The improved technology for pressure regulationThe integral manifold blockThe American Axial Flow Valve provides pressure and flowcontrol in high capacity pipelines. It can be used for pressureregulation, overpressure relief, flow control or simply as anon/off valve.The AFV is unique in that there is no mechanical connection tothe control element. Instead, the valve uses an elastomersleeve which expands or contracts depending on the pressuredifferential across this sleeve. This principle provides a valvethat is extremely compact and lightweight, easy to install andservice, and one with a streamlined flow path for quietoperation. Because of its V-shaped design, the sleeve in anAmerican Axial Flow Valve can be reversed for extendedservice life. This design also causes the sleeve to expandaround its entire circumference, producing lower stresses for agiven opening. The excellent flexibility of the sleeve materialand the double sealing surfaces in the American designcombine to provide a positive lockup characteristic for the valve.Standard sleeve materials provide a wide working temperaturerange and excellent resistance to abrasion and swelling. Theyare field-proven in a variety of installations involving natural gasservice. Specialized sleeve materials are also available forapplications involving extreme temperatures, where chemicalresistance is needed and for specialized services such as waterscarfing.American Axial Flow Valves install between the flanges ofstandard pipelines. Series 300 valves have a maximumworking pressure of 720 psig and are available for 2”, 3”, 4”, 6”,8” and 12” pipelines. Series 600 valves, with a maximumworking pressure of 1440 psig, are available in 2”, 4”, 6” and 8”sizes.Depending on the particular pilot used, the AFV can regulateoutput pressures from inches W.C. up to 600 psig. Higherpressures can be regulated with an instrument controller inplace of a pilot. It can therefore be used to provide primary andsecondary pressure cuts in a variety of transmission,distribution and industrial applications.With the standard elastomer sleeve, the American Axial FlowValve has an operating temperature range from –20 to 150°F.All components exposed to the flow path are fabricated ofabrasion and corrosion resistant materials.incorporates a variablerestrictor between the inletpressure port and controlpressure port. Low settingsprovide a smaller orifice andquick opening and slowerclosing of the valve. Highersettings, with their largerorifices, provide sloweropening, quicker closingcharacteristics.
Basic valve operationBecause there is no mechanical connection to the control element, there’s noworry about shaft sealing. Except for the valve inlet and outlet, the onlyconnections to the Axial Flow Valve are three pneumatic lines to the manifold:inlet pressure, control pressure and exhaust / downstream bleed. The valveresponds to the difference in pressure between the inlet port and the controlport. The different functions of the valve) downstream regulation, relief, etc.)are determined by the type pf external pilot and the piping of the pilot. Theoperating characteristics of the valve (fast opening, slow closing, etc.) aredetermined by the setting of the adjustable restrictor in the manifold.Closed position Throttling position Full open positionInlet pressure is applied to the innersurface of the sleeve in theupstream section of the valve andcontrol pressure is applied to theexterior of the sleeve. Because thesleeve is slightly smaller in diameterthan the cage, when inlet andcontrol pressure are equal thesleeve preload keeps the valveclosed.As control pressure is reduced,the inlet pressure overcomes thepreload and begins to force thesleeve away from the inlet cage.As the sleeve continues toexpand, a portion of thedownstream cage is uncoveredand flow begins through thevalve. When downstreamdemand is satisfied, the balancedforces on either side of the sleevemaintain it in an equilibriumposition.When fully opened, thedownstream cage is completelyexposed and the sleeve isexpanded to the point where it issupported against the inner bodyof the valve. Since the controlpressure is usually aspiratedthrough the downstream bleedport, the control pressure issignificantly lower thandownstream pipeline pressure athigh flow rates. This minimizesthe differential between inlet andoutlet required for full valveopening.