horizontal/vertical metal cutting bandsaw - Harbor Freight Tools

horizontal/verticalmetal cutting bandsawModel 93762Set up and Operating InstructionsVisit our website at: http://www.harborfreight.comRead this material before using this product.Failure to do so can result in serious injury.Save this manual.Copyright © 2006 by Harbor Freight Tools ® . All rights reserved. No portion of this manual or any artworkcontained herein may be reproduced in any shape or form without the express written consent of HarborFreight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements,actual product may differ slightly from the product described herein. Tools required for assemblyand service may not be included.For technical questions or replacement parts, please call 1-800-444-3353.Revised Manual 11h

ContentsImportant SAFETYInformation............................ 3General Tool SafetyWarnings..................................... 3Band Saw Safety Warnings.... 5Vibration Safety.................... 7Grounding Instructions..... 7Grounded Tools: Toolswith Three Prong Plugs....... 7Double Insulated Tools:Tools with Two ProngPlugs............................................. 8SPECIFICATIONS......................... 9UNPACKING.................................. 9ASSEMBLY INSTRUCTIONS........ 9To Assemble The Stand:...... 9To Attach The Wheels ToThe Stand:.............................. 9To Attach The BandsawTo The Stand:...................... 10To Attach The StockStop Assembly:.................. 10To Attach The PulleyCover:.................................... 11To Attach The SpindlePulley And MotorPulley:.................................. 11To Install The V-Belt:......... 11To Adjust The CuttingSpeed:.................................... 11To Convert The BandsawFor Vertical Use:............. 12OPERATING INSTRUCTIONS.... 14To Use The Vise:.................... 14To Use The Quick ViseAdjustment For AnAngle Cut:............................ 14Adjustments............................... 15To Adjust The StockStop:....................................... 15Adjusting The BladeGuide Bearings:................. 15Adjusting The BladeTracking:............................. 15Adjusting The BladeTension:................................ 16Adjusting The Feed Rate:.17Adjusting The BladeGuide Brackets:................ 17Basic Bandsaw Operation --Vertical Position:.................. 18Basic Bandsaw Operation --Horizontal Position:............ 19INSPECTION, MAINTENANCE,AND CLEANING....................... 21TROUBLESHOOTING..................... 24PARTS LIST................................ 25ASSEMBLY DIAGRAM............... 27SKU 93762 For technical questions, please call 1-800-444-3353. Page 2

Save This ManualKeep this manual for the safety warningsand precautions, assembly, operating,inspection, maintenance and cleaningprocedures. Write the product’s serialnumber in the back of the manual near theassembly diagram (or month and year ofpurchase if product has no number). Keepthis manual and the receipt in a safe anddry place for future reference.Important SAFETYInformationIn this manual, on the labeling,and all other information providedwith this product:This is the safety alertsymbol. It is used to alertyou to potential personalinjury hazards. Obey allsafety messages thatfollow this symbol to avoidpossible injury or death.DANGER indicatesa hazardoussituation which, if notavoided, will result in death orserious injury.WARNINGindicates ahazardous situation which, ifnot avoided, could result indeath or serious injury.CAUTION, usedwith the safetyalert symbol, indicates ahazardous situation which, ifnot avoided, could result inminor or moderate injury.1.2.3.4.5.6.NOTICE is used toaddress practicesnot related to personal injury.CAUTION, withoutthe safety alertsymbol, is used to addresspractices not related topersonal injury.General Tool Safety WarningsWARNING Read all safetywarnings and instructions.Failure to follow the warnings andinstructions may result in electricshock, fire and/or serious injury.Save all warnings andinstructions for future reference.KEEP GUARDS IN PLACE and inworking order.REMOVE ADJUSTING KEYS ANDWRENCHES. Form habit of checkingto see that keys and adjustingwrenches are removed from toolbefore turning it on.KEEP WORK AREA CLEAN. Clutteredareas and benches invite accidents.DON’T USE IN DANGEROUS EN-VIRONMENT. Don’t use power toolsin damp or wet locations, or exposethem to rain. Keep work area welllighted.KEEP CHILDREN AWAY. All visitorsshould be kept safe distance fromwork area.MAKE WORKSHOP KID PROOFwith padlocks, master switches, or byremoving starter keys.SKU 93762 For technical questions, please call 1-800-444-3353. Page 3

7.8.DON’T FORCE TOOL. It will do thejob better and safer at the rate forwhich it was designed.USE RIGHT TOOL. Don’t force toolor attachment to do a job for which itwas not designed.RECOMMENDED MINIMUM WIREGAUGE FOR EXTENSION CORDS(120 VOLT)NAMEPLATEAMPERES(at full load)9.10.11.EXTENSION CORDLENGTH25’ 50’ 100’ 150’0 – 6 18 16 16 146.1 – 10 18 16 14 1210.1 – 12 16 16 14 1212.1 – 16 14 12 Do not use.TABLE AUSE PROPER EXTENSION CORD.Make sure your extension cord isin good condition. When using anextension cord, be sure to use oneheavy enough to carry the currentyour product will draw. An undersizedcord will cause a drop in line voltageresulting in loss of power and overheating.Table A shows the correctsize to use depending on cord lengthand nameplate ampere rating. If indoubt, use the next heavier gage.The smaller the gage number, theheavier the cord.WEAR PROPER APPAREL. Do notwear loose clothing, gloves, neckties,rings, bracelets, or other jewelrywhich may get caught in movingparts. Nonslip footwear is recommended.Wear protective hair coveringto contain long hair.12.13.14.15.16.17.18.19.ALWAYS USE SAFETY GLASSES.Also use face or dust mask if cuttingoperation is dusty. Everyday eyeglassesonly have impact resistantlenses, they are NOT safety glasses.SECURE WORK. Use clamps or avise to hold work when practical. It’ssafer than using your hand and itfrees both hands to operate tool.DON’T OVERREACH. Keep properfooting and balance at all times.MAINTAIN TOOLS WITH CARE.Keep tools sharp and clean for bestand safest performance. Followinstructions for lubricating and changingaccessories.DISCONNECT TOOLS before servicing;when changing accessories,such as blades, bits, cutters, and thelike.REDUCE THE RISK OF UNINTEN-TIONAL STARTING. Make sureswitch is in off position before pluggingin.USE RECOMMENDED ACCESSO-RIES. Consult the owner’s manual forrecommended accessories. The useof improper accessories may causerisk of injury to persons.NEVER STAND ON TOOL. Seriousinjury could occur if the tool is tippedor if the cutting tool is unintentionallycontacted.CHECK DAMAGED PARTS. Beforefurther use of the tool, a guard orother part that is damaged shouldbe carefully checked to determinethat it will operate properly and performits intended function – check foralignment of moving parts, bindingof moving parts, breakage of parts,mounting, and any other conditionsthat may affect its operation. A guardSKU 93762 For technical questions, please call 1-800-444-3353. Page 4

