SINGULUS & STANGL - Singulus Technologies AG
SINGULUS & STANGL - Singulus Technologies AG
SINGULUS & STANGL - Singulus Technologies AG
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<strong>SINGULUS</strong> & <strong>STANGL</strong><br />
Smart Solutions for<br />
Crystalline Silicon & Thin-Film Photovoltaics<br />
Smart Solutions to Drive the Future.
02<br />
<strong>SINGULUS</strong> PHOTOVOLTAICS<br />
<strong>SINGULUS</strong> TECHNOLOGIES Headquarters, Kahl/Main, Germany <strong>SINGULUS</strong> <strong>STANGL</strong> SOLAR, Fürstenfeldbruck, Germany<br />
<strong>SINGULUS</strong> TECHNOLOGIES – Transition from Machine Supplier to System Provider<br />
<strong>SINGULUS</strong> TECHNOLOGIES is the<br />
world market leader in manufacturing mass<br />
production equipment for Optical Discs<br />
CD/DVD/Blu-ray. With the acquisition of<br />
the solar company <strong>STANGL</strong>, the foundation<br />
was laid to establish <strong>SINGULUS</strong> in the<br />
photovoltaics market. Since 2007 <strong>STANGL</strong><br />
is part of the <strong>SINGULUS</strong> TECHNOLOGIES<br />
Group and has become a 100 % subsidiary<br />
of <strong>SINGULUS</strong> on December 7, 2009. The<br />
international network supports customers<br />
by working closely with them as partners.<br />
The reliable, efficient and cost-saving<br />
function of the systems takes priority here.<br />
Numerous new products were developed<br />
and made marketable at <strong>SINGULUS</strong> and<br />
<strong>SINGULUS</strong> <strong>STANGL</strong> SOLAR.<br />
The company’s target is to position itself<br />
at the forefront for the introduction of new<br />
technologies with respect to silicon and<br />
thin film solar technology. <strong>SINGULUS</strong><br />
will offer a broad product range of new<br />
machines for the photovoltaics industry,<br />
which will offer manufacturers of silicon<br />
cells new production technologies and<br />
therefore particular cost advantages.<br />
Especially during times of cost pressures<br />
in the photovoltaics market the interest<br />
regarding new cost efficient concepts<br />
increases.<br />
<strong>SINGULUS</strong> and <strong>SINGULUS</strong> <strong>STANGL</strong><br />
SOLAR are cooperating with leading cell<br />
manufacturers in the development of new<br />
technologies and new machine designs<br />
for improved cell concepts with higher<br />
efficiency and manufacturing technologies<br />
with decreasing production costs. The<br />
company’s target is to position itself at<br />
the forefront for the introduction of new<br />
technologies with respect to silicon as<br />
well as thin film solar technology.<br />
<strong>SINGULUS</strong> and <strong>SINGULUS</strong> <strong>STANGL</strong><br />
SOLAR will systematically expand<br />
the solar activities. Both companies<br />
complement each other ideally in being<br />
able to offer a broad product range of<br />
equipment and advanced production<br />
solutions for the photovoltaics industry<br />
in the coming years.
<strong>SINGULUS</strong> APPROACH<br />
Design of Dedicated PV Equipment<br />
Improvement of Productivity Improvement of Cell Efficiency<br />
High Yield High Uptime<br />
Small<br />
Footprint<br />
Fast<br />
Ramp-up<br />
Time<br />
<strong>SINGULUS</strong> offers single products<br />
and integrated systems for Si-Cell<br />
Manufacturing<br />
Today´s dominating solar cell concept<br />
bases on cells made from crystalline<br />
silicon. <strong>STANGL</strong> provides completely<br />
automated solutions for poly silicon<br />
<strong>SINGULUS</strong> enables cost-effective<br />
CIS/CIGS & CdTe Thin Film Cell<br />
Manufacturing<br />
New<br />
Processes<br />
Thin film solar panels offer specific<br />
advantages compared to the silicon solar<br />
technology. Amongst them is the fact that<br />
the efficiency is retained during periods of<br />
weak sun intensity and that they are very<br />
Low Number<br />
of Handling<br />
Steps<br />
Layer<br />
Stacks<br />
03<br />
Crystalline Silicon Solar Technology<br />
etching as well as treatment for Si<br />
wafers & cells in standard and highefficiency<br />
production lines. <strong>SINGULUS</strong><br />
e.g. has developed the SINGULAR<br />
machine, a PECVD coating system<br />
which meets the demands for both<br />
current and future PV cell production.<br />
Thin Film Solar Technology<br />
easily integrated into architectural design<br />
elements. <strong>SINGULUS</strong> is the market leader<br />
for the wet-chemical cleaning applying<br />
CIS and CdTe processes.<br />
<strong>SINGULUS</strong> TECHNOLOGIES develops<br />
and assembles new machine concepts<br />
for the vacuum coating, selenisation,<br />
diffusion and other "dry processes".
