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1 Electronic Flow Meter FC01 - FlowVision GmbH

1 Electronic Flow Meter FC01 - FlowVision GmbH

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<strong>Electronic</strong> <strong>Flow</strong> <strong>Meter</strong> <strong>FC01</strong>DescriptionMicro controller operated <strong>Flow</strong> <strong>Meter</strong> to monitor and display flowrates and temperature. Once correctly adjusted it can also be used formass flow measurements. Factory pre-set for air and water.rail-mounted version1front panel mounted version<strong>FC01</strong>surface mounted version●●●●●●●FeaturesMenu driven (keypads)LC display (2 x 16 digits) of:- actual flow rate, volume flow or mass flow,medium temperature:- bargraph status indication of limit contacts, actual flow rate/quantity or medium temperature- directions for parameter assignment, configuration, diagnosisand error correction;- base value indicationTwo scalable analogue outputsPeak memory (MIN + MAX)Two freely selectable limit contactsQuantity-related pulse outputVersions for rail, front panel and surface mountingDimensions<strong>FC01</strong> (rail-mounted housing)752.95100563.94 2.21<strong>FC01</strong>-FH (surface mounted housing)602.361405.51103714.062.80M16Ordering informationType<strong>FC01</strong><strong>FC01</strong>-FH<strong>FC01</strong>-ST<strong>Flow</strong> <strong>Meter</strong>, in rail-mounted housing (standard software version)<strong>Flow</strong> <strong>Meter</strong>, in surface mounted housing (IP64)<strong>Flow</strong> <strong>Meter</strong>, in front panel mounted housing (IP65)Input voltageU1 DC 19...32 VSignal outputsR2 2 relay outputs (2 limit values)T4 4 transistor outputs (2 limit value + 2 status, or 2 limit value +1 status + 1 pulse output (menu-selected))Analogue outputsV1 0/1- 5 VV2 0/2-10 VC1 0/4-20 mA (self-powered, physically isolated)Specification of mediumxxx<strong>FC01</strong> - U1 R2 V1 - ... ordering example1254.92ø4.5M16.177 mounting holes<strong>FC01</strong>-ST (front panel mounted housing)963.781445.67MM1405.51mounting holeDIN 43700923.621405.51823.234.157This is a metric design and millimeter dimensions take precedence ( mm )inchIssue A(010108)www.e-t-a.com 1 - 51


8<strong>Electronic</strong> <strong>Flow</strong> <strong>Meter</strong> <strong>FC01</strong>Block diagramConnection diagramPower supply DC/DC1 2 3 1 2 3 4 5 6 7 8 9 10 1 2 3 1 2 3 4XV XSK XTF XSFSensorinterfaceTurbinetypesensorSensorinterfaceCalorimetricmonitoringheadMicro controllersystemUserinterface 1Userinterface 2XAS XAO XAH1 2 3 4 5 6 781 2 3 4 5 6 781 2 3 4 5 6 71Input voltage:Keyboard/display:User interface 1:User interface 2:Controller system:Sensor interfaces:Keyboard and displayDC 19…32 VkeypadsLC display2 x 16 digitsrelay outputs: 2 limit valuestransistor outputs: 2 limit values +1 error indication +1 busy or pulse output(software selected)analogue outputscurrent or voltagesignal processingI/O - controllingmonitoringparameter memorycalorimetric monitoring headand turbine type sensorWire size:0.14 mm 2 to 1.5 mm 2 single or stranded conductorStrip length:6.5 mmClamping screw:M2 (nickel-plated brass)Contact material:pre-tinned tin bronzeXV: power supplyXSK: calorimetric monitoring headXTF: keyboard releaseXSF: turbine-type sensorXAS: not released for userXAO: analogue outputsXAH: signal outputsFailure diagram for waterFailure diagram for airf (% of upper range value)8.006.004.002.000.000 0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00 2.20 2.40 2.60 2.80 3.00-2.00-4.00-6.00-8.00+f maxv (m/s)adjustment point at 2 m/s: ±1% of upper range value.-f max Other accuracy values or adjustment points uponrequest (see type <strong>FC01</strong>-CC).f (% of upper range value)5.004.003.002.001.000.000-1.00-2.00-3.00-4.00-5.002 4 6 8 10 12 14 16 18 20+f max-f maxv (m/s)adjustment point at 10 m/s: ±1% of upper range valueOther accuracy values or adjustment points uponrequest (see type <strong>FC01</strong>-CC).Issue A(010108)www.e-t-a.com 1 - 53