20.21.1.2.3.4.5.6.7.8.or other part that is damaged shouldbe properly repaired or replaced.DIRECTION OF FEED. Feed workinto a blade or cutter against thedirection of rotation of the blade orcutter only.NEVER LEAVE TOOL RUNNINGUNATTENDED. TURN POWER OFF.Don’t leave tool until it comes to acomplete stop.Band Saw Safety WarningsFor Your Own Safety Read InstructionManual Before Operating SawWear eye protection.Do not remove jammed cutoff piecesuntil blade has stopped.Maintain proper adjustment of bladetension, blade guides, and thrustbearings.Adjust upper guide to just clear workpiece.Hold workpiece firmly against table.Keep hands away from cutting areaand Saw Blade.Properly adjust the upper bladeguide, blade tension and thrust bearingbefore each use to reduce the riskof injury. See Operating Instructionsfor explanation of needed adjustments.Never leave the Bandsaw unattendedwhen it is plugged into an electricaloutlet. Turn off the tool, and unplugit from its electrical outlet before leaving.9.10.11.12.13.14.15.16.17.18.Make sure the Bandsaw is located ona flat, level, sturdy surface capableof supporting the weight of the Sawand workpieces. Always “chock” theWheels to prevent the Bandsaw fromaccidentally moving.Before using the Bandsaw, check tomake sure the Saw Blade is properlymounted and is not cracked or bent.Never attempt to cut more than oneworkpiece at a time.Never attempt to cut freehand. Makesure the workpiece to be cut ispressed firmly against the Table and/or secured in the Vise.When cutting a large workpiece,make sure its entire length is properlysupported. If necessary, use a rollerstand (not included).Do not lean on the Bandsaw whenthe tool is in its upright position.When moving the Bandsaw, alwayshave its Head lowered to its horizontalposition and the Locking Pin (115)inserted in the Pivot (120).Allow the Saw Blade to rotate to fullspeed before feeding a workpieceinto the Blade. When turning off theBandsaw, allow the Saw Blade tospin down and stop on its own. Donot press against the Saw Blade tostop it.Wear heavy-duty work gloves whenchanging the Saw Blade.Turn off the Bandsaw and allow theSaw Blade to completely stop if theSaw Blade is to be backed out of anuncompleted cut.SKU 93762 For technical questions, please call 1-800-444-3353. Page 5

19.20.21.22.23.24.25.26.27.28.Keep all safety guards in place and inproper working order.Use indoors only.If the teeth of the Saw Blade are sofar apart that they straddle the workpiece,severe damage to the workpieceand/or Saw Blade will result.The use of accessories or attachmentsnot recommended by themanufacturer may result in a risk ofinjury to persons.When servicing use only identicalreplacement parts.Only use safety equipment that hasbeen approved by an appropriatestandards agency. Unapprovedsafety equipment may not provideadequate protection. Eye protectionmust be ANSI-approved and breathingprotection must be NIOSH-approvedfor the specific hazards in thework area.Industrial applications must followOSHA guidelines.Maintain labels and nameplates onthe tool. These carry important safetyinformation. If unreadable or missing,contact Harbor Freight Tools for areplacement.Avoid unintentional starting. Prepareto begin work before turning on thetool.People with pacemakers shouldconsult their physician(s) before use.Electromagnetic fields in close proximityto heart pacemaker could causepacemaker interference or pacemakerfailure. In addition, people withpacemakers should:29.30.31.• Avoid operating alone.• Do not use with power switch lockedon.• Properly maintain and inspect toavoid electrical shock.• Any power cord must be properlygrounded. Ground Fault Circuit Interrupter(GFCI) should also be implemented– it prevents sustained electricalshock.Some dust created by power sanding,sawing, grinding, drilling, andother construction activities, containschemicals known [to the State of California]to cause cancer, birth defectsor other reproductive harm. Someexamples of these chemicals are:• Lead from lead-based paints• Crystalline silica from bricks and cementor other masonry products• Arsenic and chromium from chemicallytreated lumberYour risk from these exposures varies,depending on how often you dothis type of work. To reduce yourexposure to these chemicals: work ina well ventilated area, and work withapproved safety equipment, such asthose dust masks that are speciallydesigned to filter out microscopicparticles. (California Health & SafetyCode § 25249.5, et seq.)WARNING: Handling the cord onthis product will expose you to lead,a chemical known to the State ofCalifornia to cause cancer, and birthdefects or other reproductive harm.Wash hands after handling. (CaliforniaHealth & Safety Code § 25249.5,et seq.)The warnings, precautions, and instructionsdiscussed in this instructionmanual cannot cover all possible con-SKU 93762 For technical questions, please call 1-800-444-3353. Page 6