04<br />
CRYSTALLINE SILICON SOLAR<br />
Wafer Inspection<br />
System<br />
Business<br />
<strong>SINGULUS</strong> System Business: From Wafer to Si-Solar Cells<br />
<strong>SINGULUS</strong> & <strong>SINGULUS</strong> <strong>STANGL</strong> SOLAR<br />
provide completely automated solutions for<br />
poly silicon etching as well as treatment<br />
for Si wafers & cells in standard and highefficiency<br />
production lines as well AR<br />
coating systems for both current and<br />
future PV cell production.<br />
<strong>SINGULUS</strong> entered strategic partnerships<br />
to offer front-end technology for<br />
the production of silicon solar cells as a<br />
one-stop supplier as well as complete,<br />
integrated production systems. Such<br />
complete systems cover all individual<br />
production steps from the first cleaning<br />
process of the silicon wafer to the<br />
finished silicon solar cell. In the future<br />
<strong>SINGULUS</strong> will focus rigorously on the<br />
Saw Damage Edge<br />
Texturisation<br />
SILEX/LINEA 1<br />
Phosphorus<br />
Diffusion<br />
Partner<br />
Cell Sorting<br />
Partner<br />
Contact Firing<br />
Partner<br />
system activities with production<br />
equipment for solar cells and leverage<br />
the know-how of coating and automation<br />
technology, the wet-chemical processes<br />
as well as system concepts.<br />
<strong>SINGULUS</strong> and <strong>STANGL</strong> already<br />
possess the necessary basic<br />
expertise for wet-chemical<br />
and AR-coating processes.<br />
This enhancement of<br />
the business model<br />
from single machines<br />
towards systems was<br />
also successful in the<br />
Optical Disc market<br />
some years ago.<br />
2<br />
Phosphorus Removal<br />
Edge Isolation<br />
SILEX/LINEA<br />
3<br />
SiN Deposition<br />
SINGULAR<br />
Screen Printing<br />
Partner<br />
<strong>SINGULUS</strong><br />
Partner
05<br />
<strong>SINGULUS</strong> SYSTEM BUSINESS<br />
SOLARE System for Batch Production of Crystalline Silicon Solar Cells<br />
1<br />
Wafer Inspection<br />
3<br />
Phosphorus Diffusion<br />
4 SILEX<br />
PSG Removal<br />
5 SINGULAR<br />
AR Coating & Passivation<br />
6<br />
Printing<br />
SOLARE System for Inline Production of Crystalline Silicon Solar Cells<br />
1<br />
Wafer Inspection<br />
2 SILEX<br />
SDE and Texturing<br />
2 LINEA<br />
SDE and Texturing<br />
Crystalline Silicon Solar Technology –<br />
Transition from Machine Supplier<br />
to System Provider with the new<br />
SOLARE Production Line<br />
The company's target is to position itself<br />
at the forefront for the introduction of new<br />
technologies with respect to silicon solar<br />
technology. <strong>SINGULUS</strong> will offer a broad<br />
product range of new machines for the<br />
photovoltaics industry, which will offer<br />
manufacturers of silicon cells new<br />
production technologies and therefore<br />
particular cost advantages. Especially<br />
during times of cost pressures in the<br />
photovoltaics market the interest<br />
regarding new plant concepts increases.<br />
<strong>SINGULUS</strong> & <strong>SINGULUS</strong> <strong>STANGL</strong> SOLAR<br />
provide completely automated solutions<br />
for polysilicon etching as well as treatment<br />
of Si wafers & cells in standard and high-<br />
3<br />
Phosphorus Diffusion<br />
4 LINEA<br />
PSG Removal/Edge Isolation<br />
5 SINGULAR<br />
AR Coating & Passivation –<br />
2 Systems<br />
efficiency production lines as well as<br />
AR coating systems for both current and<br />
future PV cell production. <strong>SINGULUS</strong><br />
entered strategic partner-ships to offer<br />
front-end technology for the production of<br />
silicon solar cells as a one-stop supplier<br />
as well as complete, integrated production<br />
systems. Such complete systems cover all<br />
individual production steps from the first<br />
cleaning process of the silicon wafer to<br />
the finished silicon solar cell. In the<br />
future <strong>SINGULUS</strong> will focus rigorously<br />
