Numerical List of Parts Breakdowns – Cont. - Xtreme Manufacturing

Xtreme ManufacturingXR1245/1254 ForkliftDesign Change NoticesThe following design change notices have been incorporated in this manual:TitleDesign ChangeNotice No.CommentsJuly 16, 2008 Preliminary Manual C

Xtreme ManufacturingXR1245/1254 ForkliftTHIS PAGE INTENTIONALLY LEFT BLANKJuly 16, 2008 Preliminary Manual D

Xtreme ManufacturingXR1245/1254 ForkliftTable of ContentsChap./Par. Title PageList of Effective Pages........................................................................................................................Service Bulletins .................................................................................................................................Design Change Notices......................................................................................................................Alphabetical List of Parts Breakdowns ............................................................................................Numerical List of Parts Breakdowns ................................................................................................ABCiivSection 1 – General Information...................................................................................................... 1-1Section 2 – Chassis .......................................................................................................................... 2-1Section 3 – Labels and Load Charts ............................................................................................... 3-1Section 4 – Engine ............................................................................................................................ 4-1Section 5 – Transmission, Axles, and Driveshafts........................................................................ 5-1Section 6 – Steering, Brakes, Wheels, and Tires........................................................................... 6-1Section 7 – Hydraulic System.......................................................................................................... 7-1Section 8 – Electrical System .......................................................................................................... 8-1Section 9 – Boom .............................................................................................................................. 9-1Section 10 – Cab and Consoles....................................................................................................... 10-1Section 11 – Boom Attachments ..................................................................................................... 11-1Numerical and Alphabetical Indexes .............................................................................................. Index 1July 16, 2008 Preliminary Manual i

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical List of Parts BreakdownsTitle Figure No. Page No.1245 Basic Assembly............................................ 2-1...............................................................................2-21245 Boom Assembly ........................................... 9-1...............................................................................9-21245 Boom Hose Kit ........................................... 7-33.............................................................................7-701245 Cab Assembly............................................ 10-1.............................................................................10-21245 Chassis Assembly – Axles........................... 2-7.............................................................................2-231245 Chassis Assembly – Covers & Console....... 2-9.............................................................................2-371245 Chassis Assembly – Engine ........................ 2-5.............................................................................2-101245 Chassis Hose Kit........................................ 7-35.............................................................................7-741245 Extend Cylinder Assembly ......................... 7-15.............................................................................7-331245 Extend Cylinder Housing Assembly........... 7-17.............................................................................7-371245 Extend Cylinder Support Assembly ........... 7-19.............................................................................7-411245 Final Assembly............................................. 2-3...............................................................................2-61245 Front Driveshaft Assembly........................... 5-5.............................................................................5-111245 Fuel Tank Assembly..................................... 4-5.............................................................................4-141245 Inner Boom Assembly.................................. 9-7.............................................................................9-321245 Inner Boom Subassembly............................ 9-9.............................................................................9-381245 Inner Boom Subassembly.......................... 9-11.............................................................................9-441245 Lift Cylinder Assembly................................ 7-13.............................................................................7-291245 Mid Boom Assembly .................................... 9-5.............................................................................9-201245 Operator Control Valve Assembly................ 7-8.............................................................................7-191245 Outer Boom Assembly ................................. 9-3.............................................................................9-121245 Outrigger Mount Assembly ........................ 7-29.............................................................................7-611245 Side Control Console Assembly ................ 10-7...........................................................................10-241245 Wheel Tire Assembly ................................... 6-6.............................................................................6-121254 Basic Assembly............................................ 2-2...............................................................................2-41254 Boom Assembly ........................................... 9-2...............................................................................9-71254 Boom Hose Kit ........................................... 7-34.............................................................................7-721254 Cab Assembly............................................ 10-2.............................................................................10-71254 Chassis Assembly – Axles........................... 2-8.............................................................................2-301254 Chassis Assembly – Covers & Console..... 2-10.............................................................................2-421254 Chassis Assembly – Engine ........................ 2-6.............................................................................2-161254 Chassis Hose Kit........................................ 7-36.............................................................................7-781254 Extend Cylinder Assembly ......................... 7-16.............................................................................7-35July 16, 2008 Preliminary Manual ii

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical List of Parts Breakdowns – Cont.Title Figure No. Page No.1254 Extend Cylinder Housing Assembly........... 7-18.............................................................................7-391254 Extend Cylinder Support Assembly ........... 7-20.............................................................................7-431254 Final Assembly............................................. 2-4...............................................................................2-81254 Front Driveshaft Assembly........................... 5-6.............................................................................5-131254 Fuel Tank Assembly..................................... 4-6.............................................................................4-161254 Inner Boom Assembly.................................. 9-8.............................................................................9-351254 Inner Boom Subassembly.......................... 9-10.............................................................................9-411254 Inner Boom Subassembly.......................... 9-12.............................................................................9-461254 Lift Cylinder Assembly................................ 7-14.............................................................................7-311254 Mid Boom Assembly .................................... 9-6.............................................................................9-261254 Operator Control Valve Assembly................ 7-9.............................................................................7-211254 Outer Boom Assembly ................................. 9-4.............................................................................9-161254 Outrigger Mount Assembly ........................ 7-30.............................................................................7-641254 Side Control Console Assembly ................ 10-8...........................................................................10-261254 Wheel Tire Assembly ................................... 6-7.............................................................................6-14Accelerator Pedal Assembly ............................. 10-12...........................................................................10-36Accumulator Assembly.......................................... 6-3...............................................................................6-6Accumulator Charge Valve Assembly................... 6-4...............................................................................6-8Adapter Assembly ............................................... 9-14.............................................................................9-50Air Cleaner Assembly............................................ 4-4.............................................................................4-12Angle Indicator Assembly.................................... 9-13.............................................................................9-48Axle Cylinder Subassembly ................................ 7-28.............................................................................7-59Battery Cover Assembly.................................... 10-16...........................................................................10-46Battery Disconnect Switch Assembly.................... 8-7.............................................................................8-17Belleville Spring Stack......................................... 9-23.............................................................................9-68Boom Manifold Assembly...................................... 7-7.............................................................................7-17Brake Pressure Switch Assembly ......................... 6-5.............................................................................6-10Brake Valve Assembly .......................................... 6-2...............................................................................6-4Carriage Pin Assembly........................................ 11-5...........................................................................11-10Carriage Post Assembly...................................... 11-4.............................................................................11-8Carriage Tilt Cylinder Assembly.......................... 7-23.............................................................................7-49Chain Sheave Assembly..................................... 9-21.............................................................................9-64Chain Sheave Assembly..................................... 9-22.............................................................................9-66Console Roller Assembly.................................. 10-20...........................................................................10-54July 16, 2008 Preliminary Manual iii

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical List of Parts Breakdowns – Cont.Title Figure No. Page No.Control Enclosure Subassembly......................... 10-6...........................................................................10-21Dipstick Tube Assembly........................................ 5-2...............................................................................5-5Distribution Manifold Assembly............................. 7-5.............................................................................7-10Electrical Assembly ............................................... 8-1...............................................................................8-2Electrical Center Assembly ................................... 8-2...............................................................................8-7Engine Cover Assembly.................................... 10-14...........................................................................10-41Engine Relay Assembly ........................................ 8-6.............................................................................8-15Enclosed Cab Assembly ..................................... 10-3...........................................................................10-12Engine Transmission Assembly............................ 4-1...............................................................................4-2Extend Cylinder Collar Assembly........................ 7-21.............................................................................7-45Extend Cylinder Pin Assembly............................ 7-22.............................................................................7-47Filler Plate Assembly......................................... 10-19...........................................................................10-52Front Axle Assembly ............................................. 5-3...............................................................................5-7Front Axle Cylinder Assembly............................. 7-25.............................................................................7-53Front Control Console Assembly ........................ 10-4...........................................................................10-16Front Control Panel Assembly ............................ 10-5...........................................................................10-19Front Cover Assembly....................................... 10-13...........................................................................10-38Front Handle Assembly....................................... 7-10.............................................................................7-23Fuse Block Assembly............................................ 8-8.............................................................................8-19Handle Boot Assembly...................................... 10-11...........................................................................10-34High-Pressure Filter/Steering Valve Assembly..... 7-4...............................................................................7-8Hose Clamp Assembly........................................ 9-25.............................................................................9-72Hydraulic Tank Assembly...................................... 7-1...............................................................................7-2Hydraulic Tank Lid Assembly................................ 7-2...............................................................................7-4Isolation Manifold Assembly.................................. 7-6.............................................................................7-14Labels and Load Charts........................................ 3-1...............................................................................3-2Master Cylinder Assembly .................................... 7-3...............................................................................7-6Mid Boom Roller Assembly................................. 9-17.............................................................................9-56Optional Carriage Assembly ............................... 11-2.............................................................................11-4Outer Boom Roller Assembly.............................. 9-16.............................................................................9-54Outrigger Cylinder Assembly .............................. 7-31.............................................................................7-66Outrigger Cylinder Assembly .............................. 7-32.............................................................................7-68Overflow Tank Assembly ...................................... 4-3.............................................................................4-10Radiator Assembly ................................................ 4-2...............................................................................4-7July 16, 2008 Preliminary Manual iv

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical List of Parts Breakdowns – Cont.Title Figure No. Page No.Radiator Cover Assembly ................................. 10-15...........................................................................10-44Radiator Shroud Assembly ............................... 10-18...........................................................................10-50Rear Axle Assembly.............................................. 5-4...............................................................................5-9Rear Axle Cylinder Assembly.............................. 7-26.............................................................................7-55Rear Axle Lock Manifold Assembly .................... 7-27.............................................................................7-57Rear Driveshaft Assembly..................................... 5-7.............................................................................5-15Rear Handle Assembly ....................................... 7-12.............................................................................7-27Rear Light Assembly......................................... 10-17...........................................................................10-48Roller Assembly .................................................. 9-18.............................................................................9-58Roller Assembly .................................................. 9-19.............................................................................9-60Roller Assembly .................................................. 9-20.............................................................................9-62Rotate Carriage Assembly .................................. 11-3.............................................................................11-6Side Console Cover Assembly ........................... 10-9...........................................................................10-30Side Console Subassembly .............................. 10-10...........................................................................10-32Slide Block Assembly.......................................... 9-15.............................................................................9-52Solenoid Assembly................................................ 8-9.............................................................................8-21Standard Carriage Assembly .............................. 11-1.............................................................................11-2Steering Column Assembly................................... 6-1...............................................................................6-2Sway Handle Assembly ...................................... 7-11.............................................................................7-25Terminal Strip Assembly ....................................... 8-3...............................................................................8-9Terminal Strip Assembly ....................................... 8-4.............................................................................8-11Terminal Strip Assembly ....................................... 8-5.............................................................................8-13Tilt Cylinder Subassembly................................... 7-24.............................................................................7-51Transmission and Pump Assembly....................... 5-1...............................................................................5-2Tube Clamp Assembly No. 2 .............................. 9-24.............................................................................9-70July 16, 2008 Preliminary Manual v

Xtreme ManufacturingXR1245/1254 ForkliftNumerical List of Parts Breakdowns – Cont.Figure No. Title Page No.7-2 ............. Hydraulic Tank Lid Assembly .................................................................................................7-47-3 ............. Master Cylinder Assembly......................................................................................................7-67-4 ............. High-Pressure Filter/Steering Valve Assembly ......................................................................7-87-5 ............. Distribution Manifold Assembly ............................................................................................7-107-6 ............. Isolation Manifold Assembly.................................................................................................7-147-7 ............. Boom Manifold Assembly.....................................................................................................7-177-8 ............. 1245 Operator Control Valve Assembly ...............................................................................7-197-9 ............. 1254 Operator Control Valve Assembly ...............................................................................7-217-10 ........... Front Handle Assembly ........................................................................................................7-237-11 ........... Sway Handle Assembly........................................................................................................7-257-12 ........... Rear Handle Assembly.........................................................................................................7-277-13 ........... 1245 Lift Cylinder Assembly.................................................................................................7-297-14 ........... 1254 Lift Cylinder Assembly.................................................................................................7-317-15 ........... 1245 Extend Cylinder Assembly...........................................................................................7-337-16 ........... 1254 Extend Cylinder Assembly...........................................................................................7-357-17 ........... 1245 Extend Cylinder Housing Assembly ............................................................................7-377-18 ........... 1254 Extend Cylinder Housing Assembly ............................................................................7-397-19 ........... 1245 Extend Cylinder Support Assembly.............................................................................7-417-20 ........... 1254 Extend Cylinder Support Assembly.............................................................................7-437-21 ........... Extend Cylinder Collar Assembly .........................................................................................7-457-22 ........... Extend Cylinder Pin Assembly .............................................................................................7-477-23 ........... Carriage Tilt Cylinder Assembly ...........................................................................................7-497-24 ........... Tilt Cylinder Subassembly....................................................................................................7-517-25 ........... Front Axle Cylinder Assembly ..............................................................................................7-537-26 ........... Rear Axle Cylinder Assembly...............................................................................................7-557-27 ........... Rear Axle Lock Manifold Assembly......................................................................................7-577-28 ........... Axle Cylinder Subassembly..................................................................................................7-597-29 ........... 1245 Outrigger Mount Assembly..........................................................................................7-617-30 ........... 1254 Outrigger Mount Assembly..........................................................................................7-647-31 ........... Outrigger Cylinder Assembly................................................................................................7-667-32 ........... Outrigger Cylinder Assembly................................................................................................7-687-33 ........... 1245 Boom Hose Kit.............................................................................................................7-707-34 ........... 1254 Boom Hose Kit.............................................................................................................7-727-35 ........... 1245 Chassis Hose Kit .........................................................................................................7-747-36 ........... 1254 Chassis Hose Kit .........................................................................................................7-78July 16, 2008 Preliminary Manual vii

Xtreme ManufacturingXR1245/1254 ForkliftNumerical List of Parts Breakdowns – Cont.Figure No. Title Page No.8-1 ............. Electrical Assembly ................................................................................................................8-28-2 ............. Electrical Center Assembly.....................................................................................................8-78-3 ............. Terminal Strip Assembly.........................................................................................................8-98-4 ............. Terminal Strip Assembly.......................................................................................................8-118-5 ............. Terminal Strip Assembly.......................................................................................................8-138-6 ............. Engine Relay Assembly........................................................................................................8-158-7 ............. Battery Disconnect Switch Assembly ...................................................................................8-178-8 ............. Fuse Block Assembly ...........................................................................................................8-198-9 ............. Solenoid Assembly ...............................................................................................................8-219-1 ............. 1245 Boom Assembly.............................................................................................................9-29-2 ............. 1254 Boom Assembly.............................................................................................................9-79-3 ............. 1245 Outer Boom Assembly.................................................................................................9-129-4 ............. 1254 Outer Boom Assembly.................................................................................................9-169-5 ............. 1245 Mid Boom Assembly....................................................................................................9-209-6 ............. 1254 Mid Boom Assembly....................................................................................................9-269-7 ............. 1245 Inner Boom Assembly .................................................................................................9-329-8 ............. 1254 Inner Boom Assembly .................................................................................................9-359-9 ............. 1245 Inner Boom Subassembly ...........................................................................................9-389-10 ........... 1254 Inner Boom Subassembly ...........................................................................................9-419-11 ........... 1245 Inner Boom Subassembly ...........................................................................................9-449-12 ........... 1254 Inner Boom Subassembly ...........................................................................................9-469-13 ........... Angle Indicator Assembly.....................................................................................................9-489-14 ........... Adapter Assembly ................................................................................................................9-509-15 ........... Slide Block Assembly ...........................................................................................................9-529-16 ........... Outer Boom Roller Assembly ...............................................................................................9-549-17 ........... Mid Boom Roller Assembly ..................................................................................................9-569-18 ........... Roller Assembly....................................................................................................................9-589-19 ........... Roller Assembly....................................................................................................................9-609-20 ........... Roller Assembly....................................................................................................................9-629-21 ........... Chain Sheave Assembly ......................................................................................................9-649-22 ........... Chain Sheave Assembly ......................................................................................................9-669-23 ........... Belleville Spring Stack ..........................................................................................................9-689-24 ........... Tube Clamp Assembly No. 2................................................................................................9-709-25 ........... Hose Clamp Assembly .........................................................................................................9-72July 16, 2008 Preliminary Manual viii

Xtreme ManufacturingXR1245/1254 ForkliftNumerical List of Parts Breakdowns – Cont.Figure No. Title Page No.10-1 ........... 1245 Cab Assembly .............................................................................................................10-210-2 ........... 1254 Cab Assembly .............................................................................................................10-710-3 ........... Enclosed Cab Assembly.....................................................................................................10-1210-4 ........... Front Control Console Assembly........................................................................................10-1610-5 ........... Front Control Panel Assembly............................................................................................10-1910-6 ........... Control Enclosure Subassembly ........................................................................................10-2110-7 ........... 1245 Side Control Console Assembly................................................................................10-2410-8 ........... 1254 Side Control Console Assembly................................................................................10-2610-9 ........... Side Console Cover Assembly...........................................................................................10-3010-10 ......... Side Console Subassembly................................................................................................10-3210-11 ......... Handle Boot Assembly .......................................................................................................10-3410-12 ......... Accelerator Pedal Assembly...............................................................................................10-3610-13 ......... Front Cover Assembly ........................................................................................................10-3810-14 ......... Engine Cover Assembly .....................................................................................................10-4110-15 ......... Radiator Cover Assembly...................................................................................................10-4410-16 ......... Battery Cover Assembly .....................................................................................................10-4610-17 ......... Rear Light Assembly ..........................................................................................................10-4810-18 ......... Radiator Shroud Assembly.................................................................................................10-5010-19 ......... Filler Plate Assembly ..........................................................................................................10-5210-20 ......... Console Roller Assembly ...................................................................................................10-5411-1 ........... Standard Carriage Assembly................................................................................................11-211-2 ........... Optional Carriage Assembly.................................................................................................11-411-3 ........... Rotate Carriage Assembly....................................................................................................11-611-4 ........... Carriage Post Assembly .......................................................................................................11-811-5 ........... Carriage Pin Assembly .......................................................................................................11-10July 16, 2008 Preliminary Manual ix

Xtreme ManufacturingXR1245/1254 ForkliftTHIS PAGE INTENTIONALLY LEFT BLANKJuly 16, 2008 Preliminary Manual x

Xtreme ManufacturingXR1245/1254 ForkliftSection 1General InformationTable 1-1. Abbreviations & AcronymsTermAASTMAWGBHCBKDNDIADPDTFSHCFTGHHCIDLGMMNHANPTODOHMPHMPWHQDREFREGSAESBHCSHCSHSMeaningAmperesAmerican Society for Testing and MaterialsAmerican Wire GaugeButton head capBreakdownDiameterDouble-pole, double-throwFlat socket head capFittingsHex head capInside diameterLongMillimeterNext higher assemblyNational pipe threadOutside diameterOval head machinePan head machinePan washer headQuick-DisconnectReferenceRegularSociety of Automotive EngineersSocket button head capSocket head capSocket head shoulderJuly 16, 2008 Preliminary Manual 1-1

Xtreme ManufacturingXR1245/1254 ForkliftTermSPDTSPSTSTRTHDUNCUNFVMeaningSingle-throw, double-poleSingle-pole, single-throwStraightThreadUnified National CoarseUnified National FineVoltsJuly 16, 2008 Preliminary Manual 1-2

Xtreme ManufacturingXR1245/1254 ForkliftSection 2ChassisJuly 16, 2008 Preliminary Manual 2-1

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-1. 1245 Basic AssemblyJuly 16, 2008 Preliminary Manual 2-2

Xtreme ManufacturingXR1245/1254 ForkliftTable 2-1. 1245 Basic AssemblyFigure &Item No.Part No. Description Quantity Use On– 25701-001 1245 Basic assembly – –2-1-1 25702-0001245 Chassis assembly covers andconsole1 –2-1-2 27408-000 Cab assembly 1 –2-1-3 26641-001 Hydraulic tank assembly 1 –2-1-4 25383-000 Pin retainer plate 4 –2-1-5 11001-008 Washer 1/2” SAE flat 4 –2-1-6 10004-024 Screw 1/2-13UNC HHC x 3” 4 –2-1-7 11002-020 Extra thick grade 8 SAE washer 6 –2-1-8 10031-032 Screw 1-1/4-12UNF HHC x 4” 2 –2-1-9 10031-018 Screw 1-1/4-12UNF HHC x 2-1/4” 2 –2-1-10 10901-020 Nut 1-1/4-12UNF reg hex 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 2-3

Xtreme Manufacturing XR1245/1254 Forklift2654173789Figure 2-2. 1254 Basic AssemblyJuly 16, 2008 Preliminary Manual 2-4

Xtreme ManufacturingXR1245/1254 ForkliftTable 2-2. 1254 Basic AssemblyFigure &Item No.Part No. Description Quantity Use On– 26716-000 1254 Basic assembly – –2-2-1 26688-000 1254 Chassis assembly 1 –2-2-2 26641-001 Hydraulic tank assembly 1 –2-2-3 27409-000 1254 Cab assembly 1 –2-2-4 25383-000 Pin retainer plate 4 –2-2-5 11001-008 Washer 1/2” SAE flat 4 –2-2-6 10004-024 Screw 1/2-13UNC HHC x 3” 4 –2-2-7 11011-616 Washer 1” ID square 2 –2-2-8 11001-016 Washer 1” dia SAE flat 6 –2-2-9 10029-024 Screw 1-14UNF HHC x 3” 2 –2-2-10 10029-014 Screw 1-14UNF HHC x 1 3/4” 2 –2-2-11 10901-016 Nut 1-14UNF reg hex 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 2-5

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-3. 1245 Final AssemblyJuly 16, 2008 Preliminary Manual 2-6

Xtreme ManufacturingXR1245/1254 ForkliftTable 2-3. 1245 Final AssemblyFigure &Item No.Part No. Description Quantity Use On– 25700-010 1245 Final assembly – –2-3-1 25440-000 1245 Boom assembly 1 –2-3-2 25702-001 1245 Chassis assembly covers 1 –2-3-3 27075-000 Lift cylinder pin assembly 4 –2-3-4 26594-000 Lift cylinder assembly 2 –2-3-5 26321-000 Master cylinder assembly 2 –2-3-6 27062-000 Master cylinder pin assembly 2 –2-3-7 27064-000 Master cylinder pin assembly 2 –2-3-8 25625-000 Shaft collar 2 –2-3-9 11002-008 1/2” Extra heavy grade 8 SAE washer 8 –2-3-10 10004-010 Screw 1/2-13UNC HHC x 1-1/4” 8 –2-3-11 11001-010 Washer 5/8” SAE flat 4 –2-3-12 10006-048 Screw 5/8-11UNC HHC x 6” 2 –2-3-13 10900-010 Nut 5/8-11UNC reg hex 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 2-7

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-4. 1254 Final AssemblyJuly 16, 2008 Preliminary Manual 2-8

Xtreme ManufacturingXR1245/1254 ForkliftTable 2-4. 1254 Final AssemblyFigure &Item No.Part No. Description Quantity Use On– 26717-000 1254 Final assembly – –2-4-1 26688-000 1254 Chassis assembly covers 1 –2-4-2 26675-000 1254 Boom assembly 1 –2-4-3 25837-000 Lift cylinder assembly 2 –2-4-4 27075-000 Lift cylinder pin assembly 4 –2-4-5 26321-000 Master cylinder assembly 2 –2-4-6 27062-000 Master cylinder pin assembly 2 –2-4-7 27064-000 Master cylinder pin assembly 2 –2-4-8 25625-000 Shaft collar 2 –2-4-9 11002-008 1/2” Extra heavy grade 8 SAE washer 8 –2-4-10 10004-010 Screw 1/2-13UNC HHC x 1-1/4” 8 –2-4-11 11001-010 Washer 5/8” SAE flat 4 –2-4-12 10006-048 Screw 5/8-11UNC HHC x 6” 2 –2-4-13 10900-010 Nut 5/8-11UNC reg hex 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 2-9

Xtreme Manufacturing XR1245/1254 Forklift10111862152216141Figure 2-5. 1245 Chassis Assembly – Engine (Sheet 1 of 4)July 16, 2008 Preliminary Manual 2-10

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-5. 1245 Chassis Assembly – Engine (Sheet 2 of 4)July 16, 2008 Preliminary Manual 2-11

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-5. 1245 Chassis Assembly – Engine (Sheet 3 of 4)July 16, 2008 Preliminary Manual 2-12

Xtreme Manufacturing XR1245/1254 Forklift343510261523323152730282731314 12363711362783992624416744 311838Figure 2-5. 1245 Chassis Assembly – Engine (Sheet 4 of 4)July 16, 2008 Preliminary Manual 2-13

Xtreme ManufacturingXR1245/1254 ForkliftTable 2-5. 1245 Chassis Assembly – EngineFigure &Index No.Part No. Description Quantity Use On– 25703-000 1245 Chassis assembly – engine – –2-5-1 25704-000 Chassis assembly – axles 1 –2-5-2 25857-000 Engine / transmission assembly 1 –2-5-3 12353-000 Isolator mount engine / transmission 4 –2-5-4 25946-000 Isolator washer 2 –2-5-5 12350-000 Isolator mount 2 –2-5-6 25728-000 Radiator assembly 1 –2-5-7 14450-000 Battery 12VDC GRP31 1 –2-5-8 14452-000 Battery hold down 1 –2-5-9 14451-000 Battery J-bolt 2 –2-5-10 25868-000 Radiator shroud assembly 1 –2-5-11 13051-000 Back-up alarm 1 –2-5-12 25769-000 Accumulator assembly 2 –2-5-13 25768-000 Accumulator charge valve assembly 1 –2-5-14 25767-000 Brake pressure switch assembly 1 –2-5-15 25214-000 Distribution manifold assembly 1 –2-5-16 25212-001 Isolation manifold assembly 1 –2-5-17 13726-002 Bearing 3” x 3-1/2” x 6-1/2” 2 –2-5-18 12255-000 Grease seal 3-1/2” x 3” 4 –2-5-19 11001-005 Washer 5/16” SAE flat ASTM 9 –2-5-20 10102-004 Screw 5/16-18UNC SBHC x 1/2” 1 –2-5-21 13804-012 Spherical bearing 2-1/2” ID 2 –2-5-22 25763-002 HP filter / steering valve assembly 1 –2-5-23 26593-000 Rear steering valve assembly 1 –2-5-24 26613-000 Battery disconnect switch assembly 1 –July 16, 2008 Preliminary Manual 2-14

Xtreme ManufacturingXR1245/1254 ForkliftTable 2-5. 1245 Chassis Assembly – EngineFigure &Index No.Part No. Description Quantity Use On2-5-25 14602-000 Drive shaft assembly 1 –2-5-26 14608-000 Drive shaft assembly 1 –2-5-27 26731-000 Battery strap weldment 1 –2-5-28 26740-000 Steering valve assembly 1 –2-5-29 11001-010 Washer 5/8” SAE flat 8 –2-5-30 10006-032 Screw 5/8-11UNC HHC x 4” 4 –2-5-31 10900-010 Nut 5/8-11UNC reg hex 4 –2-5-32 11001-006 Washer 3/8” SAE flat 41 –2-5-33 10002-010 Screw 3/8-16UNC HHC x 1-1/4” 8 –2-5-34 10900-006 Nut 3/8-16UNC reg hex 11 –2-5-35 10002-012 Screw 3/8-16UNC HHC x 1-1/2” 2 –2-5-36 11001-003 Washer #10 SAE flat 8 –2-5-37 10303-006 Screw #10-24UNC SBHC x 3/4” 4 –2-5-38 10908-003 Nut #10-24UNC hex lock 4 –2-5-39 10001-006 Screw 5/16-18UNC HHC x 3/4” 4 –2-5-40 11001-004 Washer 1/4” SAE flat ASTM 13 –2-5-41 10900-004 Nut 1/4-20UNC reg hex 6 –2-5-42 10000-006 Screw 1/4-20UNC HHC x 3/4” 4 –2-5-43 10002-008 Screw 3/8-16UNC HHC x 1” 9 –2-5-44 10054-018 Screw 1/4-20UNC SHC x 2-1/4” 2 –2-5-45 10001-008 Screw 5/16-18UNC HHC x 1” 4 –2-5-46 10022-010 Screw 3/8-24UNF HHC x 1-1/4” 4 –2-5-47 10000-012 Screw 1/4-20UNC HHC x 1-1/2” 2 –2-5-48 10101-008 Screw 1/4-20UNC SBHC x 1” 3 –2-5-49 10002-036 Screw 3/8-16UNC HHC x 4-1/2” 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 2-15

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-6. 1254 Chassis Assembly – Engine (Sheet 1 of 5)July 16, 2008 Preliminary Manual 2-16

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-6. 1254 Chassis Assembly – Engine (Sheet 2 of 5)July 16, 2008 Preliminary Manual 2-17

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-6. 1254 Chassis Assembly – Engine (Sheet 3 of 5)July 16, 2008 Preliminary Manual 2-18

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-6. 1254 Chassis Assembly – Engine (Sheet 4 of 5)July 16, 2008 Preliminary Manual 2-19

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-6. 1254 Chassis Assembly – Engine (Sheet 5 of 5)July 16, 2008 Preliminary Manual 2-20

Xtreme ManufacturingXR1245/1254 ForkliftTable 2-6. 1254 Chassis Assembly – EngineFigure &Index No.Part No. Description Quantity Use On– 26687-000 1254 Chassis assembly – engine – –2-6-1 26686-000 Chassis subassembly (axles) 1 –2-6-2 25857-000 Engine / transmission assembly 1 –2-6-3 14607-000 Universal drive shaft 1 –2-6-4 14602-000 Universal drive shaft 1 –2-6-5 12353-000 Isolator mount – engine / transmission 4 –2-6-6 25946-000 Isolator washer 2 –2-6-7 12350-000 Isolator mount 2 –2-6-8 25728-000 Radiator assembly 1 –2-6-9 14450-000 Battery 12VDC GRP31 1 –2-6-10 14452-000 Battery hold down 1 –2-6-11 14451-000 Battery J-bolt 2 –2-6-12 25868-000 Radiator shroud assembly 1 –2-6-13 13051-000 Back-up alarm 1 –2-6-14 25767-000 Brake pressure switch assembly 1 –2-6-15 25768-000 Accumulator charge valve assembly 1 –2-6-16 25769-000 Accumulator assembly 2 –2-6-17 25763-002 HP filter / steering valve assembly 1 –2-6-18 25212-003 Isolation manifold assembly 1 –2-6-19 25214-001 Distribution manifold assembly 1 –2-6-20 26731-000 Battery strap weldment 1 –2-6-21 26613-000 Battery disconnect switch assembly 1 –2-6-22 26740-000 Steering valve assembly 1 –2-6-23 11001-010 Washer 5/8” SAE flat 8 –2-6-24 10006-032 Screw 5/8-11UNC HHC x 4” 4 –July 16, 2008 Preliminary Manual 2-21

Xtreme ManufacturingXR1245/1254 ForkliftTable 2-6. 1254 Chassis Assembly – EngineFigure &Index No.Part No. Description Quantity Use On2-6-25 10900-010 Nut 5/8-11UNC reg hex 4 –2-6-26 11001-006 Washer 3/8” SAE flat 41 –2-6-27 10002-010 Screw 3/8-16UNC HHC x 1-1/4” 8 –2-6-28 10900-006 Nut 3/8-16UNC reg hex 11 –2-6-29 10002-012 Screw 3/8-16UNC HHC x 1-1/2” 2 –2-6-30 11001-003 Washer #10 SAE flat 12 –2-6-31 10303-006 Screw #10-24UNC SBHC x 3/4” 4 –2-6-32 10908-003 Nut #10-24UNC hex lock 6 –2-6-33 11001-005 Washer 5/16” SAE flat ASTM 8 –2-6-34 10001-006 Screw 5/16-18UNC HHC x 3/4” 4 –2-6-35 10900-004 Nut 1/4-20UNC reg hex 6 –2-6-36 10054-018 Screw 1/4-20UNC SHC x 2-1/4” 2 –2-6-37 10002-008 Screw 3/8-16UNC HHC x 1” 9 –2-6-38 10022-010 Screw 3/8-24UNF HHC x 1-1/4” 4 –2-6-39 10001-008 Screw 5/16-18UNC HHC x 1” 4 –2-6-40 11001-004 Washer 1/4” SAE flat ASTM 11 –2-6-41 10101-006 Screw 1/4-20UNC SBHC-security x3/4”3 –2-6-42 10002-036 Screw 3/8-16UNC HHC x 4-1/2” 1 –2-6-43 10000-006 Screw 1/4-20UNC HHC x 3/4” 4 –2-6-44 10253-006 Screw #10-24UNC PHM x 3/4” 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 2-22

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-7. 1245 Chassis Assembly – Axles (Sheet 1 of 4)July 16, 2008 Preliminary Manual 2-23

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-7. 1245 Chassis Assembly – Axles (Sheet 2 of 4)July 16, 2008 Preliminary Manual 2-24

Xtreme Manufacturing XR1245/1254 Forklift222524152223141541161753535252452942 433347212634461218444638391336394140810938539Figure 2-7. 1245 Chassis Assembly – Axles (Sheet 3 of 4)July 16, 2008 Preliminary Manual 2-25

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-7. 1245 Chassis Assembly – Axles (Sheet 4 of 4)July 16, 2008 Preliminary Manual 2-26

Xtreme ManufacturingXR1245/1254 ForkliftTable 2-7. 1245 Chassis Assembly – AxlesFigure &Item No.Part No. Description Quantity Use On– 25704-000 1245 Chassis assembly – axles – –2-7-1 25705-003 1245 Chassis weldment 1 –2-7-2 27090-000 Rear axle assembly 1 –2-7-3 27091-000 Front axle assembly 1 –2-7-4 14508-000 Tire/wheel assembly (15.5” x 25”) 4 –2-7-5 27085-000 1245 Outrigger mount assembly 1 –2-7-6 25812-000 Outrigger mount pin weldment 1 –2-7-7 26038-000 Outrigger mount plate 1 –2-7-8 26035-000 .050 Outrigger mount shim 2 –2-7-9 26036-000 .020 Outrigger mount shim 2 –2-7-10 26037-000 .040 Outrigger mount shim 2 –2-7-11 25879-000 Axle cylinder mount weldment 2 –2-7-12 25802-000 Axle cylinder assembly (front) 1 –2-7-13 25739-000 Axle cylinder pin weldment 2 –2-7-14 13722-004 Bearing 2” x 2-3/8” x 1-1/8” 2 –2-7-15 12252-000 Grease seal 2-3/8” x 2” 4 –2-7-16 25803-000 Axle cylinder pin weldment 2 –2-7-17 25801-000 Axle cylinder assembly (rear) 1 –2-7-18 26040-000 Cylinder mount plate 1 –2-7-19 25511-000 Engine cover track (RH) 1 –2-7-20 25512-000 Engine cover track (LH) 1 –2-7-21 26055-000 Front cover guide bracket 2 –2-7-22 12255-000 Grease seal 3-1/2” x 3” 4 –2-7-23 13726-002 Bearing 3” x 3-1/2” x 6-1/2” 2 –2-7-24 13804-012 Spherical bearing 2-1/2’ ID 2 –July 16, 2008 Preliminary Manual 2-27

Xtreme ManufacturingXR1245/1254 ForkliftTable 2-7. 1245 Chassis Assembly – AxlesFigure &Item No.Part No. Description Quantity Use On2-7-25 13804-009 Spherical bearing (1-3/4” ID) 2 –2-7-26 13052-000 Horn 1 –2-7-27 25445-000 Engine relay assembly 1 –2-7-28 25991-000 Front cover bracket (RH) 1 –2-7-29 25992-000 Front cover bracket (LH) 1 –2-7-30 26053-000 Gas spring bracket 1 –2-7-31 26053-001 Gas spring bracket 1 –2-7-32 26079-000 Pump shield 1 –2-7-33 25493-001 Chassis counterweight 1 –2-7-34 25970-000 Counterweight 1 –2-7-35 25958-000 Hose support 1 –2-7-36 26096-000 Hose support 1 –2-7-37 26364-000 Fan protection plate 1 –2-7-38 11002-016 Extra thick grade 8 SAE washer 12 –2-7-39 10029-088 Screw 1-14UNF HHC x 11” 12 –2-7-40 11002-008 Extra thick grade 8 SAE washer 5 –2-7-41 10004-010 Screw 1/2-13UNC HHC x 1-1/4” 5 –2-7-42 11001-008 Washer 1/2” SAE flat 4 –2-7-43 10004-014 Screw 1/2-13UNC HHC x 1-3/4” 4 –2-7-44 11002-012 3/4” Extra heavy grade 8 SAE washer 24 –2-7-45 10901-012 Nut 3/4-16UNF reg hex 12 –2-7-46 10027-056 Screw 3/4-16UNF HHC x 7” 12 –2-7-47 11001-005 Washer 5/16” SAE flat ASTM 15 –2-7-48 10001-005 Screw 5/16-18UNC HHC x 5/8” 15 –2-7-49 11001-006 Washer 3/8” SAE flat 16 –2-7-50 10002-010 Screw 3/8-16UNC reg hex 8 –July 16, 2008 Preliminary Manual 2-28

Xtreme ManufacturingXR1245/1254 ForkliftTable 2-7. 1245 Chassis Assembly – AxlesFigure &Item No.Part No. Description Quantity Use On2-7-51 10900-006 Nut 3/8-16UNC reg hex 8 –2-7-52 11001-016 Washer 1” DIA SAE flat 16 –2-7-53 10009-040 Screw 1-8UNC HHC x 5 8 –2-7-54 10900-016 Nut 1-8UNC reg hex 8 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 2-29

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-8. 1254 Chassis Assembly – Axles (Sheet 1 of 4)July 16, 2008 Preliminary Manual 2-30

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-8. 1254 Chassis Assembly – Axles (Sheet 2 of 4)July 16, 2008 Preliminary Manual 2-31

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-8. 1254 Chassis Assembly – Axles (Sheet 3 of 4)July 16, 2008 Preliminary Manual 2-32

Xtreme Manufacturing XR1245/1254 Forklift184446201923202421615222130371652536331721236174947168101154349476399403256414346Figure 2-8. 1254 Chassis Assembly – Axles (Sheet 4 of 4)July 16, 2008 Preliminary Manual 2-33

Xtreme ManufacturingXR1245/1254 ForkliftTable 2-8. 1254 Chassis Assembly – AxlesFigure &Item No.Part No. Description Quantity Use On– 26686-000 1254 Chassis assembly – axles – –2-8-1 26685-000 Chassis weldment 1 –2-8-2 25854-000 Front axle assembly 1 –2-8-3 25853-000 Rear axle assembly 1 –2-8-4 25805-001 1254 Outrigger mount assembly 1 –2-8-5 25812-000 Outrigger mount pin weldment 1 –2-8-6 14525-000 Tire / wheel assembly 15.5 x 25, 16ply tire4 –2-8-7 25493-000 Chassis counterweight 1 –2-8-8 26547-000 Counterweight-fabricated 1 –2-8-9 26035-000 .050 Outrigger mount shim 2 –2-8-10 26036-000 .020 Outrigger mount shim 2 –2-8-11 26037-000 .040 Outrigger mount shim 2 –2-8-12 26042-000 1" Bolt keeper 6 –2-8-13 26038-000 Outrigger mount plate 1 –2-8-14 26040-000 Cylinder mount plate 1 –2-8-15 25802-000 Axle cylinder assembly-front 1 –2-8-16 25801-000 Axle cylinder assembly-rear 1 –2-8-17 25739-000 Axle cylinder pin weldment 2 –2-8-18 25879-000 Axle cylinder mount weldment 2 –2-8-19 25803-000 Axle cylinder pin weldment 2 –2-8-20 13722-004 Bearing 2” x 2-3/8” x 1-1/8” 2 –2-8-21 12252-000 Grease seal 2-3/8” x 2” 4 –2-8-22 12255-000 Grease seal 3-1/2” x 3” 4 –2-8-23 13804-012 Spherical bearing 2-1/2” ID 2 –July 16, 2008 Preliminary Manual 2-34

Xtreme ManufacturingXR1245/1254 ForkliftTable 2-8. 1254 Chassis Assembly – AxlesFigure &Item No.Part No. Description Quantity Use On2-8-24 13804-009 Spherical bearing 1-3/4” ID 2 –2-8-25 13052-000 Horn 1 –2-8-26 26055-000 Front cover guide bracket 2 –2-8-27 25511-000 Engine cover track RH 1 –2-8-28 25512-000 Engine cover track LH 1 –2-8-29 25445-000 Engine relay assembly 1 –2-8-30 25991-000 Front cover bracket-RH 1 –2-8-31 25992-000 Front cover bracket-LH 1 –2-8-32 26079-000 Pump shield 1 –2-8-33 26053-000 Gas spring bracket 1 –2-8-34 26096-000 Hose support 1 –2-8-35 25958-000 Hose support 1 –2-8-36 25953-000 Flattened hose-hose guard 2 –2-8-37 11910-000 Fitting grease 1/8” NPT STR 4 –2-8-38 11002-016 1” Extra heavy grade 8 SAE washer 12 –2-8-39 10029-088 Screw 1-14UNF HHC x 11” 12 –2-8-40 11015-016 Washer M20 flat metric 24 –2-8-41 10940-016 Nut M20 reg hex metric 12 –2-8-42 10410-150 Screw M20-2.5 HHC x 150mm LG 12 –2-8-43 11002-008 1/2” Extra heavy grade 8 SAE washer 6 –2-8-44 10004-016 Screw 1/2-13UNC HHC x 2” 1 –2-8-45 10004-010 Screw 1/2-13UNC HHC x 1-1/4” 4 –2-8-46 11001-016 Washer 1” dia SAE flat 16 –2-8-47 10009-040 Screw 1-8UNC HHC x 5” 4 –2-8-48 10900-016 Nut 1-8UNC reg hex 8 –2-8-49 10009-032 Screw 1-8UNC HHC x 4” 4 –July 16, 2008 Preliminary Manual 2-35

Xtreme ManufacturingXR1245/1254 ForkliftTable 2-8. 1254 Chassis Assembly – AxlesFigure &Item No.Part No. Description Quantity Use On2-8-50 11001-005 Washer 5/16” SAE flat ASTM 16 –2-8-51 10001-005 Screw 5/16-18UNC HHC x 5/8” 16 –2-8-52 11001-008 Washer 1/2” SAE flat 3 –2-8-53 10004-014 Screw 1/2-13UNC HHC x 1-3/4” 2 –2-8-54 10004-012 Screw 1/2-13UNC HHC x 1-1/2” 2 –2-8-55 11001-006 Washer 3/8” SAE flat 16 –2-8-56 10002-010 Screw 3/8-16UNC HHC x 1-1/4” 8 –2-8-57 10900-006 Nut 3/8-16UNC reg hex 8 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 2-36

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-9. 1245 Chassis Assembly – Covers & Console (Sheet 1 of 3)July 16, 2008 Preliminary Manual 2-37

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-9. 1245 Chassis Assembly – Covers & Console (Sheet 2 of 3)July 16, 2008 Preliminary Manual 2-38

Xtreme Manufacturing XR1245/1254 Forklift45982019102119111Figure 2-9. 1245 Chassis Assembly – Covers & Console (Sheet 3 of 3)July 16, 2008 Preliminary Manual 2-39

Xtreme ManufacturingXR1245/1254 ForkliftTable 2-9. 1245 Chassis Assembly – Covers & ConsoleFigure &Item No.Part No. Description Quantity Use On– 25702-001 1245 Chassis assembly – covers &console– –2-9-1 25703-001 1245 Chassis assembly – engine 1 –2-9-2 26657-000 Side control console assembly 1 –2-9-3 26654-000 Side console cover assembly 1 –2-9-4 25758-001 Front cover assembly 1 –2-9-5 25757-001 Engine cover assembly 1 –2-9-6 10304-006 Screw 5/8” SH shoulder x 3/4” LG 2 –2-9-7 11253-000 Ball end-gas spring 2 –2-9-8 11252-001 Gas spring 2 –2-9-9 25843-000 Radiator cover assembly 1 –2-9-10 25844-000 Battery cover assembly 1 –2-9-11 25796-000 Hitch pin assembly 1 –2-9-12 13552-001 Draw latch 1 –2-9-13 10864-004 Stud bolt 5/8-11UNC x 2” LG 2 –2-9-14 25783-000 Console roller assembly 2 –2-9-15 25648-000 Roller washer 2 –2-9-16 10900-010 Nut 5/8-11UNC reg hex 2 –2-9-17 25650-000 Console retainer block 1 –2-9-18 25658-000 Console adjusting block 1 –2-9-19 25510-000 Washer 1/4’ SAE flat ASTM 1 –2-9-20 13425-000 Nut 1/4-20UNC reg hex 1 –2-9-21 11001-004 Screw 1/4-20UNC HHC x 3/4” 18 –2-9-22 10900-004 Washer #10 SAE flat 5 –2-9-23 10000-006 Screw #10-24UNC PHM x 1/2” 13 –July 16, 2008 Preliminary Manual 2-40

Xtreme ManufacturingXR1245/1254 ForkliftTable 2-9. 1245 Chassis Assembly – Covers & ConsoleFigure &Item No.Part No. Description Quantity Use On2-9-24 11001-005 Washer 5/16” SAE flat ASTM 3 –2-9-25 10001-016 Screw 5/16-18UNC HHC x 2” 3 –2-9-26 10055-026 Screw 5/16-18UNC SHC x 3-1/4” 2 –2-9-27 11001-008 Washer 1/2” SAE flat 1 –2-9-28 10004-008 Screw 1/2-13UNC HHC x 1” 1 –2-9-29 10900-005 Nut 5/16-18UNC reg hex 2 –2-9-30 27430-000 Mirror guard assembly 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 2-41

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-10. 1254 Chassis Assembly – Covers & Console (Sheet 1 of 3)July 16, 2008 Preliminary Manual 2-42

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-10. 1254 Chassis Assembly – Covers & Console (Sheet 2 of 3)July 16, 2008 Preliminary Manual 2-43

Xtreme Manufacturing XR1245/1254 ForkliftFigure 2-10. 1254 Chassis Assembly – Covers & Console (Sheet 3 of 3)July 16, 2008 Preliminary Manual 2-44

Xtreme ManufacturingXR1245/1254 ForkliftTable 2-10. 1254 Chassis Assembly – Covers & ConsoleFigure &Item No.Part No. Description Quantity Use On– 26688-000 1254 Chassis assembly – covers &console– –2-10-1 26687-000 Chassis assembly – engine 1 –2-10-2 26656-000 Side control console assembly 1 –2-10-3 25758-000 Front cover assembly 1 –2-10-4 25757-000 Engine cover assembly 1 –2-10-5 13552-001 Draw latch 1 –2-10-6 25843-000 Radiator cover assembly 1 –2-10-7 25844-000 Battery cover assembly 1 –2-10-8 25650-000 Console retainer block 1 –2-10-9 10864-004 Stud bolt 5/8-11UNC x 2” LG 2 –2-10-10 25783-000 Console roller assembly 2 –2-10-11 25648-000 Roller washer 2 –2-10-12 11253-000 Ball end-gas spring 1 –2-10-13 11252-000 Gas spring 1 –2-10-14 13425-000 Mirror 10” x 6-1/2” 1 –2-10-15 10304-006 Screw 5/8” SH shoulder x 3/4” LG 2 –2-10-16 25658-000 Console adjusting block 1 –2-10-17 25796-000 Hitch pin assembly 1 –2-10-18 25510-000 Mirror bracket 1 –2-10-19 10902-008 Nut 1/2-13UNC hex jam 2 –2-10-20 10900-010 Nut 5/8-11UNC reg hex 2 –2-10-21 11001-004 Washer 1/4” SAE flat ASTM 10 –2-10-22 10900-004 Nut 1/4-20UNC reg hex 5 –2-10-23 10000-006 Screw 1/4-20UNC HHC x 3/4” 5 –July 16, 2008 Preliminary Manual 2-45

Xtreme ManufacturingXR1245/1254 ForkliftTable 2-10. 1254 Chassis Assembly – Covers & ConsoleFigure &Item No.Part No. Description Quantity Use On2-10-24 10900-005 Nut 5/16-18UNC reg hex 1 –2-10-25 10055-026 Screw 5/16-18UNC SHC x 3-1/4” 2 –2-10-26 11001-005 Washer 5/16” SAE flat ASTM 3 –2-10-27 10001-016 Screw 5/16-18UNC HHC x 2” 3 –2-10-28 11001-008 Washer 1/2” SAE flat 1 –2-10-29 10004-008 Screw 1/2-13UNC HHC x 1” 1 –2-10-30 11001-003 Washer #10 SAE flat 2 –2-10-31 10253-004 Screw #10-24UNC PHM x 1/2” 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 2-46

Xtreme ManufacturingXR1245/1254 ForkliftSection 3Labels and Load ChartsJuly 16, 2008 Preliminary Manual 3-1

Xtreme ManufacturingXR1245/1254 ForkliftFigure 3-1. Labels and Load Charts (Sheet 1 of 15)July 16, 2008 Preliminary Manual 3-2

Xtreme ManufacturingXR1245/1254 ForkliftFigure 3-1. Labels and Load Charts (Sheet 2 of 15)July 16, 2008 Preliminary Manual 3-3

Xtreme ManufacturingXR1245/1254 ForkliftFigure 3-1. Labels and Load Charts (Sheet 3 of 15)July 16, 2008 Preliminary Manual 3-4

18001-002-01Cab FrontAllOff2-WheelRear SteerOnOffCrab2W4WFront & Rear WheelsMust Be CenteredBefore Engaging.Xtreme ManufacturingXR1245/1254 ForkliftParkingBrakeHydraulic OilTemperatureLow BrakePressureRear AxleLockedVoltsFuelOilCoolantOFFON702-636-2969800-497-1704HourmeterHazardTurnRear Axle DeclutchCenteredOnLeftUpRightLightsOffDownOutriggers1 23 45 6Figure 3-1. Labels and Load Charts (Sheet 4 of 15)July 16, 2008 Preliminary Manual 3-5

