10.06.2015 Views

forward

forward

forward

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

FORWARD<br />

We take the pleasure in presenting our production of KVC ® Stainless Steel Gate, Globe and Swing<br />

Check Valves.<br />

KVC ® Stainless Steel Valves are widely used in the petroleum refineries and chemical processing<br />

industries and approved by most major oil and gas companies.<br />

KVC ® Stainless Steel Valves are designed and manufactured in strict accordance with the<br />

prescriptions and requirement of ASTM, ANSI, API, BS standards to meet the applicable-standards,<br />

in addition to KVC Co., Ltd's own ISO 9000-2000 procedure for quality control.<br />

Our basic policy for quality assurance is to manufacture products of excellent quality to obtain great<br />

trust and deep satisfaction of customers and to thoroughly assure this quality.


Index<br />

Index<br />

Figure Number<br />

Page l<br />

Page 2<br />

Gate Valve Page 3<br />

ANSI 150 Fig. 0113F Page 4 & 5<br />

ANSI 300 Fig. 0313F Page 6 & 7<br />

Gate Valve ANSI 600 Fig. 0613F_ Page 8<br />

ANSI 900 Fig. 0913F Page 9<br />

ANSI 1500 Fig. 1513F Page10<br />

Globe Valve Page 11<br />

ANSI 150 Fig. 0123F Page 12<br />

ANSI 300 Fig. 0323F Page 13<br />

Globe Valve ANSI 600 Fig. 0623F Page 14<br />

ANSI 900 Fig. 0923F Page 15<br />

ANSI 1500 Fig. 1523F Page 16<br />

Swing Check Valve Page 17<br />

ANSI 150 Fig. 0133F Page 18<br />

ANSI 300 Fig. 0333F Page 19<br />

Swing Check Valve ANSI 600 Fig. 0633F Page 20<br />

ANSI 900 Fig. 0933F Page 21<br />

ANSI 1500 Fig. 1533F Page 22<br />

Electrically / Gear operated Valves<br />

Welding End Details<br />

Reference Standards and Specification<br />

Comparison List for Casting and Forging<br />

Chemical and Physical Properties<br />

Steel Pipe Flanges<br />

Valve Wall Thickness<br />

Pressure Temperature Rating<br />

Optional Material<br />

Packing Material and Construction<br />

Gasket Material and Construction<br />

Terms and Condition of Sale<br />

Page 23<br />

Page 24<br />

Page 25<br />

Page 26<br />

Page 27<br />

Page 28 & 29<br />

Page 30<br />

Page 31<br />

Page 32<br />

Page 33<br />

Page 34 & 35<br />

Page 36<br />

We reserve the right to institute changes in any materials, designs and specification within this catalogue.<br />

1


FIGURE NUMBER<br />

How To Specify<br />

Example: -<br />

Fig. 101 1 3 F - 10<br />

Ansi Rating Valve Body / Bonnet End Connection Seating Trim<br />

Type<br />

Material<br />

ANSI Rating Valve Type Body / Bonnet Material End Connection<br />

01= ANSI 150 0= Plug 1 = Low Carbon Steel - ASTM A352 LCB / LC31 LCC B = Bevel Weld<br />

03 = ANSI 300 1=Gate 2 = Carbon Steel - ASTM A216 Gr.WCB F = Raised Face Flange<br />

06 = ANSI 600 2=Globe 3 = Stainless Steel - ASTM A351 CF8M / CF3M R = Ring Type Joint<br />

09 = ANSI 900 3=Swing 4 = Stainless Steel - ASTM A351 CF8 / CF3 / CF10<br />

15 = ANSI 1500 5 = Stainless Steel - ASTM A351 CF8C (Type 347)<br />

25 = ANSI 2500* 6 = Stainless Steel - ASTM A351 CG8M / CG3M<br />

7 = Alloy Steel - ASTM A217 WC1 / WC6 / WC9 / C5/ C12<br />

*Available on request<br />

8 =Alloy 20 - ASTM A351 CN7M<br />

9 = Duplex Stainless Steel<br />

0 = Hastelloy, Monel or Others<br />

Seating Trim<br />

API Trim No<br />

Trim<br />

Seat Surface<br />

Hardness (Hb a Min.)<br />

Material<br />

2 304<br />

18Cr-8Ni<br />

10 316<br />

18Cr-8Ni<br />

12 316 & Hardfaced<br />

c f & 350 18 Cr-8Ni & Trim 5 or 5A<br />

15 316 (F-Stl) 350 d Co-Cr A h<br />

16 316L (F-Stl) 350 d Co-Cr A h<br />

17 304 (F-Stl)<br />

c f & 350 Co-Cr A h<br />

18 304 & Hardfaced 350 d 18 Cr-8Ni & Co-Cr A h<br />

19 321 (F-Stl)<br />

20 316L<br />

21 347<br />

22 304L<br />

25 316L & Hardfaced<br />

26 321 & Hardfaced<br />

Note:<br />

c<br />

c<br />

c<br />

c<br />

c<br />

c<br />

c f & 350<br />

c f & 350<br />

a HB (formerly HBN) is the symbol for Brinell Hardness per ASTM E10.<br />

Co-Cr A h<br />

16Cr-12Ni-2Mo<br />

18Cr-10Ni-Cb<br />

18Cr-8Ni<br />

16Cr-12Ni-2Mo & Co-CrA h<br />

18Cr-10Ni-Ti & Co-CrA h<br />

c<br />

d<br />

f<br />

Manufacturer’s standard hardness.<br />

Differential hardness between the body and gate seat surfaces is not required.<br />

Hardness differential between body and gate shall be manufacturer’s std.<br />

h This classification includes such trademarked materials as Stellite 6, Stoody 6, and Wallex 6.<br />

2


KVC ® STAINLESS STEEL GATE VALVES<br />

STEM<br />

The stem is in stainless steel and is part of the trim. The stem is<br />

provided with a T-head. A ground backseat is provided to<br />

ensure perfectly tight seal to the stuffing box when the valve is<br />

fully open. The stem is ground to minimize friction and prevent,<br />

damage to gland packing. The threading is trapezoidal ACME<br />

type. Dimensions comply with the applicable standard.<br />

GLAND AND FLANGE<br />

They are in stainless steel and are normally supplied in two<br />

pieces. The contact surfaces between gland and gland flange<br />

have a spherical profile to permit the eyebolts are unevenly<br />

tightened.<br />

YOKE SLEEVE<br />

The yoke sleeve is made from cast aluminum, bronze, stainless<br />

steel or ductile iron having high resistance to wear and a high<br />

melting point. It is designed to permit removal from the bonnet or<br />

the yoke while the valve is in service.<br />

HANDHWEEL<br />

The steel or nodular iron handwheels are well shaped and large<br />

enough to give ease of movement when operating the valve,<br />

even under maximum differential pressure.<br />

SEAT RINGS (If not integral)<br />

The rings are in stainless and are part of the trim. They are<br />

completely threaded outside and notched on their inner surface<br />

to ease installing and dismantling. Special attention is given to<br />

the sealing surface which are ground and lapped for a perfectly<br />

tight seal.<br />

BODY<br />

The body is in stainless steel and is carefully designed in<br />

all its details. The basic dimensions, i.e. wall thickness,<br />

face to face and flanges comply with the relevant API and<br />

ANSI standards. The sealing surfaces for connection to the<br />

bonnet are flat finish in ANSI rating150, recessed in 3001b<br />

class or may be ring joint in the ANSI rating 600 and<br />

above.<br />

The body standard is integral seats and may be threaded<br />

for renewable seats. Bosses may be provided for drain<br />

taps or by-pass piping.<br />

BONNET<br />

The bonnet is in stainless steel. It is machined to accept<br />

the yoke sleeve and incorporates a stuffing box<br />

dimensioned in accordance with the API standard.<br />

WEDGE<br />

The wedge is part of the trim. It is stainless steel. It is<br />

normally supplied as flexible or solid. It is connected to the<br />

stem by means of a T-joint. The guides on each side of the<br />

wedge are machined for proper alignment with the body<br />

guides. Special attention is given to the seating surface<br />

which are ground and lapped to insure a perfectly tight<br />

seal.<br />

BONNET BUSHING (If not integral)<br />

The bonnet bushing or backseat is in forged stainless steel and<br />

forms part of the trim. Special attention is given both to its<br />

machining and heat treatment to insure a proper seat.<br />

LANTERN (not shown)<br />

A lantern ring is fitted to all valves ANSI rating 300 and above. It<br />

is designed to be easily removable for re-packing.<br />

BONNET BOLTING<br />

Bonnet studs and nuts are manufactured from alloy or stainless<br />

steel to the relevant ASTM Standard.<br />

GLAND BOLTS AND NUTS<br />

The forged stainless steel gland bolts are of the eyebolt type<br />

which can be swung outward for ease of gland re-packing. They<br />

are fixed to the bonnet by stud bolts and nuts<br />

3


KVC ® STAINLESS STEEL GATE VALVE - ANSI 150<br />

4


KVC ® STAINLESS STEEL GATE VALVE - ANSI 150<br />

SPECIFICATION<br />

Bolted Bonnet<br />

Outside Screw and Yoke<br />

Solid / Flexible Wedge<br />

Oval Bonnet with integral Yoke<br />

Rising Stem - Non-rising Handwheel<br />

Integral Seat Rings (Standard)<br />

Welded-In / Threaded Seat Rings (Optional)<br />

Full Port<br />

Raised Face Flanged Ends or Butwelding Ends<br />

Gear Operated recommended for size 14" above<br />

APPLICABLE STANDARDS<br />

Design: AP1600<br />

End Flange: ANSI B16.5<br />

Weld Ends: ANSI B16.25<br />

Face-to-Face: ANSI B16.10<br />

Shell and Seat Test: API 598<br />

Parts And Material List<br />

Fig. 0113F<br />

No. Part Name Material ASTM Specification<br />

01 Body Stainless Steel ASTM A351 CF8M<br />

02 Bonnet Stainless Steel ASTM A351 CF8M<br />

04 Wedge Stainless Steel ASTM A351 CF8M<br />

07 Stem Stainless Steel A276 316<br />

09 Yoke Sleeve Ductile Iron A439 D z C<br />

11 Gland Flange Stainless Steel ASTM A351 CF8<br />

12 Packing Gland Stainless Steel A276 316<br />

14 Yoke Cap Stainless Steel A276 304<br />

15 Handwheel Nut Stainless Steel A276 304<br />

18 Handwheel Ductile Iron A536<br />

31 Bonnet Bolt Stainless Steel A193 B8<br />

33 Bonnet Nut Stainless Steel A194 8<br />

34 Gland Bolt Stainless Steel A193 B8<br />

35A Yoke Nut Stainless Steel A194 8<br />

35B Gland Nut Stainless Steel A194 8<br />

36 Hinge Pin Stainless Steel A276 304<br />

41 Set Screw Steel Stainless Steel<br />

46 Key Steel A108 1045 (1-1/2" & larger)<br />

47 Grease Nipple Steel Steel (Cr. Plated)<br />

51 Packing Reinforced Teflon PTFE P#4505L<br />

56 Gasket Reinforced Teflon Sheet PTFE P#4400<br />

73 Thrust Bearing Steel Steel<br />

* N Note : Wedge design - 3" & smaller: solid, 4" and larger: flexible<br />

Size<br />

Face -to-Face<br />

L<br />

Dia. of Bore<br />

d<br />

O.D. of Flange<br />

D<br />

$ of Bolt Circle<br />

C<br />

Dimensional Data (mm)<br />

O.D. of RF<br />

g<br />

7hk of Flange<br />

t<br />

5<br />

Ht. of RF<br />

f<br />

$ of Bop Holes<br />

n-h<br />

~ of Handwheel<br />

O<br />

1f2" 108.0 12.7 88.9 60.5 35.1 11.2 1.6 4-15.8 100 200 3.0 3.4<br />

314" 117.5 19.1 98.6 69.9 42.9 11.2 1.6 4-15.8 100 212 3.1 3.9<br />

1 " 127.0 25.4 108.0 79.2 50.8 11.2 1.6 4-15.8 120 247 4.1 5.3<br />

1-1/2" 165.1 38.1 127.0 98.6 73.2 14.3 1.6 4-15.8 160 303 4.8 9.1<br />

2" 177.8 50.8 152.4 120.7 91.9 15.8 1.6 4-19.1 180 369 5.6 13.8<br />

2-1/2" 190.5 63.5 177.8 139.7 104.6 17.6 1.6 4-19.1 180 408 5.6 19.4<br />

3" 203.2 76.2 190.5 152.4 127.0 19.1 1.6 4-19.1 200 466 5.6 23.6<br />

4" 228.6 101.6 228.6 190.5 157.2 23.9 1.6 8-19.1 225 576 6.4 38.5<br />

5" 254.0 127.0 254.0 215.9 185.7 23.9 1.6 8-22.2 250 648 7.1 47.1<br />

6" 266.7 152.4 279.4 241.3 215.9 25.4 1.6 8-22.2 250 747 7.1 66.3<br />

8" 292.1 203.2 342.9 298.5 269.7 28.4 1.6 8-22.2 300 952 8.1 106.5<br />

10" 330.2 254.0 406.4 362.0 323.9 30.3 1.6 12-25.4 350 1145 8.6 150.3<br />

12" 355.6 304.8 482.6 431.8 381.0 31.8 1.6 12-25.4 400 1349 9.6 215.0<br />

14" 381.0 336.6 533.4 476.3 412.8 35.1 1.6 12-28.4 600 1474 10.4 291.3<br />

16" 406.4 387.4 596.9 539.8 469.9 36.6 1.6 16-28.4 560 1758 11.2 375.0<br />

18" 431.8 438.2 635.0 577.9 533.4 39.7 1.6 16-31.8 560 1910 11.9 518.0<br />

20" 457.2 489.0 698.5 635.0 584.2 43.0 1.6 20-31.8 630 2143 12.7 662.0<br />

24" 508.0 590.6 812.8 749.3 692.2 47.8 1.6 20-35.1 630 2472 14.5 955.0<br />

v<br />

Non-shock pressure rating: 275 PSIG @ -20°F to 100 °F per ANSI B16.34<br />

Height<br />

H<br />

Wall Thk<br />

a min<br />

Wt(Kg)


