Jabiru J160 Construction Manual

More documents

Recommendations

Info

Jabiru J160 Constructors ManualPre-Paint>Fuselage>Firewall forward>Firewall fittingsFuel fittingAssemble the firewall fuel line fitting: Press the flat plate of the brass bulkhead fuel fittinginto the top of the aluminium sleeve (this sleeve connects to the plastic fuel sheath on theinside of the firewall), and bond it into place with 5-minute Araldite.Drill through the pre-drilled hole in the firewall and fit the assembly, fit the washer and Nylocnut and tighten.Wednesday, April 7, 2010 48 of 327
Electrical componentsJabiru J160 Constructors ManualPre-Paint>Fuselage>Firewall forward>Firewall fittings30mm20mmUse some 3mm aluminium to make backing plates for the solenoid and the earth terminal asshown below – these are to spread the load and minimise crushing of the plywood firewall.Place the starter solenoid as shown with the top of the terminals 30mm below the top of thefirewall. Fix the solenoid into place with 2 AN3-7A bolts, washers and Nyloc nuts.Fit the main electrical earth terminal (maroon arrow above) by drilling through the pre-drilledhole in the firewall and fix into place with an AN3-7A bolt, washer and Nyloc nut.Place the regulator module 20mm in from the side and in line with the bottom of the batterybox (green lines above). Fix the module in place with AN3-12A bolts, washers and Nylocnuts. The optional strobe unit is placed as shown and secured with 6G self-tapping screws.Inside viewSolenoidCable collarsAir box rivetsEarthterminalregulatorCabinheaterFuelfittingBatteryThis is how the finished job will look from the inside.Wednesday, April 7, 2010 49 of 327
Page 1 and 2: JabiruJ160ConstructorsManualfrom ki
Page 3 and 4: General>Constructors manualWelcome
Page 5 and 6: Jabiru J160 Constructors ManualGene
Page 7 and 8: Direction referencesJabiru J160 Con
Page 9 and 10: Optional tools and equipmentJabiru
Page 11 and 12: General>GlossaryJabiru J160 Constru
Page 13 and 14: General>Unpacking and supportJabiru
Page 15 and 16: Epoxy measuring and mixingQuality a
Page 17 and 18: General>Aircraft grade bolts and lo
Page 19 and 20: General>Rod endsJabiru J160 Constru
Page 21 and 22: Pre-Paint>Fuselage>Fit ventral fin
Page 23 and 24: Finish the ventral finJabiru J160 C
Page 25 and 26: Vertical fin stubJabiru J160 Constr
Page 27 and 28: Fit the header tank enclosureJabiru
Page 29 and 30: Jabiru J160 Constructors ManualPre-
Page 33 and 34: Assemble the brake calipersIn this
Page 35 and 36: Assemble the brake and wheelFirstly
Page 41 and 42: Pre-Paint>Fuselage>Firewall forward
Page 43 and 44: Fit the firewall plateJabiru J160 C
Page 47: Cabin heaterJabiru J160 Constructor
Page 55 and 56: Fit the nose leg housingJabiru J160
Page 59 and 60: Fit the engine to the engine mountJ
Page 61 and 62: Set the engine angle of incidenceJa
Page 63 and 64: Clean and prepare the screws and hu
Page 75 and 76: Pre-Paint>Fuselage>Fit windscreenJa
Page 79 and 80: Use a wire hook to pull the static
Page 85 and 86: Take care not to let the fin just s
Page 87 and 88: Fit the static probe assemblyJabiru
Page 91 and 92: Fit the elevator end capsJabiru J16
Page 93 and 94: Fit the stabiliserJabiru J160 Const
Page 95 and 96: Pre-Paint>Fuselage>Empennage>Fit ru
Page 99 and 100:
Fit the rudder cable bracket clampJ
Page 101 and 102:
Jabiru J160 Constructors ManualPre-
Page 103 and 104:
Pre-fit the cowl hingesYou will nee
Page 105 and 106:
Fit the hinge pin guidesJabiru J160
Page 107 and 108:
Fit the cabin air inlet flangeJabir
Page 109 and 110:
Fit the bearing blocksJabiru J160 C
Page 111 and 112:
Page 113 and 114:
Page 115 and 116:
Page 117 and 118:
Page 119 and 120:
Fit the bushes to the consoleFit th
Page 121 and 122:
Page 123 and 124:
Page 125 and 126:
Align the templateand mark the brac
Page 127 and 128:
Pre-Paint>Fuselage>Interior>Fuel sy
Page 129 and 130:
Page 131 and 132:
Pre-Paint>Fuselage>Interior>Fit sea
Page 133 and 134:
Pre-Paint>Fuselage>Pre-fit doorsObj
Page 135 and 136:
Final fit the doorJabiru J160 Const
Page 137 and 138:
Pre-Paint>Fuselage>Fit windowsJabir
Page 139 and 140:
Pre-Paint>Fuselage>Wheel alignmentO
Page 141 and 142:
Pre-Paint>Fuselage>Pre-fit wheel sp
Page 143 and 144:
Now both halves of the spat can be
Page 145 and 146:
Pre-Paint>Wings>Fit fuel tank fille
Page 147 and 148:
Page 149 and 150:
Page 151 and 152:
Page 153 and 154:
Pre-Paint>Wings>Cut aileron cable o
Page 155 and 156:
Now look into the hole that you hav
Page 157 and 158:
Page 159 and 160:
Page 161 and 162:
Take your time and get each flap ex
Page 163 and 164:
Page 165 and 166:
Page 167 and 168:
Pre-Paint>Wings>Fit aileronsObjecti
Page 169 and 170:
Page 171 and 172:
Page 173 and 174:
Page 175 and 176:
Pre-Paint>Wings>Test fit wingsObjec
Page 177 and 178:
The important thing at this stage i
Page 179 and 180:
Pre-fit the strut/main gear to fuse
Page 181 and 182:
Sandpaper:Jabiru J160 Constructors
Page 183 and 184:
Paint>Surface preparationJabiru J16
Page 185 and 186:
Post-Paint>GeneralObjectives of thi
Page 187 and 188:
Jabiru J160 Constructors ManualPost
Page 189 and 190:
Post-Paint>Fuselage>Assemble instru
Page 191 and 192:
Page 193 and 194:
Page 195 and 196:
Fit digital instrumentationJabiru J
Page 197 and 198:
Page 199 and 200:
Page 201 and 202:
Post-Paint>Fuselage>Electrical wiri
Page 203 and 204:
Page 205 and 206:
Page 207 and 208:
Post-Paint>Fuselage>Interior>Fit up
Page 209 and 210:
Page 211 and 212:
Engine wiringJabiru J160 Constructo
Page 213 and 214:
Page 215 and 216:
Page 217 and 218:
Wire the fuel pumpJabiru J160 Const
Page 219 and 220:
Connect the multi pin connectorsJab
Page 221 and 222:
Connect the VHF antenna cableJabiru
Page 223 and 224:
Page 225 and 226:
Page 227 and 228:
Page 229 and 230:
Fit the steering yoke and pushrodsJ
Page 231 and 232:
Connect the rudder cableJabiru J160
Page 233 and 234:
Page 235 and 236:
Page 237 and 238:
Page 239 and 240:
Locate and fit the throttle cableJa
Page 241 and 242:
Page 243 and 244:
Page 245 and 246:
Page 247 and 248:
Page 249 and 250:
Connect the elevator cableFit the d
Page 251 and 252:
Page 253 and 254:
Page 255 and 256:
Page 257 and 258:
Page 259 and 260:
Page 261 and 262:
Pre-fit the spinnerJabiru J160 Cons
Page 263 and 264:
Post-Paint>Fuselage>Fit wheel spats
Page 265 and 266:
Connect the aileron cableJabiru J16
Page 267 and 268:
Page 269 and 270:
Fit the fuel gaugesJabiru J160 Cons
Page 271 and 272:
Fit the vent tubes to the fuel fill
Page 273 and 274:
Page 275 and 276:
Set the aileron cable lengthsJabiru
Page 277 and 278:
Page 279 and 280:
Tape the flap into position with a
Page 281 and 282:
Page 283 and 284:
Testing>Weight and balanceObjective
Page 285 and 286:
Weigh the aircraftJabiru J160 Const
Page 287 and 288:
Testing>Rigging checkObjectives of
Page 289 and 290:
Jabiru J160 Constructors ManualTest
Page 291 and 292:
Calibrate the fuel gaugesJabiru J16
Page 293 and 294:
Testing>Final inspection checklistJ
Page 295 and 296:
Page 297 and 298:
Page 299 and 300:
Page 301 and 302:
Instrument panelJabiru J160 Constru
Page 303 and 304:
Page 305 and 306:
Page 307 and 308:
Page 309 and 310:
Airfield selectionJabiru J160 Const
Page 311 and 312:
Sequence #1 - First start, ground r
Page 313 and 314:
Compass swingJabiru J160 Constructo
Page 315 and 316:
Flight testingTakeoff and climbUse
Page 317 and 318:
1. Adjusting the Rudder Pedal Pushr
Page 319 and 320:
Sequence #3 - Performance and handl
Page 321 and 322:
Testing>FormsObjectives of this tas
Page 323 and 324:
Page 325 and 326:
Page 327:
EquipmentVHF Comm #1VHF Comm #2oper
show all

Jabiru J160 Construction Manual

Create successful ePaper yourself

Delete template?

Save as template?