SPPA – T2000 covers all NPP needs on Operational I&C

Instrumentation, Controls & Electrical
State Of The Art Digital
Operational I&C For Nuclear
Power Plants
Bulgarian Atomic Forum
International Nuclear Conference
Varna, June 9-11th, 2010
© Siemens AG 2010. All rights reserved.

Content
1
■ <strong>SPPA</strong>-<strong>T2000</strong> – State-of-the-art digital I&C for Nuclear Power Plants
2
■ <strong>SPPA</strong>-<strong>T2000</strong> – Architecture follows power plant processes
Page 2
Traditional International Nuclear Conference
© Siemens AG 2010. All rights reserved.
Energy • Fossil Power Generation • Instrumentation, Controls & Electrical
Walter Theis, E F IE 421

The four Generations of I&C Technology:
From isolated Systems to embedded Functionality
Stade
Germany
Amercentrale 9
Netherlands
Olkiluoto 3
Finland
Future <strong>NPP</strong>s
Isolated analogue
and binary systems
Isolated digital
Sub-systems
Interlinked digital
Sub-systems
Fully embedded
Functionality
ISCAMATIC B
TELEPRM C
TELEPERM M / ME
<strong>SPPA</strong>-<strong>T2000</strong>
(former TELEPERM XP)
<strong>SPPA</strong>-T3000
Page 3
Traditional International Nuclear Conference
© Siemens AG 2010. All rights reserved.
Energy • Fossil Power Generation • Instrumentation, Controls & Electrical
Walter Theis, E F IE 421

<strong>SPPA</strong>-<strong>T2000</strong> a proven Technology
> 1,600 Orders in Fossil and Nuclear Power Plants
1.800
1.600
1.400
1.200
1.000
800
600
400
200
Page 4
44
30
Total
0
*)
Delivered
Under
Under
Commissioning Construction
*) Total < (Delivered + Under Commissioning + Under Construction) due to multi counting
plantname
~1.620
Units
Traditional International Nuclear Conference
Biblis A Limit Monitoring Indicator System, Ventilation
System
Biblis B Turbine and Bypass Protection System, H 2 -
Gassing
Brokdorf Process Information System, Core Monitoring
System, Simulator
Brunsbuettel Process Information System
C<strong>all</strong>away Condensate Polisher System, Water Treatment
System, Simulator
Comanche Peak 1&2
Turbine Protection,
Turbine Controls, Simulator
Emsland Process Information System, Core Monitoring
System, Simulator
Forsmark 3 Turbine Protection, OM for Rod Controls,
Simulator Upgrade
Garching Non Safety I&C
Grafenrheinfeld Process Information System, Core Monitoring
System, Simulator
Grohnde Process Information System, Core Monitoring
System, Archive System
Isar 2
Process Information System, Core Monitoring
System, Simulator
Kosloduy 5/6 Water Treatment System
Mochovce 1 & 2 Process Information System, Network System,
Archive System
Biblis B
Loviisa 1 & 2
All or part of Automation System based on SIMATIC S7
3
Under Commissioning:
Ventilation System
Non Safety I&C, Simulator
18
Delivered:
Muehleberg Ventilation System
Neckar 1 Process Information System, Core
Monitoring System, Chilled Water System,
Water Treatment System, Simulator
Neckar 2 Process Information System, Core
Monitoring System, Simulator
Olkiluoto 1 & 2 Turbine Automation System
Oskarshamn 2 Generator Auxilliary System, Turbine
Automation System, Simulator Upgrade
Oskarshamn 3 Turbine Controls
Philippsburg 1 Process Information System, Advanced
Nuclear Application Computer, Turbine and
Bypas Protection System, Simulator
Philippsburg 2 Process Information System, Core
Monitoring System, Simulator
St. Maria de Garona
Condensate Polisher
System
Tianwan 1 & 2 Non Safety I&C, Water Treatment System,
Simulator
Trillo
Process Information System, Core
Monitoring System, Plant Training
Simulator, I&C for HV Switch Gear
Unterweser Process Information System, Core
Monitoring System
Under Construction:
Atucha II Non Safety I&C
Belene 1&2 Non Safety I&C (Concept phase)
Flamanville 3 Non Safety I&C, Simulator
Grafenrheinfeld Turbine Controls
Grohnde Process Information System, Core Monitoring
System, Simulator
Gundremmingen B/C Water Treatment System
Isar 2
Cooling tower make-up water treatment
Ling Ao II (3&4) Non Safety I&C, Simulator
Mochovce 3 & 4 Non Safety I&C (Concept phase), Simulator
Olkiluoto 1/2 Condensate Clean-Up
Olkiluoto 3 Non Safety I&C, Simulator
Oskarshamn 2 Non Safety I&C, Simulators
Taishan 1 & 2 Non Safety I&C
Unterweser Turbine Controls
© Siemens AG 2010. All rights reserved.
Energy • Fossil Power Generation • Instrumentation, Controls & Electrical
Walter Theis, E F IE 421