on the system activities with production<br />
equipment for solar cells and leverage,<br />
the know-how of coating and automation<br />
technology, wet-chemical processes as<br />
well as system concepts.<br />
Combined with <strong>STANGL</strong>'s machines,<br />
<strong>SINGULUS</strong> TECHNOLOGIES offers the<br />
key-technology for a crystalline silicon<br />
solar cell production line with wet-chemical<br />
7<br />
Firing<br />
6<br />
Printing<br />
8<br />
Edge Isolation & Testing/Sorting<br />
7<br />
Firing<br />
8<br />
Testing/Sorting<br />
systems from <strong>STANGL</strong> for saw damage<br />
edge & texturisation as well as PSG<br />
removal and the <strong>SINGULUS</strong> vacuum<br />
coating and wafer handling technology.<br />
This enhancement of the business model<br />
from single machines towards systems<br />
was also successful in the Optical Disc<br />
market some years ago.<br />
<strong>SINGULUS</strong> TECHNOLOGIES is a<br />
_ Specialist for special metallization<br />
processes utilizing the PECVD and<br />
PVD technology<br />
_ Specialist for inline process technology<br />
_ Provider of worldwide sales and service<br />
_ World market leader for Blu-ray disc<br />
and DVD/CD replication lines<br />
_ Manufacturer of molding machines<br />
and mastering systems
Crystalline Silicon Solar<br />
06<br />
GERULUS<br />
Wafer Block Pre-Clean & Deglue System<br />
1 Transport cart<br />
2 Input buffer<br />
3 Pre clean-bath<br />
4 Deglue chamber<br />
5 Output buffer<br />
6 Installation area<br />
7 Waste water pump stations (optional)<br />
8 Hot DI water station (optional)<br />
9 Surfactant dosage<br />
10 Dirt and pure water tanks<br />
11 Centrifuge<br />
GERULUS<br />
1 2 3 4 5<br />
1<br />
Virtually all silicon based wafers are<br />
cutted by wire saw technology. The<br />
<strong>STANGL</strong> GERULUS Pre-clean & Deglue<br />
system processes the wafers after being<br />
cut. This includes removal of slurry as<br />
well as degluing the wafers from their<br />
carrier beam.<br />
The GERULUS system can be configured<br />
in a wide range to adapt to all kinds<br />
of slurry and glue types. To guarantee<br />
lowest possible water and surfactant<br />
consumption, the system can be<br />
equipped with a water & SiC recycling<br />
system.<br />
6<br />
8<br />
7<br />
9<br />
10 11<br />
Main Features<br />
_ Patented wafer block cleaning<br />
_ Proven, highly integrated design<br />
_ High throughput up to 7,200 wph<br />
_ Built for non-stop utilization: 24/7,<br />
360 days/year<br />
_ High availability (uptime > 95 %)<br />
_ Sophisticated pre-cleaning concept<br />
for best process results and minimal<br />
process times<br />
_ Compliance with international safety<br />
regulations
WB-<br />
PreCLEAN<br />
WB-<br />
ALTEX<br />
WB-SDE<br />
WB-<br />
ISOTEX<br />
WB-<br />
COMBI<br />
WB-<br />
PSG+<br />
LOAD<br />
(SCALE)<br />
LOAD<br />
(SCALE)<br />
LOAD<br />
SCALE<br />
LOAD<br />
SCALE<br />
LOAD<br />
Today´s dominating solar cell concept<br />
bases on cells made from crystalline silicon.<br />
<strong>STANGL</strong> provides complete automated<br />
dry-in/dry-out solutions for wet treatment<br />
of Si-wafers in standard and high-efficiency<br />
cell lines.<br />
Batch-type working Wet Benches (WBseries)<br />
are the “workhorses” for cleaning<br />
and etching processes in Si-cell technology.<br />
07<br />
SILEX<br />
Batch-Type Wet Process Equipment for c-Si Solar Cell Production<br />
PRECLEAN RINSE<br />
DRY<br />
POST<br />
RINSE SDE+ALTEX RINSE<br />
CLEAN<br />
RINSE<br />
ISOTEX RINSE ISOTEX RINSE PorSi RINSE POST RINSE<br />
CLEAN<br />
ISOTEX<br />
PSG<br />
ECH<br />
LOAD<br />
(SCALE)<br />
SDE<br />
RINSE<br />
RINSE<br />
ISOTEX<br />
RINSE CLEAN<br />
RINSE<br />
RINSE<br />
POST<br />
CLEAN<br />
DRY<br />
UNLOAD<br />
RINSE<br />
UNLOAD<br />
Our machines are matched to the demands<br />
of solar cell mass production by<br />
_ lowest cost of ownership<br />
_ outstanding machine and process<br />
