204c Product Literature - Kwik-Way

“The Original” 204Heavy Duty LatheDirect reading dial shows actualrotor and drum stock removalDrive train protected by an adjustableautomatic disengage mechanismMassive bronze drive gearsassure constant, effortlesspower transmission1.1 gallon recirculatingoil bath gives continuousdrive lubrication1HP MotorInfinitely variable feed –one-cut machiningThe Most Rugged MediumandHeavy-Duty CombinationBrake Lathe available today• Simple, rapid setup and trueone-cut finish capability• Quality machine-tool construction• The last brake lathe you’ll ever needTwo, dual directionseals clean the spindleand protect the drivemechanismChip Tray isstandard equipmentSingle piece heavybody casting providesmaximum strength andrigidity for vibrationfreemachiningUnitized heavygauge welded steelbase is shipped fullyassembledStorage for toolingand extra arborsTruck Drum with DualsHeavy dove-tailed slideswith adjustable gibs

Make an investment in long-termprecision and dependability.FOR MORE THAN 60 YEARS, the Van Norman 204 Brake Lathe has earned areputation for unmatched performance and longevity. No other brake lathe in theworld enjoys such a reputation for extreme ruggedness, durability and dependability.Although priced only slightly higher than the “bench style” lathes, the 204’s are professionalquality machines that deliver a total lifetime of true value.Simple, rapid set up andtrue one-cut finish capabilityThe 204’s have 3 spindle speeds of 60,100, 170 RPM and infinitely variablefeed on the disc and drum slides whichoptimize performance for machining allsize rotors, drums, and flywheels. Also,the multi-speeds/feeds allow for OneCut Machining, which greatly reducesmachining time, and gives theoperator absolute control oversurface finish.With our Two-Slide Combination Lathe, the disc anddrum tooling are always in place.With one powered toolslide, one manual slide, and a sliding spindle,the 204C delivers unequalled efficiency and speed.No disc/drum tooling changeover is ever required.Quality machine-toolconstructionThese are the heaviest, most ruggedautomotive-priced brake lathes.The body casting and the spindlebearing are especially robust, andthe tool slides have massive dove tailways with gibs that adjust to maintainaccuracy. The 204’s can take heaviercuts with greater precision.PoweredCross-Feed SlidePowered Sliding SpindleManualCross-Feed SlideThe last brake latheyou will ever needWith it’s speed, precision, anddurability, you will enjoy many yearsof trouble free service from the 204lathe. You will never need to upgrade,because no lathe outperforms a VanNorman 204.Van Norman, a division of KW Products. ©2002 KW Products. All rights reserved.Stepped FlywheelFlat Flywheel

Exclusive Pos-I-Rake and Pos-I-Shear 3°2°PositiveRakeShearAngleThe Twin Cutter Assembly on the 204 Series has a 3° positive rake angle(Pos-I-Rake ), with an exclusive 2° inward shear angle (Pos-I-Shear ).This combination makes the 204 the most free cutting, giving the best finishof any brake lathe available.Automotive RotorMedium Truck RotorExtensive standard equipment includes tooling for mostautomotive discs, drums, and flywheelsOptional tooling is available such as Light Truck, Medium Truck, and Heavy TruckSets, plus Hubless/Composite Kits and Small Bore Flywheel Kit to further expandthe capability of the 204 Brake Lathe. For information on additional accessories,refer to Ordering Information (on back page) or call Van Norman.SPECIFICATIONSRotorCapacity................................................4" - 24" (102 - 610 mm)Maximum Friction Surface....................5 " (127 mm) MaximumMaximum Thickness.............................2.5 "(64 mm)DrumCapacity................................................6" - 28" (152 - 