TECHNICAL DATA Montrac Positioning Unit PV-2/3

TECHNICAL DATAMontracPositioning UnitPV-2/3

Technical Data for Positioning Unit 2/3508497ENGLISHEdition: 10/20102

TechnicalData for Positioning Unit 2/3Change indexEditions issued so far:Edition Comment Order number05/2005 Initial edition 50849710/2010 New forces and moments 5084973

Technical Data for Positioning Unit 2/3Table of Contents1 System logistics ................................................................................................................. 62 Dimensions ........................................................................................................................ 72.1 Single positioning unit (platforms 200x300 mm) ................................................ 72.2 Single positioning unit (platforms 300x400 mm) ................................................ 82.3 Single positioning unit (platforms 200x550 mm) ................................................ 92.4 Multiple positioning unit (platforms 200x300 mm) ............................................. 112.5 Multiple positioning unit (platforms 300x400 mm) .............................................122.6 Multiple positioning unit (platforms 200x550 mm) .............................................133 Technical data.................................................................................................................. 154 Scope of delivery ............................................................................................................. 154.1 Single positioning unit ...................................................................................154.2 Multiple positioning unit .................................................................................154.3 Reference No. ............................................................................................155 Permissible forces and moments on the shuttle platform ................................................. 176 Changeover time .............................................................................................................. 196.1 Single positioning unit ...................................................................................196.2 Multiple positioning unit .................................................................................216.3 Diagrams .................................................................................................. 247 Arrangement of the control cams ..................................................................................... 277.1 Arrangement of the control cams in single positioning unit .................................. 277.2 Arrangement of the control cams in multiple positioning unit ................................ 308 Instructions for the designer ............................................................................................. 338.1 Working height ........................................................................................... 338.2 Example of assembly .................................................................................. 348.3 Minimum Trac length ................................................................................... 359 Information for the control engineer ................................................................................. 369.1 Single positioning unit (variant 1 with OSM) ................................................... 369.1.1 Control sequence ........................................................................................ 389.2 Single positioning unit (variant 2 with OSM) .................................................. 399.2.1 Control sequence ........................................................................................ 404

TechnicalData for Positioning Unit 2/39.3 Multiple positioning unit (with OSM) ...............................................................419.3.1 Control sequence ........................................................................................ 439.4 Single positioning unit (variant 1 pneumatic) ................................................... 449.4.1 Control sequence ........................................................................................ 459.5 Single positioning unit (variant 2 pneumatic) ................................................... 469.5.1 Control sequence ........................................................................................ 479.6 Multiple positioning unit (pneumatic) .............................................................. 489.6.1 Control sequence ........................................................................................ 4910 List of figures ................................................................................................................... 505

TechnicalData for Positioning Unit 2/32 DimensionsThe following dimensions are theoretical dimensions and may vary according to the settingsof the positioning unit.2.1 Single positioning unit (platforms 200x300 mm)Fig. 2.1: Dimensions SPV 200x300280.51511159041620448 48249261.5330285Direction of travel6616136357827

Technical Data for Positioning Unit 2/32.2 Single positioning unit (platforms 300x400 mm)Fig. 2.2: Dimenions SPV 300x400280.5151115904851630448249261.5 430385Direction of travel8266 161504578

TechnicalData for Positioning Unit 2/32.3 Single positioning unit (platforms 200x550 mm)Fig. 2.3: Dimenions SPV 200x550280.51511159041620448 482 49261.5325285Direction of travel66 161806079

Technical Data for Positioning Unit 2/310

TechnicalData for Positioning Unit 2/32.4 Multiple positioning unit (platforms 200x300 mm)Fig. 2.4: Dimensions MPV 200x3004162044882285330261.549 290115151280.5Direction of travel4866 1615042711

Technical Data for Positioning Unit 2/32.5 Multiple positioning unit (platforms 300x400 mm)Fig. 2.5: Dimensions MPV 300x400280.5151115 90516304249216.566 16 48 484303851806071282

