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Catalogue of Polosh Technologies 2012 Part 2 - Polonia

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7) „Studies and development <strong>of</strong> modern technology <strong>of</strong> the cast<br />

materials resistant to thermal fatigue".<br />

Based on physico-chemical interactions in a ‘liquid metal - coating - metal mould’ system, a new<br />

generation <strong>of</strong> protective and insulating coatings has been developed. The aim <strong>of</strong> the project is<br />

to develop an advanced technology for the manufature <strong>of</strong> innovative cast materials (ferrous<br />

alloys) <strong>of</strong> controlled structure, modified with alloying elements and <strong>of</strong>fering increased<br />

resistance to thermal fatigue under the cyclic changes <strong>of</strong> temperature. The project also<br />

anticipates the development <strong>of</strong> a modern method for the determination <strong>of</strong> boundary<br />

parameters and dynamics <strong>of</strong> cyclic changes in temperature and state <strong>of</strong> stress in the large<br />

objects in motion; a prototype test stand to examine the destruction <strong>of</strong> iron-based alloys under<br />

the conditions <strong>of</strong> cyclic temperature changes; a database <strong>of</strong> static and dynamic operating<br />

parameters <strong>of</strong> the cast heavy equipment parts for the domestic copper metallurgy industry.<br />

The outcome <strong>of</strong> the project is expected to contribute to the reduced operating cost <strong>of</strong><br />

numerous devices used by the steel industry, automotive and glass industries, and many other<br />

sectors <strong>of</strong> the domestic industry.<br />

Contact Person Data<br />

Department <strong>of</strong> Ferrous Alloys:<br />

Andrzej Pytel, MSc, Eng.<br />

phone: + 48 12 26 18 239<br />

fax: + 48 12 266 08 70<br />

e-mail: ahpyt@iod.krakow.pl<br />

8) „Improving the reliability <strong>of</strong> lead-free solder joints in electronic<br />

packages."<br />

The aim <strong>of</strong> the project is meeting the EU directives prohibiting the use <strong>of</strong> hazardous substances<br />

in electronic products, obtained through improved reliability <strong>of</strong> lead-free solder joints in<br />

electronic packages, manufactured from the environmentally friendly new generation <strong>of</strong> leadfree<br />

solders, and conducting a systematic and comprehensive comparative study <strong>of</strong> the<br />

properties <strong>of</strong> various types <strong>of</strong> solder joints produced in laboratory scale and in industry, to<br />

identify the causes accounting for the loss <strong>of</strong> reliability <strong>of</strong> the connections, and to determine<br />

the influence <strong>of</strong> material characteristics, process parameters and other identified factors on the<br />

structure, and physical, mechanical and functional properties <strong>of</strong> various types <strong>of</strong> solder joints.<br />

Another aim <strong>of</strong> the project is development and improvement <strong>of</strong> the soldering process control<br />

procedures and quality evaluation <strong>of</strong> solder joints, as well as the development <strong>of</strong> solutions to<br />

improve the reliability <strong>of</strong> connections in electronic packages.<br />

220

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