include; rail and highway infrastructure; power stations; gas, oil and chemical installations;<br />

industrial, commercial and domestic developments; docks and harbours; water and sewage treatment plants.<br />

Benefits<br />

Compared with the alternatives of direct burying of cables and pipes or overhead suspension, Easi-Duct has a number<br />

of advantages:-<br />

• Carries multiple services for different utility providers<br />

• Non conductive to electricity<br />

• Chemically resistant concrete<br />

• Cables buried at depth are unexposed to weather changes (i.e. freezing or overheating)<br />

• High strength load bearing units<br />

• Easy access for cable repair, splicing or new cable additions<br />

• Whole life costing of precast concrete is lower than other forms of ducting construction<br />

• <strong>FP</strong> <strong>McCann</strong> can produce specialist units moulded to requirement<br />

Design Features<br />

The troughs, ducts and lids are designed and tested for load classes A15, B125, C250 and D400. For loadings E600 and<br />

F900, Easi- Duct systems are designed, tested and manufactured specific to order.<br />

Standard troughs are manufactured with either a 50mm deep rebate to accommodate a class A or B flush fitting lid, or<br />

100mm deep to accommodate class C or D lids.<br />

49<br />

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Infrastructure & Power<br />

Power Infrastructure Cable<br />

Ducting Systems<br />

P50<br />

Quality<br />

<strong>FP</strong> <strong>McCann</strong> Easi-Duct systems are designed, manufactured and and strength tested to comply with loading criteria as<br />

set out in accordance with BS EN 1433 (Troughs) and BS EN 124 (Lids). All operations are conducted in accordance with<br />

<strong>FP</strong> <strong>McCann</strong>’s quality management system, BSI accredited to BS EN ISO 9001.<br />

Trough Table 1: 1000 wide to 1250 wide<br />

Reference<br />

(width x depth x<br />

length)<br />

1250 x 1250 x 1000<br />

1250 x 1000 x 1000<br />

1250 x 750 x 1000<br />

1000 x 1000 x 1000<br />

1000 x 750 x 1000<br />

1000 x 500 x 1000<br />

Trough Coding<br />

MT 1250 1250<br />

AB SL<br />

MT 1250 1250<br />

CD LL<br />

MT 1250 1000<br />

AB SL<br />

MT 1250 1000<br />

CD LL<br />

MT 1250 750<br />

AB SL<br />

MT 1250 750<br />

CD LL<br />

MT 1000 1000<br />

AB SL<br />

MT 1000 1000<br />

CD LL<br />

MT 1000 750<br />

AB SL<br />

MT 1000 750<br />

CD LL<br />

MT 1000 500<br />

AB SL<br />

MT 1000 500<br />

CD LL<br />

Description<br />

1250W x 1250D x 1000L Trough with 50mm<br />

rebate 5T SWL<br />

1250W x 1250D x 1000L Trough with 100mm<br />

rebate 11.5T SWL<br />

1250W x 1000D x 1000L Trough with 50mm<br />

rebate 5T SWL<br />

1250W x 1000D x 1000L Trough with 100mm<br />

rebate 11.5T SWL<br />

1250W x 750D x 1000L Trough with 50mm<br />

rebate 5T SWL<br />

1250W x 750D x 1000L Trough with 100mm<br />

rebate 11.5T SWL<br />

1000W x 1000D x 1000L Trough with 50mm<br />

rebate 5T SWL<br />

1000W x 1000D x 1000L Trough with 100mm<br />

rebate 11.5T SWL<br />

1000W x 750D x 1000L Trough with 50mm<br />

rebate 5T SWL<br />

1000W x 750D x 1000L Trough with 100mm<br />

rebate 11.5T SWL<br />

1000W x 500D x 1000L Trough with 50mm<br />

rebate 5T SWL<br />

1000W x 500D x 1000L Trough with 100mm<br />

rebate 11.5T SWL<br />

Loading group<br />

Class to BS EN 124<br />

s/w*<br />

nominal<br />

kg<br />

Supplied with Lid<br />

reference<br />

Trough Dimensions (mm)<br />

A B C D E F<br />

A and B 1915 Special to order 1250 1300 1500 1380 1505 1700<br />

C and D 1915 Special to order 1250 1250 1500 1375 1505 1700<br />

A and B 1708 Special to order 1250 1050 1250 1355 1505 1700<br />

C and D 1708 Special to order 1250 1000 1250 1350 1505 1700<br />

A and B 1484 Special to order 1250 800 1000 1330 1505 1700<br />

C and D 1484 Special to order 1250 750 1000 1325 1505 1700<br />

A and B 1539<br />

C and D 1539<br />

A and B 1331<br />

C and D 1331<br />

A and B 1108<br />

C and D 1108<br />

* maximum self weight = nominal self + 5%, which should be used to size lifting equipment<br />

