Third party inspection in infrastructure and accreditation
Third party inspection in infrastructure and accreditation
Third party inspection in infrastructure and accreditation
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<strong>Third</strong> <strong>party</strong> <strong><strong>in</strong>spection</strong> <strong>in</strong> <strong>in</strong>frastructure<br />
<strong>and</strong> <strong>accreditation</strong><br />
Cesare Saccani<br />
ICMQ India Manag<strong>in</strong>g Director<br />
Indo Italian Chamber of Commerce – Vice President<br />
Indo Italian Club for Infrastructure <strong>and</strong> Build<strong>in</strong>g - Chairman
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
ICMQ means:<br />
Italian certification <strong>and</strong> <strong><strong>in</strong>spection</strong> body leader <strong>in</strong> the build<strong>in</strong>g<br />
materials <strong>and</strong> construction <strong>in</strong>dustry:<br />
� € 6.500.000 of turnover<br />
� 3.500 certified site (more than 1100 RMC <strong>and</strong> asphalt plants)<br />
� 1500 companies (12 countries)<br />
� 70 auditors highly skilled <strong>and</strong> experienced full time employed<br />
� Wide range of certification, <strong><strong>in</strong>spection</strong> <strong>and</strong> tra<strong>in</strong><strong>in</strong>g services<br />
� 6 certification schemes (4 for systems <strong>and</strong> 2 for products)<br />
� International <strong>accreditation</strong> (bridge to the European market for<br />
Indian build<strong>in</strong>g <strong>in</strong>dustry)<br />
� 1 scheme for Build<strong>in</strong>g Certification<br />
� Reputation based on competence <strong>and</strong> Know how<br />
� Co-founder of Italy Green Build<strong>in</strong>g Council
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
ICMQ Shareholders<br />
Effective Members<br />
� AITEC (Italian Association Economical Cement Technic)<br />
� SITEB (Italian Association of Operators of the Bitumen Sector)<br />
� ASSOMARMI (Association of the Italian Marble Industries)<br />
� ANDIL (National Association of Industrial Brick)<br />
� ASSOBETON (National Association of Concrete Manufactur<strong>in</strong>g Industries)<br />
� ATECAP (Economic Technical Association of Ready-mix Concrete)<br />
� ANCE (National Association of Builders)<br />
� ANIEM (National Association Industries of M<strong>in</strong>or Construction)<br />
� CAGEMA (Lime, Plaster <strong>and</strong> Mortar Association)<br />
� CONFEDELIZIA (Italian Confederation of Build<strong>in</strong>g Proprieties)<br />
� CTE (Technical College of Build<strong>in</strong>g Industrialization)<br />
� ENEL (National Energy Board)<br />
� RFI SpA (Italian Railway Network)<br />
Members by right<br />
� CNR (National Research Council)<br />
� M<strong>in</strong>istry of Infrastructure <strong>and</strong> Transport<br />
� M<strong>in</strong>istry of Economic Development<br />
� M<strong>in</strong>istry of Environment<br />
� M<strong>in</strong>istry of Labour<br />
� UNI (National Unification Body)<br />
Aggregated Members<br />
� ANPEL (National Association Leca Element Producers)<br />
� ASSAP (Association Pre-compressed Hollow Core Slabs Producers)<br />
� ASSIAD (Italian Association of producers of additives <strong>and</strong> products for concrete)<br />
� ATE ( Ass. Build<strong>in</strong>g Technology)<br />
� CONPAVIPER (Association Pav<strong>in</strong>g Enterprises <strong>and</strong> Industrial Cladd<strong>in</strong>g)<br />
� IMM (International Marble <strong>and</strong> Carrara Mach<strong>in</strong>es)
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
References<br />
Airport Bridges<br />
Highways Tunnel<br />
Railways<br />
Port <strong>and</strong><br />
channel
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Challang<strong>in</strong>g targets <strong>and</strong> strategy<br />
Enabl<strong>in</strong>g Strategy<br />
� Sett<strong>in</strong>g up the National Expressway Authority<br />
� Public Private Partnership (PPP)<br />
� Increas<strong>in</strong>g roads “Access Control Toll” based<br />
� BOT Mode<br />
� EPC Turnkey Mode of Construction<br />
� Integrated corridors (e.g. Delhi – Mumbai Freight<br />
Corridors<br />
Source: Plann<strong>in</strong>g Commission<br />
Targets<br />
National Highways<br />
Develoment<br />
Project (NHDP)<br />
Expansion<br />
Express Highways<br />
(4-6 lanes)<br />
18.736 Km<br />
Roads update<br />
(from 1 to 2 lanes)<br />
20.000 Km
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
The Challange<br />
How to improve foreigner <strong>in</strong>vestors attractiveness<br />
by adopt<strong>in</strong>g regulatory framework <strong>and</strong> approaches<br />
(supplier qualification criteria, tender<strong>in</strong>g procedures)<br />
enabl<strong>in</strong>g to:<br />
m<strong>in</strong>imize operational risks<br />
(quality, safety <strong>and</strong> environmental)<br />
<strong>and</strong> <strong>in</strong>crease durability <strong>and</strong> effectiveness of roads?
