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Pumps, Compressors & Hydraulics - Gas Equipment Company, Inc.

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<strong>Pumps</strong>, <strong>Compressors</strong> & <strong>Hydraulics</strong><br />

IMPORTANT INFORMATION: Product must be installed<br />

and used in strict conformance with NFPA Pamphlet 58 and/or<br />

NFPA Pamphlet 54 and all other codes, regulations and<br />

manufacturer recommendations.<br />

Failure to follow these codes, regulations and recommendations<br />

could result in hazardous installation, bodily injury and/or death.<br />

PRODUCT TRAINING SCHOOLS AVAILABLE. Contact a GEC<br />

customer service representative for more information.<br />

WARNING: LP <strong>Gas</strong> is extremely flammable and explosive.<br />

Devices used for handling LP <strong>Gas</strong> and Anhydrous Ammonia must<br />

be installed and used in strict conformance with NFPA Pamphlet<br />

58 and 54 and all other codes, regulations and manufacturer<br />

recommendations.<br />

BLACKMER Products Available in the Central United States<br />

from the following locations: Dallas, TX; Houston, TX;<br />

Indianapolis, IN; Kansas City, MO; Little Rock, AR; and St. Louis,<br />

MO.<br />

CORKEN Products Available In the Eastern United States from<br />

the following locations: Atlanta, GA; Clyde, NY; Fayetteville, NC;<br />

Orlando, FL; and Richmond, VA.<br />

109


Cylinder Filling <strong>Pumps</strong><br />

Cylinder Filling <strong>Pumps</strong><br />

These 1" motor speed pumps have long been popular for<br />

cylinder filling, small volume motor fueling & supplying small<br />

vaporizers. They offer the same heavy-duty construction of<br />

larger Blackmer models. Available in two mounting styles &<br />

capacity ranges.<br />

C-Face Mounting — Direct Motor Drive<br />

<strong>Pumps</strong> in the LGF Series mount directly to standard C-Face,<br />

1750 rpm motors with flexible coupling. LGF1 pumps use a 1 hp<br />

motor as standard and LGF1P pumps use a 1 1 ⁄2 hp motor as<br />

standard. Standard motors for these pumps are single-phase,<br />

115/230 volt, right-hand rotation, explosion-proof construction,<br />

with automatic reset thermal overload protection. U.L. listed &<br />

suitable for continuous duty. An explosion-proof manual switch<br />

is also available for mounting either at the motor or at a remote<br />

location.<br />

Base Mounting — Direct Motor Drive<br />

LGB1 Series pumps have brackets for foot-mounting to a conventional<br />

baseplate. The mounted pump is furnished with a<br />

flexible shaft coupling for connection to a standard motor. These<br />

units are designated as LGB1-DM or LGB1P-DM. Motors for<br />

these units are shipped to customer specifications. Coupling<br />

guard included.<br />

C-Face Mounted Style<br />

Assembled Pump Unit<br />

LGF1P<br />

DM Style<br />

Assembled Pump Unit<br />

LGB1<br />

Built-In Combination Valve Eliminates<br />

Cost Of Separate Bypass Valves<br />

Built into the LGF1 & LGB1 Series pump is a patented<br />

“combination” valve acting as a back-to-tank bypass valve &<br />

as an internal relief valve. This feature lowers installation costs<br />

by<br />

eliminating the need for a separate bypass valve. It also<br />

assures pressure relief if the back-to-tank bypass line is<br />

closed. The valve’s unique three-stage operation is illustrated<br />

to the right.<br />

Normal Operation<br />

Valve completely closed<br />

during normal operation<br />

with discharge line open.<br />

Combination Relief/Bypass Valve<br />

Back-to-Tank Bypassing<br />

Discharge pressure exceeding<br />

the valve setting opens valve to<br />

second stage, returning all or<br />

part of flow back to supply tank.<br />

Pressure Relief<br />

If back-to-tank line is<br />

closed, valve opens to<br />

third stage, passing flow<br />

back to inlet side of pump.<br />

Assembled Pump Units<br />

Model<br />

#<br />

Description<br />

Factory<br />

Relief<br />

Valve<br />

Setting<br />

Pump<br />

&<br />

Motor<br />

Speed<br />

Approx. Delivery<br />

Of Propane @<br />

Diff. Pressures &<br />

Pump Speeds<br />

50 PSI<br />

Diff.<br />

100 PSI<br />

Diff.<br />

Motor<br />

Size<br />

(HP)<br />

Normal Time<br />

To Fill LP <strong>Gas</strong><br />

Cylinders<br />

(Min.)<br />

20 lb. 100 lb.<br />

Max. Diff.<br />

Pressure<br />

in PSI for<br />

Continuous<br />

Duty<br />

Rated at<br />

Shaft<br />

Size<br />

LGF1C<br />

LGF1PC<br />

LGB1C<br />

LGB1PC<br />

1" Flange Mounted<br />

C-Face Style<br />

1" Bracket Mounted<br />

DM Style<br />

105 psi<br />

120 psi<br />

105 psi<br />

120 psi<br />

1750<br />

RPM<br />

8.0<br />

6. 0<br />

(30.3) (22.7)<br />

13.0<br />

10<br />

(49.2) (37.9)<br />

8.0<br />

6. 0<br />

(30.3) (22.7)<br />

13.0 10<br />

(49.2) (37.9)<br />

1 3<br />

/4 3 105<br />

1 1 /2<br />

1 /2 2 120<br />

1 3 /4 3 105<br />

1 1 /2<br />

1 /2 2<br />

120<br />

11/16<br />

110


Cylinder Filling <strong>Pumps</strong><br />

Cylinder Filling & Motor Fuel Dispensing <strong>Pumps</strong><br />

Model C51A<br />

This unit is close-coupled to 1/2 HP 60 Hz. explosion proof<br />

motor. All are 115/230 volt and have an automatic reset<br />

overload relay and built-in switch.<br />

C10SM<br />

Ideal for those one scale bottle filling operation. Fills<br />

20# cylinders in 1 /2 minute. Fills 100# cylinders in 2 1 /2<br />

minutes and fuels through a meter at 7 GPM.<br />

C51A<br />

C12SM<br />

For those who want to do it faster. Especially recommended<br />

for motor fueling and “batch” fork lift filling. Fills 20# cylinders<br />

in 15 seconds, 100# cylinders in 2 minutes. Perfect for<br />

motor fueling through meter at 15 GPM.<br />

C10SM<br />

Pump<br />

Model<br />

Motor<br />

Only*<br />

HP<br />

Motor<br />

Specs<br />

Voltag<br />

e<br />

Phase<br />

RPM<br />

C apacity in GPM<br />

Max.<br />

Connections<br />

20 PSID<br />

50 PSID<br />

75 PSID<br />

Diff. Inlet<br />

Outlet<br />

C51A<br />

2767<br />

1<br />

/2 115/23<br />

0 S ingle<br />

1800 4.5<br />

3.<br />

25 2.<br />

75 80 1" 3<br />

/4"<br />

C10SM<br />

2555<br />

3<br />

/4 115/23<br />

0 Single<br />

3450 12 6 .5 2.5<br />

70 1 1<br />

/4" 1"<br />

C12SM<br />

2556<br />

1 † 115/23<br />

0 Single<br />

3450 19 15 11 85 1 1<br />

/2" 1"<br />

C13SM<br />

4261<br />

2 115/2<br />

30 Single<br />

3450 26 21 17 110<br />

1<br />

/2" 1"<br />

C14SM<br />

2557<br />

3 230/4<br />

60 Three<br />

3450 38 32 25 125<br />

1<br />

/2" 1"<br />

Heater<br />

Element<br />

Internal<br />

External / P28<br />

External / P32<br />

External / P36<br />

N/A**<br />

* When ordering motors only, switch box & switch are ordered separately.<br />

** Refer to Motor & Starter section for proper selection.<br />

† Rated 1.5 HP<br />

Stationary Bottle <strong>Pumps</strong><br />

Turbine pumps, motor driven or engine driven<br />

for handling high head pressure at 75 PSID.<br />

Part No. Inlet X Outlet Capacity RPM Shaft Size<br />

F10-101 1 1/4” x 1” 3 GPM<br />

F12-101<br />

12 GPM<br />

1 1/2” x 1”<br />

F14-101 25 GPM<br />

3600 1”<br />

NOTE: Motors sold separately.<br />

111


Cylinder Filling <strong>Pumps</strong><br />

Multi-Cylinder & Motor Fuel Filling <strong>Pumps</strong><br />

These motor-speed pumps offer higher capacities than the LGF1/B1<br />

Series pumps. They are suited to a variety of small transfer jobs, but<br />

are especially popular for multi-station cylinder-filling systems. They<br />

are equipped with a built-in relief valve and are fitted for both LP <strong>Gas</strong><br />

or anhydrous ammonia service. These pumps are designed for footmounting.<br />

All of the pumps are equipped with replaceable cylinder<br />

liners and end discs, permitting rebuilding of the pump to like new<br />

condition.<br />

Flange Drive Style<br />

LGLF1 1 ⁄4<br />

C-Face Mounting - Direct Motor Drive<br />

This drive is available for the LGL1 1 ⁄4 Series pumps. The pump is<br />

mounted to a steel baseplate and furnished with a flexible shaft<br />

coupling for connection to a standard motor. A coupling guard is<br />

included.<br />

Base Mounting - Direct Motor Drive<br />

This drive is available for the LGL1 1 ⁄4 & LGL1 1 ⁄2 Series pumps. The<br />

pump is mounted to a steel baseplate and furnished with a flexible<br />

shaft coupling for connection to a standard motor. A coupling guard<br />

is included.<br />

DM Drive Style<br />

LGL1 1 ⁄2<br />

Assembled Pump Units<br />

Model<br />

#<br />

Description<br />

Pump &<br />

Motor<br />

Speed<br />

RPM<br />

Approx. delivery<br />

in GPM (LPM)<br />

propane<br />

50 PSI<br />

Diff.<br />

100 PSI<br />

Diff.<br />

Motor<br />

Size<br />

HP<br />

Max. Diff.<br />

Pressure<br />

in PSI<br />

Max. Motor Size<br />

To Mount on<br />

Standard Base<br />

Shaft<br />

Size<br />

LGLF1<br />

1<br />

/4<br />

1 1 /4" - Flange<br />

or<br />

bracket mounted<br />

LGL1<br />

1<br />

/2 1 1 /2" - Bracket<br />

mounted<br />

LGLF1<br />

1 /4<br />

1 1 /4" - Flange<br />

or<br />

bracket mounted<br />

LGL1<br />

1<br />

/2 1 1 /2" - Bracket<br />

mounted<br />

1750<br />

1150<br />

21<br />

(79.5)<br />

33<br />

(124.9)<br />

13<br />

(49.2)<br />

20<br />

(75.7)<br />

18<br />

(68.1)<br />

29<br />

(109.8)<br />

10<br />

(37.9)<br />

17<br />

(64.3)<br />

2<br />

3<br />

2<br />

3<br />

150 215T<br />

7/8<br />

For Repair Parts, see back of section.<br />

112


Stationary Bulk Plant <strong>Pumps</strong><br />

Multi-Purpose <strong>Pumps</strong> For Bulk Plants,<br />

Terminals & Truck Systems<br />

These workhorse pumps have long been popular for a broad<br />

range of service on bobtails, transports, vaporizers and bulk<br />

transfer service. The LGLD2 and LGLD3 are particularly suited<br />

to bobtails, because they offer a double shaft extension. This<br />

permits use of the pump by either right or left handed PTO<br />

rotation simply by reversing the position in which the pump is<br />

mounted.<br />

The LGLD2/LGLD3 pumps are designed for medium volume<br />

bulk plant service and transfer applications. They feature a<br />

single-shaft configuration - especially suited for stationary applications.<br />

Models in these series are fitted for either LP <strong>Gas</strong> or anhydrous<br />

ammonia service. All of the pumps are equipped with replaceable<br />

cylinder liners and end discs, permitting rebuilding of the<br />

pump to like new conditions.<br />

High Capacity Liquefied <strong>Gas</strong> Pump<br />

Blackmer’s LGLD4 pump is fitted with a special cavitation suppression<br />

liner for optimum performance & extended service life. UL listed for<br />

handling butane, propane & anhydrous ammonia, this durable pump is<br />

ideal for rapid loading & unloading of transports and bobtails or bulk plant<br />

service. Flow rates range from 130 to 270 GPM with differential pressures<br />

up to 125 psi.<br />

LGLD2 & LGLD3 <strong>Pumps</strong><br />

Capacity Range: 18 to 140 GPM<br />

V-Belt Drive Style <strong>Pumps</strong><br />

These units have high torque V-belts and quick disconnect<br />

sheaves. Sheaves are thinner, which puts<br />

them closer to the bearings, reducing the stress on<br />

both motor and pump shafts. Sheaves and hubs are<br />

a two-part assembly that comes apart easily. Units<br />

come complete with belt guard pump mounted to<br />

base plate, and a motor.<br />

Model #<br />

Size<br />

RPM<br />

GPM*<br />

HP*<br />

Max. Diff.<br />

Pressure<br />

420<br />

40<br />

3<br />

LGLD2E<br />

2"<br />

520<br />

50<br />

640<br />

65<br />

420<br />

80<br />

5<br />

150 PSI<br />

LGLD3E<br />

3"<br />

520<br />

108<br />

7.5<br />

640<br />

133<br />

420<br />

170<br />

10<br />

LGLD4<br />

3" V-Belt Drive<br />

LGLD3-VB-10HP<br />

LGLD4A<br />

4"<br />

520<br />

220<br />

15<br />

125 PSI<br />

640<br />

270<br />

20<br />

* Differential Pressure = 50 psi<br />

NOTE: Delivery depends on system design, pipe sizing and valve capacity.<br />

Liquid Transfer Assembly<br />

Pre-plumbed “Loop” Bobtail-Truck-Storage loading and transport<br />

unloading. Available with 2" or 3" pumps. Approximate<br />

GPM are 50, 120, and 250 respectively 2”, 3”, and 4”.<br />

Part #<br />

Pump<br />

Size<br />

Capacity<br />

LGLD2-VB-NH<br />

2" 55 gpm<br />

LGLD3-VB-NH<br />

3" 112 gpm<br />

LGLD4-VB-NH<br />

4" 220 gpm<br />

Please specify size and phase of explosion proof motor.<br />

NOTE: Capacity calculated using 100 PSI differential at 640 RPM..<br />

LGL3-VB-NH<br />

113


Stationary Bulk Plant <strong>Pumps</strong><br />

Coro-Vane Stationary Pump<br />

Sliding vane pumps for bulk plant installations.<br />

Part No. Flange Size Capacity<br />

521-103 2” 95 GPM<br />

521-103 2-1/2” 95 GPM<br />

1021-103* 3” 165 GPM<br />

1021-103* 4” 165 GPM<br />

Z4500 4” x 3” 350 GPM<br />

NOTE: Pump capacity shown are only approximate and will vary depending<br />

on motor horsepower, RPM, differential pressures and piping.<br />

Motors sold separately. See page 148.<br />

Coro-Vane Stationary Pump Selection for LP-<strong>Gas</strong> Bulk Plant<br />

Pump<br />

Model<br />

Pump<br />

RPM<br />

GPM at<br />

20 PSI<br />

* Will be replaced by Z3500 Series in 2006.<br />

Horse<br />

Power<br />

Phase<br />

Frame<br />

Size<br />

Suggested Pipe Size<br />

Inlet<br />

1<br />

/2"<br />

1<br />

/2"<br />

Outlet<br />

Vapor<br />

By-Pass<br />

Valve<br />

Liquid<br />

Hose Size<br />

521-103-1<br />

780<br />

70 5 3 184T<br />

2 2" 1 1<br />

/4" 1 1<br />

/4" 1 1<br />

/2" 1"<br />

521-103-2<br />

780<br />

70 5 1 215T<br />

2 2" 1 1<br />

/4" 1 1<br />

/4" 1 1<br />

/2" 1"<br />

1021-103-1*<br />

640<br />

125<br />

5 3 184T<br />

3" 3" 1 1<br />

/4" 2" 2" 1 1<br />

/4"<br />

1021-103-2*<br />

640<br />

125<br />

5 1 215T<br />

3" 3" 1 1<br />

/2" 2" 2" 1 1<br />

/4"<br />

1021-103-3*<br />

780<br />

165<br />

7 1<br />

/2 3 213T<br />

3" 3" 1 1<br />

/2" 2" 2" 1 1<br />

/4"<br />

Z4500 640<br />

260<br />

10 3 215T<br />

4" 4" 2" 2" 2" 1 1<br />

/2"<br />

Z4500 780<br />

325<br />

15 3 254T<br />

4" to 6" 4" 2" 2" 2" 1 1<br />

/2"<br />

Vapor<br />

SC-Series Side Channel Pump<br />

Side Channel pumps are used in LPG applications where high differential<br />

pressure is necessary or low NPSH conditions exist, such as pumping<br />

from underground tanks, the SC-Series multistage side-channel is the<br />

pump of choice.<br />

The Side Channel pump is offered in six different sizes, each ranging from<br />

one to eight stages. This provides for a wide range of pressures,<br />

capacities, and liquid transfer rates.<br />

The Corken SC-Series pump line utilizes an integral centrifugal and side<br />

channel design to create flow characteristics which enable the pump to<br />

handle up to 50% vapor and low NPSH conditions. The multi-stage<br />

modular side channel design which features one to eight open radial-vane<br />

impellers is capable of building differential pressures of over 200 psi. The<br />

