KomGuide - Technical Manual - Komet Group

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KOMET KUB Quatron® Guideline values for solid drilling Cutting speed P M vc (m/min) BK8425 BK79 BK2730 BK6420 BK6115 BK8425 BK79 BK2730 42 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 360 370 380 390 400 410 420 430 440 450 460 470 480 490 500 600 700 800 900 1000 1100
KOMET KUB Quatron® Guideline values for solid drilling M K N Cutting speed BK6420 BK74 BK6115 BK6130 BK8425 BK61 BK6115 BK7710 vc (m/min) Important: For more application details and safety notes see E 74-75! 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 360 370 380 390 400 410 420 430 440 450 460 470 480 490 500 600 700 800 900 1000 1100 43
Page 1 and 2: KOMGUIDE - Technical Manual Drillin
Page 3 and 4: 1.1 # 400 # 120 Material magnetic s
Page 5 and 6: Index General information Formulae,
Page 7 and 8: Explanation Tolerance zone The axis
Page 9 and 10: +150 +100 +50 0 -50 -100 +100 +50 0
Page 11 and 12: Surface finish class N12 50 160 N11
Page 13 and 14: Tools from the KOMET GROUP can also
Page 15 and 16: International Material Classificati
Page 19 and 20: AFNOR SS UNI UNE JIS Z100CDV5 2260
Page 23 and 24: General Formulae D × p × n vc = 1
Page 25 and 26: P S M K Material group 1.0 2.0 500-
Page 27 and 28: Torque M d in Nm Torque M d Cutting
Page 29 and 30: KOMET KUB Quatron® KOMET KUB Pentr
Page 31 and 32: From experience: 1. Pilot hole Dril
Page 33 and 34: KOMET KUB® Drillmax, KUB® Drillma
Page 35 and 36: Material group Selection: L.H. fold
Page 37 and 38: Material group Selection: R.H. fold
Page 39 and 40: Material group Selection: R.H. fold
Page 41 and 42: P S M K N H P S M K N H P S M K N H
Page 43: x 14 - 15,9 x 16 - 17,5 x 17,6 - 21
Page 49 and 50: 4×D Material group Selection: L.H.
Page 51 and 52: 4×D 4×D Feed f (mm/rev) KOMET KUB
Page 53 and 54: 5×D Material group Selection: L.H.
Page 55 and 56: 5×D 5×D Feed f (mm/rev) KOMET KUB
Page 59 and 60: x 14 - 16,9 x 17 - 19,9 KOMET KUB T
Page 61 and 62: P40 from 20 KOMET KUB Trigon®, KUB
Page 69 and 70: KOMET KUB Centron®, KUB® V464 Gui
Page 71 and 72: Inserts suggested for KUB® and KUB
Page 75 and 76: Z x Method 1: Determining the centr
Page 77 and 78: Safety notes! KOMET® Usage and saf
Page 79 and 80: � � � KOMET KUB® Drillmax, K
Page 81 and 82: D 2 ±1 1-4 mm 9. Starting on a wel
Page 83 and 84: 2×D KOMET KUB Quatron®, KUB Trigo
Page 85 and 86: 3×D KOMET KUB Quatron®, KUB Trigo
Page 87 and 88: 4×D 7. Starting on a groove or lar
Page 89 and 90: � � � KOMET KUB Pentron® Tec
Page 91 and 92: KOMET KUB Duon® Technical notes 7.