ditions and situations that may occur.It must be understood by the operatorthat common sense and caution arefactors which cannot be built into thisproduct, but must be supplied by theoperator.Vibration Safety1.2.3.4.This tool vibrates during use. Repeatedor long-term exposure tovibration may cause temporary orpermanent physical injury, particularlyto the hands, arms and shoulders. Toreduce the risk of vibration-relatedinjury:Anyone using vibrating tools regularlyor for an extended period shouldfirst be examined by a doctor andthen have regular medical checkupsto ensure medical problems arenot being caused or worsened fromuse. Pregnant women or peoplewho have impaired blood circulationto the hand, past hand injuries, nervoussystem disorders, diabetes, orRaynaud’s Disease should not usethis tool. If you feel any medical orphysical symptoms related to vibration(such as tingling, numbness, andwhite or blue fingers), seek medicaladvice as soon as possible.Do not smoke during use. Nicotinereduces the blood supply to thehands and fingers, increasing the riskof vibration-related injury.Wear suitable gloves to reduce thevibration effects on the user.Use tools with the lowest vibrationwhen there is a choice between differentprocesses.5.6.7.Include vibration-free periods eachday of work.Grip tool as lightly as possible (whilestill keeping safe control of it). Letthe tool do the work.To reduce vibration, maintain the toolas explained in this manual. If anyabnormal vibration occurs, stop useimmediately.Save theseinstructions.Grounding InstructionsTo preventelectric shockand death fromincorrect groundingwire connectionRead and follow theseinstructions:Grounded Tools: Tools with ThreeProng Plugs1.2.In the event of a malfunction orbreakdown, grounding provides apath of least resistance for electriccurrent to reduce the risk of electricshock. This tool is equipped with anelectric cord having an equipmentgroundingconductor and a groundingplug. The plug must be pluggedinto a matching outlet that is properlyinstalled and grounded in accordancewith all local codes and ordinances.Do not modify the plug provided – if itwill not fit the outlet, have the properoutlet installed by a qualified electrician.SKU 93762 For technical questions, please call 1-800-444-3353. Page 7

3.Improper connection of the equipment-groundingconductor can resultin a risk of electric shock. Theconductor with insulation having anouter surface that is green with orwithout yellow stripes is the equipment-groundingconductor. If repairor replacement of the electric cord orplug is necessary, do not connect theequipment-grounding conductor to alive terminal.8.9.The outlet must be properly installedand grounded in accordance with allcodes and ordinances.Do not use an adapter to connect thistool to a different outlet.Double Insulated Tools: Toolswith Two Prong Plugs4.Check with a qualified electrician orservice personnel if the groundinginstructions are not completely understood,or if in doubt as to whether thetool is properly grounded.5.6.Use only 3-wire extension cords thathave 3-prong grounding plugs and3-pole receptacles that accept thetool’s plug.Repair or replace damaged or worncord immediately.1.To reduce the risk of electric shock,double insulated equipment has a polarizedplug (one blade is wider thanthe other). This plug will fit in a polarizedoutlet only one way. If the plugdoes not fit fully in the outlet, reversethe plug. If it still does not fit, contacta qualified electrician to install theproper outlet. Do not change the plugin any way.2.Double insulated tools may be usedin either of the 120 volt outlets shownin the preceding illustration. (SeeOutlets for 2-Prong Plug.)7. This tool is intended for use on a circuitthat has an outlet that looks likethe one illustrated above in 125 V~3-Prong Plug and Outlet. The toolhas a grounding plug that looks likethe plug illustrated above in 125 V~3-Prong Plug and Outlet.SKU 93762 For technical questions, please call 1-800-444-3353. Page 8

SPECIFICATIONSMotor120 V~ / 60 Hz / 1 HP / n 01700/minCutting Capacity 4-1/2” Round Stock /4” x 6” Rectangular StockSpeeds80 FPM / 120 FPM / 200 FPMThroat Depth 4-1/2”Angle CuttingCapacity0° ~ 55° (Left) Miter Plate onHorizontal Cutting BedBlade 64” L x 15/32” W x 0.025” Thick /14 TPIHorizontal Bed 11-1/2” L x 7-1/2” W x 23-1/2” HeightVertical Bed 9-5/8” L x 9-1/2” W x 33-1/2” HeightV-Belt Type 0-506UNPACKINGWhen unpacking, check to make sureall the parts shown on the Parts Lists onpages 31 and 32 are included. If anyparts are missing or broken, please callHarbor Freight Tools at the number shownon the cover of this manual as soon aspossible.ASSEMBLY INSTRUCTIONSNote: For additional information regardingthe parts listed in the following pages,refer to the Assembly Diagram onpage 33.CAUTION! Always make sure the PowerSwitch (164) for the Bandsaw is inits “OFF” position and the tool isunplugged from its electrical outletprior to assembling the tool, addingany accessories, or making adjustmentsto the tool.To Assemble The Stand:PIN(172)PULLHANDLE(173)STAND(174)TOOL PLATE(175)SCREW(178)FLAT WASHER(177)NUT(176)STAND(174)FIGURE AFLAT WASHER(180)NUT(181)WHEEL (182)FLATWASHER(184)HEX BOLT (183)SPRING WASHER (185)WHEELBRACKET(186)WHEEL SHAFT(187)PIN(188)1. Insert the Pull Handle (173) into thetwo mounting holes located in the uppersection of one Stand (174). Thensecure the Pull Handle to the Stand,using two Pins (172).(See Figure A.)2.3.Attach one end of the Tool Plate(175) to the upper section of oneStand (174), using two Screws (178),two Flat Washers (177), and two Nuts(176). (See Figure A.)Attach the other end of the ToolPlate (175) to the upper section ofthe remaining Stand (174), usingtwo Screws (178), two Flat Washers(177), and two Nuts (176).(See Figure A.)To Attach The Wheels To The Stand:Align the two mounting holes in theWheel Bracket (186) with the twomounting holes located in the lowersection of the Stand (174). Then securethe Wheel Bracket to the Stand,using two Hex Bolts (183), two SpringWashers (185), two Flat Washers(184), two Flat Washers (180), andtwo Nuts (181). (See Figure A.)SKU 93762 For technical questions, please call 1-800-444-3353. Page 9