Side Channel pump casing comes standard as Ductile Iron with an option<br />

of Stainless Steel. The impeller material comes standard as Brass but can<br />

be ordered as either Steel or Stainless Steel.<br />

SC Series Side Channel Pump<br />

Model # Description Inlet Flange Outlet Flange<br />

RPM (50 Hz)<br />

RPM (60 HZ)<br />

Max. Working<br />

Pressure PSIG<br />

Differential<br />

Pressure<br />

Range PSI<br />

SC-10 1-1/2" 3 / 4 " 10 - 150<br />

SC-20 2-1/2" 1-1/4" 15 - 230<br />

SC-30 Multistage 2-1/2" 1-1/4" 1450<br />

10 - 180<br />

Side Channel<br />

580<br />

SC-40 3 " 1-1/2" 1750<br />

<strong>Pumps</strong><br />

10 - 175<br />

SC-50 4 " 2 " 10 - 210<br />

SC-60 4 " 2-1/2" 10 - 250<br />

114


Truck <strong>Pumps</strong><br />

Blackmer Flange Mounted <strong>Pumps</strong> for<br />

Bobtails and Transports<br />

For Bobtail Service<br />

The TLGLF3 pump series flange mounts directly to the truck<br />

tank in combination with a flanged internal control valve.<br />

Because it eliminates the intake line and related restrictions to<br />

flow, it also eliminates the vaporization problem caused by<br />

them. That means longer pump life and higher effective pump<br />

capacity. The pump is rated to 125 psi differential.<br />

The TLGLF3 pump is suitable for both LP <strong>Gas</strong> and anhydrous<br />

ammonia. A double shaft extension is standard, making the<br />

pump suitable for either right or left-hand PTO rotation. The<br />

pumps is equipped with replaceable cylinder liners and end<br />

discs, permitting rebuilding of the pump to like-new conditions.<br />

For Transport Service<br />

The TLGLF4 series transport pump is designed to mount to<br />

4" internal valves. It is suitable for both LP <strong>Gas</strong> and anhydrous<br />

ammonia service. Ideal intake conditions assure<br />

maximum pumping rates and the shortest possible transport<br />

turnaround time. An auxiliary intake port next to the mounting<br />

flange can be used for emergency unloading of another tank<br />

or transport. Rated for differential pressures to 125 psi, the<br />

pump has twin discharge ports which permit the use of two<br />

hoses, if necessary to reduce pressure loss when unloading<br />

into restrictive receiving systems.<br />

Model # Description Suction Flange<br />

Discharge<br />

Flange<br />

TLGLF3C Flange<br />

3" 300# ANSI 2" NPT<br />

TLGLF4A Mounted 4" 300# ANSI 2" NPT<br />

Pump<br />

Speed<br />

RPM<br />

Max.<br />

Working<br />

Pressure<br />

650 350<br />

Max.<br />

Differential<br />

Pressure<br />

150 psid<br />

TLGLF3 <strong>Pumps</strong><br />

Capacity range:<br />

45 to 90 GPM<br />

TLGLF4 <strong>Pumps</strong><br />

Capacity range:<br />

130 to 270 GPM<br />

Bypass Valves<br />

Model #<br />

Common<br />

Applications<br />

Used With<br />

Blackmer<br />

Pump Model<br />

Ports<br />

Max. Rated Flow* - GPM (LPM) @<br />

20 PSI 50 PSI<br />

80 PSI<br />

120 PSI<br />

BV-034<br />

BV-100<br />

Cylinder-Filling Systems<br />

1 1 /4" or 1 1<br />

/2"<br />

Either valve<br />

3<br />

/4"<br />

NPT<br />

Tapped<br />

1" NPT<br />

Tapped<br />

25<br />

(95)<br />

40<br />

(151)<br />

50<br />

(189)<br />

60<br />

(227)<br />

BV-114<br />

BV-112<br />

Bobtail Trucks &<br />

Smaller Bulk Plant Systems<br />

2" or 3"<br />

Either valve<br />

1 1 /4"<br />

NPT<br />

Tapped<br />

1 1 /2"<br />

NPT<br />

Tapped<br />

60<br />

(227)<br />

80<br />

(303)<br />

100<br />

(379)<br />

125<br />

(473)<br />

BV-200<br />

Transports or<br />

Larger Bulk Plant Systems<br />

3" & 4"<br />

2" NPT<br />

Companion Flanges<br />

150<br />

(568)<br />

180<br />

(681)<br />

220<br />

(883)<br />

250<br />

(946)<br />

* Normal maximum bypass flow rates without significantly exceeding the set<br />

pressure limit.<br />

BV 3 ⁄4/BV1<br />

BV2<br />

BV1 1 ⁄ 2 cutaway<br />

115


Truck <strong>Pumps</strong><br />

Coro-Vane Truck <strong>Pumps</strong><br />

These units have high torque V-belts and quick disconnect<br />

sheaves. Sheaves are thinner, which puts them closer to the<br />

bearings, reducing the stress on both motor and pump shafts.<br />

Sheaves and hubs are a two-part assembly that comes apart<br />

easily. Units come complete with belt guard pump mounted to<br />

base plate, and a motor.<br />

Z2000<br />

Model # Description Suction Flange<br />

Discharge<br />

Flange Max. RPM<br />

Max. Working<br />

Pressure<br />

Max.<br />

Differential<br />

Pressure<br />

Z2000 2" NPT 2" NPT<br />

Z3200 3" 300# ANSI 2" EII<br />

Z4200<br />

Coro-Vane<br />

Truck <strong>Pumps</strong><br />

4" 300# ANSI 2" Dual NPT 800 400 psig 125 psid<br />

Z3500*<br />

3" NPT 3" NPT<br />

Z4500<br />

4" 300# ANSI 3" ANSI<br />

Z3200<br />

* Replaces Model # 1022E.<br />

Z3500<br />

Z4500<br />

Z4200<br />

Corken By-Pass Valves<br />

Model #<br />

Description<br />

Common<br />

Applications<br />

Ports<br />

Flow Rate<br />

(GPM)<br />

B166-12 Automatic Dual-Purpose<br />

3/4" NPT Up to 30<br />

Cylinder Filling Systems<br />

B166-16 By-Pass Valve<br />

1" NPT Up to 40<br />

T166-20 Bobtail Trucks & Smaller Bulk Plant 1-1/4" NPT Up to 80<br />

Pump Flow Control Valve<br />

T166-24 Systems<br />

1-1/2" NPT Up to 100<br />

Transports or Large Bulk Plant<br />

ZV200 Differential By-Pass Valve<br />

2" NPT Up to 250<br />

Systems<br />

Standard O'Ring Material: Buna N<br />

Optional O'Ring material includes: Neoprene®1, Teflon®1, Viton®1, Ethylene-Propylene*<br />

NOTE: By-Pass valves are NOT preset. Refer to Corken's installation instruction manual for proper setting procedures.<br />

116


Selection Guide<br />

Coro-Vane Selection Guide<br />

Z2000 Coro-Vane ® Truck Pump<br />

Pump Differential Approximate Delivery Brake hp Pump Torque<br />

Speed Pressure of Propane 1 Required Required<br />

RPM psi (kPa) gpm (L/min) bhp (kW) ft•lb (N•M)<br />

750 50 (345) 82 (309) 2.9 (2.2) 20.4 (27.7)<br />

750 100 (689) 77 (291) 5.8 (4.3) 40.8 (55.3)<br />

650 50 (345) 69 (261) 2.5 (1.9) 20.4 (27.7)<br />

650 100 (689) 64 (242) 5.1 (3.8) 40.8 (55.3)<br />

600 50 (345) 63 (238) 2.3 (1.7) 20.4 (27.7)<br />

600 100 (689) 58 (219) 4.6 (3.5) 40.8 (55.3)<br />

500 50 (345) 52 (197) 1.9 (1.4) 20.4 (27.7)<br />

500 100 (689) 46 (174) 3.9 (2.9) 40.8 (55.3)<br />

Z3200 Coro-Vane ® Truck Pump<br />

Pump Differential Approximate Delivery Brake hp Pump Torque<br />

Speed Pressure of Propane 1 Required Required<br />

RPM psi (kPa) gpm (L/min) bhp (kW) ft•lb (N•M)<br />

750 50 (345) 112 (424) 6.2 (4.6) 43.4 (58.9)<br />

750 100 (689) 99 (375) 9.9 (7.4) 69.3 (94.0)<br />

650 50 (345) 95 (360) 5.2 (3.9) 42.0 (57.0)<br />

650 100 (689) 84 (318) 8.2 (6.1) 66.3 (89.9)<br />

600 50 (345) 86 (326) 5.0 (3.7) 41.3 (56.0)<br />

600 100 (689) 76 (288) 7.8 (5.9) 64.8 (87.9)<br />

500 50 (345) 70 (265) 3.8 (2.8) 39.9 (54.1)<br />

500 100 (689) 62 (235) 5.8 (4.3) 60.9 (82.6)<br />

Z4200 Coro-Vane ® Truck Pump<br />

Pump Differential Approximate Delivery Brake hp Pump Torque<br />

Speed Pressure of Propane 1 Required Required<br />

RPM psi (bar) gpm (L/min) bhp (kW) ft•lb (N•M)<br />

750 50 (345) 369 (1397) 12.5 (9.3) 87 (118.0)<br />

750 100 (689) 325 (1230) 25.1 (18.6) 175 (237.3)<br />

650 50 (345) 316 (1196) 10.8 (8.0) 87 (118.0)<br />

650 100 (689) 278 (1052) 21.7 (16.1) 175 (237.3)<br />

600 50 (345) 289 (1094) 9.9 (7.3) 87 (118.0)<br />

600 100 (689) 254 (961) 20.0 (14.8) 175 (237.3)<br />

500 50 (345) 236 (893) 8.3 (6.2) 87 (118.0)<br />

500 100 (689) 208 (787) 16.7 (12.4) 175 (237.3)<br />

1<br />

The chart shows approximate delivery rates as seen in<br />

vapor equalized propane systems at 70°F (21°C) with no<br />

pressure loss in pump suction piping. The following will<br />

cause increased vaporization of the liquid in the pump<br />

suction, adversely affecting the delivery.<br />

1. Restrictions in the suction piping such as internal valves,<br />

excess flow valves, elbows, etc...<br />

2. Restriction or lack of a vapor return line.<br />

3. Temperatures below 70°F (21°C).<br />

This loss of delivery is not caused by the pump but is a<br />

result of the natural thermodynamic properties of liquified<br />

petroleum gases. See the GUIDE TO CORKEN LIQUIFIED<br />

GAS TRANSFER EQUIPMENT CP226 for a complete<br />

description of these phenomena.<br />

117


Pump System Troubleshooting Guide<br />

➝<br />

Introduction<br />

Most LP <strong>Gas</strong> & anhydrous systems use pumps to move liquid from<br />

one location to another. Unloading transport trailer tanks into plant<br />

storage, loading delivery trucks, filling bulk tanks, engine fuel tanks,<br />

portable cylinders, etc. & pressurizing LP <strong>Gas</strong> vaporizers are only a<br />

few applications. A well-designed & properly installed pumping<br />

system will perform well for some time, but eventually problems occur<br />

requiring attention.<br />

Determining the problem and fixing it will take time and be confusing,<br />

unless one knows clearly how to proceed. The purpose of this<br />

technical guide is to provide simple, guidelines for correcting LP <strong>Gas</strong><br />

& anhydrous ammonia pumping difficulties.<br />

The procedure includes a preliminary checklist to help find out if the<br />

problem can be fixed without taking anything apart. Then, it shows<br />

how to zero in on more serious problems by using a few pressure<br />

gauges to pinpoint the cause.<br />

Before trouble occurs, equip the pumping system for easy pressure<br />

gauge installation. Small manual shutoff valves can be installed at<br />

proper locations, with plugs inserted in the outlets. This allows simple<br />

placement of pressure gauges without removing the LP <strong>Gas</strong> or anhydrous<br />

ammonia from the system at the time trouble occurs, saving a<br />

lot of time and money. Pressure gauges should be installed temporarily<br />

when the system is first installed, and pressure readings recorded<br />

while the system is working properly. Then, in many cases, comparing<br />

pressures with original readings may tell what the trouble is.<br />

NOTE: Figure 1 shows where pressure gauges should be installed and<br />

provides blank spaces to record pressure gauge readings from the<br />

original tests.<br />

The pressure gauges should not be used continuously, because vibrations<br />

and the ravages of weather cause their damage or ruin. Therefore,<br />

as soon as the initial tests are complete, it is best to close the<br />

shutoff valves, remove the gauges, plug the valves and keep the<br />

gauges in a safe place, ready for troubleshooting when really needed.<br />

Diagnosing a problem is easier if the original test results are available,<br />

but not essential. It requires more time and effort.<br />

Be sure to obtain and keep available for quick referral the Manufacturer’s<br />

Operation and Service Manuals for the valves, pump, meter and all<br />

operating equipment in the system. To avoid delays, maintain a<br />

complete stock of recommended spare parts on hand for quick<br />

repairs.<br />

Follow the steps as shown. Don’t assume the answer is known<br />

beforehand, or skip any applicable steps. Rather, be thorough and methodical,<br />

and in most instances, you will solve the problem. On the<br />

other hand, if you have done all of this and still haven’t worked out your<br />

problem, feel free to call <strong>Gas</strong> <strong>Equipment</strong> <strong>Company</strong> or Engineered<br />

Controls International, <strong>Inc</strong>. direct. We will do our best to help. Perhaps,<br />

between us, we will be able to solve your problem and add something<br />

new to the procedure which could help everyone in the future.<br />

Pump System Schematic<br />

Supply tank pressure - psig<br />

P 1<br />

P 2<br />

P 3<br />

P 4<br />

Supply tank<br />

Meter pressure<br />

Pump inlet pressure - psig<br />

Bypass Valve<br />

Pump Outlet<br />

Pressure–PSIG<br />

Hose<br />

➝<br />

Tank pressure<br />

P 1 doesn’t change<br />

A<br />

Pump<br />

Meter Assembly<br />

Vapor Eliminator<br />

Meter Chamber<br />

Differential Valve<br />

The trouble is most likely in the inlet line. It could be:<br />

1. The pump may be running at a speed too low to develop differential pressure.<br />

2. An inlet strainer is clogged.<br />

3. A valve is partially closed somewhere in the inlet time.<br />

4. Ice has formed either in the bottom of the supply tank or somewhere in the inlet line. This is<br />

common particularly when the tank has been hydrostatically tested or purged with steam & not<br />

completely drained & dehydrated.<br />

5. If a Flomatic valve is used, it may not be opening for a number of reasons:<br />

a) Pressure in the tank to be filled may be considerably less than that in the supply tank,<br />

making it impossible for the pump to develop sufficient differential pressure to open the<br />

valve (simply throttle a manual valve on the discharge line to cause the pump to develop<br />

enough differential pressure to open the Flomatic valve. As the pressure in the tank to be<br />

filled goes up, it will be possible to re-open the valve in the discharge line.)<br />

b) The pump by-pass valve may be blocked open or have broken or damaged parts,<br />

preventing the pump from developing sufficient differential pressure to open the Flomatic<br />

valve. (Pump outlet pressure must rise at least 21 PSI to open the Flomatic valve.)<br />

c) The Flomatic strainer, filter, three-way valve or other element in the actuating line is clogged,<br />

or the activating line is kinked.<br />

d) The Flomatic valve internal parts may be damaged or worn. (Refer to Rego installation<br />

manual #A7884F-301 for flanged valves or #L-451 for diaphragm-type threaded valves for<br />

repair instructions.)<br />

6. If an internal valve is used, the main valve may not be opening due to insufficient equalization time,<br />

broken or damaged valve parts, valve lever in closed position or insufficient excess flow sizing.<br />

NOTE: Meter pressure is not needed for this condition.<br />

➝<br />

➝<br />

P 2<br />

Pump inlet<br />

pressure decreases<br />

P 1<br />

Pump outlet<br />

pressure<br />

doesn’t change<br />

➝<br />

P 1<br />

Tank pressure<br />

doesn’t change<br />

Tank To Be Filled<br />

➝<br />

B<br />

P 2<br />

Pump inlet<br />

pressure<br />

doesn’t change<br />

The trouble is most likely related to the pump or<br />

by-pass valve. It could be:<br />

1. The pump may have excessively worn parts.<br />

2. The internal by-pass valve in the pump may be<br />

blocked open by foreign material, or may have broken<br />

or damaged parts.<br />

3. The back-to-tank by-pass valve may be blocked open by<br />

foreign material or may have broken or damaged parts.<br />

4. The manual by-pass valve, if so equipped, may be open.<br />

NOTE: Meter pressure is not needed for this condition.<br />

P 3<br />

Pump outlet<br />

pressure goes<br />

up a little<br />

118


Pump System Troubleshooting Chart<br />

Basic Assumption<br />

The pumping system did work OK, but now the transfer rate is<br />

considerably less, or the system won’t pump at all.<br />

Preliminary Review<br />

1. Check the supply tank liquid level. The transfer rate could be considerably<br />

reduced if the level is low, due to bubbles in the line, because of insufficient liquid<br />

head, or a vortex effect in the tank. Remember, reduction in the pumping rate<br />

from these causes will be more extreme in cold weather (tank pressures are low).<br />

2. Examine the pump drive to make sure the pump is rotating properly. Inspect for<br />

loose drive belts, damaged or broken flexible couplings or universal joints,<br />

broken drive keys & damaged or inoperative power take-off or pump clutch, etc.<br />

3. If the system is equipped with the Rego Flomatic Valve.<br />

a) Three-way valve handle should be straight out, allowing the valve to open.<br />

b) Check the position indicator on the Flomatic Valve when the pump is<br />

running. If the indicator shows that the valve is open, the trouble must be<br />

downstream of the valve.<br />

c) Make sure the priming valve is open, allowing pressure to equalize between<br />

the tank and pump inlet.<br />

4. If the system is equipped with internal valves, make sure the operating lever<br />

moves to a full open position. Repair if needed.<br />

5. Make sure all valves in the system are either open or closed as required for<br />

normal operation. Check each valve in sequence, starting from the supply tank,<br />

making sure that no valve element is missed.<br />

If the cause of the problem has not been determined during preliminary review, it<br />

will be necessary to conduct diagnostic tests, using pressure gauges at key points<br />

in the system.<br />

Diagnostic Tests<br />

Open all valves as required for proper pumping operation. Gauges should<br />

show tank pressure, pump inlet pressure, pump outlet pressure and meter<br />

pressure to be equal.<br />

Start the pump and observe all pressure gauges. Match results with conditions<br />

A, B, C, or D. Follow the appropriate steps.<br />

Final Results<br />

Make repairs or adjustments as needed, and test the system’s operation.<br />

Record a new set of test pressures for future reference, and other replacements<br />

for all space parts used. The system now is ready to return to service.<br />

C<br />

D<br />

➝<br />

P 1<br />

➝<br />

P 2<br />

P 3<br />

➝<br />

P 4<br />

➝<br />

➝<br />

P 1<br />

➝<br />

P 2<br />

P 3<br />

➝<br />

➝<br />

P 4<br />

Tank pressure<br />

doesn’t change<br />

Pump inlet<br />

pressure<br />

doesn’t change<br />

Pump outlet<br />

pressure rises<br />

substantially<br />

Meter pressure<br />

rises substantially<br />

The trouble is most likely in the meter vapor eliminator or meter differential<br />

valve. It could be:<br />

1. The meter’s vapor eliminator may be malfunctioning. If the valve at the<br />

outlet of the vapor eliminator does not seat when the vapors have been<br />

purged, the differential valve downstream of the meter will not open. Such<br />

failure could be caused by a damaged vapor eliminator valve seat, foreign<br />

material blocking the vapor eliminator valve, a leak in the ball float, or a<br />

jammed or binding linkage between the ball and valve.<br />

2. The diaphragm could be ruptured, or other parts could be damaged or broken<br />

in the differential valve downstream of the meter.<br />

Tank pressure<br />

doesn’t change<br />

Pump inlet<br />

pressure doesn’t<br />

change<br />

Pump outlet<br />

pressure rises<br />

substantially<br />

Meter pressure<br />

doesn’t change<br />

The problem is probably downstream of the pump. Look for a closed valve,<br />

or some type of blockage in the discharge line. It could be:<br />

1. The meter strainer may be clogged.<br />

2. A back check valve at the inlet of the meter may be blocked, closed, or jammed.<br />

3. The meter rotor may be jammed by foreign material, preventing it from moving<br />

properly, which would prevent or retard flow.<br />

4. The drive key on the meter gears may be sheared. (In this case, flow would<br />

actually be moving through the meter but not registering.)<br />

5. The differential valve downstream of the meter may be closed due to damage,<br />

foreign material or ice.<br />

6. If screw type hose fittings are used, it is extremely important that they be<br />

installed properly. If not, it is possible that a flap of rubber may be cut from<br />

the inside diameter of the hose, acting as a back check. It can flap across the<br />

discharge line, effectively stopping the flow.<br />

7. Check the hose nozzle valve, if so equipped. In some brands, a bent handle<br />

or other defect may prevent the inner valve from opening sufficiently to allow<br />

a proper amount of flow.<br />

8. The problem could be in the valve assemblies in the tank to be filled. If you<br />

are dealing with a delivery truck application, move to another tank and see<br />

whether the problem still exists. If not, it may be a problem with one specific<br />

tank, rather than the pumping system.<br />

9. Some delivery trucks are equipped with a quick-acting valve immediately<br />

upstream of the hose reel. Make sure that this valve is open.<br />

10.Some delivery trucks are equipped with excess flow valves between the<br />

meter & hose reel. Improper sizing, a weak spring, or other valve damage can<br />

cause this valve to close prematurely, effectively stopping the flow.<br />

11.If, with a delivery truck system, the flow reduced considerably while the tank<br />

is being filled, it is possible that the back-to-tank by-pass valve is not set high<br />

enough to compensate for vapor pressure buildup in the tank being filled. This<br />

can be solved merely by adjusting the by-pass valve at a slightly higher level.<br />