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Part 2<br />
INTERNATIONAL POLICIES AND<br />
BEST PRACTICES
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Discussion Paper QCI – ICMQ India
CUSTOMER<br />
REQUIREMENTS<br />
DIRECT<br />
APPROACH<br />
INDIRECT<br />
APPROACH<br />
DESIGN<br />
INPUT<br />
“International Summit PPP <strong>in</strong> Road<br />
DESIGN<br />
PROCESS<br />
DESIGN<br />
VERIFICATION<br />
DESIGN<br />
VALIDATION<br />
Delhi, 16 February 2012<br />
Construction cycle & control system<br />
INPUT DESIGN REALIZATION OUTPUT<br />
ENGINEERING & DESIGNER<br />
(ISO 9001 + ISO 10006 + ISO 10005)<br />
DESIGN<br />
RESULTS<br />
MATERIAL<br />
CONTROLS<br />
BUILDING<br />
MATERIALS<br />
SUPPLIERS’ QUALIFICATION<br />
(ELIGIBLE CRITERIA)<br />
CONSTRUCTION<br />
TECHNICAL<br />
CONTROL<br />
WORK<br />
CONTROLS<br />
CONTRACTORS’<br />
QUALIFICATION<br />
BUILDING /<br />
INFRASTRUCTURE<br />
BUILDING<br />
CERTIFICATION
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
INDIRECT DIRECT<br />
Focus Organization (contractor, supplier) Project / Process / Product<br />
Scope<br />
Ability to consistently provide<br />
product that meets customer <strong>and</strong><br />
applicable requirements<br />
Enhance the customer safisfaction<br />
Purpose Prevention Correction<br />
Reference<br />
St<strong>and</strong>ard<br />
Approaches to quality <strong>in</strong> construction<br />
Verification<br />
approach<br />
ISO 9001/ISO 10006 (Quality)<br />
ISO 14001 (Environment)<br />
OHSAS 18001 (Safety)<br />
Audit on the Management System Inspection<br />
Ensur<strong>in</strong>g the conformity with<br />
requirements by the mean of a<br />
professional judgement<br />
Any applicable Project/product<br />
requirement<br />
Frequency Yearly On Go<strong>in</strong>g Tests<br />
Attestation Management system certification Inspection certificate
� Quality of design<br />
� Quality of contractors<br />
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Action 1<br />
� Quality (durability <strong>and</strong> susta<strong>in</strong>ability) of build<strong>in</strong>g materials<br />
� Quality of construction works
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Regulatory Framework<br />
DIRECTIVE 2004/18/EU of 31 March 2004 on the coord<strong>in</strong>ation of procedures<br />
for the award of public works contracts, public supply contracts <strong>and</strong> public<br />
service contracts<br />
Italy: Law 163/2006 (modify<strong>in</strong>g the Law 109/1994)<br />
� Design verification <strong>and</strong> validation is required before contract<strong>in</strong>g (strictly<br />
m<strong>and</strong>atory for works above 20 Milions €)<br />
� The design validation contents are specified by law <strong>and</strong> shall <strong>in</strong>clude:<br />
� completeness of design documentation<br />
� verification of design contents (calculation, bill of quantity, etc.)<br />
� coherence between technical reports <strong>and</strong> draw<strong>in</strong>gs<br />
� verification of discrepancies between designs (variants’ m<strong>in</strong>imization)<br />
� reliability <strong>and</strong> functional feasibility of a design (constructability)<br />
� Design validation must be executed by accredited third <strong>party</strong> <strong><strong>in</strong>spection</strong><br />
bodies accord<strong>in</strong>g to ISO 17020 (works above 20 milions of Euros)
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Design verification/validation<br />
Design verification/validation achieves the follow<strong>in</strong>g scopes<br />
� M<strong>in</strong>imiz<strong>in</strong>g risks associated to constructability: lack of errors <strong>and</strong><br />
omissions that could compromise, completely or <strong>in</strong> part, the work<br />
realization <strong>and</strong> its <strong>in</strong>tended use with<strong>in</strong> the scheduled time<br />
� Reduc<strong>in</strong>g risks related to modification with<strong>in</strong> established limits<br />