123456712132435465768791223341526371234567121324354657687912233415263788888888888<strong>Electronic</strong> <strong>Flow</strong> <strong>Meter</strong> <strong>FC01</strong>Connection diagrams<strong>FC01</strong> with relay outputs1DGND brown/LIM2LifYCY 3x0.35 mm 2LIM2COM LifYCY 3x0.38 mm 2 *SGND blackFRIN whiteLIM2turbine type sensorUBFR greenSGNDL2/LIM1LIM1COM LifYCY 3x0.38 mm 2 * signal outputs}LIM1SGNDL1R(Tdiff)-HI pinkR(Tdiff)-LO greyANA2GND LifYCY 2x0.25 mm 2 *SGND blackANAO2SGNDA2analogueLifYCY 4x2x0.2 mm 2ISredSGNDA1ANA1GND LifYCY 2x0.25 mm 2 * outputs}AGND blueC1, V1, V2 **calorimetricR(Tref)-LO whiteANAO1monitoring headR(Tref)-HIR(HEIZ)-HIbrowngreenyellowR(HEIZ)-LO * recommended** Apply shield on one side onlyrecommended:(0V) blue(+24 V)3x0.75 mm brownGND yellow/ greeninput voltage1 410321XV XSK XTF XSFXAS XAO XAH<strong>FC01</strong> with transistor outputs(+24 V) brownSGNDDGND brownLIM1 C/ +LifYCY 3x0.35 mm 2SGND blackLIM1 E/ -FRIN whiteLIM2 C/ +turbine type sensorUBFR greenE/ -BUSY/PULSE C/+BUSY/PULSE E/ -ERROR C/ +ERROR E/ -R(Tdiff)-HI pinkR(Tdiff)-LO greyANA2GNDSGND blackANAO2SGNDA2LifYCY 4x2x0.2 mm 2ISAGNDredblueSGNDA1ANA1GNDcalorimetricR(Tref)-LO whiteANAO1monitoring headR(Tref)-HIR(HEIZ)-HIbrowngreenR(HEIZ)-LO yellowrecommended:3x0.75 mm 2 (0V) blueGND yellow/ greeninput voltage1 410321XV XSK XTF XSFXAS XAO XAH**LIM2 LifYCY 4x2x0.2 mm 2 *signal outputsLifYCY 2x0.25 mm 2 *analogueLifYCY 2x0.25 mm 2 * outputs} V1, V2, C1**** recommended** E/ - emitter terminalC/ + collector terminal*** Apply shield on one side only.<strong>FC01</strong> - Recommended connection of pulse output<strong>Electronic</strong> signal processingElectromagnetic pulse counterXAS XAO XAHXAS XAO XAH1234567123456712345671234567123456712345678Zener voltagei Ct L t ON tU CU Vi L ≤ 10 mAU VU Ci CU V


<strong>FC01</strong> - Monitoring head CSTDescriptionThread-mounted calorimetric monitoring headThread-mounted calorimetric monitoring head for <strong>Flow</strong> <strong>Meter</strong> <strong>FC01</strong>,suitable for general industry applications.Features● Suitable for installation in welding bushes● Medium temperature -40 °C...+130 °C● Material: stainless steel 1.4571/AISI 316 Ti,or Hastelloy alloy C4 2.46101CST-...Ordering informationTechnical dataType No.CST Thread-mounted monitoring head with calorimetric sensorsProcess connection01 thread size G1/2A (<strong>FC01</strong>-standard)MediumA airW waterMaterial of areas exposed to mediumM1 stainless steel 1.4571/AISI 316 Ti (standard)M2 nickel-based alloy Hastelloy alloy C4 2.4610Length of shank/threadL10 36 mm (standard)Electrical connectionE10 round connector with tinned contacts(plug and cable to separate order)CertificationT0 without certificate (standard)*)Specification of mediumxxxCST - 01 W M1 L10 E10 T0 - ... ordering example*) for detailed information please see section 0.DimensionsType of headNominal thread dia.Length of shankLength of sensorSuitable forthread-mountedG1/2A36 mm14 mmall media, depending onmaterial resistanceTemperatue range *) -40...+130 °C(of medium)Temperature drift± < 0.05 %/°K/measuring rangeof monitoring head (in the range between +20 °C and +80 °C)Measuring ranges air: 0...20 m/swater: 0...3 m/sPressure resistance (1) 100 bar / 1470 PSIDegree of protection connector (2) : IP67Materialstainless steel 1.4571/AISI 316 TiHastelloy alloy C4 2.4610Cable to LifYCY 4x2x0.2 mm 2 (AWG 24)electronic control unit(1) Admissible operating pressure DIN 2401, measured at max. temperature(= max. medium temperature)(2) with mating connector*) max. +85 °C in the connector area1/2-14NPTG1/2A14361.4220.787361.42.55114.551BøASW271.06 in.SW271.06 in.round connectorG1/2AøAmm inch18 .709Bmm inch10 .394This is a metric design and millimeter dimensions take precedence ( mm )inchIssue A(010108)www.e-t-a.com 1 - 55