Technical Data for Positioning Unit 2/3Direction of travel14

TechnicalData for Positioning Unit 2/33 Technical dataWeight SPV - for platform 200x300 (1 position) 11.6 kg- for platform 300x400 (1 position) 12.8 kg- for platform 200x550 (1 position) 14.6 kgMPV - for platform 200x300 (max. 6 pos.) 12.6 kg- for platform 300x400 (max. 8 pos.) 14.7 kg- for platform 200x550 (max. 12 pos.) 16.8 kgOperating pressureNominal pressure 5 barAir consumption PV3–6 bar22 cm 3 /double stroke (at 5 bar)Air consumption start element 2.1 cm 3 /double stroke (at 5bar)Pneumatic connectionfor hose ø2.7/ø4 mmOperating medium Air filtered to 5 μm, oiled orunoiledMaterialAluminum, steel, bronzeEnvironment: Permitted temperature range 10–40 °CAir PurityAtmosphere for assembly ofprecision engineering productsRelative humidity90% without condensationWarranty2 years4 Scope of delivery4.1 Single positioning unitComplete positioning unit including pneumatic cylinder but without fixing set, signal generatorand control elements for the shuttle.4.2 Multiple positioning unitComplete positioning unit including pneumatic cylinder but without fixing set, signal generatorand control elements for the shuttle.4.3 Reference No.Positioning unit– for platform 200x300 (single) 55290– for platform 300x400 (single) 5529215

Technical Data for Positioning Unit 2/3– for platform 200x550 (single) 55294– for platform 200x300 (multiple max. 6 pos.) 55291– for platform 300x400 (multiple max. 8 pos.) 55293– for platform 200x550 (multiple max. 12 pos.) 5529516

TechnicalData for Positioning Unit 2/35 Permissible forces and moments on the shuttle platform(if it is locked in the positioning unit)Fig. 5.1: Permissible forces and momentsMZFXEFYEFYEFXEMYMXFZXFZEYPlatform dimensions mmNominal pressure 5 bar 200x300 200x400 300x400 200x550 300x550Aluminum Aluminum Aluminum Aluminum AluminumMX zul Single positioning Nm 5 6 10.5 7 13Multiple positioning Nm 5 6 10.5 7 13MY zul Single positioning Nm 5 9 11 13.5 18Multiple positioning Nm 3 4.5 6.5 8 11MZ zul Single positioning Nm 15.5 22 22 23.5 23.5Multiple positioning Nm 5 5 5 5 5FXE zul Single positioning N 135 135 135 135 135Multiple positioning N 135 135 135 135 135-FXE zul Single positioning N 135 135 135 135 135Multiple positioning N 135 135 135 135 135FYE zul Single positioning N 400 400 400 400 400Multiple positioning N 400 400 400 400 400-FYE zul Single positioning N 400 400 400 400 400Multiple positioning N 400 400 400 400 400FZ zul Single positioning N 3000 3000 2000 3000 2000Multiple positioning N 3000 3000 2000 3000 200017

Technical Data for Positioning Unit 2/3FZE zul Single positioning N 1000 1000 500 1000 500Multiple positioning N 400 400 150 400 150X min = 55 mm / Y min = 25 mmThe stated values result in a displacement of the shuttle platforms of max. 0.3 mm in thedirection of the force vector.18

TechnicalData for Positioning Unit 2/36 Changeover time6.1 Single positioning unitFig. 6.1: Changeover times SPVDirection of travelPlatforms 200x300 mmChangeover time for dc maintained byoptical sensorc=180 mm, maintained bystop/start elementChangeover time with aluminumplatform, without loadChangeover time with aluminumplatform and max. load3.46 s 3.51 s3.46 s 3.51 sPlatforms 300x400 mmChangeover time for dc maintained byoptical sensorc=180 mm, maintained bystop/start elementChangeover time with aluminumplatform, without loadChangeover time with aluminumplatform and max. load3.70 s 3.76 s3.69 s 3.72 sPlatforms 200x550 mmChangeover time for dChangeover time with aluminumplatform, without loadChangeover time with aluminumplatform and max. load19

