Amphenol Aerospace

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MIL-DTL-22992, Class L Installation Instructions, cont. Amphenol Aerospace Contact Installation Step 1) Insert stripped conductors in contact wirewells. If contact bushing is used, insert conductor in bushing and bushing in contact wirewell. If two or more ground wires are inserted into a single contact, make sure all wires are fully seated in wirewell. Step 2) Select correct crimping tool, locator and die combination from the table for contacts to be installed. With conductor or contact bushing in place, insert contact into tool. Close crimping die fully to form a uniform crimp. Contact Part Number M39029/48-327 M39029/49-335 M39029/48-328 M39029/48-323 M39029/49-333 M39029/48-324 M39029/48-320 M39029/49-331 M39029/48-321 M39029/48-322 M39029/49-332 M39029/48-317 M39029/49-329 M39029/48-318 M39029/48-319 M39029/49-330 Size 4/0 4/0 4/0N 1/0 1/0 1/0N 4 4 4N 4G 4G 6 6 6N 6G 6G Type P S P P S P P S P P S P S P P S Crimping Tool* Pico Model 400B or 400B-1 Pico Model 400B or 400B-1 Pico Model 400B or 400B-1 Pico Model 400B or 400B-1 If crimping tools are available, contacts may be affixed to conductors by soldering. Use rosin-alcohol solder flux, a good grade of 60/40 solder and a 500 watt soldering iron or probe type resistance soldering equipment. Pre-tin conductors before soldering. Solder must not be present on shoulder or retention area of contact. Connector Assembly Step 1) If inserts are not already positioned in the connector shell, align large tab on insert with large slot in shell and push insert in until it bottoms in shell. Step 2) Apply a thin coating of Dow Corning DC-4 lubricant to the periphery of contact holes in spacer or grommet assembly. Push contacts into rear of spacer or grommet assembly until locked into contact retainer bushing. Step 3) Align contacts with proper holes in insert. Small key of insert must be aligned with appropriate keyway in spacer or grommet assembly. Slide contacts into insert holes until spacer or grommet assembly butts against insert. A thin film of Dow Corning DC-4 lubricant applied to the periphery of insert contact holes will provide maximum sealing efficiency. Step 4) Assemble accessories to connector. The back adapter “O” ring should have a very thin film of Dow Corning DC-4 lubricant applied. Outer surfaces only of gland should be lubricated with a thin film of UniTemp Grease EP. Avoid getting grease on inside surfaces of gland and on cable jacket. Step 5) Tighten retaining nut or gland nut on shell or adapter. A metal-to-metal seating condition is desirable, but may not be attainable with maximum cable diameters. Locator* Die* Removal Tool 4297-1 414DA-4/0N-1 MS90562-1 4297-3 414DA-1/0N MS90562-3 4297-5 414DA-4N MS90562-5 4297-6 414DA-6N MS90562-6 * Available from Pico Crimping Tools Co., 9832 Jersey Ave., Santa Fe Springs, Ca 90670 Phone: 805-388-5510 Contact Removal Step 1) Loosen all rear accessories and slide back along cable. Step 2) Remove spacer or grommet assembly with contacts from connector insert. Step 3) Using the appropriate size contact removal tool, push tool over front of contact until it bottoms in spacer or grommet assembly hole. This will open contact retaining bushing and allow contact to be removed from the spacer or grommet assembly from the rear. When using jacketed cable, all contacts should be released from contact retention bushings before removal from spacer or grommet assembly is accomplished. MS90562 Contact Removal Tool Order MS90562 contact Removal Tool by MS part number listed below: MS Part Number 2.500 ±.016 Contact Size A Dia. +.000 –.002 M81969/27-01 4/0 .790 M81969/27-02 2/0 .696 M81969/27-03 1/0 .558 M81969/27-04 2 .462 M81969/27-05 4 .376 M81969/27-06 6 .354 All dimensions for reference only. A 38999 III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB HIgH SPEED Fiber Optics Contacts Connectors Cables EMI Filter Transient 26482 Matrix 2 83723 III Matrix|Pyle 26500 Pyle 5015 Crimp Rear Release Matrix 22992 Class L Back- Shells Options Others Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 477
Backshells from Amphenol PCD TABLE OF CONTENTS BACKSHELLS FROM AMPHENOL PCD • Quick Reference of Products . . . . . . . . . . . . . . . . 479-482 • Angles/Profiles & Coupling Styles . . . . . . . . . . . . . . . . 483 • How to Select a Suitable Backshell . . . . . . . . . . . . . . . . 484 • Tables - By Connector Groups. . . . . . . . . . . . . . . . . . 485 • Materials & Finishes, Assembly Torque Values, Style-2 Configuration . . 486 Backshells for Connector Family “L” • MIL-DTL-38999 For more information (Series III), on Backshells MIL-DTL-38999 (Series IV) . . . . . 487-507 visit www.backshellworld.com • or email: sales@backshellworld.com Backshells for Connector Family “K” • MIL-DTL-38999 (Series II), MIL-DTL-38999 (Series I) . . . . . . 508-527 Backshells for Connector Family “J” • MIL-DTL-26482 (Matrix, Series 2), MIL-DTL-5015 (Matrix, MS345X), MIL-DTL-83723 (Matrix & Pyle Series III) . . . . . . . . . . . 528-553 Amphenol PCD 72 Cherry Drive, Beverly, MA 01915 Phone: 978-624-3400 www.amphenolpcd.com Amphenol A478 For more information on Backshells visit www.backshellworld.com • or email: sales@backshellworld.com
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Amphenol Products for Military, Aer
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Amphenol Aerospace Amphenol Aerospa
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Amphenol Aerospace Amphenol New Pro
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Amphenol Aerospace MIL-DTL-38999, S
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Amphenol MIL-DTL-38999, Series III,
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38999 HD Dualok II I SJT EMI Filter
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Amphenol Aerospace Boeing BACC63 Ho
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38999 III HD Dualok II I SJT Access
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Amphenol Aerospace D38999/29 & D389
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EMI Filter Transient 26482 Matrix 2
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38999 III HD Dualok TV01( II CTV01(
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Amphenol Aerospace Custom Designed
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Amphenol Aerospace High Vibration D
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Amphenol Aerospace JT00R (MS27472)
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Amphenol Aerospace JT01R Series II
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Amphenol Aerospace JTG06R (MS27484)
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Amphenol Aerospace JTL07R Series II
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Amphenol Aerospace JT00 (MS27475) S
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Amphenol Aerospace LJT00R (MS27466)
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Amphenol Aerospace LJT01R Series I
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Amphenol Aerospace LJT06R (MS27467)
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Amphenol Aerospace LJT00 (MS27469)
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Amphenol Aerospace Series I, LJT Br