� Compliance with the customer requirements received as <strong>in</strong>put of the<br />
design activity<br />
� Reduc<strong>in</strong>g compliance risks with requirements both m<strong>and</strong>atory <strong>and</strong><br />
contractual<br />
� Reduc<strong>in</strong>g risks of claims <strong>and</strong> litigation with contractors<br />
� Reduc<strong>in</strong>g risks related to work delays aga<strong>in</strong>st the scheduled time<br />
� Reduc<strong>in</strong>g risks of over cost due to mistake <strong>in</strong> the bill of quantity
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Quality <strong>in</strong> design<br />
Pillars <strong>and</strong> benefits of best <strong>in</strong>ternational rules for improv<strong>in</strong>g quality <strong>in</strong> design<br />
Policy Benefits<br />
separation between design<br />
completion <strong>and</strong> construction works:<br />
(tender<strong>in</strong>g for construction cannot start<br />
without prior design validation)<br />
def<strong>in</strong>ition of each stage <strong>in</strong> the<br />
design process<br />
def<strong>in</strong>ition of deliverables (<strong>and</strong><br />
related contents) required at the end<br />
of each stage of the design process<br />
use of third <strong>party</strong> accredited bodies<br />
for design validation<br />
Reduction of over costs’ risks <strong>in</strong> construction<br />
stage due to changes <strong>in</strong> design requirements<br />
Effectiveness improvement of controls <strong>in</strong> the<br />
design process<br />
Improvement <strong>in</strong> responsibilities identification<br />
Reduction of risks <strong>and</strong> costs ris<strong>in</strong>g <strong>in</strong> the<br />
construction stage due to uncomplete designs<br />
(technical description, draw<strong>in</strong>gs, reports, etc.)<br />
Improvement of design <strong>in</strong>formation reliability<br />
Reduction of over costs due to design contents<br />
(mistake <strong>in</strong> structure calculation, bill of<br />
quantity)
20 milions €<br />
> 20 milions €<br />
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Who performs Design Validation<br />
WHO REQUIREMENTS<br />
Contract<strong>in</strong>g Authority - ITU<br />
(Internal Technical Unit)<br />
<strong>Third</strong> Party Inspection<br />
Body<br />
<strong>Third</strong> Party Inspection<br />
Body<br />
ITU must:<br />
be clearly separated by any other units with<strong>in</strong><br />
the contract<strong>in</strong>g authority<br />
have a QMS <strong>in</strong> compliance with ISO 9001 +<br />
technical regulation for Design validation<br />
issued by the Accreditation Body <strong>and</strong> certified<br />
by accredited Certification Body <strong>in</strong> EA 28 <strong>in</strong><br />
compliance with ISO 17021 (NABCB <strong>in</strong> India)<br />
Accreditation <strong>in</strong> EA 28 <strong>in</strong> compliance with ISO<br />
17020 as <strong>Third</strong> Party Inspection Body – Type<br />
A – issued by regognized <strong>accreditation</strong> body<br />
(NABCB <strong>in</strong> India)<br />
Accreditation <strong>in</strong> EA 28 <strong>in</strong> compliance with ISO<br />
17020 as <strong>Third</strong> Party Inspection Body – Type<br />
A – issued by regognized <strong>accreditation</strong> body<br />
(NABCB <strong>in</strong> India)
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Clause <strong>in</strong> tenders - example<br />
Design Validation <strong>in</strong> Road <strong>and</strong> Highways<br />
The third <strong>party</strong> <strong><strong>in</strong>spection</strong> body is required to provide the contract<strong>in</strong>g<br />
authority with a copy of the <strong>accreditation</strong> certificate issued by NABCB<br />
demonstrat<strong>in</strong>g the compliance with the st<strong>and</strong>ard ISO 17020:2005 Type A<br />