WARNING: Do not raise the back-to-tank by-pass setting high enough to cause<br />

the internal relief valve in the pump to actuate. Excessive cavitation, loss of<br />

capacity and premature pump wear can occur.<br />

Final Results<br />

Make repairs or adjustments as needed, and test the system’s operation.<br />

Record a new set of test pressures for future reference, and other replacements<br />

for all space parts used. The system now is ready to return to service.<br />

119


Pump Repair<br />

Models: LGF1E, LGB1E, LGF1PE & LGB1PE<br />

153<br />

LOCKNUT TOOL<br />

Ref.<br />

No.<br />

Description<br />

Parts<br />

per<br />

Pump<br />

Part No.<br />

Ref.<br />

No.<br />

Description<br />

Parts<br />

per<br />

Pump<br />

4<br />

4<br />

4<br />

Part No.<br />

2 Adjusting Screw – Relief Valve (R/V) 1 432901 28 † Capscrews – Bearing Cover 920080<br />

3 Locknut – Adjusting Screw 1 922811 28A † Bracket Mounting Screws 920090<br />

4 Cover – R/V 1 412901 28B † Bracket Mounting Screws 920101<br />

4A O-Ring – Spring Guide 1<br />

1 711940 28C Guard Screw 1 920026<br />

7 Spring Guide – R/V 1 422901 Coupling Half – Pump 906150<br />

8 Spring – R/V 1 472901 Coupling Half – Motor (56C) 906151<br />

9 Valve – R/V 1 452901<br />

34 Coupling Half – Motor<br />

1<br />

(143-145TC/184C)<br />

906147<br />

9A Disc – R/V 1 442901 Coupling Spider<br />

906155<br />

10 O-Ring – R/V Cover<br />

1<br />

1 701965 35 Key – Shaft 1<br />

1 909126<br />

12 † Cylinder – LGF1, LGB1 022914 72 O-Ring – Head 1<br />

711941<br />

1<br />

Cylinder – LGF1P, LGB1P<br />

022915 73 Gage Plug (1/4”) 2 908198<br />

13<br />

2<br />

Rotor & Shaft Assembly, Six Vane<br />

73A † Gage Plug (3/4”) 1 908225<br />

1 262901<br />

(<strong>Inc</strong>ludes Ref. Nos. 24A & 24B)<br />

76 Grease Fitting 2 317815<br />

14<br />

3<br />

Vane – Duravane (Std.) 4<br />

1 092912 76A Grease Relief Fitting 2 701992<br />

20 † Head 1 032905 104 Grease Seal 1<br />

1 331934<br />

21 Capscrews – Head 4 920178 Bracket - (base mount) - LGB1(P)D 832913<br />

24 Ball Bearing<br />

2<br />

1 903405<br />

108 Bracket (C-faced footless) - LGF1(P)D 1<br />

832912<br />

24A Locknut – Bearing 2 903531 108A Capscrews – Bracket 4 920331<br />

24B Lockwasher – Bearing 2<br />

1 903532 108B Bracket (C-faced footed)<br />

1 833000<br />

26 † <strong>Gas</strong>ket – Bearing Cover<br />

1<br />

1 383075 186 Guard 1 804120<br />

27 † Bearing Cover 1 043071 Tool - Locknut 903090<br />

153 Mechanical Seal Assembly 2<br />

1<br />

332930<br />

Kit - Maintenance (4-Vane) 898916<br />

Kit - Maintenance (6-Vane) 898994<br />

1<br />

<strong>Inc</strong>luded in Maintenance Kit. 2 Discontinued 'D' and 'C' models shipped with a 4-vane rotor. The current 6-vane rotor is fully interchangeable as<br />

long as the slotted vanes (pn 092913) are used. 3 The current slotted vanes (pn 092913) may be used in either the 6-vane or 4-vane rotors.<br />

The discontinued solid vanes may be used in the 4-vane rotors ONLY. Always install the vanes with the slot facing the direction of rotation.<br />

Ü To fit the LGB1(P)C, LGF1(P)C use: Ref. No. 12-022902/022911 respectively, Ref. No. 20-032902, Ref. No. 26-382901, Ref. No. 27-042901,<br />

Ref. No. 28-920203, Ref. No. 28A & B-920230, Ref. No. 73A-908198, and Ref. No.108-832901/832905 respectively.<br />

Keep this parts list with Installation, Operation and Maintenance Instructions.<br />

120


Pump Repair<br />

Models: LGRL1.25, LGRLF1.25A, LGL1.25, LGLF1.25A, LGL1.25 & LGLF1.5A<br />

4-Vane Rotor<br />

LOCKNUT TOOL<br />

Ref.<br />

No.<br />

Description<br />

Parts<br />

per<br />

Pump<br />

1<br />

1<br />

1<br />

1<br />

1<br />

Part No.<br />

Ref.<br />

No.<br />

Description<br />

Parts<br />

per<br />

Pump<br />

Part No.<br />

1 Cap – Relief Valve (R/V) 413200 Liner – LGRL(F)1.25 [8 - Vane Only] 183019<br />

2 Adjusting Screw – R/V 433909 41 Liner – LGL(F)1.25 [8 - Vane Only] 1<br />

2<br />

183020<br />

3 Locknut – Adjusting Screw 922923 Liner – LGL(F)1.5 [8 - Vane Only]<br />

2<br />

183310<br />

4 Cover – R/V 413076 Liner – LGRL(F)1.25 [4 - Vane Only]<br />

2<br />

183003<br />

7 Spring Guide – R/V 423955 41A Liner – LGL(F)1.25 [4 - Vane Only] 1<br />

2<br />

183004<br />

8 Spring – R/V (81 – 125 psi) 1 471428 Liner – LGL(F)1.5 [4 - Vane Only]<br />

2<br />

183301<br />

9<br />

Valve - R/V (Std.) 453077 71 Disc 2<br />

063075<br />

1<br />

Valve - R/V (Nickel Plated)<br />

452300 72 O-Ring – Head 2<br />

701918<br />

10 O-Ring – R/V Cover 1<br />

1 711924 73 Gage Plug (1/4”) 1 908198<br />

12<br />

Casing (1.25) 013075 73A Gage Plug (3/4”) 1 908225<br />

1<br />

Casing (1.5)<br />

013376 74 Setscrew – Liner 1 922088<br />

13<br />

Rotor & Shaft Assembly, Eight Vane<br />

2<br />

76 Grease Fitting 2 317815<br />

1 262300<br />

(<strong>Inc</strong>ludes Ref. Nos. 24A & 24B)(Std.)<br />

76A Grease Relief Fitting 2 701992<br />

13A<br />

1<br />

Rotor & Shaft Assembly, Four Vane<br />

2<br />

Push Rod – LGRL(F)1.25 123004<br />

1 263076<br />

1<br />

(<strong>Inc</strong>ludes Ref. Nos. 24A & 24B)<br />

77 Push Rod – LGL(F)1.25 0-2 123076<br />

14 Vane – Duravane 4-8<br />

1 093088 Push Rod LGL(F)1.5<br />

1<br />

123401<br />

20 Head 2 033073 88 O-Ring – R/V Cap 1<br />

1 701949<br />

21 Capscrews – Head 16 920276 104 Grease Seal 1<br />

1 331927<br />

24 Ball Bearing<br />

2<br />

1 903114 Tool - Locknut 903090<br />

24A Locknut – Bearing 2<br />

2<br />

903534 153 Mechanical Seal Assembly 2<br />

1<br />

333045<br />

24B Lockwasher – Bearing<br />

2<br />

1 903533 Kit - Maintenance<br />

26 <strong>Gas</strong>ket - Bearing Cover 3 2<br />

383075 LG(R)L(F)1.25(A) / 1.5(A) [8 Vane]<br />

898976<br />

27 Bearing Cover – Inboard 5 0-1 043070<br />

27A Bearing Cover – Outboard 1 043071<br />

28 Capscrews – Bearing Cover 4 4 - 8 920080<br />

35 Shaft Key 1<br />

1 909125<br />

1 <strong>Inc</strong>luded in Maintenance Kits and Rebuild Kits<br />

2 <strong>Inc</strong>luded in Rebuild Kits.<br />

2<br />

Note: Earlier model pumps used taper pins, which are no longer required.<br />

Ref. No. 73A: Earlier versions of these pumps may use a 1/4" plug (pn 908198) or 1/2" plug (pn 908215).<br />

Keep this parts list with Installation, Operation and Maintenance Instructions.<br />

The following applies to LG(R)LF pump models only:<br />

3 Use one outboard<br />

4 Use four outboard<br />

5 Use none.<br />

121


Pump Repair<br />

Models: LGL2D, TLGLD2D, LGL3C & TLGLD3C - Obsolete<br />

Discontinued models, limited parts<br />

44<br />

42 42A<br />

14<br />

73<br />

153<br />

27<br />

24 24A<br />

76<br />

28<br />

76A<br />

74<br />

71 41<br />

153<br />

76<br />

24A 24<br />

27A<br />

28<br />

20<br />

76A 26 21<br />

123A<br />

24B<br />

104<br />

35<br />

72<br />

12<br />

42A<br />

42<br />

44<br />

13<br />

9<br />

8<br />

10<br />

4<br />

166<br />

5<br />

71<br />

72<br />

13A<br />

26<br />

24B<br />

21<br />

20<br />

Ref.<br />

#<br />

Part Name<br />

Parts<br />

Per Pump<br />

2"<br />

Part #<br />

3"<br />

Part #<br />

4 Valve<br />

Cover<br />

1 414407<br />

415111<br />

5 Valve<br />

Cover Capscrews<br />

6 920316<br />

920331<br />

8 Valve Spring<br />

9 elief Valve<br />

10<br />

O” Ring, Valve Cover<br />

12<br />

asing<br />

13<br />

otor & Shaft<br />

471428<br />

471620<br />

R 454405<br />

455129<br />

“ 701919<br />

701925<br />

1<br />

C 014426<br />

015126<br />

R 264441<br />

265144<br />

13A<br />

Rotor<br />

& Double End Shaft<br />

264403<br />

265146<br />

14<br />

Vane<br />

- Duravane<br />

6 091419<br />

095131<br />

20<br />

Head<br />

2 034417<br />

035126<br />

21<br />

Head<br />

Capscrew<br />

32 - 40<br />

920351<br />

920369<br />

24<br />

Bearing<br />

903154<br />

903168<br />

24A<br />

Bearing<br />

Lockcollar<br />

701409<br />

705110<br />

2<br />

24B<br />

Lockcollar<br />

Setscrew<br />

922178<br />

922178<br />

26<br />

Bearing<br />

Cover <strong>Gas</strong>ket<br />

383940<br />

385125<br />

27<br />

B earing Cover (Outboard)<br />

1 (3)<br />

041433<br />

041817<br />

27A<br />

B earing Cover (Inboard)<br />

1 (2)<br />

041431<br />

041815<br />

28<br />

Bearing<br />

Cover Capscrew<br />

8 - 12<br />

920285<br />

920285<br />

35<br />

Shaft<br />

Key<br />

1 909130<br />

909130<br />

The following are for TLGLD2C & TLGLD3C:<br />

(1) = use one, (2) = use two, (3) = use none.<br />

Ref.<br />

#<br />

Part Name<br />

Parts<br />

Per Pump<br />

2"<br />

Part #<br />

3"<br />

Part #<br />

41<br />

Liner<br />

1 184405<br />

185111<br />

42<br />

NPT Flange<br />

654404<br />

655104<br />

Weld<br />

Flange<br />

2 654405<br />

655102<br />

42A<br />

“ O” Ring<br />

702004<br />

702002<br />

44<br />

Capscrew - NPT Flange<br />

920351<br />

920532<br />

8<br />

Capscrew - Weld Flange<br />

920351<br />

920510<br />

71<br />

Disc<br />

064413<br />

065113<br />

72<br />

Head<br />

<strong>Gas</strong>ket<br />

2 383935<br />

385107<br />

73<br />

Gage<br />

Plug<br />

908195<br />

74<br />

Liner<br />

Key<br />

1 183991<br />

185191<br />

76<br />

Grease Fitting<br />

317815<br />

317815<br />

2/set<br />

76A<br />

Grease<br />

Relief Fitting<br />

701992<br />

701992<br />

77<br />

Push<br />

Rod<br />

3 123905<br />

125105<br />

104<br />

Grease Seal<br />

331918<br />

331908<br />

1 (2)<br />

123A<br />

Dirt<br />

Shield<br />

701480<br />

—<br />

153<br />

Mechanical<br />

Seal Complete<br />

2 331417<br />

331825<br />

Some items are no longer available from Blackmer.<br />

122


Pump Repair<br />

Models: LGLD2E & LGLD3E<br />

Discontinued models: LGL2E, TLGLD2E, LGL3E & TLGLD3E<br />

LOCKNUT TOOL<br />

Ref.<br />

No.<br />

Description<br />

Parts<br />

Per<br />

Pump<br />

1<br />

Size 2<br />

Part No.<br />

Size 3<br />

Part No.<br />

Ref.<br />

No.<br />

Description<br />

Parts<br />

Per<br />

Pump<br />

Size 2<br />

Part No.<br />

2 2<br />

Size 3<br />

Part No.<br />

4 Cover - Relief Valve (R/V) 414401 415113 41 Liner 1 184405 185111<br />

5 Capscrews - R/V Cover 6 920331 920331 Flange - NPT 654401 655112<br />

42<br />

2<br />

8 Spring - R/V 1 471423 475135 Flange - Weld<br />

654405 655102<br />

9<br />

Valve - R/V (Std.) 454405 455129 42A O-Ring - Flange 2<br />

702004 1 702002<br />

1<br />

Valve - R/V (Nickel Plated)<br />

454406 455100 42B Capscrew - NPT Flange 8 920384 920547<br />

10 O-Ring - R/V Cover 1<br />

1 701919 1 701925 Capscrew - Weld Flange 920351 920510<br />

12 Casing1 014405 015127 71 Disc 2<br />

1 064412 1 065112<br />

13<br />

Rotor & Shaft Asy. - LGL<br />

72 O-Ring - Head 2<br />

702022 1 702041<br />

1 264443 265149<br />

(<strong>Inc</strong>ludes Ref. Nos. 24A & 24B)<br />

73 Gage Plug 2 908198 908198<br />

Rotor & Shaft Asy. – LGLD &<br />

74 Key - Liner † 1<br />

2, 6<br />

183991<br />

2<br />

185191<br />

13A<br />

5<br />

TLGLD<br />

1 264445 265148<br />

(<strong>Inc</strong>ludes Ref. Nos. 24A & 24B)<br />

76 Grease Fitting 2 317815 317815<br />

14 Vane - Duravane (Std.) 6<br />

1 091419 1 095131 76A Grease Relief Fitting 2 701992 701992<br />

20 Head 2 034416 035128 77 Push Rod 3<br />

1 123905 1 125105<br />

21<br />

1,<br />

Capscrews - Head (Size 2) 32 920351 N/A 104 Grease Seal 2<br />

1<br />

3 331918 1, 3 331908<br />

1,<br />

Capscrews - Head (Size 3) 40 N/A 920369 123A Dirt Shield 2<br />

1<br />

3 701480 N/A<br />

24 Ball Bearing<br />

1<br />

1 903156 1 903172 186<br />

Shaft Protector<br />

(LGLD, TLGLD Models Only)<br />

1 341601 341801<br />

24A Locknut - Bearing 2<br />

2<br />

903521<br />

2<br />

903523 Tool - Locknut 903091 903091<br />

24B Lockwasher - Bearing<br />

2<br />

1 903522 1 903524 Mechanical Seal Assembly<br />

1<br />

153 2 334439<br />

26 <strong>Gas</strong>ket - Bearing Cover 2<br />

383940 1 385125 NH 3 or Dual Service LPG (QA)<br />

335225<br />

27 Bearing Cover (Inboard) 3 1 041431 041815 Kit – Maintenance –<br />

27A Bearing Cover (Outboard) 4 1 041433 041817 NH 3 or Dual Service LPG (QA)<br />

898979 898981<br />

28 Capscrews - Bearing Cover 8 - 12 920285 920285<br />

35 Key - Shaft<br />

1<br />

1 909130 1 909130<br />

1 <strong>Inc</strong>luded in Maintenance Kit and Rebuild Kit<br />

2 <strong>Inc</strong>luded in Rebuild Kit<br />

The following applies to double end shaft pump models LGLD2E, TLGLD2E, LGLD3E & TLGLD3E: 3 Use Two<br />

4 Use None<br />

5 Double-Ended Rotor & Shaft.<br />

6 Pump models before 1995 require key 184407.<br />

Keep this parts list with Installation, Operation and Maintenance Instructions.<br />

123


Pump Repair<br />

Model: TLGLF3C<br />

LOCKNUT TOOL<br />

Ref.<br />

No.<br />

Description<br />

Parts<br />

Per<br />

Pump<br />

1<br />

Part No.<br />

Ref.<br />

No.<br />

Description<br />

Parts<br />

Per<br />

Pump<br />

Part No.<br />

4 Cover - Relief Valve (R/V)<br />

4 415108 Flange - 2" NPT 652010<br />

5 Capscrew - R/V Cover 6 920331 Flange - 2" Weld 652024<br />

8 Spring - R/V<br />

42<br />

1-2<br />

1 471428 Flanged Elbow - 2" NPT 655100<br />

Valve - R/V (Std.)<br />

451417<br />

Flanged Elbow - 2" Weld<br />

655109<br />

9<br />

1<br />

Valve - R/V (Nickel Plated)<br />

451415 O-Ring – Flange 2 1/2” x 2 3/4” 2<br />

701919<br />

10 O-Ring - R/V Cover 1<br />

42A<br />

1,<br />

701919<br />

O-Ring – Flange 2 5/8” x 2 7/8” 2<br />

702004<br />

12 Casing 1 015128 42B Capscrew - Flange, Flanged Elbow 8 920491<br />

13<br />

Rotor & Shaft Assembly<br />

(<strong>Inc</strong>ludes Ref. No. 24A & 24B)<br />

1<br />

2<br />

265147 71 Disc2<br />

1 065121<br />

14 Vane - Duravane<br />

6<br />

1 095132 72 O-Ring - Head 2<br />

1 711923<br />

20 Head 2 035132 73 Gage Plug 2 908198<br />

21 Capscrews - Head 36 920351 74 Key - Liner 1<br />

2<br />

185193<br />

24 Ball Bearing<br />

2<br />

1 903156 76 Grease Fitting 2 317815<br />

24A Locknut - Bearing 2<br />

2<br />

903521 76A Grease Relief Fitting 2 701992<br />

24B Lockwasher - Bearing<br />

1<br />

1 903522 77 Push Rod 3<br />

1 121607<br />

26 <strong>Gas</strong>ket - Bearing Cover 2<br />

1 383940 104 Grease Seal 2<br />

1 331918<br />

27 Bearing Cover 2 041431 123 Dirt Shield<br />

2<br />

1 701480<br />

28 Capscrews - Bearing Cover 8 920285 186 Shaft Protector 1 341601<br />

35 Key - Shaft<br />

1<br />

1 909130 Tool - Locknut 903091<br />

2<br />

41 Liner 1 185101 Mechanical Seal Assembly<br />

1<br />

153<br />

NH<br />

2 334439<br />

3 or Dual Service LPG (QA)<br />

<strong>Inc</strong>luded in Maintenance Kit and Rebuild Kit<br />

<strong>Inc</strong>luded in Rebuild Kit<br />

Kit – Maintenance –<br />

898980<br />

Larger O-Ring introduced October 2002<br />

NH 3 or Dual Service LPG (QA)<br />

4 Additional Parts <strong>Inc</strong>luded in Maintenance Kit with R/V<br />

Keep this parts list with Installation, Operation and Maintenance Instructions.<br />