Xtreme ManufacturingXR1245/1254 Forklift7 89 1011 12Figure 3-1. Labels and Load Charts (Sheet 5 of 15)July 16, 2008 Preliminary Manual 3-6

Xtreme ManufacturingXR1245/1254 Forklift13 1415 1617 18Figure 3-1. Labels and Load Charts (Sheet 6 of 15)July 16, 2008 Preliminary Manual 3-7

Xtreme ManufacturingXR1245/1254 Forklift19 20WARNING21 2223 24Figure 3-1. Labels and Load Charts (Sheet 7 of 15)July 16, 2008 Preliminary Manual 3-8

Xtreme ManufacturingXR1245/1254 Forklift25 2627 2829 30Figure 3-1. Labels and Load Charts (Sheet 8 of 15)July 16, 2008 Preliminary Manual 3-9

Xtreme ManufacturingXR1245/1254 Forklift31 3233 3435 36Figure 3-1. Labels and Load Charts (Sheet 9 of 15)July 16, 2008 Preliminary Manual 3-10

Xtreme ManufacturingXR1245/1254 Forklift37 3839 4041 42Figure 3-1. Labels and Load Charts (Sheet 10 of 15)July 16, 2008 Preliminary Manual 3-11

Xtreme ManufacturingXR1245/1254 Forklift43 44454647 48Figure 3-1. Labels and Load Charts (Sheet 11 of 15)July 16, 2008 Preliminary Manual 3-12

Xtreme ManufacturingXR1245/1254 ForkliftCARRIAGE DAMAGEDAMAGE may result from adjusting forkswhen carriage is loaded.ONLY ADJUST FORKS WHEN CARRIAGEIS UNLOADED.DEATH or SERIOUS INJURY could result fromimproper operation when using tow connection.DO NOT ELEVATE BOOM ABOVE 30 WHENTOWING.DO NOT EXCEED RATED TOW CAPACITY.Max vertical load 500 LBS.Max tow capacity 5000 LBS.18331-000 18332-000Figure 3-1. Labels and Load Charts (Sheet 12 of 15)July 16, 2008 Preliminary Manual 3-13

Xtreme ManufacturingXR1245/1254 Forklift54 515556 515758 5159Figure 3-1. Labels and Load Charts (Sheet 13 of 15)July 16, 2008 Preliminary Manual 3-14

Xtreme ManufacturingXR1245/1254 Forklift60 516162 516364 5165Figure 3-1. Labels and Load Charts (Sheet 14 of 15)July 16, 2008 Preliminary Manual 3-15

Xtreme ManufacturingXR1245/1254 Forklift66 516768 5169Figure 3-1. Labels and Load Charts (Sheet 15 of 15)July 16, 2008 Preliminary Manual 3-16

Xtreme ManufacturingXR1245/1254 ForkliftTable 3-1. Labels and Load ChartsFigure &Item No.Part No. Description Quantity Use On3-1-1 18008-000 Data plate 1 –3-1-2 18001-002-01 Dash overlay 1 –3-1-3 18010-001 Caution slip / trip hazard 1 –3-1-4 18011-001 Caution engine damage hazard 1 –3-1-5 18013-001 Diesel only 1 –3-1-6 18014-001 Check engine oil 1 –3-1-7 18015-001 Check / fill coolant 1 –3-1-8 18016-001 Caution burn hazard 1 –3-1-9 18017-001 Danger crushing hazard 2 –3-1-10 18018-001 Danger electrocution hazard 8 –3-1-11 18018-002 Danger electrocution hazard 1 –3-1-12 18019-001 Danger crushing hazard 3 –3-1-13 18020-001 Warning tip over hazard 1 –3-1-14 18021-001 Danger crushing hazard 1 –3-1-15 18022-001 Warning tip over hazard 1 –3-1-16 18023-001 Warning welding modification hazard 1 –3-1-17 18025-001 Warning falling hazard 1 –3-1-18 18026-001 Warning unrestrained operator hazard 1 –3-1-19 18027-001 Danger rotating equipment hazard 1 –3-1-20 18031-001 Warning safe operation checklist 1 –3-1-21 18032-001 Warning improper use hazard 1 –3-1-22 18033-000 Auxiliary handle control 1 –3-1-23 18034-000 Boom handle control 1 –3-1-24 18039-000 Angle indicator 1 –3-1-25 18041-001 Warning pinch point hazard 6 –July 16, 2008 Preliminary Manual 3-17

Xtreme ManufacturingXR1245/1254 ForkliftTable 3-1. Labels and Load ChartsFigure &Item No.Part No. Description Quantity Use On3-1-26 18042-000 Xtreme (small) 3 –3-1-27 18066-001 Caution crushing hazard 2 –3-1-28 18067-000 Frame sway handle 1 –3-1-29 18334-001 Handle, Auxiliary Controls 1 –3-1-30 18069-000 Hydraulic tank fluid level 1 –3-1-31 18082-001 Warning injection hazard 1 –3-1-32 18083-001 Warning explosion hazard 2 –3-1-33 18086-001 Hydraulic fluid use Dexron III 1 –3-1-34 18090-001 Warning tip over hazard 4 –3-1-35 18300-001 Warning falling hazard 2 –3-1-36 18312-000 Warning falling hazard 2 –3-1-37 18315-000 Tie down point 4 –3-1-38 18043-000 Xtreme (medium) 2 –3-1-39 18044-000 Xtreme “X” 3 –3-1-40 18046-000 Boom swoosh left front 1 –3-1-41 18047-000 Boom swoosh left rear 1 –3-1-42 18048-000 Boom swoosh right front 1 –3-1-43 18049-000 Boom swoosh right rear 1 –3-1-443-1-453-1-463-1-4718073-00118074-00118053-00018056-00018054-00018057-00018055-00018058-000XR1245XR12542 –Boom lettering A-B-C 1 –Boom lettering D-E 1 –Boom lettering F-G 1 –3-1-48 18311-002 Boom hook, 12K (optional) 1 –July 16, 2008 Preliminary Manual 3-18

Xtreme ManufacturingXR1245/1254 ForkliftTable 3-1. Labels and Load ChartsFigure &Item No.Part No. Description Quantity Use On3-1-49 18331-000 Caution carriage damage (optional) 1 –3-1-50 18332-000 Warning tow capacity (optional) 1 –3-1-51 18307-001 Warning falling hazard 2 –3-1-52 18306-001 Danger crushing hazard 2 –3-1-53 18306-000 Danger crushing hazard 4 –3-1-54 17026-000 1245 Load Chart, standard carriage OR up 1 –3-1-55 17030-000 1245 Load Chart, standard carriage OR down 1 –3-1-56 17038-000 1254 Load Chart, standard carriage OR up 1 –3-1-57 17042-000 1254 Load Chart, standard carriage OR down 1 –3-1-58 17073-000 1245 Load Chart, personnel platform OR up 1 –3-1-59 17074-000 1245 Load Chart, personnel platform OR down 1 –3-1-60 17075-000 1254 Load Chart, personnel platform OR up 1 –3-1-61 17076-000 1254 Load Chart, personnel platform OR down 1 –3-1-62 17130-000R01 1245 Load Chart, sling mount OR up 1 –3-1-63 17131-000R01 1245 Load Chart, sling mount OR down 1 –3-1-64 17132-000 1254 Load Chart, sling mount OR up 1 –3-1-65 17133-000 1254 Load Chart, sling mount OR down 1 –3-1-66 17182-000 1245 Load Chart, fork pos carriage OR up 1 –3-1-67 17183-000 1245 Load Chart, fork pos carriage OR down 1 –3-1-68 17101-000 1254 Load Chart, fork pos carriage OR up 1 –3-1-69 17102-000 1254 Load Chart, fork pos carriage OR down 1 –July 16, 2008 Preliminary Manual 3-19

Xtreme ManufacturingXR1245/1254 ForkliftTHIS PAGE INTENTIONALLY LEFT BLANKJuly 16, 2008 Preliminary Manual 3-20

Xtreme ManufacturingXR1245/1254 ForkliftSection 4EngineJuly 16, 2008 Preliminary Manual 4-1

Xtreme ManufacturingXR1245/1254 ForkliftFigure 4-1. Engine Transmission Assembly (Sheet 1 of 3)July 16, 2008 Preliminary Manual 4-2

Xtreme ManufacturingXR1245/1254 Forklift7389114219181517131558Figure 4-1. Engine Transmission Assembly (Sheet 2 of 3)July 16, 2008 Preliminary Manual 4-3

Xtreme ManufacturingXR1245/1254 ForkliftFigure 4-1. Engine Transmission Assembly (Sheet 3 of 3)July 16, 2008 Preliminary Manual 4-4

Xtreme ManufacturingXR1245/1254 ForkliftTable 4-1. Engine Transmission AssemblyFigure &Item No.Part No. Description Quantity Use On– 25857-002 Engine transmission assembly – –– 13952-009 Oil filter 1 –– 14369-000 Fuel water separator 1 –4-1-1 13953-001 Engine 1 –4-1-2 25794-001 Transmission & pump assembly 1 –4-1-3 25719-000 Engine mount weldment 2 –4-1-4 25727-000 Air cleaner assembly 1 –4-1-5 11371-000 Muffler mounting clamp 2 –4-1-6 25590-000 Air cleaner hose 1 –4-1-7 13970-000 Fan 1 –4-1-8 14403-000 Exhaust muffler 1 –4-1-9 27047-001 Air intake tube 1 –4-1-10 27046-000 Air intake tube 1 –4-1-11 25955-000 Intake hose 3” 1 –4-1-12 12056-000 Reducer hose (2-1/4” to 2”) 1 –4-1-13 25875-000 Exhaust header weldment 1 –4-1-14 13952-013 Exhaust gasket 1 –4-1-15 14405-000 Exhaust clamp 2-1/2” 5 –4-1-16 26024-000 Intake tube bracket 1 –4-1-17 26026-000 Exhaust pipe 1 –4-1-18 26030-000 Exhaust pipe 1 –4-1-19 26027-000 Exhaust pipe bracket 1 –4-1-20 14407-000 Exhaust clamp 2-1/4” 1 –4-1-21 11015-011 Washer M10 flat metric 15 –4-1-22 11636-001 Fitting elbow 45 -2MP-2FP 1 –July 16, 2008 Preliminary Manual 4-5

Xtreme ManufacturingXR1245/1254 ForkliftTable 4-1. Engine Transmission AssemblyFigure &Item No.Part No. Description Quantity Use On4-1-23 10405-030 Screw M10-1.5HHC x 30mm LG 12 –4-1-24 11015-012 Washer M12 flat metric 16 –4-1-25 10406-040 Screw M12-1.75mm HHC x 40mm LG 8 –4-1-26 10406-030 Screw M12-1.75mm HHC x 30mm 8 –4-1-27 10405-035 Screw M10-1.50mm HHC x 35mm 3 –4-1-28 11001-004 Washer 1/4” SAE flat ASTM 6 –4-1-29 10000-008 Screw 1/4-20UNC HHC x 1” 3 –4-1-30 10900-004 Nut 1/4-20UNC reg hex 3 –4-1-31 11015-014 Washer M16 flat metric 2 –4-1-32 10408-030 Screw M16 x 2.00 HHC x 30mm 2 –4-1-33 11001-006 Washer 3/8” SAE flat 12 –4-1-34 10002-008 Screw 3/8-16UNC HHC x 1” 4 –4-1-35 10900-006 Nut 3/8-16UNC reg hex 6 –4-1-36 10002-010 Screw 3/8-16UNC reg hex 2 –4-1-37 27431-000 Air inlet weldment 1 –4-1-38 13952-045 Fuel filter 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 4-6

Xtreme ManufacturingXR1245/1254 ForkliftFigure 4-2. Radiator Assembly (Sheet 1 of 2)July 16, 2008 Preliminary Manual 4-7

Xtreme ManufacturingXR1245/1254 ForkliftFigure 4-2. Radiator Assembly (Sheet 2 of 2)July 16, 2008 Preliminary Manual 4-8

Xtreme ManufacturingXR1245/1254 ForkliftTable 4-2. Radiator AssemblyFigure &Item No.Part No. Description Quantity Use On– 25728-001 Radiator assembly – –4-2-1 14558-000 Radiator cooler assembly 1 –4-2-2 25732-000 Fan shroud weldment 1 –4-2-3 12354-000 Isolator mount 1 –4-2-4 25620-000 Radiator hose (lower) 1 –4-2-5 25621-001 Radiator hose (upper) 1 –4-2-6 25622-000 Air cooler hose (out) 1 –4-2-7 26059-000 Air cooler hose (in) 1 –4-2-8 11705-011 Fitting elbow 45 -10MBA-10MFS 1 –4-2-9 11700-019 Fitting STR -10MB-10MFS 1 –4-2-10 25770-000 Overflow tank assembly 1 –4-2-11 11001-006 Washer 3/8” SAE flat 1 –4-2-12 10900-006 Nut 3/8-16UNC reg hex 1 –4-2-13 11001-005 Washer 5/16” SAE flat ASTM 5 –4-2-14 10001-004 Screw 5/16-18UNC HHC x 1/2” 5 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 4-9

Xtreme ManufacturingXR1245/1254 Forklift531342Figure 4-3. Overflow Tank AssemblyJuly 16, 2008 Preliminary Manual 4-10

Xtreme ManufacturingXR1245/1254 ForkliftTable 4-3. Overflow Tank AssemblyFigure &Item No.Part No. Description Quantity Use On– 25770-000 Overflow tank assembly – –4-3-1 25597-000 Overflow tank bracket 1 –4-3-2 13503-000 Overflow tank 1 –4-3-3 11001-004 Washer 1/4” SAE flat ASTM 6 –4-3-4 10000-006 Screw 1/4-20UNC HHC x 3/4” 3 –4-3-5 10900-004 Nut 1/4-20UNC reg hex 3 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 4-11

Xtreme ManufacturingXR1245/1254 ForkliftFigure 4-4. Air Cleaner AssemblyJuly 16, 2008 Preliminary Manual 4-12

Xtreme ManufacturingXR1245/1254 ForkliftTable 4-4. Air Cleaner AssemblyFigure &Item No.Part No. Description Quantity Use On– 25727-000 Air cleaner assembly – –– 14362-010 Air filter, primary (not shown) 1 –– 14362-011 Air filter, secondary (not shown) 1 –4-4-1 14362-000 Air cleaner 1 –4-4-2 11370-000 Clamp / mount 8” diameter 2 –4-4-3 14363-000 Air pre-cleaner 1 –4-4-4 14364-000 Adaptor sleeve 1 –4-4-5 25539-000 Air cleaner bracket 1 –4-4-6 11001-005 Washer 5/16” SAE flat ASTM 8 –4-4-7 10001-006 Screw 5/16-18UNC HHC x 3/4” 4 –4-4-8 10900-005 Nut 5/16-18UNC reg hex 4 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 4-13

Xtreme ManufacturingXR1245/1254 ForkliftFigure 4-5. 1245 Fuel Tank AssemblyJuly 16, 2008 Preliminary Manual 4-14

Xtreme ManufacturingXR1245/1254 ForkliftTable 4-5. 1245 Fuel Tank AssemblyFigure &Item No.Part No. Description Quantity Use On– 25738-001 1245 Fuel tank assembly – –4-5-1 25737-001 Fuel tank weldment 1 –4-5-2 13506-000 Fuel tank cap 3” 1 –4-5-3 12852-000 Fuel level sender 1 –4-5-4 11564-010 Fitting elbow 90 3/8” NPT x 3/8” barb 1 –4-5-5 11564-015 Fitting elbow 90 3/4” NPT x 5/8” barb 1 –4-5-6 11568-003 Plug 3/8” NPT hex SOC pipe 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 4-15

Xtreme ManufacturingXR1245/1254 Forklift321FUEL RETURN PORT64FUEL SUCTION PORT5Figure 4-6. 1254 Fuel Tank AssemblyJuly 16, 2008 Preliminary Manual 4-16

Xtreme ManufacturingXR1245/1254 ForkliftTable 4-6. 1254 Fuel Tank AssemblyFigure &Item No.Part No. Description Quantity Use On– 26600-001 1254 Fuel tank assembly – –4-6-1 26599-001 Fuel tank weldment 1 –4-6-2 13506-000 Fuel cap 3” 1 –4-6-3 12852-000 Fuel level sender 1 –4-6-4 11568-003 Plug 3/8” NPT hex SOC pipe 1 –4-6-5 11564-015 Fitting elbow 90 3/4” NPT x 5/8” barb 1 –4-6-6 11564-010 Fitting elbow 90 3/8” NPT x 3/8” barb 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 4-17

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Xtreme ManufacturingXR1245/1254 ForkliftSection 5Transmission, Axles, and DriveshaftsJuly 16, 2008 Preliminary Manual 5-1

Xtreme ManufacturingXR1245/1254 ForkliftFigure 5-1. Transmission and Pump Assembly (Sheet 1 of 2)July 16, 2008 Preliminary Manual 5-2

Xtreme ManufacturingXR1245/1254 ForkliftFigure 5-1. Transmission and Pump Assembly (Sheet 2 of 2)July 16, 2008 Preliminary Manual 5-3

Xtreme ManufacturingXR1245/1254 ForkliftTable 5-1. Transmission and Pump AssemblyFigure &Item No.Part No. Description Quantity Use On– 25794-001 Transmission and pump assembly – –– 14108-010 Transmission filter 1 –5-1-1 14108-000 Transmission 1 –5-1-2 14003-000 Pump 1 –5-1-3 27088-000 Transmission mount weldment 1 –5-1-4 27089-000 Transmission mount weldment 1 –5-1-5 27154-000 Transmission mount spacer 1 –5-1-6 27185-000 Dipstick tube assembly 1 –5-1-7 11700-019 Fitting STR -10MB-10MFS 2 –5-1-8 11702-001 Fitting elbow 90 -04MBA-04MFS 1 –5-1-9 11702-011 Fitting elbow 90 -08MBA-08MFS 1 –5-1-10 11698-006 Plug ext hex HD -08MB 1 –5-1-11 11015-012 Washer M12 flat metric 6 –5-1-12 10406-035 Screw M12 x 1.75mm HHC x 35mm 3 –5-1-13 10406-030 Screw M12 x 1.75mm HHC x 30mm 3 –5-1-14 11015-014 Washer M16 flat metric 4 –5-1-15 10408-060 Screw M16 x 2.0 HHC x 60mm 2 –5-1-16 10940-014 Nut M16 reg hex metric 2 –5-1-17 11015-010 Washer M8 flat metric 2 –5-1-18 10404-040 Screw M8 x 1.25 HHC x 40mm 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 5-4

Xtreme ManufacturingXR1245/1254 ForkliftFigure 5-2. Dipstick Tube AssemblyJuly 16, 2008 Preliminary Manual 5-5

Xtreme ManufacturingXR1245/1254 ForkliftTable 5-2. Dipstick Tube AssemblyFigure &Item No.Part No. Description Quantity Use On– 27185-000 Dipstick tube assembly – –5-2-1 27411-000 Dipstick tube weldment 1 –5-2-2 25962-001 Dipstick 1 –5-2-3 12250-004 O-ring seal 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 5-6

Xtreme ManufacturingXR1245/1254 ForkliftFigure 5-3. Front Axle AssemblyJuly 16, 2008 Preliminary Manual 5-7

Xtreme ManufacturingXR1245/1254 ForkliftTable 5-3. Front Axle AssemblyFigure &Item No.Part No. Description Quantity Use On– 27091-000 Front axle assembly – –5-3-1 14615-000 Front axle 1 –5-3-2 11729-001 Fitting tee -04MFS-04FFSS-04MFS 2 –5-3-3 11740-001 Fitting STR 04MFS-10MMORB 4 –5-3-4 11740-011 Fitting STR 08MFS-18MMORB 2 –5-3-5 14605-011 Steering cylinder assembly 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 5-8

Xtreme ManufacturingXR1245/1254 ForkliftFigure 5-4. Rear Axle AssemblyJuly 16, 2008 Preliminary Manual 5-9

Xtreme ManufacturingXR1245/1254 ForkliftTable 5-4. Rear Axle AssemblyFigure &Item No.Part No. Description Quantity Use On– 27090-000 Rear axle assembly – –5-4-1 14616-000 Rear axle 1 –5-4-2 11729-001 Fitting tee -04MFS-04FFSS-04MFS 1 –5-4-3 11740-001 Fitting STR 04MFS-10MMORB 2 –5-4-4 11740-011 Fitting STR 08MFS-18MMORB 2 –5-4-5 14605-011 Steering cylinder assembly 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 5-10

Xtreme ManufacturingXR1245/1254 ForkliftFigure 5-5. 1245 Front Driveshaft AssemblyJuly 16, 2008 Preliminary Manual 5-11

Xtreme ManufacturingXR1245/1254 ForkliftTable 5-5. 1245 Front Driveshaft AssemblyFigure &Item No.Part No. Description Quantity Use On– 14608-000 1245 Front driveshaft assembly – –5-5-1 14602-010 Cross and bearing kit 2 –5-5-2 14602-011 Slip yoke 1 –5-5-3 14602-012 Screw HHC 8 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 5-12

Xtreme ManufacturingXR1245/1254 ForkliftFigure 5-6. 1254 Front Driveshaft AssemblyJuly 16, 2008 Preliminary Manual 5-13

Xtreme ManufacturingXR1245/1254 ForkliftTable 5-6. 1254 Front Driveshaft AssemblyFigure &Item No.Part No. Description Quantity Use On– 14607-000 1254 Front driveshaft assembly – –5-6-1 14602-010 Cross and bearing kit 2 –5-6-2 14602-011 Slip yoke 1 –5-6-3 14602-012 Screw HHC 8 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 5-14

Xtreme ManufacturingXR1245/1254 ForkliftFigure 5-7. Rear Driveshaft AssemblyJuly 16, 2008 Preliminary Manual 5-15

Xtreme ManufacturingXR1245/1254 ForkliftTable 5-7. Rear Driveshaft AssemblyFigure &Item No.Part No. Description Quantity Use On– 14602-000 Rear driveshaft assembly – –5-7-1 14602-010 Cross and bearing kit 2 –5-7-2 14602-011 Slip yoke 1 –5-7-3 14602-012 Screw HHC 8 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 5-16

Xtreme ManufacturingXR1245/1254 ForkliftSection 6Steering, Brakes, Wheels, and TiresJuly 16, 2008 Preliminary Manual 6-1

Xtreme ManufacturingXR1245/1254 Forklift2874543156Figure 6-1. Steering Column AssemblyJuly 16, 2008 Preliminary Manual 6-2

Xtreme ManufacturingXR1245/1254 ForkliftTable 6-1. Steering Column AssemblyFigure &Item No.Part No. Description Quantity Use On– 26745-000 Steering column assembly – –6-1-1 14006-000 Steering control unit-17.9cu-in 1 –6-1-2 14650-000 Steering column 1 –6-1-3 10867-003 Stud bolt M10 x 1.50 full THD x 50mm 2 –6-1-4 11705-008 Fitting elbow 45 -8MBA-8MFS 2 –6-1-5 11705-005 Fitting elbow 45 -8MBA-6MFS 2 –6-1-6 11702-001 Fitting elbow 90 -04MBA-04MFS 1 –6-1-7 11015-011 Washer M10 flat metric 2 –6-1-8 10941-011 Nut M10 x 1.5 hex jam 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 6-3

Xtreme ManufacturingXR1245/1254 Forklift55625341Figure 6-2. Brake Valve AssemblyJuly 16, 2008 Preliminary Manual 6-4

Xtreme ManufacturingXR1245/1254 ForkliftTable 6-2. Brake Valve AssemblyFigure &Item No.Part No. Description Quantity Use On– 25215-000 Brake valve assembly – –6-2-1 14206-000 Brake valve 1 –6-2-2 13154-000 Pressure switch SPDT 1 –6-2-3 26057-000 Fitting elbow, modified 1 –6-2-4 11702-002 Fitting elbow 90 -06MBA-04MFS 1 –6-2-5 11702-006 Fitting elbow 90 -06MBA-06MFS 3 –6-2-6 11707-004 Fitting tee -6MFS-6MBA-6MFS 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 6-5

Xtreme ManufacturingXR1245/1254 ForkliftFigure 6-3. Accumulator AssemblyJuly 16, 2008 Preliminary Manual 6-6

Xtreme ManufacturingXR1245/1254 ForkliftTable 6-3. Accumulator AssemblyFigure &Item No.Part No. Description Quantity Use On– 25769-000 Accumulator assembly – –6-3-1 14301-000 Accumulator 1 –6-3-2 11359-000 Accumulator clamp and mount 1 –6-3-3 11700-010 Fitting, STR 06MFS-08MB 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 6-7

Xtreme ManufacturingXR1245/1254 ForkliftFigure 6-4. Accumulator Charge Valve AssemblyJuly 16, 2008 Preliminary Manual 6-8

Xtreme ManufacturingXR1245/1254 ForkliftTable 6-4. Accumulator Charge Valve AssemblyFigure &Item No.Part No. Description Quantity Use On– 25768-000 Accumulator charge valve assembly – –6-4-1 14205-000 Accumulator charge valve 1 –6-4-2 11700-004 Fitting, STR 04MFS-08MB 1 –6-4-3 11705-004 Fitting, elbow 45 -06MBA-04MFS 1 –6-4-4 11702-002 Fitting, elbow 90 -06MBA-04MFS 1 –6-4-5 11700-013 Fitting, STR 08MFS-06MB 1 –6-4-6 11730-002 Fitting, tee -6MFS-6MFS-6FFSS 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 6-9

Xtreme ManufacturingXR1245/1254 ForkliftFigure 6-5. Brake Pressure Switch AssemblyJuly 16, 2008 Preliminary Manual 6-10

Xtreme ManufacturingXR1245/1254 ForkliftTable 6-5. Brake Pressure Switch AssemblyFigure &Item No.Part No. Description Quantity Use On– 25767-000 Brake pressure switch assembly – –6-5-1 13153-000 Brake pressure switch 1 –6-5-2 11700-001 Fitting, STR 04MFS-04MB 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 6-11

Xtreme ManufacturingXR1245/1254 ForkliftFigure 6-6. 1245 Wheel Tire AssemblyJuly 16, 2008 Preliminary Manual 6-12

Xtreme ManufacturingXR1245/1254 ForkliftTable 6-6. 1245 Wheel Tire AssemblyFigure &Item No.Part No. Description Quantity Use On– 14508-000 1245 Wheel tire assembly – –6-6-1 14510-000 Wheel 12” x 25” 1 –6-6-2 14509-000 Tire 15.5” x 25” (foam filled) 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 6-13

Xtreme ManufacturingXR1245/1254 Forklift21Figure 6-7. 1254 Wheel Tire AssemblyJuly 16, 2008 Preliminary Manual 6-14

Xtreme ManufacturingXR1245/1254 ForkliftTable 6-7. 1254 Wheel Tire AssemblyFigure &Item No.Part No. Description Quantity Use On– 14525-000 1254 Wheel tire assembly – –6-7-1 14527-000 Wheel 12” x 25” 1 –6-7-2 14526-000 Tire 15.5” x 25” (foam filled) 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 6-15

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Xtreme ManufacturingXR1245/1254 ForkliftSection 7Hydraulic SystemJuly 16, 2008 Preliminary Manual 7-1

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-1. Hydraulic Tank AssemblyJuly 16, 2008 Preliminary Manual 7-2

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-1. Hydraulic Tank AssemblyFigure &Item No.Part No. Description Quantity Use On– 26641-001 Hydraulic tank assembly – –7-1-1 26640-001 Hydraulic tank subassembly 1 –7-1-2 12856-000 Temperature switch 1 –7-1-3 11700-014 Fitting STR 08MFS-08MB 1 –7-1-4 11700-022 Fitting STR 12MFS-10MB 1 –7-1-5 11698-008 Plug ext hex HD -12MB 3 –7-1-6 11698-006 Plug ext hex HD -08MB 1 –7-1-7 12355-000 Shock mount 1-3/8” dia 4 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-3

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-2. Hydraulic Tank Lid AssemblyJuly 16, 2008 Preliminary Manual 7-4

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-2. Hydraulic Tank Lid AssemblyFigure &Item No.Part No. Description Quantity Use On– 26715-002 Hydraulic tank lid assembly – –7-2-1 26714-001 Filler breather plate weldment 1 –7-2-2 12250-001 Seal O-ring 6.484 ID 1 –7-2-3 11698-011 Plug EXT HEX HD -20MB 1 –7-2-4 14368-000 Breather 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-5

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-3. Master Cylinder AssemblyJuly 16, 2008 Preliminary Manual 7-6

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-3. Master Cylinder AssemblyFigure &Item No.Part No. Description Quantity Use On– 26321-000 Master cylinder assembly – –– 26821-010 Seal kit (not shown) 1 –7-3-1 26821-000 Master cylinder 1 –7-3-2 11702-011 Fitting elbow 90 -08MBA-08MFS 1 –7-3-3 11700-014 Fitting STR 08MFS-08MB 1 –7-3-4 13804-009 Spherical bearing 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-7

Xtreme ManufacturingXR1245/1254 Forklift356174524Figure 7-4. High-Pressure Filter/Steering Valve AssemblyJuly 16, 2008 Preliminary Manual 7-8

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-4. High-Pressure Filter/Steering Valve AssemblyFigure &Item No.Part No. Description Quantity Use On– 25763-002 High-pressure filter/steering valveassembly– –7-4-1 14359-000 High pressure filter 1 –7-4-2 14242-000 Steering priority valve 1 –7-4-3 11651-009 Fitting STR -20MBA-20MB 1 –7-4-4 11702-001 Fitting elbow 90 -04MBA-04MFS 2 –7-4-5 11700-028 Fitting STR 16MFS-20MB 2 –7-4-6 11707-007 Fitting tee -8MFS-12MBA-8MFS 1 –7-4-7 14360-000 Filter element 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-9

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-5. Distribution Manifold Assembly (Sheet 1 of 3)July 16, 2008 Preliminary Manual 7-10

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-5. Distribution Manifold Assembly (Sheet 2 of 3)July 16, 2008 Preliminary Manual 7-11

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-5. Distribution Manifold Assembly (Sheet 3 of 3)July 16, 2008 Preliminary Manual 7-12

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-5. Distribution Manifold AssemblyFigure &Item No.Part No. Description Quantity Use On– 25214-001 Distribution manifold assembly – –7-5-1 14268-000 Distribution manifold 1 –7-5-2 11700-001 Fitting STR 04MFS-04MB 6 –7-5-3 11700-009 Fitting STR 06MFS-06MB 7 –7-5-4 11700-014 Fitting STR 08MFS-08MB 5 –7-5-5 11700-024 Fitting STR 12MFS-16MB 1 –7-5-6 11702-027 Fitting STR 16MFS-16MB 2 –7-5-7 11702-001 Fitting elbow 90 -04MBA-04MFS 1 –7-5-8 11702-023 Fitting elbow 90 -16MBA-16MFS 1 –7-5-9 11700-015 Fitting STR 08MFS-10MB 4 –7-5-10 14361-000 Filter 1 –7-5-11 14255-020 Relief valve 1 –7-5-12 14255-019 Check valve 5 –7-5-13 14268-027 Directional valve 2 –7-5-14 14255-016 Pressure reduction valve 1 –7-5-15 14255-010 Pressure reduction valve 1 –7-5-16 14255-016 Cartridge 1 –7-5-17 14255-023 Orifice, 1mm dia 3 –7-5-18 14255-012 Cartridge 2 –7-5-19 14255-018 Cartridge 1 –7-5-20 14255-013 Cartridge 1 –7-5-21 14268-014 Directional valve 4 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-13

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-6. Isolation Manifold Assembly (Sheet 1 of 2)July 16, 2008 Preliminary Manual 7-14

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-6. Isolation Manifold Assembly (Sheet 2 of 2)July 16, 2008 Preliminary Manual 7-15

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-6. Isolation Manifold AssemblyFigure &Index No.Part No. Description Quantity Use On– 25212-003 Isolation manifold assembly – –7-6-1 14267-000 Fork tilt manifold 1 –7-6-2 11700-010 Fitting STR 06MFS-08MB 3 –7-6-3 11700-014 Fitting STR 08MFS-08MB 7 –7-6-4 11700-019 Fitting STR 10MFS-10MB 2 –7-6-5 11700-023 Fitting STR 12MFS-12MB 1 –7-6-6 11702-011 Fitting elbow 90 -08MBA-08MFS 2 –7-6-7 14267-014 Cartridge 1 –7-6-8 14267-012 Cartridge 1 –7-6-9 14255-019 Check valve 1 –7-6-10 14267-010 Cartridge 1 –7-6-11 14267-015 Check valve 2 –7-6-12 14267-011 Cartridge 1 –7-6-13 14267-013 Cartridge 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-16

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-7. Boom Manifold AssemblyJuly 16, 2008 Preliminary Manual 7-17

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-7. Boom Manifold AssemblyFigure &Index No.Part No. Description Quantity Use On– 25143-000 Boom manifold assembly – –7-7-1 25334-000 Boom manifold 1 –7-7-2 11700-014 Fitting, STR 08MFS-08MB 2 –7-7-3 11700-010 Fitting, STR 06MFS-08MB 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-18

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-8. 1245 Operator Control Valve AssemblyJuly 16, 2008 Preliminary Manual 7-19

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-8. 1245 Operator Control Valve AssemblyFigure &Item No.Part No. Description Quantity Use On– 26652-000 1245 Operator control valve assembly – –7-8-1 14225-000 Control valve 1 –7-8-2 25773-000 Rear handle assembly 1 –7-8-3 12809-000 Front handle assembly 1 –7-8-4 50508-000 Sway handle assembly 1 –7-8-5 11700-001 Fitting STR 04MFS-04MB 1 –7-8-6 11700-011 Fitting STR 06MFS-10MB 4 –7-8-7 11700-015 Fitting STR 08MFS-10MB 4 –7-8-8 11700-019 Fitting STR 10MFS-10MB 1 –7-8-9 11705-013 Fitting elbow 45 -10MBA-12MFS 1 –7-8-10 11699-003 Plug hex SOC -04MB 2 –7-8-11 11702-019 Fitting elbow 90 -12MBA-12MFS 1 –7-8-12 11702-022 Fitting elbow 90 -12MBA-16MFS 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-20

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-9. 1254 Operator Control Valve AssemblyJuly 16, 2008 Preliminary Manual 7-21

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-9. 1254 Operator Control Valve AssemblyFigure &Item No.Part No. Description Quantity Use On– 26651-000 1254 Operator control valve assembly – –7-9-1 14224-000 Operator control valve 1 –7-9-2 25773-000 Rear handle assembly 1 –7-9-3 12809-000 Front handle assembly 1 –7-9-4 50508-000 Sway handle assembly 1 –7-9-5 11700-001 Fitting STR 04MFS-04MB 1 –7-9-6 11700-011 Fitting STR 06MFS-10MB 4 –7-9-7 11700-015 Fitting STR 08MFS-10MB 4 –7-9-8 11700-019 Fitting STR 10MFS-10MB 1 –7-9-9 11700-022 Fitting STR 12MFS-10MB 1 –7-9-10 11699-003 Plug hex SOC -04MB 2 –7-9-11 11702-019 Fitting elbow 90 -12MBA-12MFS 1 –7-9-12 11702-022 Fitting elbow 90 -12MBA-16MFS 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-22

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-10. Front Handle AssemblyJuly 16, 2008 Preliminary Manual 7-23

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-10. Front Handle AssemblyFigure &Item No.Part No. Description Quantity Use On– 12809-000 Front handle assembly – –– 12809-011 Control board (not shown) 1 –– 12809-012 Wire harness (not shown) 1 –7-10-1 12809-010 Front handle grip 1 –7-10-2 25611-002 Control handle rod 1 –7-10-3 11201-012 Roll pin (3/16” x 1-1/2”) 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-24

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-11. Sway Handle AssemblyJuly 16, 2008 Preliminary Manual 7-25

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-11. Sway Handle AssemblyFigure &Item No.Part No. Description Quantity Use On– 50508-000 Sway handle assembly – –7-11-1 50507-000 Sway handle 1 –7-11-2 50504-000 Sway handle weldment 1 –7-11-3 14204-001 Handle nut 1 –7-11-4 50503-000 Sway handle grip 2 –7-11-5 10353-002 Screw #10-24UNC HS set x 1/4” 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-26

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-12. Rear Handle AssemblyJuly 16, 2008 Preliminary Manual 7-27

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-12. Rear Handle AssemblyFigure &Item No.Part No. Description Quantity Use On– 25773-000 Rear handle assembly – –7-12-1 25613-000 Rear valve handle 1 –7-12-2 14204-001 Handle nut 1 –7-12-3 14204-002 Handle knob 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-28

Xtreme ManufacturingXR1245/1254 Forklift613524Figure 7-13. 1245 Lift Cylinder AssemblyJuly 16, 2008 Preliminary Manual 7-29

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-13. 1245 Lift Cylinder AssemblyFigure &Item No.Part No. Description Quantity Use On– 26594-000 Lift cylinder assembly – –– 26594-010 Seal kit (not shown) 1 –7-13-1 26595-000 Lift cylinder 1 –7-13-2 11702-015 Fitting elbow 90 -10MBA-10MFS 1 –7-13-3 11702-006 Fitting elbow 90 -06MBA-06MFS 1 –7-13-4 14245-000 Manual retract valve 1 –7-13-5 14216-000 Cartridge valve 1 –7-13-6 13804-012 Spherical ball bushing 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-30

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-14. 1254 Lift Cylinder AssemblyJuly 16, 2008 Preliminary Manual 7-31

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-14. 1254 Lift Cylinder AssemblyFigure &Item No.Part No. Description Quantity Use On– 25837-000 Lift cylinder assembly – –– 25837-010 Seal kit (not shown) 1 –7-14-1 25104-000 Lift cylinder 1 –7-14-2 11702-006 Fitting elbow 90 -06MBA-06MFS 1 –7-14-3 11702-014 Fitting elbow 90 -08MBA-10MFS 1 –7-14-4 14245-000 Manual retract valve 1 –7-14-5 14216-000 Cartridge valve 1 –7-14-6 13804-012 Spherical ball bushing 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-32

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-15. 1245 Extend Cylinder AssemblyJuly 16, 2008 Preliminary Manual 7-33

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-15. 1245 Extend Cylinder AssemblyFigure &Item No.Part No. Description Quantity Use On– 26572-000 1245 Extend cylinder assembly – –7-15-1 26573-000 Extend cylinder 1 –7-15-2 26591-000 Cylinder collar assembly 1 –7-15-3 11700-019 Fitting STR 10MFS-10MB 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-34

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-16. 1254 Extend Cylinder AssemblyJuly 16, 2008 Preliminary Manual 7-35

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-16. 1254 Extend Cylinder AssemblyFigure &Item No.Part No. Description Quantity Use On– 26676-000 1254 Extend cylinder assembly – –7-16-1 26677-000 Extend cylinder 1 –7-16-2 26591-000 Cylinder collar assembly 1 –7-16-3 11700-019 Fitting STR 10MFS-10MB 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-36

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-17. 1245 Extend Cylinder Housing AssemblyJuly 16, 2008 Preliminary Manual 7-37

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-17. 1245 Extend Cylinder Housing AssemblyFigure &Item No.Part No. Description Quantity Use On– 26614-000 1245 Extend cylinder housingassembly– –7-17-1 26615-000 Extend cylinder housing weldment 1 –7-17-2 10853-001 Stud bolt 1/2-13UNC x 2” 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-38

Xtreme ManufacturingXR1245/1254 Forklift225615364Figure 7-18. 1254 Extend Cylinder Housing AssemblyJuly 16, 2008 Preliminary Manual 7-39

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-18. 1254 Extend Cylinder Housing AssemblyFigure &Item No.Part No. Description Quantity Use On– 26674-000 1254 Extend cylinder housingassembly– –7-18-1 26678-000 Extend cylinder housing weldment 1 –7-18-2 10853-001 Stud bolt 1/2-13UNC x 2” 2 –7-18-3 26124-000 Bar pivot 1 –7-18-4 26123-000 Roller 1 –7-18-5 11001-008 Washer 1/2” SAE flat 2 –7-18-6 10105-010 Screw 1/2-13UNC SBHC x 1-1/4” 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-40

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-19. 1245 Extend Cylinder Support AssemblyJuly 16, 2008 Preliminary Manual 7-41

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-19. 1245 Extend Cylinder Support AssemblyFigure &Item No.Part No. Description Quantity Use On– 25131-000 1245 Extend cylinder supportassembly– –7-19-1 26574-000 Extend tube support weldment 1 –7-19-2 25122-000 Slide block assembly 1 –7-19-3 25298-000 Slide block 1 –7-19-4 11001-005 Washer 5/16" SAE flat ASTM 4 –7-19-5 11001-008 Washer 1/2" SAE flat 2 –7-19-6 10001-010 Screw 5/16-18UNC HHC x 1-1/4" 4 –7-19-7 10004-008 Screw 1/2-13UNC HHC x 1" 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-42

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-20. 1254 Extend Cylinder Support AssemblyJuly 16, 2008 Preliminary Manual 7-43

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-20. 1254 Extend Cylinder Support AssemblyFigure &Item No.Part No. Description Quantity Use On– 27093-000 1254 Extend cylinder supportassembly– –7-20-1 27092-000 Extend tube support weldment 1 –7-20-2 25122-000 Slide block assembly 1 –7-20-3 25298-000 Slide block 1 –7-20-4 11001-005 Washer 5/16” SAE flat ASTM 4 –7-20-5 10001-010 Screw 5/16-18UNC HHC x 1-1/4” 4 –7-20-6 11001-008 Washer 1/2” SAE flat 2 –7-20-7 10004-008 Screw 1/2-13UNC HHC x 1” 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-44

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-21. Extend Cylinder Collar AssemblyJuly 16, 2008 Preliminary Manual 7-45

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-21. Extend Cylinder Collar AssemblyFigure &Item No.Part No. Description Quantity Use On– 26591-000 Extend cylinder collar assembly – –7-21-1 26164-000 Cylinder mount / collar 2 –7-21-2 11001-004 Washer 1/4” SAE flat ASTM 4 –7-21-3 10908-004 Nut 1/4-20UNC hex lock reg 2 –7-21-4 10000-032 Screw 1/4-20UNC HHC x 4” 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-46

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-22. Extend Cylinder Pin AssemblyJuly 16, 2008 Preliminary Manual 7-47

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-22. Extend Cylinder Pin AssemblyFigure &Item No.Part No. Description Quantity Use On– 26642-000 Extend cylinder pin assembly – –7-22-1 26233-000 Extend cylinder pin 1 –7-22-2 11222-011 Hairpin clip, double-loop 3mm x 3/4" 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-48

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-23. Carriage Tilt Cylinder AssemblyJuly 16, 2008 Preliminary Manual 7-49

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-23. Carriage Tilt Cylinder AssemblyFigure &Item No.Part No. Description Quantity Use On– 25832-000 Carriage tilt cylinder assembly – –7-23-1 25849-000 Tilt cylinder 1 –7-23-2 11915-000 Fitting grease 1/8” NPT 45 4 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-50

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-24. Tilt Cylinder SubassemblyJuly 16, 2008 Preliminary Manual 7-51

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-24. Tilt Cylinder SubassemblyFigure &Item No.Part No. Description Quantity Use On– 25849-000 Tilt cylinder subassembly – –– 25102-010 Seal kit (not shown) 1 –7-24-1 25102-000 Tilt cylinder 1 –7-24-2 12253-000 Grease seal 2-1/4” x 1-3/4” x 3/16” 4 –7-24-3 13721-001 Bearing 1-3/4” x 2-1/4” x 2” 4 –7-24-4 14244-000 Counterbalance valve 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-52

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-25. Front Axle Cylinder AssemblyJuly 16, 2008 Preliminary Manual 7-53

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-25. Front Axle Cylinder AssemblyFigure &Item No.Part No. Description Quantity Use On– 25802-000 Front axle cylinder assembly – –– 25118-010 Seal kit (not shown) 1 –7-25-1 25847-000 Axle cylinder subassembly 1 –7-25-2 11915-000 Fitting grease 1/8” NPT 45 1 –7-25-3 11700-009 Fitting STR 06MFS-06MB 1 –7-25-4 11702-006 Fitting elbow 90 -06MBA-06MFS 1 –7-25-5 14221-000 Counterbalance valve 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-54

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-26. Rear Axle Cylinder AssemblyJuly 16, 2008 Preliminary Manual 7-55

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-26. Rear Axle Cylinder AssemblyFigure &Item No.Part No. Description Quantity Use On– 25801-000 Rear axle cylinder assembly – –– 25118-010 Seal kit (not shown) 1 –7-26-1 25847-000 Axle cylinder subassembly 1 –7-26-2 25213-000 Rear axle lock manifold assembly 1 –7-26-3 25595-000 Manifold guard 1 –7-26-4 11700-009 Fitting STR 06MFS-06MB 2 –7-26-5 11915-000 Fitting grease 1/8” NPT 45 1 –7-26-6 10055-020 Screw 5/16-18UNC SHC x 2-1/2” 4 –7-26-7 11001-006 Washer 3/8” SAE flat 2 –7-26-8 10002-022 Screw 3/8-16UNC HHC x 2-3/4” 2 –7-26-9 14221-000 Counterbalance valve 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-56

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-27. Rear Axle Lock Manifold AssemblyJuly 16, 2008 Preliminary Manual 7-57

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-27. Rear Axle Lock Manifold AssemblyFigure &Item No.Part No. Description Quantity Use On– 25213-000 Rear axle lock manifold assembly – –7-27-1 14257-000 Rear axle lock manifold 1 –7-27-2 11700-009 Fitting STR 06MFS-06MB 1 –7-27-3 14257-010 Cartridge 1 –7-27-4 14257-011 Cartridge 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-58

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-28. Axle Cylinder SubassemblyJuly 16, 2008 Preliminary Manual 7-59

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-28. Axle Cylinder SubassemblyFigure &Item No.Part No. Description Quantity Use On– 25847-000 Axle cylinder subassembly – –7-28-1 25118-000 Axle cylinder 1 –7-28-2 13722-004 Bearing 2” x 2-3/8” x 1-1/8” 1 –7-28-3 12252-000 Grease seal 2-3/8” x 2” 2 –7-28-4 11699-003 Plug hex SOC -04MB 2 –7-28-5 14221-000 Counterbalance valve 1 –7-28-6 14220-000 Counterbalance valve 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-60

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-29. 1245 Outrigger Mount Assembly (Sheet 1 of 2)July 16, 2008 Preliminary Manual 7-61

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-29. 1245 Outrigger Mount Assembly (Sheet 2 of 2)July 16, 2008 Preliminary Manual 7-62

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-29. 1245 Outrigger Mount AssemblyFigure &Item No.Part No. Description Quantity Use On– 27085-000 1245 Outrigger mount assembly – –7-29-1 27084-000 Outrigger mount weldment 1 –7-29-2 25807-000 Outrigger leg assembly 2 –7-29-3 25817-000 Outrigger cylinder assembly 2 –7-29-4 25808-000 Outrigger foot weldment 2 –7-29-5 25699-000 Pivot sleeve 2 –7-29-6 25672-000 Hitch pin washer 4 –7-29-7 25809-000 Outrigger pivot pin weldment 2 –7-29-8 25811-000 Outrigger cylinder pin weldment 2 –7-29-9 25816-000 Outrigger cylinder pin weldment 2 –7-29-10 25933-000 Outrigger stop cam 2 –7-29-11 13726-001 Bearing 3” x 3 1/2” x 4” 2 –7-29-12 12255-000 Grease seal 3 1/2” x 3” 4 –7-29-13 11910-000 Fitting grease 1/8’ NPT STR 6 –7-29-14 13722-005 Bearing 2 x 2 3/8” x 3” 4 –7-29-15 12252-000 Grease seal 2 3/8” x 2” 8 –7-29-16 11001-012 Washer 3/4” SAE flat 4 –7-29-17 10007-048 Screw 3/4-10UNC HHC x 6” 2 –7-29-18 10900-012 Nut 3/4-10UNC reg hex 2 –7-29-19 11002-008 1/2” Extra heavy grade 8 SAE washer 6 –7-29-20 10004-012 Screw 1/2-13UNC HHC x 1 1/2” 6 –7-29-21 11001-016 Washer 1” dia SAE flat 4 –7-29-22 10009-024 Screw 1-8UNC HHC x 3” 2 –7-29-23 10900-016 Nut 1-8UNC reg hex 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-63

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-30. 1254 Outrigger Mount AssemblyJuly 16, 2008 Preliminary Manual 7-64

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-30. 1254 Outrigger Mount AssemblyFigure &Item No.Part No. Description Quantity Use On– 27085-001 1254 Outrigger mount assembly – –7-30-1 27084-000 Outrigger mount weldment 1 –7-30-2 25807-000 Outrigger leg assembly 2 –7-30-3 25817-001 Outrigger cylinder assembly 2 –7-30-4 25808-000 Outrigger foot weldment 2 –7-30-5 25699-000 Pivot sleeve 2 –7-30-6 25672-000 Hitch pin washer 4 –7-30-7 25809-000 Outrigger pivot pin weldment 2 –7-30-8 25811-000 Outrigger cylinder pin weldment 2 –7-30-9 25816-000 Outrigger cylinder pin weldment 2 –7-30-10 25933-000 Outrigger stop cam 2 –7-30-11 13726-001 Bearing 3” x 3 1/2” x 4” 2 –7-30-12 12255-000 Grease seal 3 1/2” x 3” 4 –7-30-13 11910-000 Fitting grease 1/8’ NPT STR 6 –7-30-14 13722-005 Bearing 2 x 2 3/8” x 3” 4 –7-30-15 12252-000 Grease seal 2 3/8” x 2” 8 –7-30-16 11001-012 Washer 3/4” SAE flat 4 –7-30-17 10007-048 Screw 3/4-10UNC HHC x 6” 2 –7-30-18 10900-012 Nut 3/4-10UNC reg hex 2 –7-30-19 11002-008 1/2” Extra heavy grade 8 SAE washer 6 –7-30-20 10004-012 Screw 1/2-13UNC HHC x 1 1/2” 6 –7-30-21 11001-016 Washer 1” dia SAE flat 4 –7-30-22 10009-024 Screw 1-8UNC HHC x 3” 2 –7-30-23 10900-016 Nut 1-8UNC reg hex 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-65