<strong>and</strong> hav<strong>in</strong>g the scope “third <strong>party</strong> <strong><strong>in</strong>spection</strong> of design <strong>and</strong> construction<br />
works” for Road <strong>and</strong> highways
� Quality of design<br />
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
� Quality of contractors<br />
� Quality (durability <strong>and</strong> susta<strong>in</strong>ability) of build<strong>in</strong>g materials<br />
� Quality of construction works<br />
Action 2
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
DIRECTIVE 2004/18/EU of 31 March 2004 on the coord<strong>in</strong>ation of procedures for<br />
the award of public works contracts, public supply contracts <strong>and</strong> public service<br />
contracts<br />
Italy: Law 163/2006 (ex Decree n. 34/2000)<br />
� M<strong>and</strong>atory pre-qualification for each work above 150.000 euros<br />
� Contractors must be prequalified <strong>in</strong> classes for:<br />
� type of works<br />
� size of works (treshold based on tender amount)<br />
� Only pre-qualified contractors <strong>in</strong> a particular class (SOA) can be <strong>in</strong>vited to bid<br />
� Pre-qualification is<br />
� conducted by Accredited <strong>Third</strong> Party bodies (accord<strong>in</strong>g to ISO 17020)<br />
� granted for 3 years<br />
Regulatory Framework<br />
� subject to yearly surveillance <strong>and</strong> monitor<strong>in</strong>g
SUPPLIER<br />
(Contractor)<br />
ACCREDITED<br />
BODY<br />
Evaluation<br />
process<br />
Recognition<br />
Scheme<br />
application<br />
“International Summit PPP <strong>in</strong> Road<br />
AGENCY<br />
Tenderer<br />
selection<br />
Delhi, 16 February 2012<br />
Subcontractor suppliers<br />
Project<br />
Requirments<br />
Award<br />
Experience<br />
Performance<br />
F<strong>in</strong>ancial Assessment<br />
Prequalified contractor<br />
Project outcomes<br />
Project<br />
Performance<br />
Project<br />
Performance<br />
Report<br />
Contract<br />
conditions<br />
St<strong>and</strong>ard<br />
Contract<br />
St<strong>and</strong>ard<br />
Practice
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Contractors’ certification scheme<br />
Policy Benefits<br />
Contractors’ Prequalification (based on:<br />
� F<strong>in</strong>ancial resources<br />
� Technical capabilities<br />
� QMS certified accord<strong>in</strong>g to ISO 9001<br />
� EMS accord<strong>in</strong>g to ISO 14001<br />
� Health & safety accord<strong>in</strong>g to OHSAS<br />
18001<br />
Contractors evaluation<br />
� Recent performances<br />
� Available technologies (/total<br />
technologies)<br />
� Updated f<strong>in</strong>ancial data<br />
� Recent claims <strong>and</strong> litigation<br />
Use of accredited third <strong>party</strong> bodies for<br />
qualify<strong>in</strong>g <strong>and</strong> contractor surveillance<br />
Classification of contractors <strong>in</strong> classes for:<br />
� Type of work<br />
� Size of work<br />
Improv<strong>in</strong>g the reliability of contractors’<br />
capability<br />
� Improv<strong>in</strong>g transparency of tender<strong>in</strong>g<br />
procedures<br />
� M<strong>in</strong>imiz<strong>in</strong>g risks of assign<strong>in</strong>g a work to<br />
unreliable contractors<br />
� Reduc<strong>in</strong>g litigation risks<br />
� reduc<strong>in</strong>g delays dur<strong>in</strong>g construction<br />
Reduc<strong>in</strong>g liabilities of Contrac<strong>in</strong>g<br />
Authorities <strong>in</strong> tender<strong>in</strong>g procedures
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Type of work \ Cost 1 ..to.. Inr 2 ..to.. Inr N ..to.. Inr<br />
A) Road &<br />
Highways<br />
A1 A2 AN<br />
B) Build<strong>in</strong>g B1 B2 BN<br />
...<br />
Contractors’ register: concept<br />
Z) Telecom Z1 Z2 ZN
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Contractors’ qualification: benefits<br />
The <strong>in</strong>ternational regulatory frameworks for govern<strong>in</strong>g the contractors<br />