reliability<br />
_ state-of-the-art design and<br />
technology<br />
Main Features<br />
_ Proven, highly integrated design<br />
_ High throughput up to max. 1,500 or<br />
3,000 wph<br />
DRY UNLOAD<br />
SCALE<br />
DRY<br />
UNLOAD<br />
SCALE<br />
DRY<br />
RINSE ALTEX RINSE POST RINSE<br />
CLEAN<br />
Crystalline Silicon Solar<br />
UNLOAD<br />
SCALE<br />
DRY UNLOAD<br />
SCALE<br />
_ High availability (uptime > 95 %)<br />
_ Low breakage rate (< 0,05 %)<br />
_ High flexibility in process sequence,<br />
wafer type, wafer size<br />
_ Wafer thickness down to 150 µm<br />
_ Internal automatic chemical bath<br />
management<br />
_ Reproducible process results by<br />
complex process parameter control<br />
_ Network communication support<br />
_ Carrier tracking and data logging<br />
_ Compliance with international safety<br />
regulations
Crystalline Silicon Solar<br />
08<br />
LINEA<br />
Inline Wet Process Equipment for c-Si Solar Cell Production<br />
WL-ISOTEX<br />
Acidic SDE / Isotexturing LOAD ISOTEX RINSE PorSi RINSE CLEAN RINSE DRY<br />
WL-PSG<br />
P-SiO2-Glass / Removal<br />
WL-PSG-EE<br />
P-SiO2-Glass / Removal / Edge Isolation<br />
WL-FC<br />
US-Clean / Alkaline / Acidic<br />
Manufacturing lines of multicrystalline solar<br />
cells preferably apply acidic texturing<br />
processes on inline-working machines.<br />
PSG Removal processes are running<br />
successfully in batch and inline-type<br />
equipment.<br />
Additionally inline equipment permits singleside<br />
etching, applicable for edge isolation<br />
or side-selective surface treatment. LINEA<br />
is a horizontally working inline wet process<br />
platform for cleaning and etching of crystalline<br />
solar wafers. <strong>STANGL</strong>’s LINEA inline<br />
etching system can be configured up to max.<br />
1,700 or 3,400 wafers per hour (156 mm)<br />
which equals a production capacity of<br />
LOAD<br />
EMITTER<br />
ETCH<br />
50 and 100 MW. LINEA completes the<br />
portfolio of <strong>STANGL</strong>’s integrated wet<br />
process solutions for solar cell manufacturing<br />
lines.<br />
RINSE<br />
LOAD<br />
The LINEA design is based on a newly<br />
developed sophisticated transport system<br />
and a special chemical flow system to<br />
process the wafers horizontally with a<br />
very low breakage rate and a high etching<br />
uniformity. <strong>STANGL</strong>’s new system LINEA<br />
follows the trend towards handling solar<br />
wafers down to 150 µm.<br />
PorSi RINSE<br />
US<br />
CLEAN<br />
LOAD<br />
RINSE<br />
PSG<br />
ETCH<br />
PSG<br />
ETCH<br />
US<br />
CLEAN<br />
RINSE DRY<br />
RINSE DRY<br />
RINSE DRY<br />
UNLOAD<br />
UNLOAD<br />
UNLOAD<br />
UNLOAD<br />
Main Features<br />
_ Strongly modular, highly integrated design<br />
_ High availability (uptime > 95 %)<br />
_ Low breakage rate (< 0,1 %)<br />
_ Wafer thickness down to 150 μm<br />
_ Newly developed, sophisticated lowcontact<br />
wafer transport system<br />
_ No mechanical contact on top side<br />
_ Up to 6 lanes 156 mm/125 mm wafer<br />
_ Homogeneous reproducible etching<br />
process by high volume chemical<br />
up- and downstream distribution system<br />
_ High chemical exchange rate<br />
_ Automatic chemical bath management
Solar cell production is making the<br />
transition from the pioneering stage<br />
towards mass production. Innovative and<br />
flexible cell concepts demand a mass<br />
production concept which is equally<br />
innovative and flexible, as the leap there<br />
from the laboratory is the most expensive<br />
step in the development process.<br />
SINGULAR is a PECVD coating tool for<br />
anti reflection coatings (ARC) for cystalline<br />
silicon solar cells. The tool offers an<br />
innovative static inline concept, which<br />
combines the advantages of static<br />
processing and inline substrate transport.<br />
During static ICP-PECVD process the<br />
substrates are not moved, therefore layer<br />
stacks and gradient layers are easily<br />
possible.<br />
The SINGULAR PECVD coating system<br />