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-31. Outrigger Cylinder AssemblyJuly 16, 2008 Preliminary Manual 7-66

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-31. Outrigger Cylinder AssemblyFigure &Item No.Part No. Description Quantity Use On– 25817-000 Outrigger cylinder assembly – –7-31-1 25848-000 Cylinder assembly 1 –7-31-2 12855-000 Pressure switch, 1300PSI 1 –7-31-3 11702-011 Fitting elbow 90 -08MBA-08MFS 2 –7-31-4 11910-000 Fitting grease 1/8” NPT STR 2 –7-31-5 11915-000 Fitting grease 1/8” NPT 45 2 –7-31-6 14246-000 Counterbalance valve 1 –7-31-7 14237-000 Check valve 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-67

Xtreme ManufacturingXR1245/1254 ForkliftFigure 7-32. Outrigger Cylinder AssemblyJuly 16, 2008 Preliminary Manual 7-68

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-32. Outrigger Cylinder AssemblyFigure &Item No.Part No. Description Quantity Use On– 25848-000 Outrigger cylinder assembly – –7-32-1 25810-000 Outrigger cylinder 1 –7-32-2 13722-005 Bearing 2” x 2 3/8” x 3” 4 –7-32-3 12252-000 Grease seal 2 3/8” x 2” 4 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-69

Xtreme ManufacturingXR1245/1254 ForkliftTO BE SUPPLIEDFigure 7-33. 1245 Boom Hose KitJuly 16, 2008 Preliminary Manual 7-70

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-33. 1245 Boom Hose KitFigure &Item No.Part No. Description Quantity Use On– 25011-000 1245 Boom hose kit – –7-33-1 12036-408 Hose assembly -8FC735 -8FR8 -8FR8 x 4087-33-2 12037-395 Hose assembly -6FC735 -6FR6 -8FR6 x 4317-33-3 12014-016 Hose assembly -10GH781 -10FR-10FRB x 162 –2 –2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-71

Xtreme ManufacturingXR1245/1254 ForkliftTO BE SUPPLIEDFigure 7-34. 1254 Boom Hose KitJuly 16, 2008 Preliminary Manual 7-72

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-34. 1254 Boom Hose KitFigure &Item No.Part No. Description Quantity Use On– 25031-000 1254 Boom hose kit – –7-34-1 12036-489 Hose assembly -8FC735 -8FR8 -8FR8 x 4897-34-2 12037-476 Hose assembly -6FC735 -6FR6 -8FR6 x 4767-34-3 12014-016 Hose assembly -10GH781 -10FR-10FRB x 162 –2 –2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-73

Xtreme ManufacturingXR1245/1254 ForkliftTO BE SUPPLIEDFigure 7-35. 1245 Chassis Hose KitJuly 16, 2008 Preliminary Manual 7-74

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-35. 1245 Chassis Hose KitFigure &Item No.Part No. Description Quantity Use On– 25022-002 1245 Chassis hose kit – –7-35-1 12027-021 Suction 1 –7-35-2 12046-023 Return hydraulic-tank 1 –7-35-3 12000-060 Control valve L.S.-LS5 1 –7-35-4 12018-068 Control valve P-P2 1 –7-35-5 12048-061 Control valve return. 1 –7-35-6 12022-014 Valve block P1-divider EF 1 –7-35-7 12026-041 Pump–H.P. filter 1 –7-35-8 12010-130 Boom lower (A to BA) 1 –7-35-9 12018-130 Boom lift B-BB 1 –7-35-10 12010-130 Fork tilt A to FTA 1 –7-35-11 12010-130 Fork tilt B to FTB 1 –7-35-12 12010-192 Tele retract-Hawe A 1 –7-35-13 12014-194 Tele extend-Hawe B 1 –7-35-14 12041-206 Aux A and B 1 –7-35-15 12041-206 Aux A and B 1 –7-35-16 12006-066 Frame level Hawe A- FLA 1 –7-35-17 12006-098 Frame level Hawe B-front cylinder R 1 –7-35-18 12006-050 Frame level left to FLL 1 –7-35-19 12029-050 Cooler top to transmission 1 –7-35-20 12029-060 Cooler bottom to transmission 1 –7-35-21 12006-139 Rear axle lock-ALS 1 –7-35-22 12006-149 Rear axle lock-ALL 2 –7-35-23 12006-149 Rear axle lock-ALR 1 –7-35-24 12002-113 Brake rear (valve bottom port) 1 –July 16, 2008 Preliminary Manual 7-75

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-35. 1245 Chassis Hose KitFigure &Item No.Part No. Description Quantity Use On7-35-25 12002-075 Brake front (valve top port) 1 –7-35-26 12011-046 Steer return-T3 1 –7-35-27 12010-097 Rear steering (B port) 1 –7-35-28 12011-120 Rear steering (A port) 1 –7-35-29 12011-069 Front Str. (st.vlv-L cyl.) 1 –7-35-30 12010-043 Front Str. (FSB-R cyl.) 1 –7-35-31 12010-063 Steer P - divider 1 –7-35-32 12011-043 Steer unit R-SVR 1 –7-35-33 12000-044 Steer L.S.-LS3 1 –7-35-34 12006-042 Brake valve ret. (pedal) 1 –7-35-35 12003-017 Priority valve L.S.-LS2 1 –7-35-36 12002-014 Priority valve T-T2 1 –7-35-37 12010-036 Charge valve P - priority CF 1 –7-35-38 12000-013 Charge valve to P.S. 1 –7-35-39 12005-012 Accumulator supply B 1 –7-35-40 12005-014 Accumulator supply A 1 –7-35-41 12002-013 Brake charge valve L.S.-LS4 1 –7-35-42 12006-026 Charge valve T- T4 1 –7-35-43 12000-025 Pump L.S.-LS1 1 –7-35-44 12006-045 Brake valve supply 1 –7-35-45 12006-045 Brake valve supply 1 –7-35-46 12049-031 Pump case drain 1 –7-35-47 12002-052 Park brake release 1 –7-35-48 12008-075 Fork tilt FTU-left. cylinder 1 –7-35-49 12008-075 Fork tilt FTD-right cylinder 1 –7-35-50 12038-042 BU1-R cylinder port E. 1 –July 16, 2008 Preliminary Manual 7-76

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-35. 1245 Chassis Hose KitFigure &Item No.Part No. Description Quantity Use On7-35-51 12037-042 BD1-right cylinder port R 1 –7-35-52 12038-042 BU2-left cylinder port E 1 –7-35-53 12037-042 BD2-L cylinder port E 1 –7-35-54 12003-017 Brake crossover 1 –7-35-55 12003-020 Brake crossover 2 –7-35-56 12008-120 OR1A, OB1B to outrigger cylinderports7-35-57 12008-120 OR2A, OR2B to outrigger cylinderports2 –2 –7-35-58 12036-065 Master / slave left base end 1 –7-35-59 12036-065 Master / slave right base end 1 –7-35-60 16002-064 Left master rod end hose 1 –7-35-61 16002-069 Right master rod end hose 1 –7-35-62 16004-111 Master / slave tank line 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-77

Xtreme ManufacturingXR1245/1254 ForkliftTO BE SUPPLIEDFigure 7-36. 1254 Chassis Hose KitJuly 16, 2008 Preliminary Manual 7-78

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-36. 1254 Chassis Hose KitFigure &Item No.Part No. Description Quantity Use On– 25030-002 1254 Chassis hose kit – –7-36-1 12027-018 Suction 1 –7-36-2 12046-035 Return hydraulic-tank 1 –7-36-3 12000-055 Control valve L.S.-LS5 1 –7-36-4 12018-065 Control valve P-P2 1 –7-36-5 12048-061 Control valve return. 1 –7-36-6 12022-014 Valve block P1-divider EF 1 –7-36-7 12026-034 Pump -H.P. filter 1 –7-36-8 12010-129 Boom lower (A to BA) 1 –7-36-9 12018-130 Boom lift B-BB 1 –7-36-10 12010-130 Fork tilt A to FTA 1 –7-36-11 12010-130 Fork tilt B to FTB 1 –7-36-12 12010-207 Tele retract-Hawe A 1 –7-36-13 12014-208 Tele extend-Hawe B 1 –7-36-14 12041-211 Aux A and B 1 –7-36-15 12041-211 Aux A and B 1 –7-36-16 12006-060 Frame level Hawe A-FLA 1 –7-36-17 12006-122 Frame level Hawe B-front cylinder R 1 –7-36-18 12006-062 Frame level left to FLL 1 –7-36-19 12029-061 Cooler top to trans 1 –7-36-20 12029-050 Cooler bottom to trans. 1 –7-36-21 12006-149 Rear axle lock-ALS 1 –7-36-22 12006-149 Rear axle lock-ALL 1 –7-36-23 12006-149 Rear axle lock-ALR 1 –7-36-24 12002-120 Brake rear (valve bottom port) 1 –July 16, 2008 Preliminary Manual 7-79

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-36. 1254 Chassis Hose KitFigure &Item No.Part No. Description Quantity Use On7-36-25 12002-098 Brake front (valve top port) 1 –7-36-26 12011-060 Steer return-T3 1 –7-36-27 12010-101 Rear steering (RSB) 1 –7-36-28 12011-103 Rear steering (RSA) 1 –7-36-29 12011-102 Front str. (st. valve-R cylinder) 1 –7-36-30 12010-065 Front str. (FSB-L cylinder.) 1 –7-36-31 12010-063 Steer P - divider 1 –7-36-32 12008-070 Steer unit R-SVR 1 –7-36-33 12003-042 Steer L.S.-LS3 1 –7-36-34 12006-042 Brake valve ret. (pedal) 1 –7-36-35 12003-020 Priority valve L.S.-LS2 1 –7-36-36 12003-017 Priority valve T-T2 1 –7-36-37 12007-036 Charge valve P - priority CF 1 –7-36-38 12000-013 Charge valve to P.S. 1 –7-36-39 12005-012 Accumulator supply B 1 –7-36-40 12005-014 Accumulator supply A 1 –7-36-41 12002-013 Brake charge valve L.S.-LS4 1 –7-36-42 12006-026 Charge valve T- T4 1 –7-36-43 12000-025 Pump L.S.-LS1 1 –7-36-44 12006-045 Brake valve supply 1 –7-36-45 12006-045 Brake valve supply 1 –7-36-46 12049-031 Pump case drain 1 –7-36-47 12002-074 Park brake release 1 –7-36-48 12008-082 Fork tilt FTU- left cylinder 1 –7-36-49 12008-082 Fork tilt FTD- right cylinder 1 –7-36-50 12038-042 BU1-R cylinder port E. 1 –July 16, 2008 Preliminary Manual 7-80

Xtreme ManufacturingXR1245/1254 ForkliftTable 7-36. 1254 Chassis Hose KitFigure &Item No.Part No. Description Quantity Use On7-36-51 12037-042 BD1-right cylinder port R 1 –7-36-52 12038-042 BU2-left cylinder port E 1 –7-36-53 12037-042 BD2-L cylinder port E 1 –7-36-54 12003-017 Brake crossover 1 –7-36-55 12003-020 Brake crossover 2 –7-36-56 12008-135 OR1A OR1B to right outriggercylinder2 –7-36-57 12008-135 OR2A OR2B to left outrigger cylinder 2 –7-36-58 12036-065 Master / slave left base end 1 –7-36-59 12036-065 Master / slave right base end 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 7-81

Xtreme ManufacturingXR1245/1254 ForkliftTHIS PAGE INTENTIONALLY LEFT BLANKJuly 16, 2008 Preliminary Manual 7-82

Xtreme ManufacturingXR1245/1254 ForkliftSection 8Electrical SystemJuly 16, 2008 Preliminary Manual 8-1

Xtreme ManufacturingXR1245/1254 ForkliftFigure 8-1. Electrical Assembly (Sheet 1 of 3)July 16, 2008 Preliminary Manual 8-2

Xtreme ManufacturingXR1245/1254 ForkliftFigure 8-1. Electrical Assembly (Sheet 2 of 3)July 16, 2008 Preliminary Manual 8-3

Xtreme ManufacturingXR1245/1254 ForkliftFigure 8-1. Electrical Assembly (Sheet 3 of 3)July 16, 2008 Preliminary Manual 8-4

Xtreme ManufacturingXR1245/1254 ForkliftTable 8-1. Electrical AssemblyFigure &Item No.Part No. Description Quantity Use On– 25015-000 Electrical assembly – –8-1-1 25637-000 Front control panel 1 –8-1-2 25643-001 Console access panel 1 –8-1-3 25842-001 Electrical center assembly 1 –8-1-4 26690-000 Fuse block assembly 1 –8-1-5 26683-001 Solenoid assembly 1 –8-1-6 12750-000 Fuel level gauge 1 –8-1-7 12751-000 Oil pressure gauge 1 –8-1-8 12752-000 Coolant temp gauge 1 –8-1-9 12753-000 Volt gauge 1 –8-1-10 12754-000 Hour meter 1 –8-1-11 13158-001 Toggle switch DPDT maintained 2 –8-1-12 13158-002 Toggle switch SPDT 3 pos.maintained1 –8-1-13 13158-004 Toggle switch SPST maintained 1 –8-1-14 13158-003 Toggle switch SPDT 3 pos.momentary2 –8-1-15 13159-000 Switch guard 1 –8-1-16 13402-001 Indicator light red 3 –8-1-17 13402-002 Indicator light amber 2 –8-1-18 13402-004 Indicator light green 3 –8-1-19 25878-001 Terminal strip assembly #6 x 16 1 –8-1-20 25878-002 Terminal strip assembly #6 x 18 1 –8-1-21 25877-001 terminal strip assembly #8 x 12 1 –8-1-22 13261-000 Jumper #8 4 –8-1-23 11001-004 Washer 1/4” SAE flat ASTM 2 –July 16, 2008 Preliminary Manual 8-5

Xtreme ManufacturingXR1245/1254 ForkliftTable 8-1. Electrical AssemblyFigure &Item No.Part No. Description Quantity Use On8-1-24 10254-006 Screw 1/4-20UNC PHM x 3/4” 2 –8-1-25 13908-002 Nut #8-32UNC hex lock 12 –8-1-26 10252-004 Screw #8-32UNC PH machine x 1/2” 14 –8-1-27 11001-001 Washer #6 SAE flat 2 –8-1-28 10908-001 Nut #6-32UNC hex lock 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 8-6

Xtreme ManufacturingXR1245/1254 Forklift6525886869934343444313377Figure 8-2. Electrical Center AssemblyJuly 16, 2008 Preliminary Manual 8-7

Xtreme ManufacturingXR1245/1254 ForkliftTable 8-2. Electrical Center AssemblyFigure &Item No.Part No. Description Quantity Use On– 25842-001 Electrical center assembly (see Fig.8-1 for NHA)– –8-2-1 13106-000 Electrical center cover 1 –8-2-2 13105-000 Electrical center 1 –8-2-3 13107-000 Mini relay 6 –8-2-4 13108-000 Micro relay 5 –8-2-5 13001-001 Mini fuse 5 AMP 2 –8-2-6 13001-003 Mini fuse 10 AMP 4 –8-2-7 10908-004 Nut 1/4-20UNC hex lock 2 –8-2-8 13001-002 Mini fuse 7.5 AMP 3 –8-2-9 13109-000 Micro relay 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 8-8

Xtreme ManufacturingXR1245/1254 Forklift3123Figure 8-3. Terminal Strip AssemblyJuly 16, 2008 Preliminary Manual 8-9

Xtreme ManufacturingXR1245/1254 ForkliftTable 8-3. Terminal Strip AssemblyFigure &Item No.Part No. Description Quantity Use On– 25877-001 Terminal strip assembly (see Fig. 8-1for NHA)– –8-3-1 13258-002 Terminal block strip #8 x 7.88 1 –8-3-2 13259-000 Terminal block #8 12 –8-3-3 13260-000 End stop- #8 terminal block 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 8-10

Xtreme ManufacturingXR1245/1254 ForkliftFigure 8-4. Terminal Strip AssemblyJuly 16, 2008 Preliminary Manual 8-11

Xtreme ManufacturingXR1245/1254 ForkliftTable 8-4. Terminal Strip AssemblyFigure &Item No.Part No. Description Quantity Use On– 25878-001 Terminal strip assembly (see Fig. 8-1for NHA)– –8-4-1 13255-002 Terminal block strip #6 x 7.88" 1 –8-4-2 13256-000 Terminal block #6 16 –8-4-3 13257-000 End stop #6 terminal block 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 8-12

Xtreme ManufacturingXR1245/1254 ForkliftFigure 8-5. Terminal Strip AssemblyJuly 16, 2008 Preliminary Manual 8-13

Xtreme ManufacturingXR1245/1254 ForkliftTable 8-5. Terminal Strip AssemblyFigure &Item No.Part No. Description Quantity Use On– 25878-002 Terminal strip assembly (see Fig. 8-1for NHA)– –8-5-1 13255-003 Terminal block strip #6 x 8.75" 1 –8-5-2 13256-000 Terminal block #6 18 –8-5-3 13257-000 End stop #6 terminal block 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 8-14

Xtreme ManufacturingXR1245/1254 ForkliftFigure 8-6. Engine Relay AssemblyJuly 16, 2008 Preliminary Manual 8-15

Xtreme ManufacturingXR1245/1254 ForkliftTable 8-6. Engine Relay AssemblyFigure &Item No.Part No. Description Quantity Use On– 25445-000 Engine relay assembly – –8-6-1 25957-000 Relay bracket 1 –8-6-2 13101-000 Engine relay – SPST 2 –8-6-3 13003-001 50 AMP maxi fuse 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 8-16

Xtreme ManufacturingXR1245/1254 ForkliftFigure 8-7. Battery Disconnect Switch AssemblyJuly 16, 2008 Preliminary Manual 8-17

Xtreme ManufacturingXR1245/1254 ForkliftTable 8-7. Battery Disconnect Switch AssemblyFigure &Item No.Part No. Description Quantity Use On– 26613-000 Battery disconnect switch assembly – –8-7-1 13162-000 Switch lock 1 –8-7-2 13161-000 Switch 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 8-18

Xtreme ManufacturingXR1245/1254 ForkliftFigure 8-8. Fuse Block AssemblyJuly 16, 2008 Preliminary Manual 8-19

Xtreme ManufacturingXR1245/1254 ForkliftTable 8-8. Fuse Block AssemblyFigure &Item No.Part No. Description Quantity Use On– 26690-000 Fuse block assembly – –8-8-1 26253-000 Fuse block bracket 1 –8-8-2 13251-001 Fuse block ATC/ATO x 6” 1 –8-8-3 13002-007 Fuse ATC 10AMP 4 –8-8-4 10253-008 Screw #10-24UNC PHM x 1” 4 –8-8-5 11001-003 Washer #10 SAE flat 4 –8-8-6 10908-003 Nut #10-24UNC hex lock 4 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 8-20

Xtreme ManufacturingXR1245/1254 ForkliftFigure 8-9. Solenoid AssemblyJuly 16, 2008 Preliminary Manual 8-21

Xtreme ManufacturingXR1245/1254 ForkliftTable 8-9. Solenoid AssemblyFigure &Item No.Part No. Description Quantity Use On– 26683-001 Solenoid assembly – –8-9-1 26296-000 Solenoid bracket 1 –8-9-2 13200-000 Solenoid relay 1 –8-9-3 13011-006 Circuit breaker 25 AMP 1 –8-9-4 11001-003 Washer #10 SAE flat 4 –8-9-5 11001-004 Washer 1/4” SAE flat ASTM 6 –8-9-6 10254-004 Screw 1/4-20UNC PHM x 1/2” 2 –8-9-7 10253-004 Screw #10-24UNC PHM x 1/2” 2 –8-9-8 10908-003 Nut #10-24UNC hex lock 2 –8-9-9 10900-004 Nut 1/4-20UNC reg hex 3 –8-9-10 10000-004 Screw 1/4-20UNC HHC x 1/2” 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 8-22

Xtreme ManufacturingXR1245/1254 ForkliftSection 9BoomJuly 16, 2008 Preliminary Manual 9-1

Xtreme Manufacturing XR1245/1254 ForkliftNOTES:1. INSTALL ALL SCREWS CALLING FOR HEAVY WASHERS(11002-008) WITH LOCTITE BLUE (242) AND TORQUE TO GRADE-8RATING (75-80 FT/LBS).2. INSTALL ALL SCREW FOR SLIDE BLOCKS WITH LOCTITE BLUE (242).Figure 9-1. 1245 Boom Assembly (Sheet 1 of 3)July 16, 2008 Preliminary Manual 9-2

Xtreme Manufacturing XR1245/1254 ForkliftFigure 9-1. 1245 Boom Assembly (Sheet 2 of 3)July 16, 2008 Preliminary Manual 9-3

Xtreme Manufacturing XR1245/1254 Forklift454306424164351732419112611142039453226332151831402411111121103439841125359384438713121344Figure 9-1. 1245 Boom Assembly (Sheet 3 of 3)July 16, 2008 Preliminary Manual 9-4

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-1. 1245 Boom AssemblyFigure &Item No.Part No. Description Quantity Use On– 25440-000 1245 Boom assembly – –9-1-1 26578-000 Inner boom assembly 1 –9-1-2 26576-000 Mid boom assembly 1 –9-1-3 25435-000 Outer boom assembly 1 –9-1-4 25289-000 Slide block shim 22 –9-1-5 25122-000 Slide block assembly 12 –9-1-6 25290-000 Slide block spacer 2 –9-1-7 25424-000 Extend cylinder housing assembly 1 –9-1-8 25433-000 Cylinder housing pin weldment 2 –9-1-9 25131-000 Extend cylinder support assembly 1 –9-1-10 26572-000 Extend cylinder assembly 1 –9-1-11 25301-000 Boom access cover 7 –9-1-12 25324-000 Extend cylinder pin 1 –9-1-13 25383-000 Pin retainer plate 2 –9-1-14 25333-000 Rear boom access cover 1 –9-1-15 25368-000 Tilt cylinder access cover 1 –9-1-16 26596-000 Tilt cylinder assembly 1 –9-1-17 25414-001 Adapter assembly 1 –9-1-18 25429-000 Adapter pin weldment 1 –9-1-19 25348-000 Rotate cylinder pin 1 –9-1-20 25389-000 Shaft collar 1 –9-1-21 13751-018 Mach bushing 2” x 14” GA 2 –9-1-22 25398-000 Chain pin x 3” LG 2 –9-1-23 25399-000 Chain pin x 2” LG 2 –9-1-24 12201-127 Leaf chain BL1046 x 127 M/M 1 –July 16, 2008 Preliminary Manual 9-5

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-1. 1245 Boom AssemblyFigure &Item No.Part No. Description Quantity Use On9-1-25 12200-279 Leaf chain BL666 x 279 F/F 1 –9-1-26 25375-000 Support clamp 2 –9-1-27 25443-000 Tube clamp assembly #2 8 –9-1-28 25589-001 Boom hydraulic tube assembly #2 2 –9-1-29 25588-001 Boom hydraulic tube assembly #1 2 –9-1-30 25379-000 Outer boom shield 1 –9-1-31 25327-000 Boom mounting pin 1 –9-1-32 26103-000 Proximity switch bracket 1 –9-1-33 13151-000 Proximity switch 1 –9-1-34 26642-000 Extend cylinder pin assembly 1 –9-1-35 11001-008 Washer 1/2” SAE flat 32 –9-1-36 10004-018 Screw 1/2-13UNC HHC x 2-1/4” 4 –9-1-37 10004-010 Screw 1/2-13UNC HHC x 1-1/4” 4 –9-1-38 10004-008 Screw 1/2-13UNC HHC x 1” 10 –9-1-39 11001-006 Washer 3/8” SAE flat 11 –9-1-40 10002-008 Screw 3/8-16UNC HHC x 1” 5 –9-1-41 10900-008 Nut 1/2-13UNC reg hex 4 –9-1-42 11001-004 Washer 1/4” SAE flat ASTM 24 –9-1-43 10000-006 Screw 1/4-20UNC HHC x 3/4” 24 –9-1-44 11002-008 1/2” Extra heavy grade 8 SAE washer 2 –9-1-45 10002-006 Screw 3/8-16UNC HHC x 3/4” 6 –9-1-46 10004-032 Screw 1/2-13UNC HHC x 4” 1 –9-1-47 10908-008 Nut 1/2-13UNC hex lock reg 1 –9-1-48 10004-020 Screw 1/2-13UNC HHC x 2-1/2” 2 –9-1-49 10105-007 Screw 1/2-13UNC SBHC x 7/8” 8 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-6

Xtreme Manufacturing XR1245/1254 ForkliftFigure 9-2. 1254 Boom Assembly (Sheet 1 of 3)July 16, 2008 Preliminary Manual 9-7

Xtreme Manufacturing XR1245/1254 Forklift4226 26434534393314373282929283541353148884035273945444542433835304544363843535522162421539452243422311251231038441312134438402111323971821351746204135947Figure 9-2. 1254 Boom Assembly (Sheet 2 of 3)July 16, 2008 Preliminary Manual 9-8

Xtreme Manufacturing XR1245/1254 ForkliftFigure 9-2. 1254 Boom Assembly (Sheet 3 of 3)July 16, 2008 Preliminary Manual 9-9

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-2. 1254 Boom AssemblyFigure &Item No.Part No. Description Quantity Use On– 26675-000 1254 Boom assembly – –9-2-1 26660-000 1254 Inner boom assembly 1 –9-2-2 26664-000 1254 Mid boom assembly 1 –9-2-3 26667-000 1254 Outer boom assembly 1 –9-2-4 25289-000 Slide block shim 22 –9-2-5 25122-000 Slide block assembly 12 –9-2-6 25290-000 Slide block spacer 2 –9-2-7 26674-000 Extend cylinder housing assembly 1 –9-2-8 25433-000 Cylinder housing pin weldment 2 –9-2-9 25131-000 Extend cylinder support assembly 1 –9-2-10 26676-000 Extend cylinder assembly 1 –9-2-11 25301-000 Boom access cover 7 –9-2-12 25324-000 Extend cylinder pin 1 –9-2-13 25383-000 Pin retainer plate 2 –9-2-14 25333-000 Rear boom access cover 1 –9-2-15 25368-000 Tilt cylinder access cover 1 –9-2-16 25832-000 Tilt cylinder assembly 1 –9-2-17 25414-001 Adapter assembly 1 –9-2-18 25429-000 Adapter pin weldment 1 –9-2-19 25348-000 Rotate cylinder pin 1 –9-2-20 25389-000 Shaft collar 1 –9-2-21 13751-018 Mach bushing 2 x 14 GA 2 –9-2-22 25398-000 Chain pin x 3” LG 2 –9-2-23 25399-000 Chain pin x 2” LG 2 –9-2-24 12201-179 Leaf chain BL1046 x 179 M/M 1 –July 16, 2008 Preliminary Manual 9-10

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-2. 1254 Boom AssemblyFigure &Item No.Part No. Description Quantity Use On9-2-25 12200-333 Leaf chain BL666 x 333 F/F 1 –9-2-26 25375-000 Support clamp 2 –9-2-27 25443-000 Tube clamp assembly #2 8 –9-2-28 26679-001 Boom hydraulic tube assembly #2 2 –9-2-29 26680-001 Boom hydraulic tube assembly #1 2 –9-2-30 25379-000 Outer boom shield 1 –9-2-31 25327-000 Boom mounting pin 1 –9-2-32 26642-000 Extend cylinder pin assembly 1 –9-2-33 26103-000 Proximity switch bracket 1 –9-2-34 13151-000 Proximity switch 1 –9-2-35 11001-008 Washer 1/2” SAE flat 32 –9-2-36 10004-018 Screw 1/2-13UNC HHC x 2-1/4” 4 –9-2-37 10004-010 Screw 1/2-13UNC HHC x 1-1/4” 4 –9-2-38 10004-008 Screw 1/2-13UNC HHC x 1” 10 –9-2-39 11001-006 Washer 3/8” SAE flat 11 –9-2-40 10002-008 Screw 3/8-16UNC HHC x 1” 5 –9-2-41 10900-008 Nut 1/2-13UNC reg hex 4 –9-2-42 11001-004 Washer 1/4” SAE flat ASTM 24 –9-2-43 10000-006 Screw 1/4-20UNC HHC x 3/4” 24 –9-2-44 11002-008 1/2” Extra heavy grade 8 SAE washer 2 –9-2-45 10002-006 Screw 3/8-16UNC HHC x 3/4” 6 –9-2-46 10004-032 Screw 1/2-13UNC HHC x 4” 1 –9-2-47 10908-008 Nut 1/2-13UNC hex lock reg 1 –9-2-48 10004-020 Screw 1/2-13UNC HHC x 2-1/2” 2 –9-2-49 10105-007 Screw 1/2-13UNC SBHC x 7/8” 8 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-11

Xtreme Manufacturing XR1245/1254 Forklift5561Figure 9-3. 1245 Outer Boom Assembly (Sheet 1 of 2)July 16, 2008 Preliminary Manual 9-12

Xtreme Manufacturing XR1245/1254 ForkliftFigure 9-3. 1245 Outer Boom Assembly (Sheet 2 of 2)July 16, 2008 Preliminary Manual 9-13

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-3. 1245 Outer Boom AssemblyFigure &Item No.Part No. Description Quantity Use On– 25435-000 1245 Outer boom assembly – –9-3-1 25434-000 1245 Outer boom weldment 1 –9-3-2 26011-000 Outer roller pin 1 –9-3-3 25866-000 Outer boom roller assembly 1 –9-3-4 25143-000 Boom manifold assembly 1 –9-3-5 11702-015 Fitting elbow 90 -10MBA-10MFS 7 –9-3-6 11702-012 Fitting elbow 90 -10MBA-08MFS 1 –9-3-7 25395-000 Chain tensioner 1 –9-3-8 26100-000 Spring guide 1 –9-3-9 25394-000 Chain tensioner 1 –9-3-10 25174-000 Plate cut shape 1 –9-3-11 26163-001 Angle indicator 1 –9-3-12 25980-000 Chain tensioner retainer 1 –9-3-13 25845-000 Belleville spring stack 1 –9-3-14 13751-018 Mach bushing 2 x 14 GA 2 –9-3-15 11913-000 Fitting, grease, STR 1/4” NPT 2 –9-3-16 10903-010 Nut 5/8-18UNF hex jam 1 –9-3-17 11001-010 Washer 5/8” SAE flat 2 –9-3-18 10304-006 Screw 5/8” SHS x 3/4” 1 –9-3-19 11001-016 Washer 1” dia SAE flat 3 –9-3-20 10903-016 Nut 1-14UNF hex jam 2 –9-3-21 11001-008 Washer 1/2” SAE flat 4 –9-3-22 10004-012 Screw 1/2-13UNC HHC x 1-1/2” 4 –9-3-23 11001-005 Washer 5/16” SAE flat ASTM 4 –9-3-24 10900-005 Nut 5/16-18UNC reg hex 2 –July 16, 2008 Preliminary Manual 9-14

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-3. 1245 Outer Boom AssemblyFigure &Item No.Part No. Description Quantity Use On9-3-25 10001-032 Screw 5/16-18UNC HHC x 4” 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-15

Xtreme Manufacturing XR1245/1254 ForkliftFigure 9-4. 1254 Outer Boom Assembly (Sheet 1 of 2)July 16, 2008 Preliminary Manual 9-16

Xtreme Manufacturing XR1245/1254 Forklift1920 10 20191711134717181919812151621431514555522Figure 9-4. 1254 Outer Boom Assembly (Sheet 2 of 2)July 16, 2008 Preliminary Manual 9-17

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-4. 1254 Outer Boom AssemblyFigure &Item No.Part No. Description Quantity Use On– 26667-000 1254 Outer boom assembly – –9-4-1 26668-000 1254 Outer boom weldment 1 –9-4-2 26011-000 Outer roller pin 1 –9-4-3 25866-000 Outer boom roller assembly 1 –9-4-4 25143-000 Boom manifold assembly 1 –9-4-5 11702-015 Fitting elbow 90 -10MBA-10MFS 7 –9-4-6 11702-012 Fitting elbow 90 -10MBA-08MFS 1 –9-4-7 25395-000 Chain tensioner 1 –9-4-8 26100-000 Spring guide 1 –9-4-9 25394-000 Chain tensioner 1 –9-4-10 25174-000 Plate cut shape 1 –9-4-11 26163-001 Angle indicator 1 –9-4-12 25980-000 Chain tensioner retainer 1 –9-4-13 25845-000 Belleville spring stack 1 –9-4-14 13751-018 Mach bushing 2” x 14 GA 2 –9-4-15 11913-000 Fitting, grease, straight 1/4” NPT 2 –9-4-16 10903-010 Nut 5/8-18UNF hex jam 1 –9-4-17 11001-010 Washer 5/8” SAE flat 2 –9-4-18 10304-006 Screw 5/8” SHS x 3/4” 1 –9-4-19 11001-016 Washer 1” dia SAE flat 3 –9-4-20 10903-016 Nut 1-14UNF hex jam 2 –9-4-21 11001-008 Washer 1/2” SAE flat 4 –9-4-22 10004-012 Screw 1/2-13UNC HHC x 1-1/2” 4 –9-4-23 11001-005 Washer 5/16” SAE flat ASTM 4 –9-4-24 10901-005 Nut 5/16-24UNF reg hex 2 –July 16, 2008 Preliminary Manual 9-18

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-4. 1254 Outer Boom AssemblyFigure &Item No.Part No. Description Quantity Use On9-4-25 10001-032 Screw 5/16-18UNC HHC x 4” 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-19

Xtreme Manufacturing XR1245/1254 ForkliftFigure 9-5. 1245 Mid Boom Assembly (Sheet 1 of 4)July 16, 2008 Preliminary Manual 9-20

Xtreme Manufacturing XR1245/1254 ForkliftFigure 9-5. 1245 Mid Boom Assembly (Sheet 2 of 4)July 16, 2008 Preliminary Manual 9-21

Xtreme Manufacturing XR1245/1254 ForkliftFigure 9-5. 1245 Mid Boom Assembly (Sheet 3 of 4)July 16, 2008 Preliminary Manual 9-22

Xtreme Manufacturing XR1245/1254 ForkliftFigure 9-5. 1245 Mid Boom Assembly (Sheet 4 of 4)July 16, 2008 Preliminary Manual 9-23

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-5. 1245 Mid Boom AssemblyFigure &Item No.Part No. Description Quantity Use On– 26576-000 1245 Mid boom assembly – –9-5-1 25871-000 1245 Mid boom weldment 1 –9-5-2 25270-000 Hose guide 2 –9-5-3 25284-000 Hose sheave 2 –9-5-4 25282-000 Sheave hub 2 –9-5-5 25116-000 Chain sheave assembly 1 –9-5-6 25115-000 Sheave pin weldment 1 –9-5-7 25114-000 Chain sheave assembly 1 –9-5-8 13751-017 Machinery bushing 2-1/2” x 1-3/4” 4 –9-5-9 25289-000 Slide block shim 8 –9-5-10 25283-000 Slide block shim 2 –9-5-11 25288-000 Slide block spacer 2 –9-5-12 25122-000 Slide block assembly 6 –9-5-13 10928-008 Nutsert 1/4-20UNC x .260 2 –9-5-14 26009-000 Roller pin 1 –9-5-15 25839-000 Mid boom roller assembly 1 –9-5-16 26074-000 Roller pin 1 –9-5-17 25865-000 Roller assembly 2 –9-5-18 11402-200 Retaining ring ext spiral 2” dia 2 –9-5-19 11910-000 Fitting grease 1/8” NPT STR 3 –9-5-20 11913-000 Fitting, grease, STR 1/4” NPT 2 –9-5-21 26068-000 Mid boom cover plate 1 –9-5-22 11002-008 1/2” Extra heavy grade 8 SAE washer 1 –9-5-23 11001-005 Washer 5/16” SAE flat ASTM 6 –9-5-24 10001-020 Screw 5/16-18UNC HHC x 2-1/2” 2 –9-5-25 11001-008 Washer 1/2” SAE flat 12 –July 16, 2008 Preliminary Manual 9-24

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-5. 1245 Mid Boom AssemblyFigure &Item No.Part No. Description Quantity Use On9-5-26 10004-016 Screw 1/2-13UNC HHC x 2” 4 –9-5-27 10154-004 Screw 1/4-20UNC FSHC x 1/2” 2 –9-5-28 10004-010 Screw 1/2-13UNC HHC x 1-1/4” 1 –9-5-29 11001-006 Washer 3/8” SAE flat 16 –9-5-30 10002-008 Screw 3/8-16UNC HHC x 1” 12 –9-5-31 10001-032 Screw 5/16-18UNC HHC x 4” 2 –9-5-32 10900-005 Nut 5/16-18UNC reg hex 2 –9-5-33 10002-026 Screw 3/8-16UNC HHC x 3-1/4” 2 –9-5-34 10900-006 Nut 3/8-16UNC reg hex 2 –9-5-35 10105-007 Screw 1/2-13UNC SBHC x 7/8” 8 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-25

Xtreme Manufacturing XR1245/1254 ForkliftFigure 9-6. 1254 Mid Boom Assembly (Sheet 1 of 4)July 16, 2008 Preliminary Manual 9-26

Xtreme Manufacturing XR1245/1254 ForkliftFigure 9-6. 1254 Mid Boom Assembly (Sheet 2 of 4)July 16, 2008 Preliminary Manual 9-27

Xtreme Manufacturing XR1245/1254 ForkliftFigure 9-6. 1254 Mid Boom Assembly (Sheet 3 of 4)July 16, 2008 Preliminary Manual 9-28

Xtreme Manufacturing XR1245/1254 Forklift1Figure 9-6. 1254 Mid Boom Assembly (Sheet 4 of 4)July 16, 2008 Preliminary Manual 9-29

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-6. 1254 Mid Boom AssemblyFigure &Item No.Part No. Description Quantity Use On– 26664-000 1254 Mid boom assembly – –9-6-1 26665-000 1254 Mid boom weldment 1 –9-6-2 25270-000 Hose guide 2 –9-6-3 25284-000 Hose sheave 2 –9-6-4 25282-000 Sheave hub 2 –9-6-5 25116-000 Chain sheave assembly 1 –9-6-6 25115-000 Sheave pin weldment 1 –9-6-7 25114-000 Chain sheave assembly 1 –9-6-8 13751-017 Machinery bushing 2-1/2” x 1-3/4” 4 –9-6-9 25289-000 Slide block shim 8 –9-6-10 25283-000 Slide block shim 2 –9-6-11 25288-000 Slide block spacer 2 –9-6-12 25122-000 Slide block assembly 6 –9-6-13 10928-008 Nutsert 1/4-20UNC x .260 2 –9-6-14 26009-000 Roller pin 1 –9-6-15 25839-000 Mid boom roller assembly 1 –9-6-16 26074-000 Roller pin 1 –9-6-17 25865-000 Roller assembly 2 –9-6-18 11402-200 Retaining ring ext spiral 2” dia 2 –9-6-19 11910-000 Fitting grease 1/8” NPT STR 3 –9-6-20 11913-000 Fitting, grease, straight 1/4” NPT 2 –9-6-21 26068-000 Mid boom cover plate 1 –9-6-22 11002-008 1/2” Extra heavy grade 8 SAE washer 1 –9-6-23 11001-005 Washer 5/16” SAE flat ASTM 6 –9-6-24 10001-020 Screw 5/16-18UNC HHC x 2-1/2” 2 –July 16, 2008 Preliminary Manual 9-30

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-6. 1254 Mid Boom AssemblyFigure &Item No.Part No. Description Quantity Use On9-6-25 11001-008 Washer 1/2” SAE flat 12 –9-6-26 10004-016 Screw 1/2-13UNC HHC x 2” 4 –9-6-27 10154-004 Screw 1/4-20UNC FSHC x 1/2” 2 –9-6-28 10004-010 Screw 1/2-13UNC HHC x 1-1/4” 1 –9-6-29 11001-006 Washer 3/8” SAE flat 16 –9-6-30 10002-008 Screw 3/8-16UNC HHC x 1” 12 –9-6-31 10001-032 Screw 5/16-18UNC HHC x 4” 2 –9-6-32 10900-005 Nut 5/16-18UNC reg hex 2 –9-6-33 10002-026 Screw 3/8-16UNC HHC x 3-1/4” 2 –9-6-34 10900-006 Nut 3/8-16UNC reg hex 2 –9-6-35 10105-007 Screw 1/2-13UNC SBHC x 7/8” 8 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-31

Xtreme Manufacturing XR1245/1254 Forklift5201924211918172561010241197181291311Figure 9-7. 1245 Inner Boom Assembly (Sheet 1 of 2)July 16, 2008 Preliminary Manual 9-32

Xtreme Manufacturing XR1245/1254 ForkliftFigure 9-7. 1245 Inner Boom Assembly (Sheet 2 of 2)July 16, 2008 Preliminary Manual 9-33

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-7. 1245 Inner Boom AssemblyFigure &Item No.Part No. Description Quantity Use On– 26578-000 1245 Inner boom assembly – –9-7-1 26579-000 1245 Inner boom subassembly 1 –9-7-2 25269-000 Chain anchor 1 –9-7-3 25273-000 Chain anchor 1 –9-7-4 25935-000 Chain anchor spacer 1 –9-7-5 25173-000 Access cover 1 –9-7-6 25267-000 Rotate cylinder pin 1 –9-7-7 25383-000 Pin retainer plate 2 –9-7-8 25967-000 Slide block 2 –9-7-9 11711-003 Fitting STR BH -08MFS-08MFS 2 –9-7-10 11691-003 Nut bulkhead -08FS 2 –9-7-11 11708-003 Fitting STR -08MB-08FFSA 2 –9-7-12 11956-000 Fitting-QD coupling-female 1 –9-7-13 11957-000 Fitting-QD coupling-male 1 –9-7-14 11001-006 Washer 3/8” SAE flat 6 –9-7-15 10022-018 Screw 3/8-24UNF HHC x 2-1/4” 2 –9-7-16 11001-008 Washer 1/2” SAE flat 2 –9-7-17 10024--038 Screw 1/2-20UNF HHC x 4-3/4” 2 –9-7-18 11002-008 1/2” Extra heavy grade 8 SAE washer 2 –9-7-19 11001-005 Washer 5/16” SAE flat ASTM 6 –9-7-20 10001-010 Screw 5/16-18UNC HHC x 1-1/4” 3 –9-7-21 10900-005 Nut 5/16-18UNC reg hex 3 –9-7-22 10908-006 Nut 3/8-16UNC hex lock reg 2 –9-7-23 10002-030 Screw 3/8-16UNC HHC x 3-3/4” 2 –9-7-24 10004-008 Screw 1/2-13UNC HHC x 1” 2 –9-7-25 10358-006 Set screw 1/2-13UNC HSCP-S x 3/4” 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-34

Xtreme Manufacturing XR1245/1254 ForkliftFigure 9-8. 1254 Inner Boom Assembly (Sheet 1 of 2)July 16, 2008 Preliminary Manual 9-35

Xtreme Manufacturing XR1245/1254 ForkliftFigure 9-8. 1254 Inner Boom Assembly (Sheet 2 of 2)July 16, 2008 Preliminary Manual 9-36

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-8. 1254 Inner Boom AssemblyFigure &Item No.Part No. Description Quantity Use On– 26660-000 1254 Inner boom assembly – –9-8-1 26661-000 1254 Inner boom subassembly 1 –9-8-2 25269-000 Chain anchor 1 –9-8-3 25273-000 Chain anchor 1 –9-8-4 26254-000 Chain anchor spacer 1 –9-8-5 25173-000 Access cover 1 –9-8-6 25267-000 Rotate cylinder pin 1 –9-8-7 25383-000 Pin retainer plate 2 –9-8-8 25967-000 Slide block 2 –9-8-9 11711-003 Fitting STR BH -08MFS-08MFS 2 –9-8-10 11691-003 Nut bulkhead -08FS 2 –9-8-11 11708-003 Fitting STR -08MB-08FFSA 2 –9-8-12 11956-000 Fitting-QD coupling-female 1 –9-8-13 11957-000 Fitting-QD coupling-male 1 –9-8-14 11001-006 Washer 3/8” SAE flat 6 –9-8-15 10022-018 Screw 3/8-24UNF HHC x 2-1/4” 2 –9-8-16 11001-008 Washer 1/2” SAE flat 2 –9-8-17 10024--038 Screw 1/2-20UNF HHC x 4-3/4” 2 –9-8-18 11002-008 1/2” Extra heavy grade 8 SAE washer 2 –9-8-19 10004-008 Screw 1/2-13UNC HHC x 1” 2 –9-8-20 11001-005 Washer 5/16” SAE flat ASTM 6 –9-8-21 10001-010 Screw 5/16-18UNC HHC x 1-1/4” 3 –9-8-22 10900-005 Nut 5/16-18UNC reg hex 3 –9-8-23 10908-006 Nut 3/8-16UNC hex lock reg 2 –9-8-24 10002-030 Screw 3/8-16UNC HHC x 3-3/4” 2 –9-8-25 10358-006 Set screw 1/2-13UNC HSCP-S x 3/4” 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-37

Xtreme Manufacturing XR1245/1254 ForkliftFigure 9-9. 1245 Inner Boom Subassembly (Sheet 1 of 2)July 16, 2008 Preliminary Manual 9-38

Xtreme Manufacturing XR1245/1254 ForkliftFigure 9-9. 1245 Inner Boom Subassembly (Sheet 2 of 2)July 16, 2008 Preliminary Manual 9-39

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-9. 1245 Inner Boom SubassemblyFigure &Item No.Part No. Description Quantity Use On– 26579-000 1245 Inner boom subassembly – –9-9-1 26580-000 1245 Inner boom subassembly 1 –9-9-2 25268-000 Hose guide 2 –9-9-3 25122-000 Slide block assembly 6 –9-9-4 26075-000 Inner boom roller pin 1 –9-9-5 25133-000 Roller assembly 2 –9-9-6 25289-000 Slide block shim 6 –9-9-7 25144-000 Hose clamp assembly 2 –9-9-8 13722-002 Bearing 2” x 2-3/8” x 2” 2 –9-9-9 12252-000 Grease seal 2-3/8” x 2” 2 –9-9-10 11402-175 Retaining ring ext spiral 1-3/4” dia 2 –9-9-11 11915-000 Fitting grease 1/8” NPT 45 2 –9-9-12 11910-000 Fitting grease 1/8” NPT STR 2 –9-9-13 11001-006 Washer 3/8” SAE flat 6 –9-9-14 10002-026 Screw 3/8-16UNC HHC x 3-1/4” 2 –9-9-15 10908-006 Nut 3/8-16UNC hex lock reg 2 –9-9-16 11001-008 Washer 1/2” SAE flat 12 –9-9-17 10004-010 Screw 1/2-13UNC HHC x 1-1/4” 4 –9-9-18 11001-005 Washer 5/16” SAE flat ASTM 4 –9-9-19 10001-024 Screw 5/16-18UNC HHC x 3” 4 –9-9-20 10002-18 Screw 3/8-16UNC HHC x 2-1/4” 2 –9-9-21 10900-006 Nut 3/8-16UNC reg hex 2 –9-9-22 10105-007 Screw 1/2-13UNC SBHC x 7/8” 8 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-40

Xtreme Manufacturing XR1245/1254 ForkliftFigure 9-10. 1254 Inner Boom Subassembly (Sheet 1 of 2)July 16, 2008 Preliminary Manual 9-41

Xtreme Manufacturing XR1245/1254 Forklift13151051241214135106SHIM AS REQUIRED319222SEE NOTE-1161716 13 2163SEE NOTE-1SHIM AS REQUIRED6Figure 9-10. 1254 Inner Boom Subassembly (Sheet 2 of 2)July 16, 2008 Preliminary Manual 9-42

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-10. 1254 Inner Boom SubassemblyFigure &Item No.Part No. Description Quantity Use On– 26661-000 1254 Inner boom subassembly – –9-10-1 26659-000 1254 Inner boom subassembly 1 –9-10-2 25268-000 Hose guide 2 –9-10-3 25122-000 Slide block assembly 6 –9-10-4 26075-000 Inner boom roller pin 1 –9-10-5 25133-000 Roller assembly 2 –9-10-6 25289-000 Slide block shim 8 –9-10-7 25144-000 Hose clamp assembly 2 –9-10-8 13722-002 Bearing 2” x 2-3/8” x 2” 2 –9-10-9 12252-000 Grease seal 2-3/8” x 2” 2 –9-10-10 11402-175 Retaining ring spiral 1-3/4” dia 2 –9-10-11 11915-000 Fitting grease 1/8” NPT 45 2 –9-10-12 11910-000 Fitting grease 1/8” NPT STR 2 –9-10-13 11001-006 Washer 3/8” SAE flat 6 –9-10-14 10002-026 Screw 3/8-16UNC HHC x 3-1/4” 2 –9-10-15 10900-006 Nut 3/8-16UNC reg hex 2 –9-10-16 11001-008 Washer 1/2” SAE flat 12 –9-10-17 10004-010 Screw 1/2-13UNC HHC x 1-1/4” 4 –9-10-18 11001-005 Washer 5/16” SAE flat ASTM 4 –9-10-19 10908-006 Nut 3/8-16UNC hex lock reg 2 –9-10-20 10001-024 Screw 5/16-18UNC HHC x 3” 4 –9-10-21 10002-18 Screw 3/8-16UNC HHC x 2-1/4” 2 –9-10-22 10105-007 Screw 1/2-13UNC SBHC x 7/8” 8 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-43

Xtreme ManufacturingXR1245/1254 ForkliftFigure 9-11. 1245 Inner Boom SubassemblyJuly 16, 2008 Preliminary Manual 9-44

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-11. 1245 Inner Boom SubassemblyFigure &Item No.Part No. Description Quantity Use On– 26580-000 1245 Inner boom subassembly – –9-11-1 26624-000 Weldment, inner boom 1 –9-11-2 10928-008 Nutsert, 1/4-20UNC x 0.260" 6 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-45

Xtreme ManufacturingXR1245/1254 Forklift2222122Figure 9-12. 1254 Inner Boom SubassemblyJuly 16, 2008 Preliminary Manual 9-46

