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<strong>Jabiru</strong> <strong>J160</strong> Constructors <strong>Manual</strong>General>Constructors manualTable of ContentsGeneralGeneral>Introduction ................................................................................................................2General>Constructors manual ...................................................................................................3General>Tools and equipment ...................................................................................................8General>Glossary ................................................................................................................... 11General>Registration and certification .................................................................................... 12General>Reference documentation .......................................................................................... 12General>Unpacking and support ............................................................................................. 13General>Composite standard procedures ................................................................................. 14General>Aircraft grade bolts and lock nuts .............................................................................. 17General>Rod ends................................................................................................................... 19General>Health and safety ...................................................................................................... 20Pre-Paint>Fuselage>Fit ventral fin and trim horn .................................................................... 21Pre-Paint>Fuselage>Prepare the fuselage ................................................................................ 24Pre-Paint>Fuselage>Undercarriage>Assemble main wheels .................................................... 29Pre-Paint>Fuselage>Undercarriage>Assemble main gear ........................................................ 31Pre-Paint>Fuselage>Undercarriage>Fit main gear ................................................................... 37Pre-Paint>Fuselage>Firewall forward>Fit firewall .................................................................. 41Pre-Paint>Fuselage>Firewall forward>Firewall fittings ........................................................... 45Pre-Paint>Fuselage>Firewall forward>Assemble and fit nose gear .......................................... 51Pre-Paint>Fuselage>Firewall forward>Fit engine mount and engine ....................................... 58Pre-Paint>Fuselage>Firewall forward>Fit propeller flange extension ...................................... 62Pre-Paint>Fuselage>Firewall forward>Fit oil cooler ............................................................... 64Pre-Paint>Fuselage>Firewall forward>Fuel pump fittings ....................................................... 69Pre-Paint>Fuselage>Firewall forward>Fit ram air cooling ducts.............................................. 71Pre-Paint>Fuselage>Fit windscreen ........................................................................................ 75Pre-Paint>Fuselage>Fit control cables and lines ...................................................................... 78Pre-Paint>Fuselage>Empennage>Fit vertical tail fin ............................................................... 81Pre-Paint>Fuselage>Empennage>Fit elevator ......................................................................... 88Pre-Paint>Fuselage>Empennage>Fit horizontal stabiliser ....................................................... 92Pre-Paint>Fuselage>Empennage>Fit rudder ............................................................................ 95Pre-Paint>Fuselage>Fit cowling............................................................................................ 100Pre-Paint>Fuselage>Fit flap drive shaft bearing blocks ......................................................... 108Pre-Paint>Fuselage>Interior>Console>Pre-fit handbrake ...................................................... 110Pre-Paint>Fuselage>Interior>Console>Pre-fit trim control .................................................... 113Pre-Paint>Fuselage>Interior>Console>Fit control stick......................................................... 117Wednesday, April 7, 2010 4 of 327
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