meets the demands for both current<br />
09<br />
SINGULAR<br />
Static Inline Tool for High Uptime ICP-PECVD Anti Reflection Coatings<br />
One SINGULAR Two SINGULAR Three SINGULAR<br />
_ Capacity up to 1,500<br />
wafers/h depending on<br />
technical equipment<br />
_ Up to 3,000 wafers/h as<br />
net output capacity<br />
and future PV cell production. The<br />
SINGULAR is a fully automated inline<br />
system consisting of independent modules.<br />
The essential benefit of the inline<br />
technology is the transport and process<br />
of small substrate production lots, which<br />
guarantees stable processes, continuous<br />
output, flexibility and a small footprint.<br />
In November 2009 <strong>SINGULUS</strong> delivered<br />
the first SINGULAR inline coating machine<br />
for anti-reflective coating of silicon solar<br />
cells as well as <strong>STANGL</strong>’s newly developed<br />
inline cleaning system LINEA with the<br />
corresponding fully-automated wafer<br />
handling system.<br />
The first SINGULAR inline coating<br />
machine for anti-reflective coating of silicon<br />
solar cells was successfully commissioned<br />
at a European customer in February 2010.<br />
The cells produced with a SINGULAR<br />
_ Up to 4,500 wafers/h as<br />
net output capacity<br />
Crystalline Silicon Solar<br />
machine achieve excellent efficiency.<br />
In addition, the cells are characterized<br />
by a very homogenous coloring.<br />
The <strong>SINGULUS</strong> inline coating machine is<br />
used in production lines for the<br />
manufacturing of silicon solar cells.<br />
Main Features<br />
For cells 125 x 125 mm and 156 x 156 mm<br />
_ Output 1,500 wafers/h, 3,000 wafers/h<br />
or 4,500 wafers/h<br />
_ High uptime due to inline chamber<br />
cleaning<br />
_ Efficient raw material consumption<br />
_ Optimized for lowest cost of ownership<br />
_ Integrated automatic loading/unloading<br />
system<br />
_ Modular, highly integrated design<br />
_ Short installation and ramp-up time<br />
_ Small footprint
Thin Film Solar on Glass<br />
10<br />
THIN FILM SOLAR TECHNOLOGY<br />
Overview Thin Film Cells<br />
Thin Film<br />
Thin Film Solar Technology<br />
Thin film solar panels offer specific<br />
advantages compared to the silicon<br />
solar technology. Amongst these are the<br />
retention of efficiency during periods of<br />
weak sun intensity and an easy integration<br />
into architectural design elements.<br />
<strong>SINGULUS</strong> is the market leader for the<br />
wet-chemical cleaning for CIS and CdTe<br />
processes. New production concepts as<br />
the spray ion layer gas reaction (ILGAR ® )<br />
process expand the value-added chain<br />
in the area of thin film solar technology.<br />
The company’s target is to position itself<br />
at the forefront for the introduction of<br />
new technologies with respect to silicon<br />
as well as thin film solar technology. In<br />
addition <strong>SINGULUS</strong> will progress on the<br />
way to a system supplier in this solar<br />
segment as well.<br />
Thin Silicon Film<br />
Semiconductor<br />
Compound<br />
Based<br />
Amorphous<br />
(a-Si)<br />
Tandem<br />
(a-Si/c-Si)<br />
Thin Film<br />
(c-Si)<br />
Thin Film II-VI<br />
<strong>SINGULUS</strong> offers modern production<br />
systems for CIS/CIGS & CdTe thin film<br />
solar cells made on glass and flexible<br />
substrates:<br />
_ Chemical supply systems with<br />
automatic dosage equipment<br />
_ Systems for the deposition<br />
of cadmium-free buffer<br />
layers<br />
_ Equipment designed<br />
for spray ion layer gas<br />
reaction (ILGAR ® )<br />
processes (AACVD)<br />
_ Metal free inline glass<br />
cleaning machines<br />
_ Inline etching and<br />
coating machines<br />
CIS/CIGS<br />
CdTE
Substrate Inspection<br />
Glass Washing 1<br />
Glass Washing<br />
Interconnect and Encapsulation<br />
PVD Back Contact<br />
Substrate Inspection<br />
1<br />
CdS or. alt. Buffer Deposition<br />
TCO Etching<br />
PVD TCO<br />
Scribing P3<br />