qualification achieve the follow<strong>in</strong>g benefits:<br />
� to facilitate (but not replace) tender assignment<br />
� to reduce risks of unexpected over costs due to contractors capability<br />
� to prevent <strong>and</strong> reduce litigation risks <strong>and</strong> costs related to claims <strong>and</strong><br />
appeals<br />
� to reduce risks of delays aga<strong>in</strong>st the scheduled time
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Clause <strong>in</strong> tenders - example<br />
Contractors’ eligibility criterion<br />
In order to be admitted to bidd<strong>in</strong>g Contractors are required to provide the<br />
Contract<strong>in</strong>g Authority with a copy of the certificate issued by an accredited<br />
Body by QCI/NABCB demonstrat<strong>in</strong>g their pre-qualification <strong>in</strong> the category of<br />
work <strong>and</strong> size object of this tender.<br />
Contractors accept to receive a further evaluation conducted by a third<br />
accredited <strong><strong>in</strong>spection</strong> body dur<strong>in</strong>g the offer technical evaluation phase to be<br />
conducted before open<strong>in</strong>g the f<strong>in</strong>ancial bid.
� Quality of design<br />
� Quality of contractors<br />
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
� Quality <strong>and</strong> durability of build<strong>in</strong>g materials<br />
� Quality of construction works<br />
Action 3
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
International regulatory practices for govern<strong>in</strong>g the products’ quality aim to:<br />
� ensure the product compliance with technical st<strong>and</strong>ards<br />
� ensure the reliability of build<strong>in</strong>g material manufactur<strong>in</strong>g processes<br />
� reduce reworks’ risks <strong>and</strong> costs dur<strong>in</strong>g the construction phase due to quality<br />
of materials<br />
� improve durability <strong>and</strong> susta<strong>in</strong>ability of <strong>in</strong>sfrastructure<br />
But above all:<br />
Objectives<br />
� clearly identify liabilities of products’ manufacturer <strong>and</strong> trace products’<br />
features along the supply cha<strong>in</strong>: from raw materials (aggregates) to f<strong>in</strong>ished<br />
goods (concrete/asphalt, pre-cast manufactured products)
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Certification References Products Focus Mark<strong>in</strong>g Who<br />
M<strong>and</strong>atory<br />
Voluntary<br />
Directive<br />
89/106/UE<br />
of 21/12/88<br />
Italian Law<br />
14/02/ 2008<br />
Voluntary<br />
st<strong>and</strong>ards<br />
(IS <strong>in</strong> India)<br />
Regulatory framework<br />
All construction<br />
products<br />
RMC Plants<br />
Aggregates<br />
crush<strong>in</strong>g plants<br />
Asphalt plants<br />
Concrete for<br />
pavements<br />
Pre-cast reta<strong>in</strong><strong>in</strong>g<br />
walls<br />
Concrete blocks<br />
Essential<br />
Requirements<br />
(conformity)<br />
Production<br />
<strong>and</strong> delivery<br />
process<br />
(reliability)<br />
Product<br />
Performances<br />
(conformity)<br />
CE Mark<strong>in</strong>g<br />
QMS<br />
certificate<br />
Product<br />
certification<br />
Notified Bodies<br />
recognized by<br />
M<strong>in</strong>istries<br />
Accredited<br />
Certification<br />
Bodies<br />
(ISO 17021)<br />
Accredited<br />
Product<br />
Certification<br />
Bodies<br />
(ISO Guide 65)<br />
Aggregates RMC/Asphalt plant Pre-cast products
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
European regulatory framework<br />
DIRECTIVE 89/106/UE of 21 December 1988 on the approximation of laws, regulations<br />
<strong>and</strong> adm<strong>in</strong>istrative provisions of the Member States relat<strong>in</strong>g to construction products<br />
� Object: any product which is produced for <strong>in</strong>corporation <strong>in</strong> a permanent manner <strong>in</strong><br />