.709<strong>FC01</strong> - Cable types and accessories (CST)Cable types 15/18 with connectorsDescriptionCable between <strong>Flow</strong> <strong>Meter</strong> <strong>FC01</strong>-xxx and calorimetric monitoringhead type CST.1● Connection to monitoring head by means of 8-pole roundconnector● Connection to <strong>FC01</strong>-xxx by means of 10-pole clampingconnector (XSK)Do + Ka type 15Do + Ka type 18Do + Ka type 15-STDo + Ka type 18-STTechnical dataCable type 15 and 15-STFeatures: highly flexible, paired, fully shielded,electrical and thermal properties at +20 °CConductor resistance:Insulation resistance:Operating voltage:Withstand voltage:Ordering information< 92 Ω/km> 200 MΩ/kmmax. 100 V ACAC 800 VMax. load:0.5 ATemperature range: -10 °C...+80 °C (processing and operation)-30 °C...+80 °C (transport and storage)Cable type 18 and 18-STFeatures: non-halogenous, highly flexible, cold- and heat resistant,paired, fully shielded, electrical and thermal propertiesat +20 °CConductor resistance: < 80 Ω/kmInsulation resistance: > 200 MΩ/kmOperating voltage: < 300 V ACWithstand voltage: 1500 V / 50 Hz / 1 minMax. load:3 ATemperature range: -60 °C...+200 °CAccessories8-pole round connector(without cable, for individual wiring by customer)0Z112Z003124ø18501.9710-pole clamping connector for cable types 15 and 18(without cable, for individual wiring by customer)0Z112Z00016710-pole clamping connector for cable types 15-ST and 18-ST(without cable, for individual wiring by customer)0Z112Z000205Typ between calorimetric monitoring heads CST and <strong>FC01</strong>, <strong>FC01</strong>-FHDo + Ka type 15 PVC insulated cable, type LifYCY 4x2x0.2 mm 2 (AWG 24)8-pole round connector + 10-pole clamping connectorDo + Ka type 18 silicone insulated cable, type 4x2x0.2 mm 2 (AWG 24)8-pole round connector + 10-pole clamping connectorAvailable cable lengths...m 2 m, 3 m, 5 m, 8 m, 10 m, 15 m, 20 m, 25 m,30 m, 40 m, 50 m, 60 m, 70 m, 80 m, 90 m,100 m, 110 m, 120 m, 130 m, 140 m, 150 m,160 m, 170 m, 180 m, 190 m, 200 mDo + Ka type 15 - 2 m ordering exampleTypebetween calorimetric monitoring heads CST and <strong>FC01</strong>-STDo + Ka type 15-ST PVC insulated cable, type LifYCY 4x2x0.2 mm 2 (AWG 24)8-pole round connector + 10-pole clamping connectorDo + Ka type 18-ST silicone insulated cable, type 4x2x0.2 mm 2 (AWG 24)8-pole round connector + 10-pole clamping connectorAvailable cable lengths...m 2 m, 3 m, 5 m, 8 m, 10 m, 15 m, 20 m, 25 m,30 m, 40 m, 50 m, 60 m, 70 m, 80 m, 90 m,100 m, 110 m, 120 m, 130 m, 140 m, 150 m,160 m, 170 m, 180 m, 190 m, 200 mDo + Ka type 15-ST - 2 mordering exampleReducing piecefrom G3/4 to G1/2Material: stainless steel 1.4571/AISI Ti 3160Z032Z000149SW30241.18 .945G1/2AG3/4AThis is a metric design and millimeter dimensions take precedence ( mm )inchCaution: Standard warranty cover will be invalidated if the correctE-T-A monitoring head/control unit connecting cable is notused.1 - 56www.e-t-a.comIssue A(010108)


