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DMLS Materials - Technical Specifications

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C A S E S T U D Y<br />

Ian<br />

Helmore, a water treatment<br />

specialist, used our SLS services to<br />

produce prototype components for his latest<br />

invention; Steri-Spray®, which appeared on<br />

Dragon’s Den; BBC TWO’s business venture<br />

capitalist programme.<br />

During routine water testing at a hospital Ian detected<br />

a positive Legionella sample on one of the showers.<br />

The hospital had to take all 50 of their showers<br />

out of service for two weeks and Ian felt this was<br />

unacceptable. As a result he invented the Steri-Spray®<br />

range of showers.<br />

During its development, Ian needed to prototype<br />

his design in order to assemble and test it, as well<br />

as presenting an aesthetic model of it to potential<br />

investors. He therefore used our Rapid Prototyping<br />

expertise to obtain prototypes using Selective Laser<br />

Sintering (SLS) technology. Over 20 individual<br />

components that make up the shower system<br />

were produced in Nylon, including inserts, tubes,<br />

back plates, covers, connectors and the shower rose<br />

itself. Our specialist team then expertly finished and<br />

painted the parts, making them look like the final<br />

manufactured product.<br />

Ian was able to demonstrate the concept to the<br />

Dragons; a panel of 5 successful multi-millionaire<br />

business people. His pitch was for a £145,000<br />

investment for a 10% stake in his potentially lifesaving<br />

invention. Theo Paphitis was willing to split<br />

the deal with Deborah Meaden, and Ian secured the<br />

www.3trpd.co.uk<br />

full £145,000 investment for 40%<br />

of his business shared between the<br />

two Dragons.<br />

This investment meant that Steri-<br />

Spray® could move toward production<br />

within a very short period of time.<br />

More importantly, Deborah and<br />

Theo’s invaluable business experience<br />

will assist Ian in making Steri-Spray®<br />

become a worldwide commercial<br />

brand name.<br />

“Ian Helmore says “The laser sintering process at 3T was new to<br />

me and just what was required to prove that our expensive tooling<br />

for Steri-Spray was going to be correct prior to ordering it. I was<br />

given a first rate, personal service from the moment I sent the files,<br />

to when I received the final finished products. The finishing process<br />

was absolutely superb and done with such attention to detail<br />

”<br />

that people think they are the actual manufactured products.”

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