Technical Data for Positioning Unit 2/3c maintained byoptical sensorc=180 mm, maintained bystop/start element3.97 s 4.00 s3.94 s 3.96 sPlatforms 200x550 mm (2-axis shuttle (rear axis empty))Changeover time for dc maintained byoptical sensorc=180 mm, maintained bystop/start elementChangeover time with aluminumplatform, without loadChangeover time with aluminumplatform and max. load4.06 s 4.11 s4.00 s 4.05 sPlatforms 200x550 mm (2-axis shuttle)Changeover time for dc maintained byoptical sensorc=180 mm, maintained bystop/start elementChangeover time with aluminumplatform, without loadChangeover time with aluminumplatform and max. load4.17 s 4.23 s4.10 s 4.18 s20

TechnicalData for Positioning Unit 2/36.2 Multiple positioning unitFig. 6.2: Changeover times MPVDirection of travelStep size b(in mm)1-Axis shuttleChangeover time with aluminumplatform, without load(in s)1-Axis shuttleChangeover time with aluminumplatform and max.load (in s)2-Axis shutte (rear axis empty)Changeover time with aluminumplatform, without load(in s)2-Axis shutte (rear axis empty)Changeover time with aluminumplatform and max. load(in s)2-Axis shuttleChangeover time with aluminumplatform, without load(in s)2-Axis shuttleChangeover time with aluminumplatform and max.load (in s)40 1.23 1.26 1.25 1.29 1.22 1.2642 1.25 1.28 1.27 1.31 1.24 1.2844 1.27 1.30 1.29 1.33 1.26 1.3046 1.29 1.32 1.31 1.35 1.27 1.3248 1.31 1.33 1.33 1.37 1.29 1.3450 1.32 1.35 1.35 1.39 1.30 1.3652 1.34 1.37 1.36 1.41 1.32 1.3754 1.35 1.38 1.38 1.43 1.34 1.3956 1.37 1.40 1.40 1.45 1.35 1.4158 1.38 1.42 1.42 1.47 1.37 1.4360 1.40 1.44 1.44 1.49 1.38 1.4462 1.42 1.45 1.45 1.51 1.40 1.4664 1.43 1.47 1.47 1.52 1.42 1.4866 1.45 1.49 1.49 1.54 1.43 1.5068 1.46 1.50 1.51 1.56 1.45 1.5270 1.48 1.52 1.53 1.58 1.46 1.5372 1.50 1.54 1.54 1.60 1.48 1.5574 1.51 1.56 1.56 1.62 1.50 1.5776 1.53 1.57 1.58 1.64 1.51 1.5978 1.54 1.59 1.60 1.66 1.53 1.6021

Technical Data for Positioning Unit 2/380 1.56 1.61 1.62 1.68 1.55 1.6282 1.57 1.62 1.63 1.70 1.56 1.6484 1.59 1.64 1.65 1.71 1.58 1.6686 1.61 1.66 1.67 1.73 1.59 1.6888 1.62 1.67 1.69 1.75 1.61 1.6990 1.64 1.69 1.71 1.77 1.63 1.71Step size b(in mm)1-Axis shuttleChangeover time withaluminum platform, withoutload (in s)1-Axis shuttleChangeover time withaluminum platform andmax. load (in s)2-Axis shutte (rear axisempty)Changeover time with aluminumplatform, withoutload (in s)2-Axis shutte (rear axisempty)Changeover time with aluminumplatform and max.load (in s)2-Axis shuttleChangeover time withaluminum platform, withoutload (in s)2-Axis shuttleChangeover time withaluminum platform andmax. load (in s)95 2.03 2.05 2.02 2.02 2.08 2.11100 2.04 2.06 2.03 2.04 2.08 2.11105 2.04 2.07 2.04 2.05 2.08 2.11110 2.05 2.08 2.05 2.07 2.08 2.12115 2.06 2.09 2.07 2.08 2.08 2.12120 2.06 2.10 2.08 2.10 2.09 2.12130 2.07 2.12 2.11 2.13 2.09 2.13140 2.08 2.14 2.13 2.16 2.09 2.14150 2.09 2.16 2.16 2.19 2.10 2.14160 2.10 2.18 2.19 2.22 2.10 2.15170 2.11 2.20 2.21 2.25 2.10 2.16180 2.13 2.23 2.24 2.28 2.11 2.17190 2.14 2.25 2.27 2.31 2.11 2.17200 2.15 2.27 2.29 2.34 2.12 2.18210 2.22 2.32 2.36 2.40 2.21 2.25220 2.26 2.35 2.40 2.44 2.24 2.30230 2.30 2.39 2.44 2.47 2.28 2.34240 2.34 2.43 2.47 2.50 2.31 2.39250 2.38 2.47 2.51 2.54 2.35 2.44260 2.42 2.51 2.55 2.57 2.38 2.48270 2.46 2.55 2.59 2.60 2.42 2.53280 2.51 2.58 2.62 2.64 2.45 2.58290 2.55 2.62 2.66 2.67 2.49 2.62300 2.59 2.66 2.70 2.70 2.52 2.6722