ML 1000 50 ODT A or<br />

ML 1000 50 CDS A<br />

or ML 1000 50 CDS B<br />

ML 1000 100 CDS CD<br />

or ML 1000 100 RC AB<br />

ML 1000 50 ODT A or<br />

ML 1000 50 CDS A<br />

or ML 1000 50 CDS B<br />

ML 1000 100 CDS CD<br />

or ML 1000 100 RC AB<br />

ML 1000 50 ODT A or<br />

ML 1000 50 CDS A<br />

or ML 1000 50 CDS B<br />

ML 1000 100 CDS CD<br />

or ML 1000 100 RC AB<br />

1000 1050 1250 1105 1230 1425<br />

1000 1000 1250 1100 1230 1425<br />

1000 800 1000 1080 1230 1425<br />

1000 750 1000 1075 1230 1425<br />

1000 550 750 1055 1230 1425<br />

1000 500 750 1050 1230 1425<br />

50<br />

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Infrastructure & Power<br />

Trough Table 2: 350 wide to 750 wide<br />

Power Infrastructure Cable<br />

Ducting Systems<br />

P51<br />

Reference<br />

(width x depth x<br />

length)<br />

Coding<br />

Description<br />

Loading group<br />

Class to BS EN 124<br />

s/w *<br />

nominal<br />

kg<br />

Supplied with<br />

Lid reference<br />

ML 750 50 ODT A or<br />

ML 750 50 CDS A<br />

or ML 750 50 CDS B<br />

ML 750 100 CDS CD or<br />

750W x 750D x 1000L Trough with 50mm<br />

MT 750 750 AB SL<br />

A and B 1115<br />

rebate 5T SWL<br />

750 x 750 x 1000<br />

750W x 750D x 1000L Trough with 100mm<br />

MT 750 750 CD LL<br />

C and D 1115<br />

rebate 11.5T SWL<br />

ML 750 100 RC AB<br />

ML 750 50 ODT A or<br />

750W x 500D x 1000L Trough with 50mm<br />

MT 750 500 AB SL<br />

A and B 923 ML 750 50 CDS A<br />

rebate 5T SWL<br />

750 x 500 x 1000<br />

or ML 750 50 CDS B<br />

750W x 500D x 1000L Trough with 100mm<br />

ML 750 100 CDS CD or<br />

MT 750 500 CD LL<br />

C and D 923<br />

rebate 11.5T SWL<br />

ML 750 100 RC AB<br />

ML 600 50 ODT A or<br />

MT 600 600 600W x 600D x 1000L Trough with 50mm<br />

A,B,C &D 810 ML 600 50 CDS A<br />

ABCD SL<br />

rebate 11.5T SWL<br />

600 x 600 x 1000<br />

or ML 600 50 CDS B<br />

MT 600 600 600W x 600D x 1000L Trough with 100mm<br />

ML 600 100 CDS CD or<br />

A,B,C &D 810<br />

ABCD LL<br />

rebate 11.5T SWL<br />

ML 600 100 RC AB<br />

ML 600 50 ODT A or<br />

MT 600 300 600W x 300D x 1000L Trough with 50mm<br />

A,B,C &D 596 ML 600 50 CDS A<br />

ABCD SL<br />

rebate 11.5T SWL<br />

600 x 300 x 1000<br />

or ML 600 50 CDS B<br />

MT 600 300 600W x 300D x 1000L Trough with 100mm<br />

ML 600 100 CDS CD or<br />

A,B,C &D 596<br />

ABCD LL<br />

rebate 11.5T SWL<br />

ML 600 100 RC AB<br />

ML 350 50 ODT A or<br />

MT 350 300 350W x 300D x 1000L Trough with 50mm<br />

A,B,C &D 450 ML 350 50 CDS A<br />

ABCD SL<br />

rebate 11.5T SWL<br />

350 x 300 x 1000<br />

or ML 350 50 CDS B<br />

MT 350 300 350W x 300D x 1000L Trough with 100mm<br />

ML 350 100 CDS CD or<br />

A,B,C &D 450<br />

ABCD LL<br />

rebate 11.5T SWL<br />

ML 350 100 RC AB<br />

* maximum self weight = nominal self + 5%, which should be used to size lifting equipment<br />