S P D S
4 Primary systems
AT BA 7
A W
M
PP-PPEKLOB
PP-PPEKLOB
3 Heat Trans Proc prim
ATBA7
M
1 Supply prim
AT BA7
W
5. 1FA O
123.4 MW
Text-4ZeRxTrip
5.1 FAO
123.4 bar
2 Discharge prim
ATBA7
5.1 FA O
123.4 kg/s
KBC, JDH
KBA
PP-PEKLOB
5. 1FA O
123.4 bar
8
ATBA 7
Plant
parameter
V TBA 2
9 Turboset
ATBA7
W
Text- 4Ze R
BYP
5. 1FA O
123.4 kg/s
5 Supply sec
ATBA 7
A
Te xt-4Z eR
TT
5.1 FAO
123.4 mbar
PP- PPEG RUNT
PPGENERATO R G
5.1 FAU
123.4 MW
P-PPEGROB
7 Heat Trans Proc sec
ATBA 7
6 Discharge sec
AT BA 7
A W
A well-balanced Product Portfolio <strong>covers</strong> <strong>all</strong> the
Applications of a <strong>NPP</strong>
Safety-I&C:
TELEPERM XS
Safety
Safety related and NC
Operational I&C
<strong>SPPA</strong>-<strong>T2000</strong>
(TELEPERM XP)
office
network
router
Specific
Computers
Back-up panel
QDS
Engineering
System
SPACE
Engineering
System
ES 680
Process Information
and Operating System
OM 690
Diagnostic
System
DS 670
~
Gateway
~
Plant Bus
~
CM
Reactor
Protection,
Reactor-I&C
Priority
AV42
Process
Automation
AS 620
Nebenanlage Auxiliary
n Systems
<strong>SPPA</strong>-<strong>T2000</strong>/
SIMATIC S7
M
M
M
M
Page 5
Traditional International Nuclear Conference
© Siemens AG 2010. All rights reserved.
Energy • Fossil Power Generation • Instrumentation, Controls & Electrical
Walter Theis, E F IE 421

Additional Features added to standard
<strong>SPPA</strong>-<strong>T2000</strong> cover the necessary Applications for <strong>NPP</strong>s
OM 690
Simulator
Interface
Interface
Process
Emulation
to 3rd party
to safety
Information
(AS) and
computer
I&C:
and
Stimulation
and I&C
TXS gateway,
Operating
(OM)
systems
priority control
System
module
<strong>SPPA</strong>-<strong>T2000</strong> in <strong>NPP</strong>
Long-term
support
Qualification
according to
nuclear
standards
Page 6
Traditional International Nuclear Conference
© Siemens AG 2010. All rights reserved.
Energy • Fossil Power Generation • Instrumentation, Controls & Electrical
Walter Theis, E F IE 421

<strong>SPPA</strong>-<strong>T2000</strong> fulfils <strong>all</strong> Requirements of IEC Codes and
Standards and is qualified to be used in „safety related“ Functions
■ Important codes and standards:
■ IEC 6151 Nuclear power plants - Instrumentation and control for systems important
to safety – General requirements for systems
■ IEC 62138 Nuclear power plants - Instrumentation and control important for safety
- Software aspects for computer-based systems performing category B or
C functions
■ IEC 61226 Nuclear power plants - Instrumentation and control systems important to
safety – Classification
■ Qualification basis for HW and SW:
■ Documented development process
■ HW-qualification by means of type testing and proof of earthquake (IEC 60780, IEC
60980)
■ Field proven HW and SW
■ Additional supply of safety documentation
According to the ISTec certificate (German Authority) the Automation
System AS 620B is generic<strong>all</strong>y qualified for applying functions of
category B according to IEC 62138,1
Page 7
Traditional International Nuclear Conference
© Siemens AG 2010. All rights reserved.
Energy • Fossil Power Generation • Instrumentation, Controls & Electrical
Walter Theis, E F IE 421