TechnicalData for Positioning Unit 2/3Distance a(in mm)200x300 ShuttleChangeover time with aluminum platform,without load (in s)200x300 ShuttleChangeover time with aluminum platformand max. load (in s)300x400 ShuttleChangeover time with aluminum platform,without load (in s)300x400 ShuttleChangeover time with aluminum platformand max. load (in s)200x550 ShuttleChangeover time with aluminum platform,without load (in s)200x550 ShuttleChangeover time with aluminum platformand max. load (in s)2-Axis shuttle (rear axis empty)Changeover time with aluminum platform,without load (in s)2-AXis shuttle (rear axis empty)Changeover time with aluminum platformand max. load (in s)2-Axis shuttleChangeover time with aluminum platform,without load (in s)2-Axis shuttleChangeover time with aluminum platformand max. load (in s)55 2.77 2.86 2.88 2.90 2.96 2.99 2.96 3.06 2.91 3.0260 2.81 2.90 2.90 2.93 2.99 3.00 2.97 3.07 2.94 3.0565 2.85 2.94 2.92 2.96 3.01 3.02 3.00 3.10 2.99 3.1070 2.90 2.99 2.95 3.01 3.03 3.06 3.04 3.14 3.03 3.1475 2.95 3.02 2.99 3.05 3.05 3.10 3.07 3.17 3.06 3.1780 2.99 3.05 3.02 3.10 3.07 3.11 3.11 3.21 3.10 3.2185 3.03 3.10 3.06 3.14 3.10 3.15 3.15 3.25 3.14 3.2590 3.10 3.13 3.11 3.18 3.12 3.18 3.18 3.28 3.17 3.2895 3.13 3.16 3.15 3.23 3.14 3.22 3.22 3.32 3.21 3.32100 3.17 3.21 3.17 3.26 3.16 3.25 3.25 3.35 3.24 3.35105 3.19 3.28 3.17 3.28 3.28 3.38 3.27 3.38110 3.22 3.30 3.19 3.29 3.32 3.41 3.30 3.41115 3.24 3.33 3.21 3.30 3.33 3.44 3.33 3.44120 3.26 3.35 3.22 3.34 3.36 3.47 3.36 3.47125 3.28 3.37 3.24 3.36 3.38 3.49 3.38 3.49130 3.30 3.38 3.26 3.37 3.39 3.50 3.41 3.52135 3.29 3.46 3.48 3.57 3.44 3.55140 3.33 3.48 3.50 3.59 3.46 3.57145 3.36 3.50 3.52 3.61 3.48 3.59150 3.39 3.55 3.57 3.66 3.50 3.61155 3.43 3.56 3.59 3.68 3.52 3.63160 3.46 3.57 3.60 3.69 3.54 3.65165 3.48 3.60 3.63 3.72 3.55 3.66170 3.50 3.61 3.65 3.73 3.56 3.67175 3.52 3.62 3.66 3.74 3.57 3.68180 3.54 3.63 3.70 3.79 3.58 3.6923