SW20ø18M16x0.75round connector<strong>FC01</strong> - Monitoring head CSF-01DescriptionMonitoring head CSFExtended calorimetric monitoring head for <strong>Flow</strong> <strong>Meter</strong> <strong>FC01</strong>, suitablefor use in air-conditioning systems (variable immersion depth).Caution: - Calibration to flow velocity, therefore do not use with<strong>FC01</strong>-CA.- Fix with locking set 01 (see accessories).Features● Medium temperature range: -40 °C...+130 °C● Material: stainless steel 1.4571/AISI 316 Ti1CSF-01variable immersion depthOrdering informationTechnical dataTypeCSFExtended monitoring head with calorimetric sensorsMonitoring head design01 Monitoring head with variable immersion depthMediumA airW waterMaterial of areas exposed to mediumM1 stainless steel 1.4571/AISI 316 TiProcess connection00 without flange; see accessoires for cable gland**)Length of shank/threadL43 188 mm (standard with process connection 00)other lengths upon requestElectrical connectionE10 round connector with tinned contacts(plug and cable to separate order)CertificationT0 without certificate standard *)Specification of mediumxxxCSF - 01 A M1 00 L43 E10 T0 - ... ordering example*) for detailed information please see section 0.**) see next page.DimensionsType of headNominal shank dia.Length of shankLength of sensorSuitable forTemperature range*)(of medium)Temperature driftof sensorpush-in18 mm188 mm (standard)14 mmair(please enquire for other gases)-40...+130 °C / stainless steel± < 0.05 %/°K/measuring range(in the range between +20 °C and +80 °C)Measuring ranges: air: 0...20 m/s (atmospheric pressure)water: 0...3 m/sPressure resistance (1) 100 bar / 1470 PSIof sensor DIN 2401Pressure resistance depending on threaded installation bushof installation2 bar/16 bar (29.4 PSI/235.2 PSI), see next pageDegree of protection connector( 2) : IP67Materialstainless steel 1.457/AISI 316 TiCable to LifYCY 4x2x0.2 mm 2 (AWG 24)electronic unit(1) Admissible operating pressure DIN 2401, measured at max. temperature(= max. medium temperature)(2) with mating connector*) max. +85 °C in the connector areaø2214.866 .551L9.5.374.709.78714.551TypeLmm inchCSF-…L43… 188 7.40CSF-…L30… 300 11.81CSF-…L40… 400 15.75monitoring head should bealigned in direction of flow(see arrow)This is a metric design and millimeter dimensions take precedence ( mm )inchIssue A(010108)www.e-t-a.com 1 - 57


<strong>FC01</strong> - Cable types and accessories (CSF-01)Cable types 15/18 with connectorsDescriptionCable between <strong>Flow</strong> <strong>Meter</strong> <strong>FC01</strong>-xxx and calorimetric monitoringhead type CSF.1● Connection to monitoring head by means of 8-pole roundconnector● Connection to <strong>FC01</strong>-xxx by means of 10-pole clampingconnector (XSK)Do + Ka type 15Do + Ka type 18Do + Ka type 15-STDo + Ka type 18-STTechnical dataCable type 15 and 15-STFeatures: highly flexible, paired, fully shielded,electrical and thermal properties at +20 °CConductor resistance:Insulation resistance:Operating voltage:Withstand voltage:< 92 Ω/km> 200 MΩ/kmmax. 100 V ACAC 800 VMax. load:0.5 ATemperature range: -10 °C...+80 °C (processing and operation)-30 °C...+80 °C (transport and storage)Cable type 18 and 18-STFeatures: non-halogenous, highly flexible, cold- and heat resistant,paired, fully shielded, electrical and thermal propertiesat +20 °CConductor resistance: < 80 Ω/kmInsulation resistance: > 200 MΩ/kmOperating voltage: < 300 V ACWithstand voltage: 1500 V / 50 Hz / 1 minMax. load:3 ATemperature range: -60 °C...+200 °COrdering informationTyp between calorimetric monitoring heads CSF and <strong>FC01</strong>, <strong>FC01</strong>-FHDo + Ka type 15 PVC insulated cable, type LifYCY 4x2x0.2 mm 2 (AWG 24)8-pole round connector + 10-pole clamping connectorDo + Ka type 18 silicone insulated cable, type 4x2x0.2 mm 2 (AWG 24)8-pole round connector + 10-pole clamping connectorAvailable cable lengths...m 2 m, 3 m, 5 m, 8 m, 10 m, 15 m, 20 m, 25 m,30 m, 40 m, 50 m, 60 m, 70 m, 80 m, 90 m,100 m, 110 m, 120 m, 130 m, 140 m, 150 m,160 m, 170 m, 180 m, 190 m, 200 mDo + Ka type 15 - 2 m ordering exampleType between calorimetric monitoring heads CSF and <strong>FC01</strong>-STDo + Ka type 15-ST PVC insulated cable, type LifYCY 4x2x0.2 mm 2 (AWG 24)8-pole round connector + 10-pole clamping connectorDo + Ka type 18-ST silicone insulated cable, type 4x2x0.2 mm 2 (AWG 24)8-pole round connector + 10-pole clamping connectorAvailable cable lengths...m 2 m, 3 m, 5 m, 8 m, 10 m, 15 m, 20 m, 25 m,30 m, 40 m, 50 m, 60 m, 70 m, 80 m, 90 m,100 m, 110 m, 120 m, 130 m, 140 m, 150 m,160 m, 170 m, 180 m, 190 m, 200 mDo + Ka type 15-ST - 2 mordering example1 - 58www.e-t-a.comIssue A(010108)


