Assembly Technologies Alpha Controller User Manual v3.0

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User Manual 2.2.2 Dropdown A dropdown [1] arrow appears to the right of menu items with multiple choices. To view these choices, first select the menu item using the up/down arrows or, if available, use the keypad to identify the corresponding menu item number. Then, use the toggle button to expand the dropdown. The up/down arrows scroll through the choices and the toggle button selects/accepts the highlighted choice. 2.2.3 Menu Tree A menu tree [1] appears beside related menu items. 2.2.4 Tabs Tabs [1] appear at the top when multiple menu selections exist. To navigate between tabs, use the left/right arrows. The active tab is white; inactive tabs are grey. 2.2.5 Character Scrollbar This scrollbar enables adding: a-z, A-Z, 0-9, space, _, -, &, *, $, #, @, !, and a period (language and/or field determines character availability). The up arrow [1] and down arrow [3] direct scrolling with the active character [2] displayed between. Use the Alpha Controller’s up/down arrows to scroll through character choices. The left arrow backspaces. The right arrow moves one position to the right to input next character. Push toggle button or OK menu button to accept entry. 2.2.6 Run Display The following screens contain the character scrollbar option: Job (Name), Job (Barcode ID), Task (Name), Step (Name), System (General), System (Users), System (Date/Time), System (Network), System (Maintain). Displays last torque reading and units [2] when a tool is connected. Icons [1] identify controller events (see list below). Specifies current job [3]. The run screen displays unless other programming functions [4] are in use. Run Display Codes indicate why a tightening cycle shutoffs prior to completion. Run Display Description Code TIME Tightening time exceeds programmed cycle abort time value STOP Spindle stopped by either the operator or other device 125% Spindle stopped due to torque achieving greater than 125% torque limit for the spindle FAULT Precedes a fault described in 2.3 STALL Spindle in stall status 8 Programming
Alpha Controller Alpha Controller Icons Icon Status Description Locked Password required to make changes Unlocked Changes possible, automatically re-locks in time Busy/working Wait Message waiting Check the run screen Warning system not operable Check the run screen Force on or off Identifies an input/output forced on or off Stop No strategy selected 2.3 Faults The display background color in normal operation is white. In the event of a fault, the display background becomes red and the fault description appears on screen. System Faults: Overcurrent Fault! Logic Voltage Fault! Position Feedback Fault! Transducer Span Fault! Temperature Fault! Unrecognized Tool! Tool Communications! Transducer Current Fault! Transducer Zero Fault! NO STRATEGY SELECTED! Can’t run the wizard! Unknown Tool! 2.4 Log From the main menu (run display), press the down arrow to view the log of controller events. The log lists events by occurrence date and time using the internal clock as set by the user. Events included in the log are rundowns and faults. The data stored for each rundown includes: ???? The data stored for each fault includes: ???? To access the data, use the up/down cursor keys to scroll. Highlight an event and press the toggle key to view the event’s data screen. Use the up/down cursor keys to scroll through the data if there is more than will fit on the screen. The data cannot be exported from the log screen. This action is performed via the STATS screen under Analyze. See 2.5.6. Programming 9
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Alpha Controller Bit, Torque OK, To
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