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-12. 1254 Inner Boom SubassemblyFigure &Item No.Part No. Description Quantity Use On– 26659-000 1254 Inner boom subassembly – –9-12-1 26662-000 Weldment inner boom 1 –9-12-2 10928-008 Nutsert 1/4-20UNC x .260 6 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-47

Xtreme ManufacturingXR1245/1254 ForkliftFigure 9-13. Angle Indicator AssemblyJuly 16, 2008 Preliminary Manual 9-48

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-13. Angle Indicator AssemblyFigure &Item No.Part No. Description Quantity Use On– 26325-000 Angle indicator assembly – –9-13-1 26163-001 Angle indicator 1 –9-13-2 13714-008 Bushing 5/8” ID x 7/8” OD fiber x 1/2” 1 –9-13-3 11018-010 Washer 5/8” dia UHMW flat 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-49

Xtreme ManufacturingXR1245/1254 Forklift91011957643268Figure 9-14. Adapter AssemblyJuly 16, 2008 Preliminary Manual 9-50

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-14. Adapter AssemblyFigure &Item No.Part No. Description Quantity Use On– 25414-001 Adapter assembly – –9-14-1 25413-000 Adapter weldment 1 –9-14-2 25107-001 Latch plate weldment 1 –9-14-3 25186-001 Carriage adaptor spring 1 –9-14-4 25106-001 Carriage pin assembly 1 –9-14-5 25362-000 Adapter mounting pin 1 –9-14-6 11001-012 Washer 3/4” SAE flat 2 –9-14-7 10908-012 Nut 3/4-10UNC hex lock 1 –9-14-8 10007-056 Screw 3/4-10UNC HHC x 7" 1 –9-14-9 11001-006 Washer 3/8” SAE flat 8 –9-14-10 10900-006 Nut 3/8-16UNC hex 4 –9-14-11 10002-036 Screw 3/8-16UNC HHC x 4-1/2" 4 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-51

Xtreme ManufacturingXR1245/1254 ForkliftFigure 9-15. Slide Block AssemblyJuly 16, 2008 Preliminary Manual 9-52

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-15. Slide Block AssemblyFigure &Item No.Part No. Description Quantity Use On– 25122-001 Slide block assembly – –9-15-1 25271-001 Slide block 1 –9-15-2 25272-000 Slide block insert 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-53

Xtreme ManufacturingXR1245/1254 ForkliftFigure 9-16. Outer Boom Roller AssemblyJuly 16, 2008 Preliminary Manual 9-54

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-16. Outer Boom Roller AssemblyFigure &Item No.Part No. Description Quantity Use On– 25866-000 Outer boom roller assembly – –9-16-1 26005-000 Outer boom roller 1 –9-16-2 26010-000 Inner thrust washer 2 –9-16-3 13807-000 Outer roller bearing 2 –9-16-4 13808-000 Bearing inner race 2 –9-16-5 13760-002 Torrington TRD-3244 thrust washer 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-55

Xtreme ManufacturingXR1245/1254 ForkliftFigure 9-17. Mid Boom Roller AssemblyJuly 16, 2008 Preliminary Manual 9-56

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-17. Mid Boom Roller AssemblyFigure &Item No.Part No. Description Quantity Use On– 25839-000 Mid boom roller assembly – –9-17-1 25939-000 Mid boom roller 1 –9-17-2 13760-001 Torrington #TRD-2840 thrust washer 2 –9-17-3 13803-000 Outer roller bearing 2 –9-17-4 13802-000 Bearing inner race 2 –9-17-5 25941-000 Inner thrust washer 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-57

Xtreme ManufacturingXR1245/1254 ForkliftFigure 9-18. Roller AssemblyJuly 16, 2008 Preliminary Manual 9-58

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-18. Roller AssemblyFigure &Item No.Part No. Description Quantity Use On– 25133-000 Roller assembly – –9-18-1 25307-000 Roller 1 –9-18-2 13803-000 Outer roller bearing 1 –9-18-3 13802-000 Bearing inner race 1 –9-18-4 26156-000 Bearing retainer 1 –9-18-5 25358-000 Bearing retainer 1 –9-18-6 11400-300 Retaining ring, internal, 3.00" dia 2 –9-18-7 13760-001 Torrington #TRD-2840 thrust washer 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-59

Xtreme ManufacturingXR1245/1254 ForkliftFigure 9-19. Roller AssemblyJuly 16, 2008 Preliminary Manual 9-60

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-19. Roller AssemblyFigure &Item No.Part No. Description Quantity Use On– 25839-000 Roller assembly – –9-19-1 25939-000 Mid boom roller 1 –9-19-2 13760-001 Torrington #TRD-2840 thrust washer 2 –9-19-3 13803-000 Outer roller bearing 2 –9-19-4 13802-000 Bearing inner race 2 –9-19-5 25941-000 Inner thrust washer 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-61

Xtreme ManufacturingXR1245/1254 ForkliftFigure 9-20. Roller AssemblyJuly 16, 2008 Preliminary Manual 9-62

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-20. Roller AssemblyFigure &Item No.Part No. Description Quantity Use On– 25865-000 Roller assembly – –9-20-1 26006-000 Roller 1 –9-20-2 13807-000 Outer roller bearing 1 –9-20-3 13808-000 Bearing inner race 1 –9-20-4 26157-000 Bearing retainer 1 –9-20-5 26007-000 Bearing retainer 1 –9-20-6 11400-325 Retaining ring-internal 3.25” dia 2 –9-20-7 13760-002 Torrington #TRD-3244 thrust washer 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-63

Xtreme ManufacturingXR1245/1254 ForkliftFigure 9-21. Chain Sheave AssemblyJuly 16, 2008 Preliminary Manual 9-64

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-21. Chain Sheave AssemblyFigure &Item No.Part No. Description Quantity Use On– 25114-000 Chain sheave assembly – –9-21-1 25191-000 Chain sheave 1 –9-21-2 13803-000 Outer roller bearing 1 –9-21-3 13802-000 Bearing inner race 1 –9-21-4 25198-000 Bearing cap 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-65

Xtreme ManufacturingXR1245/1254 ForkliftFigure 9-22. Chain Sheave AssemblyJuly 16, 2008 Preliminary Manual 9-66

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-22. Chain Sheave AssemblyFigure &Item No.Part No. Description Quantity Use On– 25116-000 Chain sheave assembly – –9-22-1 25192-000 Chain sheave 1 –9-22-2 13803-000 Outer roller bearing 1 –9-22-3 13802-000 Bearing inner race 1 –9-22-4 25198-000 Bearing cap 2 –9-22-5 25196-000 Chain sheave pin 1 –9-22-6 25305-000 Bearing spacer 2 –9-22-7 11913-000 Grease fitting, STR, 1/4” NPT 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-67

Xtreme ManufacturingXR1245/1254 ForkliftAA111SECTION A-AFigure 9-23. Belleville Spring StackJuly 16, 2008 Preliminary Manual 9-68

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-23. Belleville Spring StackFigure &Item No.Part No. Description Quantity Use On– 25845-000 Belleville spring stack – –9-23-1 11008-001 Belleville spring washer 22 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-69

Xtreme ManufacturingXR1245/1254 ForkliftFigure 9-24. Tube Clamp Assembly No. 2July 16, 2008 Preliminary Manual 9-70

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-24. Tube Clamp Assembly No. 2Figure &Item No.Part No. Description Quantity Use On– 25443-000 Tube clamp assembly no. 2 – –9-24-1 11356-000 Stirrup-tube clamp no. 2 1 –9-24-2 11355-000 Body tube clamp no. 2 x 5/8" 1 –9-24-3 11354-000 Sleeve tube clamp 1 –9-24-4 11357-000 Screw # 6 x 25 hex head 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-71

Xtreme ManufacturingXR1245/1254 ForkliftFigure 9-25. Hose Clamp AssemblyJuly 16, 2008 Preliminary Manual 9-72

Xtreme ManufacturingXR1245/1254 ForkliftTable 9-25. Hose Clamp AssemblyFigure &Item No.Part No. Description Quantity Use On– 25144-000 Hose clamp assembly – –9-25-1 25337-000 Hose clamp body 1 –9-25-2 25335-000 Hose clamp cap 1 –9-25-3 25336-000 Hose clamp cap 1 –9-25-4 10900-005 Nut 5/16-18UNC hex 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 9-73

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Xtreme ManufacturingXR1245/1254 ForkliftSection 10Cab and ConsolesJuly 16, 2008 Preliminary Manual 10-1

Xtreme Manufacturing XR1245/1254 ForkliftFigure 10-1. 1245 Cab Assembly (Sheet 1 of 3)July 16, 2008 Preliminary Manual 10-2

Xtreme Manufacturing XR1245/1254 ForkliftFigure 10-1. 1245 Cab Assembly (Sheet 2 of 3)July 16, 2008 Preliminary Manual 10-3

Xtreme Manufacturing XR1245/1254 ForkliftFigure 10-1. 1245 Cab Assembly (Sheet 3 of 3)July 16, 2008 Preliminary Manual 10-4

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-1. 1245 Cab AssemblyFigure &Item No.Part No. Description Quantity Use On– 27408-001 1245 Cab assembly – –10-1-1 27405-000 Cab weldment (open) 1 –10-1-2 25859-000 Front control console assembly 1 –10-1-3 25738-001 Fuel tank assembly 1 –10-1-4 25215-000 Brake valve assembly 1 –10-1-5 27412-000 Accelerator pedal assembly 1 –10-1-6 14666-000 Seat assembly 1 –10-1-7 25646-000 Splash guard 2 –10-1-8 25983-001 Fuel sender cover 1 –10-1-9 25981-001 Filler plate 1 –10-1-10 13408-000 Light (oval flood) 2 –10-1-11 12300-000 Hole grommet 1-5/16” ID 1 –10-1-12 13300-000 Manual case (large) 1 –10-1-13 14659-000 Slope indicator 1 –10-1-14 25572-001 Mirror bracket 1 –10-1-15 13426-000 Mirror 10” x 6-1/2” 1 –10-1-16 11001-005 Washer 5/16” SAE flat ASTM 32 –10-1-17 10001-006 Screw 5/16-18UNC HHC x 3/4” 17 –10-1-18 11001-006 Washer 3/8” SAE flat 8 –10-1-19 10002-010 Screw 3/8-16UNC reg hex 4 –10-1-20 10900-006 Nut 3/8-16UNC reg hex 4 –10-1-21 10001-008 Screw 5/16-18UNC HHC x 1” 7 –10-1-22 10001-005 Screw 5/16-18UNC HHC x 5/8” 8 –10-1-23 11001-004 Washer 1/4” SAE flat ASTM 8 –10-1-24 10000-004 Screw 1/4-20UNC HHC x 1/2” 6 –July 16, 2008 Preliminary Manual 10-5

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-1. 1245 Cab AssemblyFigure &Item No.Part No. Description Quantity Use On10-1-25 11011-005 Washer 5/16” ID square 4 –10-1-26 10101-006 Screw 1/4-20UNC SBHC x 3/4” 2 –10-1-27 10900-004 Nut 1/4-20UNC reg hex 2 –10-1-28 11001-006 Washer 3/8” SAE 5 –10-1-29 10002-008 Screw 3/8-16UNC HHC x 1” 2 –10-1-30 10908-006 Nut 3/8-16UNC hex lock reg 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-6

Xtreme Manufacturing XR1245/1254 ForkliftFigure 10-2. 1254 Cab Assembly (Sheet 1 of 3)July 16, 2008 Preliminary Manual 10-7

Xtreme Manufacturing XR1245/1254 ForkliftFigure 10-2. 1254 Cab Assembly (Sheet 2 of 3)July 16, 2008 Preliminary Manual 10-8

Xtreme Manufacturing XR1245/1254 Forklift1017272627268325197181275192020 1925 19Figure 10-2. 1254 Cab Assembly (Sheet 3 of 3)July 16, 2008 Preliminary Manual 10-9

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-2. 1254 Cab AssemblyFigure &Item No.Part No. Description Quantity Use On– 27409-000 1254 Cab assembly – –10-2-1 27405-000 Cab weldment (open) 1 –10-2-2 25859-000 Front control console assembly 1 –10-2-3 25738-000 Fuel tank assembly 1 –10-2-4 25215-000 Brake valve assembly 1 –10-2-5 25779-000 Accelerator pedal assembly 1 –10-2-6 14666-000 Seat assembly 1 –10-2-7 25646-000 Splash guard 2 –10-2-8 25983-001 Fuel sender cover 1 –10-2-9 25981-001 Filler plate 1 –10-2-10 13408-000 Flood light (oval) 2 –10-2-11 12300-000 Hole grommet 1-5/16” ID 1 –10-2-12 13300-000 Manual case (large) 1 –10-2-13 14659-000 Slope indicator 1 –10-2-14 13428-000 Mirror arm 1 –10-2-15 13427-000 Mirror 8” x 5” 1 –10-2-16 25572-001 Mirror bracket 1 –10-2-17 13426-000 Mirror 10” x 6-1/2” 1 –10-2-18 26604-001 Toolbox assembly 1 –10-2-19 11001-005 Washer 5/16” SAE flat ASTM 40 –10-2-20 10001-006 Screw 5/16-18UNC HHC x 3/4” 25 –10-2-21 11001-006 Washer 3/8” SAE flat 8 –10-2-22 10002-010 Screw 3/8-16UNC reg hex 4 –10-2-23 10900-006 Nut 3/8-16UNC reg hex 8 –10-2-24 10001-008 Screw 5/16-18UNC HHC x 1” 7 –July 16, 2008 Preliminary Manual 10-10

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-2. 1254 Cab AssemblyFigure &Item No.Part No. Description Quantity Use On10-2-25 10001-005 Screw 5/16-18UNC HHC x 5/8” 8 –10-2-26 11001-004 Washer 1/4” SAE flat ASTM 8 –10-2-27 10000-004 Screw 1/4-20UNC HHC x 1/2” 6 –10-2-28 11011-005 Washer 5/16” ID square 4 –10-2-29 10101-006 Screw 1/4-20UNC SBHC x 3/4” 2 –10-2-30 11001-006 Nut 1/4-20UNC reg hex 2 –10-2-31 10002-008 Washer 3/8” SAE 12 –10-2-32 10908-006 Screw 3/8-16UNC HHC x 1” 6 –10-2-33 11016-008 Nut 3/8-16UNC hex lock reg 2 –10-2-34 10402-016 Washer M6 LG OD flat metric 2 –10-2-35 10402-016 Screw M6-1.00 HHC x 16mm LG 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-11

Xtreme Manufacturing XR1245/1254 ForkliftFigure 10-3. Enclosed Cab Assembly (Sheet 1 of 2)July 16, 2008 Preliminary Manual 10-12

Xtreme Manufacturing XR1245/1254 Forklift25333432322324352221161730182022353129192917351616272628Figure 10-3. Enclosed Cab Assembly (Sheet 2 of 2)July 16, 2008 Preliminary Manual 10-13

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-3. Enclosed Cab AssemblyFigure &Item No.Part No. Description Quantity Use On– 27406-000 Enclosed cab assembly – –10-3-1 27406-001 Cab weldment 1 –10-3-2 27406-020 Glass, front curved 1 –10-3-3 27406-023 Glass, rear LH 1 –10-3-4 27406-022 Glass, rear flat 1 –10-3-5 27406-021 Glass, top curved 1 –10-3-6 27406-025 Glass, RH slider 1 –10-3-7 27406-002 Door subassembly 1 –10-3-8 27406-035 Door, hinge pin 4 –10-3-9 27406-036 Door, hinge clip 4 –10-3-10 27406-061 Wiper blade 1 –10-3-11 27406-060 Wiper arm 1 –10-3-12 27406-099 Round louver, with 45mm connector 2 –10-3-13 27406-019 Bracket, mount round louver 1 –10-3-14 27406-107 Bolt 1/4-20, 1” 2 –10-3-15 27406-104 Spacer (0.335 OD, 0.26 ID, 1/2) 2 –10-3-16 27406-100 Ducting 1-3/4” (12.5’ long) 1 –10-3-17 27406-053 Heater hose 5/8” (20’ long) 1 –10-3-18 27406-050 Heat exchanger 1 –10-3-19 27406-102 Controls, heater and fan 1 –10-3-20 27406-051 Heater, valve electric 1 –10-3-21 27406-053 Heater hose 5/8” 1 –10-3-22 27406-054 Heater hose clamp 4 –10-3-23 27406-018 Bracket, heater mount 1 –10-3-24 27406-017 Bracket, heater mount 1 –July 16, 2008 Preliminary Manual 10-14

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-3. Enclosed Cab AssemblyFigure &Item No.Part No. Description Quantity Use On10-3-25 27406-010 Cover, seat box 1 –10-3-26 27406-008 Cover, seat box mount 1 –10-3-27 27406-097 Round louver 2 –10-3-28 27406-067 Seal 3/16” x 1/2” 1 –10-3-29 27406-098 Connector, 45mm ducting 2 –10-3-30 27406-007 Plenum, heater 1 –10-3-31 27406-085 Bolt, 10-32 3/8” 18 –10-3-32 27406-078 Bolt, M6-1.0 pitch 16mm 1 –10-3-33 27406-083 Bolt, 1/4-20, 5/8” 9 –10-3-34 27406-110 Washer 1/4-20 910-3-35 27406-084 Bolt, 1/4-20, 1/2” 20 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-15

Xtreme ManufacturingXR1245/1254 Forklift876111415161517431422018518191Figure 10-4. Front Control Console Assembly (Sheet 1 of 2)July 16, 2008 Preliminary Manual 10-16

Xtreme ManufacturingXR1245/1254 ForkliftFigure 10-4. Front Control Console Assembly (Sheet 2 of 2)July 16, 2008 Preliminary Manual 10-17

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-4. Front Control Console AssemblyFigure &Item No.Part No. Description Quantity Use On– 25859-000 Front control console assembly – –10-4-1 25780-000 Control enclosure subassembly 1 –10-4-2 25858-000 Front control panel assembly 1 –10-4-3 26745-000 Steering column assembly 1 –10-4-4 14656-000 Shifter 1 –10-4-5 25642-000 Console access panel hinge 1 –10-4-6 14651-000 Steering wheel 1 –10-4-7 14652-000 Steering wheel nut 1 –10-4-8 14653-000 Horn button 1 –10-4-9 12400-012 Hole plug 3/4” diameter 1 –10-4-10 13110-000 Outlet power 1 –10-4-11 12400-008 Hole plug 1/2” diameter 1 –10-4-12 13157-000 Key switch 128 SA 1 –10-4-13 12311-003 Trim seal 1/8” edge x 9” LG 1 –10-4-14 10101-006 Screw 1/4-20UNC SBHC x 3/4” 8 –10-4-15 11015-011 Washer M10 flat metric 4 –10-4-16 11940-011 Nut M10 reg hex metric 2 –10-4-17 10425-030 Screw M10 x 1.5 SHC x 30mm LG 2 –10-4-18 11001-004 Washer 1/4” SAE flat ASTM 21 –10-4-19 10000-006 Screw 1/4-20UNC HHC x 3/4” 12 –10-4-20 10900-004 Nut 1/4-20UNC reg hex 9 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-18

Xtreme ManufacturingXR1245/1254 ForkliftFigure 10-5. Front Control Panel AssemblyJuly 16, 2008 Preliminary Manual 10-19

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-5. Front Control Panel AssemblyFigure &Item No.Part No. Description Quantity Use On– 25858-000 Front control panel assembly – –10-5-1 25015-000 Electrical assembly 1 –10-5-2 18001-002 Dash overlay 1 –10-5-3 12302-000 Hole grommet 9/16” ID 1 –10-5-4 10829-001 U-bolt 10-24UNC 9/16” x 1-3/8” 2 –10-5-5 11001-003 Washer #10 SAE flat 8 –10-5-6 10908-003 Nut #10-24UNC hex lock 8 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-20

Xtreme ManufacturingXR1245/1254 ForkliftFigure 10-6. Control Enclosure Subassembly (Sheet 1 of 2)July 16, 2008 Preliminary Manual 10-21

Xtreme ManufacturingXR1245/1254 ForkliftFigure 10-6. Control Enclosure Subassembly (Sheet 2 of 2)July 16, 2008 Preliminary Manual 10-22

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-6. Control Enclosure SubassemblyFigure &Item No.Part No. Description Quantity Use On– 25780-000 Control enclosure subassembly – –10-6-1 25790-000 Front control enclosure weldment 1 –10-6-2 10928-007 Nutsert 1/4-20UNC x 0.165" grip 14 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-23

Xtreme ManufacturingXR1245/1254 ForkliftFigure 10-7. 1245 Side Control Console AssemblyJuly 16, 2008 Preliminary Manual 10-24

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-7. 1245 Side Control Console AssemblyFigure &Item No.Part No. Description Quantity Use On– 26657-000 1245 Side control console assembly – –10-7-1 26548-000 Side console subassembly 1 –10-7-2 26652-000 Control valve assembly 1 –10-7-3 25984-000 Filler plate (front) 1 –10-7-4 25846-001 Filler plate assembly 1 –10-7-5 12311-001 Trim seal 1/8” edge x 12” LG 1 –10-7-6 12311-002 Trim seal 1/8” edge x 3-1/2” LG 1 –10-7-7 13264-006 Terminal block #8 x 6” 1 –10-7-8 11015-010 Washer M8 flat metric 3 –10-7-9 10404-016 Screw M8 x 1.5 HHC x 16mm 3 –10-7-10 11001-004 Washer 1/4” SAE flat ASTM 4 –10-7-11 10000-006 Screw 1/4-20UNC HHC x 3/4” 4 –10-7-12 10253-006 Screw #10-24UNC PHM x 3/4” 2 –10-7-13 10908-003 Nut #10-24UNC hex lock 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-25

Xtreme ManufacturingXR1245/1254 ForkliftFigure 10-8. 1254 Side Control Console Assembly (Sheet 1 of 2)July 16, 2008 Preliminary Manual 10-26

Xtreme ManufacturingXR1245/1254 Forklift14242322981925 2621272076212023512174282911232712327121013Figure 10-8. 1254 Side Control Console Assembly (Sheet 2 of 2)July 16, 2008 Preliminary Manual 10-27

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-8. 1254 Side Control Console AssemblyFigure &Item No.Part No. Description Quantity Use On– 26656-000 1254 Side control console assembly – –10-8-1 26549-000 Side console cover assembly 1 –10-8-2 26651-000 1254 Operator control valve assembly 1 –10-8-3 26548-000 Side console subassembly 1 –10-8-4 25904-000 Handle boot 1 –10-8-5 25666-000 Boot retainer 1 –10-8-6 25664-000 Handle seal retainer 1 –10-8-7 25665-000 Rear handle seal 1 –10-8-8 25784-000 Arm rest weldment 1 –10-8-9 25652-000 Arm rest pad 1 –10-8-10 25984-000 Filler plate-front 1 –10-8-11 25846-000 Filler plate assembly 1 –10-8-12 12311-001 Trim seal 1/8” edge x 12” LG 1 –10-8-13 12311-002 Trim seal 1/8” edge x 3-1/2” LG 1 –10-8-14 11221-000 Pull pin 1 –10-8-15 26095-000 Boot retainer 1 –10-8-16 50505-000 Sway handle seal 1 –10-8-17 25905-000 Boot seal-slotted 1 –10-8-18 13264-006 Terminal block #8 x 6 1 –10-8-19 10902-008 Nut 1/2-13UNC hex jam 1 –10-8-20 11001-003 Washer #10 SAE flat 12 –10-8-21 10253-006 Screw #10-24UNC PHM x 3/4” 14 –10-8-22 10154-014 Screw 1/4-20UNC FSHC x 1-3/4” 3 –10-8-23 11001-004 Washer 1/4” SAE flat ASTM 15 –July 16, 2008 Preliminary Manual 10-28

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-8 1254 Side Control Console AssemblyFigure &Item No.Part No. Description Quantity Use On10-8-24 10908-004 Nut 1/4-20UNC hex lock reg 3 –10-8-25 11001-005 Washer 5/16” SAE flat ASTM 4 –10-8-26 10001-008 Screw 5/16-18UNC HHC x 1” 4 –10-8-27 10000-006 Screw 1/4-20UNC HHC x 3/4” 12 –10-8-28 11015-010 Washer M8 flat metric 4 –10-8-29 10404-016 Screw M8 x 1.5 HHC x 16mm 4 –10-8-30 10908-003 Nut #10-24UNC hex lock 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-29

Xtreme ManufacturingXR1245/1254 Forklift1883192062 1716714 15111219 2013910145Figure 10-9. Side Console Cover AssemblyJuly 16, 2008 Preliminary Manual 10-30

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-9. Side Console Cover AssemblyFigure &Item No.Part No. Description Quantity Use On– 26654-000 Side console cover assembly – –10-9-1 26549-000 Side console cover assembly 1 –10-9-2 25784-000 Arm rest weldment 1 –10-9-3 25652-000 Arm rest pad 1 –10-9-4 25664-000 Handle seal retainer 1 –10-9-5 25665-000 Rear handle seal 1 –10-9-6 25666-000 Boot retainer 1 –10-9-7 25904-000 Handle boot 1 –10-9-8 25905-000 Boot seal-slotted 1 –10-9-9 26095-000 Boot retainer 1 –10-9-10 50505-000 Sway handle seal 1 –10-9-11 11221-000 Pull pin 1 –10-9-12 10948-008 Push nut 1/2” diameter 1 –10-9-13 10902-008 Nut 1/2-13UNC hex jam 1 –10-9-14 10001-008 Screw 5/16-18UNC HHC x 1” 4 –10-9-15 11001-005 Washer 5/16” SAE flat ASTM 4 –10-9-16 10908-004 Nut 1/4-20UNC hex lock reg 3 –10-9-17 11001-004 Washer 1/4” SAE flat ASTM 3 –10-9-18 10154-014 Screw 1/4-20UNC FSHC x 1-3/4” 3 –10-9-19 10253-006 Screw #10-24UNC PHM x 3/4” 12 –10-9-20 11001-003 Washer #10 SAE flat 12 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-31

Xtreme ManufacturingXR1245/1254 ForkliftFigure 10-10. Side Console SubassemblyJuly 16, 2008 Preliminary Manual 10-32

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-10. Side Console SubassemblyFigure &Item No.Part No. Description Quantity Use On– 26548-000 Side console subassembly – –10-10-1 26552-000 Side console weldment 1 –10-10-2 10928-007 Nutsert 1/4-20UNC x 0.165" grip 10 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-33

Xtreme ManufacturingXR1245/1254 Forklift21Figure 10-11. Handle Boot AssemblyJuly 16, 2008 Preliminary Manual 10-34

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-11. Handle Boot AssemblyFigure &Item No.Part No. Description Quantity Use On– 25814-000 Handle boot assembly – –10-11-1 25904-000 Handle boot 1 –10-11-2 25906-000 Boot seal 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-35

Xtreme ManufacturingXR1245/1254 ForkliftFigure 10-12. Accelerator Pedal AssemblyJuly 16, 2008 Preliminary Manual 10-36

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-12. Accelerator Pedal AssemblyFigure &Item No.Part No. Description Quantity Use On– 27412-000 Accelerator pedal assembly – –10-12-1 27170-000 Accelerator plate bracket 1 –10-12-2 14662-000 Accelerator pedal 1 –10-12-3 11001-005 Washer 5/16” SAE flat ASTM 6 –10-12-4 10001-008 Screw 5/16-18UNC HHC x 1” 3 –10-12-5 10900-005 Nut 5/16-18UNC reg hex 3 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-37

Xtreme ManufacturingXR1245/1254 ForkliftFigure 10-13. Front Cover Assembly (Sheet 1 of 2)July 16, 2008 Preliminary Manual 10-38

Xtreme ManufacturingXR1245/1254 ForkliftFigure 10-13. Front Cover Assembly (Sheet 2 of 2)July 16, 2008 Preliminary Manual 10-39

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-13. Front Cover AssemblyFigure &Item No.Part No. Description Quantity Use On– 25758-001 Front cover assembly – –10-13-1 25591-000 Front cover 1 –10-13-2 25759-000 Front cover bracket weldment 1 –10-13-3 25669-000 Handle backing plate 3 –10-13-4 13558-000 Pull handle 6” 1 –10-13-5 13552-002 Latch keeper 1 –10-13-6 25585-000 Gas spring bracket 1 –10-13-7 25585-001 Gas spring bracket 1 –10-13-8 11253-000 Ball end-gas spring 2 –10-13-9 11001-004 Washer 1/4" SAE flat ASTM 14 –10-13-10 10000-008 Screw 1/4-20UNC HHC x 1" 7 –10-13-11 10908-004 Nut 1/4-20UNC hex lock reg 7 –10-13-12 11001-003 Washer #10 SAE flat 24 –10-13-13 10253-006 Screw #10-24UNC PHM x 3/4” 2 –10-13-14 10908-003 Nut #10-24UNC hex lock 14 –10-13-15 10273-008 Screw #10-24UNC OHM x 1” 4 –10-13-16 10253-008 Screw #10-24UNC PHM x 1” 8 –10-13-17 11001-005 Washer 5/16” SAE flat ASTM 2 –10-13-18 10900-005 Nut 5/16-18UNC reg hex 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-40

Xtreme ManufacturingXR1245/1254 Forklift7958126111216121122Figure 10-14. Engine Cover Assembly (Sheet 1 of 2)July 16, 2008 Preliminary Manual 10-41

Xtreme ManufacturingXR1245/1254 ForkliftFigure 10-14. Engine Cover Assembly (Sheet 2 of 2)July 16, 2008 Preliminary Manual 10-42

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-14. Engine Cover AssemblyFigure &Item No.Part No. Description Quantity Use On– 25757-001 Engine cover assembly – –10-14-1 25540-001 Engine cover 1 –10-14-2 25578-000 Engine cover slide 2 –10-14-3 25669-000 Handle backing plate 2 –10-14-4 26017-000 Engine cover guide 2 –10-14-5 13552-002 latch keeper 1 –10-14-6 13558-000 Pull handle 6” 2 –10-14-7 12310-045 Trim seal (1/4” x 44-1/2”) 1 –10-14-8 11001-003 Washer #10 SAE flat 12 –10-14-9 10253-006 Screw #10-24UNC PHM x 3/4” 2 –10-14-10 10908-003 Nut #10-24UNC hex lock 10 –10-14-11 10273-008 Screw 10-24UNC OHM x 1” 8 –10-14-12 10292-008 Screw #10 PWH type-A x 3/4” 16 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-43

Xtreme ManufacturingXR1245/1254 ForkliftFigure 10-15. Radiator Cover AssemblyJuly 16, 2008 Preliminary Manual 10-44

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-15. Radiator Cover AssemblyFigure &Item No.Part No. Description Quantity Use On– 25843-000 Radiator cover assembly – –10-15-1 25506-000 Radiator cover 1 –10-15-2 25507-000 Cover bracket 1 –10-15-3 13558-000 Pull handle 6" 2 –10-15-4 13552-002 Latch keeper 1 –10-15-5 13556-000 Draw latch, medium 2 –10-15-6 11001-006 Washer 3/8" SAE flat 8 –10-15-7 10002-006 Screw 3/8-16UNC HHC x 3/4" 4 –10-15-8 10900-006 Nut 3/8-16UNC hex 4 –10-15-9 11001-003 Washer #10 SAE flat 20 –10-15-10 10253-005 Screw #10-24UNC PHM x 5/8" 6 –10-15-11 10908-003 Nut #10-24UNC hex lock 14 –10-15-12 10273-006 Screw #10-24UNC OHM x 3/4" 8 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-45

Xtreme ManufacturingXR1245/1254 ForkliftFigure 10-16. Battery Cover AssemblyJuly 16, 2008 Preliminary Manual 10-46

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-16. Battery Cover AssemblyFigure &Item No.Part No. Description Quantity Use On– 25844-000 Battery cover assembly – –10-16-1 25513-000 Battery cover 1 –10-16-2 13556-002 Draw latch keeper, medium 2 –10-16-3 25795-000 Rear light assembly 1 –10-16-4 13558-000 Pull handle 6" 1 –10-16-5 25508-000 Cover hinge 1 –10-16-6 12360-000 Door stop 1 –10-16-7 25936-000 Battery heat shield 1 –10-16-8 11001-003 Washer #10 SAE flat 16 –10-16-9 10253-006 Screw #10-24UNC PHM x 3/4" 4 –10-16-10 10253-005 Screw #10-24UNC PHM x 5/8" 4 –10-16-11 10908-003 Nut #10-24UNC hex lock 8 –10-16-12 10273-006 Screw #10-24UNC OHM x 3/4" 4 –10-16-13 11001-004 Washer 1/4" SAE flat ASTM 10 –10-16-14 10000-006 Screw 1/4-20UNC HHC x 3/4" 4 –10-16-15 10900-004 Nut 1/4-20UNC hex 4 –10-16-16 10254-006 Screw 1/4-20UNC PHM x 3/4" 1 –10-16-17 10908-004 Nut 1/4-20UNC hex lock 1 –10-16-18 11001-006 Washer 3/8" SAE flat 4 –10-16-19 10002-008 Screw 3/8-16UNC HHC x 1" 2 –10-16-20 10900-006 Nut 3/8-16UNC hex 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-47

Xtreme ManufacturingXR1245/1254 ForkliftFigure 10-17. Rear Light AssemblyJuly 16, 2008 Preliminary Manual 10-48

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-17. Rear Light AssemblyFigure &Item No.Part No. Description Quantity Use On– 25795-000 Rear light assembly – –10-17-1 25670-000 Rear light mount 1 –10-17-2 25861-000 Light guard weldment 1 –10-17-3 13401-000 Light rectangular flat 1 –10-17-4 10928-005 Nutsert #10-24UNC x 0.130 grip 8 –10-17-5 11001-003 Washer #10 SAE flat 4 –10-17-6 10253-008 Screw #10-24UNC PHM x 1" 4 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-49

Xtreme ManufacturingXR1245/1254 ForkliftFigure 10-18. Radiator Shroud AssemblyJuly 16, 2008 Preliminary Manual 10-50

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-18. Radiator Shroud AssemblyFigure &Item No.Part No. Description Quantity Use On– 25868-000 Radiator shroud assembly – –10-18-1 25867-000 Radiator shroud weldment 1 –10-18-2 26014-000 Shroud mounting bracket 2 –10-18-3 26015-000 Radiator / hood support 1 –10-18-4 13552-001 Draw latch 2 –10-18-5 11001-003 Washer #10 SAE flat 4 –10-18-6 10263-004 Screw #10-32 UNF PHM x 1/2" 4 –10-18-7 11001-004 Washer 1/4" SAE flat ASTM 4 –10-18-8 10000-028 Screw 1/4-20UNC HHC x 3-1/2" 2 –10-18-9 10908-004 Nut 1/4-20UNC hex lock 2 –10-18-10 11001-005 Washer 5/16" SAE flat ASTM 8 –10-18-11 10001-008 Screw 5/16-18UNC HHC x 1" 4 –10-18-12 10900-005 Nut 5/16-18UNC hex 4 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-51

Xtreme ManufacturingXR1245/1254 ForkliftFigure 10-19. Filler Plate AssemblyJuly 16, 2008 Preliminary Manual 10-52

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-19. Filler Plate AssemblyFigure &Item No.Part No. Description Quantity Use On– 25846-001 Filler plate assembly – –10-19-1 10928-007 Nutsert 1/4-20UNC x .165 grip 2 –10-19-2 25985-001 Filler plate-rear 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-53

Xtreme ManufacturingXR1245/1254 Forklift3213Figure 10-20. Console Roller AssemblyJuly 16, 2008 Preliminary Manual 10-54

Xtreme ManufacturingXR1245/1254 ForkliftTable 10-20. Console Roller AssemblyFigure &Item No.Part No. Description Quantity Use On– 25783-000 Console roller assembly – –10-20-1 13806-001 Roller bearing 1 –10-20-2 25647-000 Console roller 1 –10-20-3 13761-005 Washer 0.062" thick shim 0.625" ID x1.000" OD2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 10-55

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Xtreme ManufacturingXR1245/1254 ForkliftSection 11Boom AttachmentsJuly 16, 2008 Preliminary Manual 11-1

Xtreme ManufacturingXR1245/1254 ForkliftFigure 11-1. Standard Carriage AssemblyJuly 16, 2008 Preliminary Manual 11-2

Xtreme ManufacturingXR1245/1254 ForkliftTable 11-1. Standard Carriage AssemblyFigure &Item No.Part No. Description Quantity Use On– 25419-000 Standard carriage assembly – –– 14850-000 Carriage fork, 2-1/4” x 4” x 48”optional (not shown)– 14855-000 Carriage fork, 1-3/4” x 7” x 60”optional (not shown)– 14856-000 Carriage fork, 2” x 2” x 48” optional(not shown)1 –1 –1 –11-1-1 25100-000 Carriage weldment 1 –11-1-2 25101-000 Carriage fork weldment 2 –11-1-3 25103-000 Fork mounting pin weldment 1 –11-1-4 25389-000 Shaft collar 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 11-3

Xtreme ManufacturingXR1245/1254 ForkliftFigure 11-2. Optional Carriage AssemblyJuly 16, 2008 Preliminary Manual 11-4

Xtreme ManufacturingXR1245/1254 ForkliftTable 11-2. Optional Carriage AssemblyFigure &Item No.Part No. Description Quantity Use On– 25437-000 Optional carriage assembly – –11-2-1 25438-000 Carriage weldment 48” 1 –11-2-2 25113-000 Standard carriage fork 2 –11-2-3 25412-000 Fork mounting pin weldment 1 –11-2-4 25389-000 Shaft collar 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 11-5

Xtreme ManufacturingXR1245/1254 ForkliftFigure 11-3. Rotate Carriage AssemblyJuly 16, 2008 Preliminary Manual 11-6

Xtreme ManufacturingXR1245/1254 ForkliftTable 11-3. Rotate Carriage AssemblyFigure &Item No.Part No. Description Quantity Use On– 25400-000 Rotate carriage assembly – –11-3-1 25408-000 Rotate carriage subassembly 1 –11-3-2 25103-000 Fork mounting pin weldment 1 –11-3-3 25101-000 Carriage fork weldment 2 –11-3-4 25111-000 Rotate cylinder assembly 1 –11-3-5 25112-000 Rotate cylinder assembly 1 –11-3-6 25347-000 Carriage pivot washer 1 –11-3-7 25406-000 Carriage post assembly 1 –11-3-8 25407-000 Carriage pin weldment 1 –11-3-9 25389-000 Shaft collar 1 –11-3-10 25263-000 Rotate cylinder pin 1 –11-3-11 25119-000 Rotate cylinder pin weldment 2 –11-3-12 11001-008 Washer 1/2" SAE flat 2 –11-3-13 10004-032 Screw 1/2-13UNC HHC x 4" 1 –11-3-14 10900-008 Nut 1/2-13UNC hex 1 –11-3-15 11001-006 Washer 3/8" SAE flat 4 –11-3-16 10002-034 Screw 3/8-16UNC HHC x 4-1/4" 1 –11-3-17 10900-006 Nut 3/8-16UNC hex 3 –11-3-18 11002-008 1/2” Extra-heavy grade 8 SAE washer 1 –11-3-19 10004-010 Screw 1/2-13UNC HHC x 1-1/4" 1 –11-3-20 11002-006 3/8” Extra-heavy grade 8 SAE washer 2 –11-3-21 10002-032 Screw 3/8-16UNC HHC x 4" 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 11-7

Xtreme ManufacturingXR1245/1254 ForkliftFigure 11-4. Carriage Post AssemblyJuly 16, 2008 Preliminary Manual 11-8

Xtreme ManufacturingXR1245/1254 ForkliftTable 11-4. Carriage Post AssemblyFigure &Item No.Part No. Description Quantity Use On– 25406-000 Carriage post assembly – –11-4-1 25402-000 Carriage post weldment 1 –11-4-2 12252-000 Grease seal 2-3/8" x 2" 4 –11-4-3 13722-001 Bearing 2" x 2-3/8" x 1-5/8" 2 –11-4-4 11910-000 Grease fitting 1/8" NPT STR 2 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 11-9

Xtreme ManufacturingXR1245/1254 Forklift1342Figure 11-5. Carriage Pin AssemblyJuly 16, 2008 Preliminary Manual 11-10

Xtreme ManufacturingXR1245/1254 ForkliftTable 11-5. Carriage Pin AssemblyFigure &Item No.Part No. Description Quantity Use On– 25106-001 Carriage pin assembly – –11-5-1 25184-001 Carriage pin 1 –11-5-2 10822-010 Shoulder eyebolt 3/8-16UNC x 1-1/4" 1 –11-5-3 25383-000 Pin retainer plate 1 –11-5-4 11001-006 Washer 3/8" SAE flat 1 –Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column.July 16, 2008 Preliminary Manual 11-11

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Xtreme ManufacturingXR1245/1254 ForkliftNumerical and Alphabetical IndexesNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.10000-004 Screw 1/4-20UNC HHC x 1/2” 10-1-2410000-004 Screw 1/4-20UNC HHC x 1/2” 10-2-2710000-004 Screw 1/4-20UNC HHC x 1/2” 8-9-1010000-006 Screw 1/4-20UNC HHC x 3/4" 10-15-1410000-006 Screw 1/4-20UNC HHC x 3/4” 10-3-1910000-006 Screw 1/4-20UNC HHC x 3/4” 10-6-1110000-006 Screw 1/4-20UNC HHC x 3/4” 10-7-2710000-006 Screw 1/4-20UNC HHC x 3/4” 2-10-2310000-006 Screw 1/4-20UNC HHC x 3/4” 2-5-4210000-006 Screw 1/4-20UNC HHC x 3/4” 2-6-4310000-006 Screw #10-24UNC PHM x 1/2” 2-9-2310000-006 Screw 1/4-20UNC HHC x 3/4” 4-3-410000-006 Screw 1/4-20UNC HHC x 3/4” 9-1-4310000-006 Screw 1/4-20UNC HHC x 3/4” 9-2-4310000-008 Screw 1/4-20UNC HHC x 1" 10-12-1010000-008 Screw 1/4-20UNC HHC x 1” 4-1-2910000-012 Screw 1/4-20UNC HHC x 1-1/2” 2-5-4710000-028 Screw 1/4-20UNC HHC x 3-1/2" 10-17-810000-032 Screw 1/4-20UNC HHC x 4” 7-21-410001-004 Screw 5/16-18UNC HHC x 1/2” 4-2-1410001-005 Screw 5/16-18UNC HHC x 5/8” 10-1-2210001-005 Screw 5/16-18UNC HHC x 5/8” 10-2-25July 16, 2008 Preliminary Manual Index-1

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.10001-005 Screw 5/16-18UNC HHC x 5/8” 2-7-4810001-005 Screw 5/16-18UNC HHC x 5/8” 2-8-5110001-006 Screw 5/16-18UNC HHC x 3/4” 10-1-1710001-006 Screw 5/16-18UNC HHC x 3/4” 10-2-2010001-006 Screw 5/16-18UNC HHC x 3/4” 2-5-3910001-006 Screw 5/16-18UNC HHC x 3/4” 2-6-3410001-006 Screw 5/16-18UNC HHC x 3/4” 4-4-710001-008 Screw 5/16-18UNC HHC x 1” 10-11-410001-008 Screw 5/16-18UNC HHC x 1” 10-1-2110001-008 Screw 5/16-18UNC HHC x 1" 10-17-1110001-008 Screw 5/16-18UNC HHC x 1” 10-2-2410001-008 Screw 5/16-18UNC HHC x 1” 10-7-2610001-008 Screw 5/16-18UNC HHC x 1” 10-8-1410001-008 Screw 5/16-18UNC HHC x 1” 2-5-4510001-008 Screw 5/16-18UNC HHC x 1” 2-6-3910001-010 Screw 5/16-18UNC HHC x 1-1/4" 7-19-610001-010 Screw 5/16-18UNC HHC x 1-1/4” 7-20-510001-010 Screw 5/16-18UNC HHC x 1-1/4” 9-7-2010001-010 Screw 5/16-18UNC HHC x 1-1/4” 9-8-2110001-016 Screw 5/16-18UNC HHC x 2” 2-10-2710001-016 Screw 5/16-18UNC HHC x 2” 2-9-2510001-020 Screw 5/16-18UNC HHC x 2-1/2” 9-5-2410001-020 Screw 5/16-18UNC HHC x 2-1/2” 9-6-2410001-024 Screw 5/16-18UNC HHC x 3” 9-10-2010001-024 Screw 5/16-18UNC HHC x 3” 9-9-19July 16, 2008 Preliminary Manual Index-2

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.10001-032 Screw 5/16-18UNC HHC x 4” 9-3-2510001-032 Screw 5/16-18UNC HHC x 4” 9-4-2510001-032 Screw 5/16-18UNC HHC x 4” 9-5-3110001-032 Screw 5/16-18UNC HHC x 4” 9-6-3110002-006 Screw 3/8-16UNC HHC x 3/4" 10-14-710002-006 Screw 3/8-16UNC HHC x 3/4” 9-1-4510002-006 Screw 3/8-16UNC HHC x 3/4” 9-2-4510002-008 Screw 3/8-16UNC HHC x 1” 10-1-2910002-008 Screw 3/8-16UNC HHC x 1" 10-15-1910002-008 Washer 3/8” SAE 10-2-3110002-008 Screw 3/8-16UNC HHC x 1” 2-5-4310002-008 Screw 3/8-16UNC HHC x 1” 2-6-3710002-008 Screw 3/8-16UNC HHC x 1” 4-1-3410002-008 Screw 3/8-16UNC HHC x 1” 9-1-4010002-008 Screw 3/8-16UNC HHC x 1” 9-2-4010002-008 Screw 3/8-16UNC HHC x 1” 9-5-3010002-008 Screw 3/8-16UNC HHC x 1” 9-6-3010002-010 Screw 3/8-16UNC reg hex 10-1-1910002-010 Screw 3/8-16UNC reg hex 10-2-2210002-010 Screw 3/8-16UNC HHC x 1-1/4” 2-5-3310002-010 Screw 3/8-16UNC HHC x 1-1/4” 2-6-2710002-010 Screw 3/8-16UNC reg hex 2-7-5010002-010 Screw 3/8-16UNC HHC x 1-1/4” 2-8-5610002-010 Screw 3/8-16UNC reg hex 4-1-3610002-012 Screw 3/8-16UNC HHC x 1-1/2” 2-5-35July 16, 2008 Preliminary Manual Index-3

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.10002-012 Screw 3/8-16UNC HHC x 1-1/2” 2-6-2910002-022 Screw 3/8-16UNC HHC x 2-3/4” 7-26-810002-026 Screw 3/8-16UNC HHC x 3-1/4” 9-10-1410002-026 Screw 3/8-16UNC HHC x 3-1/4” 9-5-3310002-026 Screw 3/8-16UNC HHC x 3-1/4” 9-6-3310002-026 Screw 3/8-16UNC HHC x 3-1/4” 9-9-1410002-030 Screw 3/8-16UNC HHC x 3-3/4” 9-7-2310002-030 Screw 3/8-16UNC HHC x 3-3/4” 9-8-2410002-032 Screw 3/8-16UNC HHC x 4" 11-3-2110002-034 Screw 3/8-16UNC HHC x 4-1/4" 11-3-1610002-036 Screw 3/8-16UNC HHC x 4-1/2” 2-5-4910002-036 Screw 3/8-16UNC HHC x 4-1/2” 2-6-4210002-036 Screw 3/8-16UNC HHC x 4-1/2" 9-14-1110002-18 Screw 3/8-16UNC HHC x 2-1/4” 9-10-2110002-18 Screw 3/8-16UNC HHC x 2-1/4” 9-9-2010004-008 Screw 1/2-13UNC HHC x 1” 2-10-2910004-008 Screw 1/2-13UNC HHC x 1” 2-9-2810004-008 Screw 1/2-13UNC HHC x 1" 7-19-710004-008 Screw 1/2-13UNC HHC x 1” 7-20-710004-008 Screw 1/2-13UNC HHC x 1” 9-1-3810004-008 Screw 1/2-13UNC HHC x 1” 9-2-3810004-008 Screw 1/2-13UNC HHC x 1” 9-7-2410004-008 Screw 1/2-13UNC HHC x 1” 9-8-1910004-010 Screw 1/2-13UNC HHC x 1-1/4" 11-3-1910004-010 Screw 1/2-13UNC HHC x 1-1/4” 2-3-10July 16, 2008 Preliminary Manual Index-4

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.10004-010 Screw 1/2-13UNC HHC x 1-1/4” 2-4-1010004-010 Screw 1/2-13UNC HHC x 1-1/4” 2-7-4110004-010 Screw 1/2-13UNC HHC x 1-1/4” 2-8-4510004-010 Screw 1/2-13UNC HHC x 1-1/4” 9-10-1710004-010 Screw 1/2-13UNC HHC x 1-1/4” 9-1-3710004-010 Screw 1/2-13UNC HHC x 1-1/4” 9-2-3710004-010 Screw 1/2-13UNC HHC x 1-1/4” 9-5-2810004-010 Screw 1/2-13UNC HHC x 1-1/4” 9-6-2810004-010 Screw 1/2-13UNC HHC x 1-1/4” 9-9-1710004-012 Screw 1/2-13UNC HHC x 1-1/2” 2-8-5410004-012 Screw 1/2-13UNC HHC x 1 1/2” 7-29-2010004-012 Screw 1/2-13UNC HHC x 1 1/2” 7-30-2010004-012 Screw 1/2-13UNC HHC x 1-1/2” 9-3-2210004-012 Screw 1/2-13UNC HHC x 1-1/2” 9-4-2210004-014 Screw 1/2-13UNC HHC x 1-3/4” 2-7-4310004-014 Screw 1/2-13UNC HHC x 1-3/4” 2-8-5310004-016 Screw 1/2-13UNC HHC x 2” 2-8-4410004-016 Screw 1/2-13UNC HHC x 2” 9-5-2610004-016 Screw 1/2-13UNC HHC x 2” 9-6-2610004-018 Screw 1/2-13UNC HHC x 2-1/4” 9-1-3610004-018 Screw 1/2-13UNC HHC x 2-1/4” 9-2-3610004-020 Screw 1/2-13UNC HHC x 2-1/2” 9-1-4810004-020 Screw 1/2-13UNC HHC x 2-1/2” 9-2-4810004-024 Screw 1/2-13UNC HHC x 3” 2-1-610004-024 Screw 1/2-13UNC HHC x 3” 2-2-6July 16, 2008 Preliminary Manual Index-5