To Attach The Bandsaw To The Stand:To Attach The Stock Stop Assembly:MOUNTING HOLESTAND(TOP VIEW)MOUNTING HOLEMOUNTING HOLE1.When mounted to the Bandsaw, theadjustable Stock Stop assembly isused to make repetitive cuts of thesame length.HEX BOLT (149)SOCKET HEADSCREW (156)MOUNTING HOLEMOUNTING HOLESHAFT (158)STOCKSTOP (157)MOUNTING HOLESCREW (59)SPRING WASHER (58)FLAT WASHER (57)FIGURE B1. With additional manpower, and anadequate lifting device, carefully setthe Bandsaw on top of the Stand assembly,making sure the upper sectionof the Stand fits outside the baseof the Bandsaw. (See Figure B.)2. Align the three threaded mountingholes in each end at the base ofthe Bandsaw with the three mountingholes located at each end of theStand assembly. Then secure theBandsaw to the Stand assembly, usingthree Screws (59), three SpringWashers (58), and three Flat Washers(57). (See Figure B.)FIGURE CEND VIEWWITHHAND WHEEL (171)IN FOREGROUND2. To attach the Stock Stop assembly,slide the Shaft (158) into the mountinghole in the Machine Bed (142),and secure the Shaft by tighteningthe Hex Bolt (149). (See Figure C)3.Slide the Stock Stop (157) onto theShaft (158), and secure by tighteningthe Socket Head Screw (156).(See Figure C.)SKU 93762 For technical questions, please call 1-800-444-3353. Page 10

To Attach The Pulley Cover:WORMSHAFT (9)BODYFRAME (60)HEX BOLT (76)FLAT WASHER (77)PULLEYCOVER (72)MOTORSHAFT (81)2.Insert the Shaft Key (80) in the sloton the Motor Shaft (81). Align theslot in the Motor Pulley (79) withthe Shaft Key. Slide the Motor Pulleyfully onto the Motor Shaft. Thensecure the Motor Pulley to the MotorShaft, using one Socket Head Screw(2). (See Figure E.)To Install The V-Belt:FIGURE DPosition the Pulley Cover (72) overthe Worm Shaft (9) and Motor Shaft(81). Align the mounting hole in thePulley Cover with the mounting holein the Body Frame (60). Then securethe Pulley Cover to the Bandsaw,using one Hex Bolt (76) and one FlatWasher (77). (See Figure D.)To Attach The Spindle Pulley And MotorPulley:SPINDLE PULLEY (1)V-BELT (10)FIGURE ESHAFT KEY (80)(NOT SHOWN)MOTOR PULLEY (79)1. Slide the Spindle Pulley (1) fully ontothe Worm Shaft (9). Then secure theSpindle Pulley to the Worm Shaft,using one Socket Head Screw (2).(See Figure E.)HEX BOLT (70)FIGURE FMOTOR (81)The V-Belt (10) can be installed byloosening the Hex Bolt (70) and movingthe Motor (81) forward. Place theV-Belt around the top grooves in theSpindle Pulley (1) and Motor Pulley(79). Next, move the Motor backwardsto tighten the tension on theV-Belt. Then, re-tighten the Hex Boltto secure the Motor in place.(See Figures E and F.)To Adjust The Cutting Speed:1.The Bandsaw is designed to cut atthree different speeds: 80, 120, and200 FPM (Feet Per Minute) dependingon the type of material being cut.SKU 93762 For technical questions, please call 1-800-444-3353. Page 11

MaterialTool Steel,StainlessAlloy Steels,BearingBronzeMedium to HighCarbon Steels,Hard Brass orBronzeLow to MediumCarbon Steels,Soft Brass,Aluminum,PlasticSpeed(FPM)Pulley GrooveSpindleMotor80 Large Small120 Medium Medium200 Small LargeTo Convert The Bandsaw For VerticalUse:NOTE: Notching, slitting, and contourwork is best done with the Bandsawin its vertical position.SUPPORTPLATE (150)BODYFRAME(60)LOCKINGPIN (153)2.Refer to the Chart above to determinethe proper cutting speed for aspecific type of material being cut.SPINDLE PULLEYLARGEMEDIUMSMALLFIGURE GMOTOR PULLEYSMALLMEDIUMLARGE3. The cutting speed can be adjusted byloosening the Hex Bolt (70) and movingthe Motor (81) forward. Place theV-Belt around the desired grooves inthe Spindle Pulley (1) and Motor Pulley(79). Next, move the Motor backwardsto tighten the tension on theV-Belt. Then, re-tighten the Hex Boltto secure the Motor in place.(See Figures E, F, and G.)FIGURE H1. Raise the Saw Head to its full verticalposition, making sure it locks inposition by turning the Support Plate(150) to the right until it firmly locksinto the Body Frame (60) and insertingthe Locking Pin (153).(See Figure H.)4. WARNING! Always securelyclose the Lid on the Pulley Cover(72) after installing a V-Belt (10) oradjusting the cutting speed.SKU 93762 For technical questions, please call 1-800-444-3353. Page 12

SMALL VERTICAL CUTTING PLATE (194)VERTICAL CUTTINGPLATE (189) SCREW (190)SCREW (190)FLAT WASHER (192)NUT (193)VERTICAL CUTTINGPLATE SUPPORT (191)HEX HEAD BOLT (61)VERTICAL CUTTING PLATE (189)FIGURE ISCREW (190)2. Remove the two Screws (190), andremove the Small Vertical CuttingPlate (194). (See Figure I.)FIGURE J4. Insert one Screw (190) downwardthrough the mounting hole in theVertical Cutting Plate (189). Attachthe top section of the Vertical CuttingPlate Support (191) to the VerticalCutting Plate (189), using one FlatWasher (192) and one Nut (193).Remove the Hex Head Bolt (61).Position the Vertical Cutting PlateSupport against the Body Frame (60).Then firmly re-tighten the Hex HeadBolt. (See Figures I and J.)3.Guide the Saw Blade (82) throughthe slot in the Vertical Cutting Plate(189), and secure it in position withthe two Screws (190).(See Figure I.)SKU 93762 For technical questions, please call 1-800-444-3353. Page 13

