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California Products and Application Procedures ... - House of kolor

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GENERAL INFORMATION<br />

KD2000 Direct to Metal Epoxy Primer was formulated with a hybrid <strong>of</strong> epoxy <strong>and</strong> acrylic polymers, which provide excellent adhesion, good corrosion resistance,<br />

productive dry times, <strong>and</strong> ease <strong>of</strong> s<strong>and</strong>ing. These primers emit very low amounts <strong>of</strong> Volatile Organic Compounds (VOCs), Hazardous Air Polluting Solvents (HAPS), <strong>and</strong><br />

contain no isocyanides.<br />

KD2000 may be applied to the existing OEM finish, bare steel, aluminum, fiberglass, <strong>and</strong> galvanized surfaces. Its tenacious adhesion, hi-build, excellent durability, <strong>and</strong><br />

water <strong>and</strong> corrosion resistance make it a logical choice for the basis <strong>of</strong> a long lasting paint job. KD2000 Epoxy Primer:<br />

• Resists cracking for years <strong>and</strong> years<br />

• Cures for s<strong>and</strong>ing <strong>and</strong> finishing in 3 hours at 77 degrees<br />

• Prevents plastic filler staining or bleed through<br />

• Will not stain, shrink, or swell from s<strong>and</strong> scratches<br />

KD2000 Direct to Metal Epoxy Primer is the first step to a great long lasting custom finish.<br />

IMPORTANT NOTES (PLEASE READ AND UNDERSTAND)<br />

• DO NOT USE ANY ACID BASE PRODUCTS SUCH AS SELF-ETCHING PRIMER, ETC. UNDER THE KD2000 PRIMER. THIS WILL ALMOST CERTAINLY<br />

CAUSE AN ADHESION PROBLEM.<br />

• KD2000 PREVENTS BLEED THROUGH OF STAINS BY POLYESTER FILLERS AND GLAZES IF MILLAGE AT LEAST 2 MILS AFTER SANDING.<br />

APPROXIMATE BUILD IS 1 MIL PER COAT WITH 10% REDUCTION USING A PRIMER GUN.<br />

• KD2000 IS A HIGH BUILD SANDABLE EPOXY PRIMER AND IT IS NOT RECOMMENDED TO APPLY POLYESTER BODY FILLER OR GLAZEING PUTTY<br />

OVER THIS PRIMER. YOU MUST APPLY 2 MORE COATS OF KD2000 OVER THE GLAZING PUTTY PRIOR TO TOP COATING.<br />

• IF YOU ARE HAVING TROUBLE UNDERSTANDING ANY OF THE DIRECTIONS IN THIS TECH MANUAL, PLEASE CALL OUR TECH SUPPORT LINE AT<br />

(800) 844-4130.<br />

SUBSTRATE<br />

• OEM finish<br />

• Body Fillers<br />

• Bare Steel<br />

• Bare aluminum<br />

• Bare fiberglass<br />

• Galvanized surfaces<br />

PREPARATION<br />

Read “TECH PREP” thoroughly before you begin painting. Prepare vehicle using normal methods for urethane finishing. Surface to be primed should be free <strong>of</strong> wax,<br />

grease, rust, etc. Clean with KCA100 prior to s<strong>and</strong>ing. Do not apply KD2000 over uncatalyzed primers. KD2000 may be applied over properly prepared OEM<br />

factory primers <strong>and</strong> finishes, but for maximum adhesion <strong>and</strong> corrosion protection it is best to apply KD2000 directly to the bare substrate. Ko-Seal ® II may be applied<br />

over properly prepared previously painted surfaces. See Ko-Seal ® II Tech Sheet for application information.<br />

NOTE: PLEASE REFER TO SANDING GRIT RECOMMENDATIONS FOR BARE METAL AND OLD FINISH SANDING.<br />

NOTE: DO NOT USE ANY ACID BASE PRODUCTS SUCH AS SELF-ETCHING PRIMER, ETC. UNDER THE KD2000 PRIMER. THIS WILL ALMOST CERTAINLY CAUSE<br />

AN ADHESION PROBLEM.<br />

NOTE: IF YOU FIND IT NECESSARY TO USE A METAL CONDITIONER TO REMOVE RUST, ETC., BE SURE TO THOROUGHLY CLEAN AND NUTRALIZE THE TREATED<br />

AREA FOLLOWING THE CONDITIONER MANUFACTURERS RECOMMENDATIONS, THEN USING OUR KC20 POST SANDING CLEANER WITH A MAROON SCUFF PAD<br />

TO INSURE ALL ACID RESIDUE HAS BEEN REMOVED BEFORE PRIMING. IF NOT, THIS WILL ALMOST CERTAINLY CAUSE AN ADHESION PROBLEM.<br />

SANDING THE SUBSTRATE<br />

Striping the old finish<br />

• Minimum 80P grit DA s<strong>and</strong>paper<br />

Bare metal<br />

• Minimum 80P grit DA s<strong>and</strong>paper<br />

Body fillers<br />

• Minimum 40P grit UNDER the areas being filled with polyester body filler<br />

• 80P grit over the body filler<br />

OEM Finish<br />

• 80P to 180P grit DA S<strong>and</strong>paper<br />

COMPONENTS<br />

• KD2000 (Primer)<br />

• KDA2000 (Activator)<br />

• RU300 Exempt Reducer<br />

KD2000 DIRECT TO METAL EPOXY PRIMER<br />

(APPENDIX "A")<br />

Rule 1151 & Rules 4602 & 4612 Phase II<br />

MIXING RATIO<br />

KD2000 Epoxy Primer: 4 parts<br />

KDA2000 Activator: 1 part<br />

RU300 Exempt Reducer: Up to 10% (optional)<br />

Aggressively mix KD2000 Primer thoroughly before mixing the two parts together. Add up to 10% RU300 Exempt Reducer for improved sprayability <strong>and</strong> flow out. A<br />

10% reduction will give approximately 1 mil dry film thickness per coat. Always measure, do not guess.<br />

Stir mixed components well to ensure a thorough cure, use a paint shaker for best results. No incubation time is needed.<br />

• Pot life: 2-3 hours at 70°F. Shop conditions can vary pot life.<br />

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