KVC ® STAINLESS STEEL GATE VALVE - ANSI 300<br />

6


KVC ® STAINLESS STEEL GATE VALVE - ANSI 300<br />

size: 10" -24"<br />

SPECIFICATION<br />

Bolted Bonnet<br />

Outside Screw and Yoke Solid/Flexible Wedge<br />

Rising Stem - Non-rising Handwheel Integral<br />

Seat Rings (Standard)<br />

Welded-In / Threaded Seat Rings (Optional)<br />

Full Port<br />

Raised Face Flanged Ends or Butwelding Ends<br />

Gear Operated recommended for size 14" above<br />

APPLICABLE STANDARDS<br />

Design : API 600<br />

End Flange : ANSI B16.5<br />

Weld Ends : ANSI 16.25<br />

Face-to-Face : ANSI B16.10<br />

Shell and Seat Test : API 598<br />

Parts And Material List<br />

Fig. 0313F<br />

No. Part Name Material ASTM Specification<br />

01 Body Stainless Steel ASTM A351 CF8M<br />

02 Bonnet Stainless Steel ASTM A351 CF8M<br />

04 Wedge Stainless Steel ASTM A351 CF8M<br />

07 Stem Stainless Steel A276 316<br />

09 Yoke Sleeve Ductile Iron A439 D Z C<br />

11 Gland Flange Stainless Steel ASTM A351 CF8<br />

12 Packing Gland Stainless Steel A276 316<br />

14 Yoke Cap Stainless Steel A276 304<br />

15 Handwheel Nut Stainless Steel A276 304<br />

18 Handwheel Ductile Iron A536<br />

31 Bonnet Bolt Stainless Steel A193 B8<br />

33 Bonnet Nut Stainless Steel A194 8<br />

34 Gland Bolt Stainless Steel A193 B8<br />

35A Yoke Nut Stainless Steel A194 8<br />

35B Gland Nut Stainless Steel A194 8<br />

36 Hinge Pin Stainless Steel A276 304<br />

41 Set Screw Steel Stainless Steel<br />

46 Key Steel A108 1045 (1" & larger)<br />

47 Grease Nipple Steel Steel (Cr. Plated)<br />

51 Packing Reinforced Teflon PTFE P#4505L<br />

56 Gasket* (see note) Reinforced Teflon Sheet PTFE P#4400<br />

73 Thrust Bearing Steel Steel<br />

Note : Gasket 10" and above - S.P.W. SS316/PTFE (P#2301-GGO)<br />

Wedge design - 2" & smaller, 3" and above: flexible<br />

Dimensional Data (mm)<br />

Size<br />

Face -to-Face<br />

L<br />

Dia. of Bore<br />

d<br />

O.D. of Flange<br />

D<br />

~ of Bolt Circle<br />

C<br />

O.D. of RF<br />

g<br />

Thk of Flange<br />

t<br />

Ht, of RF<br />

f<br />

~ of Bolt Holes<br />

n-h<br />

~ of Handwheel<br />

O<br />

Height<br />

H<br />

Wall Thk<br />

a min<br />

Wt (Kg)<br />

½” 139.7 12.7 95.3 66.5 35.1 14.3 1.6 4-15.8 100 218 3.1 4.0<br />

¾” 152.4 19.1 19.1 82.6 42.9 15.8 1.6 4-19.1 100 227 3.8 5.3<br />

1” 165.1 25.4 25.4 88.9 50.8 17.6 1.6 4-19.1 180 292 4.8 9.3<br />

1-1/2” 190.5 38.1 155.4 114.3 73.2 20.6 1.6 4-22.2 200 375 4.8 17.0<br />

2” 215.9 50.8 165.1 127.0 91.9 22.2 1.6 8-19.1 200 403 6.4 18.2<br />

3” 282.6 76.2 209.6 168.1 127.0 28.4 1.6 8-22.2 225 469 7.1 41.6<br />

4” 304.8 101.6 254.0 200.2 157.2 31.8 1.6 8-22.2 250 602 7.8 64.1<br />

6” 403.2 152.4 317.5 269.7 215.9 36.6 1.6 12-22.2 350 832 9.6 125.0<br />

8” 419.1 203.2 381.0 330.2 269.7 41.2 1.6 12-25.4 400 1021 11.2 185.0<br />

10” 457.2 254.0 444.5 387.4 323.9 47.8 1.6 16-28.4 450 1228 12.7 272.0<br />

12” 501.7 304.8 520.7 450.9 381.0 50.8 1.6 16-31.8 500 1425 14.2 413.0<br />

14” 762.0 336.6 584.2 514.4 412.8 53.9 1.6 20-31.8 560 1638 15.8 549.0<br />

16” 838.2 387.4 647.7 571.5 469.9 57.2 1.6 20-35.1 560 1784 17.5 822.0<br />

18” 914.4 431.8 711.2 628.7 533.4 60.5 1.6 24-35.1 610 1972 19.0 1030.0<br />

20” 990.6 482.6 774.7 685.8 584.2 63.5 1.6 24-35.1 660 2200 20.6 1293.0<br />

24” 1143.0 584.2 914.4 812.8 692.2 69.9 1.6 24-41.2 660 2553 23.9 2327.0<br />

Non-stock pressure rating: 720 PSIG @ -20°F to 100°F per ANSI B16.34<br />

7


KVC ® STAINLESS STEEL GATE VALVE - ANSI 600<br />

size: 2" -4"<br />

SPECIFICATION<br />

Bolted Bonnet<br />

Outside Screw and Yoke<br />

Flexible Wedge<br />

Rising Stem - Non-rising Handwheel<br />

Integral Seat Rings (Standard)<br />

Welded-In / Threaded Seat Rings (Optional)<br />

Full Port<br />

Raised Face Flanged Ends or Butwelding Ends<br />

Gear Operated recommended for size 8" above<br />

Size: 6" -12"<br />

Size: 6" -12"<br />

APPLICABLE STANDARDS<br />

Design: API 600<br />

End Flange: ANSI 1316.5<br />

Weld Ends: ANSI 1316.25<br />

Face-to-Face: ANSI B16.10<br />

Shell and Seat Test: API 598<br />

Dimensional Date<br />

Size (mm)<br />

Face -to-Face<br />

L<br />

Dia. of Bore<br />

d<br />

O.D. of Flange<br />

D<br />

Ø of Bolt Circle<br />

C<br />

O.D. of RF<br />

g<br />

Thk of Flange<br />

t<br />

Ht. of RF<br />

f<br />

Ø of Bolt Holes<br />

n-h<br />

Ø of Handwheel<br />

O<br />

Height<br />

H<br />

Wall Thk<br />

a min<br />

Wt (Kg)<br />

2" 292.1 50.8 165.1 127.0 91.9 25.4 6.4 8-19.1 200 419 11.2 39.9<br />

2-1/2" 330.2 63.5 190.5 149.4 104.6 28.5 6.4 8-22.2 200 419 11.9 58.0<br />

3" 355.6 76.2 209.6 168.1 127.0 31.8 6.4 8-22.2 250 520 12.7 65.0<br />

4" 431.8 101.6 273.1 215.9 157.2 38.1 6.4 8-25.4 300 635 16.0 101.0<br />

Non-stock pressure rating: 1440 PSIG @ -20°F to 100°F per ANSI B16.34<br />

8


KVC ® STAINLESS STEEL GATE VALVE - ANSI 900<br />

Size: 2” -4”<br />

SPECIFICATION<br />

Bolted Bonnet<br />

Outside Screw and Yoke<br />

Flexible Wedge<br />

Rising Stem - Non-rising Handwheel<br />

Integral Seat Rings (Standard)<br />

Welded-In / Threaded Seat Rings (Optional)<br />

Full Port<br />

Raised Face Flanged Ends, Butwelding Ends<br />

or Ring Joint Ends<br />

Gear Operated recommended for size 4" above<br />

Parts And Material List Fig. 0913F<br />

Size: 6” – 8 ”<br />

APPLICABLE STANDARDS<br />

Design: API 600<br />

End Flanged : ANSI B16.5<br />

Weld Ends : ANSI B16.25<br />

Face-to-Face: ANSI B16.10<br />

Shell and Seat Test: API 598<br />

No. Part Name Material ASTM Specification<br />

01 Body Stainless Steel ASTM A351 CF8M<br />

02 Bonnet Stainless Steel ASTM A351 CF8M<br />

03 Yoke Stainless Steel ASTM A351 CF8<br />

04 Wedge Stainless Steel ASTM A351 CF8M<br />

07 Stem Stainless Steel A276 316<br />

09 Yoke Sleeve Ductile Iron A439 D Z C<br />

11 Gland Flange Stainless Steel ASTM A351 CF8<br />

12 Packing Gland Stainless Steel A276 316<br />

14 Yoke Cap Stainless Steel A276 304<br />

15 Handwheel Nut Stainless Steel A276 304<br />

18 Handwheel Ductile Iron A536<br />

21 Body Seat Ring Stainless Steel A182 F316<br />

23 Back Seat Ring Stainless Steel A182 316<br />

31 Bonnet Bolt Stainless Steel A193 B8<br />

32 Yoke Bolt Stainless Steel A193 B8<br />

33 Bonnet Nut Stainless Steel A194 8<br />

34 Gland Bolt Stainless Steel A193 B8<br />

35/B Gland Nut Stainless Steel A194 8<br />

35A Yoke Nut Stainless Steel A194 8<br />

36 Hinge Pin Stainless Steel A276 304<br />

41 Set Screw Steel Stainless Steel<br />

47 Grease Nipple Steel Steel (Cr. Plated)<br />

51 Packing Graphite + Carbon Fiber P#6610+ #6528<br />

56 Gasket Ring Joint Gasket P#1500G<br />

73 Thrust Bearing Steel Steel<br />

Dimensional Data (mm)<br />

Size<br />

Face 4o-Face<br />

L<br />

Dia. of Bore<br />

d<br />

O.D. of Flange<br />

D<br />

Ø of Bolt Circle<br />

C<br />

O.D. Of RF<br />

g<br />

Thk of Flange<br />

t<br />

Hl. of RF<br />

f<br />

Ø of Bolt Holes<br />

n-h<br />

Ø of Handwheel<br />

O<br />

Height<br />

H<br />

Wall Thk<br />

a min<br />

Wt(Kg)<br />

2" 368.3 47.5 215.9 165.1 91.9 38.1 6.4 8-25.4 250 523 19.1 85.0<br />

2-1 2" 419.1 57.2 244.3 190.5 104.6 41.2 6.4 8-28.4 300 562 22.4 105.0<br />

3' 381.0 72.9 241.3 190.5 127.0 38.1 6.4 8-25.4 300 620 19.1 111.0<br />

4" 457.2 98.3 292.1 235.0 157.2 44.5 6.4 8-31.8 350 688 21.3 165.0<br />

6" 609.6 146.1 381.0 317.5 215.9 55.7 6.4 12-31.8 500 916 26.2 394.6<br />

8" 736.6 190.5 469.9 393.7 269.7 63.5 63.5 12-38.1 600 1107 31.8 594.0<br />

Non-shock pressure rating: 2160 PSIG @-20°F to 100°F per ANSI B16.34<br />

9


KVC ® STAINLESS STEEL GATE VALVE - ANSI 1500<br />

Size: 2" - 6"<br />

SPECIFICATION<br />

Bolted Bonnet<br />

Outside Screw and Yoke<br />

Flexible Wedge<br />

Rising Stem - Non-rising Handwheel<br />

Integral Seat Rings (Standard)<br />

Welded-In / Threaded Seat Rings (Optional)<br />

Full Port<br />

Raised Face Flanged Ends, Butwelding Ends<br />

or Ring Joint Ends<br />

Gear Operated recommended for size 3" above<br />

Parts And Material List<br />

APPLICABLE STANDARDS<br />

Design: API 600<br />

End Flange: ANSI B16.5<br />

Weld Ends: ANSI B16.25<br />

Face-to-Face: ANSI B16.10<br />

Shell and Seat Test: API 598<br />

Fig. 1513F<br />

No. Part Name Material ASTM Specification<br />

01 Body Stainless Steel ASTM A351 CF8M<br />

02 Bonnet Stainless Steel ASTM A351 CF8M<br />

03 Yoke Stainless Steel ASTM A351 CF8<br />

04 Wedge Stainless Steel ASTM A351 CF8M<br />

07 Stem Stainless Steel A276 316<br />

09 Yoke Sleeve Ductile Iron A439 D 2 C<br />

11 Gland Flange Stainless Steel ASTM A351 CF8<br />

12 Packing Gland Stainless Steel A276 316<br />

14 Yoke Cap Stainless Steel A276 304<br />

15 Handwheel Nut Stainless Steel A276 304<br />

18 Handwheel Ductile Iron A536<br />

21 Body Seat Ring Stainless Steel A182 F316<br />

23 Back Seat Ring Stainless Steel A182 316<br />

31 Bonnet Bolt Stainless Steel A193 B8<br />

32 Yoke Bolt Stainless Steel A193 B8<br />