Content
1
■ <strong>SPPA</strong>-<strong>T2000</strong> – State-of-the-art digital I&C for Nuclear Power Plants
2
■ <strong>SPPA</strong>-<strong>T2000</strong> – Architecture follows power plant processes
Page 8
Traditional International Nuclear Conference
© Siemens AG 2010. All rights reserved.
Energy • Fossil Power Generation • Instrumentation, Controls & Electrical
Walter Theis, E F IE 421

<strong>SPPA</strong>-<strong>T2000</strong>/ OM 690 in <strong>NPP</strong>s:
Levels of Automation and I&C
Operating &
Monitoring
OT OT OT ET DT
Terminalbus
External
Network
XU
PU
SU
ES/DS
Plantbus
Automation
AP
S7-
400FH
S7-
400H
SIMATIC
S7
CM
TXS- Gateway
IEC 60870
Modbus
Field
FUM
SIM-F
PROFIBUS-
DP
Add
FEM
ET 200M
Process
Page 9
Traditional International Nuclear Conference
© Siemens AG 2010. All rights reserved.
Energy • Fossil Power Generation • Instrumentation, Controls & Electrical
Walter Theis, E F IE 421

I&C Architecture follows Power Plant Processes
Filling,
Venting
Unit
Operation
Secondary Circuit
Primary Circuit
Turbine and
Auxiliare Systems
Waste Processing
Heat Removal
and
and
Generator
Auxiliary Systems
Auxiliary Systems
A B C D E F
OPERATION
OPERATION OPERATION OPERATION OPERATION OPERATION
Unit Auxiliary and
Emergency Power
Supply
Demineralization
Raw Water Supply
Fire Fighting
Deionat
Auxiliary Steam
Equipment
Chemical Supply
Gase Supply
Auxiliary Fluid System
Chilled Water Supply
Heating (Buildings at
<strong>NPP</strong> Site)
Venting and Air
Conditioning of Controlled
Access Area
Activity- and
Radiological Survey
Radioactive Gas
Treatment System
Leakage Water Collection
and Treatment
Radioactive Liquid
Waste Treatment and
Handling
Conventional Water
Treatment and
Storage System
Service Water for
Safety-Related
Consumers
Intermediat Cooling
Water Circuit
Main Cooling System
Conventional Service
and intermediate
Cooling System
Main and Auxiliary
Condensat System
Feedwater System
Emergency Feedwater
System
Main Steam System
and Auxiliary Steam
Supply
Plant Make-Up
Water System
Safety Systems
Auxiliary System for
Primary Circuit
Main Coolant Circuit
Turbine Plant
Steam Supply of
Turbine Plant
Generator Unit
Unit Transformer
load change
load input
Page 10
Traditional International Nuclear Conference
© Siemens AG 2010. All rights reserved.
Energy • Fossil Power Generation • Instrumentation, Controls & Electrical
Walter Theis, E F IE 421

Example for a process oriented I&C Structure (EPR)
Page 11
Traditional International Nuclear Conference
© Siemens AG 2010. All rights reserved.
Energy • Fossil Power Generation • Instrumentation, Controls & Electrical
Walter Theis, E F IE 421