.709<strong>FC01</strong> - Cable types and accessories (CSF-01)Accessories8-pole round connector(without cable, for individual wiring by customer)0Z112Z003124501.97Locking set 010Z122Z000204123ø1810-pole clamping connector for cable types 15 and 18(without cable, for individual wiring by customer)0Z112Z00016711 chain 4 x 32 DIN 5685 (approx. 1 m)2 catch for chain NG 53 clip with screw and nuts DN15 to DIN 1185010-pole clamping connector for cable types 15-ST and 18-ST(without cable, for individual wiring by customer)0Z112Z000205PG16 nickel-plated brass(standard)0Z122Z000128NPT3/4" moulded, black0Z122Z000131O ringPG163/4"NPTSW301.18SW331.30Threaded installation bush0Z122Z000196Teflon sealing ring0Z122Z000197front sealing ringunion nutthreaded installation bushrear sealingringR 3/4´´Ø18Ø.708Ø18Ø.70819.748SW 271.06 in.522.05SW 291.14 in.Suitable up to 25 bar/2.5 M Pascal if used with stainless steel CSF-01 monitoring head.(Observe instructions for installation.)Caution:Stainless steel ring is designed to cut into monitoring head.Pressure resistant to 25 bar/367.5 PSI.Teflon ring can only be used from 0 to 2 bar (29.4 PSI).Please observe user manual!This is a metric design and millimeter dimensions take precedence ( mm )inchCaution: Standard warranty cover will be invalidated if the correctE-T-A monitoring head/control unit connecting cable isnot used.Issue A(010108)www.e-t-a.com 1 - 59


<strong>FC01</strong> - Monitoring head CSF-03Flange-mounted calorimetric monitoring headDescriptionFlange-mounted calorimetric monitoring head for <strong>Flow</strong> <strong>Meter</strong> <strong>FC01</strong>.Recommended for food-processing (Tri-Clamp®).1Features● Medium temperature range: -40 °C...+130 °C● Material: stainless steel 1.4571/AISI 316 TiCSF-03Tri-Clamp ®Technical dataType of headflange-mounted monitoring headProcess connection DIN 32676 Tri-Clamp ® DN 1Shank dia.18 mmLength of shank15 mmLength of sensor14 mmSuitable forall media, depending on materialresistanceTemperature range *) -40 °C...+130 °C(of medium)Temperature drift± < 0.05 %/°K/measuring rangeof monitoring head(in the range between +20 °C and +80 °C)Measuring rangewater: 0...3 m/sPressure resistance (1) 40 bar/588 PSIDegree of protection connector (2) IP67Materialstainless steel 1.4571/AISI 316 TiCable to LifYCY 4x2x0.2 mm 2 (AWG 24)electronic control unit(1) Admissible operating pressure DIN 2401, measured at max. temperature(= max. medium temperature)(2) with mating connector*) max. +85 °C in the connector areaOrdering informationTypeCSFflange-mounted monitoring head with calorimetric sensorsMonitoring head design03 monitoring head with flange DIN 32676MediumW waterMaterial of areas exposed to mediumM1 stainless steel 1.4571/AISI 316 TiProzcess connection91 flange DIN 32676-Tri-Clamp® DN1Length of shank/threadL90 15 mm (standard)Electrical connectionE10 round connector with tinned contacts(plug and cable to separate order)CertificationT0 without certificate (standard) *)Specification of mediumxxxCSF - 03 W M1 91 L90 E10 T0 - ... ordering example*) for detailed information please see section 0.Dimensionsø18.70915.59114.551round connectorThis is a metric design and millimeter dimensions take precedence ( mm )inch1 - 60www.e-t-a.comIssue A(010108)


