catalog active brake line - Magnet Service Binder
catalog active brake line - Magnet Service Binder
catalog active brake line - Magnet Service Binder
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inder clutches & <strong>brake</strong>selectromagnetic single-surface <strong>brake</strong>power of partnership and magnetism86 111..E0086 121..E00<strong>active</strong> <strong>brake</strong> <strong>line</strong>
Kendrion clutches and <strong>brake</strong>sKendrion Power Transmissionbinder clutches & <strong>brake</strong>sOur company's strength ismeasured by the delivery ofproducts, performances, as wellas a high degree of esteemtowards our customers.KENDRION POWER TRANS-MISSION is striving to developa long-term relationship with itscustomers and to cultivatethis relationship under the motto"Power of Partnership". Ambitiousaims can only be realisedthrough a close and productiveco-operation with ourcustomers.The development of high-qualitystandard products as well asoptimised tailor made solutionsis the foundation of all ouractions.Power of Partnership stands fora co-operation with theKendrion employees withoutbureau-cracy, ensuring a longand successful partnership withour customers.Top Market Knowledge...the realisation of marketorientated products are theresults of our competence inelectromagnetism which hasbeen achieved with decades ofexperience and knowledge.The development of mostinnovative concepts and theuse of the most modern technologiesin our researchdepartment together with theuse of the latest production andlogistic processes are ourstrengths.Our customers profit from theindividual solutions for highvolume as well as the availabilityof individual products on thebasis of a standard platform.Our know-how is growing steadilyhand in hand with the constantoptimisation of everybusiness process.Optimal tailor made solutions...are not empty promises. Theprofound understanding of thePower of <strong>Magnet</strong>ism atKENDRION POWER TRANS-MISSION is the source of theresearch/development ofmarket orientated products.Continuous expansion of thetechnological possibilitiesContinuous expansion of thetechnological possibilitiesenables us to be in the positionto offer optimal solutions of<strong>brake</strong>s and clutches fornumerous applications.We lay great emphasis on beingable to offer solutions fordifferent applications such as:... SECURING... STOPPING... POSITIONING... ACCELERATING.Important synergies as a basis for success...KENDRION POWER TRANS-MISSION is a European companywith a local presence in alleconomic regions of the world.Integrated in and yielding performanceto the Kendrion HoldingN.V., which is noted on theAmsterdam stock exchange, asa successful company with anannual turnover of 1,8 billionEUR; and approx. 5500employees all over the world.This is an excellent basis torealise, secure and enable ourlong-term goals and companyobjectives. A network ofconnected companies withinKendrion is another valuablefactor for the success ofKENDRION POWER TRANS-MISSION. We live the "Power ofPartnership" in a firm exchangeof expertise and business relationshipwithin these companies.Kendrion Power Transmission protectspeople and the environment
ContentsGeneral technical information86 111..E0086 121..E00Clutch or <strong>brake</strong> design and rating, calculation examplelook at www.KendrionAT.com- 3 -
www.KendrionAT.com
