Universal Transport - Bushman Equipment, Inc.
Universal Transport - Bushman Equipment, Inc.
Universal Transport - Bushman Equipment, Inc.
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<strong>Universal</strong> <strong>Transport</strong> Cart Service and Operating Manual<br />
Table of Contents<br />
Product Information ........................................................................................................... 2<br />
Responsibilities of Owner/Users ....................................................................................... 3<br />
Safety Instructions ............................................................................................................ 4<br />
Installation Instructions- Mechanical ................................................................................. 4<br />
Pre-Operation Checks ...................................................................................................... 5<br />
Operator Instructions ........................................................................................................ 5<br />
Lubrication ........................................................................................................................ 6<br />
Troubleshooting Guide ...................................................................................................... 6<br />
Warranty……………………………………………………………………………………………7<br />
Appendices<br />
General Layout of Lift<br />
Replacement Parts List<br />
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<strong>Universal</strong> <strong>Transport</strong> Cart Service and Operating Manual<br />
Product Information<br />
This Service and Replacement Parts Manual applies to the following <strong>Bushman</strong> AvonTec<br />
machinery:<br />
Product Type:<br />
<strong>Universal</strong> <strong>Transport</strong> Cart<br />
Model Number:<br />
Rated Load Capacity:<br />
Serial #:<br />
Registered User:<br />
Date Shipped:<br />
For warranty information, service, and replacement parts information; please call your local<br />
dealer or <strong>Bushman</strong> AvonTec at (800) 558-7850. Please have the above Product Information<br />
available when calling.<br />
This manual should be kept with the machine at all times. In the event the machine is re-sold,<br />
or transferred to another facility, please contact the factory so that we can update our service<br />
and warranty records.<br />
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<strong>Universal</strong> <strong>Transport</strong> Cart Service and Operating Manual<br />
Responsibilities of<br />
Owner/Users<br />
The following are the Responsibilities of owner and users of this equipment:<br />
1. Inspection and Maintenance. The cart shall be inspected and maintained in proper<br />
working order in accordance with the manufacturer's operating/maintenance manual and<br />
safe operating practices.<br />
2. Removal from Service. Any cart not in safe operating condition shall be removed from<br />
service until it is repaired to the original manufacturer's standards.<br />
3. Repairs. All repairs shall be made by authorized personnel in conformance to the<br />
manufacturer's instructions.<br />
4. Operators. Only trained and authorized personnel shall be permitted to use the cart.<br />
A. Before Operation. Before using the cart, the operator shall have:<br />
• Read and/or have been explained and understood, the manufacturer's<br />
operating instructions and safety rules, or be trained by a qualified person.<br />
• Inspected the cart for proper operation and condition. Any suspect item shall<br />
be carefully examined and a determination made by a qualified person as to<br />
whether it constitutes a safety hazard. All unsafe items shall be corrected<br />
before further use of the cart.<br />
B. During Operation. The cart shall be used only in accordance with its intended<br />
use and within the manufacturer's limitations and safety rules.<br />
(1) Do not overload the cart.<br />
(2) Ensure that all safety devices are operational and in place.<br />
6. Safety Warning Labels. It is the responsibility of the owner to maintain all safety<br />
warning labels in a clear, readable condition in the same positions as originally applied<br />
by the manufacturer. Contact the supplier for additional safety labels and information on<br />
their correct application and location.<br />
7. Modifications and Alterations. Modifications or alterations of the carts shall be made<br />
only with the written permission of the original manufacturer. These changes shall be in<br />
conformance with generally accepted engineering practices and shall be at least as safe<br />
as the equipment was before modification. These changes shall also satisfy all safety<br />
recommendations of the original equipment manufacturer for the particular application of<br />
the cart.<br />
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<strong>Universal</strong> <strong>Transport</strong> Cart Service and Operating Manual<br />
Safety Instructions<br />
Safety Instructions for <strong>Universal</strong> <strong>Transport</strong> Carts:<br />
1. Do not operate this equipment unless you have been trained and authorized to do<br />
so.<br />
2. Know and follow all of these warnings and instructions as well as those contained in<br />
the cart owner's manual.<br />
3. Prior to using cart, inspect it for proper operation and condition.<br />
4. Prior to using cart, inspect all safety devices to be certain they are in place and<br />
functioning properly.<br />
5. Do not exceed the cart's capacity as stated on the serial number plate.<br />
