Connector Tooling Guide - AeroElectric Connection

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MINIATURE ADJUSTABLECRIMP TOOLS®DANIELSMANUFACTURINGCORPORATION®LOWER RANGE CRIMPTOOL AFM8 M22520/2-01Qualified to MIL-DTL-22520/2, theDMC AFM8 is designed for most ofthe miniature and sub-miniature connectortypes that are so widely usedin all types of electronic systems.Originally developed for the Air Force,the AFM8 meets the need for a miniaturetool accommodating wire sizes 20through 32 AWG.The AFM8 gives a Mil-Standard 8impression crimp, which assuresmaximum tensile strength. The cyclecontrolled precision ratchet assuresconsistently accurate crimps everytime. The tool frame has a built-in 8step selector knob for ease in dialingthe correct crimp depth setting for thewire being used.Positioners adapt the tool frame toa particular application. The data plateon each positioner designates whichcontacts the positioner accommodatesfor its wire size and indicates selectorposition. Crimp depth is dialed on the8 step selector knob by merely raisingthe knob and rotating it to the properposition. The positioner is easilyremoved and changed.Periodic gaging is recommended toinsure accurate calibration. This is easilyaccomplished with the M22520/3-1“GO/NO-GO” gage (DMC part no.G125). The AFM8 is 6 3/4″ in lengthand weighs approximately 10 oz.Other than keeping the tool cleanand properly stored when not in use,no operator maintenance is required.DMC’s complete factory service isavailable. Complete instructions concerningthe use, care and warranty aresupplied with each tool. Additionalcopies are available from the factory.MILITARY DMCP/N P/N DESCRIPTION NSNM22520/2-01 AFM8 TOOL FRAME 5120-01-335-8572M22520/2-02 K1S POSITIONER 5120-01-335-8592M22520/2-03 K60S POSITIONER 5120-01-335-8593M22520/2-04 K151 POSITIONER 5120-01-335-8594M22520/2-05 K3 POSITIONER 5120-01-335-8595M22520/2-06 K41 POSITIONER 5120-01-335-8624M22520/2-07 K40 POSITIONER 5120-01-335-8625MILITARY DMCP/N P/N DESCRIPTION NSNM22520/2-08 K13-1 POSITIONER 5120-01-335-8626M22520/2-09 K42 POSITIONER 5120-01-335-8627M22520/2-10 K43 POSITIONER 5120-01-335-8628M22520/2-11 K287 POSITIONER 5120-01-335-8629M22520/2-12 K286 POSITIONER 5120-01-335-8630M22520/2-13 K338 POSITIONER 5120-01-335-8631M22520/2-14 K340 POSITIONER 5120-01-335-8632M22520/2-15 K341 POSITIONER 5120-01-335-8633M22520/2-16 K339 POSITIONER 5120-01-335-8634M22520/2-17 K342 POSITIONER 5120-01-335-8635M22520/2-18 K343 POSITIONER 5120-01-335-8636M22520/2-19 K330-2 POSITIONER 5120-01-335-8637M22520/2-20 K331-2 POSITIONER 5120-01-335-8638M22520/2-21 K332-2 POSITIONER 5120-01-335-8609M22520/2-22 K212 POSITIONER 5120-01-335-8610M22520/2-23 K267-1 POSITIONER 5120-01-335-8611M22520/2-24 K75S-1 POSITIONER 5120-01-335-8612M22520/2-25 K261-1 POSITIONER 5120-01-335-8613M22520/2-26 K262-1 POSITIONER 5120-01-335-8614M22520/2-27 K269-1 POSITIONER 5120-01-335-8615M22520/2-28 K373-1 POSITIONER 5120-01-335-8616M22520/2-29 K372-1 POSITIONER 5120-01-335-8617M22520/2-30 K404 POSITIONER 5120-01-335-8618M22520/2-31 K406 POSITIONER 5120-01-335-8619M22520/2-32 K496 POSITIONER 5120-01-335-8620M22520/2-33 K74S POSITIONER 5120-01-335-8621M22520/2-34 K323 POSITIONER 5120-01-335-8622M22520/2-35 K532-1 POSITIONER 5120-01-335-8623M22520/2-36 K473 POSITIONER 5120-01-335-8596M22520/3-1 G125 GAGE 5220-00-165-7604PAGE 6© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION
®DANIELSMANUFACTURINGCORPORATIONULTRA PRECISION CRIMPTOOL (MODEL MH800)All DMC tools are designed andbuilt to the highest standards of precisionand quality, but some applicationscall for more. One such case is miniatureand subminiature contacts whichhave extremely thin wire barrel dimensions.The answer to this demand is themodel MH800 Ultra Precision CrimpTool which utilizes the same basiccomponents as the Model AFM8(M22520/2-01) Crimp Tool with tightergaging tolerances and a specialindenter tip configuration that assuresa uniform flow of metal during thecrimping operation.The model MH800 accommodateswire sizes 20 thru 32 AWG (the miniatureto sub-miniature range). It accommodatesthe K series or M22520/2-XXpositioners and is easily identified by adistinctive orange handle grip. It is thesame size and weight as model AFM8.Gaging is accomplished with the G100“GO/NO-GO” gage.MIDDLE RANGE CRIMPTOOL MH860 M22520/7-01Qualified to MIL-DTL-22520/7, theDMC MH860 is a recent addition tothe military specification. It wasdeveloped to meet the demonstratedneed for supporting the majority ofelectrical systems with one versatilecrimp tool frame.The MH860 accepts the entiremiddle wire range of 16 through 28AWG, with positioners which adapt itto virtually all applications consistentwith others in the MIL-DTL-22520family.MILITARY DMCP/N P/N DESCRIPTION NSNM22520/7-01 MH860 TOOL FRAME 5120-01-335-8573M22520/7-02 86-1S POSITIONER 5120-01-335-8597M22520/7-03 86-2 POSITIONER 5120-01-335-8598M22520/7-04 86-3 POSITIONER 5120-01-335-8599M22520/7-05 86-4 POSITIONER 5120-01-335-8600M22520/7-06 86-5 POSITIONER 5120-01-335-8601M22520/7-07 86-6 POSITIONER 5120-01-335-8602M22520/7-08 86-7 POSITIONER 5120-01-335-8603M22520/7-09 86-11S POSITIONER 5120-01-335-8604M22520/7-10 86-12S POSITIONER 5120-01-335-8605M22520/7-11 86-19 POSITIONER 5120-01-335-8606M22520/7-12 86-20 POSITIONER 5120-01-335-8607M22520/7-13 86-21 POSITIONER 5120-01-335-8608M22520/3-3 G145 GAGE 5120-00-338-0378THE MIL-C-28840 TOOLINGMIL-C-28840 connectors weredeveloped for the Navy, for use withjacketed cable in shipboard applications.They are a high density circularconnector series utilizing a high shockthreaded coupling system with frontrelease crimped contacts.For these connectors DMC hasadded a new crimping tool to itsrange, the M22520/34-01, and othertools as follows:MILITARY P/N DESCRIPTION DMC P/NM22520/34-01 BASIC CRIMP TOOL 39-000M22520/34-02 POSITIONER 39-102M22520/35 GAGE G345M81969/33-01 INST. TOOL (STRAIGHT) DAK55-22SAM81969/33-02 INST. TOOL (OFFSET) DAK55-22JAM81969-34-01 REMOVAL TOOL DRK56-22A© COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATIONPAGE 7
Page 1 and 2: ConnectorToolingGuide®DANIELSMANUF
Page 3 and 4: IMPORTANT FACTSABOUT CRIMPING®DANI
Page 5: ®DANIELSMANUFACTURINGCORPORATIONOt
Page 9 and 10: © COPYRIGHT 2003 DANIELS MANUFACTU
Page 11 and 12: LARGE GAGE CONTACTAPPLICATION INFOR
Page 13 and 14: TECHNICAL APPLICATION GUIDEM39029 C
Page 15 and 16: MIL-C-24308MINIATURE RECTANGULARRAC
Page 17 and 18: MIL-C-26482SERIES 2CIRCULARBAYONET
Page 19 and 20: MIL-C-26518CLASS RMINIATURE RECTANG
Page 21 and 22: MIL-C-38300CIRCULARTHREADED OR BAYO
Page 23 and 24: MIL-C-38999SERIES 1SCOOP PROOF - CI
Page 25 and 26: MIL-C-38999SERIES 3TRI-START COUPLI
Page 27 and 28: MIL-C-5015SERIES 3400CIRCULARTHREAD
Page 33 and 34: MIL-C-81659SERIES 1RECTANGULARFRONT
Page 35 and 36: MIL-C-81703SERIES 2CIRCULARRACK & P
Page 37 and 38: MIL-C-83723SERIES 2CIRCULARTHREADED
Page 39 and 40: MIL-C-83733RECTANGULAR MINIATURERAC
Page 41 and 42: MIL-T-81714TERMINAL JUNCTIONSCONNEC
Page 43 and 44: PAGE 43© COPYRIGHT 2003 DANIELS MA
Page 45 and 46: COAXIAL CONTACTTOOL SELECTION GUIDE
Page 47 and 48: OPEN FRAMECRIMP TOOLS®DANIELSMANUF
Page 49 and 50: PNEUMATIC OPENFRAME TOOL®DANIELSMA
Page 51 and 52: R.F. CONNECTORSTOOL SELECTION GUIDE
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R.F. CONNECTORSTOOL SELECTION GUIDE
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PAGE 63© COPYRIGHT 2003 DANIELS MA
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CUSTOM APPLICATION &CONTACT RETENTI
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MIL-I-81969 TOOLPART NUMBER GUIDE®
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HAND HELD PNEUMATICWIRE STRIPPING T
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GLOSSARYOF TERMS*®DANIELSMANUFACTU
Page 85 and 86:
GLOSSARYOF TERMS*®DANIELSMANUFACTU
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Connector Tooling Guide - AeroElectric Connection

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