33 Bonnet Nut Stainless Steel A194 8<br />

34 Gland Bolt Stainless Steel A193 B8<br />

35 Yoke Nut Stainless Steel A194 8<br />

A<br />

35/ Gland Nut Stainless Steel A194 8<br />

B<br />

33 Yoke Nut Stainless Steel A194 8<br />

C<br />

36 Hinge Pin Stainless Steel A276 304<br />

41 Set Screw Steel Stainless Steel<br />

47 Grease Nipple Steel Steel (Cr. Plated)<br />

51 Packing Graphite + Carbon Fiber P#6610 +6528<br />

56 Gasket Ring Joint Gasket P#1500G<br />

73 Thrust Bearing Steel Steel<br />

Size<br />

Face -to-<br />

Face<br />

L<br />

Die. of<br />

Bore<br />

d<br />

O.D. of<br />

Flange<br />

D<br />

Dimensional Data (mm)<br />

ø of Bolt O.D. of RF Thk of Ht. of RF<br />

Circle<br />

Flange<br />

C g t f<br />

10<br />

ø of Bott<br />

Holes<br />

n-h<br />

ø of<br />

Handwheel<br />

O<br />

Height<br />

H<br />

Wall Thk<br />

a min<br />

Wt (Kg)<br />

2" 368.3 47.5 215.9 165.1 91.9 38.1 6.4 8-25.4 250 561 19.1 131.5<br />

2-1/2" 419.1 57.2 244.3 190.5 104.6 41.2 6.4 8-28.4 300 633 22.4 172.4<br />

3" 469.9 69.9 266.7 203.2 127.0 47.8 6.4 8-31.8 350 670 23.9 226.8<br />

4" 546.1 91.9 311.2 241.3 157.2 53.8 6.4 8-34.9 400 759 28.7 335.6<br />

6" 704.9 136.4 393.7 317.5 215.9 82.6 6.4 12-38.1 600 1048 38.1 662.0<br />

8" 831.9 177.8 482.6 393.7 269.7 91.9 6.4 12-44.5 680 1246 47.8 1180.0<br />

Non-shock pressure rating: 3600 PSIG @ -20°F to 100°F per ANSI B16.34


KVC ® STAINLESS STEEL GLOBE VALVES<br />

STEM<br />

The stem is in stainless steel and is part of the trim.<br />

A ground backseat is provide to ensure a perfectly<br />

tight seal to the stuffing box when the valve is fully<br />

open. The stem is attached to the disc by means of<br />

a threaded ring which allows the disc to rotate. The<br />

stem is ground to minimize friction and prevent<br />

damage to gland packing.<br />

SEAT RING (if not integral)<br />

The ring is in stainless steel and is part of the trim.<br />

Its outer diameter is threaded and its bore is notched<br />

to ease installation and dismantling. Special<br />

attention is given to the seating face which is ground<br />

and lapped, for a perfectly tight seal.<br />

YOKE SLEEVE<br />

The yoke sleeve is made from cast aluminum,<br />

bronze, stainless steel or ductile iron having high<br />

resistance to wear and a high melting point. It is<br />

screwed into the bonnet and properly sized to<br />

withstand the stresses which develop when opening<br />

and closing the valve.<br />

HANDWHEEL<br />

The steel or nodular iron handwheels are well<br />

shaped and large enough to give ease of movement<br />

when operating the valve, even under maximum<br />

differential pressure.<br />

BODY<br />

The body is in stainless steel. The basic dimensions, i.e.<br />

wall thickness face to face and flanges comply with the<br />

relevant API and ANSI standards. The body-to-bonnet<br />

flange is circular and the sealing surfaces for connection<br />

to 11ne bonnet are recessed in the ANSI rating 150 and<br />

300 ser4es or may be ring joint in the higher series. The<br />

body wa7dard is integral seat and may be threaded for a<br />

renewable seat. Bosses may be provided for drain taps<br />

or by pass piping.<br />

BONNET<br />

The bonnet is in stainless steel. It is machined to accept<br />

the yoke sleeve and incorporates a stuffing box<br />

dimensioned in accordance with the API standard.<br />

DISC<br />

The disc is part of the trim. It is in stainless steel. It is<br />

normally supplied of the flat, tapered or plug type or, on<br />

request, for the parabolic regulating type, always free to<br />

rotate on the stem. Special attention is given to the<br />

seating face which is ground and lapped, for a perfectly<br />

tight seal.<br />

BONNET BUSHING (if not integral)<br />

The bonnet bushing or backseat is in forged<br />

stainless steel and forms part of the trim. Special<br />

attention is given to its machining and heat<br />

treatment to insure a proper seat for gland repacking<br />

under pressure. Special attention is given to<br />

the seating face which is ground and lapped, for a<br />

perfectly tight seal.<br />

GLAND AND FLANGE<br />

They are in stainless steel and are normally supplied<br />

in two pieces. The contact surfaces between gland<br />

and gland flange have a spherical profile to permit<br />

the gland to descend parallel to the stem even if the<br />

eyebolts are unevenly tightened.<br />

BONNET BOLTING<br />

Bonnet studs and nuts are manufactured from alloy<br />

or stainless steel to the relevant ASTM standard.<br />

GLAND BOLTS AND NUTS<br />

The forged stainless steel gland bolts are of the<br />

eyebolt type which can be swing outward for ease of<br />

gland re-packing. They are fixed to the bonnet by<br />

stud bolts and nuts.<br />

11


KVC ® STAINLESS STEEL GLOBE VALVE - ANSI 150<br />

SPECIFICATION<br />

Bolted Bonnet<br />

Outside Screw and Yoke<br />

Rising Stem - Handwheel<br />

Integral Seat Ring - Stellited (Standard)<br />

Welded or Threaded Seat Ring - Stellited (Optional)<br />

Yoke Integral with Bonnet<br />

Full Port<br />

Size: ½ -1”<br />

Size: 1½ -12”<br />

Parts And Material List<br />

Fig. 0123F<br />

No Part Name Material ASTM<br />

01 Body Stainless Steel ASTM S ifi A351 ti CF8M<br />

02 Bonnet Stainless Steel ASTM A351 CF8M<br />

04 Disc Stainless Steel ASTM A351 CF8M<br />

07 Stem Stainless Steel A276 316<br />

10 Yoke Bush Ductile Iron A439 D Z C<br />

11 Gland Flange Stainless Steel ASTM A351 CF8<br />

12 Packing Gland Stainless Steel A276 316<br />

13 Disc Nut Stainless Steel A276 316<br />

15 Handwheel Nut Stainless Steel A194 8<br />

19 Handwheel Ductile Iron A536<br />

31 Bonnet Bolt Stainless Steel A193 B8<br />

33 Bonnet Nut Stainless Steel A194 8<br />

34 Gland Bolt Stainless Steel A193 B8<br />

35 Gland Nut Stainless Steel A194 8<br />

36 Hinge Pin Stainless Steel A276 304<br />

42 Washer Steel A167 304<br />

51 Packing Reinforced Teflon PTFE P#4505L<br />

56 Gasket Reinforced Teflon PTFE P#4400<br />

APPLICABLE STANDARDS<br />

Design: ANSI B16.34<br />

End Flange: ANSI B16.5<br />

Weld Ends: ANSI B16.25<br />

Face-to-Face: ANSI B16.10<br />

Shell and Seat Test: AP1598<br />

Face –to-Dimensional Data (mm)<br />

Size Face -to- Die. of O.D. of ø of Bolt O.D. of RF Thk of Ht. of RF ø of Bott ø of Height Wall Thk<br />

1/2" 108.0 12.7 88.9 60.5 35.1 11.2 1.6 4-15.8 100 191 3.0 3.5<br />

3/4" 117.5 19.1 98.6 69.9 42.9 11.2 1.6 4-15.8 100 200 3.1 4.8<br />

1" 127.0 25.4 108.0 79.2 50.8 11.2 1.6 4-15.8 120 215 4.1 5.2<br />

1-1/2" 165.1 38.1 127.0 98.6 73.2 14.3 1.6 4-15.8 200 284 4.8 12.1<br />

2" 203.2 50.8 152.4 120.7 91.9 15.8 1.6 4-19.1 200 282 5.6 14.6<br />

2-1/2" 215.9 63.5 177.8 139.7 104.6 17.6 1.6 4-19.1 250 360 5.6 24.3<br />

3" 241.3 76.2 190.5 152.4 127.0 19.1 1.6 4-19.1 250 386 5.6 31.0<br />

4" 292.1 101.6 228.6 190:5 157.2 23.9 1.6 8-19.1 300 409 6.4 45.0<br />

6" 406.4 152.4 279.4 241.3 215.9 25.4 1.6 8-22.2 350 512 7.1 81.6<br />

8" 495.3 203.2 342.9 298.5 269.7 28.4 1.6 8-22.2 400 626 8.1 137.0<br />

10" 622.3 254.0 406.4 362.0 323.9 30.3 1.6 12-25.4 450 641 8.6 240.0<br />

12" 698.5 304.8 482.6 431.8 381.0 31.8 1.6 12-25.4 500 8831 9.6 499.0<br />

Non-shock pressure rating: 275 PSIG @ -20°F to 100°F per ANSI B16.34<br />

12


KVC © STAINLESS STEEL GLOBE VALVE - ANSI 300<br />

FICATION<br />

Bonnet<br />

e Screw and Yoke<br />

Stem - Handwheel<br />

l Seat Rings (Standard)<br />

d-In / Threaded Seat Rings (Optional) Full Port<br />

Face Flanged Ends or Butwelding Ends Gear<br />

ed recommended for size 8" above<br />

Size: 1/2" - 1"<br />

Size: 1/2" - 12"<br />

APPLICABLE STANDARDS<br />

Design : ANSI B16.34<br />

End Flange : ANSI B16.5<br />

Weld Ends : ANSI B16.25<br />

Face-to-Face : ANSIB16.10<br />

Shell and Seat Test : API 598<br />

Parts And Material List<br />

Fig. 0123F<br />

No. Part Name Material ASTM Specification<br />

01 Body Stainless Steel ASTM A351 CF8M<br />

02 Bonnet Stainless Steel ASTM A351 CF8M<br />

04 Disc Stainless Steel ASTM A351 CF8M<br />

07 Stem Stainless Steel A276 316<br />

10 Yoke Bush Ductile Iron A439 D Z C<br />

11 Gland Flange Stainless Steel ASTM A351 CF8<br />

12 Packing Gland Stainless Steel A276 316<br />

13 Disc Nut Stainless Steel A276 316<br />

15 Handwheel Nut Stainless Steel A194 8<br />

19 Handwheel Ductile Iron A536<br />

31 Bonnet Bolt Stainless Steel A193 B8<br />

33 Bonnet Nut Stainless Steel A194 8<br />

34 Gland Bolt Stainless Steel A193 B8<br />

35 Gland Nut Stainless Steel A194 8<br />

36 Hinge Pin Stainless Steel A276 304<br />

42 Washer Steel A167 304<br />

51 Packing Reinforced Teflon PTFE P#4505L<br />

56 Gasket Reinforced Teflon PTFE (See Note)<br />

Note: Size 8" & smaller - Gasket: PTFE Sheet (P#4400)<br />

Size 10" & larger - Gasket: S.P.W. P#2301-GGO<br />

Dimensional Data (mm)<br />

Face -to- Dia. of O.D, of Ø of Bolt O.D. of RF Thk of Ht. of RF Ø of Bolt Ø of Height Wall Thk<br />