Trough Dimensions (mm)<br />

A B C D E F<br />

750 800 1000 830 955 1125<br />

750 750 1000 830 935 1125<br />

750 550 750 805 955 1125<br />

750 500 750 805 935 1125<br />

570 600 800 630 750 900<br />

570 550 800 630 740 900<br />

570 300 500 600 750 900<br />

570 250 500 600 640 900<br />

350 350 525 385 510 635<br />

350 300 525 385 490 635<br />

51<br />

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Infrastructure & Power<br />

Power Infrastructure Cable<br />

Ducting Systems<br />

P52<br />

Corner and ‘Tee’ Units<br />

Corner, ‘Tee’ troughs and lids are made to order. The units incorporate galvanised steel angles to support lids where<br />

necessary and curved inner corners to allow ease of cable laying. For dimensions and technical specification refer to<br />

the <strong>FP</strong> <strong>McCann</strong> website.<br />

52<br />

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Infrastructure & Power<br />

Lid Table 1: All sizes<br />

Power Infrastructure Cable<br />

Ducting Systems<br />

P53<br />

Reference<br />

(width x depth x<br />

length)<br />

(width = span width)<br />

Reference<br />

(width x depth x<br />

length)<br />

(width = span width)<br />

Lid Coding<br />

Description<br />

Loading<br />

group<br />

Class<br />

to BS EN<br />

124<br />

s/w*<br />

nominal<br />

kg<br />

Lid Dimensions (mm)<br />

A B C<br />

1000 x 50 x 1000<br />

1000 GRP Open<br />

Open GRP “Dura Tread” Lid to fit 1000 wide trough with 50 deep rebate 1.5T<br />

ML 1000 50 ODT A<br />

Pedestrian Lid<br />

SWL<br />

A 28.6 1224 1214 50<br />

1000 x 50 x 1000<br />

1000 GRP Closed<br />

Closed GRP “Dura Slab” Lid to fit 1000 wide trough with 50 deep rebate 1.5T<br />

ML 1000 50 CDS A<br />

Pedestrian Lid<br />

SWL<br />

A 35.7 1224 1214 50<br />

1000 x 50 x 475<br />

1000 GRP Closed<br />

Closed GRP “Dura Slab” Lid to fit 1000 wide trough with 50 deep rebate 5T<br />

ML 1000 50 CDS B<br />

5T Lid<br />

SWL<br />

B 21.1 1224 1214 50<br />

1000 x 100 x 600<br />

1000 GRP Closed ML 1000 100 CDS Closed GRP “Dura Slab” Lid to fit 1000 wide trough with 100 deep rebate<br />

11.5T Lid<br />

CD<br />

11.5T SWL<br />

C and D 67.1 1224 1204 100<br />

1000 x 100 x 500<br />

1000 5T Concrete<br />

Reinforced concrete Lid to fit 1000 wide trough with 100 deep rebate 5T<br />

ML 1000 100 RC AB<br />

Lid<br />

SWL<br />

A and B 151.1 1224 1204 100<br />

750 x 50 x 1000<br />

750 GRP Open<br />

Open GRP “Dura Tread” Lid to fit 750 wide trough with 50 deep rebate 1.5T<br />

ML 750 50 ODT A<br />

Pedestrian Lid<br />

SWL<br />

A 22.2 949 939 50<br />

750 x 50 x 1000<br />

750 GRP Closed<br />

Closed GRP “Dura Slab” Lid to fit 750 wide trough with 50 deep rebate 1.5T<br />

ML 750 50 CDS A<br />

Pedestrian Lid<br />

SWL<br />

A 27.6 949 939 50<br />

750 x 50 x 475<br />

750 GRP Closed<br />

Closed GRP “Dura Slab” Lid to fit 750 wide trough with 50 deep rebate 5T<br />

ML 750 50 CDS B<br />

5T Lid<br />

SWL<br />

B 16.3 949 939 50<br />

750 x 100 x 600<br />

750 GRP Closed ML 750 100 CDS Closed GRP “Dura Slab” Lid to fit 750 wide trough with 100 deep rebate<br />

11.5T Lid<br />

CD<br />

11.5T SWL<br />

C and D 51.9 949 929 100<br />

750 x 100 x 500<br />

750 5T Concrete<br />

Lid<br />

ML 750 100 RC AB Reinforced concrete Lid to fit 750 wide trough with 100 deep rebate 5T SWL A and B 116.9 949 929 100<br />

