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Vulcan Tread Nosing, Steps and Tactile Produ... - Barbour Product ...

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introductionWelcome to <strong>Vulcan</strong>’s tread nosing, steps <strong>and</strong> tactile brochure.Included is a brief outline of the DDA best practice visibility guidelines,<strong>and</strong> a range of Health <strong>and</strong> Safety ‘slip <strong>and</strong> tread’ surfaces <strong>and</strong> productsthat meet or exceed recommended st<strong>and</strong>ards. Our working knowledge<strong>and</strong> ability to clearly define client requirements <strong>and</strong> recommend thebest solutions help toward client confidence <strong>and</strong> end user safety.<strong>Vulcan</strong>’s professionally designed sections are available in a wide rangeof materials including aluminium, brass, GRP, Stainless Steel <strong>and</strong>‘Traverse’ long lasting rubber material. <strong>Vulcan</strong> sections can be cut intostrips or discs allowing them either to signify a feature edge or bemounted onto one of our large range of aluminium carriers.Our Anti Slip products haveundergone stringent tests.Fire TestsBS 6853 Annex B.2 Toxic FumeBS 6853 Annex D.8.6 Smoke Emissions.BS 476 part 7 surface spread of flame.Anti skid tests - BS 7976 part 2Included in the new line of products available are the VTac Brass &Stainless Steel corduroy Bars <strong>and</strong> Studs for the DDA underfoot Sensorywarnings of level change.<strong>Vulcan</strong> would like to thank you for taking the time to consider theirrange <strong>and</strong> viewing our latest edging products.Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk 2


DDA (Disability Discrimination Act)The last few decades have seen massive researchinto the design <strong>and</strong> development of stairs <strong>and</strong> steps.As a result, the law now states that “colour contrast isessential for visually impaired persons. <strong>Nosing</strong>s need toextend the full width of the tread <strong>and</strong> be 55mm on boththe tread & the riser”.Everybody is entitled to safe access into any building.Nearly 24% of people in the UK today have somedegree of vision loss, many ofwhom rely on colour <strong>and</strong> textureto remain mobile.Visible sight lines & edging strips,along with tactile plates (colouredred or buff) should be installedto mark crossing points, stairs orplatform edges. Please contactVULCAN Technical to upgradeexisting treads.The Health & Safety Executive estimates that stairinjuries cost employers <strong>and</strong> the public sector over abillion pounds a year, not to mention the thous<strong>and</strong>s ofworking hours lost.The average claim for stairway accidents is £7000,but has gone as high as £68,000.The right nosing needs the right insert to meetthe correct need for foot traffic. All VULCANedgings - gritted GRP, stainless steel, aluminium, brass<strong>and</strong> the Traverse & VTac ranges - should be consideredto help clients provide the correct application to ensuremaximum performance throughoutits product life whether industrial,public or private sector. <strong>Vulcan</strong>’srange can certainly meet therequirement.<strong>Vulcan</strong> <strong>Tread</strong> <strong>Produ</strong>cts can beused on RAIL, Highways, LondonUnderground, <strong>and</strong> education.Independent tests prove thatrequirements for vision, slip,fire, toxicity <strong>and</strong> spread offlame are exceeded.3Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk


interior rangeThe current range of <strong>Vulcan</strong> aluminium <strong>and</strong> brass carriers are the resultof years of component extrusion development. The inclusion of gritted,slip resistant GRP inserts meets the need for rapid problem solving innew buildings <strong>and</strong> refurbishment projects.The range has been used extensively in both commercial <strong>and</strong> publicsector buildings including healthcare <strong>and</strong> education. Light reflectancevalues (LRVs) <strong>and</strong> DDA guidelines can be incorporated into any design.<strong>Tactile</strong> Blister studs <strong>and</strong> Corduroy bars from the VTac range can be usedon smooth marble <strong>and</strong> polished floors, without the need for spoilingappearances, but upgrading to meet the needs of clients, but moreimportantly, meeting DDA requirements.Help in the design, installation <strong>and</strong> servicing of these products isavailable from <strong>Vulcan</strong>.Recommended stainless steel fixing with all products available from <strong>Vulcan</strong>.All sections are subject to design changes without prior notice.Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk 4


angeDesigned to give the smoothest transition between any floor finish <strong>and</strong> the nosing. Especially suited forlarge communal areas, bringing them rapidly up to date, with a contrasting nosing colour, to ApprovedDocument M (effective on New Build, 2004) guidelines.Available with all <strong>Vulcan</strong> insert colours, including luminous <strong>and</strong> hazard. A choice of channel is availableto suit all stair shapes, including double inserts <strong>and</strong> very heavy use (170 range). These can be mountedwith resilient floor coverings but should be placed on top of the final layer.light duty range69 mmVul 120Aluminium Carrier• Mill Finish• Anodised Naturalor Coloured32 mm69 mmVul 121• Polished32 mm70 mmVul 122DDAProDuct69 mmVul 123DDAProDuct60 mm55 mm5retro fitSales: 020 8681 0617 • Email: sales@vulcansystems.co.uk