PVD Metal Back Contact<br />
Scribing P2<br />
Scribing P1<br />
Interconnect and Encapsulation<br />
Absorber Deposition CdTe<br />
2<br />
3<br />
CdTe<br />
CIS/CIGS<br />
Scribing P3<br />
4 5<br />
Back Side Cleaning CdTe<br />
10<br />
PVD Absorber<br />
Thin Film Solar on Flexible Materials<br />
11<br />
Thin Film - CdTe Manufacturing Process<br />
CdCI2 Deposition<br />
6<br />
Activation<br />
7<br />
CdCI2 Salt Removal<br />
8<br />
9<br />
Thin Film - CIS/CIGS Manufacturing Process<br />
Selenisation/Sulphurisation<br />
2<br />
KCN Etching or.<br />
NH3 Treatment<br />
Front Contact<br />
Laser Scribing P1<br />
Negative Photoresist<br />
Developer<br />
Primary Back Contact<br />
3<br />
4<br />
Glass Washing<br />
CdS or. alt.<br />
Buffer Deposition<br />
Scribing P2<br />
<strong>SINGULUS</strong> Product<br />
Portfolio:<br />
1. VITRUM Clean<br />
2. VITRUM TCO<br />
3. TENUIS altn. ILGAR ®<br />
or IMPEDIO<br />
4. COATER CdTe<br />
5. VITRUM Etch<br />
6. VITRUM Coating<br />
7. INDO<br />
8. VITRUM Clean<br />
9. VITRUM Clean<br />
10. VITRUM Developer<br />
<strong>SINGULUS</strong><br />
Cooperation Partner<br />
<strong>SINGULUS</strong> Product<br />
Portfolio:<br />
1. VITRUM Clean<br />
2. INSE<br />
3. VITRUM KCN<br />
4. TENUIS altn. ILGAR ®<br />
or IMPEDIO<br />
<strong>SINGULUS</strong><br />
Cooperation Partner
Thin Film Solar on Glass<br />
12<br />
TENUIS<br />
Wet Process Equipment for Thin Film Solar Cells on Glass<br />
1 Input Transport Unit<br />
2 Brush Off Machine<br />
3 Linear Transport System<br />
4 Process Module<br />
5 Final Rinse<br />
6 Output Transport Unit<br />
TENUIS<br />
6<br />
1<br />
With its TENUIS coating machines <strong>STANGL</strong><br />
has reached an internationally leading<br />
position in the CIS/CIGS thin film<br />
technology.<br />
Low manufacturing costs of the CIS<br />
modules can only be achieved in mass<br />
production. <strong>STANGL</strong> designs and produces<br />
high-tech systems that are used for<br />
fully-automated application of the singlesided<br />
wet chemical CdS coating.<br />
The fully-automated "dry-in/dry-out"<br />
<strong>STANGL</strong> thin film coating systems, used<br />
for single-sided wet chemical CdS coating,<br />
offer the customer a safe and reliable<br />
production capacity of up to 40/85 MW<br />
per line.<br />
2<br />
5<br />
4<br />
3<br />
4<br />
4<br />
4<br />
Main Features<br />
_ Low cost of ownership<br />
_ High throughput (cycle time 40/42 s)<br />
_ Low process temperatures<br />
_ High availability (uptime > 98 %)<br />
_ Lowest possible chemical consumption<br />
_ Single-side coating<br />
_ Easy upgrade for higher throughput<br />
_ Reproducible process results<br />
_ Automatic dosage and mixing systems<br />
_ Lowest possible DI water consumption<br />
_ Uniform spot-free glass plate drying<br />
(dry-in/dry-out)<br />
_ Waste and exhaust management<br />
system<br />
_ Networked communication supported
1 Input Transport Unit<br />
2 Process Modules<br />
3 Coarse Rinse<br />
4 Fine Rinse<br />
5 Ultra Fine Rinse<br />
6 Drying Unit<br />
7 Output Powered Roll Gears<br />
The VITRUM wet processing machine<br />
is available in different versions, e. g.<br />
cleaning, etching, brush off, CdCl2 or<br />
KCN. Thin film solar cells provide the<br />
chance to reduce manufacturing costs.<br />
This is based on the high costs of<br />
crystalline raw material and the better<br />
value chain for thin film solar cells.<br />
Besides the low cost of ownership,<br />
the main advantages of VITRUM are<br />
the exceptionally high throughput with<br />
13<br />
VITRUM<br />
Inline Wet Process Equipment for Thin Film Solar Cells on Glass<br />
VITRUM 1400<br />
1 2 4 6<br />
VITRUM 2200<br />
3 5 7<br />
1 2 3 4 5<br />
6<br />
a cycle time of only 30/60 seconds<br />
depending on glass size and process<br />
and the modular, highly integrated<br />
design. Furthermore, VITRUM offers<br />
inline systems for spraying or dipping<br />
and the standard and customer specific<br />