Size Face Bore Flange Circle g Flange<br />

Holes Handwhee<br />

a min Wt (Kg)<br />

L d D C<br />

t f n-h l H<br />

½” 152.4 12.7 95.3 66.5 35.1 14.3 1.6 4-15.8 100 223 3.1 5.1<br />

¾” 177.8 19.1 117.3 82.6 42.9 15.8 1.6 4-19.1 100 226 3.8 6.8<br />

1” 203.2 25.4 124.0 88.9 50.8 17.6 1.6 4-19.1 120 282 4.8 8.9<br />

1-1/2” 228.6 38.1 155.4 114.3 73.2 20.6 1.6 4-22.2 200 314 4.8 17.9<br />

2” 266.7 50.8 165.1 127.0 91.9 22.2 1.6 8-19.1 200 324 6.4 23.2<br />

2-1,2" 292.1 63.5 190.5 149.4 104.6 25.2 1.6 8-22.2 250 375 6.4 35.3<br />

3" 317.5 76.2 209.6 168.1 127.0 28.4 1.6 8-22.2 300 416 7.1 44.7<br />

4" 355.6 101.6 254.0 200.2 157.2 31.8 1.6 8-22.2 350 471 7.8 67.0<br />

6" 444.5 152.4 317.5 269.7 215.9 36.6 1.6 12-22.2 430 618 9.6 124.0<br />

8" 558.8 203.2 381.0 330.2 269.7 41.2 1.6 12-25.4 500 715 11.2 200.0<br />

10" 622.3 254.0 444.5 387.4 323.9 47.8 1.6 16-28.4 560 920 12.7 342.0<br />

12" 711.2 304.8 520.7 450.9 381.0 50.8 1.6 16-31.8 630 1232 14.2 664.0<br />

Non-shock pressure rating: 720 PSIG @ -20°F to 100°F per ANSI B16.34<br />

13


KVC © STAINLESS STEEL GLOBE VALVE - ANSI 600<br />

Size : 2” to 6”<br />

SPECIFICATION<br />

Bolted Bonnet<br />

Outside Screw and Yoke<br />

Rising Stem - Handwheel<br />

Integral Seat Rings (Standard)<br />

Welded-In / Threaded Seat Rings (Optional)<br />

Full Port<br />

Raised Face Flanged Ends or Butwelding Ends<br />

or Ring Joint Ends<br />

Gear Operated recommended for size 4" above<br />

en<br />

APPLICABLE STANDARDS Design:<br />

Parts And Material List<br />

Fig. 0623F<br />

No. Part Name Material ASTM Specification<br />

APPLICABLE STANDARDS<br />

Design : ANSI B16.34<br />

End Flange : ANSI B16.5<br />

Weld Ends : ANSI B16.25<br />

Face-to-Face : ANSI B16.10<br />

Shell and Seat Test : API 598<br />

01 Body Stainless Steel ASTM A351 CF8M<br />

02 Bonnet Stainless Steel ASTM A351 CF8M<br />

04 Disc Stainless Steel A276 316<br />

07 Stem Stainless Steel A276 316<br />

10 Yoke Bush Ductile Iron A439 D Z C<br />

11 Gland Flange Stainless Steel ASTM A351 CF8<br />

12 Packing Gland Stainless Steel A276 316<br />

13 Disc Nut Stainless Steel A276 316<br />

15 Handwheel Nut Stainless Steel A194 8<br />

19 Handwheel Ductile Iron A536<br />

21 Body Seat Ring Stainless Steel A182 F316<br />

23 Back Seat Ring Stainless Steel A182 316<br />

31 Bonnet Bolt Stainless Steel A193 B8<br />

33 Bonnet Nut Stainless Steel A194 8<br />

34 Gland Bolt Stainless Steel A193 B8<br />

35 Gland Nut Stainless Steel A194 8<br />

36 Hinge Pin Stainless Steel A276 304<br />

42 Washer Steel A167 304<br />

51 Packing Graphite + Carbon Fiber P#6610 +#6528<br />

56 Gasket Ring Joint Gasket P#1500G<br />

Size<br />

Face -to-Face<br />

L<br />

Dia, of Bore<br />

d<br />

O.D. of Flange<br />

D<br />

o of Bolt Circle<br />

C<br />

Dimensional Data (mm)<br />

O.D. of RF<br />

g<br />

Thk of Flange<br />

t<br />

14<br />

Ht. of RF<br />

f<br />

+of Bott Holes<br />

n-h<br />

~ of Handwheel<br />

O<br />

Height<br />

H<br />

Wall Thk<br />

a min<br />

2" 292.1 50.8 165.1 127.0 91.9 25.4 6.4 8-19.1 250 392 11.2 37.2<br />

3" 355.6 76.2 209.6 168.1 127.0 31.8 6.4 8-22.2 300 478 12.7 65.0<br />

4" 431.8 101.6 273.1 215.9 157.2 38.1 6.4 8-25.4 350 530 16.0 96.0<br />

Wt (Kg)<br />

6" 558.8 152.4 355.6 292.1 215.9 47.8 6.4 12-28.4 500 675 19.1 269.0<br />

8" 660.4 199.9 419.1 349.3 269.7 55.7 6.4 12-31.8 560 721 25.4 400.0<br />

10" 787.4 247.7 508.0 431.8 323.9 63.5 6.4 16-35.1 630 972 28.7 692.0<br />

12" 838.2 298.5 558.8 489.0 381.0 66.6 6.4 20-35.1 710 1074 31.8 907.0<br />

Non-shock pressure rating: 1440 PSIG @ -20°F to 1 00°F per ANSI 1316.34


KVC © STAINLESS STEEL GLOBE VALVE - ANSI 900<br />

SPECIFICATION<br />

Bolted Bonnet<br />

Outside Screw and Yoke<br />

Rising Stem - Non-rising Handwheel<br />

Integral Seat Rings (Standard)<br />

Welded-In / Threaded Seat Rings (Optional)<br />

Full Port<br />

Raised Face Flanged Ends, Butwelding Ends<br />

or Ring Joint Ends<br />

Gear Operated recommended for size 3" above<br />

Parts And Material List<br />

Fig. 0923F<br />

Part Name Material ASTM Specification<br />

01 Body Stainless Steel ASTM A351 CF8M<br />

APPLICABLE STANDARDS<br />

Design : ANSI B16.34<br />

End Flange : ANSI B16.5<br />

Weld Ends : ANSI B16.25<br />

Face-to-Face : ANSI B16.10<br />

Shell and Seat Test : API 598<br />

02 Bonnet Stainless Steel ASTM A351 CF8M<br />

04 Disc * Stainless Steel ASTM 276 316 (`see note)<br />

07 Stem Stainless Steel A276 316<br />

09 Yoke Sleeve Ductile Iron A439 D Z C<br />

10 Yoke Bush Ductile Iron A439 D 2 C<br />

11 Gland Flange Stainless Steel ASTM A351 CF8<br />

12 Packing Gland Stainless Steel A276 316<br />

13 Disc Nut Stainless Steel A276 316<br />

14 Yoke Cap Stainless Steel A276 304<br />

15 Handwheel Nut Stainless Steel A194 8<br />

19 Handwheel * Ductile Iron / Cast Steel A536 / ASTM A216 Gr.WCB<br />

23 Back Seat Ring Stainless Steel A276 316<br />

31 Bonnet Bolt Stainless Steel A193 B8<br />

33 Bonnet Nut Stainless Steel A194 8<br />

34 Gland Bolt Stainless Steel A193 B8<br />

35 Gland Nut Stainless Steel A194 8<br />

36 Hinge Pin Stainless Steel A276 304<br />

42 Washer Steel A167 304<br />

46 Guide Key Carbon Steel A108 1020<br />

46A Hammer Blow Key Carbon Steel A108 1020<br />

49 Snap Ring Carbon Tool Steel Carbon Tool Steel<br />

51 Packing Graphite + Carbon Fiber PTFE P#6610 + #6528<br />

56 Gasket Ring Joint Gasket P#1500G<br />

73 Thrust Bearing Steel Steel<br />

76* Spacer 1 Packing Washer Stainless Steel A276 316<br />

81 Hammer Blow Cast Steel A216 Gr.WCB<br />

* Note: Disc: A276 316 - Size 4" & smaller, A351 CF8M - Size 6" & above<br />

Handwheel: A216 Gr.WCB - Size: 8"<br />

Item 81: Size 8" - Packing Washer, Size: 2" - 6" - Spacer<br />

Size<br />

Face -to-<br />

Face<br />

L<br />

Die. of<br />

Bore<br />

d<br />

O.D. of<br />

Flange<br />

D<br />

ø of Bolt<br />

Circle<br />

C<br />

Dimensional Data (mm)<br />

O.D. of RF<br />

g<br />

15<br />

Thk of<br />

Flange<br />

t<br />

Ht. of RF<br />

f<br />

ø of Bott<br />

Holes<br />

n-h<br />

ø of<br />

Handwheel<br />

O<br />

Height<br />

H<br />

Wall Thk<br />

a min<br />

Wt (Kg)<br />

2” 368.3 47.5 215.9 165.1 91.9 38.1 6.4 8-25.4 350 509 19.1 120.0<br />

3” 381.0 72.9 241.3 190.5 127.0 38.1 6.4 8-25.4 430 682 19.1 132.0<br />

4” 457.2 98.3 292.1 235.0 157.2 44.5 6.4 8-31.8 450 738 21.3 209.0<br />

6” 609.6 146.1 381.0 317.5 215.9 55.7 6.4 12-31.8 450 870 26.2 504.0<br />

8” 736.6 190.5 469.9 393.7 269.7 63.5 6.4 12-38.1 750 1227 31.8 903.0<br />

Non-shock pressure rating: 2160 PSIG @ -20°F to 100°F per ANSI B16.34


KVC © STAINLESS STEEL GLOBE VALVE - ANSI 1500<br />

SPECIFICATION<br />

Bolted Bonnet<br />

Outside Screw and Yoke<br />

Rising Stem Non-rising Handwheel Integral Seat Ring<br />

(Standard)<br />

Welded-In / Threaded Seat Rings (Optional) Full Port<br />

Raised Face Flanged Ends, Butwelding Ends<br />

or Ring Joint Ends<br />

Gear Operated recommended for size 2" above<br />

Parts and Material List<br />

Fig. 1523F<br />

No. Part Name Material ASTM Specification<br />

01 Body Stainless Steel ASTM A351 CF8M<br />

02 Bonnet Stainless Steel ASTM A351 CF8M<br />

04 Disc Stainless Steel ASTM A351 CF8M<br />

07 Stem Stainless Steel A276 316<br />

10 Yoke Bush Ductile Iron A439 D 2 C<br />

11 Gland Flange Stainless Steel ASTM A351 CF8<br />

12 Packing Gland Stainless Steel A276 316<br />

13 Disc Nut Stainless Steel A276 316<br />

15 Handwheel Nut Stainless Steel A194 8<br />

19 Handwheel Ductile Iron A536<br />

31 Bonnet Bolt Stainless Steel A193 B8<br />

33 Bonnet Nut Stainless Steel A194 8<br />

APPLICABLE STANDARDS<br />

Design: ANSI B16.34<br />

End Flange: ANSI B16.5<br />

Weld Ends: ANSI B16.25<br />

Face-to-Face : ANSI 1316.10<br />

Shell and Seat Test: API 598<br />

34 Gland Bolt Stainless Steel A193 B8<br />

35 Gland Nut Stainless Steel A194 8<br />

36 Hinge Pin Stainless Steel A276 304<br />

42 Washer Steel A167 304<br />

51 Packing Graphite + Carbon Fiber P#6610 +#6528<br />

56 Gasket Ring Joint Gasket P#1500G<br />

Dimensional Data (mm)<br />

Size<br />

Face -to-<br />

Face<br />

L<br />

Dia. of Bore<br />

d<br />

O.D, of<br />

Flange<br />

D<br />

Ø of Bolt<br />

Circle<br />

C<br />

O.D. of RF<br />

g<br />

Thk of<br />

Flange<br />

t<br />

Ht. of RF<br />

f<br />

Ø of Bolt<br />

Holes<br />

n-h<br />

Ø of<br />

Handwheel<br />

O<br />

Height<br />

H<br />

Wall Thk<br />

a min<br />

Wt (Kg)<br />

2" 368.3 47.5 215.9 165.1 91.9 38.1 6.4 8-25.4 350 537 19.1 131<br />

3" 469.9 69.9 266.7 203.2 127.0 47.8 6.4 8-31.8 400 615 23.9 249<br />

4" 546.1 91.9 i311.2 241.3 157.2 53.8 6.4 8-34.9 450 689 28.7 354<br />

Non-shock pressure rating: 3600 PSIG @ -20°F to 100°F per ANSI B16.34<br />

16


KVC ® STAINLESS STEEL SWING CHECK VALVES<br />

BODY<br />

The body is in stainless steel, carefully designed to keep pressure drops to a minimum. A wide opening on the top of<br />

the body permits easy inspection and maintenance. The basic dimensions, i.e. wall thickness face to face and . comply<br />

with the relevant API and ANSI standards. The body-to-cover flange is circular. Threaded bosses are incorporated to<br />

ensure correct alignment to the hinge pin. Bosses may be provided for drain taps or by-pass piping.<br />

COVER<br />

The cover is in stainless steel. The sealing surfaces for the connection to the body are recessed in the ANSI rating 150<br />

and 300 and ring joint in the higher.<br />

DISC<br />

The disc is part of the trim. The back side has a threaded stud for attachment to the hinge with a stainless steel nut split<br />

and pin to insure a strong connection. The seating face is ground and lapped, for a perfectly tight seal.<br />

HINGE<br />

The hinge is in forged stainless steel for small diameter and cast for valves 14" up.<br />

SEAT RING (if not integral)<br />

The ring is in forged stainless steel and is part of the trim. Its outer diameter is threaded and its bore is notched to ease<br />

installation and dismantling. Special attention is given to the seating face which is ground and lapped, for a perfectly tight<br />

seal.<br />

HINGE PIN<br />

The hinge pin is part of the trim. It is forged stainless steel and it machined from round bar. The hinge pin is retained in<br />

the body by two threaded plugs and sealed by metallic gaskets. The pin can be easily removed for maintenance of the<br />

valve.<br />

COVER BOLTING<br />

The cover studs and nuts are manufactured from alloy or stainless steel to the relevant ASTM standard.<br />

17


KVC ® STAINLESS STEEL SWING CHECK VALVE - ANSI 150<br />

SPECIFICATION<br />

Bolted Cover<br />

For Horizontal or Vertical Lines (Up Flow Only)<br />

Integral Seat Ring (Standard)<br />

Welded or Threaded Seat Ring (Optional)<br />

Full Port<br />

Raised Face Flanged Ends or Butwelding Ends<br />

Parts And Material List<br />

SECTION A - A<br />

APPLICABLE STANDARDS<br />

Design: ANSI B16.34<br />

End Flange: ANSI B16.5<br />

Weld Ends: ANSI B16.25<br />

Face-to-Face : ANSI<br />

B16.10<br />

Shell and Seat Test: API<br />

No. Part Name Material ASTM Specification<br />

1 Body Stainless Steel ASTM A351 CFBM<br />

02 Cover Stainless Steel ASTM A351 CFBM<br />

04 Disc Stainless Steel ASTM A351 CFBM<br />

16 Arm Stainless Steel ASTM A351 CFBM<br />

24 Plug Bolt Stainless Steel A276 316<br />

27 Pin Stainless Steel A276 316<br />

31 Cover Bolt Stainless Steel A193 B8<br />

33 Cover Nut Stainless Steel A194 8<br />

35 Disc Nut Stainless Steel A194 8M<br />

42 Washer Stainless Steel A167 316<br />

48 Eye Bolt (6" & above) Stainless Steel A193 B8<br />

56 Gasket PTFE Sheet P#4400<br />

Ą<br />

Size<br />

Face -to-Face<br />

L<br />

Dia. of Bore<br />

d<br />

O.D. of Flange<br />

D<br />

$ of Bolt Circle<br />

C<br />

Dimensional Data (mm)<br />

O.D. of RF<br />

g<br />

18<br />

Thk of Flange<br />

t<br />

Ht, of RF<br />

f<br />

0 o( Bolt Holes<br />

n-h<br />

Height<br />

H<br />

Wall Thk<br />

a min<br />

1/2" 108.0 12.7 88.9 60.5 35.1 11.2 1.6 4-15.8 62 3.0 2.5<br />

3/4" 117.5 19.1 98.6 69.9 42.9 11.2 1.6 4-15.8 62 3.1 3.2<br />

1" 127.0 25.4 108.0 79.2 50.8 11.2 1.6 4-15.8 74 4.1 3.7<br />

1-1/2" 165.1 38.1 127.0 98.6 73.2 14.2 1.6 4-15.8 98 4.8 7.3<br />

2" 203.2 50.8 152.4 120.7 91.9 15.7 1.6 4-19.1 113 5.6 10.9<br />

2-1/2" 215.9 63.5 177.8 139.7 104.6 17.6 1.6 4-19.1 132 5.6 17.0<br />

3" 241.3 76.2 190.5 152.4 127.0 19.1 1.6 4-19.1 143 5.6 21.5<br />

4" 292.1 101.6 228.6 190.5 157.2 23.9 1.6 8-19.1 156 6.4 34.2<br />

6" 355.6 152.4 279.4 241.3 215.9 25.4 1.6 8.22.2 210 7.1 62.4<br />

8" 495.3 203.2 342.9 298.5 269.7 28.4 1.6 8-22.2 253 8.1 98.5<br />

Wt (Kg)<br />

10" 622.3 254.0 406.4 362.0 323.9 30.3 1.6 12-25.4 300 8.6 150.0<br />

12" 698.5 304.8 482.6 431.8 381.0 31.8 1.6 12-25.4 332 9.6 225.0<br />

14" 787.4 336.6 533.4 476.3 412.8 35.1 1.6 12-28.4 403 10.4 375.0<br />

16" 863.6 387.4 596.9 539.8 469.9 36.6 1.6 16-28.4 510 11.2 465.0<br />

Non-shock pressure rating: 275 PSIG @ -20°F to 100°F per ANSI B16 34


KVC ® STAINLESS STEEL SWING CHECK VALVE - ANSI 300<br />

SPECIFICATION<br />

Bolted Cover<br />

For Horizontal or Vertical Lines (Up Flow Only)<br />

Integral Seat Ring (Standard)<br />

Welded or Threaded Seat Ring (Optional)<br />

Full Port<br />

Raised Face Flanged Ends or Butwelding Ends<br />

APPLICABLE STANDARDS<br />

Design : ANSI B16.34<br />

End Flange : ANSI B16.5<br />

Weld Ends : ANSI B16.25<br />

Face-to-Face : ANSI B16.10<br />

Shell and Seat Test : API 598<br />

Parts And Material List<br />

Fig.0333F<br />

No. Part Name Material ASTM Specification<br />

01 Body Stainless Steel ASTM A351 CF8M<br />

02 Cover Stainless Steel ASTM A351 CF8M<br />

04 Disc Stainless Steel ASTM A351 CF8M<br />

16 Arm Stainless Steel ASTM A351 CF8M<br />

24 Plug Bolt Stainless Steel A276 316<br />

27 Pin Stainless Steel A276 316<br />

31 Cover Bolt Stainless Steel A193 B8<br />

33 Cover Nut Stainless Steel A194 8<br />

35 Disc Nut Stainless Steel A194 8M<br />

42 Washer Stainless Steel A167 316<br />

48 Eye Bolt (6" & above) Stainless Steel A193 B8<br />

56 Gasket PTFE Sheet See Note<br />

Note : Size 8" & smaller: PTFE Sheet P#4400. Size: 10" & Larger: S.P.W. P#2301-GGO<br />