Technical Data for Positioning Unit 2/36.3 DiagramsAcceleration ramp of the shuttle 1-axis shuttle in PV3530Speed [m/min]25201510without loadwith max. load500.000.200.400.600.801.001.201.401.60Time [s]Fig. 6.3: Braking and acceleration ramp (1-axis shuttle)Fig. 6.4: Braking and acceleration ramp (2-axis shuttle (rear axis empty))Braking ramp of the 1-axis shuttle in PV3530Speed [m/min]25201510without loadwith max. load52400.000.200.400.600.801.001.201.401.60Time [s]

TechnicalData for Positioning Unit 2/3Acceleration ramp of the (2-axis shuttle (rear axis empty)) in PV30Speed [m/min]25201510without loadwith max. load500.000.080.200.320.430.610.710.790.870.961.04Time [s]Braking ramp of the (2-axis shuttle (rear axis empty)) in PV3530Speed [m/min]25201510without loadwith max. load500.000.230.450.620.851.061.281.51Time [s]25

Technical Data for Positioning Unit 2/3Fig. 6.5: Braking and acceleration ramp (2-axis shuttle)Acceleration ramp of the 2-axis shuttle in PV3025Speed [m/min]201510without loadwith max. load500.000.200.430.660.831.001.22Time [s]Braking of the 2-axis shuttle in PV3530Speed [m/min]25201510without loadwith max. load500.000.230.430.590.791.021.241.41Time [s]26

TechnicalData for Positioning Unit 2/37 Arrangement of the control cams7.1 Arrangement of the control cams in single positioning unitWith electronic control element:Fig. 7.1: Arrangement of the control cams SPVDirection of travel U36.5x130Electronicelementcontrolx130 24A-camAB-camDirection of travel GU27

Technical Data for Positioning Unit 2/3AB-camElectronic controlelementA-camWith pneumatic control element:xDirection of travel130 0.5 –1AB-camA-camPneumatic controlelementPlatform length (mm)x (mm)300 78400 128550 203Note:The dimension x is a theoretical dimension. The position of the control cam depends onthe V-guide in the platform. In other words, the cam must be placed in such a way that,28

TechnicalData for Positioning Unit 2/3when the shuttle is at a standstill, the V-guide in the platform comes to rest at the heightof the locking mechanism of the positioning unit. The procedure for exact positioning isdescribed in the operating instructions PV-2/3.29

ShuttleTechnical Data for Positioning Unit 2/37.2 Arrangement of the control cams in multiple positioning unitFig. 7.2: Arrangement of the control cams MPV (division L3 90 mm)Division L3 90 mmWith electronic control elementDirection of travelShuttle45L3L3L1With pneumatic control elementDirection of travel45 L3 L3L2 L1115Division L3 L1* L240 mm < L3 90 mm L3/2 L1 – 12 mm ( but min. 10)* The calculated cam length L1 is to be rounded up to whole millimeters.30

TechnicalData for Positioning Unit 2/331

ShuttleTechnical Data for Positioning Unit 2/3Fig. 7.3: Arrangement of the control cams MPV (division L3 > 90 mm)Division L3 > 90 mmWith electronic control elementDirection of travelShuttleL3L445 L2 L1=45With pneumatic control elementDirection of travelL3L445 L2 L1=45Division L3 L2 L490 mm < L3 < 120 mm 10 mm 55 mm120 mm L3 300 mm L4 – 45 mm L3/232

TechnicalData for Positioning Unit 2/3** The position of the first control cam depends on the V-guide in the platform. Inother words, the cam must be placed in such a way that, when the shuttle is at astandstill, the V-guide in the platform comes to rest at the height of the lockingmechanism of the positioning unit. The procedure for exact positioning is described inthe operating instructions PV-2/3.8 Instructions for the designer8.1 Working heightPositioning unit (single/multiple) for platform width 200 mmFig. 8.1: Working height for platform width 200Top of platform240264.5269.5240264.5269.5(for overhanging load)Positioning unit (single/multiple) for platform width 300 mmFig. 8.2: Working height for platform width 300Top of platform(for overhanging load)33