124


Pump Repair<br />

Models: LGLD4A & LGL4A<br />

Discontinued models: LGL4 & LGLD4<br />

LOCKNUT TOOL<br />

`<br />

Ref.<br />

No.<br />

Description<br />

Parts<br />

Per Part No.<br />

Pump<br />

1<br />

1 436310<br />

1 436307<br />

1 432039<br />

1 436355<br />

1<br />

Ref.<br />

No.<br />

Description<br />

Parts<br />

Per<br />

Pump<br />

Part No.<br />

1 Cap - Relief Valve (R/V) 413952 28 Capscrews - Bearing Cover 12 920286<br />

2<br />

Adjusting Screw - R/V (LGLD4A & LGL4A) 35 Key – Shaft<br />

1<br />

1 909183<br />

Adjusting Screw - R/V (LGLD4 & LGL4)<br />

41 Liner 1<br />

2<br />

182000<br />

3<br />

Locknut - Adjusting Screw (LGLD4A & LGL4A)<br />

Flange - 3" NPT 652012<br />

Locknut - Adjusting Screw (LGLD4 & LGL4)<br />

42 Flange - 3" Weld 1 - 2 652007<br />

4 Cover - R/V 412001<br />

Flange - 4" Weld<br />

652005<br />

5 Capscrew - R/V Cover 4 920663 42A O-Ring - NPT, Weld Flange 2<br />

1 701937<br />

7 Spring Guide - R/V 1 426355<br />

Capscrew - NPT Flange 920663<br />

42B<br />

8<br />

Spring - R/V (LGLD4A & LGL4A)<br />

1 472039<br />

Capscrew - Weld Flange<br />

920640<br />

8<br />

Spring - R/V 71 Disc<br />

(LGLD4 & LGL4)<br />

1 476305<br />

2 062039<br />

9 Valve - R/V 1 452001 71A Machine Screw - Disc 8<br />

2<br />

920015<br />

10 O-Ring - R/V Cover 1<br />

701946<br />

2<br />

71B* Lockwasher - Machine Screw 8 909634<br />

Casing (LGLD4A & LGL4A)<br />

1 012009<br />

12<br />

Casing 72 O-Ring - Head 2<br />

(LGLD4 & LGL4)<br />

1 012000<br />

702039<br />

Rotor & Shaft Asy, Dbl. End –<br />

73 Gage Plug 2 908198<br />

2<br />

2<br />

LGLD4(A)<br />

262024 74 Key - Liner 1 182040<br />

13 (<strong>Inc</strong>ludes Ref. No. 24A & 24B)<br />

1<br />

76 Grease Fitting 2 317815<br />

Rotor & Shaft Asy, Sgl. End - LGL4(A)<br />

76A Grease Relief Fitting 2 701992<br />

262023<br />

(<strong>Inc</strong>ludes Ref. No. 24A & 24B)<br />

77 Push Rod 3<br />

122005<br />

14 Vane - Duravane (Std.) 6<br />

1 092019 88 O-Ring - R/V Cap 1<br />

1 701926<br />

20 Head 2 032039<br />

Grease Seal – LGLD4(A)<br />

2<br />

104<br />

21 Capscrews - Head 36 920532<br />

Grease Seal – LGL4(A) 1<br />

1 331908<br />

24 Ball Bearing<br />

2<br />

1 903172 186 Shaft Protector (LGLD4 Only) 1 341801<br />

24A Locknut – Bearing 2<br />

2<br />

903541<br />

Tool - Locknut 903092<br />

24B Lockwasher – Bearing<br />

2<br />

1 903542 Mechanical Seal Assembly 2<br />

1<br />

332050<br />

26 <strong>Gas</strong>ket - Bearing Cover 2<br />

1 385125<br />

Kit - Maintenance 898922<br />

27<br />

Bearing Cover – LGLD4(A)<br />

2<br />

Kit - Rebuild 899022<br />

041815<br />

Bearing Cover – Inboard, LGL4(A) 1<br />

27A Bearing Cover – Outboard, LGL4(A) 1 041817 153<br />

1 <strong>Inc</strong>luded in Maintenance Kit and Rebuild Kit<br />

2 <strong>Inc</strong>luded in Rebuild Kit<br />

Keep this parts list with Installation, Operation and Maintenance Instructions.<br />

125


Pump Repair<br />

Models: TLGLF4A<br />

Discontinued models: TLGLF4<br />

LOCKNUT TOOL<br />

Ref.<br />

No.<br />

Description<br />

Parts<br />

Per<br />

Pump<br />

TLGLF4A<br />

Part No.<br />

TLGLF4<br />

Part No.<br />

Ref.<br />

No.<br />

Description<br />

Parts<br />

Per<br />

Pump<br />

TLGLF4A<br />

Part No.<br />

TLGLF4<br />

Part No.<br />

1 Cap - Relief Valve (R/V) 1 413952 413952 42A O-Ring - Flange 1 701937 701937<br />

2 Adjusting Screw - R/V 1 436310 436307 Capscrew - 3" NPT Flange 920663 920663<br />

3 Locknut - Adjusting Screw 1 432039 436355<br />

42B Capscrew - 3", 4" Weld Flange; 4<br />

Blank Flange<br />

920640 920640<br />

4 Cover - R/V1 1 412001 412001 TWIN DISCHARGE PORT OPTIONS<br />

5 Capscrews - R/V Cover 4 920663 920663 Flange - 2" NPT 652010 652010<br />

43<br />

2<br />

7 Spring Guide - R/V 1 426355 426355 Flange - 2" Weld<br />

652024 652024<br />

8 Spring - R/V 1 472039 472039 O-Ring - 2" Flange 2 1/2” x 2 3/4” 2<br />

701919 701919<br />

43A 1<br />

9 Valve - R/V 1 452001 452001 O-Ring - 2" Flange 2 5/8” x 2 7/8” 2 702004 702004<br />

10 O-Ring - R/V Cover 1<br />

1 701946 701946 43B Capscrew - Discharge Flange 8 920491 920491<br />

12 Casing 1 012039 012039 71 Disc 2<br />

1 062039 062039<br />

13<br />

Rotor & Shaft Asy.<br />

2<br />

2<br />

1 262024 262022 71A Machine Screw - Disc 8 920015<br />

(includes Ref. No. 24A & 248)<br />

920015<br />

14 Vane - Duravane (Std.) 6<br />

1 092019 092019 71B Lockwasher - Machine Screw 8<br />

2<br />

909634 909634<br />

20 Head 2 032039 032039 72 O-Ring - Head 2<br />

1 702039 702039<br />

21 Capscrews - Head 36 920532 920532 73 Gage Plug 2 908198 908198<br />

24 Ball Bearing 2<br />

1 903172 903172 74 Key - Liner 1<br />

2<br />

182040 182040<br />

24A Locknut - Bearing 2<br />

2<br />

903541 903523 76 Grease Fitting 2 317815 317815<br />

24B Lockwasher - Bearing 2<br />

1 903542 903524 76A Grease Relief Fitting 2 701992 701992<br />

26 <strong>Gas</strong>ket - Bearing Cover 2<br />

1 385125 385125 77 Push Rod 3<br />

1 122005 122001<br />

27 Bearing Cover 2 041815 041815 88 O-Ring - R/V Cap 1<br />

1 701926 701926<br />

28 Capscrews - Bearing Cover 12 920286 920286 104 Grease Seal 2<br />

1 331908 331908<br />

35 Key - Shaft<br />

1<br />

1 909183 909183 186 Shaft, Protector 1 341801 341801<br />

41 Liner 1<br />

2<br />

182000 182039 Tool - Locknut 903092 903091<br />

AUXILIARY INTAKE OPTIONS 153 Mechanical Seal Assembly 2<br />

1<br />

332050 332050<br />

Flange - 3" NPT 652012 652012 Kit - Maintenance 898922 N/A<br />

42<br />

Flange - 4" Weld 652005 652005 Kit - Rebuild 899022 N/A<br />

1<br />

Flange - 3" Weld 652007 652007 <strong>Inc</strong>luded in Maintenance Kit and Rebuild Kit<br />

Flange - Blank<br />

652000 652000<br />

2 <strong>Inc</strong>luded in Rebuild Kit<br />

Keep this parts list with Installation, Operation and<br />

Maintenance Instructions<br />

126


Pump Repair<br />

Models: LGL158A<br />

153<br />

Ref.<br />

No.<br />

Description<br />

Parts<br />

Per<br />

Pump<br />

Part No.<br />

Ref.<br />

No.<br />

Description<br />

Parts<br />

Per<br />

Pump<br />

Part No.<br />

4 Cover - Relief Valve (R/V) 1 415701 27 Bearing Cover 1 045701<br />

5 Capscrews - R/V Cover 4 920122 28 Capscrews - Bearing Cover 4 920122<br />

8 Spring - R/V (225 psi) 1 471400 35 Key - Shaft 1<br />

1<br />

909152<br />

9 Valve - R/V 1 455701 41 Liner 1<br />

2<br />

185701<br />

10 O-Ring - R/V Cover 1<br />

1<br />

711924 71 Disc 2<br />

1<br />

065701<br />

12 Casing 1 015701 72 O-Ring - Head 2<br />

1<br />

702169<br />

13 Rotor & Shaft Asy. 1<br />

2<br />

265701 73 Gage Plug 2 908198<br />

14 Vane - Duravane 8<br />

1<br />

094860 74 Key - Liner 1<br />

2<br />

909177<br />

20 Head Inboard 1 035701 76 Grease Fitting 2 317815<br />

21 Capscrews - Head 12 920468 76A Grease Relief Fitting 2 701992<br />

23 Head Outboard 1 035703 104 Grease Seal - Outer 1<br />

1<br />

331921<br />

24 Ball Bearing 2<br />

1<br />

903148 104A Grease Seal - Inner 2<br />

1<br />

335702<br />

24C Bearing Spring 1<br />

1<br />

903187 159 Seal Spacer Ring 2<br />

2<br />

375701<br />

26<br />

Shim Kit (6 ea. of<br />

Varies 1 153 Mechanical Seal Assembly - SNCN 2 335703<br />

905172<br />

.002", .005" and .010" shims)<br />

Kit - Maintenance<br />

899222<br />

Kit - Rebuild<br />

899122<br />

1 <strong>Inc</strong>luded in Maintenance Kit and Rebuild Kit<br />

2 <strong>Inc</strong>luded in Rebuild Kit<br />

Keep this parts list with Installation, Operation and Maintenance Instructions.<br />

127


Pump Repair<br />

Models: LGLH2A<br />

LOCKNUT TOOL<br />

Ref. No.<br />

128<br />

Description<br />

Parts<br />

Per<br />

Pump<br />

Part No. Ref. No. Description<br />

Parts<br />

Per<br />

Pump<br />

Part No.<br />

4 Cover - Relief Valve (R/V) 1 414401 42A O-Ring - Flange 2<br />

1 702004<br />

5 Capscrews - R/V Cover 6 920331 Capscrew - NPT Flange 920384<br />

42B<br />

8<br />

8 Spring - R/V (190 psi) 1 471621<br />

Capscrew - Weld Flange<br />

920351<br />

9 Valve - R/V 1 454405 71 Disc 2<br />

1 064412<br />

10 O-Ring - R/V Cover 1<br />

1 701919 72 O-Ring - Head 2<br />

1 702022<br />

12 Casing 1 014405 73 Gage Plug 2 908198<br />

13<br />

Rotor & Shaft Asy.<br />

74 Key - Liner 1<br />

183991<br />

1<br />

264445<br />

(<strong>Inc</strong>ludes Ref. Nos. 24A & 24B)<br />

76 Grease Fitting 2 317815<br />

14 Vane - Duravane (Std.) 6<br />

1 091419 76A Grease Relief Fitting 2 701992<br />

20 Head 2 034416 77 Push Rod 3<br />

1 123905<br />

21 Capscrews - Head 32 920351 104 Grease Seal 2<br />

1 331918<br />

24 Spherical Roller Bearing 2<br />

1 903191 123A Dirt Shield 2<br />

1 701480<br />

24A Locknut - Bearing 2<br />

2 903521 186 Shaft Protector 1 341601<br />

24B Lockwasher - Bearing 2<br />

1 903522 Tool - Locknut 903091<br />

26 <strong>Gas</strong>ket - Bearing Cover 2<br />

383940<br />

Mechanical Seal Assembly<br />

153<br />

27 Bearing Cover 2 041431<br />

NH 3 OR DUAL SERVICE (QA)<br />

28 Capscrews - Bearing Cover 8 920285 Kit – Maintenance –<br />

35 Key - Shaft 1<br />

909130<br />

NH 3 OR DUAL SERVICE (QA)<br />

2<br />

1<br />

334439<br />

899221<br />

41 Liner 1<br />

2 184405<br />

42<br />

Flange - NPT 654401<br />

2<br />

Flange - Weld<br />

654405<br />

1 <strong>Inc</strong>luded in Maintenance Kit and Rebuild Kit<br />

2 <strong>Inc</strong>luded in Rebuild Kit<br />

Keep this parts list with Installation, Operation and Maintenance Instructions.


Pump Repair<br />

Models: SC-10<br />

1 Illustration to the left<br />

contains single unbalanced<br />

seal (part #31-A). Optional<br />

seals are shown below.<br />

Single Balanced Seal<br />

31-A 1<br />

31-B<br />

Double Unbalanced Seal<br />

Buffer fluid connection<br />

for double seal configuration<br />

(1/4" straight connection)<br />

Cooling connection<br />

used with cooling option<br />

(1/8" straight connection)<br />

31-C<br />

Double Balanced Seal<br />

(prior to and including s/n: 9701448/1)<br />

(After s/n: 9701448/1)<br />

Item Part No. Description Item Part No. Description<br />

1 5742 Suction casing with plug, cast iron 12 5887 Shaft assembly, three stage, stainless<br />

5600 Suction casing with plug, ductile iron 5886 Shaft assembly, four stage, iron<br />

5741 Suction casing with plug, stainless 5684 Shaft assembly, four stage, stainless<br />

2 5660 Suction impeller, bronze 5885 Shaft assembly, five stage, iron<br />

5703 Suction impeller, stainless 5884 Shaft assembly, five stage, stainless<br />

3 5604 Stage gasket 5883 Shaft assembly, six stage, iron<br />

4 5919 Suction impeller shaft sleeve 5882 Shaft assembly, six stage, stainless<br />

5 5702 Suction impeller sleeve bearing 5881 Shaft assembly, seven stage, iron<br />

6 5701 Suction impeller case, cast iron 5880 Shaft assembly, seven stage, stainless<br />

5762 Suction impeller case, ductile iron 5879 Shaft assembly, eight stage, iron<br />

5679 Suction impeller case, stainless 5878 Shaft assembly, eight stage, stainless<br />

7 N/A First stage suction case, cast iron 13 5754 Discharge case, cast iron<br />

N/A First stage suction case, ductile 5753 Discharge case, ductile iron<br />

N/A First stage suction case, stainless 5752 Discharge case, stainless<br />

8 5602 Impeller, brass 14 2-2049A Discharge case O-ring (high temperature only)<br />

5640 Impeller, steel 15 2-2086A Foot O-ring (high temperature only)<br />

5681 Impeller, stainless 16 5835 Foot, standard models<br />

9 5721 Stage imp. sleeve bearing, bronze 5834 Foot, high temperature models<br />

5648 Stage imp. sleeve bearing, carbon 17 5923 Seal housing, iron<br />

5724 Stage imp. sleeve bearing, high temperature 5924 Seal housing, stainless<br />

18 5902 Bearing bracket<br />

5991 Stage imp. sleeve bearing, high temperature 19 5649 Spacer sleeve<br />

20 5603 Ball bearing, standard<br />

10 5814 Discharge stage case, cast iron, 5725 Ball bearing, high temperature<br />

bronze bearing 21 5650 Retainer ring<br />

5699 Discharge stage case, cast iron, 22 5651 Bearing cover<br />

carbon bearing 23 Consult F. Cover screw<br />

5813 Discharge stage case, ductile iron, 24 5935 Bearing bracket screw<br />

bronze bearing 25 5933 Seal housing hex nut<br />

5812 Discharge stage case, ductile iron, 26 5932 Stud bolt<br />

carbon bearing 27 5661 Seal housing gasket<br />

5683 Discharge stage case, stainless steel, 28 5662 Seal locator ring (unbalanced only)<br />

carbon bearing 29 5978-XA Seal locator sleeve with O-ring (balanced only)<br />

Consult F. High temperature models 30 Consult F. Tie rod<br />

11 5700 Suction stage case, cast iron 31 Mechanical seal<br />

5674 Suction stage case, ductile iron a) single unbalanced 5605-XA_ _ 2<br />

5682 Suction stage case, stainless b) single balanced 5605-XB_ _ 2<br />

Consult F. Suction stage case, high temperature c) double unbalanced 5605-XC_ _ 2<br />

12 5868 Shaft assembly, one stage, iron d) double balanced 5605-XD_ _ 2<br />

5890 Shaft assembly, one stage, stainless<br />

2<br />

Refer to the 9th and 10th digit of the pump model number.<br />

5889 Shaft assembly, two stage, iron<br />

5722 Shaft assembly, two stage, stainless<br />

5888 Shaft assembly, three stage, iron<br />

31-D<br />

129


Pump Repair<br />

Models: SC-20<br />

1 Illustration to the left<br />

contains single unbalanced<br />

seal (part #31-A). Optional<br />

seals are shown below.<br />

Single Balanced Seal<br />

31-A 1<br />

31-B<br />

Double Unbalanced Seal<br />

Buffer fluid connection<br />

for double seal configuration<br />

(1/4" straight connection)<br />

Cooling connection<br />

used with cooling option<br />

(1/8" straight connection)<br />

31-C<br />

Double Balanced Seal<br />

(prior to and including s/n: 9701448/1)<br />

(after s/n: 9701448/1)<br />

Item Part No. Description Item Part No. Description<br />

1 5707 Suction casing with plug, cast iron 12 5873 Shaft assembly, three stage, stainless<br />

5740 Suction casing with plug, ductile iron 5872 Shaft assembly, four stage, iron<br />

5739 Suction casing with plug, stainless 5871 Shaft assembly, four stage, stainless<br />

2 5720 Suction impeller, bronze 5713 Shaft assembly, five stage, iron<br />

5733 Suction impeller, stainless 5870 Shaft assembly, five stage, stainless<br />

3 5615 Stage gasket 5644 Shaft assembly, six stage, iron<br />

4 5695 Suction impeller shaft sleeve 5869 Shaft assembly, six stage, stainless<br />

5 5694 Suction impeller sleeve bearing 5867 Shaft assembly, seven stage, iron<br />

6 5712 Suction impeller case, cast iron 5866 Shaft assembly, seven stage, stainless<br />

5761 Suction impeller case, ductile iron 5865 Shaft assembly, eight stage, iron<br />

5760 Suction impeller case, stainless 5864 Shaft assembly, eight stage, stainless<br />

7 5716 First stage suction case, cast iron 13 5751 Discharge case, cast iron<br />

5784 First stage suction case, ductile 5750 Discharge case, ductile iron<br />

5783 First stage suction case, stainless 5749 Discharge case, stainless<br />

8 5613 Impeller, brass 14 2-2060A Discharge case O-ring (high temperature only)<br />

5643 Impeller, steel 15 2-2131A Foot O-ring (high temperature only)<br />

5731 Impeller, stainless 16 5645 Foot, standard models<br />

9 5766 Stage imp. sleeve bearing, bronze 5763 Foot, high temperature models<br />

5696 Stage imp. sleeve bearing, carbon 17 5925 Seal housing, iron<br />

5730 Stage imp. sleeve bearing, high temperature 5764 Seal housing, stainless<br />

18 5901 Bearing bracket<br />

5994 Stage imp. sleeve bearing, high temperature 19 5718 Spacer sleeve<br />

20 5614 Ball bearing, standard<br />

10 5811 Discharge stage case, cast iron, 5687 Ball bearing, high temperature<br />

bronze bearing 21 5717 Retainer ring<br />

5715 Discharge stage case, cast iron, 22 5899 Bearing cover<br />

carbon bearing 23 Consult F. Cover screw<br />

5810 Discharge stage case, ductile iron, 24 5934 Bearing bracket screw<br />

bronze bearing 25 5933 Seal housing hex nut<br />

5809 Discharge stage case, ductile iron, 26 5931 Stud bolt<br />

carbon bearing 27 5642 Seal housing gasket<br />

5808 Discharge stage case, stainless steel, 28 5708 Seal locator ring (unbalanced only)<br />

carbon bearing 29 5719-XA Seal locator sleeve with O-ring (balanced only)<br />

Consult F. High temperature models 30 Consult F. Tie rod<br />

11 5714 Suction stage case, cast iron 31 Mechanical seal<br />

5792 Suction stage case, ductile iron a) single unbalanced 5616-XA_ _ 2<br />

5791 Suction stage case, stainless b) single balanced 5616-XB_ _ 2<br />

Consult F. Suction stage case, high temperature c) double unbalanced 5616-XC_ _ 2<br />

12 5877 Shaft assembly, one stage, iron d) double balanced 5616-XD_ _ 2<br />

5732 Shaft assembly, one stage, stainless 2<br />

Refer to the 9th and 10th digit of the pump model number.<br />

5876 Shaft assembly, two stage, iron<br />

5875 Shaft assembly, two stage, stainless<br />

5874 Shaft assembly, three stage, iron<br />

31-D<br />

130


Pump Repair<br />

Models: SC-30<br />

1 Illustration to the left<br />

contains single unbalanced<br />

seal (part #31-A). Optional<br />

seals are shown below.<br />

Single Balanced Seal<br />

31-A 1<br />

31-B<br />

Double Unbalanced Seal<br />

Buffer fluid connection<br />

for double seal configuration<br />

(1/4" straight connection)<br />

Cooling connection<br />

used with cooling option<br />

(1/8" straight connection)<br />

31-C<br />

Double Balanced Seal<br />

(prior to aind including s/n: 9701448/1)<br />

(after s/n: 9701448/1)<br />

Item Part No. Description Item Part No. Description<br />

1 5707 Suction casing with plug, cast iron 12 5873 Shaft assembly, three stage, stainless<br />