.709<strong>FC01</strong> - Cable types and accessories (CSF-03)DescriptionCable types 15/18 with connectorsCable between <strong>Flow</strong> <strong>Meter</strong> <strong>FC01</strong>-xxx and calorimetric monitoringhead type CSF-03.● Connection to monitoring head by means of 8-pole roundconnector● Connection to <strong>FC01</strong>-xxx by means of 10-pole clampingconnector (XSK1Do + Ka type 15Do + Ka type 18Do + Ka type 15-STDo + Ka type 18-STAccessories8-pole round connector(without cable, for individual wiring by customer)0Z112Z003124ø18501.9710-pole clamping connector for cable types 15 and 18(without cable, for individual wiring by customer)0Z112Z000167Technical dataCable type 15 and 15-STFeatures: highly flexible, paired, fully shielded,electrical and thermal properties at +20 °CConductor resistance:Insulation resistance:Operating voltage:Withstand voltage:< 92 Ω/km> 200 MΩ/kmmax. 100 V ACAC 800 VMax. load:0.5 ATemperature range: -10 °C...+80 °C (processing and operation)-30 °C...+80 °C (transport and storage)Cable type 18 and 18-STFeatures: non-halogenous, highly flexible, cold- and heat resistant,paired, fully shielded, electrical and thermal propertiesat +20 °CConductor resistance: < 80 Ω/kmInsulation resistance: > 200 MΩ/kmOperating voltage: < 300 V ACWithstand voltage: 1500 V / 50 Hz / 1 minMax. load:3 ATemperature range: -60 °C...+200 °COrdering information10-pole clamping connector for cable types 15-ST and 18-ST(without cable, for individual wiring by customer)0Z112Z000205Typ between calorimetric monitoring heads CSF and <strong>FC01</strong>, <strong>FC01</strong>-FHDo + Ka type 15 PVC insulated cable, type LifYCY 4x2x0.2 mm 2 (AWG 24)8-pole round connector + 10-pole clamping connectorDo + Ka type 18 silicone insulated cable, type 4x2x0.2 mm 2 (AWG 24)8-pole round connector + 10-pole clamping connectorAvailable cable lengths...m 2 m, 3 m, 5 m, 8 m, 10 m, 15 m, 20 m, 25 m,30 m, 40 m, 50 m, 60 m, 70 m, 80 m, 90 m,100 m, 110 m, 120 m, 130 m, 140 m, 150 m,160 m, 170 m, 180 m, 190 m, 200 mDo + Ka type 15 - 2 m ordering exampleThis is a metric design and millimeter dimensions take precedence ( mm )inchCaution: Standard warranty cover will be invalidated if the correctE-T-A monitoring head/control unit connecting cable isnot used.Typebetween calorimetric monitoring heads CSF and <strong>FC01</strong>-STDo + Ka type 15-ST PVC insulated cable, type LifYCY 4x2x0.2 mm 2 (AWG 24)8-pole round connector + 10-pole clamping connectorDo + Ka type 18-ST silicone insulated cable, type 4x2x0.2 mm 2 (AWG 24)8-pole round connector + 10-pole clamping connectorAvailable cable lengths...m 2 m, 3 m, 5 m, 8 m, 10 m, 15 m, 20 m, 25 m,30 m, 40 m, 50 m, 60 m, 70 m, 80 m, 90 m,100 m, 110 m, 120 m, 130 m, 140 m, 150 m,160 m, 170 m, 180 m, 190 m, 200 mDo + Ka type 15-ST - 2 mordering exampleIssue A(010108)www.e-t-a.com 1 - 61


<strong>FC01</strong> - Monitoring TST-..HM2Monitoring head with turbine-type sensorDescriptionThread mounted monitoring head with turbine-type sensor for <strong>Flow</strong><strong>Meter</strong> <strong>FC01</strong>. Recommended for high medium temperature applications.The unit consists of the turbine HM2 and a pre-amplifier which isconnected with the HM2 by means of a 2 m cable.1Features● Medium temperature 0 °... +250 °CTST-..HM2Technical dataType of headNominal thread dia.Length of shankLength of sensorSuitable forthread-mounted monitoring headG1/2A36 mm19 mmwaterairTemperature rangeMedium: 0...+250 °C air *)Monitoring head (to medium): 0...+250 °C(to electrical connection): 0...+250 °CPreamplifier: -10...+50 °CMeasuring range air: 1...20 m/swater: 0.1...5 m/sPressure resistance (1)10 bar/147 PSI(please enquire for higher pressure)Degree of protectionMonitoring head/cableIP68Monitoring head/cable connector IP67PreamplifierIP65Material fitting stainless steel 1.4571/AISI 316 TiMaterials of wetted parts- housing and turbine: chrome nickel/molybdenum steel VUA- bearings: jewel bearing sapphirepivot bearing NivadurCable to LifYCY 3 x 0.35 mm 2 (AWG 24)electronic control unitOrdering informationTypeTSTthread-mounted monitoring head with turbine-type sensorProcess connection01 G1/2A threadApplication range - Material of the area exposed to mediumHM2 +250 °C, air 20 m/s, water 5 m/s - stainless steel,jewel bearing, hardened tips, incl. 2 m connecting cableto the pre-amplifierLength of shank/threadL10 36 mm (standard)Accuracy0 ±1 % of final value, ±3 % of measured value(standard)Electrical connection to FM 1E10 round connector with tinned contacts(plug and cable to separate order)TST - 01 HM2 L10 0 E10 ordering exampleDimensions of monitoring head TST-..HM2G1/2A(1) Admissible operating pressure to DIN 2401, measured at max. temperature(= max. medium temperature)(2) with mating connector*) Please observe that ice build up on the sensor at water temperatures ≤ 0 °C will destroythe sensor.501.97ø11.433361.42SW 271.06 in.approx. 2 mto preamplifierThis is a metric design and millimeter dimensions take precedence ( mm )inch1 - 62www.e-t-a.comIssue A(010108)