Technical Data for Positioning Unit 2/38.2 Example of assemblyFig. 8.3: Example of assembly280.5264.516 74 190.5338.4264.574 74 190.5SLL-SPSLL-TP-6634

TechnicalData for Positioning Unit 2/38.3 Minimum Trac lengthFig. 8.4: Minimum Trac lengthRef. No. positioning unit = 55290Platform 200x300 mm, single positioningL min = 650 mmRef. No. positioning unit = 55291Platform 200x300 mm, multiple positioningL min = 720 mmRef. No. positioning unit = 55292Platform 300x400 mm, single positioningL min = 950 mmRef. No. positioning unit = 55293Platform 300x400 mm, multiple positioningL min = 1100 mmRef. No. positioning unit = 5529435

Technical Data for Positioning Unit 2/3Platform 200x550 mm, single positioningL min = 1400 mmRef. No. positioning unit = 55295Platform 200x550 mm, multiple positioningL min = 1600 mm9 Information for the control engineer9.1 Single positioning unit (variant 1 with OSM)Fig. 9.1: Electrical and pneumatic connections SPV V1 with OSMA1E1 E2 E3 E4A2I1E1 Proximity switch ø6.5 mm Platform present in positioning unitE2 Signal generator D-F9P Positioning unit lockedE3 Signal generator D-F9P Positioning unit unlockedE4 Infrared communicationShuttle present in positioning unit36

TechnicalData for Positioning Unit 2/3A1 Double-action cylinder monostableA2 Infrared communicationI1 Identification systemLock positioning unitStart shuttleShuttle identification (No.)Proximity switch: ø6.5 mm, switching distance Sn=2 mm, PNP, cable length 5 m,LEDSignal geneator D-F9P, cable length 5 m, LEDHose connections: ø2.7/ø4 mm37

Technical Data for Positioning Unit 2/39.1.1 Control sequenceFig. 9.2: Control sequence SPV V1 with OSMSTARTShuttle presentE1 / E4Lock PVSet A1PV lockedE2OPExecute operationChange statusI1Unlock PVReset A1PV unlockedE3Start shuttleSet A2Shuttle absentE1 / E438

TechnicalData for Positioning Unit 2/39.2 Single positioning unit (variant 2 with OSM)Fig. 9.3: Electrical and pneumatic connections SPV V2 with OSME1A1E2 E3 E4E5A3A2I1E1 Infrared communicationShuttle present before positioning unitE2 Proximity switch ø6.5 mm Platform present in positioning unitE3 Signal generator D-F9P Positioning unit lockedE4 Signal generator D-F9P Positioning unit unlockedE5 Infrared communicationShuttle present in positioning unitA1 Infrared communication Start shuttle before positioning unitA2 Double-action cylinder monostable Lock positioning unitA3 Infrared communication Start shuttle in positioning unitIA Identification systemShuttle identification (No.)39

Technical Data for Positioning Unit 2/3Proximity switch: ø6.5 mm, switching distance Sn=2 mm, PNP, cable length 5 m,LEDSignal generator D-F9P, cable length 5 m, LEDHose connections: ø2.7/ø4 mm9.2.1 Control sequenceFig. 9.4: Control sequence SPV V2 with OSMSTARTShuttle presentbefore PV E1Start shuttlebefore PV A1Shuttle presentin PV E2 / E5Lock PVSet A2PV lockedE3OPExecute operationChange statusI1Unlock PVReset A240Unlock PV E4

