Connector Tooling Guide - AeroElectric Connection

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HX23 OPERATION/DIES®DANIELSMANUFACTURINGCORPORATIONThe HX23 crimp tool features a system of interchangeabledies which eliminates the need for separate fixed diecrimp tools for each and every different application. Dies invarious crimp patterns are available for MIL-C-39029shielded contacts, MIL-C-39012 coaxial connectors,MIL-T-7928 terminals and splices, and other commercialand military terminating components.2. The first pulse of the foot valve will close the HX23under light spring pressure. This grips the crimp terminationdevice in the proper location for crimping. The secondpulse completes the crimp, and returns the tool to the fullyopen position.ADJUSTABLE DIES FOR TERMINALS & SPLICES1. The die sets snap in and out of the crimp tool forinterchangeability. A die removal tool is included with theHX23 for operator convenience.CAUTION: Always disconnect the air supply whenchanging the die sets.COMMON HEX DIES ARELISTED ON PAGE 29.For Other Applications Consult Factory.Adjustable Crimping Dies accept terminationswhich conform to MIL-T-7928, MS25036(class 1 and 2) and other military orcommercial specifications.COLOR SIZE P/NYELLOW 12-10 Y670BLUE 16-14 Y671RED 22-18 Y672YELLOW 26-24 Y678ASSEMBLY INSTRUCTIONS FOR COAXIAL CONNECTORSStrip cable jacket, braid, anddielectric to “a” “b” “c” dimensionsspecified by connectormanufacturer, FIG. 1. Avoid nickson braid, dielectric, and centerconductor.Slide outer ferrule over cableas shown in FIG. 2.Place inner contact on cablecenter conductor so it buttsagainst cable dielectric. FIG. 2.Center conductor should bevisible through inspection hole incontact. Crimp or solder contactin place according to specificationsof connector manufacturer.Avoid excessive heat if soldermethod is used.Flare slightly end of cablebraid as shown. Install cableassembly into body assembly soinner ferrule portion slides underbraid. Push cable assemblyforward until contact snaps intoplace in insulator. FIG. 3.Slide outer ferrule over braidand up against connector body.Crimp outer ferrule with specifiedhex size die.NOTE: Instructions given above areintended to be only general guidelinesfor the assembly of coaxial connectors.Specific directives of connectormanufacturer should take precedence.© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATIONPAGE 50
R.F. CONNECTORSTOOL SELECTION GUIDEDANIELSMANUFACTURINGCORPORATION®MIL-C-39012/16SERIES BNCCONNECTOR TYPEPLUGPIN CONTACTCONNECTOR MILITARY PART NO.M39012/16-0501M39012/16-0502M39012/16-0503M39012/16-0504CONTACT GUIDEAPPLICABLEPIN COLORBANDCONTACTCABLE CRIMP TOOL POSITIONER OR DIEMILITARY PART CO.*ORRG-/USKTI.C./M39012/16-12 P ORA YEL AF8 TH270122O.F./M39012/16-50 — — —HX4 HX3 Y197 X102I.C./M39012/16-11 P BLU YEL AF8 TH270180O.F./M39012/16-50 — — —HX4 HX3 Y197 X102I.C./M39012/16-10 P RED YEL 142 AF8 TH270O.F./M39012/16-51 — — — 400 HX4 HX3 Y197 X102I.C./M39012/16-10 P RED YEL AF8 TH27058O.F./M39012/16-52 — — —HX4 HX3 Y197 X102MIL-C-39012/17SERIES BNCCONNECTOR TYPEPLUGSOCKET CONTACTCONNECTOR MILITARY PART NO.M39012/17-0501M39012/17-0502M39012/17-0503M39012/17-0504CONTACT GUIDEAPPLICABLEPIN COLORBANDCONTACTCABLE CRIMP TOOL POSITIONER OR DIEMILITARY PART CO.*ORRG-/USKTI.C./M39012/17-12 S ORA GRE AF8 TH270122O.F./M39012/17-50 — — —HX4 HX3 Y197 X102I.C./M39012/17-11 S BLU GRE AF8 TH270180O.F./M39012/17-50 — — —HX4 HX3 Y197 X102I.C./M39012/17-10 S RED GRE 142 AF8 TH270O.F./M39012/17-51 — — — 400 HX4 HX3 Y197 X102I.C./M39012/17-10 S RED GRE AF8 TH27058O.F./M39012/17-52 — — —HX4 HX3 Y197 X102PAGE 51© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
Page 1 and 2: ConnectorToolingGuide®DANIELSMANUF
Page 3 and 4: IMPORTANT FACTSABOUT CRIMPING®DANI
Page 5 and 6: ®DANIELSMANUFACTURINGCORPORATIONOt
Page 7 and 8: ®DANIELSMANUFACTURINGCORPORATIONUL
Page 9 and 10: © COPYRIGHT 2003 DANIELS MANUFACTU
Page 11 and 12: LARGE GAGE CONTACTAPPLICATION INFOR
Page 13 and 14: TECHNICAL APPLICATION GUIDEM39029 C
Page 15 and 16: MIL-C-24308MINIATURE RECTANGULARRAC
Page 17 and 18: MIL-C-26482SERIES 2CIRCULARBAYONET
Page 19 and 20: MIL-C-26518CLASS RMINIATURE RECTANG
Page 21 and 22: MIL-C-38300CIRCULARTHREADED OR BAYO
Page 23 and 24: MIL-C-38999SERIES 1SCOOP PROOF - CI
Page 25 and 26: MIL-C-38999SERIES 3TRI-START COUPLI
Page 27 and 28: MIL-C-5015SERIES 3400CIRCULARTHREAD
Page 33 and 34: MIL-C-81659SERIES 1RECTANGULARFRONT
Page 35 and 36: MIL-C-81703SERIES 2CIRCULARRACK & P
Page 37 and 38: MIL-C-83723SERIES 2CIRCULARTHREADED
Page 39 and 40: MIL-C-83733RECTANGULAR MINIATURERAC
Page 41 and 42: MIL-T-81714TERMINAL JUNCTIONSCONNEC
Page 43 and 44: PAGE 43© COPYRIGHT 2003 DANIELS MA
Page 45 and 46: COAXIAL CONTACTTOOL SELECTION GUIDE
Page 47 and 48: OPEN FRAMECRIMP TOOLS®DANIELSMANUF
Page 49: PNEUMATIC OPENFRAME TOOL®DANIELSMA
Page 53 and 54: R.F. CONNECTORSTOOL SELECTION GUIDE
Page 69 and 70: CUSTOM APPLICATION &CONTACT RETENTI
Page 71 and 72: MIL-I-81969 TOOLPART NUMBER GUIDE®
Page 73 and 74: HAND HELD PNEUMATICWIRE STRIPPING T
Page 83 and 84: GLOSSARYOF TERMS*®DANIELSMANUFACTU
Page 85 and 86: GLOSSARYOF TERMS*®DANIELSMANUFACTU

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