substrate sizes up to 2,600 mm. Moreover,<br />
high availability with an uptime of<br />
more than 98 % and the integration of<br />
automatic dosage and mixing systems<br />
are important features of <strong>STANGL</strong>'s new<br />
wet processing cleaning machine.<br />
Thin Film Solar on Glass<br />
7<br />
Main Features<br />
_ Metal free<br />
_ Low cost of ownership<br />
_ High throughput<br />
_ Inline systems<br />
_ Modular design<br />
_ High availability (uptime > 98 %)<br />
_ Standard and customer specific<br />
substrate sizes up to 2,200 mm<br />
_ Reproducible process results<br />
_ Automatic dosage and mixing systems<br />
_ Uniform spot-free glass plate drying<br />
(dry-in/dry-out)<br />
_ Waste water & exhaust treatment<br />
_ Networked communication supported
Thin Film Solar on Flexible Materials<br />
14<br />
IMPEDIO<br />
Roll-to-Roll Wet Process Equipment for Thin Film Solar Cells on Flexible Materials<br />
1 Input Web<br />
2 Process Module<br />
3 Rinsing and Drying Module<br />
4 Output Web<br />
Thin film solar cells on flexible materials<br />
are on the advance due to their potential<br />
applications regarding low weight, high<br />
flexibility and low cost of manufacturing<br />
compared to silicon based solar cells.<br />
<strong>STANGL</strong> offers roll-to-roll production<br />
systems of the type IMPEDIO for the<br />
wet-chemical coating of solar cells based<br />
on CIS/CIGS technology.<br />
IMPEDIO<br />
1<br />
Roll-to-Roll – IMPEDIO product portfolio for<br />
thin film technology on foils (metal/plastic):<br />
_ Roll-to-Roll Chemical Bath Deposition<br />
(CBD) of CdS/alternative buffer layers<br />
for CIS, CIGS, CIGSSe technologies<br />
_ Roll-to-Roll Inline-Cleaning<br />
(DI-Water, Tensides)<br />
_ Roll to Roll Inline-Etching<br />
(KCN, HCl, H3PO4)<br />
<strong>STANGL</strong> also supplies the following facillity<br />
management systems e.g. chemical supply<br />
systems, chemical mixing systems and<br />
waste water treatment.<br />
2 3 4<br />
Main Features<br />
_ Low cost of ownership<br />
_ Low process temperatures<br />
_ High availability (uptime > 98 %)<br />
_ Lowest possible chemical consumption<br />
_ Single-side coating of CdS or alt.<br />
buffer layers<br />
_ Both side etching with spray or dipping<br />
processes<br />
_ Both side cleaning with spray process<br />
_ Reproducible process results<br />
_ Automatic dosage and mixing systems<br />
_ Lowest possible DI water consumption<br />
_ Uniform spot-free foil drying<br />
(dry-in/dry-out)<br />
_ Waste and exhaust management system<br />
_ Networked communication supported
ILGAR ® R&D system<br />
Buffer Layer for CIS-Cells<br />
_ CIS/CIGS cells are normally arranged in a “Substrate configuration”<br />
_ the layer stack is deposited on a glass substrate<br />
_ the cell structure starts with sputtering of the metal back contact (Mo)<br />
Transparent front<br />
contact<br />
Window layer<br />
Absorber<br />
Back contact<br />
The standard buffer layer in a chalcopyrite<br />
thin film solar cell is made by chemical<br />
bath deposition (CBD). This is a reliable<br />
and commercially accepted method.<br />
However it also has a number of<br />
disadvantages such as: long process<br />
times, large amounts of liquid waste,<br />
critical process parameters, an inherent<br />
batch type nature and difficulties with<br />
very large substrates. As the size of the<br />
substrates used in thin film production<br />
increases and the tact time decreases<br />
there is a request for new methods with<br />
the buffer layer deposition as one example.<br />
In a collaboration between Helmholtz-<br />
Zentrum Berlin für Materi a lien und Energie<br />
(HZB), formerly the Hahn-Meitner-Institut<br />
(HMI), and <strong>SINGULUS</strong> an alternative<br />
buffer layer deposition technique is<br />
Wet chemical<br />
bath deposition<br />
„Most commonly” or<br />
In 2 S 3 − new ILGAR ®<br />
process<br />
developed for thin film solar cell fabrication.<br />
The so-called Ion-Layer-Gas-Reaction<br />