<strong>FC01</strong> - Turbine-type monitoring heads (TST)Preamplifier for monitoring head TST-..HM2Advantages of mechanical flow rate sensing● Wide medium temperature range: 0 °C to +250 °C,independent of temperature variations● Short reaction time35641.38 2.52ground GND23 1582.28Limitations:● not suitable for media with solid particles● can be overloaded only to a limited extent● measuring signals depend on the viscosity of the medium● shock-sensitive1output Uafrom monitoring head HM2Installation of monitoring headDescription<strong>Electronic</strong> flow meters with mechanical sensing rely upon a turbinemounted in the pipeline. The rotational speed of the turbine in theflowstream is proportional to the flow rate. Turbine rotation is remotelymeasured by an inductive proximity switch and transmitted as afrequency signal to the electronic control unit.Mechanical sensing by means of turbine-type sensors isrecommended:● where temperatures may be above the temperature range of thecalorimetric heads (>130 °C),● where the media may change,● where the properties (thermal conductivity) of the medium mayvary significantly,● for media with air bubbles,● where an immediate response to flow rate changes is required.<strong>Flow</strong> monitoring is often necessary in places that are not accessibleand where practical difficulties may prevent the correct alignment ofthe sensors with respect to flow direction. The special aerodynamicshape of the E-T-A sensors reduces this danger. The followingdiagram clearly shows that the “streamlined” E-T-A sensors have avery good alignment angle.error(at 10 m/s) Streamline sensors are largely insensitive tooblique streaming (symmetrical to 0° line)± 1.5 % system+10 % tolerance band +25° -25°0-10 %-20 %streamline sensorMonitoring head with turbine-type sensor+40° +30° +20° +10° 0 -10° -20° -30° -40°oblique streamingpipeturbineIssue A(010108)www.e-t-a.com 1 - 63


.709<strong>FC01</strong> - Cable type and accessories (TST-..HM2)Cable type 16 with connectorsDescriptionCable between turbine-type monitoring head TST and <strong>Flow</strong> <strong>Meter</strong> <strong>FC01</strong>.● Connection to monitoring head by means of 3-pole roundconnector● Connection to <strong>FC01</strong> by means of 4-pole clamping connector(XSK)1Technical dataAccessoriesCable type 16Features: highly flexible, paired, fully shielded,electrical and thermal properties at +20 °CConductor resistance:Insulation resistance:Operating voltage:< 92 Ω/km> 200 MΩ/kmmax. 100 V ACWithstand voltage: 800 V ~Max. load:Temperature range:0.5 A-10 °C...+80 °C (processing and operation)-30 °C...+80 °C (transport and storage)3-pole round connector(without cable, for individual wiring by customer)0Z112Z000138ø18501.974-pole clamping connector(without cable, for individual wiring by customer)Y 306 245 03Ordering informationTypebetween monitoring head TST and <strong>FC01</strong>Do + Ka type 16 PVC insulated cable, type LifYCY 3x0.35mm 2 (AWG 18)3-pole round connector + 4-pole clamping connectorAvailable cable lenghts...m 2 m, 3 m, 5 m, 8 m, 10 m, 15 m, 20 m, 25 m,30 m, 40 m, 50 m, 60 m, 70 m, 80 m, 90 m,100 m, 110 m, 120 m, 130 m, 140 m, 150 m,160 m, 170 m, 180 m, 190 m, 200 mThis is a metric design and millimeter dimensions take precedence ( mm )inchDo + Ka type 16 - 2 m ordering example Caution: Standard warranty cover will be invalidated if the correctE-T-A monitoring head/control unit connecting cable isnot used.1 - 64www.e-t-a.comIssue A(010108)