Parts And Material List<br />

Size<br />

Face -to-Face<br />

L<br />

Dia, of Bore<br />

d<br />

O.D. of Flange<br />

D<br />

o of Bolt Circle<br />

C<br />

O.D. of RF<br />

g<br />

Thk of Flange<br />

t<br />

Ht. of RF<br />

f<br />

+of Bott Holes<br />

n-h<br />

Height<br />

H<br />

Wall Thk<br />

a min<br />

1-1/2” 241.3 38.1 155.4 114.3 73.2 20.6 1.6 4-22.2 122 4.8 11.3<br />

2” 266.7 50.8 165.1 127.0 91.9 22.2 1.6 8-19.1 136 6.4 16.4<br />

Wt (Kg)<br />

2-1/2” 292.1 63.5 190.5 149.4 104.6 25.4 1.6 8-22.2 142 6.4 24.0<br />

3 " 317.5 76.2 209.6 168.1 127.0 28.5 1.6 8-22.2 163 7.1 35.3<br />

4” 355.6 101.6 254.0 200.2 157.2 31.8 1.6 8-22.2 194 7.8 50.0<br />

6” 444.5 152.4 317.5 269.7 215.9 36.6 1.6 12-22.2 243 9.6 93.5<br />

8” 533,4 203.2 381.0 330.2 269.7 41.2 1.6 12-25.4 298 11.2 153.0<br />

10” 622.3 254.0 444.5 387.4 323.9 47.8 1.6 16-28.4 327 12.7 230.0<br />

12” 711.2 304.8 520.7 450.9 381.0 50.8 1.6 16-31.8 372 14.2 326.0<br />

14” 838.2 336.6 584.2 514.4 412.8 53.9 1.6 20-31.8 437 15.8 721.0<br />

16” 863.6 387.4 647.7 571.5 469.9 57.2 1.6 20-35.1 480 17.5 902.0<br />

18” 977.9 431.8 711.2 628.7 533.4 60.5 1.6 24-35.1 585 19.0 1002.0<br />

Non-shock pressure rating : 720 PSIG @-20 0 F to 100 0 F per ANSI B16.34<br />

19


KVC ® STAINLESS STEEL SWING CHECK VALVE - ANSI 600<br />

SPECIFICATION<br />

Bolted Cover<br />

For Horizontal or Vertical Lines (Up Flow Only)<br />

Integral Seat Ring (Standard)<br />

Welded or Threaded Seat Ring Optional)<br />

Full Port<br />

Raised Face Flanged Ends or Butwelding Ends<br />

Parts And Material List<br />

Fig. 0633F<br />

No. Part Name Material ASTM Specification<br />

01 Body Stainless Steel ASTM A351<br />

02 Cover Stainless Steel ASTM A351<br />

04 Disc Stainless Steel ASTM A351<br />

16 Arm Stainless Steel ASTM A351<br />

24 Plug Bolt Stainless Steel A276 316<br />

27 Pin Stainless Steel A276 316<br />

31 Cover Bolt Stainless Steel A193 B8<br />

33 Cover Nut Stainless Steel A194 8<br />

APPLICABLE STANDARDS<br />

35 Disc Nut Stainless Steel A194 8M<br />

Design: ANSI B16.34<br />

42 Washer Stainless Steel A167 316<br />

End Flange: ANSI B16.5<br />

` 48 Eye Bolt (4" & above) Stainless Steel A193 B8<br />

Weld Ends: ANSI B16.25<br />

Face-to-Face: ANSI B16.10<br />

56 Gasket Ring Joint P#1500G<br />

Shell and Seat Test: API 598<br />

Size<br />

Face -to-Face<br />

L<br />

Dia, of Bore<br />

d<br />

O.D. of Flange<br />

D<br />

Dimensional Data (mm)<br />

o of Bolt Circle<br />

C<br />

O.D. of RF<br />

g<br />

Thk of Flange<br />

t<br />

Ht. of RF<br />

f<br />

+of Bott Holes<br />

n-h<br />

Height<br />

H<br />

Wall Thk<br />

a min<br />

2" 292.1 50.8 165.1 127.0 91.9 25.4 6.4 8-19.1 187 11.2 12.7<br />

3" 355.6 76.2 209.6 168.1 127.0 31.8 6.4 8-22.2 210 12.7 54.0<br />

Wt (Kg)<br />

4" 431.8 101.6 273.1 215.9 157.2 38.1 6.4 8-25.4 256 16.0 106.6<br />

6" 558.8 152.4 355.6 292.1 215.9 47.8 6.4 12-28.4 329 19.1 160.0<br />

8" 660.4 199.9 419.1 349.3 269-7 55.7 6.4 12-31.8 363 25.4 276.0<br />

10" 787.4 247.7 508.0 431.8 323.9 63.5 6.4 16-35.1 464 28.7 414.0<br />

Non-shock pressure rating: 1440 PSIG @ -20°F to 100°F per ANSI B16.34<br />

20


KVC ® STAINLESS STEEL SWING CHECK VALVE - ANSI 900<br />

SPECIFICATION<br />

Bolted Cover<br />

For Horizontal or Vertical Lines (Up Flow Only) Integral<br />

Seat Ring (Standard)<br />

Welded or Threaded Seat Ring (Optional) Full<br />

Port<br />

Raised Face Flanged Ends, Butwelding Ends or<br />

Ring Joint Ends<br />

APPLICABLE STANDATDS<br />

Design : ANSI B16.34<br />

End Flange : ANSI B16.5<br />

Weld Ends : ANSI B16.25<br />

Face-to-Face : ANSI B16.10<br />

Shell and Seat Test : API 598<br />

Parts And Material List<br />

FIG. 0933F<br />

No. Part Name Material ASTM Specification<br />

01 Body Stainless Steel ASTM A351 CF8M<br />

02 Cover Stainless Steel ASTM A351 CF8M<br />

04 Disc Stainless Steel ASTM A351 CF8M<br />

16 Arm Stainless Steel ASTM A351 CF8M<br />

24 Plug Bolt Stainless Steel A276 316<br />

25 Plug Gasket Graphite + Carbon Filler P#6610<br />

27 Pin<br />

+ C b Fill<br />

Stainless Steel A276 316<br />

31 Cover Bolt Stainless Steel A193 B8<br />

33 Cover Nut Stainless Steel A194 8<br />

35 Disc Nut Stainless Steel A194 8M<br />

42 Washer Stainless Steel A167 316<br />

42A Plug Washer Stainless Steel A276 316<br />

48 Eye Bolt (3" &<br />

b )<br />

Stainless Steel<br />

A193 B8<br />

Size<br />

Face -to-Face<br />

L<br />

Dia. of Bore<br />

d<br />

O.D. of Flange<br />

D<br />

~ of BoR Circle<br />

C<br />

Dimensional Data (mm)<br />

O.D. of RF<br />

g<br />

Thk of Flange<br />

t<br />

Ht. of RF<br />

f<br />

0 of Bolt Holes<br />

n-h<br />

Height<br />

H<br />

Wall Thk<br />

a min<br />

2” 368.3 47.5 215.9 165.1 91.9 38.1 6.4 8-25.4 223 19.1 73.0<br />

3” 381.0 72.9 241.3 190.5 127.0 38.1 6.4 8-25.4 255 19.1 88.0<br />

Wt (Kg)<br />

4” 457.2 98.3 292.1 235.0 157.2 44.5 6.4 8-31.8 295 21.3 181.0<br />

6” 609.6 146.1 381.0 317.5 215.9 55.7 6.4 12-31.8 345 26.2 313.0<br />

8” 736.6 190.5 469.9 393.7 269.7 63.5 6.4 12-38.1 415 31.8 467.0<br />

Non-shock pressure rating: 2160 PSIG @ -20°F to 100°F per ANSI B16.34<br />

21


KVC ® STAINLESS STEEL SWING CHECK VALVE - ANSI 1500<br />

SPECIFICATION<br />

Bolted Cover<br />

For Horizontal or Vertical Lines (Up Flow Only) Integral Seat<br />

Ring (Standard)<br />

Welded or Threaded Seat Ring (Optional)<br />

Full Port<br />

Raised Face Flanged Ends, Butwelding Ends<br />

or Ring Joint Ends<br />

APPLICABLE STANDARDS<br />

Design: ANSI B16.34<br />

End Flange: ANSI B16.5<br />

Weld Ends: ANSI B16.25<br />

Face-to-Face: ANSI B16.10<br />

Shell and Seat Test: API 598<br />

Parts And Material<br />

Fig. 1533F<br />

No. Part Name Material ASTM Specification<br />

01 Body Stainless Steel ASTM A351 CF8M<br />

02 Cover Stainless Steel ASTM A351 CF8M<br />

04 Disc Stainless Steel ASTM A351 CF8M<br />

16 Arm Stainless Steel ASTM A351 CF8M<br />

24 Plug Bolt Stainless Steel A276 316<br />

25 Plug Gasket Graphite + Carbon Filler P#6610<br />

27 Pin Stainless Steel A276 316<br />

31 Cover Bolt Stainless Steel A193 B8<br />

33 Cover Nut Stainless Steel A194 8<br />

35 Disc Nut Stainless Steel A194 8M<br />

42 Washer Stainless Steel A167 316<br />

42A Plug Washer Stainless Steel A276 316<br />

48 Eye Bolt (4" & above) Stainless Steel A193 B8<br />

56 Gasket Ring Joint P#1500G<br />

Size<br />

Face -to-Face<br />

L<br />

Dia. of Bore<br />

d<br />

O.D. of Flange<br />

D<br />

Dimensional Data (mm)<br />

$ of Bolt Circle<br />

C<br />

O,D, of RF<br />

g<br />

Thk of Flange<br />

t<br />

Ht. of RF<br />

f<br />

~ of Bolt Holes<br />

n-h<br />

Height<br />

H<br />

Wall Thk<br />

a Min<br />

2" 368.3 47.5 215.9 165.1 91.9 38.1 6.4 8-25.4 223 19.1 122<br />

2-1/2" 419.1 57.2 244.3 190.5 104.6 41.2 6.4 8-28.4 265 22.4 167<br />

3" 469.9 69.9 266.7 203.2 127.0 47.8 6.4 8-31.8 325 23.9 195<br />

4" 546.1 91.9 311.2 241.3 157.2 53.8 6.4 8-34.9 350 28.7 290<br />

6" 704.9 136.4 393.7 317.5 215.9 82.6 6.4 12-38.1 370 38.1 430<br />

8" 831.9 177.8 482.6 393.7 269.7 91.9 6.4 12-44.5 405 47.8 675<br />

Wt (Kg)<br />

Non-shock pressure rating: 3600 PS IG @ -20°F to 100°F per ANSI B16.34<br />

22


ELECTRICALLY OPERATED VALVES<br />

For production of an electrically operated valve (motor operated valve),<br />

specifications such as listed below are required :<br />

1. Type or model number of motor.<br />

2. Type of construction : water-proof or explosionproof.<br />

3. Type of manual operating device.<br />

4. Open/close operating device.<br />

5. Power source.<br />

(for motor; voltage, Hz, 3-phase)<br />

(for control; voltage, Hz, single-phase)<br />

A. Type of valve.<br />

B. Primary fluid pressure: kg f/cm 2 max.<br />

C. Differential pressure of a closed valve: kg f/cm z max.<br />

D. Fluid temperature: ° C max.<br />

E. Atmospheric temperature: ° C max.<br />

GEAR OPERATED VALVES<br />

For production of a gear operated valve, specifications<br />

as listed below are required:<br />

1. Size and figure number of valve.<br />

2. Service media, Pressure and Temperature.<br />

3. Max. pressure against which valve must close.<br />

4. Any handwheel torque or rim-pull limitation.<br />

5. Limitations, if any on the type or brand of actuator.<br />

6. Other<br />

23


WELDING END DETAILS<br />

tt min<br />

2<br />

Connection Pipe Wall Thickness<br />

Larger than 7/8" size<br />

Compound Bevel<br />

Connection Pipe Wall Thickness<br />

7/8" ans smaller size<br />

A<br />

B<br />

t<br />

= Outside diameter of matching pipe, wrought or fabricated component<br />

= Nominal inside diameter<br />

= Min. wall thickness<br />

"A" Dimensions reference to ANSI 1316.25<br />

"B" Dimensions reference to ANSI B36.10<br />

Valve<br />

mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600<br />

nominal<br />

size<br />

in 1/2 3/4 1 1-1/2 2 2-1/2 3 4 6 8 10 12 14 16 18 20 24<br />

Tolerence<br />

+ 0<br />

on A(mm) -0.8<br />

Tolerance<br />

on B(mm)<br />

±0.8 1.6 ±3.2<br />

-1.6<br />

24


REFERENCE STANDARDS AND SPECIFICATION<br />

KVCx valves are offered to meet the following Codes and Standards : Valves to BS Standard DIN Standard<br />

as well as GOST Standard are available upon request.<br />

ANSI Standards - American National Standards Institute<br />

B1.1 Unified Screw Threads<br />

B1.5 Acme Screw Threads<br />

B1.8 Stub Acme Screw Threads<br />

B1.12 Class 5 Interference - Fit Thread<br />

B2.1 Pipe Threads (Except Dryseal)<br />

B16.5 Steel Pipe Flanges, and Flanged Fittings<br />

B16.10 Face-to-Face and End-to-End Dimensions of Ferrous Valves<br />

B16.11 Forged Steel Fittings, Socket Welding and Threaded<br />

B16.20 Ring-Joint Gaskets and Grooves for Steel Pipe Flanges<br />

B16.21 Non-metallic Gaskets for Pipe Flanges<br />

B16.25 Buttwelding Ends<br />

B16.34 Steel Valves<br />

B18.2.2 Square and Hex Nuts<br />

B31.1.0 Power Piping<br />

B31.2 Fuel Gas Piping<br />

B31.3 Petroleum Refinery Piping<br />

B31.4 Liquid Petroleum Transportation Piping Systems<br />

B31.5 Refrigeration Piping Systems<br />

B31.6 Chemical Process Piping<br />

B31.7 Nuclear Power Piping<br />

B31.8 Gas Transmission and Distribution Piping Systems<br />

B36.10 Wrought-Steel and Wrought-Iron Pipe<br />

API Standards - American Petroleum Institute<br />

6A<br />

Specification for Wellhead Equipment<br />

6D<br />

Specification for Pipeline Valves<br />

597 Steel Venturi Gate Valves<br />

598 Valve Inspection and Test<br />

600 Steel Gate Valves, Flanged or Buttwelding Ends<br />

603 150-Lb, Light-Wall, Corrosion-Resistant Gate Valve for Refinery Use<br />

605 Large Diameter Carbon Steel Flanges<br />

ASTM Standards - American Society for Testing and Materials<br />

MSS Standard Practices - Manufacturers Standarisation Society of the Valve and Fittings Industry<br />

SP-6<br />

SP-9<br />

SP-25<br />

SP-42<br />

SP-44<br />

SP-45<br />

SP-53<br />

SP-54<br />

SP-55<br />

SP-61<br />

Finishes-for Contract Faces of Connection End Flanges of Ferrous Valves and Fittings<br />

MSS Spot-Facing Standard<br />

MSS Standard Making System for Valves, Fittings, Flanges and Unions<br />

MSS 150Lb Corrosion Resistant Cast Flanged Valves<br />

MSS Steel Pipe Line Flanges<br />

MSS Bypass and Drain Connection Standard<br />

Quality Standard for Steel Castings, Dry Particle Magnetic Inspection Method<br />