OPERATING INSTRUCTIONSCAUTION! Turn the Power Switch(164) to its “OFF” position and unplugthe tool from its electrical outletprior to making adjustments to thetool.To Use The Vise:1.Raise the Body Frame (60) to itsvertical position, and lock the BodyFrame in place with the Support Plate(150) and Locking Pin (153).(See Figure H.)HANDWHEEL(171)MOVEABLE VISE PLATE (141)MACHINE BED (142)4.Clamp the workpiece firmly with theMoveable Vise Plate (141) by rotatingthe Hand Wheel (171) clockwise.(See Figure K.)To Use The Quick Vise Adjustment ForAn Angle Cut:Loosen the Hex Bolt (136), and movethe Mitering Vise Plate (138) to thethreaded hole position. Adjust theMitering Vise Plate to the desiredangle as indicated by the Angle Scale(165). Loosen the Hex Bolt (139),and adjust the Moveable Vise Plate(141) to parallel the Mitering VisePlate. Then, re-tighten the Hex Bolt.(See Figure L.)FIGURE K2. Open the Moveable Vise Plate (141)to accept the piece of material to becut by rotating the Hand Wheel (171)counterclockwise. (See Figure K.)3.Place the workpiece on the MachineBed (142). If the workpiece is long,support the end. (See Figure K.)THREADEDHOLE POSITIONHEX BOLT(136)MITERINGVISEPLATE(138)MOVEABLEVISEPLATE(141)HEX BOLT(139)ANGLE SCALE(165)FIGURE LSKU 93762 For technical questions, please call 1-800-444-3353. Page 14

AdjustmentsTo Adjust The Stock Stop:WORKPIECE(NOT INCLUDED)OUTER BLADEGUIDE BEARING(92, 104)SHAFT(91, 103)SAW BLADE (82)NUT (86, 96)(NOT SHOWN)INNER BLADEGUIDE BEARING(88, 100)STOCKSTOP(157)FIGURE NSHAFT(91, 103)SOCKET HEADSCREW (156)FIGURE MSHAFT (158)1. Loosen the Socket Head Screw (156)that holds the Stock Stop (157) to theShaft (158). (See Figure M.)2.Adjust the Stock Stop (157) to thedesired length position. Then, retightenthe Socket Head Screw (156).(See Figure M.)Adjusting The Blade Guide Bearings:NOTE: Blade Guide Bearings (88, 92,100, 104) adjustment is a critical factorin the performance of the Bandsaw.1.It is always best to try a new SawBlade (82) to see if it will correct poorcutting before attempting to adjust theBlade Guide Bearings. For example,if a Saw Blade becomes dull on oneside sooner than the other, it willbegin cutting crooked. A Saw Bladereplacement will correct this problem,whereas Blade Guide Bearingsadjustment will not.2. If a new Saw Blade does not correctthe problem, check the Blade AdjustableSeats (83, 110) to obtain theproper clearance. (See Figure N.)There should be from .000” (justtouching) to .001” clearance betweenthe Saw Blade and Blade GuideBearings (88, 92, 100, 104). To obtainthis clearance adjust as follows:SKU 93762 For technical questions, please call 1-800-444-3353. Page 153.a. The Outer Blade Guide Bearings(92, 104) are mounted to Shafts (91,103) and can be adjusted.(See Figure N.)b. Loosen the Nuts (86, 96) while holdingthe Shafts (91, 103) with a HexKey (not included). (See Figure N.)c. Position the Shafts (91, 103) by turningit to the desired position of clearance.Then, re-tighten the Nuts (86,96). (See Figure N.)d. Adjust the Inner Blade Guide Bearings(88, 100) in the same manner.Adjusting The Blade Tracking:1.Raise the Saw Head to its full verticalposition, making sure it locks inposition by turning the Support Plate(150) to the right until it firmly locksinto the Body Frame (60) and insert-

2.When the Bandsaw is not in use overlong periods of time, release the tensionon the Saw Blade (82).Adjusting The Feed Rate:Adjusting The Blade Guide Brackets:GUIDEADJUSTINGKNOB (45)HANDLE(127)BLADE GUIDE BRACKETS(90, 102)FIGURE QThe feed rate of the Body Frame (60)can be adjusted by turning the Handle(127) clockwise to decrease thefeed rate or counterclockwise to increasethe feed rate. Do not turn theHandle more than one turn at a time.Excessive feed pressure can breakthe Saw Blade (82). Insufficient feedpressure dulls the Saw Blade rapidly.(See Figure Q.)FIGURE R1. The Right Blade Guide Bracket (90)and Left Blade Guide Bracket (102)are adjustable by loosening theGuide Adjusting Knob (45) and slidingthe Brackets up or down to accommodatethe depth of the workpiece.(See Figure R.)2.The Blade Guide Brackets (90, 102)should be set as close as possibleto the workpiece, without interferingwith the workpiece or contacting theMachine Bed (142). (See Figure R.)3.Once the adjustment is made, makesure to re-tighten the Guide AdjustingKnob (45). (See Figure R.)SKU 93762 For technical questions, please call 1-800-444-3353. Page 17

Basic Bandsaw Operation --Vertical Position:1. WARNING! Always wear ANSIapprovedsafety impact eye goggleswhen operating the Bandsaw.2.Do not plug the Power Cord Pluginto an electrical outlet until allnecessary adjustments (as previouslydiscussed in this manual)have been made.7.8.position. Never attempt to cut pipesor other round objects with the Bandsawin its vertical position.Before cutting, turn on the Bandsawand check for excessively loose SawBlade (82) tension or machine vibration.If this is found, turn off theBandsaw and correct the problembefore using. (See Figure S.)Set the workpiece on the Vertical CuttingPlate (189), making sure to keepdownward pressure on the workpiecethroughout the cutting process.(See Figure S.)SAW BLADE(82)VERTICAL CUTTINGPLATE (189)POWER SWITCH (164)LOCKINGPIN (153)FIGURE SBODYFRAME(60)SUPPORTPLATE (150)3. Raise the Body Frame (60) to its fullvertical position, making sure it locksin place by turning the Support Plate(150) to the right until it firmly locksinto the Body Frame and inserting theLocking Pin (153). (See Figure S.)4.5.Once all necessary adjustments tothe Bandsaw have been made, plugthe Power Cord Plug into the nearest120 volt, grounded, electricaloutlet.Turn the Power Switch (164) to its“ON” position. (See Figure S.)6. CAUTION! Cut only flat workpieceswhen the Bandsaw is in its vertical9.10.When cutting a large workpiece,make sure its entire length is properlysupported. If necessary, use a rollerstand (not included) with a largerworkpiece.Allow the Saw Blade (82) to turn upto full speed before feeding the workpieceinto the Saw Blade.(See Figure S.)11. WARNING! Keep hands andfingers safely away from the cuttingarea.12.13.14.Feed the workpiece into the SawBlade (82) gradually. Do not forcethe Bandsaw to remove materialfaster than it is designed to cut.(See Figure S.)Never attempt to remove materialstuck in the moving parts of theBandsaw while it is plugged in andrunning. Turn off the Bandsaw if theworkpiece is to be backed out of anuncompleted cut.Once the cut is made, turn the PowerSwitch (164) to its “OFF” position.Then, unplug the Power Cord PlugSKU 93762 For technical questions, please call 1-800-444-3353. Page 18