600 x 50 x 1000<br />

600 GRP Open<br />

Open GRP “Dura Tread” Lid to fit 600 wide trough with 50 deep rebate 1.5T<br />

ML 750 50 ODT A<br />

Pedestrian Lid<br />

SWL<br />

A 17.4 744 724 50<br />

600 x 50 x 1000<br />

600 GRP Closed<br />

Closed GRP “Dura Slab” Lid to fit 600 wide trough with 50 deep rebate 1.5T<br />

ML 750 50 CDS A<br />

Pedestrian Lid<br />

SWL<br />

A 21.6 744 724 50<br />

600 x 50 x 475<br />

600 GRP Closed<br />

Closed GRP “Dura Slab” Lid to fit 600 wide trough with 50 deep rebate 5T<br />

ML 750 50 CDS B<br />

5T Lid<br />

SWL<br />

B 12.8 744 724 50<br />

600 x 100 x 600<br />

600 GRP Closed ML 750 100 CDS Closed GRP “Dura Slab” Lid to fit 600 wide trough with 100 deep rebate<br />

11.5T Lid<br />

CD<br />

11.5T SWL<br />

C and D 40.6 744 724 100<br />

600 x 100 x 500<br />

600 5T Concrete<br />

Lid<br />

ML 750 100 RC AB Reinforced concrete Lid to fit 600 wide trough with 100 deep rebate 5T SWL A and B 91.4 744 724 100<br />

350 x 50 x 1000<br />

350 GRP Open<br />

Open GRP “Dura Tread” Lid to fit 350 wide trough with 50 deep rebate 1.5T<br />

ML 350 50 ODT A<br />

Pedestrian Lid<br />

SWL<br />

A 11.7 504 494 50<br />

350 x 50 x 1000<br />

350 GRP Closed<br />

Closed GRP “Dura Slab” Lid to fit 350 wide trough with 50 deep rebate 1.5T<br />

ML 350 50 CDS A<br />

Pedestrian Lid<br />

SWL<br />

A 14.6 504 494 50<br />

350 x 50 x 475<br />

350 GRP Closed<br />

Closed GRP “Dura Slab” Lid to fit 350 wide trough with 50 deep rebate 5T<br />

ML 350 50 CDS B<br />

5T Lid<br />

SWL<br />

B 8.6 504 494 50<br />

350 x 100 x 600<br />

350 GRP Closed ML 350 100 CDS Closed GRP “Dura Slab” Lid to fit 350 wide trough with 100 deep rebate<br />

11.5T Lid<br />

CD<br />

11.5T SWL<br />

C and D 27.3 504 484 100<br />

350 x 100 x 500<br />

350 5T Concrete<br />

Lid<br />

ML 350 100 RC AB Reinforced concrete Lid to fit 350 wide trough with 100 deep rebate 5T SWL A and B 61.5 504 484 100<br />

* maximum self weight = nominal self + 5%, which should be used to size lifting equipment<br />

53<br />

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Railway<br />

Rail <strong>Product</strong>s<br />

P54<br />

As a leading producer of high quality, durable rail products <strong>FP</strong> <strong>McCann</strong> is committed to ensuring quality and best<br />

practice.<br />

<strong>FP</strong> <strong>McCann</strong> holds a large quantity of stock, and manufacture a full range of troughing special products, such as tees,<br />

transitions, curves and our own version of a transformer base/locations base, which are approved to Network Rail<br />

specifications.<br />

<strong>FP</strong> <strong>McCann</strong> is a Link Up and Supply Line approved supplier (Link Up Approval Certificate Number 10844-<br />

25579/75761; Supplier Number 25579 - Network Approval to NR/PS/TEL/00013 and FTN/HQ/SP/P/0001, Certificate<br />