Quality Standard for Steel Castings, Radiographic Inspection Method<br />

Quality Standard for Steel Castings, Visual Method<br />

Hydrostatic Testing of Steel Valves<br />

25


COMPARISON LIST FOR CASTINGS AND FORGINGS<br />

General Classification<br />

Castings<br />

Forgings<br />

ASTM JIS BS ASTM JIS BS<br />

18Cr-8Ni(C 0.03) A351 - CF3 - - - F304L - SUS28 -<br />

18Cr-8Ni(C 0.08) - CFS G512 - SCS13 - - F304 - SUS27 1503 - 801<br />

18Cr-8Ni(C 0.10) - 1504 -801 - F304H - -<br />

Mr-8Ni-2Mo(C 0.03) A351 - CF3M G512 - SCS16 - - F316L G4303 -SUS33B -<br />

18Cr-8Ni-2Mo(C 0.08) - CFSM - SCS14 1632 - GRC - F316 -SUS32B 1503- 845B<br />

18Cr-8N i-2Mo(C 0.10) - - - - 316H - -<br />

18Cr-8Ni-Ti(C 0.08) - - - - F321 G4303 - SU529 -<br />

Mr-8Ni-Ti(C 0.10) - - 1504 - 821 Ti - - F321 H 1503 - 821Ti<br />

18Cr-8Ni-Cb(C 0.08) A351 - CF8C - - - F347 G4303 - SUS43B - 821 Nb<br />

18Cr-8Ni-Cb(C 0.10) - - 1504 - 821 Nb - F347H - -<br />

18Cr-8Ni-Ta-Cb(C 0.08) - - - - F348 - -<br />

18Cr-8Ni-Ta-Cb(C 0.10) - - - - F348H - -<br />

25Cr-20Ni(C 0.15) - - - - F310 - -<br />

22Cr-12Ni(C 0.08) A351 - CH18 - - - - -<br />

22Cr-12Ni(C 0.10) - CH10 - - - - -<br />

22Cr-12Ni(C 0.20) - CH20 - - - - -<br />

23Cr-19Ni(C 0.20) - CK20 - - - - -<br />

23Cr-19Ni(C 0.35) - HK30 - - - - -<br />

23Cr-19Ni(C 0.45) - HK40 - - - - -<br />

13Cr-33Ni-Mo(C 0.35) - HT30 - - - - -<br />

15Cr-13Ni-2Mo-Cb(C 0.10) CF10MC - - - - -<br />

19Cr-27Ni-2Mo-3Cu(C 0.07) - CN7M - - - - -<br />

8Cr-20Ni(C 0.20) - - - A182 - F10 - -<br />

HASTELLOY. B A494 - N-12MV - - - - -<br />

26


CHEMICAL AND PHYSICAL PROPERTIES<br />

CHEMICAL PROPERTIES<br />

Carbon<br />

Steel<br />

CASTING MATERIALS<br />

CA-15 High Temp High Temp 304-S.S. 316-S.S. Hastelloy-B 304L-S.S. 316L-S.S. Low-Temp High Temp<br />

ASTM Std A-216 A-217 A-217 A-217 A-351 A-351 A-494 A-351 A-351 A-352 A-217 A-217<br />

Grade WCB CA-15 WC6 WC9 CF8 CF8M N-12MV CF3 CF3M LCB C-5 C-12<br />

C % Max. 0.30 0.15 0.20 0.18 0.08 0.08 0.12 0.03 0.03 0.30 0.20 0.20<br />

Mn % 1.OOMax. 1.00 0.50-0.80 0.40-0.70 1.50 1.50 1.00 1.50 1.50 1.00 0.40-0.70 0.35-0.65<br />

P% Max. 0.04 0.04 0.04 0.04 0.04 0.04 0.040 0.04 0.04 0.04 0.04 0.04<br />

S% Max. 0.045 0.04 0.045 0.045 0.04 0.04 0.030 0.04 0.04 0.045 0.045 0.045<br />

Ni% 0.50 Max. 1.00 - - 8.00-11.00 9.00-12.00 Bal 8.00-12.00 9.00-13.0 - - -<br />

Cr% 0.50 Max. 11.5-14.0 1.00-1.50 2.00-2.75 18.0-21.0 18.0-21.0 1.00 17.0-21.0 17.0-21.0 - 4.0-6.50 8.00-10.00<br />

Mo°/ 0.20 Max. - 0.45-0.65 0.90-1.20 - 2.00-3.00 26.0-30.0 0.50 Max. 2.00-3.00 - 0.45-0.65 0.90-1.20<br />

Cu 0.30 Max. - - - - - - - - - - -<br />

Si 0.60 Max. 1.50 0.60 0.60 2.00 1.50 1.00 2.00 1.50 0.60 0.75 1.00<br />

Fe - - - - - - 4.0-6.0 - - - - -<br />

V - - - - - - D.2D-D.6D - - - - -<br />

PHYSICAL PROPERTIES<br />

Tensile<br />

strength Min.<br />

70-95 90-115 70-95 70-95 70 70 76 70 70 65-95 90-115 90-115<br />

KIs Mpa 485-655 620-795 485-655 485-655 485 485 525 485 485 450-620 620-795 620-793<br />

Yield Point<br />

Min-Kis Mpa<br />

Elongation in<br />

2 inch<br />

(50mm)<br />

%Min.<br />

Reduction of<br />

area % Min<br />

36 65 40 40 30 30 40 30 30 35 60 60<br />

250 450 275 275 205 205 275 205 205 240 415 415<br />

22 18 20 20 35 30 6 35 30 24 18 18<br />

35 30 35 35 - - - - - 35 35 35<br />

WROUGHT MATERIALS<br />

CHEMICAL PROPERTIES<br />

11-13%Cr<br />

Ductile<br />

Carbon<br />

Steel<br />

B-8F 321-S.S. 304-S.S. 316-S.S. 304L-S.S. 316-S.S.<br />

Hard<br />

Facing<br />

Bolts<br />

Nuts<br />

ASTM Std A-182 A-439 ASTM A-320 A-182 A-182 A-182 A-182 A-182 KLS A-193 A-194<br />

Grade F6a D,C A-105 B-8F F-321 F-304 F-316 F-304L F-316L HF-6R B7 2H<br />

C% Max. 0.15 0.29 -0.35 Max. 0.15 0.08 0.08 0.08 0.035 0.035 1.05 0.37-0.49 0.40<br />

SI % Max. 1.00 1.00-3.00 0.35 1.00 1.00 1.00 1.00 1.00 1.00 1.11 0.15-0.35 -<br />

Mn% Max. 1.00 1.80-2.4 0.60-1.05 2.00 2.00 2.00 2.00 2.00 2.00 - 0.75-1.20 -<br />

P% Max. 0.04 0.08 0.04 0.20 0.04 0.04 0.04 0.04 0.04 - 0.035 0.04<br />

S% Max. 0.03 - 0.05 0.15-0.35 0.03 0.03 0.03 0.03 0.03 - 0.04 0.05<br />

Ni% 0.50 Max. 21.0-24.0 - 8.00-10.00 9.00-12.00 8.0-11.0 10.0-14.0 8.00-13.00 10.00-15.00 - - -<br />

Cr°/ 11.5-13.5 0.50 - 17.00-19.00 17.OOMin 18.0-20.0 16.0-18.0 - 816.00-18.00 28.30 0.75-1.20 -<br />