15.16.from its electrical outlet.(See Figure S.)Wait until the Saw Blade (82) comesto a complete stop. Then, removethe workpiece and scrap materialfrom the Vertical Cutting Plate (189).(See Figure S.)Remove the Locking Pin (153) andturn the Support Plate (150) to theleft. Then, lower the Body Frame(60) to its horizontal position.(See Figure S.)Basic Bandsaw Operation --Horizontal Position:1. WARNING! Always wear ANSIapprovedsafety impact eye goggleswhen operating the Bandsaw.2.Do not plug the Power Cord Pluginto an electrical outlet until allnecessary adjustments (as previouslydiscussed in this manual)have been made.3. Raise the Body Frame (60) to its fullvertical position, making sure it locksin place by turning the Support Plate(150) to the right until it firmly locksinto the Body Frame and inserting theLocking Pin (153). (See Figure S.)4.5.6.7.8.9.Secure the workpiece in the Vise assembly(138, 141). When cutting alarge workpiece, make sure its entirelength is properly supported. If necessary,use a roller stand (not included)with a larger workpiece.(See Figure T.)If cutting several workpieces at thesame length, you may wish to adjustthe Stock Stop (157) to the desiredposition. (See Figure T.)Once all necessary adjustments tothe Bandsaw have been made, plugthe Power Cord Plug into the nearest120 volt, grounded, electricaloutlet. (See Figure T.)Turn the Power Switch (164) to its“ON” position, and slowly lower theBody Frame (60) until the Saw Blade(82) is just above the workpiece cutline. (See Figure T.)Before cutting, turn on the Bandsawand check for excessively loose SawBlade (82) tension or machine vibration.If this is found, turn off theBandsaw and correct the problembefore using. (See Figure T.)Allow the Saw Blade (82) to turn upto full speed before feeding the SawBODY FRAME(60)VISE ASSY.(138, 141)SWITCH PUSH-OFF TIP (41)POWER SWITCHSTOCK STOP(157)LOCKING PIN(153)SUPPORT PLATE(150)(164) FIGURE TSKU 93762 For technical questions, please call 1-800-444-3353. Page 19

Blade into the workpiece. (See FigureT.)10. WARNING! Keep hands andfingers safely away from the cuttingarea.11.12.Slowly lower the Body Frame (60),while it gradually feeds the SawBlade (82) into the workpiece. Do notforce the Bandsaw to remove materialfaster than it is designed to cut.(See Figure T.)Never attempt to remove materialstuck in the moving parts of theBandsaw while it is plugged in andrunning. Turn off the Bandsaw if theworkpiece is to be backed out of anuncompleted cut.13. IMPORTANT: When in the horizontalcutting mode only, the Switch Push-Off Tip (41) will automatically turnthe Power Switch (164) to its “OFF”position and shut off the Bandsaw’sMotor when the cut has been completed.(See Figure T.)15.Wait until the Saw Blade (82) comes toa complete stop. Next, raise the BodyFrame (60) to its full vertical position,making sure it locks in place by turningthe Support Plate (150) to the rightuntil it firmly locks into the Body Frame.Remove the workpiece from the Viseassembly (138, 141) and scrap materialfrom the Machine Bed (142) of theBandsaw. Then, slowly lower the BodyFrame (60) to its horizontal positionand lock it in place with the Locking Pin(115). (See Figure T.)14.Once the cut is made, check to makesure the Power Switch (164) is in its“OFF” position. Then, unplug thePower Cord Plug from its electricaloutlet. (See Figure T.)SKU 93762 For technical questions, please call 1-800-444-3353. Page 20

INSPECTION, MAINTENANCE,AND CLEANING1. WARNING! Make sure the PowerSwitch (164) is in its “OFF” positionand the tool is unplugged from itselectrical outlet before performing anyinspection, maintenance, or cleaningprocedures.2. Before each use, inspect the generalcondition of the Bandsaw. Checkfor loose screws, misalignment orbinding of moving parts, cracked orbroken parts, damaged electrical wiring,and any other condition that mayaffect its safe operation. If abnormalnoise or vibration occurs, have theproblem corrected before further use.Do not use damaged equipment.BLADE TENSIONKNOB (34)3. Before each use, inspect the SawBlade (82). Using a dull Saw Bladewill cause excessive wear on the Motorof the Bandsaw and will not producea satisfactory cut. Replace witha new Saw Blade when needed. Toreplace a Saw Blade:a. NOTE: Wear heavy-duty workgloves to avoid accidental cuts fromthe Saw Blade (82) when performingthis procedure.b. Raise the body Frame (60) to its fullvertical position, making sure it locksin place by turning the Support Plate(150) to the right until it firmly locksinto the Body Frame, and insert theLocking Pin (153). (See Figure S.)c. Release Saw Blade (82) tension byturning the Blade Tension Knob (34).(See Figure U.)d. Slip the old Saw Blade (82) off theUpper Blade Wheel (37), LowerBlade Wheel (54), and Guide assemblies.(See Figure U.)TEETH POINTINGDOWNWARDUPPER BLADEWHEEL (37)UPPERGUIDEASSY.LOWERGUIDEASSY.LOWER BLADEWHEEL (54)SAWBLADE(82)BLADE BACKCOVER (114)FIGURE USKU 93762 For technical questions, please call 1-800-444-3353. Page 21