Page 93 and 94: KOMET KUB Centron® Technical notes
Page 95 and 96:
Stationary use Rotating use KOMET K
Page 97 and 98:
Rotating use Stationary use KOMET K
Page 99 and 100:
KOMET KUB Duon® Problems � possi
Page 101 and 102:
KUB Quatron® KUB Trigon® KUB Duon
Page 103 and 104:
KOMET TwinKom® G01 E 102-103 KOMET
Page 105 and 106:
Offset = 3 mm 100 - 80 d = 100 - +
Page 107 and 108:
Guideline values for medium strengt
Page 109 and 110:
R a 2 1,75 1,50 1,25 1,00 0,75 0,50
Page 111 and 112:
KOMET TwinKom® Insert selection W0
Page 113 and 114:
W29 10 a p = 1 W29 18 a p = 1,5 KOM
Page 115 and 116:
Material group Selection: L.H. fold
Page 117 and 118:
Page 119 and 120:
KOMET TwinKom® Problems � possib
Page 121 and 122:
KOMET TwinKom® Chip formation from
Page 123 and 124:
KOMET MicroKom® hi.flex KOMET Micr
Page 125 and 126:
Page 127 and 128:
� MicroKom® M040 � MicroKom®
Page 129 and 130:
Subject to length: diameter ratio L
Page 131 and 132:
a p 4,0 3,5 3,0 2,5 2,0 1,5 1,0 0,7
Page 133 and 134:
P25 M M K N BK BK CK P40 2710 8425
Page 135 and 136:
KOMET® W30, W57 Chip formation fro
Page 137 and 138:
ISO Codes for Inserts KOMET® ISO C
Page 139 and 140:
Numerical Coding for Inserts W.. Pr
Page 141 and 142:
Stress fracture caused by: • wron
Page 143 and 144:
Thread milling tool Drill thread mi
Page 145 and 146:
Tapping • Chip producing method
Page 147 and 148:
Size MF - Metric fine thread JEL®
Page 149 and 150:
Size NPT, NPTF - without using a re
Page 151 and 152:
Material Steel Stainless steel Grey
Page 153 and 154:
P H M K S N Surface uncoated Nom. x
Page 155 and 156:
P H M K S N Surface uncoated Nom. x
Page 157 and 158:
P H M K S N Surface Nom. x 1.1 1.2
Page 159 and 160:
P H M K S N 1.1 1.2 1.3 1.4 1.5 1.6
Page 161 and 162:
JEL® (Drill) Thread Milling CNC pr
Page 163 and 164:
Formulae D × p × n vc = 1000 vc
Page 165 and 166:
Cast aluminium • Can be carried o
Page 167 and 168:
JEL® Drill Thread Milling Tool Pro
Page 169 and 170:
Forming gap JEL® Roll Form Tap Pro
Page 171 and 172:
No. of threads NOMINAL ACTUAL JEL®
Page 173 and 174:
JEL® End mill cutter AL JEL® End
Page 175 and 176:
JEL® Solid Carbide Milling Cutter
Page 177 and 178:
JEL® Solid Carbide Milling Cutter
Page 179 and 180:
Feed f z (mm/tooth) Kf 3 0,26 0,24
Page 181 and 182:
Feed f z (mm/tooth) Kf p1-p5 0,40 0
Page 183 and 184:
Finish milling v c finish = 1,5 ×
Page 185 and 186:
JEL® PCD Guideline values for PCD
Page 187 and 188:
Nom. x P H M K S N 1.1 1.2 1.3 1.4
Page 189 and 190:
Inclined plunging Milling machining
Page 191 and 192:
normal KOMET® Quatron hi.feed Guid
Page 193 and 194:
DIHART® Solid carbide reamer DIHAR
Page 195 and 196:
IT 5 - IT 6 IT 7 M IT 8 x 1,40 - 5,
Page 197 and 198:
Adjusting: • Set the µm dial by
Page 199 and 200:
Central coolant outlet Lateral cool
Page 201 and 202:
Lobe (measuring tooth) M DIHART® C
Page 203 and 204:
Measuring tooth A M DIHART® Duomax
Page 205 and 206:
DIHART® Insert Reaming Assembly in
Page 207 and 208:
6 5 � � 4 DIHART® MicroSet Sys
Page 209 and 210:
DIHART DAH® 50 HS Simple handling
Page 211 and 212:
HM DST TiN DBG-N min-max min-max mi
Page 213 and 214:
Feed f z (mm/tooth) (with face cut,
Page 215 and 216:
Geometry Flute form ASG0703 ASG0704
Page 217 and 218:
Cutting materials DST HM Coatings T
Page 219 and 220:
Notch wear Notch wear Built-up DIHA
Page 221 and 222:
DIHART® Problems � possible caus
Page 223 and 224:
Mark of measuring teeth • Drive p
Page 225 and 226:
Outside Europe Egypt ZAHRANCO, ENGI
Page 227 and 228:
Notes
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KomGuide - Technical Manual - Komet Group

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