82 mmVul 12578 mmVul 12455 mm37 mm98 mmVul 121d38 mmDeveloped for communal areas requiring moreunderfoot stability. Especially effective for upgradesto residential central stairs.‘The Vul 125 has got me out of trouble more than once’Tiling Contractor, Londonmedium to heavyduty range85 mmVul 171Vul 171 shown withthe Vulcagrip insert inblack. Generally usedwith the gritted insert(C25 grit level).42 mm110 mmVul 170dExtra care in designingimpact area gives anear structural frontedge perfect for thethoroughfare.40 mmInserts: PVC or grittedcan be used with anynosing on these pages.For brass taper please see page 13LRV Colour BS Ref0-4 Black OOE 5395-99 White OOE 5552 Light Grey 00A 058 Dark Grey 00A 136 Plum 02C 4030 Fawn Brown 04B 2114 Burgundy 04C 3910 Terracotta 04D 45LRV Colour BS Ref13 Scarlet 04E 5312 Ochre 06D 4524 Brilliant Orange 06E 556 Chocolate 08B 2910 Harvest Brown 08C 3949 Deep Yellow 08E 5169 Lemon Yellow 10E 5315 Dark Olive 12D 45LRV Colour BS Ref37 Lime Green 12E 538 Bottle Green 14C 3916 Grass 14E 537 Midnight Blue 18E 2914 Steel Blue 18E 536 Navy Blue 20C 4010 Violet 22D 4585 Photo LuminescentSales: 020 8681 0617 • Email: sales@vulcansystems.co.uk 6


angeDeveloped for the 2mm resilient linoleum, the Lino range groupof nosing has the unique design feature for the ultimate edgeprotection. Fitting instructions, opposite, show clearly the benefitof specifying the right product.With rigidity built into the design, the true performance is forthe contractor, having a central heavier 4mm mid section to givepositive edges for a no. 8 countersunk screw.As with all illustrations, full size is shown, but may be subject tominor design changes.All st<strong>and</strong>ard metal finishes available.60 mmVul 14032 mm60 mmVul 14132 mm63 mmVul 14832 mm88 mmVul 140d88 mmVul 141d36 mm34 mm95 mmVul 144d34 mmretro fit7Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk


60 mmVul 14255 mm60 mmVul 143DDAProDucti. Offer up step nose, mark holes,remove edge, drill & plug55 mm69 mmVul 144ii.Lay lino down. Put nosing on top.3mm pack between riser face ofstairs <strong>and</strong> back of nosing. Verticalface of nosing. Trim lino as normalwith recommended tool.36 mm74 mmVul 14555 mmiii. Remove packer <strong>and</strong> glue at indicatedpoints. Position nosing & screwdown. Ensure screws are flush.To fit insert, ensure correct length<strong>and</strong> refer to page 20.For brass lino step nosing,please see page 13iv. Edge protected, glue jointhidden, spillages rejected, wearreduced <strong>and</strong> non trip transition.Fixing hidden.Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk 8


angeThe Interlink Range is an attractive product due to having the deepest st<strong>and</strong>ard nose drops available.Beautifully easy to h<strong>and</strong>le <strong>and</strong> fit due to the rigid design <strong>and</strong> positive feel. Designs to meet all substrateneeds have been catered for, <strong>and</strong> the 55mm nosing’s marked with the DDA note, meet Part M, May 2004.This range of nosing’s is suitable to be used with all major manufacturers’ floor coverings <strong>and</strong> can be projectpersonalized with any RAL colour insert* or metal finishes of Aluminium, Anodized, Polished or Mirror.Interlocking sections available to extend across the whole tread, leaving a maintenance free surface.60 mmVul 13059 mmVul 13138 mm38 mm90 mmVul 130d38 mm90 mmVul 131d38 mm70 mmVul 13438 mm62 mm Vul 138retro fit40 mmFor brass interlink carpetrange please see p149Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk


‘Fabulously strong & they look great’Building Manager, W161 mmVul 132DDAProDuct66 mmVul 13355 mmDDAProDuct67 mmVul 13555 mmDDAProDuct74 mmVul 134b50 mm46 mm101 mmVul 134d38 mm32 mmVul 130r7 mmLRV Colour BS Ref0-4 Black OOE 5395-99 White OOE 5552 Light Grey 00A 058 Dark Grey 00A 136 Plum 02C 4030 Fawn Brown 04B 2114 Burgundy 04C 3910 Terracotta 04D 45LRV Colour BS Ref13 Scarlet 04E 5312 Ochre 06D 4524 Brilliant Orange 06E 556 Chocolate 08B 2910 Harvest Brown 08C 3949 Deep Yellow 08E 5169 Lemon Yellow 10E 5315 Dark Olive 12D 45LRV Colour BS Ref37 Lime Green 12E 538 Bottle Green 14C 3916 Grass 14E 537 Midnight Blue 18E 2914 Steel Blue 18E 536 Navy Blue 20C 4010 Violet 22D 4585 Photo LuminescentSales: 020 8681 0617 • Email: sales@vulcansystems.co.uk 10


etro fitstair frontsAluminium overlaid with Stainless Steel engineered sheet.Available brushed or bright stainless for the ultimate entrance.Can be specified as new or as the 188crd – cut in to give years of extra life.EXCELLENCE IN ENGINEERINGSt<strong>and</strong>ard lengths at 2m or 1.2m cut to size <strong>and</strong> drill options apply.68 mm56 mmVul 182s with blue insert <strong>and</strong> stainless trim edgeTrim edgesF103.6 mmS1010 mmCarpet<strong>Tread</strong> noseThe F10 trim is solelyfor the use with theVUL 182s sectionbut the S10 side trimcan be used with anyof the aluminiumrange especially withsections requiring apolished front edge.56 mm58 mmInsertSide trimFront edgeCarpetConcreteAvailable as a complete staircase trim or a stop end only (illustrated).Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk 12