5740 Suction casing with plug, ductile iron 5872 Shaft assembly, four stage, iron<br />

5739 Suction casing with plug, stainless 5871 Shaft assembly, four stage, stainless<br />

2 5720 Suction impeller, bronze 5713 Shaft assembly, five stage, iron<br />

5733 Suction impeller, stainless 5870 Shaft assembly, five stage, stainless<br />

3 5615 Stage gasket 5644 Shaft assembly, six stage, iron<br />

4 5695 Suction impeller shaft sleeve 5869 Shaft assembly, six stage, stainless<br />

5 5694 Suction impeller sleeve bearing 5867 Shaft assembly, seven stage, iron<br />

6 5712 Suction impeller case, cast iron 5866 Shaft assembly, seven stage, stainless<br />

5761 Suction impeller case, ductile iron 5865 Shaft assembly, eight stage, iron<br />

5760 Suction impeller case, stainless 5864 Shaft assembly, eight stage, stainless<br />

7 5716 First stage suction case, cast iron 13 5751 Discharge case, cast iron<br />

5784 First stage suction case, ductile 5750 Discharge case, ductile iron<br />

5783 First stage suction case, stainless 5749 Discharge case, stainless<br />

8 5613 Impeller, brass 14 2-2060A Discharge case O-ring (high temperature only)<br />

5643 Impeller, steel 15 2-2131A Foot O-ring (high temperature only)<br />

5731 Impeller, stainless 16 5645 Foot, standard models<br />

9 5766 Stage imp. sleeve bearing, bronze 5763 Foot, high temperature models<br />

5696 Stage imp. sleeve bearing, carbon 17 5925 Seal housing, iron<br />

5730 Stage imp. sleeve bearing, high temp. 5764 Seal housing, stainless<br />

18 5901 Bearing bracket<br />

5994 Stage imp. sleeve bearing, high temp. 19 5718 Spacer sleeve<br />

20 5614 Ball bearing, standard<br />

10 5807 Discharge stage case, cast iron, 5687 Ball bearing, high temperature<br />

bronze bearing 21 5717 Retainer ring<br />

5806 Discharge stage case, cast iron, 22 5899 Bearing cover<br />

carbon bearing 23 Consult F. Cover screw<br />

5805 Discharge stage case, ductile iron, 24 5934 Bearing bracket screw<br />

bronze bearing 25 5933 Seal housing hex nut<br />

5804 Discharge stage case, ductile iron, 26 5931 Stud bolt<br />

carbon bearing 27 5642 Seal housing gasket<br />

5803 Discharge stage case, stainless steel, 28 5708 Seal locator ring (unbalanced only)<br />

carbon bearing 29 5719-XA Seal locator sleeve with O-ring (balanced only)<br />

Consult F. High temperature models 30 Consult F. Tie rod<br />

11 5714 Suction stage case, cast iron 31 Mechanical seal<br />

5792 Suction stage case, ductile iron a) single unbalanced 5616-XA_ _ 2<br />

5791 Suction stage case, stainless b) single balanced 5616-XB_ _ 2<br />

Consult F. Suction stage case, high temperature c) double unbalanced 5616-XC_ _ 2<br />

12 5877 Shaft assembly, one stage, iron d) double balanced 5616-XD_ _ 2<br />

5732 Shaft assembly, one stage, stainless<br />

2<br />

Refer to the 9th and 10th digit of the pump model number.<br />

5876 Shaft assembly, two stage, iron<br />

5875 Shaft assembly, two stage, stainless<br />

5874 Shaft assembly, three stage, iron<br />

31-D<br />

131


Pump Repair<br />

Models: SC-40<br />

1 Illustration to the left<br />

contains single unbalanced<br />

seal (part #31-A). Optional<br />

seals are shown below.<br />

Single Balanced Seal<br />

31-A 1<br />

31-B<br />

Double Unbalanced Seal<br />

Buffer fluid connection<br />

for double seal configuration<br />

(1/4" straight connection)<br />

Cooling connection<br />

used with cooling option<br />

(1/8" straight connection)<br />

31-C<br />

Double Balanced Seal<br />

(prior to and including s/n: 9701448/1)<br />

(after s/n: 9701448/1)<br />

Item Part No. Description Item Part No. Description<br />

1 5738 Suction casing with plug, cast iron 12 5858 Shaft assembly, three stage, stainless<br />

5737 Suction casing with plug, ductile iron 5857 Shaft assembly, four stage, iron<br />

5736 Suction casing with plug, stainless 5856 Shaft assembly, four stage, stainless<br />

2 5903 Suction impeller, bronze 5727 Shaft assembly, five stage, iron<br />

5894 Suction impeller, stainless 5855 Shaft assembly, five stage, stainless<br />

3 5666 Stage gasket 5669 Shaft assembly, six stage, iron<br />

4 5695 Suction impeller shaft sleeve 5854 Shaft assembly, six stage, stainless<br />

5 5694 Suction impeller sleeve bearing 5853 Shaft assembly, seven stage, iron<br />

6 5759 Suction impeller case, cast iron 5852 Shaft assembly, seven stage, stainless<br />

5758 Suction impeller case, ductile iron 5851 Shaft assembly, eight stage, iron<br />

5756 Suction impeller case, stainless 5850 Shaft assembly, eight stage, stainless<br />

7 N/A First stage suction case, cast iron 13 5748 Discharge case, cast iron<br />

N/A First stage suction case, ductile 5747 Discharge case, ductile iron<br />

N/A First stage suction case, stainless 5746 Discharge case, stainless<br />

8 5667 Impeller, brass 14 2-2060A Discharge case O-ring (high temperature only)<br />

5891 Impeller, steel 15 2-2131A Foot O-ring (high temperature only)<br />

5892 Impeller, stainless 16 5833 Foot, standard models<br />

9 5668 Stage imp. sleeve bearing, bronze 5832 Foot, high temperature models<br />

5726 Stage imp. sleeve bearing, carbon 17 5926 Seal housing, iron<br />

5922 Stage imp. sleeve bearing, high temp. 5927 Seal housing, stainless<br />

18 5728 Bearing bracket<br />

5993 Stage imp. sleeve bearing, high temp. 19 5917 Spacer sleeve<br />

20 5729 Ball bearing, standard<br />

10 5802 Discharge stage case, cast iron, 5768 Ball bearing, high temperature<br />

bronze bearing 21 5910 Retainer ring<br />

5801 Discharge stage case, cast iron, 22 5898 Bearing cover<br />

carbon bearing 23 Consult F. Cover screw<br />

5800 Discharge stage case, ductile iron, 24 5934 Bearing bracket screw<br />

bronze bearing 25 5933 Seal housing hex nut<br />

5799 Discharge stage case, ductile iron, 26 5932 Stud bolt<br />

carbon bearing 27 5642 Seal housing gasket<br />

5798 Discharge stage case, stainless steel, 28 5973 Seal locator ring (unbalanced only)<br />

carbon bearing 29 5977-XA Seal locator sleeve with O-ring (balanced only)<br />

Consult F. High temperature models 30 Consult F. Tie rod<br />

11 5790 Suction stage case, cast iron 31 Mechanical seal<br />

5789 Suction stage case, ductile iron a) single unbalanced 5670-XA_ _ 2<br />

5788 Suction stage case, stainless b) single balanced 5670-XB_ _ 2<br />

Consult F. Suction stage case, high temperature c) double unbalanced 5670-XC_ _ 2<br />

12 5863 Shaft assembly, one stage, iron d) double balanced 5670-XD_ _ 2<br />

5862 Shaft assembly, one stage, stainless<br />

2<br />

Refer to the 9th and 10th digit of the pump model number.<br />

5861 Shaft assembly, two stage, iron<br />

5860 Shaft assembly, two stage, stainless<br />

5859 Shaft assembly, three stage, iron<br />

31-D<br />

132


Pump Repair<br />

Models: SC-50<br />

1 Illustration to the left<br />

contains single unbalanced<br />

seal (part #31-A). Optional<br />

seals are shown below.<br />

Single Balanced Seal<br />

31-A 1<br />

31-B<br />

Double Unbalanced Seal<br />

Buffer fluid connection<br />

for double seal configuration<br />

(1/4" straight connection)<br />

Cooling connection<br />

used with cooling option<br />

(1/8" straight connection)<br />

31-C<br />

Double Balanced Seal<br />

(prior to and including s/n: 9701448/1)<br />

(after s/n: 9701448/1)<br />

Item Part No. Description Item Part No. Description<br />

1 N/A Suction casing with plug, cast iron 12 5844 Shaft assembly, three stage, stainless<br />

5735 Suction casing with plug, ductile iron 5843 Shaft assembly, four stage, iron<br />

5734 Suction casing with plug, stainless 5842 Shaft assembly, four stage, stainless<br />

2 5893 Suction impeller, bronze 5841 Shaft assembly, five stage, iron<br />

5689 Suction impeller, stainless 5840 Shaft assembly, five stage, stainless<br />

3 5622 Stage gasket 5839 Shaft assembly, six stage, iron<br />

4 5918 Suction impeller shaft sleeve 5838 Shaft assembly, six stage, stainless<br />

5 5767 Suction impeller sleeve bearing 5671 Shaft assembly, seven stage, iron<br />

6 N/A Suction impeller case, cast iron 5837 Shaft assembly, seven stage, stainless<br />

5757 Suction impeller case, ductile iron 5836 Shaft assembly, eight stage, iron<br />

5686 Suction impeller case, stainless 5828 Shaft assembly, eight stage, stainless<br />

7 N/A First stage suction case, cast iron 13 5745 Discharge case, cast iron<br />

N/A First stage suction case, ductile 5744 Discharge case, ductile iron<br />

N/A First stage suction case, stainless 5743 Discharge case, stainless<br />

8 5663 Impeller, brass 14 2-2066A Discharge case O-ring (high temperature only)<br />

5620 Impeller, steel 15 2-2131A Foot O-ring (high temperature only)<br />

5688 Impeller, stainless 16 5831 Foot, standard models<br />

9 5920 Stage imp. sleeve bearing, bronze 5830 Foot, high temperature models<br />

5755 Stage imp. sleeve bearing, carbon 17 5928 Seal housing, iron<br />

5921 Stage imp. sleeve bearing, high temp. 5929 Seal housing, stainless<br />

18 5900 Bearing bracket<br />

5992 Stage imp. sleeve bearing, high temp. 19 5916 Spacer sleeve<br />

20 5621 Ball bearing, standard<br />

10 5797 Discharge stage case, cast iron, 5692 Ball bearing, high temperature<br />

bronze bearing 21 5911 Retainer ring<br />

5796 Discharge stage case, cast iron, 22 5897 Bearing cover<br />

carbon bearing 23 Consult F. Cover screw<br />

5795 Discharge stage case, ductile iron, 24 5934 Bearing bracket screw<br />

bronze bearing 25 5933 Seal housing hex nut<br />

5794 Discharge stage case, ductile iron, 26 5932 Stud bolt<br />

carbon bearing 27 5654 Seal housing gasket<br />

5793 Discharge stage case, stainless steel, 28 5972 Seal locator ring (unbalanced only)<br />

carbon bearing 29 5976-XA Seal locator sleeve with O-ring (balanced only)<br />

Consult F. High temperature models 30 Consult F. Tie rod<br />

11 5787 Suction stage case, cast iron 31 Mechanical seal<br />

5786 Suction stage case, ductile iron a) single unbalanced 5623-XA_ _ 2<br />

5785 Suction stage case, stainless b) single balanced 5623-XB_ _ 2<br />

Consult F. Suction stage case, high temperature c) double unbalanced 5623-XC_ _ 2<br />

12 5849 Shaft assy, one stage, iron d) double balanced 5623-XD_ _ 2<br />

5848 Shaft assy, one stage, stainless 2<br />

Refer to the 9th and 10th digit of the pump model number.<br />

5847 Shaft assy, two stage, iron<br />

5846 Shaft assy, two stage, stainless<br />

5845 Shaft assy, three stage, iron<br />

31-D<br />

133


Pump Repair<br />

Models: SC-60<br />

1 Illustration to the left<br />

contains single unbalanced<br />

seal (part #31-A). Optional<br />

seals are shown below.<br />

Single Balanced Seal<br />

31-A 1<br />

31-B<br />

Double Unbalanced Seal<br />

Buffer fluid connection<br />

for double seal configuration<br />

(1/4" straight connection)<br />

Cooling connection<br />

used with cooling option<br />

(1/8" straight connection)<br />

31-C<br />

Double Balanced Seal<br />

Item Part No. Description Item Part No. Description<br />

1 5967 Suction casing with plug, cast iron 12 5945 Shaft assembly, three stage, stainless<br />

5966 Suction casing with plug, ductile iron 5631 Shaft assembly, four stage, iron<br />

5965 Suction casing with plug, stainless 5943 Shaft assembly, four stage, stainless<br />

2 5968 Suction impeller, bronze 5942 Shaft assembly, five stage, iron<br />

5969 Suction impeller, stainless 5941 Shaft assembly, five stage, stainless<br />

3 5629 Stage gasket 5632 Shaft assembly, six stage, iron<br />

4 N/A Suction impeller shaft sleeve 5939 Shaft assembly, six stage, stainless<br />

5 5673 Suction impeller sleeve bearing 5938 Shaft assembly, seven stage, iron<br />

6 5959 Suction impeller case, cast iron 5937 Shaft assembly, seven stage, stainless<br />

5960 Suction impeller case, ductile iron 5633 Shaft assembly, eight stage, iron<br />

5961 Suction impeller case, stainless 5936 Shaft assembly, eight stage, stainless<br />

7 N/A First stage suction case, cast iron 13 5964 Discharge case, cast iron<br />

N/A First stage suction case, ductile 5963 Discharge case, ductile iron<br />

N/A First stage suction case, stainless 5962 Discharge case, stainless<br />

8 5970 Impeller, brass 14 Consult F. Discharge case O-ring (high temperature only)<br />

5627 Impeller, steel 15 Consult F. Foot O-ring (high temperature only)<br />

5953 Impeller, stainless 16 5951 Foot, standard models<br />

9 N/A Stage imp. sleeve bearing, bronze Consult F. Foot, high temperature models<br />

5672 Stage imp. sleeve bearing, carbon 17 5979 Seal housing, iron<br />

Consult F. Stage imp. sleeve bearing, high temperature 5980 Seal housing, stainless<br />

10 N/A Discharge stage case, cast iron, 18 5940 Bearing bracket<br />

bronze bearing 19 N/A Spacer sleeve<br />

5957 Discharge stage case, cast iron, 20 5628 Ball bearing, standard<br />

carbon bearing Consult F. Ball bearing, high temperature<br />

N/A Discharge stage case, ductile iron, 21 5912 Retainer ring<br />

bronze bearing 22 5944 Bearing cover<br />

5956 Discharge stage case, ductile iron, 23 Consult F. Cover screw<br />

carbon bearing 24 Consult F. Bearing bracket screw<br />

5955 Discharge stage case, stainless steel, 25 5933 Seal housing hex nut<br />

carbon bearing 26 5930 Stud bolt<br />

Consult F. High temperature models 27 5658 Seal housing gasket<br />

11 5656 Suction stage case, cast iron 28 5971 Seal locator ring (unbalanced only)<br />