General technical information<strong>active</strong> <strong>brake</strong> <strong>line</strong>Product <strong>line</strong> information<strong>active</strong><strong>brake</strong>The ACTIVE BRAKE LINE iscomprised of DC operatedsingle-disc <strong>brake</strong>s where thedynamic effect of an electromagneticfield is used togenerate the braking effect(electromagneticallyengaged <strong>brake</strong>s). ACTIVEBRAKE LINE products ensurea reliable <strong>brake</strong> releasewith zero residual torque inany mounting position andzero backlash during torquetransmission. These <strong>brake</strong>srequire little maintenancethroughout their entireservice span.Versionsbinder clutches & <strong>brake</strong>s86 111..E00 torque range 1 - 150 NmDCfront mounting86 121..E00 torque range 1 - 60 NmDCflange mountingUpon request, the <strong>brake</strong> can be supplied with variablearmature systems (shaft coupling).<strong>line</strong>Applications• Automotive technology• Equipment manufacturingindustry• Handling technology• Building installations• Medical technology• Packaging machinery• ...Information on technical data included in the data sheetsThe information provided in theoperating instructions must bestrictly adheared to whendesigning a machine(e.g. motor) and when usingthe <strong>brake</strong>s. The <strong>brake</strong>s aremanufactured and tested incompliance with DIN VDE 0580requirements. The insulationmaterials used conform withthermal class F norms.Operation of the <strong>brake</strong> as apure holding <strong>brake</strong> withoutfriction work is only permittedafter prior consultation with themanufacturer. The specifiedtimes apply to the followingconditions: seperate switchingof the <strong>brake</strong>, operatingtemperature, rated voltage, andrated air gap. All values aremean values that are subject tovariation. In case of AC <strong>brake</strong>switching, the coupling time t 1is substantially longer. W max(maximum switching energy) isthe switching energy that mustnot be exceeded duringbraking operations at max.1000 rpm. Braking operationsat >1000 rpm lead to asubstantial reduction in themaximum admissible switchingenergy per switching operation.Such operation is onlypermitted after prior consultationwith the manufacturer.The maximum switching power- 5 -P max is the switching energy Wthat can be converted by the<strong>brake</strong> per hour. In the case ofapplications where the numberof switching operations perhour is greater than 1 (Z>1), thediagram (W max as a function ofthe number of switchingoperations per hour Z) shownin the operating instructionsapplies. The P max and W maxvalues are approximate values.The specified rated torques M 2characterise the torque level ofthe <strong>brake</strong>s. Depending on theapplication of the <strong>brake</strong>, theswitching torque M 1 and thetransmissible torque M 4 maydiffer from the specified M 2values. The switching torqueM 1 depends on the speed(rpm). If the friction surfacesare contaminated with oil,grease or dirt the transferabletorque M 4 and the switchingtorque M 1 may drop.All technical data is subject tothe running-in process of the<strong>brake</strong> being completed.<strong>active</strong> <strong>brake</strong> <strong>line</strong>
Data sheet<strong>active</strong> <strong>brake</strong> <strong>line</strong>electromagnetic single-surface <strong>brake</strong>DCVersionStandard ratedvoltagesProtectionThermal classRated torques86 111..E00 - front mounting24 V DCIP 00F1 - 150 NmSpecification subject to change without notice.The "General technical information" and the "Operatinginstructions" 86 111..E00 must be strictly observed.Photo: 86 11109E00Technical dataSizeRatedtorqueMax.speedMax. switchingpowerMax. switchingenergy (Z=1)Rated powerResponse timesonoffMoment of inertiaarmature (withoutflange hub)Weight(withoutflangehub)M 2n maxP maxW maxP Nt 1t 2Jm[Nm][rpm ][kJ/h][kJ][W][ms][ms][kgcm 2 ][kg]041120001001.6815160.050.15062.2100001604.51015180.220.35075800025061225250.650.6509116000350111745382.11.1511214800500302270405.7214603600700533511065204178030001000804011070487.4211502500130011045150909711The service life values (W tot ) specified in the table