TechnicalData for Positioning Unit 2/39.3 Multiple positioning unit (with OSM)Fig. 9.5: Electrical and pneumatic connections MPV with OSME5A3I1E6E1A1E2 E3E4A2E1 Infrared communicationShuttle present before multiple positioning unitE2 Proximity siwtch ø6.5 mm Platform present in multiple positioning unitE3 Signal generator D-F9P Multiple positioning unit lockedE4 Signal generator D-F9P Multiple positioning unit unlockedE5 Infrared communicationShuttle present in multiple positioning unitE6 Proximity switch M8x1 Shuttle absentA1 Infrared communicationA2 Double-action cylinder monostableA3 Infrared communicationI1 Identificaiton systemStart shuttle before multiple positioning unitLock multiple positioning unitStart shuttle in multiple positioning unitShuttle identification (No.)Proximity switch: ø6.5 mm, switching distance Sn = 2 mm, PNP, cable length 5 m,LEDM8x1, switching distance Sn = 4 mm, PNP, pluggable, LEDSignal generator D-F9P, cable length 5 m, LED41

Technical Data for Positioning Unit 2/3Hose connections: ø2.7/ø4 mm42

TechnicalData for Positioning Unit 2/39.3.1 Control sequenceFig. 9.6: Control sequence MPV with OSMSTARTShuttle presentbefore MPV E1Start shuttlebefore MPV A1Shuttle presentin MPV E2Lock MPVSet A2MPV lockedE3OPExecute operationLast positionE5nojaChange statusI1Unlock MPVReset A2Unlock MPVReset A2MPV unlockedE4MPV unlockedE4Start shuttlein MPV A3Start shuttlein MPV A3Shuttle absentafter MPV E643

Technical Data for Positioning Unit 2/39.4 Single positioning unit (variant 1 pneumatic)Fig. 9.7: Electrical and pneumatic connections SPV V1IAA1E1E2E3A2E 1Proximity switch ø6.5 mm Shuttle present in positioning unitE 2Signal generator D-F9P Positioning unit lockedE 3Signal generator D-F9P Positioning unit unlockedA 1Double-action cylinder monostable Start shuttleA 2Double-action cylinder monostable Lock positioning unitI AIdentification system Change status of shuttle (write unit)Proximity switch:Signal geneatorHose connections:ø6.5 mm, switching distance Sn = 2 mm, PNP, cable length5 m, LEDD-F9P, cable length 5 m, LEDø2.7/ø4 mm44

TechnicalData for Positioning Unit 2/39.4.1 Control sequenceFig. 9.8: Control sequence SPV V1STARTShuttle pesentE1Lock PVSet A2PV lockedE2OPExecute operationChange statusIAUnlock PVReset A2PV unlockedE3Start shuttleSet A1Shuttle absentE1Reset A145

Technical Data for Positioning Unit 2/39.5 Single positioning unit (variant 2 pneumatic)Fig. 9.9: Electrical and pneumatic connections SPV V2E4IAA3A1E1E2E3A2E 1Proximity switch ø6.5 mm Shuttle present in positioning unitE 2Signal generator D-F9P Positioning unit lockedE 3Signal generator D-F9P Postiioning unit unlockedE 4Proximity switch M8x1 Shuttle present before positioning unitA 1Double-action cylinder monostable Start shuttleA 2A 3Double-action cylinder monostableLock positioning unitDouble-action cylinder monostable Start shuttle before positioning unitI AIdentification system Change status of shuttle (write unit)Proximity switch:Signal generator46ø6.5 mm, switching distance Sn = 2 mm, PNP, cable length5 m, LEDM8x1, switching distance Sn = 4 mm, PNP, pluggable, LEDD-F9P, cable length 5 m, LED

TechnicalData for Positioning Unit 2/3Hose connections:ø2.7/ø4 mm9.5.1 Control sequenceFig. 9.10: Control sequence SPV V2STARTShuttle presentbefore PVE4Start shuttlebefore PVA3PV unlockedE3Start shuttleSet A1Reset A3Shuttle presentin PVE1Reset A1Lock PVSet A2PV lockedE2OPExecute operationChange statusIA47Unlock PV