<strong>FC01</strong> - Monitoring heads TST-..-AM1/WM1DescriptionMonitoring heads with turbine-type sensorThread-mounted monitoring head with turbine-type sensor for <strong>Flow</strong><strong>Meter</strong> <strong>FC01</strong>.●FeaturesMedium temperature range:TST-..WM1 water: +5...+80 °CTST-..AM1 air: -30...+140 °C1TST-...-AM1/WM1Ordering informationTypeTSTthread-mounted monitoring head with turbine-type sensorProcess connection01 G1/2A threadApplication range - Material of the area exposed to mediumAM1 +140 °C, air 20 m/s; PSU, beryllium support, hardened tipsWM1 +80 °C, water 5 m/s PSU, beryllium support, hardened tipsLength of shank/threadL10 36 mm (standard)Accuracy0 ±1 % of final value, ±3 % of measured value(standard)Electrical connectionE10 round connector with tinned contacts(plug and cable to separate order)TST - 01 AM1 L10 0 E10 ordering exampleDimensions of monitoring heads TST-..-AM1/WM114.551G1/2ATechnical dataType of headthread-mountedTST-AM1 TST-WM1Length of shank36 mmLength of sensor28.5 mmSuitable for air waterTemperature range *) -30...+140 °C +5...+80 ° C(of medium)Measuring range air: 1...20 m/swater:0,1...5 m/sPressure resistance (1)10 bar/147 PSIDegree of protection connector (2)IP67Material fitting stainless steel 1.4571/AISI 316Materials of wetted parts- turbine housing PSU: TK-PSU, polysulfone, Udel- turbine: aluminium- bearings: jewel bearing Berivac (bronze-beryllium-alloy)pivot bearing NivadurCable to LifYCY 3 x 0.35 mm 2 (AWG 24)electronic unit(1) Admissible operating pressure DIN 2401, measured at max. temperature(= max. medium temperature)(2) with mating connector*) max. +85 °C in the connector area58.52.30361.42ø12.472SW 271.06 in.ø381.50round connectorThis is a metric design and millimeter dimensions take precedence ( mm )inchIssue A(010108)www.e-t-a.com 1 - 65


<strong>FC01</strong> - Turbine-type monitoring heads (TST)1Description<strong>Electronic</strong> flow meters with mechanical sensing rely upon a turbinemounted in the pipeline. The rotational speed of the turbine in the flowstream is proportional to the flow rate. Turbine rotation is remotelymeasured by an inductive proximity switch and transmitted as afrequency signal to the electronic control unit.Mechanical sensing by means of turbine-type sensors isrecommended:● where temperatures may be above the temperature range of thecalorimetric heads (>130 °C),● where the media may change,● where the properties (thermal conductivity) of the medium mayvary significantly,● for media with air bubbles,● where an immediate response to flow rate changes is required.Advantages of mechanical flow rate sensing● Wide medium temperature range:water: +5...+80 °Cair: -30...+140 °Cindependent of temperature variations● Short reaction timeLimitations:● not suitable for media with solid particles● can be overloaded only to a limited extent● measuring signals depend on the viscosity of the medium● shock-sensitiveMonitoring head with turbine-type sensorpipeInstallation of monitoring head<strong>Flow</strong> monitoring is often necessary in places that are not accessibleand where practical difficulties may prevent the correct alignment ofthe sensors with respect to flow direction. The special aerodynamicshape of the E-T-A sensors reduces this danger. The followingdiagram clearly shows that the “streamlined” E-T-A sensors have avery good alignment angle.turbinefittingerror(at 10 m/s) Streamline sensors are largely insensitive tooblique streaming (symmetrical to 0° line)± 1.5 % system+10 % tolerance band +25° -25°0connector(to electronic control unit)-10 %-20 %streamline sensor+40° +30° +20° +10° 0 -10° -20° -30° -40°oblique streaming1 - 66www.e-t-a.comIssue A(010108)


.709<strong>FC01</strong> - Cable type and accessories (TST-..AM1/WM1)DescriptionCable type 16 with connectorsCable between turbine-type monitoring head TST and <strong>Flow</strong><strong>Meter</strong> <strong>FC01</strong>.● Connection to monitoring head by means of 3-pole roundconnector● Connection to <strong>FC01</strong> by means of 4-pole clamping connector(XSK)1Accessories3-pole round connector(without cable, for individual wiring by customer)0Z112Z000138ø18501.974-pole clamping connector(without cable, for individual wiring by customer)Y 306 245 03Technical dataCable type 16Features: highly flexible, paired, fully shielded,electrical and thermal properties at +20 °CConductor resistance:Insulation resistance:Operating voltage:< 92 Ω/km> 200 MΩ/kmmax. 100 V ACWithstand voltage: 800 V ~Max. load:Temperature range:0.5 A-10 °C...+80 °C (processing and operation)-30 °C...+80 °C (transport and storage)Ordering informationThis is a metric design and millimeter dimensions take precedence ( mm )inchCaution: Standard warranty cover will be invalidated if the correctE-T-A monitoring head/control unit connecting cable isnot used.Typebetween monitoring head TST and <strong>FC01</strong>Do + Ka type 16 PVC insulated cable, type LifYCY 3x0.35 mm 2 (AWG 22)3-pole round connector + 4-pole clamping connectorLieferbare Kabellängen...m 2 m, 3 m, 5 m, 8 m, 10 m, 15 m, 20 m, 25 m,30 m, 40 m, 50 m, 60 m, 70 m, 80 m, 90 m,100 m, 110 m, 120 m, 130 m, 140 m, 150 m,160 m, 170 m, 180 m, 190 m, 200 mDo + Ka type 16 - 2 mordering exampleIssue A(010108)www.e-t-a.com 1 - 67

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