Process (ILGAR ® ) offers a new, cost<br />
efficient, chemical method to manufacture<br />
a thin homogeneous In 2S 3 layer (20 nm), as<br />
an alternative to the common CdS-buffers.<br />
The Spray-ILGAR ® deposited indium<br />
sulfide buffer layers are capable to replace<br />
the cadmium sulfide buffers used in<br />
chalcopyrite cells in order to avoid the<br />
toxic cadmium. First 30x30 mini-modules<br />
on a Pilotline Cu(In,Ga)(S,Se) 2 absorbers<br />
achieved an efficiency of 13.0 % after light<br />
soaking. The nature of the spray technique<br />
ensures that the ILGAR ® process is<br />
reproducible, fast, cheap and suitable<br />
for scaling up into an in-line process on<br />
large area substrates.<br />
Thin Film Solar on Flexible Materials<br />
15<br />
SOLUTUS<br />
<strong>SINGULUS</strong> New Products for Thin Film Applications<br />
Inline production system SOLUTUS<br />
Buffer Layer for CdTe-Cells<br />
_ CdTe cells are normally arranged in a “Superstrate configuration”<br />
_ the layer stack is deposited on a glass substrate<br />
_ the cell structure starts with sputtering of the front contact (TCO)<br />
Transparent front contact<br />
Buffer layer<br />
Absorber<br />
Primary back contact<br />
Secondary back contact<br />
Wet chemical<br />
bath deposition<br />
„Most commonly” or<br />
In 2 S 3 − new ILGAR ®<br />
process<br />
Main Features<br />
_ AACVD atmospheric process (aerosol<br />
assisted chemical vapor deposition)<br />
_ No vacuum required<br />
_ Quasi-dry process<br />
_ In 2S 3-deposition technique<br />
_ Cadmium free<br />
_ High efficiency cells produced with<br />
potential for further improvement<br />
(certified efficiency of 14.7% measured<br />
at ISE Freiburg)<br />
_ Machine cycle 60 s<br />
_ Continuous substrate flow under the<br />
aerosol area<br />
_ Design for variable size of production<br />
substrates:<br />
substrate width up to 1,200 mm (Larger<br />
substrate size can be processed on<br />
request!)<br />
_ Inline, fast production speeds<br />
_ Flexible method: bilayers and mixed<br />
compositions possible
Headquarters<br />
<strong>SINGULUS</strong> TECHNOLOGIES <strong>AG</strong><br />
Hanauer Landstrasse 103<br />
D - 63796 Kahl, Germany<br />
Tel. +49 6188 440-0<br />
Fax +49 6188 440-110<br />
sales@singulus.de<br />
www.singulus.de<br />
Affiliated Companies<br />
China<br />
<strong>SINGULUS</strong> MANUFACTURING<br />
GUANGZHOU LTD.<br />
Tel. +86 20 34518-830<br />
frank@singulus.com.cn<br />
France<br />
<strong>SINGULUS</strong> TECHNOLOGIES<br />
France S.A.R.L.<br />
Tel. +33 3 893111-29<br />
singulus@club-internet.fr<br />
Great Britain<br />
<strong>SINGULUS</strong> TECHNOLOGIES UK LTD.<br />
Tel. +44 1793 7842-00<br />
brian.walsh@singulusuk.com<br />
<strong>SINGULUS</strong> <strong>STANGL</strong> SOLAR GmbH<br />
Fraunhofer Strasse 9<br />
D - 82256 Fürstenfeldbruck, Germany<br />
Tel. +49 8141 3600-0<br />
Fax +49 8141 3600-100<br />
stangl@singulus.de<br />
www.stangl.de<br />
Italy<br />
<strong>SINGULUS</strong> TECHNOLOGIES ITALIA S.r.l.<br />
Tel. +39 071 79303-12<br />
info@singulus.it<br />
Latin America<br />
<strong>SINGULUS</strong> TECHNOLOGIES<br />
Latin America Ltda.<br />
Tel. +55 1121 6524-10<br />
rodolfo.mignone@singulus.com.br<br />
Netherlands<br />
<strong>SINGULUS</strong> MASTERING B.V.<br />
Tel. +31 407 5014-00<br />
info@singulus.nl<br />
Singapore<br />
<strong>SINGULUS</strong> TECHNOLOGIES<br />
ASIA PACIFIC PTE LTD.<br />
Tel. +65 674 119-12<br />
singulus@singnet.com.sg<br />
Spain<br />
<strong>SINGULUS</strong> TECHNOLOGIES IBERICA S.L.<br />
Tel. +34 936 7500-25<br />
singulus@singulusib.com<br />
Taiwan<br />
<strong>SINGULUS</strong> TECHNOLOGIES<br />
ASIA PACIFIC PTE LTD.<br />
TAIWAN REPRESENTATIVES OFFICE<br />
Tel. +886 2 274833-66<br />
sales@singulus.com.tw<br />
United States and Canada<br />
<strong>SINGULUS</strong> TECHNOLOGIES INC.<br />
Tel. +1 860 68380-00<br />
sales@singulus.com<br />
08/2010 – MetaCom Printed in Germany - Technical alterations reserved