angeThe highest quality nosing for the highestquality project. Polished Brass Designs for allstair substrates, shapes <strong>and</strong> styles. External stepproducts can be achieved by using the VulcaGR!P®insert product or the VUL 200 which has no insert.Ramp back profiles mean that all Hotel Terrazzointeriors can be upgraded in an instant. Used withthe correct adhesives, these can be placed straighton the substrate, with no mechanical fixings.Ramp backs can also be placed <strong>and</strong> secured ona floor covering. The Brass Interlink can helpextend the tread coverage to give more stabilityunderfoot <strong>and</strong> the front insert can be a differingcolor to the back insert to help meet DDA.49.5 mmVul 20068 mmVul 22044 mm68 mmVul 22136 mm81 mmVul 22436 mmretro fit40 mm46 mmVul 249s27 mm59 mm62 mmVul 24832 mm32 mm13Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk


60 mmVul 230VULCAN HOTELIERS PRODUCTS39 mm60 mmVul 23139 mm66 mmVul 23439 mm60 mmVul 23553 mmVul 23756 mm50 mm ‘The Vul 237 has finishedthe treads off perfectly’Theatre Manager, London32 mmVul 230r5.5 mm47 mmVul 230e5.5 mmfor Brass <strong>and</strong> Stainless <strong>Tactile</strong> <strong>and</strong> step edge products please see page 20.Flat bars for stair insertsStainless steel 2mBrass 1.83mT bar joint orstep insert 2.5mSales: 020 8681 0617 • Email: sales@vulcansystems.co.uk 14


60 mmVul 4022mm Stainless Steel 316 or 304 edges. Available in 4 shapes<strong>and</strong> many different sizes. A small range of sizes are stockedbut please allow 7 days for delivery.38 mmAll products drilled <strong>and</strong> c/sunk screws can be supplied.Vul 402/50full DDA visionor Riser & GoingAll edges can be packed to allow a deeper floor finish.Used in hi-end residential, marine petrochemical &transport industries.60 mmVul 40338 mmVul 403/50full DDA visionor Riser & Going60 mmVul 40948 mmDDA<strong>Produ</strong>ct60 mmVul 40848 mmDDA<strong>Produ</strong>ctFor Stainless Steel & Brass <strong>Tread</strong> Insert Bars see page 1415Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk


‘Great service, great price & just the look I wanted’Cinema Owner, W1• 304 / 316 grade• Accurate 2mm engineering• Welded corners available on all sections• Supplied drilled & Countersunk or• Available to Adhere only• All sections finished in Brushed, Dull or Polished• DDA <strong>Nosing</strong>s for Vision• Stainless screws supplied• Ready to install• Recommend Bluline Adhesive• Suitable for all types of sea vesselStainless rangeSection Finish DrilledVul 402/403 d/p Brushed ✓Vul 408 d/p Brushed ✓Vul 409 d/p Brushed ✓Welded cornersAll welds fettled <strong>and</strong> dull polished90ºMaximum recommended tail: 1000 mm 45ºAll stainless steelstair nosings can besupplied in a varietyof patterns.Please call for anyspecial requirements.Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk 16


ICEBERG ®The tip of stair lightingElectroluminescent lighting – Iceberg®Iceberg is an electroluminescent light that operates by exposingphosphor crystals to AC power. The particles are excited by thevoltage <strong>and</strong> frequency <strong>and</strong> give off light.16mm wide strips (with a 10mm illuminated face) are available inkit form with st<strong>and</strong>ard lengths of 1000mm with st<strong>and</strong>ard 500mmcable tails with connectors attached. Iceberg can be made to anylength but please contact us for bespoke solutions.The connection kit is supplied with the inter connecting treadcabling. The first tread is supplied with a st<strong>and</strong>ard cable lengthof 10 metres with a connector to attached to the 600n invertorpower supply.Lamp & lensColoured insertIceberg® Features• Low energy consumption. Extremely low running cost• Flexible. Flat <strong>and</strong> lightweight• Easy to install• Cool to touch• Perfect even illumination• No UV emitted• Consistent light emitted over its length• Maintenance free• DC/AC power supply• No glare or hotspotsGlue recessesLine of tread substrateFixing pointIceberg® Advantage• For use with stair nosing extrusion & other application• For indoor use only – outdoor products available• Invertor specified for a maximum of 30 x 1000mm stair treads.For larger application please contact us.For smaller applications please ask for DC configurations• Colour – aqua as st<strong>and</strong>ard• Other colours available: White, blue, green, yellow & red• Voltage: 280v 650hzAreas of light saturation @ 40% brilliance17Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk


Areas of useTheatres, hotels, conference venues,cinemas, modern hi-end commercialshopping centres. External beingdeveloped. Please enquire.1mm10mm Lamp10mm16mm92 x 21 x 7.9600NINVERTOR240V‘Simple, clear fitting’DesignerAvailable coloursAquaWhiteBlueGreenYellowRedFilters enable other coloursto compliment or contrastsurrounding decor.Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk 18


angeSide trimsAvailable in 3 stylesi) Complete stringer trim, rising <strong>and</strong> goingii) <strong>Nosing</strong> trim, going onlyiii) Capped endThese are all supplied separately to be secured on site.A10A10a39 mm56 mmanodised capped end shown.B10B10a S10 Vul 230r32 mm5.5 mm39 mmretro60 mmfit58 mmVul 130r32 mm7 mmBevelPVC flexible bevel strips can be used under linoleum floor covers to enable the use of a heavy duty stairnose. This allows for a smooth transition between nosing <strong>and</strong> floor cover. As with the brass nose Vul 249sit is advisable just to smooth the taper edge with a PU adhesive to remove the 1mm step.PU35050 mm3 mmPU4120120 mm4 mm19Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk


fitting guidei. Thoroughly clean step. Removeloose paint, dust, oil.ii.Mark screw holes. Offer upnosing & spot with a drill.iii. Finish drilling holes, insert plug.Thoroughly brush all dust away.iv. Apply Bluline PolyurethaneAdhesive (easier if room temp)to back of product. 2 or 3 lines byriser edge & behind screw holes.v. Using battery drill screw in fixings.Pinch tight. Must be a flush finish.vi. Peel of d/s tape backing.vii. Apply insert. Stay in line.Do not stretch.viii. Finish tread. Screws hidden.Vulcagrip 55 x 55DDAStANDArDl Available white/yellow/blackl 3 lines of Bluline Polyurethane Adhesive as indicatedl Minor indents/chips can be filled with glue Drill 6mm holel No 8c/s stainless screw fitted flushVulcagrip 70 x 30DDAuPGrADEl Available white/yellow/blackl 2 lines of Bluline Polyurethane Adhesive as indicatedl Drill 6mm holel No 8 c/s stainless screw fitted flush40 mm 50 mmWhy PU glue?Because it lasts the life of the carrier product, cushions the productagainst knocks, has been salt spray tested, is compatible with steel,concrete, wood, marble, lino, aluminium, GRP & stone.Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk 20


metal processing & finishesAluminiumComposed of a primary alloy <strong>and</strong> is the most suitable for morecomplex extrusion processes. It offers a high general tolerancealong with a top quality natural state for further finishingtreatments. All <strong>Vulcan</strong> trims are suitable for anodizing.Anodized AluminiumAnodic Oxidation process against Corrosion generated byatmospheric agents not associated with galvanization processes.Profiles are previously treated so as to become uniformly mat<strong>and</strong> subsequently electro-chemically oxidized <strong>and</strong> coloured in thest<strong>and</strong>ard AA25 silver finish. Please contact <strong>Vulcan</strong> on 020 86810617 for further colors.Bright Polished AluminiumThis consists of a special pre-shine chemical/machine process <strong>and</strong>then of a colour dip for the Gold <strong>and</strong> Chrome finish. The profileproduct maintains the same chemical <strong>and</strong> mechanical resistancequalities as the anodized versions with an aesthetic brightappearance which make it similar to gilt or chromed surfaces.Hot ExtrusionExtrusion processes involving Stainless steel are subject totremendous pressure <strong>and</strong> heat but are still dimensionally stable<strong>and</strong> maintain the high finish, wear <strong>and</strong> resistance of rolled profiles.The brushing & mid-polishing finish process is obtained throughquartz-fibre nylon rotary brushes which create the matt effecton the profiles visible surfaces but leave the characteristicsunchanged.Stainless steel - 304 GradeSteel belonging to the AUSTINTITE Category which composesthe most popular alloy aggregate for a performing product. It isresistant to the most commonly used chemicals, but it may spot ordarken on the top surface. In such cases, it is easily buffed out witha conventional polishing product to bring it back to its originalshine <strong>and</strong> can be cleaned with powerful cleaning agents.Stainless Steel – 316 GradeAs belonging to the same category, this alloy aggregate comprisesof Nickel, Chrome <strong>and</strong> Molybdenum. The latter conferring anexcellent resistance to the harsher conditions such as the presenceof Chlorine <strong>and</strong> Salt concentrates.Powder Coated AluminiumThe powder coating procedure starts with a chrome-phosphatepre-treatment to proceed then with a polyester powder base coatthrough electrostatic method. This results in an elevated toleranceto atmospheric agents <strong>and</strong> UV stabilization. The entire visiblesurface undergoes an average 60 micron coating. In addition, thecolour fastness by heat impression, supplies a further guaranteedresistance to mechanical impact <strong>and</strong> chemical aggression.Stainless Steel – Cold RollingStainless Steel profiles are produced through a cold rollingprocedure with a steady thickness control. They differ from thecorrespondent Brass or Aluminium profile version manufacturedwith the hot extrusion processes of which they maintainnevertheless, the application <strong>and</strong> dimensional characteristics.Stainless steel is effectively resistant to high mechanicalsolicitations <strong>and</strong> is particularly indicated for the chemical, foodprocessing <strong>and</strong> hospital environments to meet the stringentst<strong>and</strong>ards of hygiene, durability <strong>and</strong> chemical resistancerequirements.BrassBrass profiles are characterized by a high tolerance to mechanicalstress which promotes them as highly recommended for flooring<strong>and</strong> coverings with intense transit, like industrial applications, <strong>and</strong>can be used in correspondence to expansion joints. Profiles aremanufactured either from hot extrusion or cold rolling processes,with a steady sheet thickness control.Brass offers a high resistance to chemical agents normallypresent during ceramic tile laying. If there is a constant presenceof humidity, the Brass section may start oxidation, resultingin a slight darkening. Surfaces can be easily restored with aconventional polishing product to bring back to its original shine.Polished Brass<strong>Vulcan</strong> brass extrusions are finished with special buffing machineswhich enhance the natural shine of the material without alteringthe mechanical properties. Over time there may be a slightoxidation but this will be easily restored to its original condition bythe use of a st<strong>and</strong>ard polishing product.Chromed BrassThe chrome finish effect is realised through a galvanic processwhich confers a Stainless Steel like shine to a brass profile. Thevisual impact is appreciated <strong>and</strong> the overall appearance gains fromit. The finished surface has high resistance to chemical aggressionbut limited resistance to mechanical impacts <strong>and</strong> persistentabrasion.21Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk


Ground Surface Indicators (GSIs) are used wherepedestrians with impaired vision need alerting toimpending hazards <strong>and</strong> help with directional guidance.Individual VTac studs or, corduroy bars in stainlesssteel or brass can be used internally or externally forretrofitting. They do not detract from the attractivenessof the floor but rather enhance the look. The surroundingfloor surface shows between the individual GSIsgiving a superior architectural appearance. Referenceto “guidance via underfoot surface change signals”,conforms to DDA guidelines.Brass <strong>and</strong> stainless steel GSIs are solid grooved, withan optional non-slip nylon or photo-luminescent insertfor quality emergency walkways to benefit everyone.These studs are very suitable for worn stairs wherea straight line edge is not possible. Try it <strong>and</strong> see.Colour contrast valuesLuminescent contrast of Ground Surface Indicators(GSIs) is the difference in the amount of lightreflected from the base surface. <strong>Tactile</strong> Tiles <strong>and</strong> Stair<strong>Nosing</strong>s should have a minimum 30% luminancecontrast while Individual studs should have 45 – 60%.Light reflective valuesBi-metallic Stainless Steel 38Bi-metallic Brass 36Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk 22


<strong>Tactile</strong> bar forstone or concreteA25 mm6 mmB6 mm25 mmBDC<strong>Tactile</strong> barfor carpet25 mm9 mmD25 mmC9 mmAVTac Bars are another part of the DDA range, manufactured by <strong>Vulcan</strong>Architectural. These bars are based on the Current st<strong>and</strong>ard sizes that arerequested for alerting users as to level changes, especially on stairwells.Whilst there is a difficulty being able to apply all the current legislationto Listed <strong>and</strong> Heritage buildings, the material that these products aremanufactured from are much more sympathetic with the character that thesebuildings portray. They have been found to be suitable for this application.*(*These decisions are subject to the approval from the Area listed buildingsofficer, <strong>and</strong> the client <strong>and</strong> tenant usage.)The fitting of these bars is guaranteed by the hidden studs along the length,underside (at point A) <strong>and</strong> a recess for the adhesive (at point B) to ensurethat there is no clack when the material is trodden on. The cross section of(C) shows the extra legs depth down the length of a carpet bar. These giveproduct stability around a central fixing.It is important that all DDA work is set out in accordance with the setguidelines to maintain regular consistent underfoot signals.Set out plates are available from <strong>Vulcan</strong> to assist in the correct dimensioning.Specification ExampleCorduroy or Blister Level Change Warning treatment to be provided by retro-fitting of 400(+/-)x20x6mm raised Stud or Bar fittings as manufactured by <strong>Vulcan</strong> Architectural. These are to befitted to 50mm spacing <strong>and</strong>, as per the guidance notes produced in accordance with DDA/PartM Regulations, to a depth of 800mm starting 400mm back from top/bottom of step/slope <strong>and</strong>400mm only on l<strong>and</strong>ing/turning areas. If steps/slopes are open sided, allowance is to be made forcoverage 400mm beyond the width of the steps each side. Material to be Stainless Steel/Brass/GRP Composite material in St<strong>and</strong>ard Buff or red or special (any RAL colour)<strong>Vulcan</strong>: 020 8681 0617 sales@vulcanarchitectural.com23Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk


fitting studs & barsSubstrate preparation is of the utmost importance. Clean, dry & free ofany contaminants gives a satisfactory long lasting adhered bond. <strong>Vulcan</strong>recommend to use a 2 part adhesion system at all times. All studs can beretrofitted. Fitting on stair edges prevents wearing of carpet on the frontleading edge. See page 23 for diagram of screw fixing through tactile bars (D).As always, compatibility between substrate <strong>and</strong> adhesive should be tested ona small unseen area to ensure suitability. Manufacturers’ recommendation<strong>and</strong> instruction should always be followed. Particular care must be takenwhen fixing through carpets.‘Sympathetic products forour local heritage sites’Local Authority, Midl<strong>and</strong>sBrass & Stainless Steel RangeGrooved anchor. Small amounts of adhesive to stop spinningGrooved or insert stud with 2 part adhesiveAnchor fitting for stair nosing carpet Stainless anchors Suitable for use in Listed or HeritageBuildings as <strong>Tactile</strong> awareness level changeor as step edging for a clear line of visionSales: 020 8681 0617 • Email: sales@vulcansystems.co.uk 24