6. Secure loads to the cart per operating procedures before moving the cart.<br />
7. When the cart is parked, and prior to being loaded or unloaded, apply the floor lock<br />
to prevent unexpected movement.<br />
Mechanical Installation Instructions<br />
Installation Instructions for <strong>Universal</strong> <strong>Transport</strong> Carts:<br />
1. Prior to installation, inspect the cart. If the cart has been damaged in shipment, it is the<br />
responsibility of the buyer/owner to immediately contact the <strong>Bushman</strong> AvonTec so that<br />
we may file a claim with the carrier who delivered the lift.<br />
2. The <strong>Bushman</strong> AvonTec <strong>Universal</strong> <strong>Transport</strong> Carts will be shipped completely assembled<br />
and ready to install and use.<br />
3. Lifting points will be marked for handling by a crane or fork truck. Use these lifting points<br />
for unloading the cart.<br />
4. Remove packaging materials.<br />
5. Release the floor lock. Insert hitch (by others) into receiver of the tow bar. Attach hitch<br />
to tow vehicle. Move the cart to the desired location.<br />
6. Operate per Operator Instructions.<br />
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<strong>Universal</strong> <strong>Transport</strong> Cart Service and Operating Manual<br />
Pre-operation Checks<br />
Each day before using the <strong>Universal</strong> <strong>Transport</strong> Cart, the operator should perform the following<br />
checks.<br />
1. Check that the floor lock operates properly.<br />
2. Inspect the wheels and look for any damage to the urethane treads.<br />
3. Inspect the urethane surface of the load saddles for damage or wear.<br />
4. Check for any visible signs of damage or wear. Report any damage to an authorized<br />
service person, and do not use the cart until this condition has been corrected.<br />
5. Allow only authorized and trained personnel to use the <strong>Transport</strong> Cart.<br />
Operator Instructions<br />
Operator instructions for <strong>Universal</strong> <strong>Transport</strong> Cart:<br />
1. Prior to loading the cart, disconnect the cart hitch from the tow vehicle.<br />
2. Apply the floor lock to secure the cart while loading.<br />
3. Place the two lifting saddles in the desired location.<br />
4. Load materials onto the cart. Secure with straps to the handles.<br />
5. Release the floor lock.<br />
6. Hitch the cart to the tow vehicle.<br />
7. <strong>Transport</strong> the cart to the desired location.<br />
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<strong>Universal</strong> <strong>Transport</strong> Cart Service and Operating Manual<br />
Lubrication<br />
1. The cart is equipped with a bronze bushing in the front steering pivot pin and roller<br />
bearings in the wheels. Zerk fittings are provided for applying lubrication.<br />
2. Under normal conditions of use, all lubricating points should be flushed with grease<br />
every three months. In addition to providing lubrication to the bearing surfaces, flushing<br />
with grease assists in removing dirt and other foreign matter from the bearings.<br />
3. Recommended Grease: Sonoco Multi-Purpose 2 E P industrial grease or equivalent.<br />
Troubleshooting Guide<br />
1. Cart does not ride smoothly:<br />
a. Inspect urethane treads for damage. If severely damaged, send wheel out for rebonding<br />
or replace wheel.<br />
2. Cart is difficult to tow or wheels squeak:<br />
b. Check to make sure floor lock is released.<br />
c. Jack up front end and check that front axle assembly and pivot pin easily rotates<br />
when a side force is applied to the tow bar. Lubricate pivot pin as needed.<br />
d. Jack up each side and check that all wheels spin freely. If sluggish, apply<br />
grease. If wheel is frozen, the wheel bearing is likely bad. Replace bearing or<br />
complete wheel assembly.<br />
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<strong>Universal</strong> <strong>Transport</strong> Cart Service and Operating Manual<br />
Limited Warranty<br />
The <strong>Bushman</strong> AvonTec will replace, F.O.B. the factory, any goods that are defective in<br />
materials and workmanship within 12 months of date of shipment, provided the buyer returns<br />
the defective materials, freight and delivery prepaid, to the manufacturer, which shall be the<br />
buyer’s sole remedy for defective materials.<br />
Manufacturer shall not be liable to purchaser or any other person or entity for consequential or<br />
incidental damages. The end user is responsible for the integrity of any structure, crane or<br />
fixture to which <strong>Bushman</strong> products have been attached. This warranty does not apply to<br />
equipment and/or components, which have been altered in any way or subjected to abusive or<br />
abnormal use, inadequate maintenance or lubrication, or use beyond seller recommended<br />
capacities and specifications.<br />
Manufacturer shall not be liable under any circumstances, for labor costs expended on such<br />
goods or consequential damages. Manufacturer shall not be liable to purchaser or any other<br />
person or entity for loss or damage directly or indirectly arising from the use of goods or from<br />
any other cause.<br />
No employee, agent, officer or seller is authorized to make further oral or written representations<br />
or warranty of fitness or to waive any of the foregoing terms of sale, and none shall be binding<br />
on the manufacturer.<br />
If there are any problems or questions regarding this equipment or its application, contact your<br />
local sales representative or <strong>Bushman</strong> AvonTec directly at 262-790-4200<br />
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