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.10004-032 Screw 1/2-13UNC HHC x 4" 11-3-1310004-032 Screw 1/2-13UNC HHC x 4” 9-1-4610004-032 Screw 1/2-13UNC HHC x 4” 9-2-4610006-032 Screw 5/8-11UNC HHC x 4” 2-5-3010006-032 Screw 5/8-11UNC HHC x 4” 2-6-2410006-048 Screw 5/8-11UNC HHC x 6” 2-3-1210006-048 Screw 5/8-11UNC HHC x 6” 2-4-1210007-048 Screw 3/4-10UNC HHC x 6” 7-29-1710007-048 Screw 3/4-10UNC HHC x 6” 7-30-1710007-056 Screw 3/4-10UNC HHC x 7" 9-14-810009-024 Screw 1-8UNC HHC x 3” 7-29-2210009-024 Screw 1-8UNC HHC x 3” 7-30-2210009-032 Screw 1-8UNC HHC x 4” 2-8-4910009-040 Screw 1-8UNC HHC x 5 2-7-5310009-040 Screw 1-8UNC HHC x 5” 2-8-4710022-010 Screw 3/8-24UNF HHC x 1-1/4” 2-5-4610022-010 Screw 3/8-24UNF HHC x 1-1/4” 2-6-3810022-018 Screw 3/8-24UNF HHC x 2-1/4” 9-7-1510022-018 Screw 3/8-24UNF HHC x 2-1/4” 9-8-1510024--038 Screw 1/2-20UNF HHC x 4-3/4” 9-7-1710024--038 Screw 1/2-20UNF HHC x 4-3/4” 9-8-1710027-056 Screw 3/4-16UNF HHC x 7” 2-7-4610029-014 Screw 1-14UNF HHC x 1 3/4” 2-2-1010029-024 Screw 1-14UNF HHC x 3” 2-2-910029-088 Screw 1-14UNF HHC x 11” 2-7-39July 16, 2008 Preliminary Manual Index-6

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.10029-088 Screw 1-14UNF HHC x 11” 2-8-3910031-018 Screw 1-1/4-12UNF HHC x 2-1/4” 2-1-910031-032 Screw 1-1/4-12UNF HHC x 4” 2-1-810054-018 Screw 1/4-20UNC SHC x 2-1/4” 2-5-4410054-018 Screw 1/4-20UNC SHC x 2-1/4” 2-6-3610055-020 Screw 5/16-18UNC SHC x 2-1/2” 7-26-610055-026 Screw 5/16-18UNC SHC x 3-1/4” 2-10-2510055-026 Screw 5/16-18UNC SHC x 3-1/4” 2-9-2610101-006 Screw 1/4-20UNC SBHC x 3/4” 10-1-2610101-006 Screw 1/4-20UNC SBHC x 3/4” 10-2-2910101-006 Screw 1/4-20UNC SBHC x 3/4” 10-3-1410101-006 Screw 1/4-20UNC SBHC-security x 3/4” 2-6-4110101-008 Screw 1/4-20UNC SBHC x 1” 2-5-4810102-004 Screw 5/16-18UNC SBHC x 1/2” 2-5-2010105-007 Screw 1/2-13UNC SBHC x 7/8” 9-10-2210105-007 Screw 1/2-13UNC SBHC x 7/8” 9-1-4910105-007 Screw 1/2-13UNC SBHC x 7/8” 9-2-4910105-007 Screw 1/2-13UNC SBHC x 7/8” 9-5-3510105-007 Screw 1/2-13UNC SBHC x 7/8” 9-6-3510105-007 Screw 1/2-13UNC SBHC x 7/8” 9-9-2210105-010 Screw 1/2-13UNC SBHC x 1-1/4” 7-18-610154-004 Screw 1/4-20UNC FSHC x 1/2” 9-5-2710154-004 Screw 1/4-20UNC FSHC x 1/2” 9-6-2710154-014 Screw 1/4-20UNC FSHC x 1-3/4” 10-7-2210154-014 Screw 1/4-20UNC FSHC x 1-3/4” 10-8-18July 16, 2008 Preliminary Manual Index-7

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.10252-004 Screw #8-32UNC PH machine x 1/2” 8-1-2610253-004 Screw #10-24UNC PHM x 1/2” 2-10-3110253-004 Screw #10-24UNC PHM x 1/2” 8-9-710253-005 Screw #10-24UNC PHM x 5/8" 10-14-1010253-005 Screw #10-24UNC PHM x 5/8" 10-15-1010253-006 Screw #10-24UNC PHM x 3/4” 10-12-1310253-006 Screw #10-24UNC PHM x 3/4” 10-13-910253-006 Screw #10-24UNC PHM x 3/4" 10-15-910253-006 Screw #10-24UNC PHM x 3/4” 10-6-1210253-006 Screw #10-24UNC PHM x 3/4” 10-7-2110253-006 Screw #10-24UNC PHM x 3/4” 10-8-1910253-006 Screw #10-24UNC PHM x 3/4” 2-6-4410253-008 Screw #10-24UNC PHM x 1” 10-12-1610253-008 Screw #10-24UNC PHM x 1" 10-16-610253-008 Screw #10-24UNC PHM x 1” 8-8-410254-004 Screw 1/4-20UNC PHM x 1/2” 8-9-610254-006 Screw 1/4-20UNC PHM x 3/4" 10-15-1610254-006 Screw 1/4-20UNC PHM x 3/4” 8-1-2410263-004 Screw #10-32 UNF PHM x 1/2" 10-17-610273-006 Screw #10-24UNC OHM x 3/4" 10-14-1210273-006 Screw #10-24UNC OHM x 3/4" 10-15-1210273-008 Screw #10-24UNC OHM x 1” 10-12-1510273-008 Screw 10-24UNC OHM x 1” 10-13-1110292-008 Screw #10 PWH type-A x 3/4” 10-13-1210303-006 Screw #10-24UNC SBHC x 3/4” 2-5-37July 16, 2008 Preliminary Manual Index-8

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.10303-006 Screw #10-24UNC SBHC x 3/4” 2-6-3110304-006 Screw 5/8” SH shoulder x 3/4” LG 2-10-1510304-006 Screw 5/8” SH shoulder x 3/4” LG 2-9-610304-006 Screw 5/8” SHS x 3/4” 9-3-1810304-006 Screw 5/8” SHS x 3/4” 9-4-1810353-002 Screw #10-24UNC HS set x 1/4” 7-11-510358-006 Set screw 1/2-13UNC HSCP-S x 3/4” 9-7-2510358-006 Set screw 1/2-13UNC HSCP-S x 3/4” 9-8-2510402-016 Washer M6 LG OD flat metric 10-2-3410402-016 Screw M6-1.00 HHC x 16mm LG 10-2-3510404-016 Screw M8 x 1.5 HHC x 16mm 10-6-910404-016 Screw M8 x 1.5 HHC x 16mm 10-7-2910404-040 Screw M8 x 1.25 HHC x 40mm 5-1-1810405-030 Screw M10-1.5HHC x 30mm LG 4-1-2310405-035 Screw M10-1.50mm HHC x 35mm 4-1-2710406-030 Screw M12-1.75mm HHC x 30mm 4-1-2610406-030 Screw M12 x 1.75mm HHC x 30mm 5-1-1310406-035 Screw M12 x 1.75mm HHC x 35mm 5-1-1210406-040 Screw M12-1.75mm HHC x 40mm LG 4-1-2510408-030 Screw M16 x 2.00 HHC x 30mm 4-1-3210408-060 Screw M16 x 2.0 HHC x 60mm 5-1-1510410-150 Screw M20-2.5 HHC x 150mm LG 2-8-4210425-030 Screw M10 x 1.5 SHC x 30mm LG 10-3-1710822-010 Shoulder eyebolt 3/8-16UNC x 1-1/4" 11-5-210829-001 U-bolt 10-24UNC 9/16” x 1-3/8” 10-4-4July 16, 2008 Preliminary Manual Index-9

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.10853-001 Stud bolt 1/2-13UNC x 2” 7-17-210853-001 Stud bolt 1/2-13UNC x 2” 7-18-210864-004 Stud bolt 5/8-11UNC x 2” LG 2-10-910864-004 Stud bolt 5/8-11UNC x 2” LG 2-9-1310867-003 Stud bolt M10 x 1.50 full THD x 50mm 6-1-310900-004 Nut 1/4-20UNC reg hex 10-1-2710900-004 Nut 1/4-20UNC hex 10-15-1510900-004 Nut 1/4-20UNC reg hex 10-3-2010900-004 Nut 1/4-20UNC reg hex 2-10-2210900-004 Nut 1/4-20UNC reg hex 2-5-4110900-004 Nut 1/4-20UNC reg hex 2-6-3510900-004 Washer #10 SAE flat 2-9-2210900-004 Nut 1/4-20UNC reg hex 4-1-3010900-004 Nut 1/4-20UNC reg hex 4-3-510900-004 Nut 1/4-20UNC reg hex 8-9-910900-005 Nut 5/16-18UNC reg hex 10-11-510900-005 Nut 5/16-18UNC reg hex 10-12-1810900-005 Nut 5/16-18UNC hex 10-17-1210900-005 Nut 5/16-18UNC reg hex 2-10-2410900-005 Nut 5/16-18UNC reg hex 2-9-2910900-005 Nut 5/16-18UNC reg hex 4-4-810900-005 Nut 5/16-18UNC hex 9-25-410900-005 Nut 5/16-18UNC reg hex 9-3-2410900-005 Nut 5/16-18UNC reg hex 9-5-3210900-005 Nut 5/16-18UNC reg hex 9-6-32July 16, 2008 Preliminary Manual Index-10

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.10900-005 Nut 5/16-18UNC reg hex 9-7-2110900-005 Nut 5/16-18UNC reg hex 9-8-2210900-006 Nut 3/8-16UNC reg hex 10-1-2010900-006 Nut 3/8-16UNC hex 10-14-810900-006 Nut 3/8-16UNC hex 10-15-2010900-006 Nut 3/8-16UNC reg hex 10-2-2310900-006 Nut 3/8-16UNC hex 11-3-1710900-006 Nut 3/8-16UNC reg hex 2-5-3410900-006 Nut 3/8-16UNC reg hex 2-6-2810900-006 Nut 3/8-16UNC reg hex 2-7-5110900-006 Nut 3/8-16UNC reg hex 2-8-5710900-006 Nut 3/8-16UNC reg hex 4-1-3510900-006 Nut 3/8-16UNC reg hex 4-2-1210900-006 Nut 3/8-16UNC reg hex 9-10-1510900-006 Nut 3/8-16UNC hex 9-14-1010900-006 Nut 3/8-16UNC reg hex 9-5-3410900-006 Nut 3/8-16UNC reg hex 9-6-3410900-006 Nut 3/8-16UNC reg hex 9-9-2110900-008 Nut 1/2-13UNC hex 11-3-1410900-008 Nut 1/2-13UNC reg hex 9-1-4110900-008 Nut 1/2-13UNC reg hex 9-2-4110900-010 Nut 5/8-11UNC reg hex 2-10-2010900-010 Nut 5/8-11UNC reg hex 2-3-1310900-010 Nut 5/8-11UNC reg hex 2-4-1310900-010 Nut 5/8-11UNC reg hex 2-5-31July 16, 2008 Preliminary Manual Index-11

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.10900-010 Nut 5/8-11UNC reg hex 2-6-2510900-010 Nut 5/8-11UNC reg hex 2-9-1610900-012 Nut 3/4-10UNC reg hex 7-29-1810900-012 Nut 3/4-10UNC reg hex 7-30-1810900-016 Nut 1-8UNC reg hex 2-7-5410900-016 Nut 1-8UNC reg hex 2-8-4810900-016 Nut 1-8UNC reg hex 7-29-2310900-016 Nut 1-8UNC reg hex 7-30-2310901-005 Nut 5/16-24UNF reg hex 9-4-2410901-012 Nut 3/4-16UNF reg hex 2-7-4510901-016 Nut 1-14UNF reg hex 2-2-1110901-020 Nut 1-1/4-12UNF reg hex 2-1-1010902-008 Nut 1/2-13UNC hex jam 10-7-1910902-008 Nut 1/2-13UNC hex jam 10-8-1310902-008 Nut 1/2-13UNC hex jam 2-10-1910903-010 Nut 5/8-18UNF hex jam 9-3-1610903-010 Nut 5/8-18UNF hex jam 9-4-1610903-016 Nut 1-14UNF hex jam 9-3-2010903-016 Nut 1-14UNF hex jam 9-4-2010908-001 Nut #6-32UNC hex lock 8-1-2810908-003 Nut #10-24UNC hex lock 10-12-1410908-003 Nut #10-24UNC hex lock 10-13-1010908-003 Nut #10-24UNC hex lock 10-14-1110908-003 Nut #10-24UNC hex lock 10-15-1110908-003 Nut #10-24UNC hex lock 10-4-6July 16, 2008 Preliminary Manual Index-12

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.10908-003 Nut #10-24UNC hex lock 10-6-1310908-003 Nut #10-24UNC hex lock 10-7-3010908-003 Nut #10-24UNC hex lock 2-5-3810908-003 Nut #10-24UNC hex lock 2-6-3210908-003 Nut #10-24UNC hex lock 8-8-610908-003 Nut #10-24UNC hex lock 8-9-810908-004 Nut 1/4-20UNC hex lock reg 10-12-1110908-004 Nut 1/4-20UNC hex lock 10-15-1710908-004 Nut 1/4-20UNC hex lock 10-17-910908-004 Nut 1/4-20UNC hex lock reg 10-7-2410908-004 Nut 1/4-20UNC hex lock reg 10-8-1610908-004 Nut 1/4-20UNC hex lock reg 7-21-310908-004 Nut 1/4-20UNC hex lock 8-2-710908-006 Nut 3/8-16UNC hex lock reg 10-1-3010908-006 Screw 3/8-16UNC HHC x 1” 10-2-3210908-006 Nut 3/8-16UNC hex lock reg 9-10-1910908-006 Nut 3/8-16UNC hex lock reg 9-7-2210908-006 Nut 3/8-16UNC hex lock reg 9-8-2310908-006 Nut 3/8-16UNC hex lock reg 9-9-1510908-008 Nut 1/2-13UNC hex lock reg 9-1-4710908-008 Nut 1/2-13UNC hex lock reg 9-2-4710908-012 Nut 3/4-10UNC hex lock 9-14-710928-005 Nutsert #10-24UNC x 0.130 grip 10-16-410928-007 Nutsert 1/4-20UNC x .165 grip 10-18-110928-007 Nutsert 1/4-20UNC x 0.165" grip 10-5-2July 16, 2008 Preliminary Manual Index-13

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.10928-007 Nutsert 1/4-20UNC x 0.165" grip 10-9-210928-008 Nutsert, 1/4-20UNC x 0.260" 9-11-210928-008 Nutsert 1/4-20UNC x .260 9-12-210928-008 Nutsert 1/4-20UNC x .260 9-5-1310928-008 Nutsert 1/4-20UNC x .260 9-6-1310940-014 Nut M16 reg hex metric 5-1-1610940-016 Nut M20 reg hex metric 2-8-4110941-011 Nut M10 x 1.5 hex jam 6-1-810948-008 Push nut 1/2” diameter 10-8-1211001-001 Washer #6 SAE flat 8-1-2711001-003 Washer #10 SAE flat 10-12-1211001-003 Washer #10 SAE flat 10-13-811001-003 Washer #10 SAE flat 10-14-911001-003 Washer #10 SAE flat 10-15-811001-003 Washer #10 SAE flat 10-16-511001-003 Washer #10 SAE flat 10-17-511001-003 Washer #10 SAE flat 10-4-511001-003 Washer #10 SAE flat 10-7-2011001-003 Washer #10 SAE flat 10-8-2011001-003 Washer #10 SAE flat 2-10-3011001-003 Washer #10 SAE flat 2-5-3611001-003 Washer #10 SAE flat 2-6-3011001-003 Washer #10 SAE flat 8-8-511001-003 Washer #10 SAE flat 8-9-411001-004 Washer 1/4” SAE flat ASTM 10-1-23July 16, 2008 Preliminary Manual Index-14

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.11001-004 Washer 1/4" SAE flat ASTM 10-12-911001-004 Washer 1/4" SAE flat ASTM 10-15-1311001-004 Washer 1/4" SAE flat ASTM 10-17-711001-004 Washer 1/4” SAE flat ASTM 10-2-2611001-004 Washer 1/4” SAE flat ASTM 10-3-1811001-004 Washer 1/4” SAE flat ASTM 10-6-1011001-004 Washer 1/4” SAE flat ASTM 10-7-2311001-004 Washer 1/4” SAE flat ASTM 10-8-1711001-004 Washer 1/4” SAE flat ASTM 2-10-2111001-004 Washer 1/4” SAE flat ASTM 2-5-4011001-004 Washer 1/4” SAE flat ASTM 2-6-4011001-004 Screw 1/4-20UNC HHC x 3/4” 2-9-2111001-004 Washer 1/4” SAE flat ASTM 4-1-2811001-004 Washer 1/4” SAE flat ASTM 4-3-311001-004 Washer 1/4” SAE flat ASTM 7-21-211001-004 Washer 1/4” SAE flat ASTM 8-1-2311001-004 Washer 1/4” SAE flat ASTM 8-9-511001-004 Washer 1/4” SAE flat ASTM 9-1-4211001-004 Washer 1/4” SAE flat ASTM 9-2-4211001-005 Washer 5/16” SAE flat ASTM 10-11-311001-005 Washer 5/16” SAE flat ASTM 10-1-1611001-005 Washer 5/16” SAE flat ASTM 10-12-1711001-005 Washer 5/16” SAE flat ASTM 10-17-1011001-005 Washer 5/16” SAE flat ASTM 10-2-1911001-005 Washer 5/16” SAE flat ASTM 10-7-25July 16, 2008 Preliminary Manual Index-15

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.11001-005 Washer 5/16” SAE flat ASTM 10-8-1511001-005 Washer 5/16” SAE flat ASTM 2-10-2611001-005 Washer 5/16” SAE flat ASTM 2-5-1911001-005 Washer 5/16” SAE flat ASTM 2-6-3311001-005 Washer 5/16” SAE flat ASTM 2-7-4711001-005 Washer 5/16” SAE flat ASTM 2-8-5011001-005 Washer 5/16” SAE flat ASTM 2-9-2411001-005 Washer 5/16” SAE flat ASTM 4-2-1311001-005 Washer 5/16” SAE flat ASTM 4-4-611001-005 Washer 5/16" SAE flat ASTM 7-19-411001-005 Washer 5/16” SAE flat ASTM 7-20-411001-005 Washer 5/16” SAE flat ASTM 9-10-1811001-005 Washer 5/16” SAE flat ASTM 9-3-2311001-005 Washer 5/16” SAE flat ASTM 9-4-2311001-005 Washer 5/16” SAE flat ASTM 9-5-2311001-005 Washer 5/16” SAE flat ASTM 9-6-2311001-005 Washer 5/16” SAE flat ASTM 9-7-1911001-005 Washer 5/16” SAE flat ASTM 9-8-2011001-005 Washer 5/16” SAE flat ASTM 9-9-1811001-006 Washer 3/8” SAE flat 10-1-1811001-006 Washer 3/8” SAE 10-1-2811001-006 Washer 3/8" SAE flat 10-14-611001-006 Washer 3/8" SAE flat 10-15-1811001-006 Washer 3/8” SAE flat 10-2-2111001-006 Washer 3/8” SAE flat 10-2-30July 16, 2008 Preliminary Manual Index-16

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.11001-006 Washer 3/8" SAE flat 11-3-1511001-006 Washer 3/8" SAE flat 11-5-411001-006 Washer 3/8” SAE flat 2-5-3211001-006 Washer 3/8” SAE flat 2-6-2611001-006 Washer 3/8” SAE flat 2-7-4911001-006 Washer 3/8” SAE flat 2-8-5511001-006 Washer 3/8” SAE flat 4-1-3311001-006 Washer 3/8” SAE flat 4-2-1111001-006 Washer 3/8” SAE flat 7-26-711001-006 Washer 3/8” SAE flat 9-10-1311001-006 Washer 3/8” SAE flat 9-1-3911001-006 Washer 3/8” SAE flat 9-14-911001-006 Washer 3/8” SAE flat 9-2-3911001-006 Washer 3/8” SAE flat 9-5-2911001-006 Washer 3/8” SAE flat 9-6-2911001-006 Washer 3/8” SAE flat 9-7-1411001-006 Washer 3/8” SAE flat 9-8-1411001-006 Washer 3/8” SAE flat 9-9-1311001-008 Washer 1/2" SAE flat 11-3-1211001-008 Washer 1/2” SAE flat 2-10-2811001-008 Washer 1/2” SAE flat 2-1-511001-008 Washer 1/2” SAE flat 2-2-511001-008 Washer 1/2” SAE flat 2-7-4211001-008 Washer 1/2” SAE flat 2-8-5211001-008 Washer 1/2” SAE flat 2-9-27July 16, 2008 Preliminary Manual Index-17

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.11001-008 Washer 1/2” SAE flat 7-18-511001-008 Washer 1/2" SAE flat 7-19-511001-008 Washer 1/2” SAE flat 7-20-611001-008 Washer 1/2” SAE flat 9-10-1611001-008 Washer 1/2” SAE flat 9-1-3511001-008 Washer 1/2” SAE flat 9-2-3511001-008 Washer 1/2” SAE flat 9-3-2111001-008 Washer 1/2” SAE flat 9-4-2111001-008 Washer 1/2” SAE flat 9-5-2511001-008 Washer 1/2” SAE flat 9-6-2511001-008 Washer 1/2” SAE flat 9-7-1611001-008 Washer 1/2” SAE flat 9-8-1611001-008 Washer 1/2” SAE flat 9-9-1611001-010 Washer 5/8” SAE flat 2-3-1111001-010 Washer 5/8” SAE flat 2-4-1111001-010 Washer 5/8” SAE flat 2-5-2911001-010 Washer 5/8” SAE flat 2-6-2311001-010 Washer 5/8” SAE flat 9-3-1711001-010 Washer 5/8” SAE flat 9-4-1711001-012 Washer 3/4” SAE flat 7-29-1611001-012 Washer 3/4” SAE flat 7-30-1611001-012 Washer 3/4” SAE flat 9-14-611001-016 Washer 1” dia SAE flat 2-2-811001-016 Washer 1” dia SAE flat 2-7-5211001-016 Washer 1” dia SAE flat 2-8-46July 16, 2008 Preliminary Manual Index-18

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.11001-016 Washer 1” dia SAE flat 7-29-2111001-016 Washer 1” dia SAE flat 7-30-2111001-016 Washer 1” dia SAE flat 9-3-1911001-016 Washer 1” dia SAE flat 9-4-1911002-006 3/8” Extra-heavy grade 8 SAE washer 11-3-2011002-008 1/2” Extra-heavy grade 8 SAE washer 11-3-1811002-008 1/2” Extra heavy grade 8 SAE washer 2-3-911002-008 1/2” Extra heavy grade 8 SAE washer 2-4-911002-008 Extra thick grade 8 SAE washer 2-7-4011002-008 1/2” Extra heavy grade 8 SAE washer 2-8-4311002-008 1/2” Extra heavy grade 8 SAE washer 7-29-1911002-008 1/2” Extra heavy grade 8 SAE washer 7-30-1911002-008 1/2” Extra heavy grade 8 SAE washer 9-1-4411002-008 1/2” Extra heavy grade 8 SAE washer 9-2-4411002-008 1/2” Extra heavy grade 8 SAE washer 9-5-2211002-008 1/2” Extra heavy grade 8 SAE washer 9-6-2211002-008 1/2” Extra heavy grade 8 SAE washer 9-7-1811002-008 1/2” Extra heavy grade 8 SAE washer 9-8-1811002-012 3/4” Extra heavy grade 8 SAE washer 2-7-4411002-016 Extra thick grade 8 SAE washer 2-7-3811002-016 1” Extra heavy grade 8 SAE washer 2-8-3811002-020 Extra thick grade 8 SAE washer 2-1-711008-001 Belleville spring washer 9-23-111011-005 Washer 5/16” ID square 10-1-2511011-005 Washer 5/16” ID square 10-2-28July 16, 2008 Preliminary Manual Index-19

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.11011-616 Washer 1” ID square 2-2-711015-010 Washer M8 flat metric 10-6-811015-010 Washer M8 flat metric 10-7-2811015-010 Washer M8 flat metric 5-1-1711015-011 Washer M10 flat metric 10-3-1511015-011 Washer M10 flat metric 4-1-2111015-011 Washer M10 flat metric 6-1-711015-012 Washer M12 flat metric 4-1-2411015-012 Washer M12 flat metric 5-1-1111015-014 Washer M16 flat metric 4-1-3111015-014 Washer M16 flat metric 5-1-1411015-016 Washer M20 flat metric 2-8-4011016-008 Nut 3/8-16UNC hex lock reg 10-2-3311018-010 Washer 5/8” dia UHMW flat 9-13-311201-012 Roll pin (3/16” x 1-1/2”) 7-10-311221-000 Pull pin 10-7-1411221-000 Pull pin 10-8-1111222-011 Hairpin clip, double-loop 3mm x 3/4" 7-22-211252-000 Gas spring 2-10-1311252-001 Gas spring 2-9-811253-000 Ball end-gas spring 10-12-811253-000 Ball end-gas spring 2-10-1211253-000 Ball end-gas spring 2-9-711354-000 Sleeve tube clamp 9-24-311355-000 Body tube clamp no. 2 x 5/8" 9-24-2July 16, 2008 Preliminary Manual Index-20

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.11356-000 Stirrup-tube clamp no. 2 9-24-111357-000 Screw # 6 x 25 hex head 9-24-411359-000 Accumulator clamp and mount 6-3-211370-000 Clamp / mount 8” diameter 4-4-211371-000 Muffler mounting clamp 4-1-511400-300 Retaining ring, internal, 3.00" dia 9-18-611400-325 Retaining ring-internal 3.25” dia 9-20-611402-175 Retaining ring spiral 1-3/4” dia 9-10-1011402-175 Retaining ring ext spiral 1-3/4” dia 9-9-1011402-200 Retaining ring ext spiral 2” dia 9-5-1811402-200 Retaining ring ext spiral 2” dia 9-6-1811564-010 Fitting elbow 90 3/8” NPT x 3/8” barb 4-5-411564-010 Fitting elbow 90 3/8” NPT x 3/8” barb 4-6-611564-015 Fitting elbow 90 3/4” NPT x 5/8” barb 4-5-511564-015 Fitting elbow 90 3/4” NPT x 5/8” barb 4-6-511568-003 Plug 3/8” NPT hex SOC pipe 4-5-611568-003 Plug 3/8” NPT hex SOC pipe 4-6-411636-001 Fitting elbow 45 -2MP-2FP 4-1-2211651-009 Fitting STR -20MBA-20MB 7-4-311691-003 Nut bulkhead -08FS 9-7-1011691-003 Nut bulkhead -08FS 9-8-1011698-006 Plug ext hex HD -08MB 5-1-1011698-006 Plug ext hex HD -08MB 7-1-611698-008 Plug ext hex HD -12MB 7-1-511698-011 Plug EXT HEX HD -20MB 7-2-3July 16, 2008 Preliminary Manual Index-21

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.11699-003 Plug hex SOC -04MB 7-8-1011699-003 Plug hex SOC -04MB 7-9-1011699-003 Plug hex SOC -04MB 7-28-411700-001 Fitting, STR 04MFS-04MB 6-5-211700-001 Fitting STR 04MFS-04MB 7-5-211700-001 Fitting STR 04MFS-04MB 7-8-511700-001 Fitting STR 04MFS-04MB 7-9-511700-004 Fitting, STR 04MFS-08MB 6-4-211700-009 Fitting STR 06MFS-06MB 7-5-311700-009 Fitting STR 06MFS-06MB 7-25-311700-009 Fitting STR 06MFS-06MB 7-26-411700-009 Fitting STR 06MFS-06MB 7-27-211700-010 Fitting, STR 06MFS-08MB 6-3-311700-010 Fitting STR 06MFS-08MB 7-6-211700-010 Fitting, STR 06MFS-08MB 7-7-311700-011 Fitting STR 06MFS-10MB 7-8-611700-011 Fitting STR 06MFS-10MB 7-9-611700-013 Fitting, STR 08MFS-06MB 6-4-511700-014 Fitting STR 08MFS-08MB 7-1-311700-014 Fitting STR 08MFS-08MB 7-3-311700-014 Fitting STR 08MFS-08MB 7-5-411700-014 Fitting STR 08MFS-08MB 7-6-311700-014 Fitting, STR 08MFS-08MB 7-7-211700-015 Fitting STR 08MFS-10MB 7-5-911700-015 Fitting STR 08MFS-10MB 7-8-7July 16, 2008 Preliminary Manual Index-22

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.11700-015 Fitting STR 08MFS-10MB 7-9-711700-019 Fitting STR -10MB-10MFS 4-2-911700-019 Fitting STR -10MB-10MFS 5-1-711700-019 Fitting STR 10MFS-10MB 7-6-411700-019 Fitting STR 10MFS-10MB 7-8-811700-019 Fitting STR 10MFS-10MB 7-9-811700-019 Fitting STR 10MFS-10MB 7-15-311700-019 Fitting STR 10MFS-10MB 7-16-311700-022 Fitting STR 12MFS-10MB 7-1-411700-022 Fitting STR 12MFS-10MB 7-9-911700-023 Fitting STR 12MFS-12MB 7-6-511700-024 Fitting STR 12MFS-16MB 7-5-511700-028 Fitting STR 16MFS-20MB 7-4-511702-001 Fitting elbow 90 -04MBA-04MFS 5-1-811702-001 Fitting elbow 90 -04MBA-04MFS 6-1-611702-001 Fitting elbow 90 -04MBA-04MFS 7-4-411702-001 Fitting elbow 90 -04MBA-04MFS 7-5-711702-002 Fitting elbow 90 -06MBA-04MFS 6-2-411702-002 Fitting, elbow 90 -06MBA-04MFS 6-4-411702-006 Fitting elbow 90 -06MBA-06MFS 6-2-511702-006 Fitting elbow 90 -06MBA-06MFS 7-13-311702-006 Fitting elbow 90 -06MBA-06MFS 7-14-211702-006 Fitting elbow 90 -06MBA-06MFS 7-25-411702-011 Fitting elbow 90 -08MBA-08MFS 5-1-911702-011 Fitting elbow 90 -08MBA-08MFS 7-3-2July 16, 2008 Preliminary Manual Index-23

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.11702-011 Fitting elbow 90 -08MBA-08MFS 7-6-611702-011 Fitting elbow 90 -08MBA-08MFS 7-31-311702-012 Fitting elbow 90 -10MBA-08MFS 9-3-611702-012 Fitting elbow 90 -10MBA-08MFS 9-4-611702-014 Fitting elbow 90 -08MBA-10MFS 7-14-311702-015 Fitting elbow 90 -10MBA-10MFS 7-13-211702-015 Fitting elbow 90 -10MBA-10MFS 9-3-511702-015 Fitting elbow 90 -10MBA-10MFS 9-4-511702-019 Fitting elbow 90 -12MBA-12MFS 7-8-1111702-019 Fitting elbow 90 -12MBA-12MFS 7-9-1111702-022 Fitting elbow 90 -12MBA-16MFS 7-8-1211702-022 Fitting elbow 90 -12MBA-16MFS 7-9-1211702-023 Fitting elbow 90 -16MBA-16MFS 7-5-811702-027 Fitting STR 16MFS-16MB 7-5-611705-004 Fitting, elbow 45 -06MBA-04MFS 6-4-311705-005 Fitting elbow 45 -8MBA-6MFS 6-1-511705-008 Fitting elbow 45 -8MBA-8MFS 6-1-411705-011 Fitting elbow 45 -10MBA-10MFS 4-2-811705-013 Fitting elbow 45 -10MBA-12MFS 7-8-911707-004 Fitting tee -6MFS-6MBA-6MFS 6-2-611707-007 Fitting tee -8MFS-12MBA-8MFS 7-4-611708-003 Fitting STR -08MB-08FFSA 9-7-1111708-003 Fitting STR -08MB-08FFSA 9-8-1111711-003 Fitting STR BH -08MFS-08MFS 9-7-911711-003 Fitting STR BH -08MFS-08MFS 9-8-9July 16, 2008 Preliminary Manual Index-24

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.11729-001 Fitting tee -04MFS-04FFSS-04MFS 5-3-211729-001 Fitting tee -04MFS-04FFSS-04MFS 5-4-211730-002 Fitting, tee -6MFS-6MFS-6FFSS 6-4-611740-001 Fitting STR 04MFS-10MMORB 5-3-311740-001 Fitting STR 04MFS-10MMORB 5-4-311740-011 Fitting STR 08MFS-18MMORB 5-3-411740-011 Fitting STR 08MFS-18MMORB 5-4-411910-000 Grease fitting 1/8" NPT STR 11-4-411910-000 Fitting grease 1/8” NPT STR 2-8-3711910-000 Fitting grease 1/8’ NPT STR 7-29-1311910-000 Fitting grease 1/8’ NPT STR 7-30-1311910-000 Fitting grease 1/8” NPT STR 7-31-411910-000 Fitting grease 1/8” NPT STR 9-10-1211910-000 Fitting grease 1/8” NPT STR 9-5-1911910-000 Fitting grease 1/8” NPT STR 9-6-1911910-000 Fitting grease 1/8” NPT STR 9-9-1211913-000 Grease fitting, STR, 1/4” NPT 9-22-711913-000 Fitting, grease, STR 1/4” NPT 9-3-1511913-000 Fitting, grease, straight 1/4” NPT 9-4-1511913-000 Fitting, grease, STR 1/4” NPT 9-5-2011913-000 Fitting, grease, straight 1/4” NPT 9-6-2011915-000 Fitting grease 1/8” NPT 45 7-23-211915-000 Fitting grease 1/8” NPT 45 7-25-211915-000 Fitting grease 1/8” NPT 45 7-26-511915-000 Fitting grease 1/8” NPT 45 7-31-5July 16, 2008 Preliminary Manual Index-25

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.11915-000 Fitting grease 1/8” NPT 45 9-10-1111915-000 Fitting grease 1/8” NPT 45 9-9-1111940-011 Nut M10 reg hex metric 10-3-1611956-000 Fitting-QD coupling-female 9-7-1211956-000 Fitting-QD coupling-female 9-8-1211957-000 Fitting-QD coupling-male 9-7-1311957-000 Fitting-QD coupling-male 9-8-1312000-013 Charge valve to P.S. 7-35-3812000-013 Charge valve to P.S. 7-36-3812000-025 Pump L.S.-LS1 7-35-4312000-025 Pump L.S.-LS1 7-36-4312000-044 Steer L.S.-LS3 7-35-3312000-055 Control valve L.S.-LS5 7-36-312000-060 Control valve L.S.-LS5 7-35-312002-013 Brake charge valve L.S.-LS4 7-35-4112002-013 Brake charge valve L.S.-LS4 7-36-4112002-014 Priority valve T-T2 7-35-3612002-052 Park brake release 7-35-4712002-074 Park brake release 7-36-4712002-075 Brake front (valve top port) 7-35-2512002-098 Brake front (valve top port) 7-36-2512002-113 Brake rear (valve bottom port) 7-35-2412002-120 Brake rear (valve bottom port) 7-36-2412003-017 Priority valve L.S.-LS2 7-35-3512003-017 Brake crossover 7-35-54July 16, 2008 Preliminary Manual Index-26

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.12003-017 Priority valve T-T2 7-36-3612003-017 Brake crossover 7-36-5412003-020 Brake crossover 7-35-5512003-020 Priority valve L.S.-LS2 7-36-3512003-020 Brake crossover 7-36-5512003-042 Steer L.S.-LS3 7-36-3312005-012 Accumulator supply B 7-35-3912005-012 Accumulator supply B 7-36-3912005-014 Accumulator supply A 7-35-4012005-014 Accumulator supply A 7-36-4012006-026 Charge valve T- T4 7-35-4212006-026 Charge valve T- T4 7-36-4212006-042 Brake valve ret. (pedal) 7-35-3412006-042 Brake valve ret. (pedal) 7-36-3412006-045 Brake valve supply 7-35-4412006-045 Brake valve supply 7-35-4512006-045 Brake valve supply 7-36-4412006-045 Brake valve supply 7-36-4512006-050 Frame level left to FLL 7-35-1812006-060 Frame level Hawe A-FLA 7-36-1612006-062 Frame level left to FLL 7-36-1812006-066 Frame level Hawe A- FLA 7-35-1612006-098 Frame level Hawe B-front cylinder R 7-35-1712006-122 Frame level Hawe B-front cylinder R 7-36-1712006-139 Rear axle lock-ALS 7-35-21July 16, 2008 Preliminary Manual Index-27

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.12006-149 Rear axle lock-ALL 7-35-2212006-149 Rear axle lock-ALR 7-35-2312006-149 Rear axle lock-ALS 7-36-2112006-149 Rear axle lock-ALL 7-36-2212006-149 Rear axle lock-ALR 7-36-2312007-036 Charge valve P - priority CF 7-36-3712008-070 Steer unit R-SVR 7-36-3212008-075 Fork tilt FTU-left. cylinder 7-35-4812008-075 Fork tilt FTD-right cylinder 7-35-4912008-082 Fork tilt FTU- left cylinder 7-36-4812008-082 Fork tilt FTD- right cylinder 7-36-4912008-120 OR1A, OB1B to outrigger cylinder ports 7-35-5612008-120 OR2A, OR2B to outrigger cylinder ports 7-35-5712008-135 OR1A OR1B to right outrigger cylinder 7-36-5612008-135 OR2A OR2B to left outrigger cylinder 7-36-5712010-036 Charge valve P - priority CF 7-35-3712010-043 Front Str. (FSB-R cyl.) 7-35-3012010-063 Steer P - divider 7-35-3112010-063 Steer P - divider 7-36-3112010-065 Front str. (FSB-L cylinder.) 7-36-3012010-097 Rear steering (B port) 7-35-2712010-101 Rear steering (RSB) 7-36-2712010-129 Boom lower (A to BA) 7-36-812010-130 Boom lower (A to BA) 7-35-812010-130 Fork tilt A to FTA 7-35-10July 16, 2008 Preliminary Manual Index-28

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.12010-130 Fork tilt B to FTB 7-35-1112010-130 Fork tilt A to FTA 7-36-1012010-130 Fork tilt B to FTB 7-36-1112010-192 Tele retract-Hawe A 7-35-1212010-207 Tele retract-Hawe A 7-36-1212011-043 Steer unit R-SVR 7-35-3212011-046 Steer return-T3 7-35-2612011-060 Steer return-T3 7-36-2612011-069 Front Str. (st.vlv-L cyl.) 7-35-2912011-102 Front str. (st. valve-R cylinder) 7-36-2912011-103 Rear steering (RSA) 7-36-2812011-120 Rear steering (A port) 7-35-2812014-016 Hose assembly -10GH781 -10FR-10FRB x 16 7-33-312014-016 Hose assembly -10GH781 -10FR-10FRB x 16 7-34-312014-194 Tele extend-Hawe B 7-35-1312014-208 Tele extend-Hawe B 7-36-1312018-065 Control valve P-P2 7-36-412018-068 Control valve P-P2 7-35-412018-130 Boom lift B-BB 7-35-912018-130 Boom lift B-BB 7-36-912022-014 Valve block P1-divider EF 7-35-612022-014 Valve block P1-divider EF 7-36-612026-034 Pump -H.P. filter 7-36-712026-041 Pump–H.P. filter 7-35-712027-018 Suction 7-36-1July 16, 2008 Preliminary Manual Index-29

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.12027-021 Suction 7-35-112029-050 Cooler top to transmission 7-35-1912029-050 Cooler bottom to trans. 7-36-2012029-060 Cooler bottom to transmission 7-35-2012029-061 Cooler top to trans 7-36-1912036-065 Master / slave left base end 7-35-5812036-065 Master / slave right base end 7-35-5912036-065 Master / slave left base end 7-36-5812036-065 Master / slave right base end 7-36-5912036-408 Hose assembly -8FC735 -8FR8 -8FR8 x 408 7-33-112036-489 Hose assembly -8FC735 -8FR8 -8FR8 x 489 7-34-112037-042 BD1-right cylinder port R 7-35-5112037-042 BD2-L cylinder port E 7-35-5312037-042 BD1-right cylinder port R 7-36-5112037-042 BD2-L cylinder port E 7-36-5312037-395 Hose assembly -6FC735 -6FR6 -8FR6 x 431 7-33-212037-476 Hose assembly -6FC735 -6FR6 -8FR6 x 476 7-34-212038-042 BU1-R cylinder port E. 7-35-5012038-042 BU2-left cylinder port E 7-35-5212038-042 BU1-R cylinder port E. 7-36-5012038-042 BU2-left cylinder port E 7-36-5212041-206 Aux A and B 7-35-1412041-206 Aux A and B 7-35-1512041-211 Aux A and B 7-36-1412041-211 Aux A and B 7-36-15July 16, 2008 Preliminary Manual Index-30

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.12046-023 Return hydraulic-tank 7-35-212046-035 Return hydraulic-tank 7-36-212048-061 Control valve return. 7-35-512048-061 Control valve return. 7-36-512049-031 Pump case drain 7-35-4612049-031 Pump case drain 7-36-4612056-000 Reducer hose (2-1/4” to 2”) 4-1-1212200-279 Leaf chain BL666 x 279 F/F 9-1-2512200-333 Leaf chain BL666 x 333 F/F 9-2-2512201-127 Leaf chain BL1046 x 127 M/M 9-1-2412201-179 Leaf chain BL1046 x 179 M/M 9-2-2412250-001 Seal O-ring 6.484 ID 7-2-212250-004 O-ring seal 5-2-312252-000 Grease seal 2-3/8" x 2" 11-4-212252-000 Grease seal 2-3/8” x 2” 2-7-1512252-000 Grease seal 2-3/8” x 2” 2-8-2112252-000 Grease seal 2-3/8” x 2” 7-28-312252-000 Grease seal 2 3/8” x 2” 7-29-1512252-000 Grease seal 2 3/8” x 2” 7-30-1512252-000 Grease seal 2 3/8” x 2” 7-32-312252-000 Grease seal 2-3/8” x 2” 9-10-912252-000 Grease seal 2-3/8” x 2” 9-9-912253-000 Grease seal 2-1/4” x 1-3/4” x 3/16” 7-24-212255-000 Grease seal 3-1/2” x 3” 2-5-1812255-000 Grease seal 3-1/2” x 3” 2-7-22July 16, 2008 Preliminary Manual Index-31

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.12255-000 Grease seal 3-1/2” x 3” 2-8-2212255-000 Grease seal 3 1/2” x 3” 7-29-1212255-000 Grease seal 3 1/2” x 3” 7-30-1212300-000 Hole grommet 1-5/16” ID 10-1-1112300-000 Hole grommet 1-5/16” ID 10-2-1112302-000 Hole grommet 9/16” ID 10-4-312310-045 Trim seal (1/4” x 44-1/2”) 10-13-712311-001 Trim seal 1/8” edge x 12” LG 10-6-512311-001 Trim seal 1/8” edge x 12” LG 10-7-1212311-002 Trim seal 1/8” edge x 3-1/2” LG 10-6-612311-002 Trim seal 1/8” edge x 3-1/2” LG 10-7-1312311-003 Trim seal 1/8” edge x 9” LG 10-3-1312350-000 Isolator mount 2-5-512350-000 Isolator mount 2-6-712353-000 Isolator mount engine / transmission 2-5-312353-000 Isolator mount – engine / transmission 2-6-512354-000 Isolator mount 4-2-312355-000 Shock mount 1-3/8” dia 7-1-712360-000 Door stop 10-15-612400-008 Hole plug 1/2” diameter 10-3-1112400-012 Hole plug 3/4” diameter 10-3-912750-000 Fuel level gauge 8-1-612751-000 Oil pressure gauge 8-1-712752-000 Coolant temp gauge 8-1-812753-000 Volt gauge 8-1-9July 16, 2008 Preliminary Manual Index-32

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.12754-000 Hour meter 8-1-1012809-000 Front handle assembly 7-8-312809-000 Front handle assembly 7-9-312809-000 Front handle assembly –12809-010 Front handle grip 7-10-112809-011 Control board (not shown) –12809-012 Wire harness (not shown) –12852-000 Fuel level sender 4-5-312852-000 Fuel level sender 4-6-312855-000 Pressure switch, 1300PSI 7-31-212856-000 Temperature switch 7-1-213001-001 Mini fuse 5 AMP 8-2-513001-002 Mini fuse 7.5 AMP 8-2-813001-003 Mini fuse 10 AMP 8-2-613002-007 Fuse ATC 10AMP 8-8-313003-001 50 AMP maxi fuse 8-6-313011-006 Circuit breaker 25 AMP 8-9-313051-000 Back-up alarm 2-5-1113051-000 Back-up alarm 2-6-1313052-000 Horn 2-7-2613052-000 Horn 2-8-2513101-000 Engine relay – SPST 8-6-213105-000 Electrical center 8-2-213106-000 Electrical center cover 8-2-113107-000 Mini relay 8-2-3July 16, 2008 Preliminary Manual Index-33

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.13108-000 Micro relay 8-2-413109-000 Micro relay 8-2-913110-000 Outlet power 10-3-1013151-000 Proximity switch 9-1-3313151-000 Proximity switch 9-2-3413153-000 Brake pressure switch 6-5-113154-000 Pressure switch SPDT 6-2-213157-000 Key switch 128 SA 10-3-1213158-001 Toggle switch DPDT maintained 8-1-1113158-002 Toggle switch SPDT 3 pos. maintained 8-1-1213158-003 Toggle switch SPDT 3 pos. momentary 8-1-1413158-004 Toggle switch SPST maintained 8-1-1313159-000 Switch guard 8-1-1513161-000 Switch 8-7-213162-000 Switch lock 8-7-113200-000 Solenoid relay 8-9-213251-001 Fuse block ATC/ATO x 6” 8-8-213255-002 Terminal block strip #6 x 7.88" 8-4-113255-003 Terminal block strip #6 x 8.75" 8-5-113256-000 Terminal block #6 8-4-213256-000 Terminal block #6 8-5-213257-000 End stop #6 terminal block 8-4-313257-000 End stop #6 terminal block 8-5-313258-002 Terminal block strip #8 x 7.88 8-3-113259-000 Terminal block #8 8-3-2July 16, 2008 Preliminary Manual Index-34

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.13260-000 End stop- #8 terminal block 8-3-313261-000 Jumper #8 8-1-2213264-006 Terminal block #8 x 6” 10-6-713264-006 Terminal block #8 x 6 10-7-1813300-000 Manual case (large) 10-1-1213300-000 Manual case (large) 10-2-1213401-000 Light rectangular flat 10-16-313402-001 Indicator light red 8-1-1613402-002 Indicator light amber 8-1-1713402-004 Indicator light green 8-1-1813408-000 Light (oval flood) 10-1-1013408-000 Flood light (oval) 10-2-1013425-000 Mirror 10” x 6-1/2” 2-10-1413425-000 Nut 1/4-20UNC reg hex 2-9-2013426-000 Mirror 10” x 6-1/2” 10-1-1513426-000 Mirror 10” x 6-1/2” 10-2-1713427-000 Mirror 8” x 5” 10-2-1513428-000 Mirror arm 10-2-1413503-000 Overflow tank 4-3-213506-000 Fuel tank cap 3” 4-5-213506-000 Fuel cap 3” 4-6-213552-001 Draw latch 10-17-413552-001 Draw latch 2-10-513552-001 Draw latch 2-9-1213552-002 Latch keeper 10-12-5July 16, 2008 Preliminary Manual Index-35

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.13552-002 latch keeper 10-13-513552-002 Latch keeper 10-14-413556-000 Draw latch, medium 10-14-513556-002 Draw latch keeper, medium 10-15-213558-000 Pull handle 6” 10-12-413558-000 Pull handle 6” 10-13-613558-000 Pull handle 6" 10-14-313558-000 Pull handle 6" 10-15-413714-008 Bushing 5/8” ID x 7/8” OD fiber x 1/2” 9-13-213721-001 Bearing 1-3/4” x 2-1/4” x 2” 7-24-313722-001 Bearing 2" x 2-3/8" x 1-5/8" 11-4-313722-002 Bearing 2” x 2-3/8” x 2” 9-10-813722-002 Bearing 2” x 2-3/8” x 2” 9-9-813722-004 Bearing 2” x 2-3/8” x 1-1/8” 2-7-1413722-004 Bearing 2” x 2-3/8” x 1-1/8” 2-8-2013722-004 Bearing 2” x 2-3/8” x 1-1/8” 7-28-213722-005 Bearing 2 x 2 3/8” x 3” 7-29-1413722-005 Bearing 2 x 2 3/8” x 3” 7-30-1413722-005 Bearing 2” x 2 3/8” x 3” 7-32-213726-001 Bearing 3” x 3 1/2” x 4” 7-29-1113726-001 Bearing 3” x 3 1/2” x 4” 7-30-1113726-002 Bearing 3” x 3-1/2” x 6-1/2” 2-5-1713726-002 Bearing 3” x 3-1/2” x 6-1/2” 2-7-2313751-017 Machinery bushing 2-1/2” x 1-3/4” 9-5-8July 16, 2008 Preliminary Manual Index-36