e. Place the new Saw Blade (82) betweeneach of the Guide assembliesand around the Upper Blade Wheel(37) and Lower Blade Wheel (54).IMPORTANT: The teeth must bepointing downward toward theMotor. (See Figure U.)f. NOTE: The Bandsaw is equippedwith a 64” diameter, .025” thick,15/32” wide, 14 teeth per inch SawBlade (82). The machine will alsoaccept Blades in 4, 6, 8, and 10tooth sizes. The choice of Bladepitch is determined by the thicknessof the material to be cut. The thinnerthe workpiece, the more teeth is recommended.A minimum of 3 teethshould engage the workpiece at alltimes for proper cutting.(See Figure U.)CAUTION: If the teeth of the SawBlade are so far apart that theystraddle the workpiece, severedamage to the workpiece and/orSaw Blade will result.g. Tighten the tension on the new SawBlade (82) by turning the Blade TensionKnob (34). (See Figure U.)h. Close the Blade Back Cover (114).(See Figure U.)4. To replace the V-Belt: The Bandsawuses a size 0-506 V-Belt (10).To replace the V-Belt:HEX BOLT(70)SPINDLE PULLEY(1)V-BELT (10)FIGURE VMOTOR PULLEY(79)a. Open the Pulley Cover (72).(See Figure V.)b. Loosen the Hex Bolt (70) to releasetension on the old V-Belt.(See Figure F.)c. Remove the old V-Belt (10) from thetwo Pulleys (1, 79). (See Figure V.)d. Place the new V-Belt (10) into theproper Pulley (1, 79) combination forthe desired Blade speed.(See Figures G and V.)e. Adjust the position of the Motor (81)to obtain approximately 1/2” depressionin the V-Belt (10) when applyingpressure with your thumb.(See Figure V.)f. Tighten the Hex Bolt (70) to securethe Motor (81) in place.(See Figure T.)SKU 93762 For technical questions, please call 1-800-444-3353. Page 22

5.To lubricate the Worm Gear andWorm Shaft: The Worm Gear (17)and Gear Shaft (19) run in an oil bathGear Box and should not require anoil change more than once a year,unless the oil becomes contaminatedor a leak occurs due to improperreplacement of the Gear Box Cover(14). To change oil in the Gear Box:a. Position the Body Frame (60) in thehorizontal position. (See Figure S.)6.To clean the exterior parts of theBandsaw, use only a clean clothand mild detergent or mild solvent toclean the body of the Saw. Do notimmerse any electrical part of themachine in any liquids.PIVOT (120)LOCKING PIN (115)GEAR BOXCOVER (14)GEAR SHAFT(19)HEXBOLT (11)FIGURE X7. When the Bandsaw is not in use orwhen transporting the tool: Alwayslower the Body Frame (60) toits horizontal position and insert theLocking Pin (115) into the Pivot (120)to secure the Body Frame in place.(See Figure X.)FIGURE WWORMGEAR (17)b. Remove the four Hex Bolts (11),Gear Box Cover (14), and Gear BoxGasket (15). (See Figure W.)c. Remove the old oil from inside theGear Box and replace the oil using140 weight gear oil. The newoil should just come to the edge ofthe Gear Box. Do not overfill. (SeeFigure W.)d. Replace the Gear Box Gasket (15),Gear Box Cover (14), and four HexBolts (11). (See Figure W.)8. CAUTION! All maintenance,service, or repairs not mentionedin this manual must only be performedby a qualified service technician.SKU 93762 For technical questions, please call 1-800-444-3353. Page 23

TROUBLESHOOTINGSKU 93762 For technical questions, please call 1-800-444-3353. Page 24

PARTS LISTPart # Description Qty Part # Description Qty1 Spindle Pulley 1 42 Washer 12 Socket Head Screw(M8x8) 1 43 Flat Washer(5) 13 Screw(M4x8) 1 44 Socket Head Screw(M5x15) 14 Flat Washer(4) 1 45 Switch Push-Off Tip 15 Flat Washer(5) 1 46 Flat Washer(6) 16 Screw(M4x8) 2 47 Spring Washer(6) 17 Seal Cover 1 48 Screw(M6x14) 18 Oil Seal(B15x35x7) 1 49 Adjusting Knob 19 Bearing(6202Z) 1 50 Flat Washer 110 Spacer 1 51 Spacer 111 Bearing(6202Z) 1 52 Bearing(6202Z) 212 Worm 1 53 Oil Seal(B15x35x7) 113 V-Belt 1 54 Seal Cover 114 Hex Bolt(M6x16) 6 55 Screw(M4x8) 315 Spring Washer(6) 6 56 Spacer 116 Flat Washer(6) 6 57 Blade Wheel 117 Gear Box Cover 1 58 Socket Head Screw(M8x8) 118 Gear Box Gasket 1 59 Ring(15) 119 Key(C5x28) 2 60 Flat Washer(4) 420 Gear 1 61 Screw(M4x6) 421 Pin(5x26) 1 62 Body Frame 122 Gear Shaft 1 62-1 Hex Bolt(M6x25) 123 Hex Bolt(M8x30) 1 62-2 Nut 124 Hex Bolt(M8x16) 1 63 Hex Bolt(M10x30) 125 Hex Bolt(M8x30) 1 64 Flat Washer 126 Flat Washer 1 65 Screw(M6x10) 127 Hex Bolt(M6x12) 4 66 Spring Washer(6) 128 Spring Washer(6) 4 67 Flat Washer(6) 129 Blade Tension Sliding Plate 1 68 Bolt(M12x30) 130 Flat Washer(6) 4 69 Motor Plate 131 Blade Tension Sliding Guide 2 70 Hex Bolt(M8x55) 132 Sliding Plate Draw Block 1 71 Nut 133 Blade Wheel Shaft 1 72 Flat Washer(8) 434 Nut 1 72-1 Spring Washer(8) 435 Spring 1 73 Hex Bolt(M8x20) 436 Flat Washer 1 74 Hex Bolt(M12x35) 137 Blade Tension Adjusting Knob 1 75 Pulley Cover 138 Spacer 1 76 Knob 139 Bearing(6202Z) 2 77 Flat Washer(4) 140 Spacer 2 78 Screw(M4x8) 141 Blade Wheel 1 79 Socket Head Screw(M8x8) 1REV 09fSKU 93762 For technical questions, please call 1-800-444-3353. Page 25