Mo% - - - - - - 2.00-3.00 - 2.00-3.00 - 0.15-0.25 -<br />

Ti°/ - - - - C%X5-0.7 - - - - - - -<br />

Fe°/ Bal. - - - - - - - - 0.30 Bal. Bal.<br />

W% - - - - - - - - - 4.20 - -<br />

Co°/ - - - - - - - - - Bal. - -<br />

PHYSICAL PROPERTIES<br />

Tensile<br />

strength Min. 85 58 70 75 75 75 75 70 70 -<br />

125<br />

Kis Mpa 586 400 483 517 517 517 517 483 483<br />

862<br />

Yield Point<br />

55 28 36 30 30 30 30 25 25<br />

-<br />

105<br />

Min-Kis Mpa 379 193 248 207 207 207 207 172 172<br />

724<br />

Elongation in<br />

2 inch<br />

(50mm)<br />

%Min.<br />

Reduction of<br />

area % Min<br />

18 20 22 35 30 30 30 30 30 - 16 -<br />

35 - 30 50 50 50 50 50 50 - 50 -<br />

175<br />

-<br />

27


ANSI 1316.5 1981<br />

ANSI Class 150 RF to 600 RF<br />

STEEL PIPE FLANGES<br />

Class 150 Steel Pipe Flanged Dimensions<br />

Nominal Size A B C D E Bolt<br />

in mm in mm m mm in mm in mm in mm No Dia<br />

2 50 6.00 152 4.75 120.5 3.62 92 0.75 19.1 0.75 19 4 5/8<br />

2.1/2 65 7.00 178 5.50 139.5 4.12 105 0.88 22.3 0.75 19 4 5/8<br />

3 80 7.50 190 6.00 152.5 5.00 127 0.94 23.9 0.75 19 4 5/8<br />

4 100 9.00 229 7.50 190.5 6.19 157 0.94 23.9 0.75 19 8 5/8<br />

6 150 11.00 279 9.50 241.5 8.50 216 1.00 25.4 0.88 22 8 ¾<br />

8 200 13.50 343 11.75 298.5 10.62 270 1.12 28.6 0.88 22 8 ¾<br />

10 250 16.00 406 14.25 362.0 12.75 324 1.19 30.2 1.00 25 12 7/8<br />

12 300 19.00 483 17.00 432.0 15.00 381 1.25 31.8 1.00 25 12 7/8<br />

14 350 21.00 533 18.75 476.0 16.25 413 1.38 25.0 1.12 29 12 1<br />

16 400 23.50 597 21.25 539.5 18.50 470 1.44 36.6 1.12 29 16 1<br />

18 450 25.00 635 22.75 578.0 21.00 533 1.56 39.7 1.25 32 1 1.1/8<br />

6<br />

20 500 27.50 698 25.00 635.0 23.00 584 1.69 42.9 1.25 32 2 1.1/8<br />

24 600 32.00 813 29.50 ~ 749.5 27.25 692 1.88 47.7 1.38 35 1<br />

0<br />

1.1/4<br />

ANSI B16.47 Series A ( MSS SP-44 )<br />

6<br />

38.75 984.2 36.00 914.4 33.75 857.2 2.94 74.7 1.38 35 28 1.1/4<br />

30 750<br />

ANSI B16.47 Series B ( API STD 605)<br />

34.94 887.4 33.31 846.1 32.00 812.8 1.75 44.4 0.88 22.23 44 ¾<br />

Class 300 Steel Pipe Flanged Dimensions<br />

Nominal Size A B C D E Bolt<br />

in mm in mm in mm in mm in Mm in mm No Dia<br />

2 50 6.50 165 5.00 127.0 3.62 92 0.88 22.3 0.75 19 8 5/8<br />

2.1/2 65 7.50 190 5.88 149.0 4.12 105 1.00 25.4 0.88 22 8 ¾<br />

3 80 7.25 210 6.62 168.0 5.00 127 1.12 28.6 0.88 22 8 ¾<br />

4 100 10.00 254 7.88 200.0 6.19 157 1.25 31.8 0.88 22 8 ¾<br />

6 150 12.50 318 10.62 270.0 8.50 216 1.44 36.6 0.88 22 12 ¾<br />

8 200 15.00 381 13.00 330.0 10.62 270 1.62 41.3 1.00 25 12 7/8<br />

10 250 17.50 444 15.25 387.5 12.75 324 1.88 47.7 1.12 29 16 1<br />

12 300 20.50 521 17.75 451.0 15.00 381 2.00 50.8 1.25 32 16 1.1/8<br />

14 350 23.00 584 20.25 514.5 16.25 413 2.12 54.0 1.25 32 20 1.1/8<br />

16 400 25.50 648 22.50 571.5 18.50 470 2.25 57.2 1.38 35 20 1.1/4<br />

18 450 28.00 711 24.75 628.5 21.00 533 2.38 60.4 1.38 35 24 1.1/4<br />

20 500 30.50 775 27.00 686.0 23.00 584 2.50 63.5 1.38 35 24 1.1/4<br />

24 600 36.00 914 32.00 813.00 27.25 692 2.75 69.9 1.62 41 24 1.1/2<br />

Class 600 Steel Pipe Flanged<br />

Nominal Size A B C D E Bolt<br />

in mm in mm in mm in mm in mm in mm No Dia<br />

2 50 6.50 165 5.00 127.0 3.62 92 1.00 25.4 0.75 19 8 5/8<br />

2.1/2 65 7.50 190 5.88 149.0 4.12 105 1.12 28.6 0.88 22 8 ¾<br />

3 80 8.25 210 6.62 168.0 5.00 127 1.25 31.8 0.88 22 8 ¾<br />

4 100 10.75 273 8.50 216.0 6.19 157 1.50 38.1 1.00 25 8 7/8<br />

6 150 14.00 356 11.50 292.0 8.50 216 1.88 47.7 1.12 29 12 1<br />

8 200 16.50 491 13.75 349.0 10.62 270 2.19 55.6 1.25 32 12 1.1/8<br />

10 250 20.00 508 17.00 432.0 12.75 324 2.50 63.5 1.38 35 16 1.1/4<br />

12 300 22.00 559 19.25 489.0 15.00 381 2.62 66.7 1.38 35 20 1.1/4<br />

14 350 23.75 603 20.75 527.0 16.25 413 2.75 69.9 1.50 38 20 1.3/8<br />

16 400 27.00 686 23.75 603.0 18.50 470 3.00 76.2 1.62 41 20 1.1/2<br />

18 450 29.25 743 25.75 654.0 21.00 533 3.25 82.6 1.75 45 20 1.5/8<br />

20 500 32.00 813 28.50 724.0 23.00 584 3.50 88.9 1.75 45 24 1.5/8<br />

24 600 37.00 940 33.00 838.0 27.25 692 4.00 102 0 2.00 51 24 1.7/8<br />

28


ANSI 1316.5 1981<br />

ANSI Class 900 RF to 2500 RF<br />

STEEL PIPE FLANGES<br />

Class 900 Steel Pipe Flanged Dimensions<br />

minal Size A B C D E Bolt<br />

in mm in mm in mm in mm in mm in mm No. Dia<br />

2 50 8.50 216 6.50 165.00 3.62 92 1.50 38.1 1.00 25 8 7/8<br />

2.1/2 65 9.62 244 7.50 190.50 4.12 105 1.62 41.2 1.12 29 8 1<br />

3 80 9.50 241 7.50 190.50 5.00 127 1.50 31.8 1.00 25 8 7/8<br />

4 100 11.50 292 11.50 235.00 6.19 157 1.75 44.5 1.25 32 8 1.1/8<br />

6 150 15.00 381 15.00 317.50 8.50 216 2.19 55.7 1.25 32 12 1.1/8<br />

8 200 18.50 470 18.50 393.50 10.62 270 2.50 63.5 1.50 38 12 1.3/8<br />

10 250 21.50 546 21.50 470.00 12.75 324 2.75 69.9 1.50 38 16 1.3/8<br />

12 300 24.00 610 24.00 533.50 15.00 381 3.12 79.3 1.50 38 20 1.3/8<br />

14 350 25.25 641 25.25 559.00 16.25 413 3.38 85.9 1.62 41 20 1.1/2<br />

16 400 27.75 705 27.75 616.00 18.50 470 3.50 88.9 1.75 45 20 1.5/8<br />

18 450 31.00 787 31.00 686.00 21.00 533 4.00 101.6 2.00 51 20 1.7/8<br />

20 500 33.75 857 33.75 749.50 23.00 584 4.25 108.0 2.12 54 20 2<br />

24 600 41.00 1041 41.00 901.50 27.25 692 5.50 139.7 2.62 67 20 2.1/2<br />

Class 1500 Steel Pipe Flanged Dimensions<br />

minal Size A B C D E Bolt<br />

in mm in mm in mm in mm in mm in mm No. Dia<br />

2 50 8.50 216 6.50 165.0 3.62 92 1.50 38.1 1.00 25 8 7/8<br />

2.112 65 6.62 244 7.50 190.5 4.12 105 1.62 41.2 1.12 29 8 1<br />

3 80 10.50 267 8.00 203.0 5.00 127 1.88 47.8 1.25 32 8 1.1/8<br />

4 100 12.25 311 9.50 241.5 6.19 157 2.12 53.9 1.38 35 8 1.114<br />

6 150 15.50 394 12.50 317.5 8.50 216 3.25 82.6 1.50 38 12 1.3/8<br />

8 200 19.00 483 15.50 393.5 10.62 270 3.62 92.0 1.75 45 12 1.5/8<br />

10 250 23.00 584 19.00 482.5 12.75 324 4.25 108.0 2.00 51 12 1.7/8<br />

12 300 26.50 673 22.50 571.5 15.00 381 4.88 24.0 2.12 54 16 2<br />

14 350 29.50 749 25.00 635.0 16.25 413 5.25 133.4 2.38 60 16 2.1/4<br />

16 400 32.50 826 27.75 705.0 18:50 470 5.75 146.1 2.62 67 16 2.1/2<br />

18 450 36.00 914 30.50 774.5 21.00 533 6.38 162.1 2.88 73 16 2.3/4<br />

20 500 38.75 984 32.75 832.0 23.00 584 7.00 177.8 3.12 79 16 3<br />

24 600 46.00 1168 39.00 990.5 27.25 692 8.00 203.2 3.62 92 16 3.1/2<br />

Class 2500 Steel Pipe Flanged Dimensions<br />

minal Size A B C D E Bolt<br />

in mm in mm In mm in mm in mm in mm No. Dia<br />

2 50 9.25 235 6.75 171.5 3.62 92 2.00 50.80 1.12 29 8 1<br />

2.1/2 65 10.50 267 7.75 197.0 4.12 105 2.25 57.20 1.25 32 8 1.1/8<br />

3 80 12.00 305 9.00 228.5 5.00 127 2.62 66.50 1.38 35 8 1.1/4<br />

4 100 14.00 356 10.75 273.0 6.19 157 3.00 76.20 1.62 41 8 1.1/2<br />

6 150 19.00 483 14.50 368.5 8.50 216 4.25 108.00 2.12 54 8 2<br />

8 200 21.75 552 17.25 438.0 10.62 270 5.00 127.00 2.12 54 12 2<br />

10 250 26.50 673 21.25 540.0 12.75 324 6.50 165.10 2.62 67 12 2.3/4<br />

12 300 30.00 762 24.38 629.5 15.00 381 7.25 184.20 2.88 73 12 2.3/4<br />

V A L V E W A L L<br />

Class 150 & 300<br />

29<br />

For Class 600 & Larger


VALVE WALL THICKNESS<br />

Light Wall (ANSI B16.34)<br />

ANSI Rating 150 300 600 900 1500<br />

Nominal Size IN MM IN MM IN MM IN MM IN MM<br />

1/2" 0.11 3.0 0.12 3.1 0.13 3.4 0.16 4.1 0.19 4.8<br />

3/4" 0.12 3.1 0.15 3.8 0.16 4.1 0.18 4,6 0.23 5.8<br />

1" 0.16 4.1 0.19 4.8 0.19 4.8 0.22 5.6 0.25 6.6<br />

1-1/4" 0.19 4.8 0.19 4.8 0.19 4.8 0.25 6.4 0.31 7.8<br />

1-1/2" 0.19 4.8 0.19 4.8 0.22 5.6 0.28 7.1 0.38 9.6<br />

2" 0.22 5.6 0.25 6.4 0.25 6.4 0.31 7.9 0.44 11.2<br />

2-1/2" 0.22 5.6 0.25 6.4 0.28 7.1 0.34 8 6 0.50 12.7<br />

3" 0.22 5.6 0.28 7.1 0.31 7.9 0.41 10.4 0.62 15.7<br />

4" 0.25 6.4 0.31 7.8 0.38 9.6 0.50 12.7 0.75 19.0<br />

6" 0.28 7.1 0.38 9.6 0.50 12.7 0.72 18.3 1.09 27.7<br />

8" 0.31 8.1 0.44 11.2 0.62 15.8 0.88 22.4 1.41 35.8<br />

10" 0.34 8.6 0.50 12.7 0.75 19.0 1.06 26.9 1.72 43.7<br />

12" 0.38 9.6 0.56 14.2 0.91 23.1 1.25 31.8 2.00 50.8<br />

14" 0.41 10.4 0.62 15.8 0.97 24.6 1.38 35.0 2.19 55.6<br />

16" 0.44 11.2 0..69 17.5 1.09 27.7 1.56 39.6 2.50 63.5<br />

18" 0.47 11.9 0.75 19.0 1.22 31.0 1.75 44.4 2.81 71.4<br />

20" 0.50 12.7 0.81 20.6 1.34 34.0 1.91 48.5 3.12 79.2<br />

24" 0.57 14.5 0.94 23.9 1.59 40.4 2.28 57.9 3.72 94.5<br />

Heavy Wall (API 600)<br />

ANSI Rating 150 300 600 900 1500<br />

Nominal Size IN MM IN MM IN MM IN MM IN MM<br />

1/2" - - - - - - - - - -<br />

3/4" - - - - - - - - - -<br />

1" 0.25 6.4 0.25 6.4 0.31 7.9 0.50 12.7 0.50 12.7<br />

1-1/4" 0.25 6.4 0.25 6.4 0.34 8.6 0.56 14.2 0.56 14.2<br />

1-1/2" 0.25 6.4 0.31 7.9 0.37 9.4 0.59 15.0 0.59 15.0<br />

2" 0.34 8.6 0.38 9.7 0.44 11.2 0.75 19.1 0.75 19.1<br />

2-1/2" 0.38 9.7 0.44 11.2 0.47 11.9 0.88 22.4 0.88 22.4<br />

3" 0.41 10.4 0.47 11.9 0.50 12.7 0.75 19.1 0.94 23.9<br />

4" 0.44 11.2 0.50 12.7 0.63 16.0 0.84 21.3 1.13 28.7<br />

6" 0.47 11.9 0.63 16.0 0.75 19.1 1.03 26.2 1.50 38.1<br />

8" 0.50 12.7 0.69 17.5 1.00 25.4 1.25 31.8 1.88 47.8<br />

10" 0.56 14.2 0.75 19.1 1.13 28.7 1.44 36.6 2.25 57.2<br />

12" 0.63 16.0 0.81 20.6 1.25 31.8 1.66 42.2 2.63 66.8<br />

14" 0.66 16.8 0.88 22.4 1.38 35.1 1.81 46.0 2.75 69.9<br />

16" 0.69 17.5 0.94 23.9 1.50 38.1 2.06 52.3 3.13 79.5<br />

18" 0.72 18.3 1.00 25.4 1.63 41.4 2.25 57.2 3.50 88.9<br />

20" 0.75 19.1 1.06 26.9 1.75 44.5 2.50 63.5 3.88 98.6<br />

24" 0.81 20.6 1.19 30.2 2.00 50.8 2.88 73.2 4.50 114.3<br />

30


PRESSURE - TEMPERATURE RATING<br />

Materials<br />

A 182 F304 A.312 TP304 A 358 304 A 430 FP304H<br />

A182 F304H A 312 TP304H A 376 TP304 A 479 304<br />

A 240 304 A 351 CF3 (0 A 376 TP304H A 479 304H<br />

A 240 304H A 351 CF8 A 430 FP304<br />

Note: (f) Not to be used over 800°F (427°C)<br />

Temperature<br />

Working pressure by ANSI rating<br />

150 300 600 900 1500<br />

°C °F Psig Kgf/cm 2 g Psig Kgf/cm 2 g Psig Kgf/cm 2 g Psig Kgf/cm 2 g Psig Kgf/cm 2 g<br />

-29 to - 38 -20 to 100 275 19.3 720 50.6 1440 101.2 2160 151.9 3600 253.1<br />

93 200 235 16.5 600 42.2 1200 84.4 1800 126.6 3000 210.9<br />

149 300 205 14.4 530 37.3 1055 74.2 1585 111.4 2640 185.6<br />

204 400 180 12.7 470 33.0 940 66.1 1410 99.1 2350 165.2<br />

260 500 170 12.0 435 30.6 575 61.5 1310 92.1 2185 153.6<br />

316 600 140 9.8 415 29.2 830 58.4 1245 87.5 2075 145.9<br />

343 650 125 8.8 410 28.8 815 57.3 1225 86.1 2040 143.4<br />

371 700 110 7.7 405 28.5 805 56.6 1210 85.1 2015 141.7<br />

399 750 95 6.7 400 28.1 795 55.9 1195 84.0 1990 139.9<br />

427 800 80 5.6 395 27.8 790 55.5 1180 83.0 1970 138.5<br />

454 850 65 4.6 390 27.4 780 54.8 1165 81.9 1945 136.7<br />

482 900 50 3.5 385 27.1 770 54.1 1150 80.9 1920 135.0<br />

510 950 35 2.5 375 26.4 750 52.7 1125 79.1 1870 131.5<br />

538 1000 20 1.4 325 22.8 645 45.3 965 67.8 1610 113.2<br />

566 1050 20(l) 1.4(l) 310 21.8 620 43.6 925 65.0 1545 108.6<br />

593 1100 20(l) 1.4(l) 260 18.3 515 36.2 770 54.1 1285 90.6<br />

621 1150 20 (1) 1.4(l) 195 13.7 390 27.4 585 41.1 980 68.9<br />

649 1200 20 (1) 1.4(l) 155 10.9 310 21.8 465 32.7 770 54.1<br />

677 1250 20(l) 1.4(l) 110 7.7 220 15.4 330 23.2 550 38.7<br />

704 1300 20(l) 1.4(l) 85 6.0 165 11.6 245 17.2 410 28.8<br />

732 1350 20(l) 1.4(l) 60 4.2 125 8.8 185 13.0 310 21.8<br />

760 1400 20(l) 1.4(l) 50 3.5 95 6.7 145 10.2 240 16.9<br />

788 1450 15(l) 1.1(l) 35 2.5 70 4.9 105 7.4 170 12.0<br />

816 1500 10 (1) 0.7(l) 25 1.8 50 3.5 70 4.9 120 8.4<br />

Materials<br />

(1) For welding end valves only. Flanged end ratings terminate at 1000°F<br />

A 182 F316 A 312 TP316 A 351 CF8A(d) A 430 FP316<br />

A182 F316H A 312 TP316H A 351 CF8M A 479 FP316H<br />

A 240 316 A 312 TP317 A 358 316 A 479 316<br />

A 240 316H A 351 CF3A (d) A 376 TP316 A 479 316H<br />

A 240 317 A 351 CF3M (g) A 376 TP316H<br />

Note: (d) Not to be used over 650°F (343°C)<br />

Note: (g) Not to be used over 850°F (454°C)<br />

Temperature<br />

Working pressure by ANSI rating<br />

150 300 600 900 1500<br />

°C °F Psig Kgf/cm 2 g Psig Kgf/cm 2 g Psig Kgf/cm 2 g Psig Kgf/cm 2 g Psig Kgf/cm 2 g<br />

-29 to 38 -20 to 100 275 19.3 720 50.6 1440 101.2 2160 151.9 3600 253.1<br />

93 200 240 16.9 620 43.6 1240 87.2 1860 130.8 3095 217.6<br />

149 300 215 15.1 560 39.4 1120 78.7 1680 118.1 2795 196.5<br />

204 400 195 13.7 515 36.2 1030 72.4 1540 108.3 2570 180.7<br />

260 500 170 12.0 480 33.7 955 67.1 1435 100.9 2390 168.0<br />

316 600 140 9.8 450 31.6 905 63.6 1355 95.3 2255 158.5<br />

343 650 125 8.8 445 31.3 890 62.6 1330 93.5 2220 156.1<br />

371 700 110 7.7 430 30.2 865 60.8 1295 91.0 2160 151.9<br />

399 750 95 6.7 425 29.9 845 59.4 1270 89.3 2110 148.4<br />

427 800 80 5.6 415 29.2 830 58.4 1245 87.5 2075 145.9<br />

454 850 65 4.6 405 28.5 810 56.9 1215 85.4 2030 142.7<br />

482 900 50 3.5 395 27.8 790 55.5 1180 83.0 1970 138.5<br />

510 950 35 2.5 385 27.1 775 54.5 1160 81.8 1930 135.7<br />

538 1000 20 1.4 365 25.7 725 51.0 1090 76.6 1820 128.0<br />

566 1050 20 (l) 1.4(l) 360 25.3 720 50.6 1080 75.9 1800 126.6<br />

593 1100 20 (l) 1.4(l) 325 22.8 645 45.3 965 67.8 1610 113.2<br />

621 1150 20 (l) 1.4(l) 275 19.3 550 38.7 825 58.0 1370 96.3<br />

649 1200 20 (l) 1.4(t) 205 14.4 410 28.8 620 43.6 1030 72.4<br />

677 1250 20 (1) 1.4(l) 180 12.7 365 25.7 545 38.3 910 64.0<br />

704 1300 20 (l) 1.4(l) 140 9.8 275 19.3 410 28.8 685 48.2<br />

732 1350 20 (1) 1.4(l) 105 7.4 205 14.4 310 21.8 515 36.2<br />

760 1400 20 (1) 1.4(1) 75 5.3 150 10.5 225 15.8 380 26.7<br />

788 1450 20 (l) 1.4(l) 60 4.2 115 8.1 175 12.3 290 20.4<br />

816 1500 15 (1) 1.1 (1) 40 2.8 85 6.0 125 8.8 205 14.4<br />

31


OPTIONAL MATERIALS<br />

VALVE SHELL MATERIALS<br />

Standard Shell materials are ASTM Grade CF8M. Other material are available upon request.<br />

ASTM Designation<br />

A351 Gr. CF8M<br />

A351 Gr. CF8<br />

A351 Gr.CF3M<br />

A351 Gr.CF3M<br />

A351 Gr.CN7M<br />

Maximum Working Temperature<br />

1000°F (538°C)<br />

1000°F (538°C)<br />

850°F (454°C)<br />

800°F (427°C)<br />

300°F (140°C)<br />

OPTIONAL GLAND PACKING MATERIALS<br />

Depending on the service conditions, various materials are available optionally for gland packings<br />

Packing Material<br />

Inconel wire asbestos<br />

Virgin PTFE<br />

Graphite asbestos<br />

Flexible graphite (grafoil*`)<br />

Service Condition<br />

1200°F (640°C) Hear resistant<br />

370°F (188°C) Corrosion resistant<br />

640°F (343°C)<br />

1500°F (816°C) Heat and corrosion resistant<br />

OPTIONAL FLANGE GASKET MATERIALS<br />

Depending on the service conditions, various materials are available optionally for gland packings<br />