apply if the <strong>brake</strong> is adjusted twice.Ordering data (to be fully specified)ELECTROMAGNETIC SINGLE-SURFACE BRAKEPlease specify requested version1Size (04, 06, 07, 09, 11, 14, 17, 21)Size: ______Coil voltage (standard 24 V)3Bore diameter (standard)Size 04: Ø 6, Ø 8 mmSize 06: Ø 6, Ø 8, Ø 10 mmSize 07: Ø 10, Ø 12, Ø 15, Ø 20 mmSize 09: Ø 12, Ø 15, Ø 20, Ø 25 mmSize 11: Ø 15, Ø 20, Ø 25, Ø 30 mmSize 14: Ø 20, Ø 25, Ø 30, Ø 40 mmSize 17: Ø 25, Ø 30, Ø 35, Ø 45, Ø 65 mmSize 21: Ø 30, Ø 40, Ø 65, Ø 70, Ø 80 mm2Bore diameter: ______ mmVoltage: ______ V DC■ with keyway ■ without keyway(DIN 6885, sheet 1, P9)- 6 -
Dimensions (mm)binder clutches & <strong>brake</strong>sSize d04 39.506 5607 7009 9011 11014 14017 17521 2101) Min. bore.2) Max. bore.d 1(h7)375366.585.5104134167200d 215253242527298120d 3(H7)2842556880110125150d 4(H7)5 1) / 8 2)6 1) / 15 2)10 1) / 20 2)10 1) / 30 2)15 1) / 35 2)20 1) / 48 2)20 1) / 68 2)25 1) / 80 2) d 539.5567090110140170202d 632.548617590120140167b17,5192324.52833.52930b 1689.51214161619- 7 -b 2222222.52.53b 31517202530404245L400400400400400400400400s0,20.20.20.30.30.30.30.4s max0,50.50.50.750.750.750.751M6xM2 / 3 deep6xM3 / 4 deep6xM3 / 5 deep6xM3 / 5 deep6xM4 / 6 deep6xM5 / 8 deep6xM6 / 8 deep6xM8 / 8 deepM 12xM32xM42xM42xM52xM62xM82xM82xM10α6x60°6x60°6x60°6x60°6x60°6x60°6x60°6x60°<strong>active</strong> <strong>brake</strong> <strong>line</strong>
Data sheet<strong>active</strong> <strong>brake</strong> <strong>line</strong>electromagnetic single-disc <strong>brake</strong>DCVersionStandard ratedvoltagesProtectionThermal classRated torques86 121..E00 - flange mounting24 V DCIP 00F1 - 60 NmSpecification subject to change without notice.The "General technical information" and the "Operatinginstructions" 86 121..E00 must be strictly observed.Photo: 86 12109E00Technical dataSizeRatedtorqueMax.speedMax. switchingpowerMax. switchingenergy (Z=1)Rated powerResponse timesonoffMoment of inertiaarmature (withoutflange hub)Weight(withoutflangehub)M 2n maxP maxW maxP Nt 1t 2Jm[Nm][rpm ][kJ/h][kJ][W][ms][ms][kgcm 2 ][kg]041120001001.6815160.050.15062.2100001604.51015180.220.35075800025061225250.650.6509116000350111745382.11.1511214800500302270405.7214603600700533511065204The service life values (W tot ) specified in the table apply if the <strong>brake</strong> is adjusted twice.Ordering data (to be fully specified)ELECTROMAGNETIC SINGLE-SURFACE BRAKEPlease specify requested version1Size (04, 06, 07, 09, 11, 14)Size: ______3Bore diameter (standard)Size 04: Ø 6, Ø 8 mmSize 06: Ø 6, Ø 8, Ø 10 mmSize 07: Ø 10, Ø 12, Ø 15, Ø 20 mmSize 09: Ø 12, Ø 15, Ø 20, Ø 25 mmSize 11: Ø 15, Ø 20, Ø 25, Ø 30 mmSize 14: Ø 20, Ø 25, Ø 30, Ø 40 mm2Coil voltage (standard 24 V)Bore diameter: ______ mmVoltage: ______ V DC■ with keyway ■ without keyway(DIN 6885, sheet 1, P9)- 8 -
Dimensions (mm)binder clutches & <strong>brake</strong>sSize d04 39.506 5607 7009 9011 11014 1401) Min. bore.2) Max. bore.d 1375366.585.5104134d 2152532425272d 3(H7)2842556880110d 4(H7)5 1) / 8 2)6 1) / 15 2)10 1) / 20 2)10 1) / 30 2)15 1) / 35 2)20 1) / 48 2) d 539.5567090110140d 6546579.5102127155d 762.575.589.5115.5143.5170.5d 83.54.55.56.599b b 119.5 621 825.5 9.527 1231 1437.5 16- 9 -b 2444.54.556.5b 3151720253040b 4222.52.534b 545567090110140L400400400400400400s0.20.20.20.30.30.3s max0.50.50.50.750.750.75M2xM32xM42xM42xM52xM62xM8α4x90°4x90°4x90°4x90°4x90°4x90°<strong>active</strong> <strong>brake</strong> <strong>line</strong>