construction works (cement, aggregates, concrete, asphalt, steel bars, etc.)<br />
� Essential Requirements: build<strong>in</strong>g materials must be suitable for construction works<br />
which (as a whole <strong>and</strong> <strong>in</strong> their separate parts) are essential requirements related to:<br />
� Mechanical resistance <strong>and</strong> stability<br />
� Safety <strong>in</strong> case of fire<br />
� Hygiene, health <strong>and</strong> environment<br />
� Safety <strong>in</strong> use<br />
� Protection aga<strong>in</strong>st noise<br />
� Energy economy <strong>and</strong> heat retention<br />
� Attestation of Conformity: depend<strong>in</strong>g on the product, the procedure is based on a<br />
comb<strong>in</strong>ation of Inital Type Test (ITT) <strong>and</strong> Factory Production Control (FPC)<br />
� Notified Body: when a third <strong>party</strong> is required to control the FPC such Body must be<br />
accredited <strong>in</strong> compliance with ISO 17021.<br />
� CE Marks: The manufacturer's declaration of conformity or the certificate of<br />
conformity shall entitle the correspond<strong>in</strong>g EC mark on the product itself, on a label<br />
attached to it, on its packag<strong>in</strong>g or on the accompany<strong>in</strong>g commercial documents
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Italian experience<br />
Italian Law (M<strong>in</strong>istry of Public Works) 7 th February 2003: Guidel<strong>in</strong>es for production<br />
<strong>and</strong> delivery of concrete (RMC plants) based on ISO 9001:2000 requirements<br />
Italian Decree 14 th February 2008 (section 11): m<strong>and</strong>atory certification for RMC plants<br />
<strong>in</strong> compliance with ISO 9001 <strong>and</strong> Guidel<strong>in</strong>es for RMC plants<br />
� Purpose: verify<strong>in</strong>g the compliance of RMC plant production <strong>and</strong> delivery systems<br />
accord<strong>in</strong>g to technical Guidel<strong>in</strong>es (prepared <strong>in</strong> Italy by ICMQ spa).<br />
� Requirements: based on ISO 9001 the technical specifications <strong>in</strong>clude, among<br />
others:<br />
� list of tests to be executed on Raw Materials (aggregates, cement, admixtures)<br />
� list of tests to be conducted on fresh <strong>and</strong> hardened concrete<br />
� list of checks to be executed on plant, equipment <strong>and</strong> trucks<br />
� list of equipments required <strong>in</strong> the <strong>in</strong>ternal facilities<br />
� list of statistical data to be collected for ensu<strong>in</strong>g that the process <strong>in</strong> under control<br />
� Certification Body: the attestation of conformity of the Factory Control System<br />
(FCP) with the requirements established by law must be issued by an accredited<br />
certification body<br />
Similarly, by law, are established m<strong>and</strong>atory controls on aggregates, asphalt, steel<br />
bar, precast manufactured products <strong>and</strong> other relevant material
Initial Type<br />
Test (ITT):<br />
Factory<br />
Production<br />
Control<br />
(FPC):<br />
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Integrated system of controls<br />
Focus What is Purpose<br />
Product<br />
Process<br />
<strong>in</strong>itial assessment to ensure that<br />
a product’s sample complies with<br />
st<strong>and</strong>ards<br />
permanent production control<br />
based on ISO 9001 exercised by<br />
manufacturers to ensure that all<br />
products’ batches comply with<br />
the result of the ITT<br />
(verified by Accredited<br />
Certification Bodies)<br />
Ensur<strong>in</strong>g the compliance<br />
of product features to<br />
applicable st<strong>and</strong>ard<br />
(before produc<strong>in</strong>g it)<br />
Improv<strong>in</strong>g reliability of<br />
suppliers processes<br />
Reduc<strong>in</strong>g quality related<br />
costs at construction site<br />
Improv<strong>in</strong>g product<br />
performances.