<strong>Vulcan</strong> supply a large range of <strong>Tactile</strong> Plates in GRP (external), Rubber (internal), &individual Bars <strong>and</strong> Blisters in Stainless <strong>and</strong> Brass.Any plates or areas for tactile products should be marked out <strong>and</strong> constructed in 400mmsquare modules. The surfaces of these GRP <strong>Tactile</strong> products are a C25 pedestrian grit.Normally buff in colour to be a variant from pavement/walkway blacktop. This gives acolour warning as well as a detectable raised surface warning.A brief guide <strong>and</strong> set out dimensions are included below, but individual projects will haveto be checked for correct usage according to the DDA Officer of any particular area.400400Corduroy Hazard Warning SurfacesThe purpose of the corduroy surface isto warn visually impaired persons of thepresence of specific hazards: stairs, levelcrossings or the approach to on-street lightrapid transit (LRT) platforms. It can be usedwhere a footway joins a shared route iecycle ways. It conveys the message ‘hazard,proceed with caution’.The Corduroy Plate is mainly used in theapproach to Stairs, descent or ascent. Head,Foot <strong>and</strong> mid l<strong>and</strong>ings should be considered.800 mm400 mm400 mmAn 800mm wide tactile b<strong>and</strong> is preferred atthe Head & Foot of the stairs. Intermediatel<strong>and</strong>ings should be treated with a 400mmwide b<strong>and</strong>.400 mm800 mm25Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk


Uniform Blister Surfaces(on-Street)These Blister surfaces are used to provide awarning to visually impaired persons whowould to otherwise, in the absence of a kerbupst<strong>and</strong>


A permanent, integrated step insert to create high grip tread zone in stairs, ramps or largefloor areas. It is the original composition of rubber with added high friction, hard wearingproperties.These inserts can be used in conjunction with terazzo, concrete, marble, stone or wood.It is adaptable in application as it can be set into steps at time of casting, bonded withadhesive into precut channels or screwed to the substrate. When inserted into <strong>Vulcan</strong>’srange of Aluminium VUL 163t P28 nosing, this product reaches DDA st<strong>and</strong>ards on thetread <strong>and</strong> the riser.With the increasing need for inbuilt safety on steps <strong>and</strong> the long established trackrecord of the performance, it comfortably meets the need of Architects, specifiers <strong>and</strong>contractors. Available in strips of up to 2.7m as st<strong>and</strong>ard or discs for a feature line.Please call for specification.Square stripsBullnose & notched products for edging12 mmT6.12s25 mmT6.25s50 mm T8.50bn12 mm38 mmT6.38s50 mmT6.50s25 mmBevel strips for cast situ applications38 mm50 mm12 mm T6.12b 25 mm T6.25b38 mm T6.38b50 mm T6.50b12 mm T6.12 disc 25 mm T6.25 disc38 mm T6.38 disc 50 mm T6.50 discAlso available in T8. sizesFor Technical advice on adhering the Traverse range of products please enquire aboutthe Bluline Polyurethane Adhesive sealant system, only available from <strong>Vulcan</strong>.27Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk


• A very durable surface, giving yearsof effective service.• Flush fitting, no trip hazard• High Friction Rubber Composition• Choice of styles, colours <strong>and</strong> sizesto suit all projects• Internal or external use• Grit free, easy clean surfaceDisc Range & Sizes103 mm56 mmVul 163tDDAProDuct50mmBlackVul 163t shown with Traverse inserts.Suitable for indoor or sheltered use.Vul 163t can be used externally withVulcaGR!P inserts as seen on P38.Externally, current legislation meansVulcaGR!P should be used. See P36.‘Good choice of colours& great service’Contractor, N.Irel<strong>and</strong>38mmGrey38mmBrown25mmYellow25mmWhiteSales: 020 8681 0617 • Email: sales@vulcansystems.co.uk 28


12 mm 12 mm12mm double square insert into timber. 25mm of vision.25 mm25 mm(disc)Continuous 25mm bevel strip on top edge <strong>and</strong> 25mm discs on face asfeatured on the <strong>Vulcan</strong> project, preceding page. Concrete substrate.25 mm 25 mm25mm double bevel insert. More underfoot stability. 50mm contrastColour vision. Pre-cast into terrazzo tread surface.63 mmFitting of Traverse products. Adhesive <strong>and</strong> mechanical.29Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk


PVC (polyvinylchloride)Used only in interior situations. It passes the BS 5395 test of low risk of slipping in dry conditions.Available in 20 different colours, <strong>and</strong> suitable for DDA work. A flexible product, which is a matttexture finish, should be attached with an appropriate adhesive system <strong>and</strong> cleaned with a neutralcleaner, as more powerful chemicals will cause damage.PVC is unaffected by water but should not be used in wet areas due to an increase in slippage <strong>and</strong>damage to the adhesive system. Dark colours may fade after prolonged exposure to sunlight. It isa non conductive material but still affected by expansion <strong>and</strong> contraction. St<strong>and</strong>ard stock colours,see table below, any BS colours available, subject to quantity <strong>and</strong> delivery times. This insert is reallyclassed as a light to medium duty internal product. Available in cut strip lengths, or rolls of 20m.LRV Colour BS Ref0-4 Black OOE 5395-99 White OOE 5552 Light Grey 00A 058 Dark Grey 00A 136 Plum 02C 4030 Fawn Brown 04B 2114 Burgundy 04C 3910 Terracotta 04D 4513 Scarlet 04E 53retro fit12 Ochre 06D 4524 Brilliant Orange 06E 556 Chocolate 08B 29LRV Colour BS Ref10 Harvest Brown 08C 3949 Deep Yellow 08E 5169 Lemon Yellow 10E 5315 Dark Olive 12D 4537 Lime Green 12E 538 Bottle Green 14C 3916 Grass 14E 537 Midnight Blue 18E 2914 Steel Blue 18E 536 Navy Blue 20C 4010 Violet 22D 4585 Photo LuminescentColours shown are for guidanceonly due to printing tolerance.For accuracy please request samples.Full COSSH regulation sheetson all insert products can besubmitted on request.None of the <strong>Vulcan</strong>’s carriers orcarried products support bacterialgrowth <strong>and</strong> the inserts themselveshave a good resistance to commonchemicals.Regular cleaning ensuresoptimum performance.GRP (glass reinforced plastic with a gel coat <strong>and</strong> alumina grit aggregate)A most resilient 2 pack (resin <strong>and</strong> catalyst) mix, added to glass fibre matting, produces a semistructural product when set. Over sprayed with the alumina grit at the wet stage of the production,the coarseness becomes an integral part of the finished item. Also available in Class 1 fire ratedisophthalic resins <strong>and</strong> phenolic resins can be used for non smoke <strong>and</strong> non toxic situations. <strong>Vulcan</strong>’sgritted product manufactured in these resins passes the BS 6853 toxicity & smoke emission test &can be used in offshore, subsurface & high risk areas. St<strong>and</strong>ard colours are Black (00E 53), White(00E 55), Light Grey (00A 05) <strong>and</strong> Lemon Yellow (10E 53) but any BS colour can be achieved subjectto quantities. This is a heavy duty product, unaffected by chemicals or sunlight, impervious to water<strong>and</strong> will give many years of service. Available in cut lengths. St<strong>and</strong>ard length strips are 1200mm or2400mm. Application advice for any situation can be given by <strong>Vulcan</strong>.TRAVERSE (rubber composition with added high friction properties)Hard wearing, long lasting , easily visible awareness edge. Suitable for all stairs, ramps <strong>and</strong> flooringdetails. Suitable in many of the nosing throughout this brochure, the insert strip can be taped(specialist double sided) or adhered to the carrier. When cast into concrete mould, the bevel productrequires no mechanical or fixing medium, due to the woodruff key shape. However, retro fittingthis product into pre cut slots inserting discs into holes is possible <strong>and</strong> should be screwed or glued.Expansion of this product in relation to the substrate needs to be carefully considered if only gluing.<strong>Vulcan</strong> can assist in any detail. Pigment rich with added natural fillers means UV over exposurecauses very little fading. Clean regularly with light household cleaners, compatible with mostproducts, non conductive <strong>and</strong> suitable for external <strong>and</strong> internal applications.Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk 30


exterior rangeA superior fibreglass GRP product, incorporating the highest qualityanti-slip properties, with a high vision front edge combined in themanufacture of the surface texture, upgrades treated areas to thest<strong>and</strong>ards set out by HSE <strong>and</strong> the DDA for grip <strong>and</strong> sightlines.‘Looks every bit as good as I thought itwould. It is in our successful project file’Main Contractor for County Council Highways AuthorityBeforeAfterVulcaGR!P is suitable <strong>and</strong> approved for LUL applications31Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk


‘Amazing sound reduction whenwe put the treads on our staircase’Headmistress, W1ManufactureManufactured by, gritted aggregate applied to resinprofiles at the wet stage of production in order togive maximum anti-wear properties <strong>and</strong> minimize anydeteriation in surface performance. This product can bemanufactured in General Purpose Class 3 resins, Class 1fire-rated Isophthalic resins, or, for non-smoke <strong>and</strong>non-toxic gas situations a phenolic resin can be used.VulcaGR!P manufactured in these phenolic resins passesthe BS 6853 toxicity & smoke emissions test.The Fused Alumina grit becomes an integral part of thetread <strong>and</strong> the nosing can then be two-pack over painted tothe client choice of any BS colour.70 mmVG70This product features heavily in the DDA scheme ofrequirements due to the contrasting colours available onthe tread <strong>and</strong> the nosing area.<strong>Produ</strong>ct Range30 mm55 mmVG55The VulcaGR!P product range consists of Stair nosing’s,complete Stair treads, Flat sheets <strong>and</strong> Ladder rungcovers. Strips for Decking planks give the ultimate gripeven in wet conditions.83°Solid GRP nosing’s are available in two st<strong>and</strong>ard sizes,55mm x 55mm (VG55) <strong>and</strong> 70mm x 30mm (VG70).55 mmThe VG70 & VG55are available inYellow, White &Black ...from stock300–400 mmThe complete Stair treads are produced in 300mm <strong>and</strong>400mm sizes but can be cut to any depth from 150mmupwards. St<strong>and</strong>ard colours are White, Yellow, <strong>and</strong> Black,but any colour of the 100 BS range can be an option. A55mm downturn on all these profiles gives the correctlevel of vision.Flat sheets are used to complete L<strong>and</strong>ing areas, walkways& access ramps. On a very thin backing sheet of 1.5mm,VulcaGR!P can be used in our Aluminium, Brass <strong>and</strong>Stainless Steel ranges of treads.VG345r55 mm350–400 mmVG345s55 mmBoth VG345 products shown at half scaleSales: 020 8681 0617 • Email: sales@vulcansystems.co.uk 32