5625 Suction stage case, ductile iron 29 5975-XA Seal locator sleeve with O-ring (balanced only)<br />

5958 Suction stage case, stainless 30 Consult F. Tie rod<br />

Consult F. Suction stage case, high temperature 31 Mechanical seal<br />

12 5950 Shaft assembly, one stage, iron a) single unbalanced 5630-XA_ _ 2<br />

5949 Shaft assembly, one stage, stainless b) single balanced 5630-XB_ _ 2<br />

5948 Shaft assembly, two stage, iron c) double unbalanced 5630-XC_ _ 2<br />

5947 Shaft assembly, two stage, stainless d) double balanced 5630-XD_ _ 2<br />

5946 Shaft assembly, three stage, iron 2<br />

Refer to the 9th and 10th digit of the pump model number.<br />

31-D<br />

134


1 Registered trademarks of the DuPont company.<br />

3Optional: 4479-2S 2”welded<br />

Always pressure in the unit before attempting<br />

relieve<br />

repairs. any<br />

CAUTION:<br />

O-ring code. See chart above.<br />

denotes<br />

Pump Repair<br />

Models: Z2000<br />

O-ring Code<br />

A Buna-N<br />

B Neoprene ®1<br />

D Viton ®1<br />

E Teflon ®1<br />

See Page 11 for repair/re-build kits.<br />

Ref.<br />

no. Part no. Description Qty.<br />

1. 4413 Case 1<br />

2. 4414 Cam 1<br />

3. 4416 Head 2<br />

4. 4417 Bearing cap 2<br />

5. 1174-3 Relief valve cap 1<br />

6. 4282 Shim 1<br />

7. 4424 Cam key 1<br />

8. 4425 Relief valve 1<br />

9. 4426 Relief valve spring 1<br />

10. 4427 Sideplate 2<br />

11. 4428 Vane 2 6<br />

12. 4262-X Vane driver 3<br />

13. 4430-X2R Rotor—shaft assembly 1<br />

14. 4431-X_2 Seal assembly 4 2<br />

15. 4432 Thrust bearing assembly 2<br />

16. 4435 Bearing race mounting ring 2<br />

17. 4438 Grease seal 2<br />

18. 4439 Bearing cap shim (.002) red As<br />

4439-1 Bearing cap shim (.010) brown req.<br />

4439-2 Bearing cap shim (.020) yellow<br />

19. 2754-X Bearing 2<br />

Ref.<br />

No. Part No. Description Qty.<br />

20. 3253 Cam key pin 2<br />

21. 2760-244 Retainer ring 2<br />

22. 4441 Grease seal 2<br />

23. 2270 Shaft key—1/4" x 1-9/16" 2<br />

24. 4479-2 Flange–2" NPT 3 2<br />

25. 2649 Nameplate 1<br />

26. 4248 Relief valve nameplate 1<br />

27. 1359 Lubrication instruction plate 2<br />

28. 1343 1/8" NPT relief fitting 4<br />

29. 2158 1/8" NPT grease zerk 2<br />

30. 2159 Lubricap 2<br />

31. 3442 1/4" NPT pipe plug 2<br />

32. 2-231_ O-ring—flange 4 2<br />

33. 2-224_ O-ring—relief valve cap 4 1<br />

34. 2-261_ O-ring—case 4 2<br />

35. 7001-031-NC125A Bolt—hexagon head 4<br />

36. 7001-037-NC150A Bolt—hexagon head 16<br />

37. 7001-043-NC125A Bolt—hexagon head 16<br />

38. 7012-006-SF025E Screw 8<br />

39. 7206-037A Lockwasher 8<br />

4<br />

_<br />

2<br />

in blades must faceTOWARDS the direction of rotation<br />

Slots<br />

135


Pump Repair<br />

trademarks of the DuPont company.<br />

2<br />

See flange chart on page 17 for options<br />

1Registered<br />

_denotes O-ring code. See chart above.<br />

Models: Z3200<br />

O-ring Code<br />

A Buna-N<br />

B Neoprene ®1<br />

D Viton ®1<br />

E Teflon ®1<br />

Page 11 for repair/re-build kits.<br />

See<br />

Always relieve pressure in the unit before attempting any repairs.<br />

CAUTION:<br />

Ref.<br />

No. Part No. Description Qty<br />

1. 4495-X2R Rotor shaft assembly 1<br />

2. 4242 Cam 1<br />

3. 4232 Vane 4 6<br />

4. 4321 Sideplate 2<br />

5. 4488 Head 2<br />

6. 4239 Case 1<br />

7. 4417 Bearing cap 2<br />

8. 4438 Grease seal 2<br />

9. 4435 Mounting ring 2<br />

10. 4439 Bearing shim (.002) red As<br />

4439-1 Bearing shim (.010) brown req.<br />

4439-2 Bearing shim (.020) yellow<br />

11. 2270 Shaft key 2<br />

12. 4431-X_ 2 Seal assembly 3 2<br />

13. 2754 Bearing outer race 2<br />

14. 4432 Thrust bearing assembly 2<br />

15. 2760-244 Retainer ring 2<br />

16. 1174-2 Relief valve cap 1<br />

17. 1359 Lubrication instruction plate 2<br />

18. 4441 Grease seal 2<br />

19. 7012-006SF019E Screw 8<br />

20. 2-223_ O-ring—seal 3 2<br />

Ref.<br />

No. Part No. Description Qty<br />

21. 2-227_ O-ring—seal seat 3 2<br />

22. 2-262_ O-ring—case 3 2<br />

23. 2-224_ O-ring—relief valve cap 3 1<br />

24. 1240 Relief valve spring 1<br />

25. 7001-037NC150A Bolt—3/8-16 x 1-1/2" hex head 16<br />

26. 2158 1/8" NPT grease zerk 2<br />

27. 1343 1/8" NPT relief fitting 4<br />

28. 7001-050NC150A Bolt—1/2-13 x 1-1/2" hex head 16<br />

29. 7001-031NC125A Bolt—5/16-16 x 1-1/4" hex head 4<br />

30. 1241 Relief valve 1<br />

31. 4243 Flanged elbow—2" 2 1<br />

32. 4241 Cam key 1<br />

33. 3253 Cam key pin 1<br />

34. 3442 1/4" NPT pipe plug 1<br />

35. 4262-X Vane driver 3<br />

36. 2-234_ O-ring—flange 3 1<br />

37. 2159 Lubricap 2<br />

38. 1172-2 Flange—2" NPT 1<br />

39. 2649 Nameplate 1<br />

40. 4248 Relief valve nameplate 1<br />

41. 4282 Relief valve shim As<br />

req.<br />

42 7206-037A 3/8" lockwasher 8<br />

4<br />

in blades must face TOWARDS the direction of rotation<br />

Slots<br />

3<br />

136


1 Registered trademarks of the DuPont company.<br />

2<br />

flange chart on page 17 for options<br />

See<br />

_<br />

4<br />

Slots in blades must face TOWARDS the direction of rotation<br />

Pump Repair<br />

Models: Z4200<br />

Page 11 for repair/re-build kits<br />

See<br />

Always relieve pressure in the unit before<br />

CAUTION:<br />

O-ring Code<br />

A Buna-N<br />

B Neoprene ®1<br />

D Viton ®1<br />

E Teflon ®1<br />

attempting any repairs.<br />

Ref.<br />

No. Part No. Description Qty<br />

1. 4442 Case 1<br />

2. 4443 Cam 1<br />

3. 4444-X2R Rotor-shaft assembly 1<br />

4. 4445 Head 2<br />

5. 4446 Sideplate 2<br />

6. 4448 Vane 4 6<br />

7. 4449-X Vane driver 5<br />

8. 4450 Relief valve cap 1<br />

9. 4451 Relief valve spring 1<br />

10. 4452 Shim 1<br />

11. 4453 Thrust bearing assembly 2<br />

12. 4454 Bearing race mounting ring 2<br />

13. 4455 Cam key 1<br />

14. 4456 Bearing cap 2<br />

15. 4457 Relief valve 1<br />

16. 4458 Bearing cap shim (.002) red As<br />

4458-1 Bearing cap shim (.010) brown req.<br />

4458-2 Bearing cap shim (.020) yellow<br />

17. 4459 Shaft key—5/16 x 1-3/4 1<br />

18. 4460-X Roller bearing 2<br />

Ref.<br />

No. Part No. Description Qty<br />

19. 2760-281 Retainer ring 2<br />

20. 3253 Cam key pin 5<br />

21. 4462 Grease seal 2<br />

22. 4463 Grease seal 2<br />

23. 4464-X_2 Seal assembly 3 2<br />

24. 1172-2 Aux. inlet flange—2" NPT 2 1<br />

25. 4479-2 Discharge flange—2" NPT 2 2<br />

26. 2649 Nameplate 1<br />

27. 4248 Relief valve nameplate 1<br />

28. 1359 Lubrication instruction plate 2<br />

29. 1343 1/8 NPT relief fitting 4<br />

30. 2158 1/8 NPT grease zerk 2<br />

31. 2159 Lubricap 2<br />

32. 3442 1/4 NPT pipe plug 2<br />

33. 2-231_ O-ring—discharge flange 3 2<br />

34. 2-234_ O-ring—auxilary inlet flange 3 1<br />

35. 2-270_ O-ring—case 3 2<br />

36. 7001-037NC150A Bolt—hexagon head 24<br />

37. 7001-062NC125A Bolt—hexagon head 16<br />

38. 7012-006SF019E Screw 8<br />

39. 7206-037A Lockwasher 8<br />

3<br />

137<br />

denotes o-ring code. See chart above.


Pump Repair<br />

Z2000 Repair Kit 3193-X1<br />

2-224A O-ring, Buna-N 1<br />

2-231A O-ring, Buna-N 2<br />

2754-X Roller bearing 2<br />

4262-X Vane driver 3<br />

4428 Vane 6<br />

4431-XA2 Seal assembly 2<br />

4432 Thrust bearing 2<br />

4435 Thrust bearing mounting ring 2<br />

4439 Bearing cap shim (0.002) 8<br />

4439-1 Bearing cap shim (0.010) 2<br />

4439-2 Bearing cap shim (0.020) 2<br />

4441 Grease seal 2<br />

2270 Shaft key 1<br />

Z3200 Repair Kit 3195-X1<br />

2-224A O-ring, Buna-N 1<br />

2-234A O-ring, Buna-N 2<br />

2754-X Roller bearing 2<br />

4262-X Vane driver 3<br />

4332 Vane 6<br />

4431-XA2 Seal assembly 2<br />

4432 Thrust bearing 2<br />

4435 Thrust bearing mounting ring 2<br />

4439 Bearing cap shim (0.002) 8<br />

4439-1 Bearing cap shim (0.010) 2<br />

4439-2 Bearing cap shim (0.020) 2<br />

4441 Grease seal 2<br />

2270 Shaft key 1<br />

Z4200 Repair Kit 3197-X1<br />

2-231A O-ring, Buna-N 1<br />

2-234A O-ring, Buna-N 2<br />

4460-X Roller bearing 2<br />

4449-X Vane driver 3<br />

4448 Vane 6<br />

4464-XA2 Seal assembly 2<br />

4453 Thrust bearing 2<br />

4454 Thrust bearing mounting ring 2<br />

4458 Bearing cap shim (0.002) 8<br />

4458-1 Bearing cap shim (0.010) 2<br />

4458-2 Bearing cap shim (0.020) 2<br />

4463 Grease seal 2<br />

4459 Shaft key 1<br />

Z2000 Re-Build Kit 3194-X1<br />

<strong>Inc</strong>ludes all items in the Repair Kit plus the following:<br />

4414 Cam 1<br />

4427 Sideplate 2<br />

Z3200 Re-Build Kit 3196-X1<br />

<strong>Inc</strong>ludes all items in the Repair Kit plus the following:<br />

4242 Cam 1<br />

4231 Sideplate 2<br />

Z4200 Re-Build Kit 3198-X1<br />

<strong>Inc</strong>ludes all items in the Repair Kit plus the following:<br />

4443 Cam 1<br />

4446 Sideplate 2<br />

andre-build have Buna-N O-rings which are<br />

suitable for<br />

kits<br />

LPG and NH applications.<br />

both<br />

3<br />

Allrepair<br />

138


Pump Repair<br />

Models: C-Series<br />

14 15 16 15<br />

11<br />

12<br />

13<br />

10<br />

6<br />

7<br />

8 9<br />

17<br />

18<br />

5<br />

3<br />

4<br />

1<br />

2<br />

CAUTION: Always relieve pressure in the unit before attempting any repairs.<br />