711 mm)Maximum Depth ...................................8.75" (222 mm)Flywheel (Flat or Stepped)Capacity................................................6" - 24" (152 - 610 mm)Maximum Friction Surface....................5" (127 mm)Spindle Speeds....................................60, 100, 170 RPMTruck Drum with DualsGet greater range — with nooutboard support required!The rugged 3" diameter spindlehandles workpiece loads up to 500 lbs.with no deflection. Optional 2"spindle and the Truck Kit expand therange of the 204 to include Mediumand Heavy Duty Trucks. You cancapture this highly profitable workwith only a small additional cost.Feed Speeds ........................................Infinitely VariablePer minute, in. (mm) ...........................3.375" (85 mm)Per revolution, in. (mm) ......................0.020 (508 mm)Motor....................................................1 HP (.700 kw)WeightMachine Net Weight..............................643 lbs. (292 kg)Domestic Shipping Weight ...................730 lbs. (331 kg)Export Shipping Weight........................835 lbs. (379 kg)Call for a Distributor near you1-800-553-5953Van Norman, a division of KW Products • 500 57th StreetMarion, IA 52302 USA • 319-377-9421 • (FAX) 319-377-9101(E-MAIL) vannorman@kwik-way.com • international@kwik-way.com(WEB) www.van-norman.com

Ordering InformationSTANDARD MACHINES204C Disc/Drum Lathe with Powered & Manual Cross-Feed Slides,Base, & Std. Equipment804-2474-01....................115V, 60 Hz, 1 Ph804-2474-05....................230V, 60 Hz, 1 Ph804-8651-44....................230V, 50 Hz, 1 PhSTANDARD EQUIPMENT804-8690-56....................Claw Assembly-Rotor804-8671-10....................Tool Bar Assembly804-3021-71....................Tool Bit Holder for Drums804-8665-63....................Carbide Bit Package• Rotor Bits, 4 (3 cutting edges)• Drum Bits, 2 (2 cutting edges)Arbor Components804-2040-42....................1" Arbor w/Nut & Washer (25.4 mm)000-1806-70....................Spring109-1032-09....................Spacer, 1" x 1.5" x 1"109-1033-06....................Spacer, 1" x 1.5" x 2"804-2040-44....................Draw Bar804-8658-22....................DOUBLE ENDED CONE SET for 1" Arbor• 804-8658-23.............Cone, 1.32" x 1.67" (33.53 x 42.42mm)• 804-8658-24.............Cone, 1.36" x 1.71" (34.54 x 43.43mm)• 804-8658-25.............Cone, 1.71" x 2.07" (43.43 x 52.59mm)• 804-8658-26.............Cone, 2.07" x 2.44" (52.59 x 61.98mm)• 804-8658-27.............Cone, 2.44" x 2.89" (61.98 x 73.41mm)804-8664-64....................TAPERED CONE SET for 1" Arbor• 804-8664-45.............Cone, 1.09" - 1.74" (27.69 - 44.2mm)• 101-0242-45.............Cone - VW• 101-0243-00.............Cone - L• 101-0236-05.............Cone #1• 101-0237-02.............Cone #2• 804-8664-50.............Cone, 3.84" - 4.49" (97.5 - 114mm)804-2010-23....................HUBLESS ADAPTER SET, Standard size for 1" Arbor,Bore Range 2.03" - 3.93" (51.56 - 99.82mm)• 102-0901-00.............Hub Base• 804-4151-85.............Cone, 2.12" x 4.00" (53.85 x 101.6mm)• 102-0903-00.............Spacer• 804-2010-22.............Locator Nut• 102-0925-00.............Span-O-WrenchBell Clamps109-1011-09....................Bell Clamp, 4.00 OD109-1012-06....................Bell Clamp, 4.68 OD101-0235-40....................Bell Clamp, 5-13/16 (2)Miscellaneous804-2059-20....................Chip Tray108-1062-00....................Vented Rotor Silencer804-8665-41....................Solid Rotor Silencer, Magnetic Band,.250" x 48" (6.35 x 1219.2 mm)101-0230-10....................Drum Silencer Strap000-0600-70....................Hex Wrench - 3/16000-0600-54....................Hex Wrench - 1/8000-0601-60....................Hex Wrench - 9/64000-0600-20....................Hex