Technical Data for Positioning Unit 2/39.6 Multiple positioning unit (pneumatic)Fig. 9.11: Electrical and pneumatic connections for multiple positioning unitE1E5A1IAE2E3E4A3A2E 1Proximity switch M8x1 Shuttle present before multiple positioning unitE 2Proximity switch ø6.5 mm Shuttle present in multiple positioning unitE 3Signal generator D-F9P Multiple positioning unit lockedE 4Signal generator D-F9P Multiple positioning unit unlockedE 5Proximity switch M8x1 Shuttle in last positionA 1Double-action cylinder monostable Start shuttle before multiple positioning unitA 2A 3Double-action cylinder monostableStart shuttle in multiple positioning unitDouble-action cylinder monostable Lock multiple positioning unitI AIdentification system Change status of shuttle (write unit)Proximity switch: ø6.5 mm, switching distance Sn = 2 mm, PNP, cable length 5 m,LEDM8x1, switching distance Sn = 4 mm, PNP, pluggable, LEDSignal generator D-F9P, cable length 5 m, LEDHose connections: ø2.7/ø4 mm48

TechnicalData for Positioning Unit 2/39.6.1 Control sequenceFig. 9.12: Control sequence MPVSTARTShuttle presentbefore MPVE1Start shuttlebefore MPVSet A1Reset A2Reset A1Shuttle absentafter MPVE5Shuttle presentin MPVE2Lock MPVSet A3MPV lockedE3OPExecute operationLast positionE5noyesChange statusIAUnlock MPVReset A3Unlock MPVReset A3MPV unlockedE4MPV unlockedE4Start shuttlein MPVA2Start shuttlein MPVA2Reset A249

Technical Data for Positioning Unit 2/310 List of figuresFig. 2.1: Dimensions SPV 200x300 ........................................................................ 7Fig. 2.2: Dimenions SPV 300x400 ......................................................................... 8Fig. 2.3: Dimenions SPV 200x550 ......................................................................... 9Fig. 2.4: Dimensions MPV 200x300 ...................................................................... 11Fig. 2.5: Dimensions MPV 300x400 ......................................................................12Fig. 2.6: Dimensions MPV 200x550 ......................................................................13Fig. 5.1: Permissible forces and moments ................................................................17Fig. 6.1: Changeover times SPV ............................................................................19Fig. 6.2: Changeover times MPV ...........................................................................21Fig. 6.3: Braking and acceleration ramp (1-axis shuttle) .......................................... 24Fig. 6.4: Braking and acceleration ramp (2-axis shuttle (rear axis empty)) ............... 24Fig. 6.5: Braking and acceleration ramp (2-axis shuttle) ......................................... 26Fig. 7.1: Arrangement of the control cams SPV ....................................................... 27Fig. 7.2: Arrangement of the control cams MPV (division L3 90 mm) ................... 30Fig. 7.3: Arrangement of the control cams MPV (division L3 > 90 mm) ................... 32Fig. 8.1: Working height for platform width 200 ....................................................... 33Fig. 8.2: Working height for platform width 300 ...................................................... 33Fig. 8.3: Example of assembly ............................................................................. 34Fig. 8.4: Minimum Trac length ............................................................................. 35Fig. 9.1: Electrical and pneumatic connections SPV V1 with OSM ............................... 36Fig. 9.2: Control sequence SPV V1 with OSM ........................................................ 38Fig. 9.3: Electrical and pneumatic connections SPV V2 with OSM .............................. 39Fig. 9.4: Control sequence SPV V2 with OSM ....................................................... 40Fig. 9.5: Electrical and pneumatic connections MPV with OSM ....................................4150

TechnicalData for Positioning Unit 2/3Fig. 9.6: Control sequence MPV with OSM ............................................................ 43Fig. 9.7: Electrical and pneumatic connections SPV V1 ............................................. 44Fig. 9.8: Control sequence SPV V1 ...................................................................... 45Fig. 9.9: Electrical and pneumatic connections SPV V2 ............................................. 46Fig. 9.10: Control sequence SPV V2 ................................................................... 47Fig. 9.11: Electrical and pneumatic connections for multiple positioning unit .................... 48Fig. 9.12: Control sequence MPV ......................................................................... 4951