O-ring Code<br />

A Buna-N<br />

B Neoprene ®1<br />

E Teflon ®1<br />

Ref. Part<br />

No. No. Description Qty.<br />

1 7001-031NC100A Hex head cap screw 8<br />

10 3442 Pipe plug, 1/4” NPT 1<br />

2 1001-09 Cover—model 9 1<br />

1<br />

11 3444 Pipe plug, 3/4” NPT 1<br />

1001-0 Cover—model 10 1<br />

1001-2 Cover—model 12 1<br />

12 1002-09 Case—model 9<br />

1<br />

1001-3 Cover—model 13 1<br />

1002-0 Case—model 10 1<br />

1001-4 Cover—model 14 1<br />

1002-2 Case—model 12 1<br />

1001-5 Cover—model 15 1<br />

1002-3 Case—model 13 1<br />

3 1014 2 1002-4 Case—model 14 1<br />

Case clearance shim (.002” red) As req.<br />

1014-1 2 1002-5 Case—model 15 1<br />

Case clearance shim (.003” green) As req.<br />

4 2-246_ 2,3 13 1914-1 Nameplate 1<br />

Case O-ring (non-Teflon® 1 ) 1<br />

2-247E 2 Case O-ring Teflon® 1 1<br />

14 7012-006SF019E Phillips head screw 6-32 x 1/4” 2<br />

5 1003-09 6 Impeller, brass—model 9 1<br />

15 7002-037NC087A Socket head cap screw 8<br />

1003-0 6 Impeller, brass—model 10 1<br />

16 1015 Adapter ring 1<br />

1003-2 6 Impeller, brass—model 12 1<br />

1003-3 6 Impeller, brass—model 13 1<br />

1003-4 6 Impeller, brass—model 14 1<br />

17 2497 Woodruff key, steel 1<br />

1003-5 6 Impeller, brass—model 15 1<br />

2497-1 Woodruff key, SS 1<br />

6 113-CX_ 3 Seal assembly 1<br />

7 1004-1X Seal housing, steel (non-Teflon® 1 O-rings) 1<br />

1004-11X Seal housing, SS (non-Teflon® 1 O-rings) 1<br />

1004-2X Seal housing, steel (Teflon® 1 O-rings) 1<br />

1004-21X Seal housing, SS (Teflon® 1 O-rings) 1<br />

8 1013 Housing adjustment shim (0.010”) As req.<br />

1013-1 Housing adjustment shim (0.020”) As req.<br />

Ref. Part<br />

No. No. Description Qty.<br />

9 2-224_ 3 Housing O-ring 1<br />

18 2555 Motor 3/4 hp models 9, 10 1<br />

2556 Motor 1 hp model 12 1<br />

2557 5 Motor 3 hp models 14, 15 1<br />

2895 5 Motor 3/4 hp, obsolete models 9E,10 1<br />

2896 5 Motor 1 1/2 hp, obsolete model 12E 1<br />

4261 4 Motor 2 hp model 13 1<br />

1<br />

Registered trademarks of the DuPont company.<br />

2<br />

<strong>Inc</strong>luded with seal assembly/repair kit 113-CX_.<br />

3<br />

_Denotes O-ring code.<br />

4<br />

Prior to S.N. PR166727 motor part number was 3760.<br />

5<br />

Starting with S.N. PW168290 will be new motor frame size.<br />

6<br />

Add a 1 to # for iron or a 2 for stainless steel (example: model 10 w/<br />

iron is 1003-01).<br />

139


Pump Repair<br />

Models: DLF150<br />

12<br />

3<br />

27<br />

19<br />

5<br />

25<br />

21<br />

23<br />

13<br />

4<br />

29<br />

24<br />

10<br />

O-ring Code<br />

A Buna-N<br />

B Neoprene ®<br />

D Viton ®<br />

E Teflon ®<br />

G Etylene-Propylene<br />

K Kalrez ®<br />

® Registered trademarks of the<br />

DuPont <strong>Company</strong><br />

11<br />

15<br />

14<br />

6<br />

30<br />

20<br />

26<br />

7,8<br />

28<br />

17<br />

16<br />

22<br />

60 ft•lb (81.4 N•m)<br />

Torque<br />

25 ft•lb (33.9 N•m)<br />

Torque<br />

9<br />

18<br />

1<br />

2<br />

31<br />

CAUTION: Always relieve pressure in the unit<br />

before attempting any repairs.<br />

NO PART NO DESCRIPTION QTY<br />

1 1006 GREASE SEAL 1<br />

2 1238 BEARING CAP 1<br />

3 1914-1 NAMEPLATE 1<br />

4 2-018__ SEAL SLEEVE O-RING 1, 2 1<br />

5 2-133__ SEAL HOUSING O-RING 1, 2 1<br />

6 2-260__ CASE O-RING 1, 2 1<br />

7 2158 GREASE ZERK 1<br />

8 2159 LUBRICAP 1<br />

9 2758 DOUBLE ROW BALL BEARING 1<br />

10 2760-88 7/8” RETAINER RING 2 1<br />

11 3226 SHAFT KEY 1<br />

12 3442 1/4” PIPE PLUG 2<br />

13 4244 IMPELLER KEY 2 1<br />

14 4298 MOUNTING FRAME - NEMA 1<br />

14 4298-1 MOUNTING FRAME - IEC 1<br />

15 4377 BEARING PLATE 3 1<br />

16 4378 SINGLE ROW BALL BEARING 1<br />

1<br />

__ denotes O-ring code<br />

2<br />

<strong>Inc</strong>luded in seal assembly 5264-X__3<br />

NO PART NO DESCRIPTION QTY<br />

17 5000-281 RETAINER RING 1<br />

18 5102-118 RETAINER RING 1<br />

19 5238 CASE - ANSI FLANGE (DLF) 1<br />

19 5238-1 CASE - DIN FLANGE (DLD) 1<br />

20 5239 COVER 1<br />

21 5240 IMPELLER 1<br />

22 5241-2 SHAFT 1<br />

23 5242-X__3 SEAL 2 1<br />

24 5243 SEAL SLEEVE 2 1<br />

25 5244 SEAL HOUSING 1<br />

26 7301-100MC025A M10-1.5 x 25MM HEX HEAD BOLT 4<br />

27 7012-0065F019E NAMEPLATE SCREW 2<br />

28 7301-140MC040A M14-2 x 40MM HEX HEAD BOLT 4<br />

29 4984 SEAL DRIVE PIN 2 1<br />

30 5248 CASE CLEARANCE SHIM 2 1<br />

31 5002-281 RETAINER RING 1<br />

3<br />

Not sold separately<br />

140


Pump Repair<br />

Models: FF150<br />

12<br />

3<br />

27<br />

19<br />

5<br />

25<br />

23<br />

4<br />

24<br />

10<br />

O-ring Code<br />

A Buna-N<br />

B Neoprene ®<br />

D Viton ®<br />

E Teflon ®<br />

G Etylene-Propylene<br />

K Kalrez ®<br />

29<br />

® Registered trademarks of the<br />

21<br />

DuPont <strong>Company</strong><br />

13<br />

6<br />

30<br />

11<br />

15<br />

7,8<br />

20<br />

28<br />

16<br />

14<br />

26<br />

60 ft•lb (81.4 N•m)<br />

22<br />

Torque<br />

25 ft•lb (33.9 N•m)<br />

Torque<br />

CAUTION: Always relieve pressure in the unit<br />

before attempting any repairs.<br />

17<br />

9<br />

18<br />

1<br />

2<br />

31<br />

NO PART NO DESCRIPTION QTY<br />

1 1006 GREASE SEAL 1<br />

2 1238 BEARING CAP 1<br />

3 1914-1 NAMEPLATE 1<br />

4 2-018__ SEAL SLEEVE O-RING 1, 2 1<br />

5 2-133__ SEAL HOUSING O-RING 1, 2 1<br />

6 2-260__ CASE O-RING 1, 2 1<br />

7 2158 GREASE ZERK 2<br />

8 2159 LUBRICAP 2<br />

9 2758 DOUBLE ROW BALL BEARING 1<br />

10 2760-88 7/8” RETAINER RING 2 1<br />

11 3226 SHAFT KEY 1<br />

12 3442 1/4” PIPE PLUG 2<br />

13 4244 IMPELLER KEY 2 1<br />

14 1010-3 MOUNTING FRAME 1<br />

15 3227 BEARING PLATE 3 1<br />

16 2759 SINGLE ROW BALL BEARING 1<br />

1<br />

__ denotes O-ring code<br />

2<br />

<strong>Inc</strong>luded in seal assembly 5264-X__3<br />

NO PART NO DESCRIPTION QTY<br />

17 5000-281 RETAINER RING 1<br />

18 5102-118 RETAINER RING 1<br />

19 5238 CASE - ANSI FLANGE (FF) 1<br />

19 5238-1 CASE - DIN FLANGE (FD) 1<br />

20 5239 COVER 1<br />

21 5240 IMPELLER 1<br />

22 5241-1 SHAFT 1<br />

23 5242-X__3 SEAL 2 1<br />

24 5243 SEAL SLEEVE 2 1<br />

25 5244 SEAL HOUSING 1<br />

26 7302-100MC020A M10-1.5 x 22MM ALLEN HEAD BOLT 4<br />

27 7012-0065F019E NAMEPLATE SCREW 2<br />

28 7301-140MC040A M14-2 x 40MM HEX HEAD BOLT 4<br />

29 4984 SEAL DRIVE PIN 2 1<br />

30 5248 CASE CLEARANCE SHIM 2 1<br />

31 5002-281 RETAINER RING 1<br />

3<br />

Not sold separately<br />

141


Pump Repair<br />

Models: 521, 522, 1021 & 1022 Discontinued models: 321, 322<br />

142


Pump Repair<br />

Models: 521, 522, 1021 & 1022 Discontinued models: 321, 322<br />

Ref. Part<br />

No. No. Part Name Qty<br />

1 1465 Cam (321, 322) 1<br />

1162-2 Cam (521, 522) 1<br />

1201-2 Cam (1021, 1022) 1<br />

2 2832 Case (321, 322, 521, 522) 1<br />

2841 Case (1021, 1022) 1<br />

3 (b) 1172-2.5 Flange – 2-1/2” NPT (321, 521) 1<br />

1172-2 Flange – 2” NPT (322, 522) 2<br />

1172-2 Flange – 2” NPT (321, 521) 1<br />

(c) 1206-3 Flange – 3” BOT (1021, 1022) 2<br />

4 2-234 O-Ring, Flange (321, 322, 521, 522) 2<br />

2-245 O-Ring, Flange – 3” (1021, 1022) 2<br />

2-249 O-Ring, Flange – 4” (1021, 1022) 2<br />

5 2-112 O-Ring, Adjusting Screw 1<br />

6 2590 Flush Seal Plug – 1/8” NPT 1<br />

7 2252 Relief Valve Adjusting Screw 1<br />

8 1174 Valve Cap (321, 322, 521, 522) 1<br />

1207 Valve Cap (1021, 1022) 1<br />

9 1242-X Relief Valve Spring and Guide 1<br />

(321, 322, 521, 522)<br />

1227 Relief Valve Spring and Guide 1<br />

(1021, 1022)<br />

10 2-224 O-Ring, Relief Valve Cap 1<br />

(321, 322, 521, 522)<br />

2-228 O-Ring, Relief Valve Cap (1021, 1022) 1<br />

1226 Relief Valve Spring (1021, 1022) 1<br />

12 1241 Relief Valve (321, 322, 521, 522) 1<br />

1224 Relief Valve (1021, 1022) 1<br />

13 1170 Cam Key (321, 322, 521, 522) 1<br />

1309 Cam Key (1021, 1022) 1<br />

14 1168-6 Blade – LPG (321, 322, 521, 522) 10<br />

1168-7 Blade – NH3 (321, 322, 521, 522) 10<br />

1309-8 Blade – LPG (1021, 1022) 10<br />

1309-9 Blade – NH3 (1021, 1022) 10<br />

15 1166-1X1R Rotor/Shaft Assy. W/2755 (321, 521) 1<br />

1166-1X2R Rotor/Shaft Assy. W/2755 (322, 522) 1<br />

1208-1X1R Rotor/Shaft Assy. W/2755 (1021) 1<br />

1208-1X2R Rotor/Shaft Assy. W/2755 (1022) 1<br />

16 1358 Grease Seal 2<br />

17 1164-1 Bearing Cap 2<br />

18 2158 Grease Zerk (1/8” NPT) 2<br />

19 1769 Bearing Housing 2<br />

20 1343 Relief Fitting (Seal Vent) 2<br />

21 (a) 1769-X Seal Assembly 2<br />

22 1163-2 Sideplate (321, 322, 521, 522) 2<br />

1209-1 Sideplate (1021, 1022) 2<br />

23 1161-4 Head (321, 322, 521, 522) 2<br />

1205-4 Head (1021, 1022) 2<br />

24 2754-X Roller Bearing – Complete 2<br />

2755 Bearing Inner Race 2<br />

2754 Bearing Outer Race 2<br />

25 2760-244 Retainer Ring 2<br />

Ref. Part<br />

No. No. Part Name Qty<br />

26 1343 Relief Fitting (Grease) 2<br />

27 2-128 O-Ring, Shaft 2<br />

28 1822 Seat Adapter Plate 2<br />

29 2-240 O-Ring, Adapter Plate 2<br />

30 2-261 O-Ring, Case (321, 322, 521, 522) 2<br />

2-268 O-Ring, Case (1021, 1022) 2<br />

31 2270 1/4” Key 2<br />

32 2949 Nameplate 1<br />

33 3442 1/4” NPT Plug 1<br />

34 7001-031<br />

NC125A Bolt Hex Head 5/16-18 x 1-1/4 4 (500)<br />

7001-037<br />

NC125A Bolt Hex Head 3/8-16 x 1-1/4 4 (1000)<br />

35 7001-037<br />

NC125A Bolt Hex Head 3/8-16 x 1-1/4 28<br />

(321, 322, 521, 522)<br />

7001-037<br />

NC125A Bolt Hex Head 3/8-16 x 1-14 32<br />

(1021, 1022)<br />

36 7001-037<br />

NC150A Bolt Hex Head 3/8-16 x 1-1/2 8<br />

37 -------- Retainer 2<br />

(Not available separately)<br />

38 -------- Seal Seat 2<br />

(Not available separately)<br />

39 2-227 O-Ring, Seal Seat 2<br />

40 2159 Lubricap #2 2<br />

41 1359 Lubricated Instruction Tag 2<br />

42 7003-004<br />

DR0198 Round HD Drive Screw 2<br />

4 x 3/16” Plated<br />

Notes:<br />

(a) Two seal assemblies are available:<br />

1769-X Complete Seal Assembly consisting of: Bearing Housing, Seat<br />

Adapter Plate, Bearings, Retainer Ring, Seal and O-Rings.<br />

1769-XR Field Replacement Seal Assembly consisting of: Seal and O-<br />

Rings.<br />

(b) Optional: 1172-1.5 Flange – 1-1/2” NPT<br />

1172-1.5S Flange – 1-1/2” Welded<br />

1172-2S Flange – 2” Welded<br />

1172-2.5 Flange – 2-1/2” NPT<br />

1172-2.5S Flange – 2-1/2” Welded<br />

1947-1.5 Flanged E11 – 1-1/2” NPT<br />

2008 Flanged E11 – 2” NPT<br />

(c) Optional: 1206-3S Flange – 3” Welded<br />

1206-4 Flange – 4” NPT<br />

1206-4S Flange – 4” Welded<br />

143


Pump Repair<br />

Models: F1521 & T1522<br />

144


Pump Repair<br />

Models: F1521 & T1522<br />

Ref. Part<br />

No. No. Part Name<br />

1 1923 Case (Model T1522)<br />

2437 Case (Model F1521)<br />

2 1792-1 Cam<br />

3 3350-X1R Rotor-Shaft Assembly (Model F1521)<br />

3350-X2R Rotor-Shaft Assembly (Model T1522)<br />

4 3476-R Sideplate<br />

3476-L Sideplate<br />

5 1205-4 Head<br />

6 3477 Blade<br />

7 2649 Nameplate<br />

8 1880 Cam Key<br />

9 3253 Cam Key Pin (4 required)<br />

10 (b) 1172-2 Flange = 2” NPT (Model T1522)<br />

11 (a) 1769-X Seal Assembly<br />

12 ------ Seal Retainer<br />

(Not available separately)<br />

13 2-240 O-Ring (Aapter Plate)<br />

14 1822 Seat Adapter Plate<br />

15 2-223 O-Ring (Seal Seat)<br />

16 ------ Seat<br />

17 2-128 O-Ring (Shaft)<br />

18 1769 Bearing Housing<br />

19 2754 Bearing Outer Race<br />

20 2760-244 Retaining Ring<br />

21 (a) 1769-X Field Replacement Seal Assembly<br />

(<strong>Inc</strong>ludes Seal, Seat, O-Ring)<br />

22 1164-1 Bearing Cap<br />

23 1358 Grease Seal<br />

24 2158 Grease Zerk (1/8” NPT)<br />

25 2159 Lubricap #2 (Not Shown)<br />

26 1343 Relief Fitting<br />

27 3442 1/4’ NPT Plug<br />

28 254-X2 Thrust Absorber Assembly<br />

29 (d) 1958-X2 Shaft Keyway<br />

30 2623 5/16” Key<br />

31 5102-177 Retainer Ring<br />

32 3209 Ball Bearing<br />

33 1957 Bearing Cap<br />

34 5002-334 Retainer Ring<br />

35 2014 Grease Seal<br />

36 1343 Relief Fitting (Thrust Absorber)<br />

37 2158 Grease Zerk (1/8” NPT)<br />

38 2159 Lubricap #2 (Not Shown)<br />

39 1920 Blind Flange<br />

40 1787-X Relief Valve Assembly<br />

41 1787 Relief Valve Manifold<br />

42 1699-X Plunger Assembly<br />

43 1873 Nut<br />

44 1703 Retainer Plate<br />

45 1700 Seat, PTFE<br />

46 1699 Plunger<br />

47 2732 <strong>Gas</strong>ket<br />

48 1872 Plunger Bolt<br />

49 1839 Spring<br />

Ref. Part<br />

No. No. Part Name<br />

50 1701 Spring Seat<br />

51 1878 Adjusting Screw<br />

52 5133-87 Retainer Ring<br />

53 1789 Stem Washer<br />

54 1887 Stem Seal<br />

55 (b) 2-238 O-Ring<br />

56 1796 Relief Valve Bonnet<br />

57 2-245 O-Ring (For 3” Flange or Relief Valve)<br />

2-249 O-Ring (For 4” Flange)<br />

58 2-234 O-Ring (For 2” Flange)<br />

59 2-268 O-Ring (Case)<br />

60 (c) 1206-3 Flange – 3” NPT<br />

61 2018 Stud, 3/8 x 2-1/4 Relief Valve<br />

62 7101-037<br />

NC01A Nut, 3/8 – 16 Relief Valve<br />

63 7001-037<br />

NC150A Bolt, 3/8-16 x 1-1/2 HEX HD<br />

64 7002-037<br />

NC100A Bolt, 3/8-16 x 1 SOC HD<br />

65 7002-037<br />

NC125A Bolt, 3/8-16 x 1-1/4 SOC HD<br />

66 7001-037<br />

NC125A Bolt, 3/8-16 x 1-1/4 HEX HD<br />

67 7012-006<br />

SF025E Drive Screw #4 C 3/16 RD HD<br />

68 2270 1/4” Key<br />

69 2080 Lock<br />

70 3546 Seal Wire<br />

71 1359 Lubrication Inst. Tag<br />

Notes:<br />

(a) Two seal assemblies are available:<br />

1769-X Complete Seal Assembly consisting of: Bearing<br />

Housing, Seat Adapter Plate, Bearings,<br />

Retainer Ring, Seal and O-Rings.<br />

1769-XR Field Replacement Seal Assembly consisting<br />

of: Seal and O-Rings.<br />

(b) Optional: 1172-1.5 Flange – 1-1/2” NPT<br />

1172-1.5S Flange – 1-1/2” Welded<br />

1172-2S Flange – 2” Welded<br />

1172-2.5 Flange – 2-1/2” NPT<br />

1172-2.5S Flange – 2-1/2” Welded<br />

1947-1.5 Flanged E11 – 1-1/2” NPT<br />

2008 Flanged E11 – 2” NPT<br />

1920 Blind Flange<br />

(c) Optional: 1206-3S Flange – 3” Welded<br />

1206-4 Flange – 4” NPT<br />

1206-4S Flange – 4” Welded<br />

(d) Optional: 1958-X1 Shaft — 1-3/8”-6B Spline<br />

145


Pump Repair<br />

Models: C51A<br />

Ref. Part<br />

No. No. Part Name Qty<br />

1 2592 Key – 1/8” Sq. x 9/16” 1<br />

2 2510 Mounting Bracket (Model C51) 1<br />

3 3442 Pipe Plug – 1/4” NPT 1<br />

4 2468 Case (Model C51) 1<br />

2468-1 Case (Model F51) 1<br />

5 2492-X Rotor And Shaft Assembly 1<br />

6 2491 Sideplate 2<br />

7 2296-1X Seal Assembly 2<br />

8 2604 Elbow Grease Zerk – 1/8” NPT (Model C51) 2<br />

2159 Lubricap #2 (Not Shown) 2<br />

9 2595 Seat Location Pin 2<br />

10 2472 Head 2<br />

11 2-154 Case O-Ring 2<br />

12 2471 Roller Bearing 2<br />

13 5000-112 Retainer Ring 4<br />

14 2451-2 Blade-Caroon 8<br />

15 2590 Flush Seal Plug 1/8” NPT 1<br />

16 2760-53 Retainer Ring 1<br />

17 2589 Stem Seal 1<br />

18 2585 Relief Valve Plug 1<br />

Ref. Part<br />

No. No. Part Name Qty<br />

19 2590 Flush Seal Plug – 1/8” NPT (Always replace)<br />

after adjusting relief valve)<br />

20 2584-X Adjusting Stem Assembly 1<br />

21 2587 Outer Relief Valve Spring 1<br />

22 2586 Inner Relief Valve Spring 1<br />

23 2588 Relief Valve 1<br />

24 2591 Nameplate 1<br />

25 2593-1 Coupling with Spider (Model C51) 1<br />

2774 Coupling Spider Only (Model C51) 1<br />

26 2767 1/2 HP 50/60 Hz Motor (Model C51) 1<br />

27 2594 Base (Model F51) 1<br />

28 2158 Grease Zerk – 1/8” NPT (Model F51) 2<br />

2159 Lubricap #2 (Not Shown) 2<br />

29 7002-025 NC062A Bolt Soc Head (Model C51) 9<br />

7002-025 NC062A Bolt Soc Head (Model F51) 12<br />

30 7001-025 NC150A Bolt Hex Head 3<br />

31 7001-037 NC100A Bolt Hex Head 4<br />

32 7002-010 NC050A Bolt Soc Head 3<br />

33 7012-006 SF019E Nameplate Screw 2<br />

146


Pump Repair<br />

Models: F51A<br />

Ref. Part<br />

No. No. Part Name Qty<br />

1 2592 Key – 1/8” Sq. x 9/16” 1<br />

2 2510 Mounting Bracket (Model C51) 1<br />

3 3442 Pipe Plug – 1/4” NPT 1<br />

4 2468 Case (Model C51) 1<br />

2468-1 Case (Model F51) 1<br />

5 2492-X Rotor And Shaft Assembly 1<br />

6 2491 Sideplate 2<br />

7 2296-1X Seal Assembly 2<br />

8 2604 Elbow Grease Zerk – 1/8” NPT (Model C51) 2<br />

2159 Lubricap #2 (Not Shown) 2<br />

9 2595 Seat Location Pin 2<br />

10 2472 Head 2<br />

11 2-154 Case O-Ring 2<br />

12 2471 Roller Bearing 2<br />

13 5000-112 Retainer Ring 4<br />

14 2451-2 Blade-Caroon 8<br />

15 2590 Flush Seal Plug 1/8” NPT 1<br />

16 2760-53 Retainer Ring 1<br />

17 2589 Stem Seal 1<br />

18 2585 Relief Valve Plug 1<br />

Ref. Part<br />

No. No. Part Name Qty<br />

19 2590 Flush Seal Plug – 1/8” NPT (Always replace)<br />

after adjusting relief valve)<br />

20 2584-X Adjusting Stem Assembly 1<br />

21 2587 Outer Relief Valve Spring 1<br />

22 2586 Inner Relief Valve Spring 1<br />

23 2588 Relief Valve 1<br />

24 2591 Nameplate 1<br />

25 2593-1 Coupling with Spider (Model C51) 1<br />

2774 Coupling Spider Only (Model C51) 1<br />

26 2767 1/2 HP 50/60 Hz Motor (Model C51) 1<br />

27 2594 Base (Model F51) 1<br />

28 2158 Grease Zerk – 1/8” NPT (Model F51) 2<br />

2159 Lubricap #2 (Not Shown) 2<br />

29 7002-025 NC062A Bolt Soc Head (Model C51) 9<br />

7002-025 NC062A Bolt Soc Head (Model F51) 12<br />

30 7001-025 NC150A Bolt Hex Head 3<br />

31 7001-037 NC100A Bolt Hex Head 4<br />

32 7002-010 NC050A Bolt Soc Head 3<br />

33 7012-006 SF019E Nameplate Screw 2<br />

147


Compressor Selection Guide<br />

Typical Compressor Installation<br />

1 6 10<br />

4 9<br />

5<br />

10<br />

3 3<br />

8<br />

7<br />

2<br />

K2 Piping Kit for Compressor<br />

Contains fittings required to connect Krug <strong>Compressors</strong><br />

to evacuate customer’s tank into Bobtail Delivery Truck.<br />

Item<br />

No.<br />

Qty.<br />

Part<br />

Number<br />

Description<br />

1 1 BU034X012-3M Bushing<br />

3<br />

/4" x 1<br />

/2"<br />

2 1 E12LP2X20FT 3<br />

/4" x 20<br />

Ft. - Hose Assembly<br />

3 2 E8LP2X12FT 1<br />

/2" x 12<br />

Ft. - Hose Assembly<br />

4 1 3171A<br />

Vapor Coupling<br />

5 1 3175<br />

Liquid Coupling<br />

6 1 3181<br />

Vapor Coupling<br />

7 1 7550P<br />

Angle Valve<br />

8 1 7572C-14A<br />

Chek-Lok Adapter<br />

9 1 7704P<br />

Globe<br />

Valve – 1<br />

/2"<br />

10<br />

2 7705P<br />

Globe<br />

Valve – 3<br />

/4"<br />

148


Compressor Selection Guide<br />

Krug Vapor Compressor<br />

For efficient transfer of Butane,<br />

Propane or Anhydrous Ammonia.<br />

General Specifications<br />

• Capacity 18 to 50 GPM, depending on speed & piping.<br />

• 9" x 18" 11 gallon steel base<br />

• Expanded metal belt guard<br />

• 38" a/b vee belt drive<br />

• Transporting handle<br />

• 70 lb. shipping weight<br />

• Can be shipped UPS.<br />

Compressor Specifications<br />

• 2 Cylinders<br />

• 10.7 cu. inch displacement<br />

• 1.811" stroke<br />

• 1.875" bore<br />

• 5 ⁄8 pt., 40 sae, non-detergent oil<br />

• 1 ⁄ 2 " pipe swivel suction portion<br />

• 1 ⁄2" pipe swivel discharge port<br />

• Rotation preset to 1,000 rpm<br />

Engine Specifications<br />

• 3 HP engine<br />

• 3 ⁄4 O.D. shaft<br />

• Spark arresting muffler<br />

• Automatic clutch<br />

• Shielded ignition<br />

• Molded lead coil<br />

• On/off switch<br />

• Rotation preset to 2,800 rpm<br />

Part<br />

Number<br />

K20-3G<br />

K20-3L<br />

16771B<br />

K50<br />

K380<br />

K3927<br />

Description<br />

Compressor with 5HP <strong>Gas</strong>oline Engine<br />

Compressor with 5HP LP-<strong>Gas</strong> Engine<br />

Compressor Only<br />

LP-<strong>Gas</strong> Carburetor Conversion<br />

Belt<br />

Pulley<br />

Krug Hand Pump<br />

Piston type hand pump for filling portable and<br />

motor fuel cylinders. Connects to 1” inlet and 3/4”<br />

outlet. Weighs 55 lbs and pumps 6 gal. per min. at<br />

40 strokes per min.<br />

K6 Piping Kit for Hand Pump<br />

Contains all fittings required to install K640 Krug Hand<br />

Pump from 3/4” or 1-1/4” top or bottom liquid opening.<br />

Qty.<br />

Part<br />

Number<br />

Description<br />

1 BU114X034-3M Bushing<br />

1 1<br />

/4" x 3<br />

/4"<br />

1 BU100X034-3M Bushing<br />

1" x 3<br />

/4"<br />

1 BU034X012-3M Bushing<br />

3<br />

/4" x 1<br />

/2"<br />

1 E12LP2X6FT 3<br />

/4"<br />

x 6 Ft. - Hose<br />

1 E8LP2X10FT 1<br />

/2"<br />

x 10 Ft. - Hose Assembly<br />

1 12M-12UFS<br />

Male Adapter Union<br />

1 3175B<br />

Hose<br />

Coupling 1 3<br />

/4"<br />

Acme<br />

1 3272E<br />

3<br />

/4"<br />

Excess Flow Valve<br />

1 7550P<br />

Angle<br />

Valve<br />

3<br />

/4"<br />

1 7704P<br />

1<br />

/2"<br />

Globe Valve<br />

149


Compressor Selection Guide<br />

Blackmer Single-Stage Reciprocating <strong>Compressors</strong><br />

Blackmer oil-free compressor for high performance<br />

transfer and vapor recovery of Propane, Butane, Anhydrous<br />

Ammonia and other liquefied gases.<br />

Stationary Base Mounting<br />

<strong>Compressors</strong> are factory mounted for all three of its oil-free<br />

compressor models. The stationary base mounting includes<br />

liquid trap, four-way valve, belt guard, adjustable motor slide<br />

base, V-belt drive assembly including motor sheave and hub,<br />

strainer, valves, pressure gauges and interconnecting piping<br />

all mounted on a unit base.<br />

Transport Mounting<br />

Blackmer compressors can be transport-mounted. All models<br />

of Blackmer compressors may be adapted for either direct<br />

drive or V-belt drive applications.<br />

LB601<br />

LB361-LU<br />

Shown with optional equipment<br />

Compressor Selection Data:<br />

Propane & Anhydrous Ammonia<br />

Model #<br />

LB-161-LU<br />

LB-361A-LU<br />

LB-601A-LU<br />

LB-942-LU<br />

Speed<br />

( RPM)<br />

)<br />

Approx.<br />

elivery<br />

D<br />

1.<br />

Motor<br />

P ipe Diameter3<br />

.<br />

2<br />

GPM<br />

LPM<br />

HP .<br />

425*<br />

3.0<br />

560<br />

5.0<br />

715*<br />

5.0<br />

780<br />

90 341 7.5<br />

825*<br />

7.5<br />

495*<br />

123<br />

7.5<br />

540<br />

134<br />

10.0<br />

650*<br />

161<br />

609 10.0<br />

780<br />

194<br />

15.0<br />

825*<br />

205 15.0<br />

550<br />

245<br />

927 15.0<br />

640<br />

285<br />

1,079<br />

735*<br />

327<br />

1,238<br />

790*<br />

351<br />

1,329<br />

470<br />

400<br />

1,514<br />

20.0<br />

25.0<br />

565<br />

480<br />

1 ,817<br />

30.0<br />

750<br />

640<br />

2 ,422<br />

40.0<br />

825<br />

700 2 ,650<br />

50.0<br />

Vapor<br />

1"<br />

1 1 /4"<br />

Liquid<br />

2"<br />

2 1 /2"<br />

1 1 /2" - 2"<br />

3"<br />

2"<br />

- 2 1 /2" 4"<br />

3"<br />

- 4" 6"<br />

1. Delivery will depend on proper system design, piping size and valve capacity.<br />

2. HP is for liquid transfer and vapor recovery in moderate climates. Consult<br />

your GEC representative for HP requirements in severe climates. For liquid<br />

transfer applications without vapor recovery, multiply by 0.4.<br />

3. Use next larger pipe size if piping exceeds 100 feet.<br />

* Indicates maximum RPM for respective motor HP.<br />

Engineering Specifications<br />

LB161-LU<br />

Compressor Model #<br />

LB361-LU<br />

LB601-LU<br />

B ore<br />

3 "<br />

4 "<br />

*4.625"<br />

S troke<br />

2 .5"<br />

3 "<br />

4"<br />

Piston<br />

Displacement CFM<br />

@ 100 rpm<br />

@ 825 rpm<br />

Compressor Speed<br />

Min. rpm<br />

Max. rpm<br />

Max. Working<br />

Pressure<br />

- psia<br />

2.0<br />

16.5<br />

4.3<br />

35.5<br />

350<br />

825<br />

7.7<br />

63.5<br />

LB942-LU<br />

14.9<br />

123<br />

350<br />

425<br />

Max.<br />

Brake HP 7.<br />

5 15<br />

30<br />

50<br />

Max. Discharge<br />

T emp. ° F ( ° C)<br />

**Max.<br />

Compression Ratio<br />

***Continuous Duty<br />

***Intermittent Duty<br />

350<br />

(177)<br />

* Double acting.<br />

** Compression Ratio defined as absolute discharge pressure divided by<br />

absolute inlet pressure.<br />

*** Compression Ratios are limited by discharge temperature. High compression<br />

ratios can create excessive heat, i.e. over 350°F (117°C). The duty cycle<br />

must provide for adequate cooling time between periods of operation to<br />

prevent excessive operating temperature.<br />

5<br />

9<br />

150


Compressor Selection Guide<br />

Propane Vapor Recovery<br />

Assuming<br />

• 33,000 water gallon capacity (124,915 lts.) tank car.<br />

• Blackmer LB-361 <strong>Gas</strong> Compressor, 36 CFM Piston Displacement.<br />