Kendrion <strong>Binder</strong> <strong>Magnet</strong>eGmbHPower TransmissionMönchweilerstrasse 178048 VS-VillingenPostfach 12 20 (PLZ 78002)Deutschland/ GermanyTelefon +49 (0) 77 21 877-455Telefax +49 (0) 77 21 877-490www.kendrionAT.cominfo@kendrionAT.comVertretungen/ RepresentativesBelgien, Luxemburg/Belgium, LuxembourgBintz technics N. V.Brixtonlaan 25, Business Park1930 ZaventemBelgien/ BelgiumTel. +32 (02) 7 20 49 16Fax +32 (02) 7 20 37 50Dänemark/ DenmarkLind Jacobsen & Co. A/SBlokken 623460 BirkerradDänemark/ DenmarkTel. +(45) 45 81 82 22Fax +(45) 45 82 10 22strong@lind-jacobsen.dkwww.lind-jacobsen.dkDeutschland/ GermanySteinlen ElektromaschinenbauGmbHEhlbeek 2130938 BurgwedelDeutschland/ GermanyPostfach 12 25 (PLZ 30928)Tel. +49 (0) 51 39 80 70-0Fax +49 (0) 51 39 80 70-60www.steinlen.deKlebs + HartmannGmbH & Co. KGAugust-Heller-Straße 367065 LudwigshafenDeutschland/ GermanyPostfach 11 56 (PLZ 78080)Tel. +49 (0) 62 15 79 00-0Fax +49 (0) 62 15 79 00-95www.klebs-hartmann.deELMATECStraub und Müller GmbHBenzstraße 278083 DauchingenDeutschland/ GermanyPostfach 11 56 (PLZ 78080)Tel. +49 (0) 77 20 95 71 71Fax +49 (0) 77 20 95 71 73Finnland/ FinlandSKS-tekniikka OyMartinkyläntie 5001720 VantaaFinnland/ FinlandTel. +358 (09) 852 661Fax +358 (09) 852 68 20SKS-tekniikka@SKS.FiItalien/ Italy<strong>Binder</strong> <strong>Magnet</strong>e S.r.l.Centro DirezionaleE Commerciale T 420068 S. FelicinoItalien/ ItalyPeschiera Borromeo (Mi)Tel. +39 (02) 753 20 12Fax +39 (02) 753 36 96bindermagnete@tin.itwww.binder-magnete.itNiederlande/NetherlandsSolar Elektro BVPostfach 183Postbus 1836920 AD DuivenNiederlande/ NetherlandsTel. +31 (026) 365 2911Fax +31 (026) 365 2220algemeen@solarelektro.nlNorwegen/ NorwayIndustrielementer ASPostboks 431556 SonNorwegen/ NorwayTel. +(47) 64 95 81 32Fax +(47) 64 98 29 29post@industrielementer.nowww.industrielementer.noÖsterreich/ AustriaKendrion <strong>Binder</strong> <strong>Magnet</strong>eVertriebs GmbHEstermannstrasse 27Postfach 794017 LinzÖsterreich/ AustriaTel. +43 (0) 732 77 63 83Fax +43 (0) 732 78 35 58binder.magnete@netway.atKendrion <strong>Binder</strong> <strong>Magnet</strong>eGmbHPostfach 428552 Eibiswald 269Österreich/ AustriaTel. +43 (0) 34 66 423 220Fax +43 (0) 34 66 427 22office@kendrion.comSchweden/ SwedenIndustrikomponenter ABIndustrivägen 1217148 SolnaSchweden/ SwedenTel. +46 (08) 514 844 00Fax +46 (08) 514 844 01info@inkom.sewww.inkom.seSchweiz/ SwitzerlandKendrion <strong>Binder</strong> <strong>Magnet</strong> AGAlbisstrasse 268915 Hausen a/ASchweiz/ SwitzerlandTel. +41 17 64 80 60Fax +41 17 64 80 69binder.magnet@kendrion.comwww.kendrion.chSpanien, Portugal/Spain, Portugal<strong>Binder</strong> <strong>Magnet</strong>e Iberica S.L.Apartado de Correos 116Costa Zefir, 99c/de Cuba 1643892 Miami-Playa (Tarragona)Spanien/ SpainTel. +34 (977) 17 27 07Fax +34 (977) 17 01 82binder@binder-es.comwww.binder-es.comSüd Afrika/ South Africa<strong>Magnet</strong>e <strong>Service</strong> <strong>Binder</strong> SA CC26 Saal StreetKya SandP.O. Box 44051Randburg 2194Linden 2104Süd Africa/ South AfricaTel. +27 (11) 462 320/09/28/29Fax +27 (11) 462 3304info@binder.co.zaSonstige Länder/Other CountriesKendrion <strong>Binder</strong> <strong>Magnet</strong>e(U.K.) Ltd.Huddersfield Road, Low MoorBradford, West Yorkshire,BD 12 0TQGroßbritannien/ Great BritainTel. +44 (0) 12 74 60 11 11Telefax +44 (0) 12 74 69 10 93peter@kendrion-binder.co.ukwww.kendrion-binder.co.ukFrankreich/ France<strong>Binder</strong> <strong>Magnet</strong>ic1, Allée des Barbanniers92632 Gennevilliers CedexFrankreich/ FranceTél. +33 (01) 46 13 80 80Fax +33 (01) 46 13 80 99info@binder-magnetic.frwww.bindermagnete.com© KendrionPT 03/2005/PDF
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Kendrion <strong>Binder</strong> <strong>Magnet</strong>e GmbHPower TransmissionMönchweilerstrasse 178048 Villingen-SchwenningenTel. ++ 49 (0) 7721 877-0Fax ++ 49 (0) 7721 877-462www.KendrionAT.dedialog@KendrionAT.dective <strong>brake</strong> <strong>line</strong>ACTIVE BRAKE LINEpower of partnership and magnetism
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