FLUID RESISTANCE –COMMON FLUIDSTable 3 lists the change in physicalproperties of CHO-SEAL S6305 afterexposure to a variety of commonfluids. The complete report is availablefrom Chomerics upon request.FLUID RESISTANCE –HARSH ENVIRONMENTSTable 4 lists the qualitative assessmentof fluid resistance by materialtype. The customer is encouragedto evaluate specific materials tothe requirements called for by theapplication.DUAL FUNCTIONALITYGASKETS, “CO-EXTRUSIONS”Co-extruded gaskets (dual gasketswith a conductive and non-conductiveelement cured in parallel)provide additional environmentalsealing and corrosion protection.Seam vulcanization ensures longterm integrity and stability.Co-extruded gaskets permit costeffectiveuse of existing flange designs,as well as attachment underthe less-expensive, non-conductivematerial. Compared to bondingand mounting separate gaskets,or double-groove designs, Co-extrudedgaskets offer design, costand handling advantages. See caseexample at the end of the PerformanceData section.STANDARD TOLERANCES ForCross Sectional Dimensions, inch(mm)• Less than 0.200 (5.08):± 0.005 (0.13)• 0.200 – 0.349 (5.08 – 8.86):± 0.008 (0.20)• 0.350 – 0.500 (8.89 – 12.70):± 0.010 (0.25)• Greater than 0.500 (12.70):± 3% of the nominal dimensionNOTE: Tighter tolerances areavailable upon request.Table 3: Exposure of CHO-SEAL ® S6305 to Common FluidsExposure of CHO-SEAL ® S6305 to Common FluidsNo Exposure After % ChangeExposureClearVue Tensile [psi] 200 178 -11 %Elongation [%] 289 317 +10 %Formula 409 Tensile [psi] 200 197 -2 %Elongation [%] 289 219 -24 %Windex Tensile [psi] 200 202 +1 %Elongation [%] 289 166 -43 %Carpet Cleaner Tensile [psi] 203 207 2 %Elongation [%] 414 443 7 %Coffee Tensile [psi] 203 211 4 %Elongation [%] 414 439 6 %Cola Tensile [psi] 203 199 -2 %Elongation [%] 414 433 5 %Hairspray Tensile [psi] 203 207 2 %Elongation [%] 414 326 -21 %Tire Cleaner Tensile [psi] 203 175 -14 %Elongation [%] 414 418 1 %Vinyl Protectant Tensile [psi] 203 172 -15 %Elongation [%] 414 433 4 %Tap Water Tensile [psi] 203 199 -2 %Elongation [%] 414 439 6 %Windshield Washer Tensile [psi] 203 207 2 %SolventElongation [%] 414 418 1 %Formula 409 is a trademark of the Clorox Company.Windex is a trademark of S.C. Johnson & Son, Inc.Table 4: Elastomer Fluid ResistanceElastomer Fluid ResistanceResistancesPolymer ChoiceSilicone Fluorosilicone EPDMHigh Temp Excellent Good FairLow Temp Excellent Excellent ExcellentASTM 1 Oil Fair/Good Good PoorHydraulic Fluids (Organics) Fair Good PoorHydraulic Fluids (Phosphate Ester) Poor Good PoorHydrocarbon Fuels Poor Good ExcellentHydrocarbon Fuels Poor Good ExcellentComp. Set Good Good GoodOzone, Weather Poor Poor GoodSTB (NBC Decontamination Fluid) Poor Fair/Good GoodDilute Acids Fair Good GoodNOTE: All recommended compounds are suggested only. Customer should always test anyseal material under actual operating conditions.Chomerics 8
Heat Transfer FundamentalsExtrusion Product GuideProduct FormsSTANDARD EXTRUSIONS –AN EXTENSIVE SELECTIONOur elastomer extrusions are hollowor solid strips in sizes rangingfrom 0.030 inch (0.76 mm) solid Ocross section to a 2.00 inch (51 mm)wide flat ribbon. Existing tooling,available in hundreds of sizes, allowsfor immediate production ofstandard profiles:•••••••••Solid OHollow OSolid DHollow D“Mushroom” D (patented)Solid RectangleHollow RectangleChannel StripHollow PV Strip•Standard profiles are efficient forthe majority of applications. Evenproblematic low closure force applicationscan be accommodated bylightweight, hollow gasketing.There is generally no tooling chargefor standard items. If needed, toolingof new dies for standard profilesis relatively inexpensive. Moreover,extrusions minimize material wasteand don’t require post-manufactureprocessing to remove flash. Subjectonly to packaging constraints, mostextrusions are supplied on reels.CUSTOM SHAPES IN ENDLESSVARIETYChomerics routinely produces elastomerextrusions in unusual sizesand intricate configurations to meetspecial needs. Explore the manyspecialized designs, for which toolingalready exists. This showcase,beginning on page 29 of this guide,illustrates the variety and complexitythat can be incorporated intoextruded elastomers.FINITE ELEMENTAL ANALYSIS– A POWERFUL DESIGN TOOLChomerics offers sophisticatedFEA technology to prevent falsestarts, design delays and repetitiveprototyping for unusual shieldingrequirements. Advanced computersimulation software is employed topredict gasket behavior, bypassingtrial-and-error testing. FEA notonly predicts how a design will behave,but allows it to be optimized.Complex algorithms provide criticalinformation concerning: materialselection, deformation, load-deflection,stress distribution, volume,void ratios, gland fill percent andmore. The result is a technicallysuperior solution achieved morerapidly and cost effectively thanever before.MANUFACTURING LIMITATIONSThe extruded strips listed in thisguide are generally available in allCHO-SEAL and CHO-SIL materials.However, the physical characteristicsof certain materials make themunextrudable in very small sizesand with thin wall sections. Generalmanufacturing limitations arelisted in Extrusion Profile DimensionalGuidelines, Table 6.KISS-CUT GROUNDING PADSON TAPEFor manual “peel and stick” orrobotic “pick and place” application,grounding pads are readilyproduced in quantities by kiss-cuttinghollow D (or other) extrusionsto their PSA release tape. Featuressuch as holes or slots can be incorporated,and Co-extrusions mayalso be cut. Continuous lengths aresupplied on reels.FULL-SERVICE FABRICATIONOften cost-competitive for bothsmall and large volumes, conductiveelastomer extrusionsare readily fabricated for specificapplications. These services areperformed at the factory or byChomerics’ skilled Authorized Fabricatorsthroughout the world. Visitwww.chomerics.com.Cut-To-Length (CTL). Uniform partsare supplied ready for installation.Standard Tolerances for cut parts,inch (mm)• Less than 1.00 (25.4): ± 0.020inch (0.51)• Lengths of 1.0 to 30.0 (25.4 to762): ± 0.062 (1.58)• Greater than 30.0 (762): ± 0.2%the nominal dimensionNOTE: Tighter tolerances areavailable upon request.PRECISION WASHERSSlicing solid and hollow O crosssections into disks or washers cansave time and cost, with tolerancesequivalent to molded parts. For extremelythin parts, less than 0.060inch (1.52 mm), Chomerics experienceand tooling leads the industry.Product FormsChomerics 9