Part # Description Qty80 Motor Pulley 181 Key(C5x28) 182 Motor 183 Blade 184 Blade Guide Bracket Seat 185 Flat Washer(16) 186 Spring Washer(8) 187 Hex Bolt(M8x30) 188 Nut 289 Spring Washer(8) 290 Bearing(180029) 191 Pin 192 Balde Guide Bracket 193 Shaft 294 Bearing(180029) 295 Ring(9) 296 Blade Guard 197 Screw(M6x16) 298 Nut 299 Spring Washer(8) 2100 Hex Bolt(M8x30) 1101 Spring Washer(8) 1102 Falt Washer 1103 Bearing(180029) 1104 Pin 1105 Balde Guide Bracket 1106 Shaft 2107 Bearing(180029) 2108 Ring(9) 2109 Blade Guard 1110 Flat Washer(4) 2111 Screw(M4x6) 2112 Blade Guide Bracket Seat 1113 Screw(M6x10) 1114 Flat Washer(6) 1115 Blade Back Cover 1116 Locking Pin 1117 Socket Head Screw(M10x35) 2118 Spring Washer(10) 2119 Flat Washer 2120 Socket Head Screw(M8x8) 1121 Pivot 1PARTS LIST (CONT.)Part # Description Qty122 Spring 1123 Spring Adjusting Screw 1124 Hex Bolt(M6x12) 2125 Spring Washer(6) 2126 Flat Washer(6) 2127 Support 1128 Adjusting Rod 1129 Handle 1130 Support 1131 Hex Bolt(M8x20) 6132 Spring Washer(8) 6133 Flat Washer(8) 6134 Nut 6135 Pivot Rod 1136 Pin(4x25) 1137 Flat Washer(16) 1138 Bolt 1140 Hex Bolt(M8x40) 1141 Flat Washer(8) 1142 Nut 1142-1 Flat Washer 1143 Mitering Vise Plate 1144 Hext Bolt(M10x25) 1145 Flat Washer 1146 Moveable Vise Plate 1147 Machine Bed 1148 Screw(M5x8) 2149 Flat Washer(5) 2150 Pull Relief 1151 Hex Bolt(M12x70) 1152 Nut 1153 Socket Head Screw(M8x15) 1154 Support Plate 1155 Flat Washer(8) 1156 Hex Bolt(M8x16) 1157 Nut 2158 Locking Pin 1158-1 Button 2159 Falt Washer(5) 2160 Screw(M5x18) 2161 Socket Head Screw(M8x8) 1162 Stock Stop 1REV 09fSKU 93762 For technical questions, please call 1-800-444-3353. Page 26

PARTS LIST (CONT.)Part # Description Qty163 Shaft 1164 Cable Protector 1165 Switch Panel 1165-1 Switch Box 1166 Screw(M3.9x30) 2167 Pull Relief 2168 Power Cord 1168-1 Serrated Washer(5) 2168-2 Bolt 2168-3 Terminal 2168-4 Rubber 4168-5 Metal Plate 4169 Power Switch 1170 Angle Scale 1171 Rivet 2172 Lead Screw Support 1173 Flat Washer(6) 2174 Spring Washer(6) 2175 Hex Bolt(M6x18) 2176 Nut 1177 Lead Screw 1178 Spacer 1178-1 Socket Head Screw(M6x6) 1179 Hex Bolt(M6x12) 1Part # DescriptionQty180 Handle Wheel 1181 Pin(2.5) 2182 Pull Handle 1183 Stand 2184 Tool Plate 1185 Nut 4186 Flat Washer(6) 4187 Screw(M6x12) 4188 Stand Support 4189 Nut 8189-1 Flat Washer(6) 8190 Wheel 2191 Hex Bolt(M6x12) 8192 Flat Washer(6) 8193 Spring Washer(6) 8194 Wheel Bracket 1195 Wheel Shaft 1196 Pin(2.5) 4197 Vertical Cutting Plate 1198 Screw(M6x16) 1199 Vertical Cutting Plate Support 1200 Flat Washer 1201 Nut 1NOTE:Some parts are listed and shown for illustration purposes only,and are not available individually as replacement parts.PLEASE READ THE FOLLOWING CAREFULLYTHE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLYDIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER ORDISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HEOR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURERAND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTSSHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER.THE BUYER ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THEORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HERINSTALLATION OF REPLACEMENT PARTS THERETO.REV 09fSKU 93762 For technical questions, please call 1-800-444-3353. Page 27

ASSEMBLY DIAGRAM194: Vertical Cutting Plate Support Not Shown.NOTE:Some parts are listed and shown for illustration purposes only,and are not available individually as replacement parts.REV 09fSKU 93762 For technical questions, please call 1-800-444-3353. Page 28

90 Day warrantyHarbor Freight Tools Co. makes every effort to assure that its products meet high qualityand durability standards, and warrants to the original purchaser that this product is freefrom defects in materials and workmanship for the period of 90 days from the date ofpurchase. This warranty does not apply to damage due directly or indirectly, to misuse,abuse, negligence or accidents, repairs or alterations outside our facilities, criminalactivity, improper installation, normal wear and tear, or to lack of maintenance. We shallin no event be liable for death, injuries to persons or property, or for incidental, contingent,special or consequential damages arising from the use of our product. Some states donot allow the exclusion or limitation of incidental or consequential damages, so the abovelimitation of exclusion may not apply to you. This warranty is expressly in lieu of all otherwarranties, express or implied, including the warranties of merchantability and fitness.To take advantage of this warranty, the product or part must be returned to us withtransportation charges prepaid. Proof of purchase date and an explanation of the complaintmust accompany the merchandise. If our inspection verifies the defect, we will eitherrepair or replace the product at our election or we may elect to refund the purchase priceif we cannot readily and quickly provide you with a replacement. We will return repairedproducts at our expense, but if we determine there is no defect, or that the defect resultedfrom causes not within the scope of our warranty, then you must bear the cost of returningthe product.This warranty gives you specific legal rights and you may also have other rights whichvary from state to state.3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353REV 11hSKU 93762 For technical questions, please call 1-800-444-3353. Page 29