Process oriented I&C Structure:
Assignment of Functional Complexes to Cabinets (EPR)
PAS 1
Division 1
+3 0CRA11
A FUM
B FUM
+3 0CRA12
A FUM
B FUM
+3 0CRB11
A FUM
B FUM
+3 0CRB12
A FUM
B FUM
+3 0CRD11
A FUM
B FUM
+3 0CRD12
A FUM
B FUM
PAS 1
Diesel Div. 1
3 1UBP10 002
+3 0CRA17
A FUM
B FUM
3 1UJK18 024
C
FUM
C
FUM
C
FUM
C
FUM
C
FUM
C
FUM
C
FUM
D AP A
AP B
D AP A
AP B
D AP A
AP B
D AP A
AP B
D AP A
AP B
D AP A
AP B
D AP A
AP B
E
QAS
E
QAS
E
QAS
E
QAS
E
QAS
E
QAS
E
QAS
F ITP53
F ITP62
F ITP53
F
F ITP62
F
F ITP53 ITP53
G
OLM
G
OLM
G
OLM
G
OLM
G
G
G
OLM
FC : A1, A3, A5, A6 A6 B, C F
D2
D3, D4 , D5
AP : 111 112 113
114
115 116
G1
121
PAS 1
Division 2
3 2UJK18 004
+3 0CRA21
A FUM
B FUM
C FUM
+3 0CRB21
A FUM
B FUM
C FUM
+3 0CRD21
A FUM
B FUM
C FUM
+3 0CRL01
A
B
C
+3 0CRZ21
A FUM
B FUM
C FUM
PAS 1
Diesel Div. 2
3 2UBP10 002
+3 0CRA27
A FUM
B FUM
C FUM
D AP A
AP B
D AP A
AP B
D AP A
AP B
D
D AP A
AP B
D AP A
AP B
E
QAS
E
QAS
E
QAS
E
E
QAS
E
QAS
F ITP53
F ITP53
F
F
F
F ITP53 ITP53
G
OLM
G
OLM
G
G
Seismic
Instrum.
G
G
OLM
FC : A1, A3, A5, A6
B, C, F
D2, D3, D4 , D5
AP : 211 213
215
G2
221
PAS 1
Division 3
3 3UJK18 004
+3 0CRA31
A FUM
B FUM
C FUM
+3 0CRB31 +3 0CRD31
A FUM
A FUM
B FUM
B FUM
C FUM
C FUM
+3 0CRZ31
A FUM
B FUM
C FUM
PAS 2
Diesel Div. 3
3 3UBP10 002
+3 0CRA37
A FUM
B FUM
C FUM
D AP A
AP B
D AP A
AP B
D AP A
AP B
D AP A
AP B
D AP A
AP B
E
QAS
E
QAS
E
QAS
E
QAS
E
QAS
F ITP53
F ITP53
F
F
F ITP53 ITP53
G
OLM
G
OLM
G
G
G
OLM
FC : A1, A3, A5, A6
B, C, F
D2, D3, D4 , D5
AP : 311 313
315
+3 0CRA41 +3 0CRA42 +3 0CRB41 +3 0CRB42
+3 0CRD41 +3 0CRD42
PAS 1
Division 4
A
B
FUM
FUM
A
B
FUM
FUM
A
B
FUM
FUM
A
B
FUM
FUM
A
B
FUM
FUM
A
B
FUM
FUM
3 4UJK18 024
C FUM
C FUM
C FUM
C FUM
C FUM
C FUM
PAS 1
Diesel Div. 4
3 4UBP10 002
G3
321
+3 0CRA47
A FUM
B FUM
C FUM
D AP A
AP B
D AP A
AP B
D AP A
AP B
D AP A
AP B
D AP A
AP B
D AP A
AP B
D AP A
AP B
E
QAS
E
QAS
E
QAS
E
QAS
E
QAS
E
QAS
E
QAS
F ITP53
F ITP62
F ITP53
F
F ITP62
F
F ITP53 ITP53
Page 12
G OLM
G
G OLM
G OLM
G
G
G OLM
FC : A1, A3, A5, A6
A6 B, C
F
D2 D3, D4 , D5
414
Traditional International Nuclear Conference
© Siemens AG G4 2010. All rights reserved.
Energy • Fossil Power Generation • Instrumentation, Controls & Electrical
Walter Theis, E F IE 421

■ <strong>SPPA</strong> – <strong>T2000</strong> <strong>covers</strong> <strong>all</strong> <strong>NPP</strong> <strong>needs</strong> on Operational I&C
■ <strong>SPPA</strong> – <strong>T2000</strong> is configurable to <strong>NPP</strong> Process <strong>needs</strong>
Page 13
Traditional International Nuclear Conference
© Siemens AG 2010. All rights reserved.
Energy • Fossil Power Generation • Instrumentation, Controls & Electrical
Walter Theis, E F IE 421

? ? ?
? ?
Thank you for your attention!
Page 14
Traditional International Nuclear Conference
© Siemens AG 2010. All rights reserved.
Energy • Fossil Power Generation • Instrumentation, Controls & Electrical
Walter Theis, E F IE 421