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Clause <strong>in</strong> tenders - example<br />
Eligibility criteria for RMC (or Asphalt) supplier<br />
The supplier of concrete is required to provide the Contract<strong>in</strong>g Authority with<br />
a copy of the QMS certificate accord<strong>in</strong>g to ISO 9001 issued to the plant<br />
supply<strong>in</strong>g concrete by a certification body accredited by NABCB <strong>in</strong><br />
compliance with the st<strong>and</strong>ard ISO 17021 <strong>in</strong> the EA sector 16
� Quality of design<br />
� Quality of contractors<br />
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Action 4<br />
� Quality (durability <strong>and</strong> susta<strong>in</strong>ability) of build<strong>in</strong>g materials<br />
� Quality of construction works
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Regulatory Framework<br />
France: Law 04 January 1978 (Sp<strong>in</strong>etta Act)<br />
United States: many State Build<strong>in</strong>g Construction Codes<br />
Japan: Build<strong>in</strong>g St<strong>and</strong>ard Law (BSL)<br />
Norway: Norway Plann<strong>in</strong>g <strong>and</strong> Build<strong>in</strong>g act (1997)<br />
Italy: Decree n. 163 12/04/06 (clause 112) Code of public contracts for works, services <strong>and</strong><br />
supplies<br />
� Benetifs: reduc<strong>in</strong>g risks of unexpected costs <strong>and</strong> delays due to quality<br />
� Objective: to provide Concract<strong>in</strong>g Authorities with confidence that construction activities<br />
are performed <strong>in</strong> accordance with contractual specifications, st<strong>and</strong>ards or rules.<br />
� Focus: Technical control at site <strong>in</strong>cludes, among others, the follow<strong>in</strong>g controls:<br />
� <strong>in</strong>com<strong>in</strong>g materials<br />
� executed works<br />
� compliance of build<strong>in</strong>g with applicable requirements<br />
� safety <strong>and</strong> environmental conditions at site<br />
� list of statistical data to be collected for ensu<strong>in</strong>g that the process <strong>in</strong> under control<br />
� Inspection Bodies: technical control must be performed by accredited <strong><strong>in</strong>spection</strong> bodies<br />
<strong>in</strong> compliance with ISO 17020.
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Clause <strong>in</strong> tenders - example<br />
Highways - Eligibility criteria for third <strong>party</strong> <strong><strong>in</strong>spection</strong> body<br />
The third <strong>party</strong> <strong><strong>in</strong>spection</strong> body is required to provide the contract<strong>in</strong>g<br />
authority with a copy of the <strong>accreditation</strong> certificate issued by NABCB<br />
demonstrat<strong>in</strong>g the compliance with the st<strong>and</strong>ard ISO 17020:2005 Type A<br />
<strong>and</strong> hav<strong>in</strong>g the scope “third <strong>party</strong> <strong><strong>in</strong>spection</strong> of design <strong>and</strong> construction<br />
works” for “Road <strong>and</strong> Highways”
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
IMPLEMENTING POLICIES
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Quality Council of India (QCI) Role<br />
� Quality Council of India (QCI) was set up <strong>in</strong> 1997 jo<strong>in</strong>tly by the Government of India<br />
<strong>and</strong> the Indian Industry represented by the three premier <strong>in</strong>dustry associations of<br />
India ASSOCHAM, CII <strong>and</strong> FICCI, to establish <strong>and</strong> operate national <strong>accreditation</strong><br />
structure <strong>and</strong> promote quality through National Quality Campaign. QCI is registered<br />
as not-for-profit society.<br />
� Accreditation: with<strong>in</strong> QCI have been estabished the National Accreditation Bodies:<br />
NABCB, NABL, NABET <strong>and</strong> other.<br />
� Construction Committee: <strong>in</strong> February 2012 QCI established a Multistakeholder<br />
Committee to:<br />
� consider <strong>and</strong> recommend measures for promotion of quality <strong>in</strong> construction sector<br />
� undertake/support voluntary <strong>in</strong>itiatives either by QCI or <strong>in</strong> partnership with other<br />
stakeholders for promotion of quality <strong>in</strong> construction<br />
� specifically consider promotion of third <strong>party</strong> conformity assessment <strong>and</strong><br />
<strong>accreditation</strong> mechanisms to monitor quality <strong>in</strong> construction at all stages<br />
� Certification Scheme for RMC Plant: QCI signed a MOU with RMCMQ to manager<br />
a certification scheme for RMC Plants based on the best <strong>in</strong>ternational practices.