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.13751-017 Machinery bushing 2-1/2” x 1-3/4” 9-6-813751-018 Mach bushing 2” x 14” GA 9-1-2113751-018 Mach bushing 2 x 14 GA 9-2-2113751-018 Mach bushing 2 x 14 GA 9-3-1413751-018 Mach bushing 2” x 14 GA 9-4-1413760-001 Torrington #TRD-2840 thrust washer 9-17-213760-001 Torrington #TRD-2840 thrust washer 9-18-713760-001 Torrington #TRD-2840 thrust washer 9-19-213760-002 Torrington TRD-3244 thrust washer 9-16-513760-002 Torrington #TRD-3244 thrust washer 9-20-713761-005 Washer 0.062" thick shim 0.625" ID x 1.000" OD 10-19-313802-000 Bearing inner race 9-17-413802-000 Bearing inner race 9-18-313802-000 Bearing inner race 9-19-413802-000 Bearing inner race 9-21-313802-000 Bearing inner race 9-22-313803-000 Outer roller bearing 9-17-313803-000 Outer roller bearing 9-18-213803-000 Outer roller bearing 9-19-313803-000 Outer roller bearing 9-21-213803-000 Outer roller bearing 9-22-213804-009 Spherical bearing 1-3/4” ID 2-7-2513804-009 Spherical bearing 1-3/4” ID 2-8-2413804-009 Spherical bearing 7-3-413804-012 Spherical bearing 2-1/2” ID 2-5-21July 16, 2008 Preliminary Manual Index-37

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.13804-012 Spherical bearing 2-1/2’ ID 2-7-2413804-012 Spherical bearing 2-1/2” ID 2-8-2313804-012 Spherical ball bushing 7-13-613804-012 Spherical ball bushing 7-14-613806-001 Roller bearing 10-19-113807-000 Outer roller bearing 9-16-313807-000 Outer roller bearing 9-20-213808-000 Bearing inner race 9-16-413808-000 Bearing inner race 9-20-313908-002 Nut #8-32UNC hex lock 8-1-2513952-009 Oil filter –13952-013 Exhaust gasket 4-1-1413952-045 Fuel filter 4-1-3813953-001 Engine 4-1-113970-000 Fan 4-1-714003-000 Pump 5-1-214006-000 Steering control unit-17.9cu-in 6-1-114108-000 Transmission 5-1-114108-010 Transmission filter –14204-001 Handle nut 7-11-314204-001 Handle nut 7-12-214204-002 Handle knob 7-12-314205-000 Accumulator charge valve 6-4-114206-000 Brake valve 6-2-114216-000 Cartridge valve 7-13-5July 16, 2008 Preliminary Manual Index-38

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.14216-000 Cartridge valve 7-14-514220-000 Counterbalance valve 7-28-614221-000 Counterbalance valve 7-25-514221-000 Counterbalance valve 7-26-914221-000 Counterbalance valve 7-28-514224-000 Operator control valve 7-9-114225-000 Control valve 7-8-114237-000 Check valve 7-31-714242-000 Steering priority valve 7-4-214244-000 Counterbalance valve 7-24-414245-000 Manual retract valve 7-13-414245-000 Manual retract valve 7-14-414246-000 Counterbalance valve 7-31-614255-010 Pressure reduction valve 7-5-1514255-012 Cartridge 7-5-1814255-013 Cartridge 7-5-2014255-016 Pressure reduction valve 7-5-1414255-016 Cartridge 7-5-1614255-018 Cartridge 7-5-1914255-019 Check valve 7-5-1214255-019 Check valve 7-6-914255-020 Relief valve 7-5-1114255-023 Orifice, 1mm dia 7-5-1714257-000 Rear axle lock manifold 7-27-114257-010 Cartridge 7-27-3July 16, 2008 Preliminary Manual Index-39

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.14257-011 Cartridge 7-27-414267-000 Fork tilt manifold 7-6-114267-010 Cartridge 7-6-1014267-011 Cartridge 7-6-1214267-012 Cartridge 7-6-814267-013 Cartridge 7-6-1314267-014 Cartridge 7-6-714267-015 Check valve 7-6-1114268-000 Distribution manifold 7-5-114268-014 Directional valve 7-5-2114268-027 Directional valve 7-5-1314301-000 Accumulator 6-3-114359-000 High pressure filter 7-4-114360-000 Filter element 7-4-714361-000 Filter 7-5-1014362-000 Air cleaner 4-4-114362-010 Air filter, primary (not shown) –14362-011 Air filter, secondary (not shown) –14363-000 Air pre-cleaner 4-4-314364-000 Adaptor sleeve 4-4-414368-000 Breather 7-2-414369-000 Fuel water separator –14403-000 Exhaust muffler 4-1-814405-000 Exhaust clamp 2-1/2” 4-1-1514407-000 Exhaust clamp 2-1/4” 4-1-20July 16, 2008 Preliminary Manual Index-40

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.14450-000 Battery 12VDC GRP31 2-5-714450-000 Battery 12VDC GRP31 2-6-914451-000 Battery J-bolt 2-5-914451-000 Battery J-bolt 2-6-1114452-000 Battery hold down 2-5-814452-000 Battery hold down 2-6-1014508-000 1245 Wheel tire assembly –14508-000 Tire/wheel assembly (15.5” x 25”) 2-7-414509-000 Tire 15.5” x 25” (foam filled) 6-6-214510-000 Wheel 12” x 25” 6-6-114525-000 1254 Wheel tire assembly –14525-000 Tire / wheel assembly 15.5 x 25, 16 ply tire 2-8-614526-000 Tire 15.5” x 25” (foam filled) 6-7-214527-000 Wheel 12” x 25” 6-7-114558-000 Radiator cooler assembly 4-2-114602-000 Rear driveshaft assembly –14602-000 Drive shaft assembly 2-5-2514602-000 Universal drive shaft 2-6-414602-010 Cross and bearing kit 5-5-114602-010 Cross and bearing kit 5-6-114602-010 Cross and bearing kit 5-7-114602-011 Slip yoke 5-5-214602-011 Slip yoke 5-6-214602-011 Slip yoke 5-7-214602-012 Screw HHC 5-5-3July 16, 2008 Preliminary Manual Index-41

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.14602-012 Screw HHC 5-6-314602-012 Screw HHC 5-7-314605-011 Steering cylinder assembly 5-3-514605-011 Steering cylinder assembly 5-4-514607-000 1254 Front driveshaft assembly –14607-000 Universal drive shaft 2-6-314608-000 1245 Front driveshaft assembly –14608-000 Drive shaft assembly 2-5-2614615-000 Front axle 5-3-114616-000 Rear axle 5-4-114650-000 Steering column 6-1-214651-000 Steering wheel 10-3-614652-000 Steering wheel nut 10-3-714653-000 Horn button 10-3-814656-000 Shifter 10-3-414659-000 Slope indicator 10-1-1314659-000 Slope indicator 10-2-1314662-000 Accelerator pedal 10-11-214666-000 Seat assembly 10-1-614666-000 Seat assembly 10-2-614850-000 Carriage fork, 2-1/4” x 4” x 48” optional (not shown) –14855-000 Carriage fork, 1-3/4” x 7” x 60” optional (not shown) –14856-000 Carriage fork, 2” x 2” x 48” optional (not shown) –16002-064 Left master rod end hose 7-35-6016002-069 Right master rod end hose 7-35-61July 16, 2008 Preliminary Manual Index-42

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.16004-111 Master / slave tank line 7-35-6217026-000 1245 Load Chart, standard carriage OR up 3-1-5417030-000 1245 Load Chart, standard carriage OR down 3-1-5517038-000 1254 Load Chart, standard carriage OR up 3-1-5617042-000 1254 Load Chart, standard carriage OR down 3-1-5717073-000 1245 Load Chart, personnel platform OR up 3-1-5817074-000 1245 Load Chart, personnel platform OR down 3-1-5917075-000 1254 Load Chart, personnel platform OR up 3-1-6017076-000 1254 Load Chart, personnel platform OR down 3-1-6117101-000 1254 Load Chart, fork pos carriage OR up 3-1-6817102-000 1254 Load Chart, fork pos carriage OR down 3-1-6917130-000R01 1245 Load Chart, sling mount OR up 3-1-6217131-000R01 1245 Load Chart, sling mount OR down 3-1-6317132-000 1254 Load Chart, sling mount OR up 3-1-6417133-000 1254 Load Chart, sling mount OR down 3-1-6517182-000 1245 Load Chart, fork pos carriage OR up 3-1-6617183-000 1245 Load Chart, fork pos carriage OR down 3-1-6718001-002 Dash overlay 10-4-218001-002-01 Dash overlay 3-1-218008-000 Data plate 3-1-118010-001 Caution slip / trip hazard 3-1-318011-001 Caution engine damage hazard 3-1-418013-001 Diesel only 3-1-518014-001 Check engine oil 3-1-618015-001 Check / fill coolant 3-1-7July 16, 2008 Preliminary Manual Index-43

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.18016-001 Caution burn hazard 3-1-818017-001 Danger crushing hazard 3-1-918018-001 Danger electrocution hazard 3-1-1018018-002 Danger electrocution hazard 3-1-1118019-001 Danger crushing hazard 3-1-1218020-001 Warning tip over hazard 3-1-1318021-001 Danger crushing hazard 3-1-1418022-001 Warning tip over hazard 3-1-1518023-001 Warning welding modification hazard 3-1-1618025-001 Warning falling hazard 3-1-1718026-001 Warning unrestrained operator hazard 3-1-1818027-001 Danger rotating equipment hazard 3-1-1918031-001 Warning safe operation checklist 3-1-2018032-001 Warning improper use hazard 3-1-2118033-000 Auxiliary handle control 3-1-2218034-000 Boom handle control 3-1-2318039-000 Angle indicator 3-1-2418041-001 Warning pinch point hazard 3-1-2518042-000 Xtreme (small) 3-1-2618043-000 Xtreme (medium) 3-1-3818044-000 Xtreme “X” 3-1-3918046-000 Boom swoosh left front 3-1-4018047-000 Boom swoosh left rear 3-1-4118048-000 Boom swoosh right front 3-1-4218049-000 Boom swoosh right rear 3-1-43July 16, 2008 Preliminary Manual Index-44

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.18053-00018056-00018054-00018057-00018055-00018058-000Boom lettering A-B-C 3-1-45Boom lettering D-E 3-1-46Boom lettering F-G 3-1-4718066-001 Caution crushing hazard 3-1-2718067-000 Frame sway handle 3-1-2818069-000 Hydraulic tank fluid level 3-1-3018073-00118074-001XR1245XR12543-1-4418082-001 Warning injection hazard 3-1-3118083-001 Warning explosion hazard 3-1-3218086-001 Hydraulic fluid use Dexron III 3-1-3318090-001 Warning tip over hazard 3-1-3418300-001 Warning falling hazard 3-1-3518306-000 Danger crushing hazard 3-1-5318306-001 Danger crushing hazard 3-1-5218307-001 Warning falling hazard 3-1-5118311-002 Boom hook, 12K (optional) 3-1-4818312-000 Warning falling hazard 3-1-3618315-000 Tie down point 3-1-3718331-000 Caution carriage damage (optional) 3-1-4918332-000 Warning tow capacity (optional) 3-1-5018334-001 Handle, Auxiliary Controls 3-1-2925011-000 1245 Boom hose kit –25015-000 Electrical assembly –July 16, 2008 Preliminary Manual Index-45

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.25015-000 Electrical assembly 10-4-125022-002 1245 Chassis hose kit –25030-002 1254 Chassis hose kit –25031-000 1254 Boom hose kit –25100-000 Carriage weldment 11-1-125101-000 Carriage fork weldment 11-1-225101-000 Carriage fork weldment 11-3-325102-000 Tilt cylinder 7-24-125102-010 Seal kit (not shown) –25103-000 Fork mounting pin weldment 11-1-325103-000 Fork mounting pin weldment 11-3-225104-000 Lift cylinder 7-14-125106-001 Carriage pin assembly –25106-001 Carriage pin assembly 9-14-425107-001 Latch plate weldment 9-14-225111-000 Rotate cylinder assembly 11-3-425112-000 Rotate cylinder assembly 11-3-525113-000 Standard carriage fork 11-2-225114-000 Chain sheave assembly –25114-000 Chain sheave assembly 9-5-725114-000 Chain sheave assembly 9-6-725115-000 Sheave pin weldment 9-5-625115-000 Sheave pin weldment 9-6-625116-000 Chain sheave assembly –25116-000 Chain sheave assembly 9-5-5July 16, 2008 Preliminary Manual Index-46

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.25116-000 Chain sheave assembly 9-6-525118-000 Axle cylinder 7-28-125118-010 Seal kit (not shown) –25118-010 Seal kit (not shown) –25119-000 Rotate cylinder pin weldment 11-3-1125122-000 Slide block assembly 7-19-225122-000 Slide block assembly 7-20-225122-000 Slide block assembly 9-10-325122-000 Slide block assembly 9-1-525122-000 Slide block assembly 9-2-525122-000 Slide block assembly 9-5-1225122-000 Slide block assembly 9-6-1225122-000 Slide block assembly 9-9-325122-001 Slide block assembly –25131-000 1245 Extend cylinder support assembly –25131-000 Extend cylinder support assembly 9-1-925131-000 Extend cylinder support assembly 9-2-925133-000 Roller assembly –25133-000 Roller assembly 9-10-525133-000 Roller assembly 9-9-525143-000 Boom manifold assembly –25143-000 Boom manifold assembly 9-3-425143-000 Boom manifold assembly 9-4-425144-000 Hose clamp assembly –25144-000 Hose clamp assembly 9-10-7July 16, 2008 Preliminary Manual Index-47

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.25144-000 Hose clamp assembly 9-9-725173-000 Access cover 9-7-525173-000 Access cover 9-8-525174-000 Plate cut shape 9-3-1025174-000 Plate cut shape 9-4-1025184-001 Carriage pin 11-5-125186-001 Carriage adaptor spring 9-14-325191-000 Chain sheave 9-21-125192-000 Chain sheave 9-22-125196-000 Chain sheave pin 9-22-525198-000 Bearing cap 9-21-425198-000 Bearing cap 9-22-425212-001 Isolation manifold assembly 2-5-1625212-003 Isolation manifold assembly –25212-003 Isolation manifold assembly 2-6-1825213-000 Rear axle lock manifold assembly –25213-000 Rear axle lock manifold assembly 7-26-225214-000 Distribution manifold assembly 2-5-1525214-001 Distribution manifold assembly –25214-001 Distribution manifold assembly 2-6-1925215-000 Brake valve assembly –25215-000 Brake valve assembly 10-1-425215-000 Brake valve assembly 10-2-425263-000 Rotate cylinder pin 11-3-1025267-000 Rotate cylinder pin 9-7-6July 16, 2008 Preliminary Manual Index-48

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.25267-000 Rotate cylinder pin 9-8-625268-000 Hose guide 9-10-225268-000 Hose guide 9-9-225269-000 Chain anchor 9-7-225269-000 Chain anchor 9-8-225270-000 Hose guide 9-5-225270-000 Hose guide 9-6-225271-001 Slide block 9-15-125272-000 Slide block insert 9-15-225273-000 Chain anchor 9-7-325273-000 Chain anchor 9-8-325282-000 Sheave hub 9-5-425282-000 Sheave hub 9-6-425283-000 Slide block shim 9-5-1025283-000 Slide block shim 9-6-1025284-000 Hose sheave 9-5-325284-000 Hose sheave 9-6-325288-000 Slide block spacer 9-5-1125288-000 Slide block spacer 9-6-1125289-000 Slide block shim 9-10-625289-000 Slide block shim 9-1-425289-000 Slide block shim 9-2-425289-000 Slide block shim 9-5-925289-000 Slide block shim 9-6-925289-000 Slide block shim 9-9-6July 16, 2008 Preliminary Manual Index-49

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.25290-000 Slide block spacer 9-1-625290-000 Slide block spacer 9-2-625298-000 Slide block 7-19-325298-000 Slide block 7-20-325301-000 Boom access cover 9-1-1125301-000 Boom access cover 9-2-1125305-000 Bearing spacer 9-22-625307-000 Roller 9-18-125324-000 Extend cylinder pin 9-1-1225324-000 Extend cylinder pin 9-2-1225327-000 Boom mounting pin 9-1-3125327-000 Boom mounting pin 9-2-3125333-000 Rear boom access cover 9-1-1425333-000 Rear boom access cover 9-2-1425334-000 Boom manifold 7-7-125335-000 Hose clamp cap 9-25-225336-000 Hose clamp cap 9-25-325337-000 Hose clamp body 9-25-125347-000 Carriage pivot washer 11-3-625348-000 Rotate cylinder pin 9-1-1925348-000 Rotate cylinder pin 9-2-1925358-000 Bearing retainer 9-18-525362-000 Adapter mounting pin 9-14-525368-000 Tilt cylinder access cover 9-1-1525368-000 Tilt cylinder access cover 9-2-15July 16, 2008 Preliminary Manual Index-50

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.25375-000 Support clamp 9-1-2625375-000 Support clamp 9-2-2625379-000 Outer boom shield 9-1-3025379-000 Outer boom shield 9-2-3025383-000 Pin retainer plate 11-5-325383-000 Pin retainer plate 2-1-425383-000 Pin retainer plate 2-2-425383-000 Pin retainer plate 9-1-1325383-000 Pin retainer plate 9-2-1325383-000 Pin retainer plate 9-7-725383-000 Pin retainer plate 9-8-725389-000 Shaft collar 11-1-425389-000 Shaft collar 11-2-425389-000 Shaft collar 11-3-925389-000 Shaft collar 9-1-2025389-000 Shaft collar 9-2-2025394-000 Chain tensioner 9-3-925394-000 Chain tensioner 9-4-925395-000 Chain tensioner 9-3-725395-000 Chain tensioner 9-4-725398-000 Chain pin x 3” LG 9-1-2225398-000 Chain pin x 3” LG 9-2-2225399-000 Chain pin x 2” LG 9-1-2325399-000 Chain pin x 2” LG 9-2-2325400-000 Rotate carriage assembly –July 16, 2008 Preliminary Manual Index-51

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.25402-000 Carriage post weldment 11-4-125406-000 Carriage post assembly –25406-000 Carriage post assembly 11-3-725407-000 Carriage pin weldment 11-3-825408-000 Rotate carriage subassembly 11-3-125412-000 Fork mounting pin weldment 11-2-325413-000 Adapter weldment 9-14-125414-001 Adapter assembly –25414-001 Adapter assembly 9-1-1725414-001 Adapter assembly 9-2-1725419-000 Standard carriage assembly –25424-000 Extend cylinder housing assembly 9-1-725429-000 Adapter pin weldment 9-1-1825429-000 Adapter pin weldment 9-2-1825433-000 Cylinder housing pin weldment 9-1-825433-000 Cylinder housing pin weldment 9-2-825434-000 1245 Outer boom weldment 9-3-125435-000 1245 Outer boom assembly –25435-000 Outer boom assembly 9-1-325437-000 Optional carriage assembly –25438-000 Carriage weldment 48” 11-2-125440-000 1245 Boom assembly –25440-000 1245 Boom assembly 2-3-125443-000 Tube clamp assembly no. 2 –25443-000 Tube clamp assembly #2 9-1-27July 16, 2008 Preliminary Manual Index-52

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.25443-000 Tube clamp assembly #2 9-2-2725445-000 Engine relay assembly –25445-000 Engine relay assembly 2-7-2725445-000 Engine relay assembly 2-8-2925493-000 Chassis counterweight 2-8-725493-001 Chassis counterweight 2-7-3325506-000 Radiator cover 10-14-125507-000 Cover bracket 10-14-225508-000 Cover hinge 10-15-525510-000 Mirror bracket 2-10-1825510-000 Washer 1/4’ SAE flat ASTM 2-9-1925511-000 Engine cover track (RH) 2-7-1925511-000 Engine cover track RH 2-8-2725512-000 Engine cover track (LH) 2-7-2025512-000 Engine cover track LH 2-8-2825513-000 Battery cover 10-15-125539-000 Air cleaner bracket 4-4-525540-001 Engine cover 10-13-125572-001 Mirror bracket 10-1-1425572-001 Mirror bracket 10-2-1625578-000 Engine cover slide 10-13-225585-000 Gas spring bracket 10-12-625585-001 Gas spring bracket 10-12-725588-001 Boom hydraulic tube assembly #1 9-1-2925589-001 Boom hydraulic tube assembly #2 9-1-28July 16, 2008 Preliminary Manual Index-53

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.25590-000 Air cleaner hose 4-1-625591-000 Front cover 10-12-125595-000 Manifold guard 7-26-325597-000 Overflow tank bracket 4-3-125611-002 Control handle rod 7-10-225613-000 Rear valve handle 7-12-125620-000 Radiator hose (lower) 4-2-425621-001 Radiator hose (upper) 4-2-525622-000 Air cooler hose (out) 4-2-625625-000 Shaft collar 2-3-825625-000 Shaft collar 2-4-825637-000 Front control panel 8-1-125642-000 Console access panel hinge 10-3-525643-001 Console access panel 8-1-225646-000 Splash guard 10-1-725646-000 Splash guard 10-2-725647-000 Console roller 10-19-225648-000 Roller washer 2-10-1125648-000 Roller washer 2-9-1525650-000 Console retainer block 2-10-825650-000 Console retainer block 2-9-1725652-000 Arm rest pad 10-7-925652-000 Arm rest pad 10-8-325658-000 Console adjusting block 2-10-1625658-000 Console adjusting block 2-9-18July 16, 2008 Preliminary Manual Index-54

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.25664-000 Handle seal retainer 10-7-625664-000 Handle seal retainer 10-8-425665-000 Rear handle seal 10-7-725665-000 Rear handle seal 10-8-525666-000 Boot retainer 10-7-525666-000 Boot retainer 10-8-625669-000 Handle backing plate 10-12-325669-000 Handle backing plate 10-13-325670-000 Rear light mount 10-16-125672-000 Hitch pin washer 7-29-625672-000 Hitch pin washer 7-30-625699-000 Pivot sleeve 7-29-525699-000 Pivot sleeve 7-30-525700-010 1245 Final assembly –25701-001 1245 Basic assembly –25702-000 1245 Chassis assembly covers and console 2-1-125702-001 1245 Chassis assembly – covers & console –25702-001 1245 Chassis assembly covers 2-3-225703-000 1245 Chassis assembly – engine –25703-001 1245 Chassis assembly – engine 2-9-125704-000 1245 Chassis assembly – axles –25704-000 Chassis assembly – axles 2-5-125705-003 1245 Chassis weldment 2-7-125719-000 Engine mount weldment 4-1-325727-000 Air cleaner assembly –July 16, 2008 Preliminary Manual Index-55

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.25727-000 Air cleaner assembly 4-1-425728-000 Radiator assembly 2-5-625728-000 Radiator assembly 2-6-825728-001 Radiator assembly –25732-000 Fan shroud weldment 4-2-225737-001 Fuel tank weldment 4-5-125738-000 Fuel tank assembly 10-2-325738-001 1245 Fuel tank assembly –25738-001 Fuel tank assembly 10-1-325739-000 Axle cylinder pin weldment 2-7-1325739-000 Axle cylinder pin weldment 2-8-1725757-000 Engine cover assembly 2-10-425757-001 Engine cover assembly –25757-001 Engine cover assembly 2-9-525758-000 Front cover assembly 2-10-325758-001 Front cover assembly –25758-001 Front cover assembly 2-9-425759-000 Front cover bracket weldment 10-12-225763-002 High-pressure filter/steering valve assembly –25763-002 HP filter / steering valve assembly 2-5-2225763-002 HP filter / steering valve assembly 2-6-1725767-000 Brake pressure switch assembly –25767-000 Brake pressure switch assembly 2-5-1425767-000 Brake pressure switch assembly 2-6-1425768-000 Accumulator charge valve assembly –July 16, 2008 Preliminary Manual Index-56

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.25768-000 Accumulator charge valve assembly 2-5-1325768-000 Accumulator charge valve assembly 2-6-1525769-000 Accumulator assembly –25769-000 Accumulator assembly 2-5-1225769-000 Accumulator assembly 2-6-1625770-000 Overflow tank assembly –25770-000 Overflow tank assembly 4-2-1025772-001 1254 Front handle assembly –25772-002 1245 Front handle assembly –25773-000 Rear handle assembly –25773-000 Rear handle assembly 7-8-225773-000 Rear handle assembly 7-9-225779-000 Accelerator pedal assembly 10-2-525780-000 Control enclosure subassembly –25780-000 Control enclosure subassembly 10-3-125783-000 Console roller assembly –25783-000 Console roller assembly 2-10-1025783-000 Console roller assembly 2-9-1425784-000 Arm rest weldment 10-7-825784-000 Arm rest weldment 10-8-225790-000 Front control enclosure weldment 10-5-125794-001 Transmission and pump assembly –25794-001 Transmission & pump assembly 4-1-225795-000 Rear light assembly –25795-000 Rear light assembly 10-15-3July 16, 2008 Preliminary Manual Index-57

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.25796-000 Hitch pin assembly 2-10-1725796-000 Hitch pin assembly 2-9-1125801-000 Rear axle cylinder assembly –25801-000 Axle cylinder assembly (rear) 2-7-1725801-000 Axle cylinder assembly-rear 2-8-1625802-000 Front axle cylinder assembly –25802-000 Axle cylinder assembly (front) 2-7-1225802-000 Axle cylinder assembly-front 2-8-1525803-000 Axle cylinder pin weldment 2-7-1625803-000 Axle cylinder pin weldment 2-8-1925805-001 1254 Outrigger mount assembly 2-8-425807-000 Outrigger leg assembly 7-29-225807-000 Outrigger leg assembly 7-30-225808-000 Outrigger foot weldment 7-29-425808-000 Outrigger foot weldment 7-30-425809-000 Outrigger pivot pin weldment 7-29-725809-000 Outrigger pivot pin weldment 7-30-725810-000 Outrigger cylinder 7-32-125811-000 Outrigger cylinder pin weldment 7-29-825811-000 Outrigger cylinder pin weldment 7-30-825812-000 Outrigger mount pin weldment 2-7-625812-000 Outrigger mount pin weldment 2-8-525814-000 Handle boot assembly –25816-000 Outrigger cylinder pin weldment 7-29-925816-000 Outrigger cylinder pin weldment 7-30-9July 16, 2008 Preliminary Manual Index-58

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.25817-000 Outrigger cylinder assembly –25817-000 Outrigger cylinder assembly 7-29-325817-001 Outrigger cylinder assembly 7-30-325832-000 Carriage tilt cylinder assembly –25832-000 Tilt cylinder assembly 9-2-1625837-000 Lift cylinder assembly –25837-000 Lift cylinder assembly 2-4-325837-010 Seal kit (not shown) –25839-000 Mid boom roller assembly –25839-000 Roller assembly –25839-000 Mid boom roller assembly 9-5-1525839-000 Mid boom roller assembly 9-6-1525842-001 Electrical center assembly (see Fig. 8-1 for NHA) –25842-001 Electrical center assembly 8-1-325843-000 Radiator cover assembly –25843-000 Radiator cover assembly 2-10-625843-000 Radiator cover assembly 2-9-925844-000 Battery cover assembly –25844-000 Battery cover assembly 2-10-725844-000 Battery cover assembly 2-9-1025845-000 Belleville spring stack –25845-000 Belleville spring stack 9-3-1325845-000 Belleville spring stack 9-4-1325846-000 Filler plate assembly 10-7-1125846-001 Filler plate assembly –July 16, 2008 Preliminary Manual Index-59

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.25846-001 Filler plate assembly 10-6-425847-000 Axle cylinder subassembly –25847-000 Axle cylinder subassembly 7-25-125847-000 Axle cylinder subassembly 7-26-125848-000 Outrigger cylinder assembly –25848-000 Cylinder assembly 7-31-125849-000 Tilt cylinder subassembly –25849-000 Tilt cylinder 7-23-125853-000 Rear axle assembly 2-8-325854-000 Front axle assembly 2-8-225857-000 Engine / transmission assembly 2-5-225857-000 Engine / transmission assembly 2-6-225857-002 Engine transmission assembly –25858-000 Front control panel assembly –25858-000 Front control panel assembly 10-3-225859-000 Front control console assembly –25859-000 Front control console assembly 10-1-225859-000 Front control console assembly 10-2-225861-000 Light guard weldment 10-16-225865-000 Roller assembly –25865-000 Roller assembly 9-5-1725865-000 Roller assembly 9-6-1725866-000 Outer boom roller assembly –25866-000 Outer boom roller assembly 9-3-325866-000 Outer boom roller assembly 9-4-3July 16, 2008 Preliminary Manual Index-60

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.25867-000 Radiator shroud weldment 10-17-125868-000 Radiator shroud assembly –25868-000 Radiator shroud assembly 2-5-1025868-000 Radiator shroud assembly 2-6-1225871-000 1245 Mid boom weldment 9-5-125875-000 Exhaust header weldment 4-1-1325877-001 Terminal strip assembly (see Fig. 8-1 for NHA) –25877-001 terminal strip assembly #8 x 12 8-1-2125878-001 Terminal strip assembly (see Fig. 8-1 for NHA) –25878-001 Terminal strip assembly #6 x 16 8-1-1925878-002 Terminal strip assembly (see Fig. 8-1 for NHA) –25878-002 Terminal strip assembly #6 x 18 8-1-2025879-000 Axle cylinder mount weldment 2-7-1125879-000 Axle cylinder mount weldment 2-8-1825904-000 Handle boot 10-10-125904-000 Handle boot 10-7-425904-000 Handle boot 10-8-725905-000 Boot seal-slotted 10-7-1725905-000 Boot seal-slotted 10-8-825906-000 Boot seal 10-10-225933-000 Outrigger stop cam 7-29-1025933-000 Outrigger stop cam 7-30-1025935-000 Chain anchor spacer 9-7-425936-000 Battery heat shield 10-15-725939-000 Mid boom roller 9-17-1July 16, 2008 Preliminary Manual Index-61

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.25939-000 Mid boom roller 9-19-125941-000 Inner thrust washer 9-17-525941-000 Inner thrust washer 9-19-525946-000 Isolator washer 2-5-425946-000 Isolator washer 2-6-625953-000 Flattened hose-hose guard 2-8-3625955-000 Intake hose 3” 4-1-1125957-000 Relay bracket 8-6-125958-000 Hose support 2-7-3525958-000 Hose support 2-8-3525962-001 Dipstick 5-2-225967-000 Slide block 9-7-825967-000 Slide block 9-8-825970-000 Counterweight 2-7-3425980-000 Chain tensioner retainer 9-3-1225980-000 Chain tensioner retainer 9-4-1225981-001 Filler plate 10-1-925981-001 Filler plate 10-2-925983-001 Fuel sender cover 10-1-825983-001 Fuel sender cover 10-2-825984-000 Filler plate (front) 10-6-325984-000 Filler plate-front 10-7-1025985-001 Filler plate-rear 10-18-225991-000 Front cover bracket (RH) 2-7-2825991-000 Front cover bracket-RH 2-8-30July 16, 2008 Preliminary Manual Index-62

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.25992-000 Front cover bracket (LH) 2-7-2925992-000 Front cover bracket-LH 2-8-3126005-000 Outer boom roller 9-16-126006-000 Roller 9-20-126007-000 Bearing retainer 9-20-526009-000 Roller pin 9-5-1426009-000 Roller pin 9-6-1426010-000 Inner thrust washer 9-16-226011-000 Outer roller pin 9-3-226011-000 Outer roller pin 9-4-226014-000 Shroud mounting bracket 10-17-226015-000 Radiator / hood support 10-17-326017-000 Engine cover guide 10-13-426024-000 Intake tube bracket 4-1-1626026-000 Exhaust pipe 4-1-1726027-000 Exhaust pipe bracket 4-1-1926030-000 Exhaust pipe 4-1-1826035-000 .050 Outrigger mount shim 2-7-826035-000 .050 Outrigger mount shim 2-8-926036-000 .020 Outrigger mount shim 2-7-926036-000 .020 Outrigger mount shim 2-8-1026037-000 .040 Outrigger mount shim 2-7-1026037-000 .040 Outrigger mount shim 2-8-1126038-000 Outrigger mount plate 2-7-726038-000 Outrigger mount plate 2-8-13July 16, 2008 Preliminary Manual Index-63

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.26040-000 Cylinder mount plate 2-7-1826040-000 Cylinder mount plate 2-8-1426042-000 1" Bolt keeper 2-8-1226053-000 Gas spring bracket 2-7-3026053-000 Gas spring bracket 2-8-3326053-001 Gas spring bracket 2-7-3126055-000 Front cover guide bracket 2-7-2126055-000 Front cover guide bracket 2-8-2626057-000 Fitting elbow, modified 6-2-326059-000 Air cooler hose (in) 4-2-726068-000 Mid boom cover plate 9-5-2126068-000 Mid boom cover plate 9-6-2126074-000 Roller pin 9-5-1626074-000 Roller pin 9-6-1626075-000 Inner boom roller pin 9-10-426075-000 Inner boom roller pin 9-9-426079-000 Pump shield 2-7-3226079-000 Pump shield 2-8-3226095-000 Boot retainer 10-7-1526095-000 Boot retainer 10-8-926096-000 Hose support 2-7-3626096-000 Hose support 2-8-3426100-000 Spring guide 9-3-826100-000 Spring guide 9-4-826103-000 Proximity switch bracket 9-1-32July 16, 2008 Preliminary Manual Index-64

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.26103-000 Proximity switch bracket 9-2-3326123-000 Roller 7-18-426124-000 Bar pivot 7-18-326156-000 Bearing retainer 9-18-426157-000 Bearing retainer 9-20-426163-001 Angle indicator 9-13-126163-001 Angle indicator 9-3-1126163-001 Angle indicator 9-4-1126164-000 Cylinder mount / collar 7-21-126233-000 Extend cylinder pin 7-22-126253-000 Fuse block bracket 8-8-126254-000 Chain anchor spacer 9-8-426296-000 Solenoid bracket 8-9-126321-000 Master cylinder assembly –26321-000 Master cylinder assembly 2-3-526321-000 Master cylinder assembly 2-4-526325-000 Angle indicator assembly –26364-000 Fan protection plate 2-7-3726547-000 Counterweight-fabricated 2-8-826548-000 Side console subassembly –26548-000 Side console subassembly 10-6-126548-000 Side console subassembly 10-7-326549-000 Side console cover assembly 10-7-126549-000 Side console cover assembly 10-8-126552-000 Side console weldment 10-9-1July 16, 2008 Preliminary Manual Index-65

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.26572-000 1245 Extend cylinder assembly –26572-000 Extend cylinder assembly 9-1-1026573-000 Extend cylinder 7-15-126574-000 Extend tube support weldment 7-19-126576-000 1245 Mid boom assembly –26576-000 Mid boom assembly 9-1-226578-000 1245 Inner boom assembly –26578-000 Inner boom assembly 9-1-126579-000 1245 Inner boom subassembly –26579-000 1245 Inner boom subassembly 9-7-126580-000 1245 Inner boom subassembly –26580-000 1245 Inner boom subassembly 9-9-126591-000 Extend cylinder collar assembly –26591-000 Cylinder collar assembly 7-15-226591-000 Cylinder collar assembly 7-16-226593-000 Rear steering valve assembly 2-5-2326594-000 Lift cylinder assembly –26594-000 Lift cylinder assembly 2-3-426594-010 Seal kit (not shown) –26595-000 Lift cylinder 7-13-126596-000 Tilt cylinder assembly 9-1-1626599-001 Fuel tank weldment 4-6-126600-001 1254 Fuel tank assembly –26604-001 Toolbox assembly 10-2-1826613-000 Battery disconnect switch assembly –July 16, 2008 Preliminary Manual Index-66

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.26613-000 Battery disconnect switch assembly 2-5-2426613-000 Battery disconnect switch assembly 2-6-2126614-000 1245 Extend cylinder housing assembly –26615-000 Extend cylinder housing weldment 7-17-126624-000 Weldment, inner boom 9-11-126640-001 Hydraulic tank subassembly 7-1-126641-001 Hydraulic tank assembly –26641-001 Hydraulic tank assembly 2-1-326641-001 Hydraulic tank assembly 2-2-226642-000 Extend cylinder pin assembly –26642-000 Extend cylinder pin assembly 9-1-3426642-000 Extend cylinder pin assembly 9-2-3226651-000 1254 Operator control valve assembly –26651-000 1254 Operator control valve assembly 10-7-226652-000 1245 Operator control valve assembly –26652-000 Control valve assembly 10-6-226654-000 Side console cover assembly –26654-000 Side console cover assembly 2-9-326656-000 1254 Side control console assembly –26656-000 Side control console assembly 2-10-226657-000 1245 Side control console assembly –26657-000 Side control console assembly 2-9-226659-000 1254 Inner boom subassembly –26659-000 1254 Inner boom subassembly 9-10-126660-000 1254 Inner boom assembly –July 16, 2008 Preliminary Manual Index-67

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.26660-000 1254 Inner boom assembly 9-2-126661-000 1254 Inner boom subassembly –26661-000 1254 Inner boom subassembly 9-8-126662-000 Weldment inner boom 9-12-126664-000 1254 Mid boom assembly –26664-000 1254 Mid boom assembly 9-2-226665-000 1254 Mid boom weldment 9-6-126667-000 1254 Outer boom assembly –26667-000 1254 Outer boom assembly 9-2-326668-000 1254 Outer boom weldment 9-4-126674-000 1254 Extend cylinder housing assembly –26674-000 Extend cylinder housing assembly 9-2-726675-000 1254 Boom assembly –26675-000 1254 Boom assembly 2-4-226676-000 1254 Extend cylinder assembly –26676-000 Extend cylinder assembly 9-2-1026677-000 Extend cylinder 7-16-126678-000 Extend cylinder housing weldment 7-18-126679-001 Boom hydraulic tube assembly #2 9-2-2826680-001 Boom hydraulic tube assembly #1 9-2-2926683-001 Solenoid assembly –26683-001 Solenoid assembly 8-1-526685-000 Chassis weldment 2-8-126686-000 1254 Chassis assembly – axles –26686-000 Chassis subassembly (axles) 2-6-1July 16, 2008 Preliminary Manual Index-68

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.26687-000 1254 Chassis assembly – engine –26687-000 Chassis assembly – engine 2-10-126688-000 1254 Chassis assembly – covers & console –26688-000 1254 Chassis assembly 2-2-126688-000 1254 Chassis assembly covers 2-4-126690-000 Fuse block assembly –26690-000 Fuse block assembly 8-1-426714-001 Filler breather plate weldment 7-2-126715-002 Hydraulic tank lid assembly –26716-000 1254 Basic assembly –26717-000 1254 Final assembly –26731-000 Battery strap weldment 2-5-2726731-000 Battery strap weldment 2-6-2026740-000 Steering valve assembly 2-5-2826740-000 Steering valve assembly 2-6-2226745-000 Steering column assembly –26745-000 Steering column assembly 10-3-326821-000 Master cylinder 7-3-126821-010 Seal kit (not shown) –27046-000 Air intake tube 4-1-1027047-001 Air intake tube 4-1-927062-000 Master cylinder pin assembly 2-3-627062-000 Master cylinder pin assembly 2-4-627064-000 Master cylinder pin assembly 2-3-727064-000 Master cylinder pin assembly 2-4-7July 16, 2008 Preliminary Manual Index-69

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.27075-000 Lift cylinder pin assembly 2-3-327075-000 Lift cylinder pin assembly 2-4-427084-000 Outrigger mount weldment 7-29-127084-000 Outrigger mount weldment 7-30-127085-000 1245 Outrigger mount assembly –27085-000 1245 Outrigger mount assembly 2-7-527085-001 1254 Outrigger mount assembly –27085-001 1254 Outrigger mount assembly –27088-000 Transmission mount weldment 5-1-327089-000 Transmission mount weldment 5-1-427090-000 Rear axle assembly –27090-000 Rear axle assembly 2-7-227091-000 Front axle assembly –27091-000 Front axle assembly 2-7-327092-000 Extend tube support weldment 7-20-127093-000 1254 Extend cylinder support assembly –27154-000 Transmission mount spacer 5-1-527170-000 Accelerator plate bracket 10-11-127185-000 Dipstick tube assembly –27185-000 Dipstick tube assembly 5-1-627405-000 Cab weldment (open) 10-1-127405-000 Cab weldment (open) 10-2-127406-000 Enclosed cab assembly –27406-001 Cab weldment 10-3-127406-002 Door subassembly 10-3-7July 16, 2008 Preliminary Manual Index-70

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.27406-007 Plenum, heater 10-3-3027406-008 Cover, seat box mount 10-3-2627406-010 Cover, seat box 10-3-2527406-017 Bracket, heater mount 10-3-2427406-018 Bracket, heater mount 10-3-2327406-019 Bracket, mount round louver 10-3-1327406-020 Glass, front curved 10-3-227406-021 Glass, top curved 10-3-527406-022 Glass, rear flat 10-3-427406-023 Glass, rear LH 10-3-327406-025 Glass, RH slider 10-3-627406-035 Door, hinge pin 10-3-827406-036 Door, hinge clip 10-3-927406-050 Heat exchanger 10-3-1827406-051 Heater, valve electric 10-3-2027406-053 Heater hose 5/8” (20’ long) 10-3-1727406-053 Heater hose 5/8” 10-3-2127406-054 Heater hose clamp 10-3-2227406-060 Wiper arm 10-3-1127406-061 Wiper blade 10-3-1027406-067 Seal 3/16” x 1/2” 10-3-2827406-078 Bolt, M6-1.0 pitch 16mm 10-3-3227406-083 Bolt, 1/4-20, 5/8” 10-3-3327406-084 Bolt, 1/4-20, 1/2” 10-3-3527406-085 Bolt, 10-32 3/8” 10-3-31July 16, 2008 Preliminary Manual Index-71

Xtreme ManufacturingXR1245/1254 ForkliftNumerical Index of Parts NumbersPart No. Part Description Fig. & Index No.27406-097 Round louver 10-3-2727406-098 Connector, 45mm ducting 10-3-2927406-099 Round louver, with 45mm connector 10-3-1227406-100 Ducting 1-3/4” (12.5’ long) 10-3-1627406-102 Controls, heater and fan 10-3-1927406-104 Spacer (0.335 OD, 0.26 ID, 1/2) 10-3-1527406-107 Bolt 1/4-20, 1” 10-3-1427406-110 Washer 1/4-20 10-3-3427408-000 Cab assembly 2-1-227408-001 1245 Cab assembly –27409-000 1254 Cab assembly –27409-000 1254 Cab assembly 2-2-327411-000 Dipstick tube weldment 5-2-127412-000 Accelerator pedal assembly –27412-000 Accelerator pedal assembly 10-1-527430-000 Mirror guard assembly 2-9-3027431-000 Air inlet weldment 4-1-3750503-000 Sway handle grip 7-11-450504-000 Sway handle weldment 7-11-250505-000 Sway handle seal 10-7-1650505-000 Sway handle seal 10-8-1050507-000 Sway handle 7-11-150508-000 Sway handle assembly –50508-000 Sway handle assembly 7-8-450508-000 Sway handle assembly 7-9-4July 16, 2008 Preliminary Manual Index-72

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No..020 Outrigger mount shim 26036-000 2-7-9.020 Outrigger mount shim 26036-000 2-8-10.040 Outrigger mount shim 26037-000 2-7-10.040 Outrigger mount shim 26037-000 2-8-11.050 Outrigger mount shim 26035-000 2-7-8.050 Outrigger mount shim 26035-000 2-8-91/2” Extra heavy grade 8 SAE washer 11002-008 2-3-91/2” Extra heavy grade 8 SAE washer 11002-008 2-4-91/2” Extra heavy grade 8 SAE washer 11002-008 2-8-431/2” Extra heavy grade 8 SAE washer 11002-008 7-29-191/2” Extra heavy grade 8 SAE washer 11002-008 7-30-191/2” Extra heavy grade 8 SAE washer 11002-008 9-1-441/2” Extra heavy grade 8 SAE washer 11002-008 9-2-441/2” Extra heavy grade 8 SAE washer 11002-008 9-5-221/2” Extra heavy grade 8 SAE washer 11002-008 9-6-221/2” Extra heavy grade 8 SAE washer 11002-008 9-7-181/2” Extra heavy grade 8 SAE washer 11002-008 9-8-181/2” Extra-heavy grade 8 SAE washer 11002-008 11-3-181” Bolt keeper 26042-000 2-8-121” Extra heavy grade 8 SAE washer 11002-016 2-8-381245 Basic assembly 25701-001 –1245 Boom assembly 25440-000 –1245 Boom assembly 25440-000 2-3-11245 Boom hose kit 25011-000 –1245 Cab assembly 27408-001 –July 16, 2008 Preliminary Manual Index-73

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.1245 Chassis assembly – axles 25704-000 –1245 Chassis assembly – covers & console 25702-001 –1245 Chassis assembly – engine 25703-000 –1245 Chassis assembly – engine 25703-001 2-9-11245 Chassis assembly covers 25702-001 2-3-21245 Chassis assembly covers and console 25702-000 2-1-11245 Chassis hose kit 25022-002 –1245 Chassis weldment 25705-003 2-7-11245 Extend cylinder assembly 26572-000 –1245 Extend cylinder housing assembly 26614-000 –1245 Extend cylinder support assembly 25131-000 –1245 Final assembly 25700-010 –1245 Front driveshaft assembly 14608-000 –1245 Front handle assembly 25772-002 –1245 Fuel tank assembly 25738-001 –1245 Inner boom assembly 26578-000 –1245 Inner boom subassembly 26579-000 –1245 Inner boom subassembly 26580-000 –1245 Inner boom subassembly 26579-000 9-7-11245 Inner boom subassembly 26580-000 9-9-11245 Load Chart, fork pos carriage OR down 17183-000 3-1-671245 Load Chart, fork pos carriage OR up 17182-000 3-1-661245 Load Chart, personnel platform OR down 17074-000 3-1-591245 Load Chart, personnel platform OR up 17073-000 3-1-581245 Load Chart, sling mount OR down 17131-000R01 3-1-63July 16, 2008 Preliminary Manual Index-74

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.1245 Load Chart, sling mount OR up 17130-000R01 3-1-621245 Load Chart, standard carriage OR down 17030-000 3-1-551245 Load Chart, standard carriage OR up 17026-000 3-1-541245 Mid boom assembly 26576-000 –1245 Mid boom weldment 25871-000 9-5-11245 Operator control valve assembly 26652-000 –1245 Outer boom assembly 25435-000 –1245 Outer boom weldment 25434-000 9-3-11245 Outrigger mount assembly 27085-000 –1245 Outrigger mount assembly 27085-000 2-7-51245 Side control console assembly 26657-000 –1245 Wheel tire assembly 14508-000 –1254 Basic assembly 26716-000 –1254 Boom assembly 26675-000 –1254 Boom assembly 26675-000 2-4-21254 Boom hose kit 25031-000 –1254 Cab assembly 27409-000 –1254 Cab assembly 27409-000 2-2-31254 Chassis assembly 26688-000 2-2-11254 Chassis assembly – axles 26686-000 –1254 Chassis assembly – covers & console 26688-000 –1254 Chassis assembly – engine 26687-000 –1254 Chassis assembly covers 26688-000 2-4-11254 Chassis hose kit 25030-002 –1254 Chassis hose kit 25030-002 –July 16, 2008 Preliminary Manual Index-75

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.1254 Extend cylinder assembly 26676-000 –1254 Extend cylinder housing assembly 26674-000 –1254 Extend cylinder support assembly 27093-000 –1254 Final assembly 26717-000 –1254 Front driveshaft assembly 14607-000 –1254 Front handle assembly 25772-001 –1254 Fuel tank assembly 26600-001 –1254 Inner boom assembly 26660-000 –1254 Inner boom assembly 26660-000 9-2-11254 Inner boom subassembly 26661-000 –1254 Inner boom subassembly 26659-000 –1254 Inner boom subassembly 26659-000 9-10-11254 Inner boom subassembly 26661-000 9-8-11254 Load Chart, fork pos carriage OR down 17102-000 3-1-691254 Load Chart, fork pos carriage OR up 17101-000 3-1-681254 Load Chart, personnel platform OR down 17076-000 3-1-611254 Load Chart, personnel platform OR up 17075-000 3-1-601254 Load Chart, sling mount OR down 17133-000 3-1-651254 Load Chart, sling mount OR up 17132-000 3-1-641254 Load Chart, standard carriage OR down 17042-000 3-1-571254 Load Chart, standard carriage OR up 17038-000 3-1-561254 Mid boom assembly 26664-000 –1254 Mid boom assembly 26664-000 9-2-21254 Mid boom weldment 26665-000 9-6-11254 Operator control valve assembly 26651-000 –July 16, 2008 Preliminary Manual Index-76

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.1254 Operator control valve assembly 26651-000 10-7-21254 Outer boom assembly 26667-000 –1254 Outer boom assembly 26667-000 9-2-31254 Outer boom weldment 26668-000 9-4-11254 Outrigger mount assembly 27085-001 –1254 Outrigger mount assembly 25805-001 2-8-41254 Side control console assembly 26656-000 –1254 Wheel tire assembly 14525-000 –3/4” Extra heavy grade 8 SAE washer 11002-012 2-7-443/8” Extra-heavy grade 8 SAE washer 11002-006 11-3-2050 AMP maxi fuse 13003-001 8-6-3Accelerator pedal 14662-000 10-11-2Accelerator pedal assembly 27412-000 –Accelerator pedal assembly 27412-000 10-1-5Accelerator pedal assembly 25779-000 10-2-5Accelerator plate bracket 27170-000 10-11-1Access cover 25173-000 9-7-5Access cover 25173-000 9-8-5Accumulator 14301-000 6-3-1Accumulator assembly 25769-000 –Accumulator assembly 25769-000 2-5-12Accumulator assembly 25769-000 2-6-16Accumulator charge valve 14205-000 6-4-1Accumulator charge valve assembly 25768-000 –Accumulator charge valve assembly 25768-000 2-5-13July 16, 2008 Preliminary Manual Index-77