Wrench - 5/16800-8017-39....................Hex Wrench - .375 AL804-8664-42....................Nut Flange 1/2-13 REID FNC-5000-0606-66....................Peg Board Hook804-2040-30....................Tool Holder Clamp Plate804-2043-01....................Tool Holder, Turret Toolbar804-2043-03....................Stud Tooling Clamp804-2058-49....................Clamp Block000-0505-20....................3/8-16 x 1/2 Soc.Cup.Pt. SS804-8664-43....................Wrench, Draw Bolt804-7803-35....................Wrench, Arbor NutOPTIONAL ACCESSORIESArbors804-2049-41....................11/16" Arbor with Nut, Cone & Washer,Bore .875" - 1.250" (22.23 - 31.75 mm) 7.375" Long804-8666-09....................1-7/8" Arbor with Nut & Washer (for Ammco Adapters)15.75" Long804-2040-90....................2" Arbor with Nut/Washer, 15.75" L804-8677-10....................Extended 2" Arbor with Nut & Washer, 19.88" LongDouble Ended Cones used for larger hubbed Drums & Rotors804-8665-15....................Cone, 2.89" x 3.26" (73.41 - 82.80mm)804-8665-16....................Cone, 3.26" x 3.62" (82.80 - 91.95mm)804-8664-65....................LIGHT TRUCK SET for 1" Arbor, Bore Range 3.90" -5.65" (99.06 - 143.51 mm) for Hubless Drums/Discs804-8659-59...................HUBLESS ADAPTER SET, Small Size for 1" Arbor,Bore Range 1.87" - 3.00" (47.5 - 76.2 mm)804-8626-13...................HUBLESS ADAPTER SET, Large Size for 1" Arbor,Bore Range 4.00" - 5.75" (101.6 - 146.05 mm)804-8667-75...................HUBLESS/COMPOSITE ROTOR ADAPTER KITComposite Rotor Backing Plates for 804-2010-23 Adapters804-8631-85....................Backing Plate for 863186, 863187, 865712, 865698804-8631-87....................Adapter Plate, GM, “W-Body,” Lincoln, Taurus/Sable804-8631-88....................Backing Plate, Chevy 1500 (for 863189)804-8631-89....................Adapter Plate, Chevy 1500804-8656-98....................Adapter Plate, Jeep Cherokee804-8657-12....................Adapter Plate, Eagle Premier804-8626-14...................HUBLESS ADAPTER SET, Large Size for 2" Arbor,Bore Range 4.00" - 5.75" (101.6 - 146.0mm)804-8664-66...................MEDIUM TRUCK SET for 2" Arbor,Bore Range 2.15" - 6.10" (54.61 - 154.94mm)for Hubless Drums/Discs804-8664-67...................HEAVY TRUCK SET for 2" Arbor,Bore Range 5.45" - 8.30" (13.8.4 - 210.8mm)for Hubless Drums/Discs804-8685-12...................EXTRA LARGE BELL & CONE SETMISCELLANEOUS804-8682-08....................SMALL HOLE FLYWHEEL ADAPTER KIT804-8665-64...................Rotor Bits, Pkg/10 (3 cutting edges),1/32" (.79 mm) Radius804-8665-61....................Rotor Bits, Pkg/10 (3 cutting edges),1/64" (.4 mm) Radius804-8665-62....................Drum Bits, Pkg/10 (2 cutting edges)804-7803-18....................Solid Carbide Bit, .375" (9.53 mm) Shank804-1408-22....................Heavy Duty Tool Holder & Bit804-1290-05....................Tool Bit for 140822101-0230-10....................Drum Silencer Strap108-1062-00....................Vented Rotor Silencer804-8665-42....................Truck Drum Silencer, 2.75" (69.85 mm) wide804-8665-41....................Solid Rotor Silencer Magnetic Band,.25" x 4" (6.35 x 101.6 mm)804-8665-43....................Brake Drum Wear Limit Gage,Range 6" - 22" (152.4 - 558.8 mm)804-8665-44....................Rotor Micrometer, Range .30" -1.30" (7.62 - 33.02 mm)804-8668-08....................Disc Rotor Swirl Finisher, Non-Directional804-8668-09....................Replacement Pads, 25, 80 Grit804-8668-10....................Replacement Pads, 25, 120 Grit804-2049-60....................Drum Grinder for 204C, 115V, 50 / 60 Hz, 1 Ph804-2049-69....................T-Bar Holder804-3029-49....................Tool Bar Extension, Small Drum Adapter804-8665-45....................Safety Shield