Number: PA 05/01429.<br />

All railway products are manufactured in accordance with <strong>FP</strong> <strong>McCann</strong>’s quality management system, BSI accredited<br />

to BS EN ISO 9001.<br />

For a Railway <strong>Product</strong> brochure with detail of all Rail product<br />

please download from our website or contact any of our sales offices directly.<br />

54<br />

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Fencing <strong>Product</strong>s<br />

P55<br />

From our recently extended factory at Cadeby, we combine over 30 years experience to provide an extensive range<br />

of attractive, durable and practical fencing solutions.<br />

The range includes: slotted posts, with gravel boards to suit; morticed posts; recessed posts; chainlink posts; universal<br />

posts and screed rails.<br />

Our gravel boards are available in a selection of attractive designs including brick and rock-faced patterns.<br />

Concrete fence posts are becoming a popular alternative to wooden posts, offering greater strength and durability,<br />

and of course, will last much longer.<br />

We also manufacture a range of lightweight products - Fenn-Lite - ideally suited for one-man installation, but with<br />

the same strength and durability of our other products.<br />

Available nationwide<br />

Our sales team is on hand to discuss your requirements and can recommend the right product for you.<br />

We can deliver our fencing products anywhere in the UK, or alternatively, you can collect direct from the factory.<br />

All fencing products are manufactured in accordance with <strong>FP</strong> <strong>McCann</strong>’s quality management system, BSI accredited<br />

to BS EN ISO 9001.<br />

For a Fencing <strong>Product</strong> brochure with detail of our range<br />

please download from our website or contact any of our sales offices directly.<br />

55<br />

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Easi-Kerb<br />

Kerbs & Channels Range<br />

(N. Ireland Only)<br />

P56<br />

Description A - Width (mm) B - Height (mm) C - Length (mm) Number (p/tonne)<br />

Bullnosed 125 255 915 14<br />

Full Batter 125 255 915 16<br />

Half Batter 125 255 915 15<br />

Full Batter 150 255 915 13<br />

Half Batter 150 255 915 14<br />

Channel 125 255 915 15<br />

Flat & Round Top Edgings 50 150 915 60<br />

Dwarf Wall 90 380 915 15<br />

Dropper Kerb 125 255 - 150 915 20<br />

56<br />

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Bespoke Specialist <strong>Product</strong>s<br />

P57<br />

<strong>FP</strong> <strong>McCann</strong> is able to manufacture special and bespoke products having dedicated wetcast production facilities at<br />

each of it’s locations.<br />

Our dedicated team of concrete engineers and designers are able to provide certified structural detail to units<br />

required for specialist applications. Casting is undertaken by skilled detailers and production operatives in qualitycontrolled<br />

factory conditions.<br />

Bespoke products include:<br />

• Valve Chambers<br />

• Terrace Slabs<br />

• Storage Tanks<br />

• Retaining Walls<br />

• Hydrodynamic Separators<br />

• Protective Walls<br />

• Specialist Kerbs<br />

To find out more about the specials <strong>FP</strong> <strong>McCann</strong> can manufacture contact the sales or technical team at any of our<br />

locations, or email your requirements to precast@fpmccann.co.uk.<br />

57<br />

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Notes<br />

P58<br />

58<br />

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Precast Office Locations<br />

Ellistown<br />

Whitehill Road<br />

Leicestershire<br />

England<br />

LE67 1ET<br />

Alnwick<br />

Little Houghton<br />

Northumberland<br />

England<br />

NE66 3JX<br />

Telford<br />

Doseley<br />

Telford<br />

Shropshire<br />

TF4 3BX<br />

Cadeby<br />

Brasscote Lane<br />

Cadeby, Nuneaton<br />

Warks<br />

CV13 0BB<br />

Tel: 01530 240000<br />

Fax: 01530 240013<br />

Tel: 01665 577653<br />

Fax: 01665 577711<br />

Tel: 01952 630300<br />

Fax: 01952 501537<br />

Tel: 01455 290780<br />

Fax: 01455 292189<br />

Head Office<br />

Knockloughrim Quarry<br />

3 Drumard Road<br />

Magherafelt<br />

BT45 8QA<br />

Tel: 028 7964 2558<br />

Fax: 028 7964 4224<br />

www.fpmccann.co.uk<br />

precast@fpmccann.co.uk

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