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Amphenol Aerospace Amphenol SJT Fea
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Amphenol Aerospace SJT Insert Avail
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Amphenol Aerospace SJTP02RE - Crimp
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Amphenol Aerospace SJTIY - Hermetic
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Amphenol Aerospace MIL-DTL-38999 Ba
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Amphenol Aerospace SJT - Accessorie
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Amphenol Aerospace 38999, Series I
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Amphenol Aerospace Aquacon Immersib
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Amphenol Aerospace Aquacon Series I
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Amphenol Aerospace AJ Aquacon Inser
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Amphenol Aerospace AJ6 / AS6 Aquaco
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Amphenol Aerospace AJ7 / AS7 Aquaco
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Amphenol Aerospace Aquacon Series P
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Amphenol Aerospace Aquacon Series C
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Amphenol Aerospace Amphenol High Sp
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Amphenol Aerospace Amphenol ® Circ
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Amphenol Aerospace Circular Connect
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Amphenol Fiber Optic Interconnects
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Amphenol Aerospace 90° Multi-Mode
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Amphenol Aerospace CF38999 Multi-Ch
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Amphenol Aerospace Multi-Channel Fi
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Amphenol Aerospace JSFC15 Wall Moun
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Amphenol Aerospace Fiber Optic Cabl
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Amphenol High Frequency Contacts CO
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Amphenol Aerospace High Speed Coax
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Amphenol Aerospace Cable Systems wi
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Amphenol Aerospace Cable Usage Guid
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Amphenol Aerospace Cable Usage Guid
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Amphenol Aerospace Quadrax Contacts
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Amphenol Aerospace Quadrax Contacts
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Amphenol Aerospace New “Split-Pai
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Amphenol Aerospace Differential Twi
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Amphenol Aerospace Micro D-Twinax T
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Amphenol Aerospace Micro D-Twinax T
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Amphenol Aerospace Insert Arrangeme
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Amphenol Aerospace Coaxial Contacts
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Amphenol Aerospace Matched Impedanc
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Amphenol Aerospace High Frequency C
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Amphenol Aerospace Twinax Contacts
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Amphenol Aerospace Triax Contacts f
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Amphenol Aerospace Coax, Twinax & T
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Amphenol Aerospace Insert Arrangeme
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Amphenol Aerospace Insert Patterns
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Amphenol Aerospace High Speed Conta
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Amphenol EMI/EMP Filter Protection
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Amphenol Aerospace EMI Capabilities
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Amphenol Aerospace Filter Selection
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Amphenol Aerospace Impedance Matchi
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Amphenol Aerospace How to Order - S
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Amphenol Aerospace How to Order Two
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Amphenol Aerospace FCTV - MIL-DTL-3
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Amphenol Aerospace FLJT - MIL-DTL-3
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Amphenol Aerospace FLJT - MIL-DTL-3
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Amphenol Aerospace FSJT - MIL-DTL-3
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Amphenol Aerospace FSJT - MIL-DTL-3
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Amphenol Aerospace S FBL - MIL-DTL-
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Amphenol Aerospace FPT - MIL-DTL-26
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Amphenol Aerospace FPT Jam Nut Rece
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Amphenol Aerospace FPTE Wall Mounti
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Amphenol Aerospace FAN (MIL-DTL-501
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Amphenol Aerospace Transient Protec
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Amphenol MIL-DTL-26482, Series 2, M
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Amphenol Aerospace MS3471 (MB13) -
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Amphenol Aerospace MS3476 (MB16) -
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Amphenol Aerospace M83723/75 & /76-
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Amphenol Aerospace M83723/82 & /83
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Amphenol Aerospace MIL-DTL-26500, P
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Amphenol Aerospace MS24265, Pyle ®
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Amphenol Aerospace MS24264, Pyle ZZ
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Amphenol Aerospace Pyle ® ZZY, Rat
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Amphenol Aerospace MIL-DTL-26500 Ty
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Amphenol Aerospace Contacts and Acc
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Amphenol Aerospace Shielded/Coaxial
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Amphenol Options, Other Products Pr
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Amphenol Aerospace Cable Solutions
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Amphenol Aerospace Power Solutions
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Amphenol Aerospace RADSOK ® Techno
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Amphenol Aerospace Micro-Miniature
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Amphenol Aerospace Additional Circu
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Amphenol Aerospace Additional Circu
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Amphenol Aerospace Rectangular Inte
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Amphenol Aerospace

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