Certification<br />
Bodies<br />
ISO 17021/Guide 65<br />
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Delhi, 16 February 2012<br />
International <strong>accreditation</strong> system<br />
International Accreditation Forum<br />
International Laboratory Accreditation Cooperation<br />
Accreditation Bodies<br />
NABCB NABL NABCB<br />
Test<strong>in</strong>g/ Calibration<br />
Laboratories<br />
(ISO 17025)<br />
Materials / Project / Construction<br />
Suppliers / Contractors<br />
Inspection<br />
Bodies<br />
(ISO 17020)<br />
Compliance with<br />
<strong>in</strong>ternational<br />
st<strong>and</strong>ards for<br />
<strong>accreditation</strong> bodies<br />
Assess:<br />
<strong>in</strong>dependence<br />
impartiality<br />
competence<br />
organization of<br />
CBs/IBs/Lab<br />
Assess compliance<br />
with:<br />
management systems<br />
product<br />
st<strong>and</strong>ards
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Role of <strong>accreditation</strong><br />
The Accreditation of third <strong>party</strong> <strong><strong>in</strong>spection</strong>/certification bodies aims<br />
to provide Contract<strong>in</strong>g Authorities with a guarantee regard<strong>in</strong>g:<br />
� Independence: from any <strong>in</strong>terested <strong>party</strong><br />
� Impartiality: no conflict of <strong>in</strong>terest with any Party (designer, contractor, PMC)<br />
� Reliability: certification process is rigorous <strong>and</strong> serious<br />
� Technical Competence: Auditors/<strong>in</strong>spectors competence are strictly<br />
evaluated <strong>and</strong> monitored by the Accreditation Body<br />
� Experience: Accreditation is granted on the basis of effective experience of a<br />
certification/<strong><strong>in</strong>spection</strong> body for a particular type of <strong>in</strong>frastructure
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
ICMQ certifications<br />
Product Management Systems<br />
CE ICMQ<br />
ECO<br />
FPC ISO<br />
9001<br />
ISO<br />
14001<br />
OHSAS<br />
18001<br />
Aggregates 365 184 13 4<br />
Cement plants 5 6 34 84 9<br />
RMC Plants n.a 1 915 580 17 9<br />
Asphalt plants 95 79 1 0<br />
Road Builders n.a 101 8 4
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
ICMQ Recognition <strong>in</strong> India<br />
MEMBER:<br />
QCI Construction Committee<br />
QCI Steer<strong>in</strong>g Committee for RMC plant certification scheme<br />
ACCREDITATION:<br />
Quality Management System (ISO 9001) certification Body<br />
accord<strong>in</strong>g to ISO 17.021 <strong>in</strong> construction (EA28) <strong>and</strong> cement &<br />
concrete product (EA 16)<br />
QCI approval for <strong>Third</strong> Party Inspection <strong>in</strong> Infrastructure<br />
<strong>Third</strong> Party Inspection body <strong>in</strong> construction (technical control at<br />
site for any type of construction) accord<strong>in</strong>g to ISO 17.020<br />
Lead Auditor course for QMS – NABET <strong>accreditation</strong><br />
Lead Inspector course <strong>in</strong> Construction
ICMQ India<br />
518 A, Sagartech Plaza,<br />
Sak<strong>in</strong>aka Junction<br />
Andheri East<br />
400072 Mumbai<br />
Tel. 0091-22-4256 4356<br />
<strong>in</strong>fo@icmq.<strong>in</strong><br />
“International Summit PPP <strong>in</strong> Road<br />
Delhi, 16 February 2012<br />
Thank You !<br />
For more <strong>in</strong>formation visit www.icmq.<strong>in</strong><br />
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