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Accumulator charge valve assembly 25768-000 2-6-15Accumulator clamp and mount 11359-000 6-3-2Accumulator supply A 12005-014 7-35-40Accumulator supply A 12005-014 7-36-40Accumulator supply B 12005-012 7-35-39Accumulator supply B 12005-012 7-36-39Adapter assembly 25414-001 –Adapter assembly 25414-001 9-1-17Adapter assembly 25414-001 9-2-17Adapter mounting pin 25362-000 9-14-5Adapter pin weldment 25429-000 9-1-18Adapter pin weldment 25429-000 9-2-18Adapter weldment 25413-000 9-14-1Adaptor sleeve 14364-000 4-4-4Air cleaner 14362-000 4-4-1Air cleaner assembly 25727-000 –Air cleaner assembly 25727-000 4-1-4Air cleaner bracket 25539-000 4-4-5Air cleaner hose 25590-000 4-1-6Air cooler hose (in) 26059-000 4-2-7Air cooler hose (out) 25622-000 4-2-6Air filter, primary (not shown) 14362-010 –Air filter, secondary (not shown) 14362-011 –Air inlet weldment 27431-000 4-1-37Air intake tube 27046-000 4-1-10July 16, 2008 Preliminary Manual Index-78

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Air intake tube 27047-001 4-1-9Air pre-cleaner 14363-000 4-4-3Angle indicator 18039-000 3-1-24Angle indicator 26163-001 9-13-1Angle indicator 26163-001 9-3-11Angle indicator 26163-001 9-4-11Angle indicator assembly 26325-000 –Arm rest pad 25652-000 10-7-9Arm rest pad 25652-000 10-8-3Arm rest weldment 25784-000 10-7-8Arm rest weldment 25784-000 10-8-2Aux A and B 12041-206 7-35-14Aux A and B 12041-206 7-35-15Aux A and B 12041-211 7-36-14Aux A and B 12041-211 7-36-15Auxiliary handle control 18033-000 3-1-22Axle cylinder 25118-000 7-28-1Axle cylinder assembly (front) 25802-000 2-7-12Axle cylinder assembly (rear) 25801-000 2-7-17Axle cylinder assembly-front 25802-000 2-8-15Axle cylinder assembly-rear 25801-000 2-8-16Axle cylinder mount weldment 25879-000 2-7-11Axle cylinder mount weldment 25879-000 2-8-18Axle cylinder pin weldment 25739-000 2-7-13Axle cylinder pin weldment 25803-000 2-7-16July 16, 2008 Preliminary Manual Index-79

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Axle cylinder pin weldment 25739-000 2-8-17Axle cylinder pin weldment 25803-000 2-8-19Axle cylinder subassembly 25847-000 –Axle cylinder subassembly 25847-000 7-25-1Axle cylinder subassembly 25847-000 7-26-1Back-up alarm 13051-000 2-5-11Back-up alarm 13051-000 2-6-13Ball end-gas spring 11253-000 10-12-8Ball end-gas spring 11253-000 2-10-12Ball end-gas spring 11253-000 2-9-7Bar pivot 26124-000 7-18-3Battery 12VDC GRP31 14450-000 2-5-7Battery 12VDC GRP31 14450-000 2-6-9Battery cover 25513-000 10-15-1Battery cover assembly 25844-000 –Battery cover assembly 25844-000 2-10-7Battery cover assembly 25844-000 2-9-10Battery disconnect switch assembly 26613-000 –Battery disconnect switch assembly 26613-000 2-5-24Battery disconnect switch assembly 26613-000 2-6-21Battery heat shield 25936-000 10-15-7Battery hold down 14452-000 2-5-8Battery hold down 14452-000 2-6-10Battery J-bolt 14451-000 2-5-9Battery J-bolt 14451-000 2-6-11July 16, 2008 Preliminary Manual Index-80

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Battery strap weldment 26731-000 2-5-27Battery strap weldment 26731-000 2-6-20BD1-right cylinder port R 12037-042 7-35-51BD1-right cylinder port R 12037-042 7-36-51BD2-L cylinder port E 12037-042 7-35-53BD2-L cylinder port E 12037-042 7-36-53Bearing 1-3/4” x 2-1/4” x 2” 13721-001 7-24-3Bearing 2 x 2 3/8” x 3” 13722-005 7-29-14Bearing 2 x 2 3/8” x 3” 13722-005 7-30-14Bearing 2" x 2-3/8" x 1-5/8" 13722-001 11-4-3Bearing 2” x 2 3/8” x 3” 13722-005 7-32-2Bearing 2” x 2-3/8” x 1-1/8” 13722-004 2-7-14Bearing 2” x 2-3/8” x 1-1/8” 13722-004 2-8-20Bearing 2” x 2-3/8” x 1-1/8” 13722-004 7-28-2Bearing 2” x 2-3/8” x 2” 13722-002 9-10-8Bearing 2” x 2-3/8” x 2” 13722-002 9-9-8Bearing 3” x 3 1/2” x 4” 13726-001 7-29-11Bearing 3” x 3 1/2” x 4” 13726-001 7-30-11Bearing 3” x 3-1/2” x 6-1/2” 13726-002 2-5-17Bearing 3” x 3-1/2” x 6-1/2” 13726-002 2-7-23Bearing cap 25198-000 9-21-4Bearing cap 25198-000 9-22-4Bearing inner race 13808-000 9-16-4Bearing inner race 13802-000 9-17-4Bearing inner race 13802-000 9-18-3July 16, 2008 Preliminary Manual Index-81

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Bearing inner race 13802-000 9-19-4Bearing inner race 13808-000 9-20-3Bearing inner race 13802-000 9-21-3Bearing inner race 13802-000 9-22-3Bearing retainer 26156-000 9-18-4Bearing retainer 25358-000 9-18-5Bearing retainer 26157-000 9-20-4Bearing retainer 26007-000 9-20-5Bearing spacer 25305-000 9-22-6Belleville spring stack 25845-000 –Belleville spring stack 25845-000 9-3-13Belleville spring stack 25845-000 9-4-13Belleville spring washer 11008-001 9-23-1Body tube clamp no. 2 x 5/8" 11355-000 9-24-2Bolt 1/4-20, 1” 27406-107 10-3-14Bolt, 1/4-20, 1/2” 27406-084 10-3-35Bolt, 1/4-20, 5/8” 27406-083 10-3-33Bolt, 10-32 3/8” 27406-085 10-3-31Bolt, M6-1.0 pitch 16mm 27406-078 10-3-32Boom access cover 25301-000 9-1-11Boom access cover 25301-000 9-2-11Boom handle control 18034-000 3-1-23Boom hook, 12K (optional) 18311-002 3-1-48Boom hydraulic tube assembly #1 25588-001 9-1-29Boom hydraulic tube assembly #1 26680-001 9-2-29July 16, 2008 Preliminary Manual Index-82

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Boom hydraulic tube assembly #2 25589-001 9-1-28Boom hydraulic tube assembly #2 26679-001 9-2-28Boom lettering A-B-CBoom lettering D-EBoom lettering F-G18053-00018056-00018054-00018057-00018055-00018058-0003-1-453-1-463-1-47Boom lift B-BB 12018-130 7-35-9Boom lift B-BB 12018-130 7-36-9Boom lower (A to BA) 12010-130 7-35-8Boom lower (A to BA) 12010-129 7-36-8Boom manifold 25334-000 7-7-1Boom manifold assembly 25143-000 –Boom manifold assembly 25143-000 9-3-4Boom manifold assembly 25143-000 9-4-4Boom mounting pin 25327-000 9-1-31Boom mounting pin 25327-000 9-2-31Boom swoosh left front 18046-000 3-1-40Boom swoosh left rear 18047-000 3-1-41Boom swoosh right front 18048-000 3-1-42Boom swoosh right rear 18049-000 3-1-43Boot retainer 26095-000 10-7-15Boot retainer 25666-000 10-7-5Boot retainer 25666-000 10-8-6Boot retainer 26095-000 10-8-9Boot seal 25906-000 10-10-2July 16, 2008 Preliminary Manual Index-83

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Boot seal-slotted 25905-000 10-7-17Boot seal-slotted 25905-000 10-8-8Bracket, heater mount 27406-018 10-3-23Bracket, heater mount 27406-017 10-3-24Bracket, mount round louver 27406-019 10-3-13Brake charge valve L.S.-LS4 12002-013 7-35-41Brake charge valve L.S.-LS4 12002-013 7-36-41Brake crossover 12003-017 7-35-54Brake crossover 12003-020 7-35-55Brake crossover 12003-017 7-36-54Brake crossover 12003-020 7-36-55Brake front (valve top port) 12002-075 7-35-25Brake front (valve top port) 12002-098 7-36-25Brake pressure switch 13153-000 6-5-1Brake pressure switch assembly 25767-000 –Brake pressure switch assembly 25767-000 2-5-14Brake pressure switch assembly 25767-000 2-6-14Brake rear (valve bottom port) 12002-113 7-35-24Brake rear (valve bottom port) 12002-120 7-36-24Brake valve 14206-000 6-2-1Brake valve assembly 25215-000 –Brake valve assembly 25215-000 10-1-4Brake valve assembly 25215-000 10-2-4Brake valve ret. (pedal) 12006-042 7-35-34Brake valve ret. (pedal) 12006-042 7-36-34July 16, 2008 Preliminary Manual Index-84

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Brake valve supply 12006-045 7-35-44Brake valve supply 12006-045 7-35-45Brake valve supply 12006-045 7-36-44Brake valve supply 12006-045 7-36-45Breather 14368-000 7-2-4BU1-R cylinder port E. 12038-042 7-35-50BU1-R cylinder port E. 12038-042 7-36-50BU2-left cylinder port E 12038-042 7-35-52BU2-left cylinder port E 12038-042 7-36-52Bushing 5/8” ID x 7/8” OD fiber x 1/2” 13714-008 9-13-2Cab assembly 27408-000 2-1-2Cab weldment 27406-001 10-3-1Cab weldment (open) 27405-000 10-1-1Cab weldment (open) 27405-000 10-2-1Carriage adaptor spring 25186-001 9-14-3Carriage fork weldment 25101-000 11-1-2Carriage fork weldment 25101-000 11-3-3Carriage fork, 1-3/4” x 7” x 60” optional (not shown) 14855-000 –Carriage fork, 2” x 2” x 48” optional (not shown) 14856-000 –Carriage fork, 2-1/4” x 4” x 48” optional (not shown) 14850-000 –Carriage pin 25184-001 11-5-1Carriage pin assembly 25106-001 –Carriage pin assembly 25106-001 9-14-4Carriage pin weldment 25407-000 11-3-8Carriage pivot washer 25347-000 11-3-6July 16, 2008 Preliminary Manual Index-85

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Carriage post assembly 25406-000 –Carriage post assembly 25406-000 11-3-7Carriage post weldment 25402-000 11-4-1Carriage tilt cylinder assembly 25832-000 –Carriage weldment 25100-000 11-1-1Carriage weldment 48” 25438-000 11-2-1Cartridge 14255-016 7-5-16Cartridge 14255-012 7-5-18Cartridge 14255-018 7-5-19Cartridge 14255-013 7-5-20Cartridge 14267-014 7-6-7Cartridge 14267-012 7-6-8Cartridge 14267-010 7-6-10Cartridge 14267-011 7-6-12Cartridge 14267-013 7-6-13Cartridge 14257-010 7-27-3Cartridge 14257-011 7-27-4Cartridge valve 14216-000 7-13-5Cartridge valve 14216-000 7-14-5Caution burn hazard 18016-001 3-1-8Caution carriage damage (optional) 18331-000 3-1-49Caution crushing hazard 18066-001 3-1-27Caution engine damage hazard 18011-001 3-1-4Caution slip / trip hazard 18010-001 3-1-3Chain anchor 25269-000 9-7-2July 16, 2008 Preliminary Manual Index-86

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Chain anchor 25273-000 9-7-3Chain anchor 25269-000 9-8-2Chain anchor 25273-000 9-8-3Chain anchor spacer 25935-000 9-7-4Chain anchor spacer 26254-000 9-8-4Chain pin x 2” LG 25399-000 9-1-23Chain pin x 2” LG 25399-000 9-2-23Chain pin x 3” LG 25398-000 9-1-22Chain pin x 3” LG 25398-000 9-2-22Chain sheave 25191-000 9-21-1Chain sheave 25192-000 9-22-1Chain sheave assembly 25114-000 –Chain sheave assembly 25116-000 –Chain sheave assembly 25116-000 9-5-5Chain sheave assembly 25114-000 9-5-7Chain sheave assembly 25116-000 9-6-5Chain sheave assembly 25114-000 9-6-7Chain sheave pin 25196-000 9-22-5Chain tensioner 25395-000 9-3-7Chain tensioner 25394-000 9-3-9Chain tensioner 25395-000 9-4-7Chain tensioner 25394-000 9-4-9Chain tensioner retainer 25980-000 9-3-12Chain tensioner retainer 25980-000 9-4-12Charge valve P - priority CF 12010-036 7-35-37July 16, 2008 Preliminary Manual Index-87

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Charge valve P - priority CF 12007-036 7-36-37Charge valve T- T4 12006-026 7-35-42Charge valve T- T4 12006-026 7-36-42Charge valve to P.S. 12000-013 7-35-38Charge valve to P.S. 12000-013 7-36-38Chassis assembly – axles 25704-000 2-5-1Chassis assembly – engine 26687-000 2-10-1Chassis counterweight 25493-001 2-7-33Chassis counterweight 25493-000 2-8-7Chassis subassembly (axles) 26686-000 2-6-1Chassis weldment 26685-000 2-8-1Check / fill coolant 18015-001 3-1-7Check engine oil 18014-001 3-1-6Check valve 14255-019 7-5-12Check valve 14255-019 7-6-9Check valve 14267-015 7-6-11Check valve 14237-000 7-31-7Circuit breaker 25 AMP 13011-006 8-9-3Clamp / mount 8” diameter 11370-000 4-4-2Connector, 45mm ducting 27406-098 10-3-29Console access panel 25643-001 8-1-2Console access panel hinge 25642-000 10-3-5Console adjusting block 25658-000 2-10-16Console adjusting block 25658-000 2-9-18Console retainer block 25650-000 2-10-8July 16, 2008 Preliminary Manual Index-88

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Console retainer block 25650-000 2-9-17Console roller 25647-000 10-19-2Console roller assembly 25783-000 –Console roller assembly 25783-000 2-10-10Console roller assembly 25783-000 2-9-14Control board (not shown) 12809-011 –Control enclosure subassembly 25780-000 –Control enclosure subassembly 25780-000 10-3-1Control handle rod 25611-002 7-10-2Control valve 14225-000 7-8-1Control valve assembly 26652-000 10-6-2Control valve L.S.-LS5 12000-060 7-35-3Control valve L.S.-LS5 12000-055 7-36-3Control valve P-P2 12018-068 7-35-4Control valve P-P2 12018-065 7-36-4Control valve return. 12048-061 7-35-5Control valve return. 12048-061 7-36-5Controls, heater and fan 27406-102 10-3-19Coolant temp gauge 12752-000 8-1-8Cooler bottom to trans. 12029-050 7-36-20Cooler bottom to transmission 12029-060 7-35-20Cooler top to trans 12029-061 7-36-19Cooler top to transmission 12029-050 7-35-19Counterbalance valve 14244-000 7-24-4Counterbalance valve 14221-000 7-25-5July 16, 2008 Preliminary Manual Index-89

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Counterbalance valve 14221-000 7-26-9Counterbalance valve 14221-000 7-28-5Counterbalance valve 14220-000 7-28-6Counterbalance valve 14246-000 7-31-6Counterweight 25970-000 2-7-34Counterweight-fabricated 26547-000 2-8-8Cover bracket 25507-000 10-14-2Cover hinge 25508-000 10-15-5Cover, seat box 27406-010 10-3-25Cover, seat box mount 27406-008 10-3-26Cross and bearing kit 14602-010 5-5-1Cross and bearing kit 14602-010 5-6-1Cross and bearing kit 14602-010 5-7-1Cylinder assembly 25848-000 7-31-1Cylinder collar assembly 26591-000 7-15-2Cylinder collar assembly 26591-000 7-16-2Cylinder housing pin weldment 25433-000 9-1-8Cylinder housing pin weldment 25433-000 9-2-8Cylinder mount / collar 26164-000 7-21-1Cylinder mount plate 26040-000 2-7-18Cylinder mount plate 26040-000 2-8-14Danger crushing hazard 18017-001 3-1-9Danger crushing hazard 18019-001 3-1-12Danger crushing hazard 18021-001 3-1-14Danger crushing hazard 18306-001 3-1-52July 16, 2008 Preliminary Manual Index-90

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Danger crushing hazard 18306-000 3-1-53Danger electrocution hazard 18018-001 3-1-10Danger electrocution hazard 18018-002 3-1-11Danger rotating equipment hazard 18027-001 3-1-19Dash overlay 18001-002-01 3-1-2Dash overlay 18001-002 10-4-2Data plate 18008-000 3-1-1Diesel only 18013-001 3-1-5Dipstick 25962-001 5-2-2Dipstick tube assembly 27185-000 –Dipstick tube assembly 27185-000 5-1-6Dipstick tube weldment 27411-000 5-2-1Directional valve 14268-027 7-5-13Directional valve 14268-014 7-5-21Distribution manifold 14268-000 7-5-1Distribution manifold assembly 25214-001 –Distribution manifold assembly 25214-000 2-5-15Distribution manifold assembly 25214-001 2-6-19Door stop 12360-000 10-15-6Door subassembly 27406-002 10-3-7Door, hinge clip 27406-036 10-3-9Door, hinge pin 27406-035 10-3-8Draw latch 13552-001 10-17-4Draw latch 13552-001 2-10-5Draw latch 13552-001 2-9-12July 16, 2008 Preliminary Manual Index-91

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Draw latch keeper, medium 13556-002 10-15-2Draw latch, medium 13556-000 10-14-5Drive shaft assembly 14602-000 2-5-25Drive shaft assembly 14608-000 2-5-26Ducting 1-3/4” (12.5’ long) 27406-100 10-3-16Electrical assembly 25015-000 –Electrical assembly 25015-000 10-4-1Electrical center 13105-000 8-2-2Electrical center assembly 25842-001 8-1-3Electrical center assembly (see Fig. 8-1 for NHA) 25842-001 –Electrical center cover 13106-000 8-2-1Enclosed cab assembly 27406-000 –End stop #6 terminal block 13257-000 8-4-3End stop #6 terminal block 13257-000 8-5-3End stop- #8 terminal block 13260-000 8-3-3Engine 13953-001 4-1-1Engine / transmission assembly 25857-000 2-5-2Engine / transmission assembly 25857-000 2-6-2Engine cover 25540-001 10-13-1Engine cover assembly 25757-001 –Engine cover assembly 25757-000 2-10-4Engine cover assembly 25757-001 2-9-5Engine cover guide 26017-000 10-13-4Engine cover slide 25578-000 10-13-2Engine cover track (LH) 25512-000 2-7-20July 16, 2008 Preliminary Manual Index-92

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Engine cover track (RH) 25511-000 2-7-19Engine cover track LH 25512-000 2-8-28Engine cover track RH 25511-000 2-8-27Engine mount weldment 25719-000 4-1-3Engine relay – SPST 13101-000 8-6-2Engine relay assembly 25445-000 –Engine relay assembly 25445-000 2-7-27Engine relay assembly 25445-000 2-8-29Engine transmission assembly 25857-002 –Exhaust clamp 2-1/2” 14405-000 4-1-15Exhaust clamp 2-1/4” 14407-000 4-1-20Exhaust gasket 13952-013 4-1-14Exhaust header weldment 25875-000 4-1-13Exhaust muffler 14403-000 4-1-8Exhaust pipe 26026-000 4-1-17Exhaust pipe 26030-000 4-1-18Exhaust pipe bracket 26027-000 4-1-19Extend cylinder 26573-000 7-15-1Extend cylinder 26677-000 7-16-1Extend cylinder assembly 26572-000 9-1-10Extend cylinder assembly 26676-000 9-2-10Extend cylinder collar assembly 26591-000 –Extend cylinder housing assembly 25424-000 9-1-7Extend cylinder housing assembly 26674-000 9-2-7Extend cylinder housing weldment 26615-000 7-17-1July 16, 2008 Preliminary Manual Index-93

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Extend cylinder housing weldment 26678-000 7-18-1Extend cylinder pin 26233-000 7-22-1Extend cylinder pin 25324-000 9-1-12Extend cylinder pin 25324-000 9-2-12Extend cylinder pin assembly 26642-000 –Extend cylinder pin assembly 26642-000 9-1-34Extend cylinder pin assembly 26642-000 9-2-32Extend cylinder support assembly 25131-000 9-1-9Extend cylinder support assembly 25131-000 9-2-9Extend tube support weldment 26574-000 7-19-1Extend tube support weldment 27092-000 7-20-1Extra thick grade 8 SAE washer 11002-020 2-1-7Extra thick grade 8 SAE washer 11002-016 2-7-38Extra thick grade 8 SAE washer 11002-008 2-7-40Fan 13970-000 4-1-7Fan protection plate 26364-000 2-7-37Fan shroud weldment 25732-000 4-2-2Filler breather plate weldment 26714-001 7-2-1Filler plate 25981-001 10-1-9Filler plate 25981-001 10-2-9Filler plate (front) 25984-000 10-6-3Filler plate assembly 25846-001 –Filler plate assembly 25846-001 10-6-4Filler plate assembly 25846-000 10-7-11Filler plate-front 25984-000 10-7-10July 16, 2008 Preliminary Manual Index-94

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Filler plate-rear 25985-001 10-18-2Filter 14361-000 7-5-10Filter element 14360-000 7-4-7Fitting elbow 45 -10MBA-10MFS 11705-011 4-2-8Fitting elbow 45 -10MBA-12MFS 11705-013 7-8-9Fitting elbow 45 -2MP-2FP 11636-001 4-1-22Fitting elbow 45 -8MBA-6MFS 11705-005 6-1-5Fitting elbow 45 -8MBA-8MFS 11705-008 6-1-4Fitting elbow 90 -04MBA-04MFS 11702-001 5-1-8Fitting elbow 90 -04MBA-04MFS 11702-001 6-1-6Fitting elbow 90 -04MBA-04MFS 11702-001 7-4-4Fitting elbow 90 -04MBA-04MFS 11702-001 7-5-7Fitting elbow 90 -06MBA-04MFS 11702-002 6-2-4Fitting elbow 90 -06MBA-06MFS 11702-006 6-2-5Fitting elbow 90 -06MBA-06MFS 11702-006 7-13-3Fitting elbow 90 -06MBA-06MFS 11702-006 7-14-2Fitting elbow 90 -06MBA-06MFS 11702-006 7-25-4Fitting elbow 90 -08MBA-08MFS 11702-011 5-1-9Fitting elbow 90 -08MBA-08MFS 11702-011 7-3-2Fitting elbow 90 -08MBA-08MFS 11702-011 7-6-6Fitting elbow 90 -08MBA-08MFS 11702-011 7-31-3Fitting elbow 90 -08MBA-10MFS 11702-014 7-14-3Fitting elbow 90 -10MBA-08MFS 11702-012 9-3-6Fitting elbow 90 -10MBA-08MFS 11702-012 9-4-6Fitting elbow 90 -10MBA-10MFS 11702-015 7-13-2July 16, 2008 Preliminary Manual Index-95

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Fitting elbow 90 -10MBA-10MFS 11702-015 9-3-5Fitting elbow 90 -10MBA-10MFS 11702-015 9-4-5Fitting elbow 90 -12MBA-12MFS 11702-019 7-8-11Fitting elbow 90 -12MBA-12MFS 11702-019 7-9-11Fitting elbow 90 -12MBA-16MFS 11702-022 7-8-12Fitting elbow 90 -12MBA-16MFS 11702-022 7-9-12Fitting elbow 90 -16MBA-16MFS 11702-023 7-5-8Fitting elbow 90 3/4” NPT x 5/8” barb 11564-015 4-5-5Fitting elbow 90 3/4” NPT x 5/8” barb 11564-015 4-6-5Fitting elbow 90 3/8” NPT x 3/8” barb 11564-010 4-5-4Fitting elbow 90 3/8” NPT x 3/8” barb 11564-010 4-6-6Fitting elbow, modified 26057-000 6-2-3Fitting grease 1/8’ NPT STR 11910-000 7-29-13Fitting grease 1/8’ NPT STR 11910-000 7-30-13Fitting grease 1/8” NPT 45 11915-000 7-23-2Fitting grease 1/8” NPT 45 11915-000 7-25-2Fitting grease 1/8” NPT 45 11915-000 7-26-5Fitting grease 1/8” NPT 45 11915-000 7-31-5Fitting grease 1/8” NPT 45 11915-000 9-10-11Fitting grease 1/8” NPT 45 11915-000 9-9-11Fitting grease 1/8” NPT STR 11910-000 2-8-37Fitting grease 1/8” NPT STR 11910-000 7-31-4Fitting grease 1/8” NPT STR 11910-000 9-10-12Fitting grease 1/8” NPT STR 11910-000 9-5-19Fitting grease 1/8” NPT STR 11910-000 9-6-19July 16, 2008 Preliminary Manual Index-96

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Fitting grease 1/8” NPT STR 11910-000 9-9-12Fitting STR 04MFS-04MB 11700-001 7-5-2Fitting STR 04MFS-04MB 11700-001 7-8-5Fitting STR 04MFS-04MB 11700-001 7-9-5Fitting STR 04MFS-10MMORB 11740-001 5-3-3Fitting STR 04MFS-10MMORB 11740-001 5-4-3Fitting STR 06MFS-06MB 11700-009 7-5-3Fitting STR 06MFS-06MB 11700-009 7-25-3Fitting STR 06MFS-06MB 11700-009 7-26-4Fitting STR 06MFS-06MB 11700-009 7-27-2Fitting STR 06MFS-08MB 11700-010 7-6-2Fitting STR 06MFS-10MB 11700-011 7-8-6Fitting STR 06MFS-10MB 11700-011 7-9-6Fitting STR -08MB-08FFSA 11708-003 9-7-11Fitting STR -08MB-08FFSA 11708-003 9-8-11Fitting STR 08MFS-08MB 11700-014 7-1-3Fitting STR 08MFS-08MB 11700-014 7-3-3Fitting STR 08MFS-08MB 11700-014 7-5-4Fitting STR 08MFS-08MB 11700-014 7-6-3Fitting STR 08MFS-10MB 11700-015 7-5-9Fitting STR 08MFS-10MB 11700-015 7-8-7Fitting STR 08MFS-10MB 11700-015 7-9-7Fitting STR 08MFS-18MMORB 11740-011 5-3-4Fitting STR 08MFS-18MMORB 11740-011 5-4-4Fitting STR -10MB-10MFS 11700-019 4-2-9July 16, 2008 Preliminary Manual Index-97

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Fitting STR -10MB-10MFS 11700-019 5-1-7Fitting STR 10MFS-10MB 11700-019 7-6-4Fitting STR 10MFS-10MB 11700-019 7-8-8Fitting STR 10MFS-10MB 11700-019 7-9-8Fitting STR 10MFS-10MB 11700-019 7-15-3Fitting STR 10MFS-10MB 11700-019 7-16-3Fitting STR 12MFS-10MB 11700-022 7-1-4Fitting STR 12MFS-10MB 11700-022 7-9-9Fitting STR 12MFS-12MB 11700-023 7-6-5Fitting STR 12MFS-16MB 11700-024 7-5-5Fitting STR 16MFS-16MB 11702-027 7-5-6Fitting STR 16MFS-20MB 11700-028 7-4-5Fitting STR -20MBA-20MB 11651-009 7-4-3Fitting STR BH -08MFS-08MFS 11711-003 9-7-9Fitting STR BH -08MFS-08MFS 11711-003 9-8-9Fitting tee -04MFS-04FFSS-04MFS 11729-001 5-3-2Fitting tee -04MFS-04FFSS-04MFS 11729-001 5-4-2Fitting tee -6MFS-6MBA-6MFS 11707-004 6-2-6Fitting tee -8MFS-12MBA-8MFS 11707-007 7-4-6Fitting, elbow 45 -06MBA-04MFS 11705-004 6-4-3Fitting, elbow 90 -06MBA-04MFS 11702-002 6-4-4Fitting, grease, STR 1/4” NPT 11913-000 9-3-15Fitting, grease, STR 1/4” NPT 11913-000 9-5-20Fitting, grease, straight 1/4” NPT 11913-000 9-4-15Fitting, grease, straight 1/4” NPT 11913-000 9-6-20July 16, 2008 Preliminary Manual Index-98

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Fitting, STR 04MFS-04MB 11700-001 6-5-2Fitting, STR 04MFS-08MB 11700-004 6-4-2Fitting, STR 06MFS-08MB 11700-010 6-3-3Fitting, STR 06MFS-08MB 11700-010 7-7-3Fitting, STR 08MFS-06MB 11700-013 6-4-5Fitting, STR 08MFS-08MB 11700-014 7-7-2Fitting, tee -6MFS-6MFS-6FFSS 11730-002 6-4-6Fitting-QD coupling-female 11956-000 9-7-12Fitting-QD coupling-female 11956-000 9-8-12Fitting-QD coupling-male 11957-000 9-7-13Fitting-QD coupling-male 11957-000 9-8-13Flattened hose-hose guard 25953-000 2-8-36Flood light (oval) 13408-000 10-2-10Fork mounting pin weldment 25103-000 11-1-3Fork mounting pin weldment 25412-000 11-2-3Fork mounting pin weldment 25103-000 11-3-2Fork tilt A to FTA 12010-130 7-35-10Fork tilt A to FTA 12010-130 7-36-10Fork tilt B to FTB 12010-130 7-35-11Fork tilt B to FTB 12010-130 7-36-11Fork tilt FTD- right cylinder 12008-082 7-36-49Fork tilt FTD-right cylinder 12008-075 7-35-49Fork tilt FTU- left cylinder 12008-082 7-36-48Fork tilt FTU-left. cylinder 12008-075 7-35-48Fork tilt manifold 14267-000 7-6-1July 16, 2008 Preliminary Manual Index-99

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Frame level Hawe A- FLA 12006-066 7-35-16Frame level Hawe A-FLA 12006-060 7-36-16Frame level Hawe B-front cylinder R 12006-098 7-35-17Frame level Hawe B-front cylinder R 12006-122 7-36-17Frame level left to FLL 12006-050 7-35-18Frame level left to FLL 12006-062 7-36-18Frame sway handle 18067-000 3-1-28Front axle 14615-000 5-3-1Front axle assembly 27091-000 –Front axle assembly 27091-000 2-7-3Front axle assembly 25854-000 2-8-2Front axle cylinder assembly 25802-000 –Front control console assembly 25859-000 –Front control console assembly 25859-000 10-1-2Front control console assembly 25859-000 10-2-2Front control enclosure weldment 25790-000 10-5-1Front control panel 25637-000 8-1-1Front control panel assembly 25858-000 –Front control panel assembly 25858-000 10-3-2Front cover 25591-000 10-12-1Front cover assembly 25758-001 –Front cover assembly 25758-000 2-10-3Front cover assembly 25758-001 2-9-4Front cover bracket (LH) 25992-000 2-7-29Front cover bracket (RH) 25991-000 2-7-28July 16, 2008 Preliminary Manual Index-100

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Front cover bracket weldment 25759-000 10-12-2Front cover bracket-LH 25992-000 2-8-31Front cover bracket-RH 25991-000 2-8-30Front cover guide bracket 26055-000 2-7-21Front cover guide bracket 26055-000 2-8-26Front handle assembly 12809-000 7-8-3Front handle assembly 12809-000 7-9-3Front handle assembly 12809-000 –Front handle grip 12809-010 7-10-1Front str. (FSB-L cylinder.) 12010-065 7-36-30Front Str. (FSB-R cyl.) 12010-043 7-35-30Front str. (st. valve-R cylinder) 12011-102 7-36-29Front Str. (st.vlv-L cyl.) 12011-069 7-35-29Fuel cap 3” 13506-000 4-6-2Fuel filter 13952-045 4-1-38Fuel level gauge 12750-000 8-1-6Fuel level sender 12852-000 4-5-3Fuel level sender 12852-000 4-6-3Fuel sender cover 25983-001 10-1-8Fuel sender cover 25983-001 10-2-8Fuel tank assembly 25738-001 10-1-3Fuel tank assembly 25738-000 10-2-3Fuel tank cap 3” 13506-000 4-5-2Fuel tank weldment 25737-001 4-5-1Fuel tank weldment 26599-001 4-6-1July 16, 2008 Preliminary Manual Index-101

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Fuel water separator 14369-000 –Fuse ATC 10AMP 13002-007 8-8-3Fuse block assembly 26690-000 –Fuse block assembly 26690-000 8-1-4Fuse block ATC/ATO x 6” 13251-001 8-8-2Fuse block bracket 26253-000 8-8-1Gas spring 11252-000 2-10-13Gas spring 11252-001 2-9-8Gas spring bracket 25585-000 10-12-6Gas spring bracket 25585-001 10-12-7Gas spring bracket 26053-000 2-7-30Gas spring bracket 26053-001 2-7-31Gas spring bracket 26053-000 2-8-33Glass, front curved 27406-020 10-3-2Glass, rear flat 27406-022 10-3-4Glass, rear LH 27406-023 10-3-3Glass, RH slider 27406-025 10-3-6Glass, top curved 27406-021 10-3-5Grease fitting 1/8" NPT STR 11910-000 11-4-4Grease fitting, STR, 1/4” NPT 11913-000 9-22-7Grease seal 2 3/8” x 2” 12252-000 7-29-15Grease seal 2 3/8” x 2” 12252-000 7-30-15Grease seal 2 3/8” x 2” 12252-000 7-32-3Grease seal 2-1/4” x 1-3/4” x 3/16” 12253-000 7-24-2Grease seal 2-3/8" x 2" 12252-000 11-4-2July 16, 2008 Preliminary Manual Index-102

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Grease seal 2-3/8” x 2” 12252-000 2-7-15Grease seal 2-3/8” x 2” 12252-000 2-8-21Grease seal 2-3/8” x 2” 12252-000 7-28-3Grease seal 2-3/8” x 2” 12252-000 9-10-9Grease seal 2-3/8” x 2” 12252-000 9-9-9Grease seal 3 1/2” x 3” 12255-000 7-29-12Grease seal 3 1/2” x 3” 12255-000 7-30-12Grease seal 3-1/2” x 3” 12255-000 2-5-18Grease seal 3-1/2” x 3” 12255-000 2-7-22Grease seal 3-1/2” x 3” 12255-000 2-8-22Hairpin clip, double-loop 3mm x 3/4" 11222-011 7-22-2Handle backing plate 25669-000 10-12-3Handle backing plate 25669-000 10-13-3Handle boot 25904-000 10-10-1Handle boot 25904-000 10-7-4Handle boot 25904-000 10-8-7Handle boot assembly 25814-000 –Handle knob 14204-002 7-12-3Handle nut 14204-001 7-11-3Handle nut 14204-001 7-12-2Handle seal retainer 25664-000 10-7-6Handle seal retainer 25664-000 10-8-4Handle, Auxiliary Controls 18334-001 3-1-29Heat exchanger 27406-050 10-3-18Heater hose 5/8” 27406-053 10-3-21July 16, 2008 Preliminary Manual Index-103

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Heater hose 5/8” (20’ long) 27406-053 10-3-17Heater hose clamp 27406-054 10-3-22Heater, valve electric 27406-051 10-3-20High pressure filter 14359-000 7-4-1High-pressure filter/steering valve assembly 25763-002 –Hitch pin assembly 25796-000 2-10-17Hitch pin assembly 25796-000 2-9-11Hitch pin washer 25672-000 7-29-6Hitch pin washer 25672-000 7-30-6Hole grommet 1-5/16” ID 12300-000 10-1-11Hole grommet 1-5/16” ID 12300-000 10-2-11Hole grommet 9/16” ID 12302-000 10-4-3Hole plug 1/2” diameter 12400-008 10-3-11Hole plug 3/4” diameter 12400-012 10-3-9Horn 13052-000 2-7-26Horn 13052-000 2-8-25Horn button 14653-000 10-3-8Hose assembly -10GH781 -10FR-10FRB x 16 12014-016 7-33-3Hose assembly -10GH781 -10FR-10FRB x 16 12014-016 7-34-3Hose assembly -6FC735 -6FR6 -8FR6 x 431 12037-395 7-33-2Hose assembly -6FC735 -6FR6 -8FR6 x 476 12037-476 7-34-2Hose assembly -8FC735 -8FR8 -8FR8 x 408 12036-408 7-33-1Hose assembly -8FC735 -8FR8 -8FR8 x 489 12036-489 7-34-1Hose clamp assembly 25144-000 –Hose clamp assembly 25144-000 9-10-7July 16, 2008 Preliminary Manual Index-104

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Hose clamp assembly 25144-000 9-9-7Hose clamp body 25337-000 9-25-1Hose clamp cap 25335-000 9-25-2Hose clamp cap 25336-000 9-25-3Hose guide 25268-000 9-10-2Hose guide 25270-000 9-5-2Hose guide 25270-000 9-6-2Hose guide 25268-000 9-9-2Hose sheave 25284-000 9-5-3Hose sheave 25284-000 9-6-3Hose support 25958-000 2-7-35Hose support 26096-000 2-7-36Hose support 26096-000 2-8-34Hose support 25958-000 2-8-35Hour meter 12754-000 8-1-10HP filter / steering valve assembly 25763-002 2-5-22HP filter / steering valve assembly 25763-002 2-6-17Hydraulic fluid use Dexron III 18086-001 3-1-33Hydraulic tank assembly 26641-001 –Hydraulic tank assembly 26641-001 2-1-3Hydraulic tank assembly 26641-001 2-2-2Hydraulic tank fluid level 18069-000 3-1-30Hydraulic tank lid assembly 26715-002 –Hydraulic tank subassembly 26640-001 7-1-1Indicator light amber 13402-002 8-1-17July 16, 2008 Preliminary Manual Index-105

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Indicator light green 13402-004 8-1-18Indicator light red 13402-001 8-1-16Inner boom assembly 26578-000 9-1-1Inner boom roller pin 26075-000 9-10-4Inner boom roller pin 26075-000 9-9-4Inner thrust washer 26010-000 9-16-2Inner thrust washer 25941-000 9-17-5Inner thrust washer 25941-000 9-19-5Intake hose 3” 25955-000 4-1-11Intake tube bracket 26024-000 4-1-16Isolation manifold assembly 25212-003 –Isolation manifold assembly 25212-001 2-5-16Isolation manifold assembly 25212-003 2-6-18Isolator mount 12350-000 2-5-5Isolator mount 12350-000 2-6-7Isolator mount 12354-000 4-2-3Isolator mount engine / transmission 12353-000 2-5-3Isolator mount engine / transmission 12353-000 2-6-5Isolator washer 25946-000 2-5-4Isolator washer 25946-000 2-6-6Jumper #8 13261-000 8-1-22Key switch 128 SA 13157-000 10-3-12Latch keeper 13552-002 10-12-5latch keeper 13552-002 10-13-5Latch keeper 13552-002 10-14-4July 16, 2008 Preliminary Manual Index-106

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Latch plate weldment 25107-001 9-14-2Leaf chain BL1046 x 127 M/M 12201-127 9-1-24Leaf chain BL1046 x 179 M/M 12201-179 9-2-24Leaf chain BL666 x 279 F/F 12200-279 9-1-25Leaf chain BL666 x 333 F/F 12200-333 9-2-25Left master rod end hose 16002-064 7-35-60Lift cylinder 26595-000 7-13-1Lift cylinder 25104-000 7-14-1Lift cylinder assembly 26594-000 –Lift cylinder assembly 25837-000 –Lift cylinder assembly 26594-000 2-3-4Lift cylinder assembly 25837-000 2-4-3Lift cylinder pin assembly 27075-000 2-3-3Lift cylinder pin assembly 27075-000 2-4-4Light (oval flood) 13408-000 10-1-10Light guard weldment 25861-000 10-16-2Light rectangular flat 13401-000 10-16-3Mach bushing 2” x 14” GA 13751-018 9-1-21Mach bushing 2” x 14” GA 13751-018 9-2-21Mach bushing 2” x 14” GA 13751-018 9-3-14Mach bushing 2” x 14” GA 13751-018 9-4-14Machinery bushing 2-1/2” x 1-3/4” 13751-017 9-5-8Machinery bushing 2-1/2” x 1-3/4” 13751-017 9-6-8Manifold guard 25595-000 7-26-3Manual case (large) 13300-000 10-1-12July 16, 2008 Preliminary Manual Index-107

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Manual case (large) 13300-000 10-2-12Manual retract valve 14245-000 7-13-4Manual retract valve 14245-000 7-14-4Master / slave left base end 12036-065 7-35-58Master / slave left base end 12036-065 7-36-58Master / slave right base end 12036-065 7-35-59Master / slave right base end 12036-065 7-36-59Master / slave tank line 16004-111 7-35-62Master cylinder 26821-000 7-3-1Master cylinder assembly 26321-000 –Master cylinder assembly 26321-000 2-3-5Master cylinder assembly 26321-000 2-4-5Master cylinder pin assembly 27062-000 2-3-6Master cylinder pin assembly 27064-000 2-3-7Master cylinder pin assembly 27062-000 2-4-6Master cylinder pin assembly 27064-000 2-4-7Micro relay 13108-000 8-2-4Micro relay 13109-000 8-2-9Mid boom assembly 26576-000 9-1-2Mid boom cover plate 26068-000 9-5-21Mid boom cover plate 26068-000 9-6-21Mid boom roller 25939-000 9-17-1Mid boom roller 25939-000 9-19-1Mid boom roller assembly 25839-000 –Mid boom roller assembly 25839-000 9-5-15July 16, 2008 Preliminary Manual Index-108

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Mid boom roller assembly 25839-000 9-6-15Mini fuse 10 AMP 13001-003 8-2-6Mini fuse 5 AMP 13001-001 8-2-5Mini fuse 7.5 AMP 13001-002 8-2-8Mini relay 13107-000 8-2-3Mirror 10” x 6-1/2” 13426-000 10-1-15Mirror 10” x 6-1/2” 13426-000 10-2-17Mirror 10” x 6-1/2” 13425-000 2-10-14Mirror 8” x 5” 13427-000 10-2-15Mirror arm 13428-000 10-2-14Mirror bracket 25572-001 10-1-14Mirror bracket 25572-001 10-2-16Mirror bracket 25510-000 2-10-18Mirror guard assembly 27430-000 2-9-30Muffler mounting clamp 11371-000 4-1-5Nut #10-24UNC hex lock 10908-003 10-12-14Nut #10-24UNC hex lock 10908-003 10-13-10Nut #10-24UNC hex lock 10908-003 10-14-11Nut #10-24UNC hex lock 10908-003 10-15-11Nut #10-24UNC hex lock 10908-003 10-4-6Nut #10-24UNC hex lock 10908-003 10-6-13Nut #10-24UNC hex lock 10908-003 10-7-30Nut #10-24UNC hex lock 10908-003 2-5-38Nut #10-24UNC hex lock 10908-003 2-6-32Nut #10-24UNC hex lock 10908-003 8-8-6July 16, 2008 Preliminary Manual Index-109

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Nut #10-24UNC hex lock 10908-003 8-9-8Nut #6-32UNC hex lock 10908-001 8-1-28Nut #8-32UNC hex lock 13908-002 8-1-25Nut 1/2-13UNC hex 10900-008 11-3-14Nut 1/2-13UNC hex jam 10902-008 10-7-19Nut 1/2-13UNC hex jam 10902-008 10-8-13Nut 1/2-13UNC hex jam 10902-008 2-10-19Nut 1/2-13UNC hex lock reg 10908-008 9-1-47Nut 1/2-13UNC hex lock reg 10908-008 9-2-47Nut 1/2-13UNC reg hex 10900-008 9-1-41Nut 1/2-13UNC reg hex 10900-008 9-2-41Nut 1/4-20UNC hex 10900-004 10-15-15Nut 1/4-20UNC hex lock 10908-004 10-15-17Nut 1/4-20UNC hex lock 10908-004 10-17-9Nut 1/4-20UNC hex lock 10908-004 8-2-7Nut 1/4-20UNC hex lock reg 10908-004 10-12-11Nut 1/4-20UNC hex lock reg 10908-004 10-7-24Nut 1/4-20UNC hex lock reg 10908-004 10-8-16Nut 1/4-20UNC hex lock reg 10908-004 7-21-3Nut 1/4-20UNC reg hex 10900-004 10-1-27Nut 1/4-20UNC reg hex 11001-006 10-2-30Nut 1/4-20UNC reg hex 10900-004 10-3-20Nut 1/4-20UNC reg hex 10900-004 2-10-22Nut 1/4-20UNC reg hex 10900-004 2-5-41Nut 1/4-20UNC reg hex 10900-004 2-6-35July 16, 2008 Preliminary Manual Index-110

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Nut 1/4-20UNC reg hex 13425-000 2-9-20Nut 1/4-20UNC reg hex 10900-004 4-1-30Nut 1/4-20UNC reg hex 10900-004 4-3-5Nut 1/4-20UNC reg hex 10900-004 8-9-9Nut 1-1/4-12UNF reg hex 10901-020 2-1-10Nut 1-14UNF hex jam 10903-016 9-3-20Nut 1-14UNF hex jam 10903-016 9-4-20Nut 1-14UNF reg hex 10901-016 2-2-11Nut 1-8UNC reg hex 10900-016 2-7-54Nut 1-8UNC reg hex 10900-016 2-8-48Nut 1-8UNC reg hex 10900-016 7-29-23Nut 1-8UNC reg hex 10900-016 7-30-23Nut 3/4-10UNC hex lock 10908-012 9-14-7Nut 3/4-10UNC reg hex 10900-012 7-29-18Nut 3/4-10UNC reg hex 10900-012 7-30-18Nut 3/4-16UNF reg hex 10901-012 2-7-45Nut 3/8-16UNC hex 10900-006 10-14-8Nut 3/8-16UNC hex 10900-006 10-15-20Nut 3/8-16UNC hex 10900-006 11-3-17Nut 3/8-16UNC hex 10900-006 9-14-10Nut 3/8-16UNC hex lock reg 10908-006 10-1-30Nut 3/8-16UNC hex lock reg 11016-008 10-2-33Nut 3/8-16UNC hex lock reg 10908-006 9-10-19Nut 3/8-16UNC hex lock reg 10908-006 9-7-22Nut 3/8-16UNC hex lock reg 10908-006 9-8-23July 16, 2008 Preliminary Manual Index-111

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Nut 3/8-16UNC hex lock reg 10908-006 9-9-15Nut 3/8-16UNC reg hex 10900-006 10-1-20Nut 3/8-16UNC reg hex 10900-006 10-2-23Nut 3/8-16UNC reg hex 10900-006 2-5-34Nut 3/8-16UNC reg hex 10900-006 2-6-28Nut 3/8-16UNC reg hex 10900-006 2-7-51Nut 3/8-16UNC reg hex 10900-006 2-8-57Nut 3/8-16UNC reg hex 10900-006 4-1-35Nut 3/8-16UNC reg hex 10900-006 4-2-12Nut 3/8-16UNC reg hex 10900-006 9-10-15Nut 3/8-16UNC reg hex 10900-006 9-5-34Nut 3/8-16UNC reg hex 10900-006 9-6-34Nut 3/8-16UNC reg hex 10900-006 9-9-21Nut 5/16-18UNC hex 10900-005 10-17-12Nut 5/16-18UNC hex 10900-005 9-25-4Nut 5/16-18UNC reg hex 10900-005 10-11-5Nut 5/16-18UNC reg hex 10900-005 10-12-18Nut 5/16-18UNC reg hex 10900-005 2-10-24Nut 5/16-18UNC reg hex 10900-005 2-9-29Nut 5/16-18UNC reg hex 10900-005 4-4-8Nut 5/16-18UNC reg hex 10900-005 9-3-24Nut 5/16-18UNC reg hex 10900-005 9-5-32Nut 5/16-18UNC reg hex 10900-005 9-6-32Nut 5/16-18UNC reg hex 10900-005 9-7-21Nut 5/16-18UNC reg hex 10900-005 9-8-22July 16, 2008 Preliminary Manual Index-112

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Nut 5/16-24UNF reg hex 10901-005 9-4-24Nut 5/8-11UNC reg hex 10900-010 2-10-20Nut 5/8-11UNC reg hex 10900-010 2-3-13Nut 5/8-11UNC reg hex 10900-010 2-4-13Nut 5/8-11UNC reg hex 10900-010 2-5-31Nut 5/8-11UNC reg hex 10900-010 2-6-25Nut 5/8-11UNC reg hex 10900-010 2-9-16Nut 5/8-18UNF hex jam 10903-010 9-3-16Nut 5/8-18UNF hex jam 10903-010 9-4-16Nut bulkhead -08FS 11691-003 9-7-10Nut bulkhead -08FS 11691-003 9-8-10Nut M10 reg hex metric 11940-011 10-3-16Nut M10 x 1.5 hex jam 10941-011 6-1-8Nut M16 reg hex metric 10940-014 5-1-16Nut M20 reg hex metric 10940-016 2-8-41Nutsert #10-24UNC x 0.130 grip 10928-005 10-16-4Nutsert 1/4-20UNC x .165 grip 10928-007 10-18-1Nutsert 1/4-20UNC x .260 10928-008 9-12-2Nutsert 1/4-20UNC x .260 10928-008 9-5-13Nutsert 1/4-20UNC x .260 10928-008 9-6-13Nutsert 1/4-20UNC x 0.165" grip 10928-007 10-5-2Nutsert 1/4-20UNC x 0.165" grip 10928-007 10-9-2Nutsert 1/4-20UNC x 0.260" 10928-008 9-11-2Oil filter 13952-009 –Oil pressure gauge 12751-000 8-1-7July 16, 2008 Preliminary Manual Index-113

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Operator control valve 14224-000 7-9-1Optional carriage assembly 25437-000 –OR1A OR1B to right outrigger cylinder 12008-135 7-36-56OR1A, OB1B to outrigger cylinder ports 12008-120 7-35-56OR2A OR2B to left outrigger cylinder 12008-135 7-36-57OR2A, OR2B to outrigger cylinder ports 12008-120 7-35-57Orifice, 1mm dia 14255-023 7-5-17O-ring seal 12250-004 5-2-3Outer boom assembly 25435-000 9-1-3Outer boom roller 26005-000 9-16-1Outer boom roller assembly 25866-000 –Outer boom roller assembly 25866-000 9-3-3Outer boom roller assembly 25866-000 9-4-3Outer boom shield 25379-000 9-1-30Outer boom shield 25379-000 9-2-30Outer roller bearing 13807-000 9-16-3Outer roller bearing 13803-000 9-17-3Outer roller bearing 13803-000 9-18-2Outer roller bearing 13803-000 9-19-3Outer roller bearing 13807-000 9-20-2Outer roller bearing 13803-000 9-21-2Outer roller bearing 13803-000 9-22-2Outer roller pin 26011-000 9-3-2Outer roller pin 26011-000 9-4-2Outlet power 13110-000 10-3-10July 16, 2008 Preliminary Manual Index-114