• The chart indicates the volume of recoverable liquid and<br />

recovery time required at various pressures.<br />

Beginning<br />

Tank<br />

Pressure<br />

PSIG<br />

Total Product*<br />

(In Vapor Form)<br />

Gallons<br />

Liters<br />

Economically<br />

Recoverable<br />

Product**<br />

Gallons<br />

Liters<br />

200<br />

1,650<br />

6,246<br />

1,153<br />

4,365<br />

175<br />

1,485<br />

5,621<br />

969<br />

3,668<br />

150<br />

1,315<br />

4,978<br />

845<br />

3,199<br />

125<br />

1,137<br />

4,304<br />

713<br />

22,699<br />

100<br />

95.<br />

3 3,607<br />

580<br />

2,196<br />

75<br />

760<br />

2,877<br />

441<br />

1,669<br />

50<br />

561<br />

2,124<br />

419<br />

1,586<br />

Tank car vapor recovery system<br />

If, for example, after the liquid transfer phase of the unloading<br />

operation is complete, the vapor pressure reads 150 psig,<br />

there would be approximately 1315 gallons of LP <strong>Gas</strong> in vapor<br />

form remaining in the tank car. Of this, 845 gallons can be<br />

economically recovered in less than three hours.<br />

* Physical properties based on NFPA #58 data for commercial propane.<br />

** Economically recoverable product based on reduction of tank pressure to<br />

25% of original value. Residual liquid not included.<br />

Corken <strong>Compressors</strong><br />

A compressor unit for liquid transfer and<br />

residual vapor recovery of volatile liquids.<br />

Part No.<br />

NOTE: Motors sold separately.<br />

Capacity<br />

291-107 88 GPM<br />

491-107 198 GPM<br />

691-107 330 GPM<br />

D891-107B<br />

550 GPM<br />

SPECIFY MOTOR HORSE POWER TO BE USED.<br />

LP-<strong>Gas</strong> <strong>Compressors</strong> – Sized for Liquid Transfer and Vapor Recovery<br />

Compressor<br />

Model<br />

Comp<br />

RPM<br />

GPM<br />

Capacity<br />

CFH<br />

Horse<br />

Power<br />

Phase<br />

Frame<br />

Size<br />

Suggested Pipe Size<br />

Hose Size<br />

NOTE: The capacity shown will vary depending on the length and size of piping and hoses. If piping is complex or over 100’ in length, use the next larger pipe size.<br />

Inlet<br />

Vapor<br />

Liquid<br />

Vapor<br />

290-107-1<br />

695<br />

77<br />

14<br />

5 3 184T<br />

2"<br />

1 1 /4" 1 1 /2" 1 1 /4"<br />

290-107-2<br />

695<br />

77<br />

14<br />

5 1 215T<br />

2"<br />

1 1 /4" 1 1 /2" 1 1 /4"<br />

290-107-3<br />

780<br />

88<br />

16<br />

7 1 /2 3 213T<br />

2 1 /2" 1 1 /4" 1 1 /2" 1 1 /4"<br />

490-107<br />

325<br />

77<br />

14<br />

5 3 184T<br />

2"<br />

1 1 /4" 1 1 /2" 1 1 /4"<br />

490-107<br />

446<br />

110<br />

20<br />

5 1 215T<br />

3"<br />

1 1 /2" 1 1 /2" 1 1 /4"<br />

490-107-1<br />

603<br />

148<br />

27<br />

7 1 /2 3 213T<br />

3"<br />

1 1 /2" 2"<br />

1 1 /2"<br />

490-107-2<br />

825<br />

198<br />

36<br />

10<br />

3 215T<br />

3"<br />

1 1 /2" 2 " 2"<br />

690-107<br />

403<br />

132<br />

24<br />

10<br />

3 215T<br />

3"<br />

1 1 /2" 2"<br />

1 1 /2"<br />

690-107<br />

493<br />

198<br />

36<br />

15<br />

3 254T<br />

3"<br />

1 1 /2" 2 " 2"<br />

690-107<br />

690<br />

275<br />

48<br />

20<br />

3 256T<br />

4 " 2 " 2 " 2"<br />

690-107<br />

822<br />

330<br />

60<br />

25<br />

3 284T<br />

4 " to 6"<br />

3 " 2 " 2"<br />

151


<strong>Hydraulics</strong><br />

Drum Hydrapak Hydraulic Cooler<br />

Hydraulic Drive Systems provide an alternative to drive shafts for<br />

operating cargo pumps. Hydraulically driven pumps that require<br />

extended use, such as unloading a transport, would not be<br />

possible with a standard 30-40 gallon oil reservoir used in intermittent<br />

duty due to the lack of heat dissipation. The Drum<br />

Hydrapak oil cooler makes this possible.<br />

A hydraulic oil cooler acts like a radiator on an automobile. As<br />

the oil passes through the radiator, a high volume fan cools the<br />

fluid making it possible to extend the duty cycle of the rotating<br />

equipment.<br />

Features<br />

• Heavy Duty 316 Stainless Steel Main frame<br />

• Corrosion resistant aluminum radiator<br />

• <strong>Inc</strong>orporates a standard spin-on design filter<br />

• Cooling fan driven by a high performance hydraulic motor<br />

• Light weight (MH1, 49lbs.; DH3, 110lbs.)<br />

• Filter restriction indicator monitors filter element condition<br />

Benefits<br />

• Eliminates PTO shaft and universal joint maintenance<br />

• Close coupled hydraulic motor and cargo pump eliminates poor alignment<br />

• Safer operation due to the elimination of exposed rotating equipment<br />

• “Soft Start” transmission of power produces prolonged service life of<br />

cargo pumping system<br />

• Minimal maintenance is required - oil and filter changes twice a year<br />

•Truck and trailer alignment is not a concern<br />

• Hydraulic controls can be placed at convenient locations for clear<br />

view of unloading hose<br />

• Hydraulic fluid will internally bypass if a mechanical problem occurs<br />

eliminating damage<br />

• Small amount of hydraulic fluid is needed (MH1, 2 gal.; DH3, 3.5 gal.)<br />

• Built in the USA<br />

MH1 For Bobtails<br />

DH3 For Transports<br />

Hydraulic<br />

Motor<br />

MH1<br />

Control<br />

Valve<br />

Hydraulic<br />

Hose Reel<br />

All Ports 3 ⁄4" NPTF<br />

High Pressure Drive<br />

Line ( 3 ⁄4" ID)<br />

High Pressure Drive<br />

Line ( 3 ⁄4" ID)<br />

Return Line (1" ID)<br />

Inlet Port 1 ⁄2" NPTF<br />

Hydraulic<br />

Motor<br />

Suction Line<br />

(1 1 ⁄4" ID)<br />

High Pressure Drive<br />

Line ( 3 ⁄4" ID)<br />

Hydraulic<br />

Pump<br />

P.T.O.<br />

TLGLF3C<br />

Trunk<br />

Adapter<br />

Outlet Port<br />

1<br />

⁄2” NPTF<br />

152


<strong>Hydraulics</strong> Repair<br />

Models: MH1 Hydrapak<br />

3<br />

1<br />

11<br />

13<br />

6<br />

21 31 51<br />

28<br />

30<br />

24<br />

26 25 8<br />

34<br />

41<br />

4 Hole mount<br />

(shown)<br />

7<br />

2<br />

43<br />

42<br />

6 Hole mount<br />

28 28<br />

50 50<br />

21<br />

28<br />

29<br />

Ref. # Description of Parts Part #<br />

49<br />

49 45<br />

1 BODY, MAINFRAME - 6 hole unit 500080207<br />

1 BODY, MAINFRAME - 4 hole unit 500080208<br />

2 FAN MOTOR - 6 hole unit 300001224<br />

2 FAN MOTOR - 4 hole unit 300001202<br />

3 HEAT EXCHANGER (radiator) 308011207<br />

36<br />

18<br />

33<br />

28<br />

29<br />

20<br />

4 RELIEF VALVE, KICK DOWN 303000019<br />

5 BODY, R.V. 311000200<br />

6 FAN 506022203<br />

7 RETAINING RING 244010200<br />

8 FLOW CONTROL - 6 hole unit 304060207<br />

15<br />

14<br />

29<br />

28<br />

5<br />

10<br />

22<br />

4<br />

9<br />

41<br />

27<br />

28<br />

16<br />

19<br />

8 FLOW CONTROL - 4 hole unit 304060208<br />

9 TEE, 3/4”nptM x 3/4”nptM x 3/4”nptF 302020204<br />

10 TEE, 3/4”nptM x 3/4”jicM x 3/4”jicM 302001200<br />

11 FILLER, BREATHER (plastic) - 6 hole unit 309001201<br />

11 FILLER, BREATHER (plastic) - 4 hole unit 309001202<br />

13 FAN GRILL - 6 hole unit 521022200<br />

13 FAN GRILL - 4 hole unit 521022201<br />

14 RESTRICTION INDICATOR GAUGE 307000212<br />

15 GROMMET, RUBBER 521070205<br />

16 OIL FILTER HEAD 313070202<br />

17 PLUG, MAGNETIC, 1/2”npt, SS (not shown) 258208208<br />

18 BUSHING, 3/4”nptM x 1/4”nptF 302130206<br />

19 OIL FILTER 306000205<br />

20 SEAL NUT, 3/8”nptM 302140201<br />

21 CLAMP 299070214<br />

22 ADAPTER, 3/4”nptM x 3/4”jicM 302061200<br />

23 SEAL NUT, 3/8”nptM (not shown) 302140202<br />

24 CAPSCREW, 5/16” x 1” 214005416<br />

25 NUT, NYLOCK, 5/16” 236105400<br />

26 LOCKWASHER, 5/16” 240005400<br />

27 CAPSCREW, 1/4” x 5/8” 214004210<br />

28 LOCKWASHER, 1/4” 240004400<br />

29 CAPSCREW, 1/4” x 5/8”, SS 214304210<br />

30 CAPSCREW, 1/4”x 1 1/2 ”, SS 214304024<br />

31 NUT, NYLOCK, 1/4” 236104400<br />

Ref. # Description of Parts Part #<br />

33 ADAPTER, 3/8”npt x 1/4”jic 302061218<br />

34 ADAPTER, 1/4”npt x 1/4”jic 302061213<br />

36 PLUG, PRESSURE, 1/4”npt 250104004<br />

38 HOSE CLAMP, 1 1/4” (not shown) 299070211<br />

39 HOSE CLAMP, 3/4” (not shown) 299070212<br />

40 HOSE CLAMP, 1/2” (not shown) 299070213<br />

41 HOSE BARB, 3/4”npt x 3/4”barb 302170203<br />

42 HOSE BARB, 1/2”npt x 1/2”barb 302170204<br />

43 HOSE BARB, 1/2”npt x 1/2”barb, 90˚ 302180205<br />

44 INLET HOSE, FAN MOTOR (not shown) - 6 hole unit 407200208<br />

44 INLET HOSE, FAN MOTOR (not shown) - 4 hole unit 407021215<br />

45 ADAPTER, 1 1/4”npt x 1 1/4”jic 302061216<br />

46 OUTLET HOSE, RADIATOR (not shown) - 6 hole unit 310010202<br />

46 OUTLET HOSE, RADIATOR (not shown) - 4 hole unit 310010203<br />

47 INLET HOSE, RADIATOR (not shown) - 6 hole unit 310010201<br />

47 INLET HOSE, RADIATOR (not shown) - 4 hole unit 310010204<br />

48 RETURN HOSE, FAN MOTOR 310010205<br />

49 SPEED NUT, 1/4” 299120204<br />

50 CAPSCREW, 1/4” x 3/4” 214304012<br />

51 FLAT WASHER, 1/4” 240404000<br />

153


<strong>Hydraulics</strong> Repair<br />

Models: DH3 Hydrapak<br />

48<br />

15<br />

35<br />

Ref. # Description of Parts Part #<br />

1 BODY, STAINLESS STEEL - DH325 500080202<br />

2 COVER KIT - DH325 703000202<br />

3 MOTOR MOUNT / REAR GUARD - DH325 538071200<br />

17<br />

60<br />

27<br />

43<br />

2<br />

10<br />

4 CONTROL BLOCK ALUM. - bare 311003200<br />

4 CONTROL BLOCK ALUM. - complete 604000200<br />

5 HEAT EXCHANGER - DH325 308011204<br />

6 FAN, PLASTIC w/ HUB - DH325 506022202<br />

18,45<br />

5<br />

47,51,57<br />

39<br />

25<br />

7 MOTOR (fan) - DH325 0.129" (early) 300001210<br />

7A MOTOR (fan) - DH325 0.097" (current) 300001211<br />

42<br />

8 RETAINING RING, EXTERNAL 244010200<br />

9 OIL FILTER 306000201<br />

27<br />

61<br />

37<br />

36<br />

10 RESTRICTION INDICATOR 307008200<br />

11 BYPASS VALVE - RADIATOR 304040200<br />

54,58 30<br />

12 FLOW CONTROLLER - 3.25gpm (early) 304060201<br />

12A FLOW CONTROLLER - 2.5gpm (current) 304060202<br />

13 BYPASS VALVE - FILTER 304059200<br />

14 RELIEF VALVE - 2500psi 303000208<br />

14 RELIEF VALVE - 2000psi 303000209<br />

11<br />

1<br />

28 29<br />

34<br />

14<br />

59<br />

12<br />

22<br />

20<br />

14 RELIEF VALVE - 3000psi 303000210<br />

15 FILLER CAP w/ FLANGE 309000201<br />

15 GASKET, FILLER CAP - NEOPRENE 526162200<br />

15 GASKET, FILLER CAP FLANGE - NEOPRENE 526162201<br />

17 OIL LEVEL GAUGE 307050203<br />

18 MAGNETIC PLUG 258208208<br />

19 ADAPTOR - 1/4"nptm X 1/4"nptf 302080203<br />

19<br />

50,53,<br />

55,57<br />

23<br />

21<br />

41<br />

24<br />

38<br />

4,13,44,46<br />

9<br />

32<br />

6 7,8<br />

52,56<br />

31<br />

49,52,56<br />

39<br />

33<br />

3<br />

20 O-RING, SPLIT FLANGE 522001206<br />

21 ELBOW HOSE BARB 1.5" X 1.25" - 90deg. 302186204<br />

21 ELBOW HOSE BARB 1.5" X 1.50" - 90deg. 302186201<br />

21 ELBOW HOSE BARB 1.5" X 2.00" - 90deg. 302186202<br />

21 ELBOW HOSE BARB 1.5" X 1.25" - 45deg. 302186203<br />

22 SPLIT FLANGE HALF 1.5" 302160200<br />

23 ELBOW - 3/4"o'ring X 1"jicm 302095201<br />

24 TEE - 3/4"o'ring X 3/4"jic X 3/4"jic 302005200<br />

25 ELBOW BARB - 1"o'ring X 1"hose 302183200<br />

26 ELBOW BARB - 1"npt X 1"hose 302180202<br />

27 SEAL NUT - 1"npt 302140200<br />

28 HOSE BARB - 1"o'ring X 1"hose 302173200<br />

29 ELBOW BARB - 1"npt X 1"hose 302180200<br />

30 ELBOW - 3/8"o'ring X 3/8"jic 302115201<br />

31 ELBOW - 3/8"o'ring X 1/2"jic 302095207<br />

32 HOSE ASS'Y - BLOCK TO MOTOR 407215200<br />

33 HOSE ASS'Y - MOTOR TO TANK 407215201<br />

34 HOSE - BLOCK TO TANK 310030201<br />

35 HOSE - BLOCK TO RAD. TOP 310030202<br />

36 HOSE - BLOCK TO RAD. BOTTOM 310030203<br />

37 HOSE CLAMP, STEEL WORM GEAR 299070207<br />

38 GROMMET - 7/8" 521070200<br />

39 GROMMET - 2-3/4" 521070201<br />

41 GROMMET - 2-1/4" 521070203<br />

Ref. # Description of Parts Part #<br />

42 MINI TRIM (sold per foot) 537040200<br />

43 LABEL (LP) (HP) 537001200<br />

44 PLUG - 1/4" 250104004<br />

45 PLUG - 1/2" S/S 250108208<br />

46 PLUG - #12 SAE o'ring (current) 302123204<br />

46 PLUG - #6 SAE o'ring (current) 302123203<br />

47 WASHER FLAT - 10mm 194410400<br />

48 CAPSCREW SKT - 10-32 X 1/2" S.S. 212303205<br />

49 CAPSCREW HEX - 5/16" X 1" PL. 214005416<br />

50 CAPSCREW HEX - 3/8" X 1-1/4" S.S. 214006220<br />

51 CAPSCREW HEX - 3/8" X 6-1/2" PL. 299032200<br />

52 NUT - 5/16" PL. 236005400<br />

53 NUT - 3/8" S.S. 236006200<br />

54 NUT - 1/2" PL. 236008400<br />

55 NUT - 3/8" S.S. (nylock) 236106200<br />

56 WASHER LOCK - 5/16" PL. 240005400<br />

57 WASHER LOCK - 3/8" S.S. 240006200<br />

58 WASHER LOCK - 1/2" PL. 240008400<br />

59 ADAPTER PLUG - 1/4"npt 302120203<br />

60 ELBOW - 1"npt X 1"hose 302180200<br />

61 TEE - 1"npt X 1/4"npt X 1" 302029202<br />

Description of Parts Part #<br />

SEAL KIT, COMPLETE -<br />

DH225/DH325<br />

SEAL KIT, FLOW<br />

CONTROL/RELIEF<br />

VALVE<br />

SEAL KIT, CHECK<br />

VALVE<br />

406000201<br />

513160200<br />

513160201<br />

SEAL, MOTOR SHAFT 512050205<br />

154


Pump Installation<br />

Quick Reference Guide For Trouble Free Operation<br />

Make sure you are thoroughly trained before you attempt any pump installations.<br />

Improper conditions or procedures can cause accidents resulting in property damage and personal injury.<br />

ALWAYS FOLLOW ORIGINAL EQUIPMENT MANUFACTURER’S GUIDELINES.<br />

Inlet Piping<br />

Discharge Piping<br />

PUMP LOCATION<br />

•Underneath and as close to the<br />

supply tank as possible.<br />

•Inlet to the pump is very<br />

important.<br />

•A differential by-pass valve must always be<br />

installed in a pumping system.<br />

•Can use smaller piping on discharge side of<br />

the pump - watch total distance from pump<br />

to filling point.<br />

INLET PIPE SIZE<br />

•Same as pump inlet connection or<br />

one pipe size larger.<br />

INLET PIPING<br />

Use full port ball valves.<br />

•Use strainer on inlet 10X pipe<br />

diameter from pump inlet<br />

•Last valve, fitting, elbow should<br />

also be 10X the pipe diameter<br />

away from the inlet<br />

•Use a soft seat back check<br />

valve in discharge lines<br />

longer than 50 feet<br />

located just past the back<br />

to tank by-pass valve.<br />

•If using a reducer at the pump<br />

inlet, use an eccentric reducer flat<br />

side up.<br />

•When using a piping tee off<br />

a supply line, come off the<br />

bottom of the piping for liquid.<br />

•By-pass valve should be<br />

piped back to the vapor<br />

section of the storage<br />

tank and set at least 25<br />

psig lower than the pump<br />

internal relief<br />

setting.<br />

•Have inlet piping slope<br />

downward towards the<br />

pump inlet.<br />

•The by-pass return line<br />

should be level or go up<br />

to the tank and should<br />

not be restricted.<br />

•Use separate liquid lines to<br />

supply each pump when<br />

using more than one pump at<br />

one time.<br />

Above illustrations courtesy of Corken, <strong>Inc</strong>., A Unit of IDEX Corporation.<br />

Above illustrations courtesy of Blackmer.<br />

155


156

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