Gasket materials<br />

Spiral wound metal graphite filled<br />

Ring Joint metal<br />

Corrugated metal<br />

Flexible graphite (grafoil")<br />

Virgin PTFE<br />

Glass filled PTFE<br />

* Grafoil is a registered trademark of Union Carbide Corp.<br />

32


PACKING MATERIAL & CONSTRUCTION<br />

Construction & Features Performance Main Applications<br />

Cheserton<br />

John<br />

Crane<br />

Makers<br />

Pillar<br />

Palmetto<br />

Round Braided Asbestos<br />

Impregnated with High Temp.<br />

Lubricant & Graphila<br />

TEMP : 660: 660 °F (350°)<br />

PRESS: 570 PSI (40kgf/cm Z )<br />

Water, saturated steam<br />

general purpose valves<br />

510<br />

310<br />

815 114 -<br />

Braided Asbestos<br />

Saturated stem, hot oils,<br />

Asbestos with Inconel Wire<br />

Braided around a<br />

TEMP: 1200° F (650°)<br />

PRESS: 6000 PSI (425kgf/cm Z )<br />

petroleum-base<br />

hydrocarbons, solvents, gas,<br />

1000<br />

1500<br />

C-1068<br />

1871<br />

316 4062<br />

Resilent Asbestos Core<br />

ammonia, valves, cocks<br />

Braided Asbestos, TFE<br />

TEMP: -330° F - 500° F<br />

Lubrication<br />

Interlaced Braided Asbestos<br />

(-200° C - 260° C)<br />

PRESS: 2840 PSI (200kgf/cm Z )<br />

Solvents, acids, alkalis,<br />

oxygen and LNG.<br />

322<br />

1722<br />

C06<br />

4513<br />

4533<br />

1347H<br />

with TFE Suspension<br />

PH : 2 - 3<br />

Interlaced Braided<br />

Specially Lubricated TFE<br />

Multiflament Yarn with<br />

TFE Dispersion<br />

TEMP: -150° F - 500° F<br />

(-100° C - 260° C)<br />

PRESS: 1420 PSI (100kgf/cm 2 )<br />

PH : 0 - 14<br />

Solvents, strong acids,<br />

strong alkalis, fluids which<br />

does not allow pollution.<br />

1728<br />

328<br />

C1050 4505L 1367S<br />

Interlaced Braided<br />

TFE Multifilament Yarn<br />

with TFE Suspension<br />

TEMP: -330° F - 500° F<br />

(-200° C - 260° C)<br />

PRESS: 2840 PSI (200kgflcm Z )<br />

PH:0-14<br />

Solvents strong acids,<br />

strong alkalis, and fluids<br />

which does not allow<br />

pollution.<br />

324<br />

1724<br />

C1045 4525 1367H<br />

Graphoil<br />

Graphoil flexible Graphite<br />

Containing No Binders,<br />

Lubricants or Other Additives<br />

TEMP: -1200'F (650'C)<br />

PRESS: 6000 PSI (425kgf/cm 2 )<br />

PH : 0 - 14<br />

Water, steam oils, oil gases,<br />

solvents, heat transer oil,<br />

LNG strong acids and<br />

strong alkalis.<br />

GTP 229C 6610 -<br />

Non-Asbestos Wire<br />

Inserted core of Chopped<br />

Glass Fiber with Jacket of<br />

Wire Inserted Glass Yarn<br />

Graphited Outside<br />

TEMP: -1200'F (650'C)<br />

PRESS: 6000 PSI (425kgf/cm 2 )<br />

PH : 2 -12<br />

For air, water, steam, oil<br />

liquid petroleum, chemical,<br />

corosive and similar<br />

services<br />

1200 2871 6711 -<br />

TFE Impregnated syntex<br />

asbestos-free yarn<br />

TEMP: 450° F (232° C)<br />

Mild acids, Caustics,<br />

with high temperature break-<br />

PRESS: 1500 PSI<br />

Solvents, Steam, Oils,<br />

- - - 1347AF<br />

in lube. Inter woven TM braid,<br />

(105.5kgf/cm 2 )<br />

neutral fluids.<br />

Non-Contaminating<br />

Lattice-braiding carbon fibers<br />

packing and impregnating the<br />

fibers with the special<br />

Lubricant<br />

TEMP: -420° F - 1400° F<br />

(-250° C - 800° C)<br />

PRESS: 1420 PSI (100kgf/cm Z )<br />

PH : 0 - 14<br />

Water, Hot water, oils<br />

Solvents, strong acids and<br />

strong alkalis.<br />

- 1625G 6527 -<br />

33


GASKET SPECIFICATION & CONSTRUCTION<br />

Performance Construction & Features Main Application<br />

Compressed asbestos joint sheet made by<br />

Water, sea water, hot water, high-pressure<br />

using selected chyrsotile asbestos as main steam, air, acids, alkalism aqueous salt<br />

Temp: 660°F (350°C) material, adding a small amount of a synthetic solutions, animal and vegetable oils,<br />

Pressure: 500 PSI (35kfglcm Z ) rubber binder for its high resilience, sealability aicohols, fuel oils, hydraulic fluids,<br />

and good chemical resistance, it can be used lubricatiing oil, aliphatic solvents and their<br />

for a wide range of fluids and apparatus. vapors, various gases and liquefied gasses.<br />

Temp: -150°F - 300°F An enveloped type gasket made by lining a<br />

(100°C - 150°C) 1mm thick teflon disk and inserting a core Strong acids, strong alkalis, oxygen,<br />

Press: 285PSI (20kgf/cm 2 ) Inside chlorine gas, and organic solvents.<br />

A spiral wound gasket made by alternately<br />

winding the metal hoops formed to a V shape<br />

Temp: 1,100°F (600°C) and the asbestos sheets subjected to Water, steam, oils, oil gas, gases and<br />

Press: 6,000 PSI (425 kg f/cm Z ) impermeability treatment. Featuring excellent solvents.<br />

gas sealability, heat resistance and elasticity,<br />

this Standard Materials.<br />

Hoop ................. SUS304<br />

Filler .................. Asbestos sheet<br />

Inner ring ............... SPCC<br />

Outer ring .............. SPCC<br />

This is an entirely new type of spiral wound<br />

gasket using teflon soft tapes of 100% PTFE<br />

Temp: 1 ,100°F (600°C) having resilence and elasticity for the filler General chemicals, corrosive fluids, gases<br />

Press: 6,000 PSI (425 kgf/cm ) material it has superior gas sealability and dangerous fluids,<br />

resistance and other property<br />

advantages and is usable for virtually any kind<br />

of fluids. Standard Materials<br />

Hoop ................. SUS304<br />

Filler ............... Soft teflon<br />

Inner ring ........... SUS304<br />

Outer ring ........... SUS304<br />

A spiral wound gasket using grafoil tapes for<br />

filler material, and featuring excellent gas<br />

Temp: 1,600°F (870°C) sealability, heat resistance and chemical Steam of high temperatures and high<br />

Press: 6,000 PSI (425 kg f/cm 2 ) resistance. This provides the highest level of pressures, dangerous gases. He gas,<br />

performances among all the existing gaskets. ammonia and LNG. .<br />

Standard Materials<br />

Hoop ................. SUS304<br />

Filler ............ raphoil tapes<br />

Inner ring ............... SPCC<br />

Outer ring .............. SPCC<br />

Flat-shaped metallic gasket which an asbestos<br />

Steam of high temperatures and high<br />

Depends on metal materials. mill board is jacketed with a single ply of metal pressures, gases, oil gas, solvent vapors,<br />

sheet.<br />

pipe flange, solvent vapors, and covers of<br />

pressure vessels.<br />

Pipe flanges and heat exchangers of<br />

Depends on metal materials. Flat-shaped metallic gasket which an asbestos petroleum refining industry and<br />

mill board with a metal sheet in double<br />

petrochemical industry.<br />

Metallic gasket made by fabricating a metal<br />

waveforms to enable more contact face<br />

Bonnets of various valves for steam of<br />

Depends on metal materials. pressure to be taken, and adding the spring high temperatures and low pressures, oil,<br />

effect to improve sealability.<br />

Metallic gasket made by machining<br />

gas, solvent vapors and heat medium oil.<br />

Pipe flanges and valve bonnets for steam<br />

Depends on metal materials. concentrically sharp V-grooves of 60° or 90° to of high temperatures and high pressures,<br />

a flat metal gasket at roughly 1 mm pitch.<br />

and gases.<br />

High-temperature high--pressure pipe<br />

Depends on metal materials. Metallic ring joint by machining various metal flanges, valve bonnets and heat<br />

materials to an octagonal shape.<br />

Metallic ring joint gasket made by machining<br />

exchangers.<br />

High-temperature high pressure pipe<br />

Depends on metal materials. metal materials into an oval section. flanges, , valve bonnets and heat exchanges.<br />

34


GASKET SPECIFICATION & CONSTRUCTION<br />

Makers<br />

Cross Section<br />

Name Crane Jeil Pillar Tombo Valque<br />

Universal Asbestos Joint<br />

Sheet<br />

890<br />

891<br />

5700S 5000 1100 1500<br />

Lip Type Enveloped Gasket 11-C - 4430 9010A 7030<br />

911 1804 2200 1804 590<br />

Spiral Wound Gasket<br />

- 3804-TF 2300 9090 7590<br />

- 3804-SF 2600 1804GR 6590V<br />

Single Metal Jacketed Gasket 923 1840 1000 1840 580<br />

Double Metal Jacketed<br />

Gasket<br />

- 1841 1004 1840 580<br />

Corrugated Gasket Soft Iron 900 1870 1200 1880 500<br />

Serrated Gasket Metal 941 - 1300 1850-S 540<br />

Octagonal Ring Joint Gasket 954 - 1500 1850-L 550SZ<br />

Oval Ring Joint Gasket - - 1501 1850V 5500Z<br />

35


TERMS & CONDITIONS OF SALE<br />

Quotation & Offers<br />

All goods quoted are FOB our warehouse, with inland freight to destination for account of the buyer, either on collect basis<br />

or prepaid and billed for payment by the Buyers only. Unless otherwise stated, all quoted price are valid for 30 days only.<br />

Published price are subject to changes without prior notice.<br />

Delivery<br />

Deliveries quoted are estimated basing on availability of Seller's stock and/or production schedule at time of quotation, are<br />

subject to changes in the event of prior sales, rescheduling or any occurrence beyond the Seller's control, though the<br />

Seller, as a gesture of goodwill, will do its best to stay as close as possible to the deliveries estimated. Delivery of<br />

materials to a common carrier shall be considered as delivery to the Buyer, and shall be at the Buyer's risk thereafter.<br />

Claims for losses or damages to the materials in transit shall be filed by the Buyer direct with the carrier. All claims for<br />

shortages, corrections or deductions must be made to the Seller within ten (10) days after receipt of goods.<br />

Cancellations & Returns<br />

All cancellations, changes and returns, etc... cannot be made without Seller's formal prior consents or acceptances. A<br />

cancellation and re-installation charge will apply unless otherwise waived by the Seller. Special items are not subject to<br />

cancellation or returns.<br />

Force Majeure<br />

Seller is not to be held responsible for any delays in delivery of defaults in completing an order or contract due to force<br />

majeure such as strikes, work stoppages, fires, floods, accidents, inability to obtain fuel and transportation means,<br />

vendors' delayed deliveries of materials, parts, components, goods, etc... to the Sellers, acts of God, and/or any other<br />

causes beyond Seller's control.<br />

Taxes<br />

Seller's prices are exclusive of all taxes, which, if applicable under governmental laws, shall be wholly for the Buyer's<br />

account and to be fully paid for by the Buyer. Where the Buyer is lawfully entitled to exemption from any tax, all necessary<br />

documentation must be provided by the Buyer to the Seller to effect such exemption. Any taxes, Interests and penalties<br />

assessed against the Seller on transactions which are otherwise determined as taxable, shall be borne by the Buyer. The<br />

term "Taxes used here shall include any impost, duty levy or other charges imposed by any government or agency there<br />

of upon the property, services or parties hereto, but shall not include those measured by the net income of the Seller.<br />

Errors<br />

All clerical and computational errors and/or omissions are exempted and are to be corrected by the Seller.<br />

Warranty<br />

All KVC products are guaranteed to the original Buyer only for a one year period from and after the invoice date against<br />

defects in material and workmanship under normal and proper use and service, and not caused or resulting from improper<br />

usage or application, improper installation, improper maintenance and repairs, modifications or alterations, normal wear<br />

and tears, corrosion, erosion or chemical attacks. Seller's obligation under this warranty is limited only to repairing or<br />

replacing, at Seller's election, any parts or products determined by the Seller to be defective, or refunding the purchasing<br />

price to the original Buyer. Seller shall bear normal surface transportation cost for shipping the replacements, but shall in<br />

no event hear any losses or damages, installation, re-installation, engineering, or any other costs incurred thereof by the<br />

Buyer.<br />

Liability<br />

Notwithstanding any provision in the Buyer's order or elsewhere to the contrary, under no circumstances shall Seller be<br />

liable, in contract, tort or otherwise, for any incidental, special or consequential damages, whatsoever (Including but not<br />

limited to loss of revenue, loss of production or loss of use of any products, or other items) whether or not arising from<br />

Seller's negligence and delays, actual or imputed.<br />

Parties<br />

The terms "Seller" refers to KVC Co., LTD and the term "Buyer" refers to the Person, Party of Company purchasing goods<br />

and / or services from KVC Co., LTD.<br />

36


PRODUCTION RANGE<br />

Our production range which includes cast and forged valves of carbon and stainless steel and also cast iron, to API<br />

600, API 603, API 6D, BS & MSS. ANSI 150 to 1500 is fully detailed in the following catalogues :-<br />

Catalogue FSV-2003-R2<br />

Catalogue CSV-2003<br />

Catalogue FSBV-03/98<br />

- Forged Steel Valves to API 602-BS5352, ANSI 150 to 1500, Gate Globe<br />

and Swing Check Valves<br />

- Cast Steel Valves to API 600 & API 603, ANSI 150 to 1500, Gate, Globe and<br />

Swing Check Valves<br />

- Forged Steel & Stainless Steel Ball Valves to BS5351 2-piece & 3-piece body,<br />

ANSI 800 & 1500<br />

Catalogue BV - Cast Steel Ball Valves to API 6D, ANSI 150 to 1500<br />

Catalogue CIV-2004 - Cast Iron Valves to MSS SP-70, 71 & 85, ANSI 125<br />

Leaflet - Ductile Iron Gate Valves (Clamp type), ANSI B2,1<br />

Drawing - Cast Steel Strainer, ANSI 150<br />

The information presented in this catalogue is correct at time of printing. KVC reserves the right to change<br />

designs dimensions and l or material specifications without notice.<br />

37

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!