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Outrigger cylinder 25810-000 7-32-1Outrigger cylinder assembly 25817-000 –Outrigger cylinder assembly 25848-000 –Outrigger cylinder assembly 25817-000 7-29-3Outrigger cylinder assembly 25817-001 7-30-3Outrigger cylinder pin weldment 25811-000 7-29-8Outrigger cylinder pin weldment 25816-000 7-29-9Outrigger cylinder pin weldment 25811-000 7-30-8Outrigger cylinder pin weldment 25816-000 7-30-9Outrigger foot weldment 25808-000 7-29-4Outrigger foot weldment 25808-000 7-30-4Outrigger leg assembly 25807-000 7-29-2Outrigger leg assembly 25807-000 7-30-2Outrigger mount pin weldment 25812-000 2-7-6Outrigger mount pin weldment 25812-000 2-8-5Outrigger mount plate 26038-000 2-7-7Outrigger mount plate 26038-000 2-8-13Outrigger mount weldment 27084-000 7-29-1Outrigger mount weldment 27084-000 7-30-1Outrigger pivot pin weldment 25809-000 7-29-7Outrigger pivot pin weldment 25809-000 7-30-7Outrigger stop cam 25933-000 7-29-10Outrigger stop cam 25933-000 7-30-10Overflow tank 13503-000 4-3-2Overflow tank assembly 25770-000 –July 16, 2008 Preliminary Manual Index-115

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Overflow tank assembly 25770-000 4-2-10Overflow tank bracket 25597-000 4-3-1Park brake release 12002-052 7-35-47Park brake release 12002-074 7-36-47Pin retainer plate 25383-000 11-5-3Pin retainer plate 25383-000 2-1-4Pin retainer plate 25383-000 2-2-4Pin retainer plate 25383-000 9-1-13Pin retainer plate 25383-000 9-2-13Pin retainer plate 25383-000 9-7-7Pin retainer plate 25383-000 9-8-7Pivot sleeve 25699-000 7-29-5Pivot sleeve 25699-000 7-30-5Plate cut shape 25174-000 9-3-10Plate cut shape 25174-000 9-4-10Plenum, heater 27406-007 10-3-30Plug 3/8” NPT hex SOC pipe 11568-003 4-5-6Plug 3/8” NPT hex SOC pipe 11568-003 4-6-4Plug ext hex HD -08MB 11698-006 5-1-10Plug ext hex HD -08MB 11698-006 7-1-6Plug ext hex HD -12MB 11698-008 7-1-5Plug EXT HEX HD -20MB 11698-011 7-2-3Plug hex SOC -04MB 11699-003 7-8-10Plug hex SOC -04MB 11699-003 7-9-10Plug hex SOC -04MB 11699-003 7-28-4July 16, 2008 Preliminary Manual Index-116

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Pressure reduction valve 14255-016 7-5-14Pressure reduction valve 14255-010 7-5-15Pressure switch SPDT 13154-000 6-2-2Pressure switch, 1300PSI 12855-000 7-31-2Priority valve L.S.-LS2 12003-017 7-35-35Priority valve L.S.-LS2 12003-020 7-36-35Priority valve T-T2 12002-014 7-35-36Priority valve T-T2 12003-017 7-36-36Proximity switch 13151-000 9-1-33Proximity switch 13151-000 9-2-34Proximity switch bracket 26103-000 9-1-32Proximity switch bracket 26103-000 9-2-33Pull handle 6" 13558-000 10-14-3Pull handle 6" 13558-000 10-15-4Pull handle 6” 13558-000 10-12-4Pull handle 6” 13558-000 10-13-6Pull pin 11221-000 10-7-14Pull pin 11221-000 10-8-11Pump 14003-000 5-1-2Pump case drain 12049-031 7-35-46Pump case drain 12049-031 7-36-46Pump -H.P. filter 12026-034 7-36-7Pump L.S.-LS1 12000-025 7-35-43Pump L.S.-LS1 12000-025 7-36-43Pump shield 26079-000 2-7-32July 16, 2008 Preliminary Manual Index-117

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Pump shield 26079-000 2-8-32Pump–H.P. filter 12026-041 7-35-7Push nut 1/2” diameter 10948-008 10-8-12Radiator / hood support 26015-000 10-17-3Radiator assembly 25728-001 –Radiator assembly 25728-000 2-5-6Radiator assembly 25728-000 2-6-8Radiator cooler assembly 14558-000 4-2-1Radiator cover 25506-000 10-14-1Radiator cover assembly 25843-000 –Radiator cover assembly 25843-000 2-10-6Radiator cover assembly 25843-000 2-9-9Radiator hose (lower) 25620-000 4-2-4Radiator hose (upper) 25621-001 4-2-5Radiator shroud assembly 25868-000 –Radiator shroud assembly 25868-000 2-5-10Radiator shroud assembly 25868-000 2-6-12Radiator shroud weldment 25867-000 10-17-1Rear axle 14616-000 5-4-1Rear axle assembly 27090-000 –Rear axle assembly 27090-000 2-7-2Rear axle assembly 25853-000 2-8-3Rear axle cylinder assembly 25801-000 –Rear axle lock manifold 14257-000 7-27-1Rear axle lock manifold assembly 25213-000 –July 16, 2008 Preliminary Manual Index-118

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Rear axle lock manifold assembly 25213-000 7-26-2Rear axle lock-ALL 12006-149 7-35-22Rear axle lock-ALL 12006-149 7-36-22Rear axle lock-ALR 12006-149 7-35-23Rear axle lock-ALR 12006-149 7-36-23Rear axle lock-ALS 12006-139 7-35-21Rear axle lock-ALS 12006-149 7-36-21Rear boom access cover 25333-000 9-1-14Rear boom access cover 25333-000 9-2-14Rear driveshaft assembly 14602-000 –Rear handle assembly 25773-000 –Rear handle assembly 25773-000 7-8-2Rear handle assembly 25773-000 7-9-2Rear handle seal 25665-000 10-7-7Rear handle seal 25665-000 10-8-5Rear light assembly 25795-000 –Rear light assembly 25795-000 10-15-3Rear light mount 25670-000 10-16-1Rear steering (A port) 12011-120 7-35-28Rear steering (B port) 12010-097 7-35-27Rear steering (RSA) 12011-103 7-36-28Rear steering (RSB) 12010-101 7-36-27Rear steering valve assembly 26593-000 2-5-23Rear valve handle 25613-000 7-12-1Reducer hose (2-1/4” to 2”) 12056-000 4-1-12July 16, 2008 Preliminary Manual Index-119

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Relay bracket 25957-000 8-6-1Relief valve 14255-020 7-5-11Retaining ring ext spiral 1-3/4” dia 11402-175 9-9-10Retaining ring ext spiral 2” dia 11402-200 9-5-18Retaining ring ext spiral 2” dia 11402-200 9-6-18Retaining ring internal 3.00" dia 11400-300 9-18-6Retaining ring internal 3.25” dia 11400-325 9-20-6Retaining ring spiral 1-3/4” dia 11402-175 9-10-10Return hydraulic-tank 12046-023 7-35-2Return hydraulic-tank 12046-035 7-36-2Right master rod end hose 16002-069 7-35-61Roll pin (3/16” x 1-1/2”) 11201-012 7-10-3Roller 26123-000 7-18-4Roller 25307-000 9-18-1Roller 26006-000 9-20-1Roller assembly 25133-000 –Roller assembly 25839-000 –Roller assembly 25865-000 –Roller assembly 25133-000 9-10-5Roller assembly 25865-000 9-5-17Roller assembly 25865-000 9-6-17Roller assembly 25133-000 9-9-5Roller bearing 13806-001 10-19-1Roller pin 26009-000 9-5-14Roller pin 26074-000 9-5-16July 16, 2008 Preliminary Manual Index-120

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Roller pin 26009-000 9-6-14Roller pin 26074-000 9-6-16Roller washer 25648-000 2-10-11Roller washer 25648-000 2-9-15Rotate carriage assembly 25400-000 –Rotate carriage subassembly 25408-000 11-3-1Rotate cylinder assembly 25111-000 11-3-4Rotate cylinder assembly 25112-000 11-3-5Rotate cylinder pin 25263-000 11-3-10Rotate cylinder pin 25348-000 9-1-19Rotate cylinder pin 25348-000 9-2-19Rotate cylinder pin 25267-000 9-7-6Rotate cylinder pin 25267-000 9-8-6Rotate cylinder pin weldment 25119-000 11-3-11Round louver 27406-097 10-3-27Round louver, with 45mm connector 27406-099 10-3-12Screw # 6 x 25 hex head 11357-000 9-24-4Screw #10 PWH type-A x 3/4” 10292-008 10-13-12Screw #10-24UNC HS set x 1/4” 10353-002 7-11-5Screw #10-24UNC OHM x 1” 10273-008 10-12-15Screw #10-24UNC OHM x 3/4" 10273-006 10-14-12Screw #10-24UNC OHM x 3/4" 10273-006 10-15-12Screw #10-24UNC PHM x 1" 10253-008 10-16-6Screw #10-24UNC PHM x 1/2” 10253-004 2-10-31Screw #10-24UNC PHM x 1/2” 10000-006 2-9-23July 16, 2008 Preliminary Manual Index-121

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Screw #10-24UNC PHM x 1/2” 10253-004 8-9-7Screw #10-24UNC PHM x 1” 10253-008 10-12-16Screw #10-24UNC PHM x 1” 10253-008 8-8-4Screw #10-24UNC PHM x 3/4" 10253-006 10-15-9Screw #10-24UNC PHM x 3/4” 10253-006 10-12-13Screw #10-24UNC PHM x 3/4” 10253-006 10-13-9Screw #10-24UNC PHM x 3/4” 10253-006 10-6-12Screw #10-24UNC PHM x 3/4” 10253-006 10-7-21Screw #10-24UNC PHM x 3/4” 10253-006 10-8-19Screw #10-24UNC PHM x 3/4” 10253-006 2-6-44Screw #10-24UNC PHM x 5/8" 10253-005 10-14-10Screw #10-24UNC PHM x 5/8" 10253-005 10-15-10Screw #10-24UNC SBHC x 3/4” 10303-006 2-5-37Screw #10-24UNC SBHC x 3/4” 10303-006 2-6-31Screw #10-32 UNF PHM x 1/2" 10263-004 10-17-6Screw #8-32UNC PH machine x 1/2” 10252-004 8-1-26Screw 1/2-13UNC HHC x 1 1/2” 10004-012 7-29-20Screw 1/2-13UNC HHC x 1 1/2” 10004-012 7-30-20Screw 1/2-13UNC HHC x 1" 10004-008 7-19-7Screw 1/2-13UNC HHC x 1” 10004-008 2-10-29Screw 1/2-13UNC HHC x 1” 10004-008 2-9-28Screw 1/2-13UNC HHC x 1” 10004-008 7-20-7Screw 1/2-13UNC HHC x 1” 10004-008 9-1-38Screw 1/2-13UNC HHC x 1” 10004-008 9-2-38Screw 1/2-13UNC HHC x 1” 10004-008 9-7-24July 16, 2008 Preliminary Manual Index-122

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Screw 1/2-13UNC HHC x 1” 10004-008 9-8-19Screw 1/2-13UNC HHC x 1-1/2” 10004-012 2-8-54Screw 1/2-13UNC HHC x 1-1/2” 10004-012 9-3-22Screw 1/2-13UNC HHC x 1-1/2” 10004-012 9-4-22Screw 1/2-13UNC HHC x 1-1/4" 10004-010 11-3-19Screw 1/2-13UNC HHC x 1-1/4” 10004-010 2-3-10Screw 1/2-13UNC HHC x 1-1/4” 10004-010 2-4-10Screw 1/2-13UNC HHC x 1-1/4” 10004-010 2-7-41Screw 1/2-13UNC HHC x 1-1/4” 10004-010 2-8-45Screw 1/2-13UNC HHC x 1-1/4” 10004-010 9-10-17Screw 1/2-13UNC HHC x 1-1/4” 10004-010 9-1-37Screw 1/2-13UNC HHC x 1-1/4” 10004-010 9-2-37Screw 1/2-13UNC HHC x 1-1/4” 10004-010 9-5-28Screw 1/2-13UNC HHC x 1-1/4” 10004-010 9-6-28Screw 1/2-13UNC HHC x 1-1/4” 10004-010 9-9-17Screw 1/2-13UNC HHC x 1-3/4” 10004-014 2-7-43Screw 1/2-13UNC HHC x 1-3/4” 10004-014 2-8-53Screw 1/2-13UNC HHC x 2” 10004-016 2-8-44Screw 1/2-13UNC HHC x 2” 10004-016 9-5-26Screw 1/2-13UNC HHC x 2” 10004-016 9-6-26Screw 1/2-13UNC HHC x 2-1/2” 10004-020 9-1-48Screw 1/2-13UNC HHC x 2-1/2” 10004-020 9-2-48Screw 1/2-13UNC HHC x 2-1/4” 10004-018 9-1-36Screw 1/2-13UNC HHC x 2-1/4” 10004-018 9-2-36Screw 1/2-13UNC HHC x 3” 10004-024 2-1-6July 16, 2008 Preliminary Manual Index-123

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Screw 1/2-13UNC HHC x 3” 10004-024 2-2-6Screw 1/2-13UNC HHC x 4" 10004-032 11-3-13Screw 1/2-13UNC HHC x 4” 10004-032 9-1-46Screw 1/2-13UNC HHC x 4” 10004-032 9-2-46Screw 1/2-13UNC SBHC x 1-1/4” 10105-010 7-18-6Screw 1/2-13UNC SBHC x 7/8” 10105-007 9-10-22Screw 1/2-13UNC SBHC x 7/8” 10105-007 9-1-49Screw 1/2-13UNC SBHC x 7/8” 10105-007 9-2-49Screw 1/2-13UNC SBHC x 7/8” 10105-007 9-5-35Screw 1/2-13UNC SBHC x 7/8” 10105-007 9-6-35Screw 1/2-13UNC SBHC x 7/8” 10105-007 9-9-22Screw 1/2-20UNF HHC x 4-3/4” 10024--038 9-7-17Screw 1/2-20UNF HHC x 4-3/4” 10024--038 9-8-17Screw 1/4-20UNC FSHC x 1/2” 10154-004 9-5-27Screw 1/4-20UNC FSHC x 1/2” 10154-004 9-6-27Screw 1/4-20UNC FSHC x 1-3/4” 10154-014 10-7-22Screw 1/4-20UNC FSHC x 1-3/4” 10154-014 10-8-18Screw 1/4-20UNC HHC x 1" 10000-008 10-12-10Screw 1/4-20UNC HHC x 1/2” 10000-004 10-1-24Screw 1/4-20UNC HHC x 1/2” 10000-004 10-2-27Screw 1/4-20UNC HHC x 1/2” 10000-004 8-9-10Screw 1/4-20UNC HHC x 1” 10000-008 4-1-29Screw 1/4-20UNC HHC x 1-1/2” 10000-012 2-5-47Screw 1/4-20UNC HHC x 3/4" 10000-006 10-15-14Screw 1/4-20UNC HHC x 3/4” 10000-006 10-3-19July 16, 2008 Preliminary Manual Index-124

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Screw 1/4-20UNC HHC x 3/4” 10000-006 10-6-11Screw 1/4-20UNC HHC x 3/4” 10000-006 10-7-27Screw 1/4-20UNC HHC x 3/4” 10000-006 2-10-23Screw 1/4-20UNC HHC x 3/4” 10000-006 2-5-42Screw 1/4-20UNC HHC x 3/4” 10000-006 2-6-43Screw 1/4-20UNC HHC x 3/4” 11001-004 2-9-21Screw 1/4-20UNC HHC x 3/4” 10000-006 4-3-4Screw 1/4-20UNC HHC x 3/4” 10000-006 9-1-43Screw 1/4-20UNC HHC x 3/4” 10000-006 9-2-43Screw 1/4-20UNC HHC x 3-1/2" 10000-028 10-17-8Screw 1/4-20UNC HHC x 4” 10000-032 7-21-4Screw 1/4-20UNC PHM x 1/2” 10254-004 8-9-6Screw 1/4-20UNC PHM x 3/4" 10254-006 10-15-16Screw 1/4-20UNC PHM x 3/4” 10254-006 8-1-24Screw 1/4-20UNC SBHC x 1” 10101-008 2-5-48Screw 1/4-20UNC SBHC x 3/4” 10101-006 10-1-26Screw 1/4-20UNC SBHC x 3/4” 10101-006 10-2-29Screw 1/4-20UNC SBHC x 3/4” 10101-006 10-3-14Screw 1/4-20UNC SBHC-security x 3/4” 10101-006 2-6-41Screw 1/4-20UNC SHC x 2-1/4” 10054-018 2-5-44Screw 1/4-20UNC SHC x 2-1/4” 10054-018 2-6-36Screw 10-24UNC OHM x 1” 10273-008 10-13-11Screw 1-1/4-12UNF HHC x 2-1/4” 10031-018 2-1-9Screw 1-1/4-12UNF HHC x 4” 10031-032 2-1-8Screw 1-14UNF HHC x 1 3/4” 10029-014 2-2-10July 16, 2008 Preliminary Manual Index-125

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Screw 1-14UNF HHC x 11” 10029-088 2-7-39Screw 1-14UNF HHC x 11” 10029-088 2-8-39Screw 1-14UNF HHC x 3” 10029-024 2-2-9Screw 1-8UNC HHC x 3” 10009-024 7-29-22Screw 1-8UNC HHC x 3” 10009-024 7-30-22Screw 1-8UNC HHC x 4” 10009-032 2-8-49Screw 1-8UNC HHC x 5 10009-040 2-7-53Screw 1-8UNC HHC x 5” 10009-040 2-8-47Screw 3/4-10UNC HHC x 6” 10007-048 7-29-17Screw 3/4-10UNC HHC x 6” 10007-048 7-30-17Screw 3/4-10UNC HHC x 7" 10007-056 9-14-8Screw 3/4-16UNF HHC x 7” 10027-056 2-7-46Screw 3/8-16UNC HHC x 1" 10002-008 10-15-19Screw 3/8-16UNC HHC x 1” 10002-008 10-1-29Screw 3/8-16UNC HHC x 1” 10908-006 10-2-32Screw 3/8-16UNC HHC x 1” 10002-008 2-5-43Screw 3/8-16UNC HHC x 1” 10002-008 2-6-37Screw 3/8-16UNC HHC x 1” 10002-008 4-1-34Screw 3/8-16UNC HHC x 1” 10002-008 9-1-40Screw 3/8-16UNC HHC x 1” 10002-008 9-2-40Screw 3/8-16UNC HHC x 1” 10002-008 9-5-30Screw 3/8-16UNC HHC x 1” 10002-008 9-6-30Screw 3/8-16UNC HHC x 1-1/2” 10002-012 2-5-35Screw 3/8-16UNC HHC x 1-1/2” 10002-012 2-6-29Screw 3/8-16UNC HHC x 1-1/4” 10002-010 2-5-33July 16, 2008 Preliminary Manual Index-126

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Screw 3/8-16UNC HHC x 1-1/4” 10002-010 2-6-27Screw 3/8-16UNC HHC x 1-1/4” 10002-010 2-8-56Screw 3/8-16UNC HHC x 2-1/4” 10002-18 9-10-21Screw 3/8-16UNC HHC x 2-1/4” 10002-18 9-9-20Screw 3/8-16UNC HHC x 2-3/4” 10002-022 7-26-8Screw 3/8-16UNC HHC x 3/4" 10002-006 10-14-7Screw 3/8-16UNC HHC x 3/4” 10002-006 9-1-45Screw 3/8-16UNC HHC x 3/4” 10002-006 9-2-45Screw 3/8-16UNC HHC x 3-1/4” 10002-026 9-10-14Screw 3/8-16UNC HHC x 3-1/4” 10002-026 9-5-33Screw 3/8-16UNC HHC x 3-1/4” 10002-026 9-6-33Screw 3/8-16UNC HHC x 3-1/4” 10002-026 9-9-14Screw 3/8-16UNC HHC x 3-3/4” 10002-030 9-7-23Screw 3/8-16UNC HHC x 3-3/4” 10002-030 9-8-24Screw 3/8-16UNC HHC x 4" 10002-032 11-3-21Screw 3/8-16UNC HHC x 4-1/2" 10002-036 9-14-11Screw 3/8-16UNC HHC x 4-1/2” 10002-036 2-5-49Screw 3/8-16UNC HHC x 4-1/2” 10002-036 2-6-42Screw 3/8-16UNC HHC x 4-1/4" 10002-034 11-3-16Screw 3/8-16UNC reg hex 10002-010 10-1-19Screw 3/8-16UNC reg hex 10002-010 10-2-22Screw 3/8-16UNC reg hex 10002-010 2-7-50Screw 3/8-16UNC reg hex 10002-010 4-1-36Screw 3/8-24UNF HHC x 1-1/4” 10022-010 2-5-46Screw 3/8-24UNF HHC x 1-1/4” 10022-010 2-6-38July 16, 2008 Preliminary Manual Index-127

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Screw 3/8-24UNF HHC x 2-1/4” 10022-018 9-7-15Screw 3/8-24UNF HHC x 2-1/4” 10022-018 9-8-15Screw 5/16-18UNC HHC x 1" 10001-008 10-17-11Screw 5/16-18UNC HHC x 1/2” 10001-004 4-2-14Screw 5/16-18UNC HHC x 1” 10001-008 10-11-4Screw 5/16-18UNC HHC x 1” 10001-008 10-1-21Screw 5/16-18UNC HHC x 1” 10001-008 10-2-24Screw 5/16-18UNC HHC x 1” 10001-008 10-7-26Screw 5/16-18UNC HHC x 1” 10001-008 10-8-14Screw 5/16-18UNC HHC x 1” 10001-008 2-5-45Screw 5/16-18UNC HHC x 1” 10001-008 2-6-39Screw 5/16-18UNC HHC x 1-1/4" 10001-010 7-19-6Screw 5/16-18UNC HHC x 1-1/4” 10001-010 7-20-5Screw 5/16-18UNC HHC x 1-1/4” 10001-010 9-7-20Screw 5/16-18UNC HHC x 1-1/4” 10001-010 9-8-21Screw 5/16-18UNC HHC x 2” 10001-016 2-10-27Screw 5/16-18UNC HHC x 2” 10001-016 2-9-25Screw 5/16-18UNC HHC x 2-1/2” 10001-020 9-5-24Screw 5/16-18UNC HHC x 2-1/2” 10001-020 9-6-24Screw 5/16-18UNC HHC x 3/4” 10001-006 10-1-17Screw 5/16-18UNC HHC x 3/4” 10001-006 10-2-20Screw 5/16-18UNC HHC x 3/4” 10001-006 2-5-39Screw 5/16-18UNC HHC x 3/4” 10001-006 2-6-34Screw 5/16-18UNC HHC x 3/4” 10001-006 4-4-7Screw 5/16-18UNC HHC x 3” 10001-024 9-10-20July 16, 2008 Preliminary Manual Index-128

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Screw 5/16-18UNC HHC x 3” 10001-024 9-9-19Screw 5/16-18UNC HHC x 4” 10001-032 9-3-25Screw 5/16-18UNC HHC x 4” 10001-032 9-4-25Screw 5/16-18UNC HHC x 4” 10001-032 9-5-31Screw 5/16-18UNC HHC x 4” 10001-032 9-6-31Screw 5/16-18UNC HHC x 5/8” 10001-005 10-1-22Screw 5/16-18UNC HHC x 5/8” 10001-005 10-2-25Screw 5/16-18UNC HHC x 5/8” 10001-005 2-7-48Screw 5/16-18UNC HHC x 5/8” 10001-005 2-8-51Screw 5/16-18UNC SBHC x 1/2” 10102-004 2-5-20Screw 5/16-18UNC SHC x 2-1/2” 10055-020 7-26-6Screw 5/16-18UNC SHC x 3-1/4” 10055-026 2-10-25Screw 5/16-18UNC SHC x 3-1/4” 10055-026 2-9-26Screw 5/8” SH shoulder x 3/4” LG 10304-006 2-10-15Screw 5/8” SH shoulder x 3/4” LG 10304-006 2-9-6Screw 5/8” SHS x 3/4” 10304-006 9-3-18Screw 5/8” SHS x 3/4” 10304-006 9-4-18Screw 5/8-11UNC HHC x 4” 10006-032 2-5-30Screw 5/8-11UNC HHC x 4” 10006-032 2-6-24Screw 5/8-11UNC HHC x 6” 10006-048 2-3-12Screw 5/8-11UNC HHC x 6” 10006-048 2-4-12Screw HHC 14602-012 5-5-3Screw HHC 14602-012 5-6-3Screw HHC 14602-012 5-7-3Screw M10 x 1.5 SHC x 30mm LG 10425-030 10-3-17July 16, 2008 Preliminary Manual Index-129

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Screw M10-1.50mm HHC x 35mm 10405-035 4-1-27Screw M10-1.5HHC x 30mm LG 10405-030 4-1-23Screw M12 x 1.75mm HHC x 30mm 10406-030 5-1-13Screw M12 x 1.75mm HHC x 35mm 10406-035 5-1-12Screw M12-1.75mm HHC x 30mm 10406-030 4-1-26Screw M12-1.75mm HHC x 40mm LG 10406-040 4-1-25Screw M16 x 2.0 HHC x 60mm 10408-060 5-1-15Screw M16 x 2.00 HHC x 30mm 10408-030 4-1-32Screw M20-2.5 HHC x 150mm LG 10410-150 2-8-42Screw M6-1.00 HHC x 16mm LG 10402-016 10-2-35Screw M8 x 1.25 HHC x 40mm 10404-040 5-1-18Screw M8 x 1.5 HHC x 16mm 10404-016 10-6-9Screw M8 x 1.5 HHC x 16mm 10404-016 10-7-29Seal 3/16” x 1/2” 27406-067 10-3-28Seal kit (not shown) 26821-010 –Seal kit (not shown) 26594-010 –Seal kit (not shown) 25837-010 –Seal kit (not shown) 25102-010 –Seal kit (not shown) 25118-010 –Seal kit (not shown) 25118-010 –Seal O-ring 6.484 ID 12250-001 7-2-2Seat assembly 14666-000 10-1-6Seat assembly 14666-000 10-2-6Set screw 1/2-13UNC HSCP-S x 3/4” 10358-006 9-7-25Set screw 1/2-13UNC HSCP-S x 3/4” 10358-006 9-8-25July 16, 2008 Preliminary Manual Index-130

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Shaft collar 25389-000 11-1-4Shaft collar 25389-000 11-2-4Shaft collar 25389-000 11-3-9Shaft collar 25625-000 2-3-8Shaft collar 25625-000 2-4-8Shaft collar 25389-000 9-1-20Shaft collar 25389-000 9-2-20Sheave hub 25282-000 9-5-4Sheave hub 25282-000 9-6-4Sheave pin weldment 25115-000 9-5-6Sheave pin weldment 25115-000 9-6-6Shifter 14656-000 10-3-4Shock mount 1-3/8” dia 12355-000 7-1-7Shoulder eyebolt 3/8-16UNC x 1-1/4" 10822-010 11-5-2Shroud mounting bracket 26014-000 10-17-2Side console cover assembly 26654-000 –Side console cover assembly 26549-000 10-7-1Side console cover assembly 26549-000 10-8-1Side console cover assembly 26654-000 2-9-3Side console subassembly 26548-000 –Side console subassembly 26548-000 10-6-1Side console subassembly 26548-000 10-7-3Side console weldment 26552-000 10-9-1Side control console assembly 26656-000 2-10-2Side control console assembly 26657-000 2-9-2July 16, 2008 Preliminary Manual Index-131

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Sleeve tube clamp 11354-000 9-24-3Slide block 25298-000 7-19-3Slide block 25298-000 7-20-3Slide block 25271-001 9-15-1Slide block 25967-000 9-7-8Slide block 25967-000 9-8-8Slide block assembly 25122-001 –Slide block assembly 25122-000 7-19-2Slide block assembly 25122-000 7-20-2Slide block assembly 25122-000 9-10-3Slide block assembly 25122-000 9-1-5Slide block assembly 25122-000 9-2-5Slide block assembly 25122-000 9-5-12Slide block assembly 25122-000 9-6-12Slide block assembly 25122-000 9-9-3Slide block insert 25272-000 9-15-2Slide block shim 25289-000 9-10-6Slide block shim 25289-000 9-1-4Slide block shim 25289-000 9-2-4Slide block shim 25283-000 9-5-10Slide block shim 25289-000 9-5-9Slide block shim 25283-000 9-6-10Slide block shim 25289-000 9-6-9Slide block shim 25289-000 9-9-6Slide block spacer 25290-000 9-1-6July 16, 2008 Preliminary Manual Index-132

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Slide block spacer 25290-000 9-2-6Slide block spacer 25288-000 9-5-11Slide block spacer 25288-000 9-6-11Slip yoke 14602-011 5-5-2Slip yoke 14602-011 5-6-2Slip yoke 14602-011 5-7-2Slope indicator 14659-000 10-1-13Slope indicator 14659-000 10-2-13Solenoid assembly 26683-001 –Solenoid assembly 26683-001 8-1-5Solenoid bracket 26296-000 8-9-1Solenoid relay 13200-000 8-9-2Spacer (0.335 OD, 0.26 ID, 1/2) 27406-104 10-3-15Spherical ball bushing 13804-012 7-13-6Spherical ball bushing 13804-012 7-14-6Spherical bearing 13804-009 7-3-4Spherical bearing 1-3/4” ID 13804-009 2-7-25Spherical bearing 1-3/4” ID 13804-009 2-8-24Spherical bearing 2-1/2” ID 13804-012 2-7-24Spherical bearing 2-1/2” ID 13804-012 2-8-23Spherical bearing 2-1/2” ID 13804-012 2-5-21Spherical bearing 2-1/2” ID 13804-012 2-8-24Splash guard 25646-000 10-1-7Splash guard 25646-000 10-2-7Spring guide 26100-000 9-3-8July 16, 2008 Preliminary Manual Index-133

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Spring guide 26100-000 9-4-8Standard carriage assembly 25419-000 –Standard carriage fork 25113-000 11-2-2Steer L.S.-LS3 12000-044 7-35-33Steer L.S.-LS3 12003-042 7-36-33Steer P - divider 12010-063 7-35-31Steer P - divider 12010-063 7-36-31Steer return-T3 12011-046 7-35-26Steer return-T3 12011-060 7-36-26Steer unit R-SVR 12011-043 7-35-32Steer unit R-SVR 12008-070 7-36-32Steering column 14650-000 6-1-2Steering column assembly 26745-000 –Steering column assembly 26745-000 10-3-3Steering control unit-17.9cu-in 14006-000 6-1-1Steering cylinder assembly 14605-011 5-3-5Steering cylinder assembly 14605-011 5-4-5Steering priority valve 14242-000 7-4-2Steering valve assembly 26740-000 2-5-28Steering valve assembly 26740-000 2-6-22Steering wheel 14651-000 10-3-6Steering wheel nut 14652-000 10-3-7Stirrup-tube clamp no. 2 11356-000 9-24-1Stud bolt 1/2-13UNC x 2” 10853-001 7-17-2Stud bolt 1/2-13UNC x 2” 10853-001 7-18-2July 16, 2008 Preliminary Manual Index-134

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Stud bolt 5/8-11UNC x 2” LG 10864-004 2-10-9Stud bolt 5/8-11UNC x 2” LG 10864-004 2-9-13Stud bolt M10 x 1.50 full THD x 50mm 10867-003 6-1-3Suction 12027-021 7-35-1Suction 12027-018 7-36-1Support clamp 25375-000 9-1-26Support clamp 25375-000 9-2-26Sway handle 50507-000 7-11-1Sway handle assembly 50508-000 –Sway handle assembly 50508-000 7-8-4Sway handle assembly 50508-000 7-9-4Sway handle grip 50503-000 7-11-4Sway handle seal 50505-000 10-7-16Sway handle seal 50505-000 10-8-10Sway handle weldment 50504-000 7-11-2Switch 13161-000 8-7-2Switch guard 13159-000 8-1-15Switch lock 13162-000 8-7-1Tele extend-Hawe B 12014-194 7-35-13Tele extend-Hawe B 12014-208 7-36-13Tele retract-Hawe A 12010-192 7-35-12Tele retract-Hawe A 12010-207 7-36-12Temperature switch 12856-000 7-1-2Terminal block #6 13256-000 8-4-2Terminal block #6 13256-000 8-5-2July 16, 2008 Preliminary Manual Index-135

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Terminal block #8 13259-000 8-3-2Terminal block #8 x 6 13264-006 10-7-18Terminal block #8 x 6” 13264-006 10-6-7Terminal block strip #6 x 7.88" 13255-002 8-4-1Terminal block strip #6 x 8.75" 13255-003 8-5-1Terminal block strip #8 x 7.88 13258-002 8-3-1Terminal strip assembly #6 x 16 25878-001 8-1-19Terminal strip assembly #6 x 18 25878-002 8-1-20terminal strip assembly #8 x 12 25877-001 8-1-21Terminal strip assembly (see Fig. 8-1 for NHA) 25877-001 –Terminal strip assembly (see Fig. 8-1 for NHA) 25878-001 –Terminal strip assembly (see Fig. 8-1 for NHA) 25878-002 –Tie down point 18315-000 3-1-37Tilt cylinder 25849-000 7-23-1Tilt cylinder 25102-000 7-24-1Tilt cylinder access cover 25368-000 9-1-15Tilt cylinder access cover 25368-000 9-2-15Tilt cylinder assembly 26596-000 9-1-16Tilt cylinder assembly 25832-000 9-2-16Tilt cylinder subassembly 25849-000 –Tire / wheel assembly 15.5 x 25, 16 ply tire 14525-000 2-8-6Tire 15.5” x 25” (foam filled) 14509-000 6-6-2Tire 15.5” x 25” (foam filled) 14526-000 6-7-2Tire/wheel assembly (15.5” x 25”) 14508-000 2-7-4Toggle switch DPDT maintained 13158-001 8-1-11July 16, 2008 Preliminary Manual Index-136

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Toggle switch SPDT 3 pos. maintained 13158-002 8-1-12Toggle switch SPDT 3 pos. momentary 13158-003 8-1-14Toggle switch SPST maintained 13158-004 8-1-13Toolbox assembly 26604-001 10-2-18Torrington #TRD-2840 thrust washer 13760-001 9-17-2Torrington #TRD-2840 thrust washer 13760-001 9-18-7Torrington #TRD-2840 thrust washer 13760-001 9-19-2Torrington #TRD-3244 thrust washer 13760-002 9-20-7Torrington TRD-3244 thrust washer 13760-002 9-16-5Transmission 14108-000 5-1-1Transmission & pump assembly 25794-001 4-1-2Transmission and pump assembly 25794-001 –Transmission filter 14108-010 –Transmission mount spacer 27154-000 5-1-5Transmission mount weldment 27088-000 5-1-3Transmission mount weldment 27089-000 5-1-4Trim seal (1/4” x 44-1/2”) 12310-045 10-13-7Trim seal 1/8” edge x 12” LG 12311-001 10-6-5Trim seal 1/8” edge x 12” LG 12311-001 10-7-12Trim seal 1/8” edge x 3-1/2” LG 12311-002 10-6-6Trim seal 1/8” edge x 3-1/2” LG 12311-002 10-7-13Trim seal 1/8” edge x 9” LG 12311-003 10-3-13Tube clamp assembly #2 25443-000 9-1-27Tube clamp assembly #2 25443-000 9-2-27Tube clamp assembly no. 2 25443-000 –July 16, 2008 Preliminary Manual Index-137

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.U-bolt 10-24UNC 9/16” x 1-3/8” 10829-001 10-4-4Universal drive shaft 14607-000 2-6-3Universal drive shaft 14602-000 2-6-4Valve block P1-divider EF 12022-014 7-35-6Valve block P1-divider EF 12022-014 7-36-6Volt gauge 12753-000 8-1-9Warning explosion hazard 18083-001 3-1-32Warning falling hazard 18025-001 3-1-17Warning falling hazard 18300-001 3-1-35Warning falling hazard 18312-000 3-1-36Warning falling hazard 18307-001 3-1-51Warning improper use hazard 18032-001 3-1-21Warning injection hazard 18082-001 3-1-31Warning pinch point hazard 18041-001 3-1-25Warning safe operation checklist 18031-001 3-1-20Warning tip over hazard 18020-001 3-1-13Warning tip over hazard 18022-001 3-1-15Warning tip over hazard 18090-001 3-1-34Warning tow capacity (optional) 18332-000 3-1-50Warning unrestrained operator hazard 18026-001 3-1-18Warning welding modification hazard 18023-001 3-1-16Washer #10 SAE flat 11001-003 10-12-12Washer #10 SAE flat 11001-003 10-13-8Washer #10 SAE flat 11001-003 10-14-9Washer #10 SAE flat 11001-003 10-15-8July 16, 2008 Preliminary Manual Index-138

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Washer #10 SAE flat 11001-003 10-16-5Washer #10 SAE flat 11001-003 10-17-5Washer #10 SAE flat 11001-003 10-4-5Washer #10 SAE flat 11001-003 10-7-20Washer #10 SAE flat 11001-003 10-8-20Washer #10 SAE flat 11001-003 2-10-30Washer #10 SAE flat 11001-003 2-5-36Washer #10 SAE flat 11001-003 2-6-30Washer #10 SAE flat 10900-004 2-9-22Washer #10 SAE flat 11001-003 8-8-5Washer #10 SAE flat 11001-003 8-9-4Washer #6 SAE flat 11001-001 8-1-27Washer 0.062" thick shim 0.625" ID x 1.000" OD 13761-005 10-19-3Washer 1/2" SAE flat 11001-008 11-3-12Washer 1/2" SAE flat 11001-008 7-19-5Washer 1/2” SAE flat 11001-008 2-10-28Washer 1/2” SAE flat 11001-008 2-1-5Washer 1/2” SAE flat 11001-008 2-2-5Washer 1/2” SAE flat 11001-008 2-7-42Washer 1/2” SAE flat 11001-008 2-8-52Washer 1/2” SAE flat 11001-008 2-9-27Washer 1/2” SAE flat 11001-008 7-18-5Washer 1/2” SAE flat 11001-008 7-20-6Washer 1/2” SAE flat 11001-008 9-10-16Washer 1/2” SAE flat 11001-008 9-1-35July 16, 2008 Preliminary Manual Index-139

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Washer 1/2” SAE flat 11001-008 9-2-35Washer 1/2” SAE flat 11001-008 9-3-21Washer 1/2” SAE flat 11001-008 9-4-21Washer 1/2” SAE flat 11001-008 9-5-25Washer 1/2” SAE flat 11001-008 9-6-25Washer 1/2” SAE flat 11001-008 9-7-16Washer 1/2” SAE flat 11001-008 9-8-16Washer 1/2” SAE flat 11001-008 9-9-16Washer 1/4" SAE flat ASTM 11001-004 10-12-9Washer 1/4" SAE flat ASTM 11001-004 10-15-13Washer 1/4" SAE flat ASTM 11001-004 10-17-7Washer 1/4” SAE flat ASTM 11001-004 10-1-23Washer 1/4” SAE flat ASTM 11001-004 10-2-26Washer 1/4” SAE flat ASTM 11001-004 10-3-18Washer 1/4” SAE flat ASTM 11001-004 10-6-10Washer 1/4” SAE flat ASTM 11001-004 10-7-23Washer 1/4” SAE flat ASTM 11001-004 10-8-17Washer 1/4” SAE flat ASTM 11001-004 2-10-21Washer 1/4” SAE flat ASTM 11001-004 2-5-40Washer 1/4” SAE flat ASTM 11001-004 2-6-40Washer 1/4” SAE flat ASTM 25510-000 2-9-19Washer 1/4” SAE flat ASTM 11001-004 4-1-28Washer 1/4” SAE flat ASTM 11001-004 4-3-3Washer 1/4” SAE flat ASTM 11001-004 7-21-2Washer 1/4” SAE flat ASTM 11001-004 8-1-23July 16, 2008 Preliminary Manual Index-140

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Washer 1/4” SAE flat ASTM 11001-004 8-9-5Washer 1/4” SAE flat ASTM 11001-004 9-1-42Washer 1/4” SAE flat ASTM 11001-004 9-2-42Washer 1/4-20 27406-110 10-3-34Washer 1” dia SAE flat 11001-016 2-2-8Washer 1” dia SAE flat 11001-016 2-7-52Washer 1” dia SAE flat 11001-016 2-8-46Washer 1” dia SAE flat 11001-016 7-29-21Washer 1” dia SAE flat 11001-016 7-30-21Washer 1” dia SAE flat 11001-016 9-3-19Washer 1” dia SAE flat 11001-016 9-4-19Washer 1” ID square 11011-616 2-2-7Washer 3/4” SAE flat 11001-012 7-29-16Washer 3/4” SAE flat 11001-012 7-30-16Washer 3/4” SAE flat 11001-012 9-14-6Washer 3/8" SAE flat 11001-006 10-14-6Washer 3/8" SAE flat 11001-006 10-15-18Washer 3/8" SAE flat 11001-006 11-3-15Washer 3/8" SAE flat 11001-006 11-5-4Washer 3/8” SAE flat 11001-006 10-1-18Washer 3/8” SAE flat 11001-006 10-1-28Washer 3/8” SAE flat 11001-006 10-2-21Washer 3/8” SAE flat 10002-008 10-2-31Washer 3/8” SAE flat 11001-006 2-5-32Washer 3/8” SAE flat 11001-006 2-6-26July 16, 2008 Preliminary Manual Index-141

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Washer 3/8” SAE flat 11001-006 2-7-49Washer 3/8” SAE flat 11001-006 2-8-55Washer 3/8” SAE flat 11001-006 4-1-33Washer 3/8” SAE flat 11001-006 4-2-11Washer 3/8” SAE flat 11001-006 7-26-7Washer 3/8” SAE flat 11001-006 9-10-13Washer 3/8” SAE flat 11001-006 9-1-39Washer 3/8” SAE flat 11001-006 9-14-9Washer 3/8” SAE flat 11001-006 9-2-39Washer 3/8” SAE flat 11001-006 9-5-29Washer 3/8” SAE flat 11001-006 9-6-29Washer 3/8” SAE flat 11001-006 9-7-14Washer 3/8” SAE flat 11001-006 9-8-14Washer 3/8” SAE flat 11001-006 9-9-13Washer 5/16" SAE flat ASTM 11001-005 10-17-10Washer 5/16" SAE flat ASTM 11001-005 7-19-4Washer 5/16” ID square 11011-005 10-1-25Washer 5/16” ID square 11011-005 10-2-28Washer 5/16” SAE flat ASTM 11001-005 10-11-3Washer 5/16” SAE flat ASTM 11001-005 10-1-16Washer 5/16” SAE flat ASTM 11001-005 10-12-17Washer 5/16” SAE flat ASTM 11001-005 10-2-19Washer 5/16” SAE flat ASTM 11001-005 10-7-25Washer 5/16” SAE flat ASTM 11001-005 10-8-15Washer 5/16” SAE flat ASTM 11001-005 2-10-26July 16, 2008 Preliminary Manual Index-142

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Washer 5/16” SAE flat ASTM 11001-005 2-5-19Washer 5/16” SAE flat ASTM 11001-005 2-6-33Washer 5/16” SAE flat ASTM 11001-005 2-7-47Washer 5/16” SAE flat ASTM 11001-005 2-8-50Washer 5/16” SAE flat ASTM 11001-005 2-9-24Washer 5/16” SAE flat ASTM 11001-005 4-2-13Washer 5/16” SAE flat ASTM 11001-005 4-4-6Washer 5/16” SAE flat ASTM 11001-005 7-20-4Washer 5/16” SAE flat ASTM 11001-005 9-10-18Washer 5/16” SAE flat ASTM 11001-005 9-3-23Washer 5/16” SAE flat ASTM 11001-005 9-4-23Washer 5/16” SAE flat ASTM 11001-005 9-5-23Washer 5/16” SAE flat ASTM 11001-005 9-6-23Washer 5/16” SAE flat ASTM 11001-005 9-7-19Washer 5/16” SAE flat ASTM 11001-005 9-8-20Washer 5/16” SAE flat ASTM 11001-005 9-9-18Washer 5/8” dia UHMW flat 11018-010 9-13-3Washer 5/8” SAE flat 11001-010 2-3-11Washer 5/8” SAE flat 11001-010 2-4-11Washer 5/8” SAE flat 11001-010 2-5-29Washer 5/8” SAE flat 11001-010 2-6-23Washer 5/8” SAE flat 11001-010 9-3-17Washer 5/8” SAE flat 11001-010 9-4-17Washer M10 flat metric 11015-011 10-3-15Washer M10 flat metric 11015-011 4-1-21July 16, 2008 Preliminary Manual Index-143

Xtreme ManufacturingXR1245/1254 ForkliftAlphabetical Index of Part DescriptionsPart Description Part No. Fig. & Index No.Washer M10 flat metric 11015-011 6-1-7Washer M12 flat metric 11015-012 4-1-24Washer M12 flat metric 11015-012 5-1-11Washer M16 flat metric 11015-014 4-1-31Washer M16 flat metric 11015-014 5-1-14Washer M20 flat metric 11015-016 2-8-40Washer M6 LG OD flat metric 10402-016 10-2-34Washer M8 flat metric 11015-010 10-6-8Washer M8 flat metric 11015-010 10-7-28Washer M8 flat metric 11015-010 5-1-17Weldment inner boom 26662-000 9-12-1Weldment, inner boom 26624-000 9-11-1Wheel 12” x 25” 14510-000 6-6-1Wheel 12” x 25” 14527-000 6-7-1Wiper arm 27406-060 10-3-11Wiper blade 27406-061 10-3-10Wire harness (not shown) 12809-012 –XR1245XR125418073-00118074-0013-1-44Xtreme (medium) 18043-000 3-1-38Xtreme (small) 18042-000 3-1-26Xtreme “X” 18044-000 3-1-39July 16, 2008 Preliminary Manual Index-144

ContactXtreme Manufacturing1415 West Bonanza RoadLas Vegas, NV 89106(702) 851-3750www.xtrememanufacturing.comSales (702) 858-2404Product Support (702) 636-2969Engineering (702) 851-3750

Xtreme ManufacturingXR1245/1254 ForkliftLimited WarrantyProducts WarrantedThis Limited Warranty applies to new Xtreme Manufacturing brand telescopic handlers, and attachmentsbearing the Xtreme Manufacturing trademarks, herein referred to as Product(s), which are marketed byXtreme Manufacturing.Warranty PeriodXtreme Manufacturing Warrants, its Authorized Sales and Service Centers (herein referred to as “SSC”),new Product(s) to be free from defect in material or manufacture for thirty-six (36) months after date ofdelivery to the purchaser, except the engine which will be covered for twenty-four (24) months.Additionally, the main frame shall be free from defect in material or workmanship for ten (10) years. ThisWarranty is made to the original owner of the new Product(s) and is transferable for the duration of theperiod of coverage, to subsequent owners with prior written approval of Xtreme Manufacturing (SeeLimitations).CoverageThe Xtreme Manufacturing SSC shall repair or, at Xtreme Manufacturing's option, replace any Product(s)shown to be defective in material or manufacture. Xtreme Manufacturing shall pay to the extent it hasestablished in its applicable service policy in effect at the time of delivery of the Product(s), the cost oflabor reasonably necessary to install any repaired or replaced part provided under this Warranty. Theremedies set forth in this paragraph are exclusive and correction by Xtreme Manufacturing or its SSC ofProduct non-conformities in the manner provided above shall constitute fulfillment of all liabilities andobligations of Xtreme Manufacturing or its SSC to those entitled to the benefit of this Limited Warranty.ExclusionsThis Limited Warranty shall not apply to general maintenance services (including but not limited to,engine tune-up, brake adjustment, etc.) or to general maintenance parts (including but not limited to,fluids, lubricants, light bulbs, etc.). In addition, this Limited Warranty shall not apply to parts/options notmanufactured by Xtreme Manufacturing which are warranted by their respective manufacturers includingbut not limited to engines, tires, batteries, etc.Owner ResponsibilitiesThe owner is responsible for proper maintenance of the products(s). Any improper use including failure toprovide proper maintenance, operation after discovery of defective or worn parts, operation beyond ratedcapacity, substitution of parts not approved by Xtreme Manufacturing, alteration or repair in such amanner as in Xtreme Manufacturing's judgment adversely affects the Product(s), shall void this Warranty,if requested by Xtreme Manufacturing, product(s) or parts, for which a warranty claim is made, are to bereturned, freight prepaid, to Xtreme Manufacturing.July 16, 2008 Preliminary Manual Warranty-1

Xtreme ManufacturingXR1245/1254 ForkliftLimitationsXtreme Manufacturing ' s obligation under this Limited Warranty is expressly limited to the conditions asstated above and shall not include duty, taxes, or any other charges whatsoever, or any liability for direct,indirect, incidental, or consequential damage or delay. XTREME MANUFACTURING MAKES NO OTHERWARRANTY, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTY OFMERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. No employee or representativeis authorized to change this Warranty in any way or grant any other Warranty, unless such change ismade in writing and signed by an officer of Xtreme Manufacturing.Applicable LawThis Warranty shall be govemed by and interpreted in accordance with the laws of the State of Nevada.This Warranty is applicable to contracts made and performed in Nevada.July 16, 2008 Preliminary Manual Warranty-2

ContactXtreme Manufacturing, LLC1415 West Bonanza RoadLas Vegas, NV 89106(702) 851-3750www.xtrememanufacturing.comSales (702) 858-2404Product Support (702) 636-2969Engineering (702) 851-3750(702) 646-2196 (fax)MODEL NO.____________________SERIAL NO. ____________________