VulcaGR!P insert C25 YellowHousing Sector3Education‘<strong>Vulcan</strong> were the quickest torespond, survey & price. Greatservice thanks very much’Facilities Management Site Manager, BSF – PFI ProjectRailInstallationEducationThe VulcaGR!P range of products can be delivered to site cut to size. 115mmdiamond saw blades <strong>and</strong> tungsten carbide drill bits are available from <strong>Vulcan</strong>to assist site trimming. Due to the versatility of the product, it can be fixedmechanically to most substrates using various means of fixture, Screw<strong>and</strong> plug, rivets, washered & spaced, for open waffle steps. An adhesivehas been specially formulated to match the performance. This is Blu-line, apolyurethane adhesive sealant. Salt spray tests, as well as the usual instantgrab <strong>and</strong> performance tests, mean that this product can be recommended forall fitting projects.Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk 34


The new RISER from <strong>Vulcan</strong> gives the ultimate adjustment on thegoing <strong>and</strong> the rising, meaning that st<strong>and</strong>ard sizes can be utilized,<strong>and</strong> keeping surveying <strong>and</strong> installation times to a minimum.Point A is the going adjustment, of up to 60mm, <strong>and</strong> point B, therising, up to 50mm.The structural substrate grating (VSG 50-T-33) is one of manysupport products that <strong>Vulcan</strong> can supply. Adhesive <strong>and</strong> suitablefixing components can be discussed at time of specification.Calculations on all of <strong>Vulcan</strong>’s structural products are available,<strong>and</strong> samples available of any tread <strong>and</strong> riser. Curved treads <strong>and</strong>l<strong>and</strong>ings are a speciality of the GRP range, due to being able tomanufacture from purpose made moulds.Blu-line adhesiveRiser (GRSR140)Stainless steelgrating fixingAVulcaGR!Pcomplete treadGCT16YBRiser (GRSR140)VulcaGR!Pstructural gratingVSG50.T.33Stringer angle(existing steel or new GRP)VSG 50.T.33StructuralSubstrateRiser(GRSR140)VULCAGR!PComplete <strong>Tread</strong>GCT345rStringerAngle35Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk


‘You can quote me on this.Those treads have made abig difference to our partialsighted passengers & othersusing the stairs.’Main operating contractor, central station50mm taper90mm taper25mm insert12mm insert50mm insert<strong>Produ</strong>ct Width mm ColoursDecking Ex 120 Yellow · BlackTaper strips3m lengths availableInsert stripssquare shouldersAvailable any width. Please enquire50901225501220Beige · Yellow · BlackYellow · Black · GreyAll BS colours availableto special orderFlat sheet1220 x2440Yellow · Black · Grey3020Gritted ladder rung coversLength mm300 Cut400 Cut600 Cut1200 Stock31 or 42 availablestock lenghts 1200m & 2000mm2000 StockSales: 020 8681 0617 • Email: sales@vulcansystems.co.uk 36


879412356DDA<strong>Produ</strong>ctVul 432Stainless72.5 mmVul 403e10 mm8123456789316 marine grade extruded stainless steelHigh visibility <strong>and</strong> grip carborundum inserts;through pigmentation <strong>and</strong> colour fastPre-drilled – ready for on-site fixingNo. 14 x 75mm c/s stainless steel A2 grade staggeredfixings can be anti-tamper <strong>and</strong> coloured if requiredBluline polyurethane adhesive sealant –salt-spray testedClear 55mm DDA vision strips – stringer to stringerWide choice of coloured inserts for backgroundcontrast. Black, yellow <strong>and</strong> light grey st<strong>and</strong>ardExtra depth on the tread surface may be addedto create a greater grip zone, up to 500mmPressure wash clean37Sales: 020 8681 0617 • Email: sales@vulcansystems.co.uk


55 mm12 7103555 mm4DDA<strong>Produ</strong>ctVul 132c6523914Vul 170DAluminium263854DDA<strong>Produ</strong>ct1Vul 163TAluminium12345678910Extruded high tensile aluminium profile – other profiles availableHigh visibility contrasting insertsPre-drilled – ready for on-site fixingNo. 10 x 50mm countersunk stainless steel fixing. Anti-tamperBluline polyurethane adhesive sealant to repair small dents <strong>and</strong>main edge wear90mm insert for colour contrast, visibility <strong>and</strong> foot purchase55mm on tread <strong>and</strong> riser for DDA requirementsBackfill flowcoat VULCAN CRETEX RAPID SET filler <strong>and</strong> smoothflush finish to back of new edgingFlush finish to taper edge. Non tripPreformed notch for VUL 132cVUL 163tSales: 020 8681 0617 • Email: sales@vulcansystems.co.uk 38


4 Imperial Way, Airport Industrial Estate, Croydon CR0 4RRTel: +44 (0) 208 681 0617Fax: +44 (0) 208 256 5977email: sales@vulcanarchitectural.comweb: www.vulcansystems.co.uk

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